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Article history: The paper presented herein was carried out to investigate the permeability characteristics of self-
Received 13 October 2010 compacting rubberized concretes with and without fly ash. At a water–cementitious material (w/cm)
Received in revised form 28 December 2010 ratio of 0.35, the self-compacting concretes (SCCs) were produced by replacing the fine aggregate with
Accepted 1 March 2011
four designated crump rubber contents of 0%, 5%, 15%, and 25% by fine aggregate volume. Moreover,
Available online xxxx
the SCCs with fly ash were produced by partial substitution of cement with fly ash at varying amounts
of 20% to 60%. Totally, 16 concrete mixtures were cast and tested for permeability related properties such
Keywords:
as chloride ion permeability, water sorptivity, and water absorption. The tests were conducted at 28 and
Crumb rubber
Fly ash
90 days after casting. Tests results revealed that using the crumb rubber aggravated all of the measured
Hardened properties properties of self-compacting rubberized concretes (SCRCs) without fly ash. However, with the combined
Permeability use of the crump rubber and fly ash, the concretes had better resistance to the chloride ion permeability,
Self-compacting rubberized concrete water sorptivity, and water absorption.
Ó 2011 Elsevier Ltd. All rights reserved.
1. Introduction of natural aggregates in concrete [7]. After the addition of tire rub-
ber particles, the overall results indicated a remarkable decrease in
The brittleness and low tensile strength of cement-based mate- strength and stiffness properties of the concrete. Despite the signif-
rials are detrimental to their durability [1]. Researchers are trying icant reduction in the strength properties, the composites satisfied
to eliminate brittleness of concrete and they have been working on the basic requirements of construction materials [8]. Furthermore,
the possibility to make the concrete tough by introducing waste replacement of natural aggregate with rubber particles provided
rubber phases among the traditional components (cement, water, significant increase in toughness and ductility as well as better
and aggregates). It has been estimated that around one million damping capacity of the concretes [5,9–14].
tires are withdrawn from use in the world every year [2]. Disposal In the literate, durability of rubberized concretes has not found
of waste tires has been a major issue to the cities all around the adequate attention. Savasß et al. [15] worked on the rapid freeze–
world. Generally, the cheapest and easiest way to decompose the thaw resistance of the concrete containing different amounts of
used tires is by burning them. However, the pollution due to enor- ground rubber aggregates. They reported that the rubberized con-
mous amount of smoke makes this method so unacceptable that it crete had lower performance against freezing and thawing dam-
is prohibited by law in many countries [3,4]. The discarded tires are age. Gesoğlu and Güneyisi [5] examined that the use of rubber
also buried with the other industrial waste in landfills or stockpiled significantly aggravated the chloride ion penetration through con-
in huge dumps. The resulting stockpiles, however, may cause ma- crete such that there was a systematic increase in depth of chloride
jor health risks for the public and the environment. Therefore, penetration with the increase in rubber content for concretes with
recycling and utilization of the waste tires seems to be necessary and without silica fume, especially at high w/cm ratio. As the rub-
[5]. ber content increased from 0% to 25% by total aggregate volume,
Utilization of rubber wastes in the construction industry is now the chloride permeability of the rubberized concrete with and
well-developed as it helps in improving the sustainability in two without silica fume was about 6–40% at 0.60 w/cm ratio and about
ways. First, reuse of the materials which otherwise will burden 27–59% at 0.40 w/cm ratio greater than that of the controlled con-
the environment and will be occupying scarce land resource. crete. The use of NaOH-treated tire rubber in sand–cement mortar
Second, it minimizes the degradation of land and the environment was studied by Segre et al. [16,17]. It was reported that when an
as a result of comparatively less digging. ‘‘Recycling’’ is an all- ultimate amount of NaOH-treated tire rubber of 35% of the cement
prevailing practice now as it conserves the planet’s resources [6]. content, was added to the mortar, flexural strength was reduced by
Different kinds of tires have been employed as partial substitute 43% with the incorporation of this amount of rubber. On the other
hand, advantageous effects were observed on the transport proper-
⇑ Corresponding author. Tel.: +90 342 3172404; fax: +90 342 3601107. ties of this rubber-containing mortar. Sorptivity coefficient was re-
E-mail address: mgesoglu@gantep.edu.tr (M. Gesoğlu). duced from 0.29 (control) to 0.06 mm/min1/2. By immersion, the
0950-0618/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2011.03.021
Please cite this article in press as: Gesoğlu M, Güneyisi E. Permeability properties of self-compacting rubberized concretes. Constr Build Mater (2011),
doi:10.1016/j.conbuildmat.2011.03.021
2 M. Gesoğlu, E. Güneyisi / Construction and Building Materials xxx (2011) xxx–xxx
amount of water absorbed by the specimens with rubber was re- Table 1
duced by 16%. Benazzouk et al. [18] investigated the influence of Chemical composition and physical properties of Portland cement and fly ash.
rubber aggregates on the durability factors of cement–rubber com- Name Portland cement Fly ash
posites in terms of capillary absorption, hydraulic diffusivity, and CaO (%) 62.86 4.24
air permeability measurements. They concluded that the presence SiO2 (%) 19.73 56.2
of rubber particles reduces sorptivity and hydraulic diffusivity by Al2O3 (%) 5.09 20.17
decreasing water absorption. Similarly, air permeability was con- Fe2O3 (%) 3.99 6.69
MgO (%) 1.61 1.92
siderably reduced due to the presence of these additives. The cellu- SO3 (%) 2.62 0.49
lar character of rubber further improves behavior when in contact K2O (%) 0.80 1.89
with fluid. Moreover, in the work of Benazzouk and Queneudec Na2O (%) 0.18 0.58
[19], using of compact rubber aggregates appeared to improve Loss of ignition (%) 1.90 1.78
Specific gravity (g/cm3) 3.14 2.25
the durability of the concretes.
Blaine fineness (cm2/g) 3270 2870
Concrete has undergone several changes in its formulation and fcc (7 days) (MPa) 41.8 –
technology to become stronger and durable such that fly ash, fcc (28 days) (MPa) 58.4 –
ground granulated blast furnace slag, silica fume, and superplasti-
cizer. have been added to the traditional mix. In the late 1980s
self-compacting concretes (SCCs) have been achieved for tailoring
preparations and has been considered as a ‘quiet revolution’ in rubber, FM 5-559 [23], whereas for fine a and coarse aggregate, the sieve analysis
was carried out in accordance with the requirement of ASTM C136. The particle size
the concrete construction process, with major benefits in increased
gradation obtained through the sieve analysis of the fine and coarse aggregates, and
productivity, enhanced construction quality, and much improved the crump rubber are presented in Fig. 1. Moreover, a polycarboxylic ether type
working environment on site [8,20–22]. In the production of SCCs, superplasticizer (SP) with a specific gravity of 1.07 was employed to achieve the de-
coarse aggregate content is restricted and generally mineral and sired workability in all concrete mixtures.
chemical admixtures are used. The combination of these compo-
nents leads to a mixture of very compact microstructure and allow- 2.2. Concrete mixture design
ing high values for compressive strength, however, the failure
Four different series of self-compacting rubberized concrete (SCRC) mixtures
behavior in self-compacting concrete is still brittle. Therefore, it
were designed with a constant water–cementitious material (w/cm) ratio of 0.35
seems worthwhile to study the combination of high toughness and total cementitious materials content of 550 kg/m3. The first group of mixtures
and low stiffness characteristics of rubberized concrete with major was designed to have only Portland cement as the binder. However, the second, the
well known benefits of self-compacting concrete. In the literature, third, and the fourth series of the mixtures contained fly ash partially replaced with
there are few works on the production of rubberized self-compact- Portland cement at 20%, 40%, and 60% levels by weight. To develop the RSCCs, fine
aggregate was substituted by the crump rubber at four designated contents of 0%,
ing concretes. Bignozzi and Sandrolini [7] produced self-compact-
5%, 15% and 25% by volume in all series of concretes. Therefore, 16 different SCRC
ing concrete containing different amount of rubber aggregates. mixtures were designed as given in Table 2 in details. All of the concrete mixtures
They found out that self-compacting rubberized concrete (SCRC) re- were cast to give a slump flow diameter of 70 ± 5 cm which was tried to achieve by
quires slightly higher amount of superplasticizer than conventional using the superplasticizer at varying amounts. A detailed description of the fresh
properties of the self-compacting rubberized concrete mixtures can be found in
self-compacting concrete. Moreover, the compressive strength and
the study of the second author of this paper [24].
stiffness of self-compacting rubberized concrete decreased with
increasing amount of rubber phase in the mixture, and significant
2.3. Concrete casting and test specimens
concrete deformability was measured before failure. Unfortunately,
self-compacting rubberized concrete porosity is poorly affected by In the production of self-compacting concretes, the mixing sequence and dura-
the presence of significant amount of rubber phase in comparison tion are very important. Thus, the procedure for batching and mixing proposed by
to that of the ordinary self-compacting concrete [7]. Khayat et al. [25] was employed to supply the same homogeneity and uniformity in
The objective of the present study is to investigate the perme- all mixtures. The batching sequence consisted of homogenizing the crumb rubber,
fine, and coarse aggregates for 30 s in a rotary planetary mixer, then adding about
ability related properties of self-compacting rubberized concretes
half of the mixing water into the mixer and continuing to mix for one more minute.
(SCRCs) with and without fly ash. In the production of self- Thereafter, the crumb rubber and aggregates were left to absorb the water in the
compacting rubberized concretes, crumb rubber partially replaced mixer for 1 min. After cement and fly ash were added, the mixing was resumed
the fine aggregate at four designated contents of 0%, 5%, 15%, and for another minute. Finally, the superplasticizer with remaining water was
introduced, and the concrete was mixed for 3 min and then left for a 2 min rest.
25% by fine aggregate volume. In order to eliminate the negative
Eventually, the concrete was mixed for additional 2 min to complete the mixing
effect of crump rubber on the workability of SCRCs, fly ash was sequence. Then, specimens cast from a typical mixture consisted of four
used in partial substitution of cement at 0%, 20%, 40%, and 60% con- Ø100 200 mm cylinders for determining chloride ion permeability, twelve
tents by weight. Totally, 16 concrete mixtures were cast and tested 100 100 100 mm cubes for water absorption and sorptivity index. The speci-
at 28 and 90 days for chloride ion permeability, water sorptivity, mens were demoulded 24 h after casting and stored in water tank at 20 ± 2 °C until
the time of testing.
and water absorption.
Please cite this article in press as: Gesoğlu M, Güneyisi E. Permeability properties of self-compacting rubberized concretes. Constr Build Mater (2011),
doi:10.1016/j.conbuildmat.2011.03.021
M. Gesoğlu, E. Güneyisi / Construction and Building Materials xxx (2011) xxx–xxx 3
100
90
80
60
Gravel
50 Sand
Crumb rubber
40
Coarse agg. upper limit
30 Coarse agg. lower limit
Fine agg. upper limit
20 Fine agg. lower limit
10
0
0.1 1 10 100
Sieve size (mm)
Table 2
Mixture proportioning of concretes.
Mix no. Mix ID w/cm Cement FA Water SP Coarse Fine aggregate Crumb rubber
(kg/m3) (kg/m3) (kg/m3) (kg/m3) aggregate (kg/m3)
Natural sand Crushed sand
(kg/m3)
(kg/m3) (kg/m3)
M1 0R0FA 0.35 550 0 192.5 7.54 838.5 574.0 226.6 0.0
M2 5R0FA 0.35 550 0 192.5 8.09 838.5 516.6 203.9 25.6
M3 15R0FA 0.35 550 0 192.5 8.91 838.5 401.8 158.6 76.8
M4 25R0FA 0.35 550 0 192.5 22.00 838.5 287.0 113.3 128.1
M5 0R20FA 0.35 440 110 192.5 7.18 820.9 562.0 221.8 0.0
M6 5R20FA 0.35 440 110 192.5 7.26 820.9 505.8 199.6 25.1
M7 15R20FA 0.35 440 110 192.5 8.09 820.9 393.4 155.3 75.2
M8 25R25FA 0.35 440 110 192.5 13.75 820.9 281.0 110.9 125.4
M9 0R40FA 0.35 330 220 192.5 6.05 803.4 549.9 217.1 0.0
M10 5R40FA 0.35 330 220 192.5 6.16 803.4 494.9 195.4 24.5
M11 15R40FA 0.35 330 220 192.5 6.99 803.4 385.0 152.0 73.6
M12 25R40FA 0.35 330 220 192.5 13.75 803.4 275.0 108.5 122.7
M13 0R60FA 0.35 220 330 192.5 2.75 785.8 537.9 212.3 0.0
M14 5R60FA 0.35 220 330 192.5 2.75 785.8 484.1 191.1 24.0
M15 15R60FA 0.35 220 330 192.5 2.86 785.8 376.5 148.6 72.0
M16 25R60FA 0.35 220 330 192.5 3.30 785.8 269.0 106.2 120.0
Please cite this article in press as: Gesoğlu M, Güneyisi E. Permeability properties of self-compacting rubberized concretes. Constr Build Mater (2011),
doi:10.1016/j.conbuildmat.2011.03.021
4 M. Gesoğlu, E. Güneyisi / Construction and Building Materials xxx (2011) xxx–xxx
crumb rubber content, the SCRCs with 20%, 40%, and 60% fly ash
exhibited an average reduction of 67%, 79%, and 78% in the chloride
ion permeability, thus using fly shifted the rating of the concretes
from moderate to very low. This indicated that the negative effect
of crumb rubber on the chloride ion permeability remarkably
diminished with the use of fly ash at 90 days. This finding is attrib-
uted to the long-term reaction of fly ash which refines the pore
structure of concrete to reduce the ingress of chloride ions as sta-
ted by Manmohan and Mehta [29]. As a result of the refined pore
structure, chloride ion permeability is reduced.
4000
28 Days
3500 90 Days
Moderate
Charge passed [Coulombs]
3000
Chloride ion penetrability
2500
2000
Low
1500
1000
Ver y low
500
0
0 5 15 25 0 5 15 25 0 5 15 25 0 5 15 25
Rubber content [%]
0FA 20FA 40FA 60FA
Fig. 3. Chloride ion permeability variations of self-compacting rubberized concretes with crumb rubber and fly ash contents.
Please cite this article in press as: Gesoğlu M, Güneyisi E. Permeability properties of self-compacting rubberized concretes. Constr Build Mater (2011),
doi:10.1016/j.conbuildmat.2011.03.021
M. Gesoğlu, E. Güneyisi / Construction and Building Materials xxx (2011) xxx–xxx 5
0.120
28 Days
90 Days
0.100
Sorptivity [mm/min0.5]
0.080
0.060
0.040
0.020
0.000
0 5 15 25 0 5 15 25 0 5 15 25 0 5 15 25
Rubber content [%]
Fig. 4. Water sorptivity variations of self-compacting rubberized concretes with crumb rubber and fly ash contents.
4000
Chloride ion permeability [Coulombs]
3500
28 days
2000 90 days
y = 56747x - 2839.7
1500
R2 = 0.658
1000
500
0
0.000 0.020 0.040 0.060 0.080 0.100 0.120
Water sorptivity [mm/min0.5]
Fig. 5 shows the relationship between the chloride ion perme- rating fly ash appeared to be effective in the reduction of water
ability and sorptivity of the concretes. It was observed that chlo- absorption such that the effect being more pronounced with the
ride ingress of the concretes was strongly related to the replacement level of fly ash. For example, the mixture ‘‘M15’’ (con-
sorptivity, especially at 28 days. Higher the sorptivity, the con- taining 15% crumb rubber and 60% fly ash) had a water absorption
cretes had higher chloride ion permeability values. value of 3% at 90 days while that of the mixture ‘‘M3’’ (containing
15% crumb rubber without fly ash) was 3.35% indicating about 12%
3.4. Water absorption reduction. The beneficial effect of fly ash in reducing the water
absorption was noticeable due to the filling effect of fly ash at early
Water absorption of the SCRCs tested as per ASTM C 642 [28] is ages and its pozzolanic reaction at later ages. In the presence of FA,
depicted in shown in Fig. 6. It was observed that the water absorp- the filling effect is immediate, and the pozzolanic reaction is con-
tion of the concretes varied from 2.73% to 4.25% and from 2.56% to siderably high within the first 56–90 days for all FA contents.
4.03% at 28 and 90 days depending on the crumb rubber and fly ash In Fig. 7, the relationship between the chloride ion permeability
contents, respectively. Using of crump rubber made the concretes and water absorption of the concretes is presented for 28 and
more absorbent with an increasing rate with the crump rubber 90 days. It was observed that chloride ion permeability of the con-
content. Bignozzi and Sandrolini [7] attributed this result to the in- cretes was significantly influenced by the amount of water
crease in porosity with the rubber phase in the mixtures and prob- absorbed.
ably due to some deviations of rubber particles from sand grain
size distribution and/or a slightly higher air amount trapped during 3.5. Statistical evaluation of test results
mixing procedure of the self-compacting rubberized concretes. As
expected the highest water absorption was measured for the mix- In order to find out the statistical significance of the employed
ture having 25% crumb rubber without fly ash. However, incorpo- systems, namely Portland cement with crump rubber (PC–CR),
Please cite this article in press as: Gesoğlu M, Güneyisi E. Permeability properties of self-compacting rubberized concretes. Constr Build Mater (2011),
doi:10.1016/j.conbuildmat.2011.03.021
6 M. Gesoğlu, E. Güneyisi / Construction and Building Materials xxx (2011) xxx–xxx
4.5
28 Days
4.0 90 Days
3.5
2.5
2.0
1.5
1.0
0.5
0.0
0 5 15 25 0 5 15 25 0 5 15 25 0 5 15 25
Rubber content [%]
Fig. 6. Water absorption variations of self-compacting rubberized concretes with crumb rubber and fly ash contents.
4002.0
3502.0
Chloride ion permeability [Coulombs]
y = 35.901x + 0.3966
R2 = 0.8926
3002.0
2502.0
90 days
2002.0 28 days
1502.0
y = 35.453x + 0.4292
1002.0 R2 = 0.8681
502.0
2.0
0.04 0.54 1.04 1.54 2.04 2.54 3.04 3.54 4.04 4.54
Water sorptivity [mm/min 0.5]
Portland cement with fly ash (PC–FA), and Portland cement with the variability of experimental test results must be explained in
CR and FA (PC–CR–FA) on the SCRC test results, a general linear terms of the defined systems. The contribution of the each factor
model analysis of variance (GLM–ANOVA) was performed at a on the measured test results are also presented in Table 3. The col-
0.05 level of significance. GLM–ANOVA is an important statistical umn under the percent contribution provides an idea about the de-
analysis and diagnostic tool which helps in reducing the error var- gree of effectiveness of the independent factors on the measured
iance and quantifies the dominance of a control factor. The Minitab response such that higher the contribution, the effectiveness of
software was utilized to analyze experimentally obtained data the factors to that particular response was higher. Likewise, if the
[30]. In the analysis, the measured properties of SCRC such as chlo- percent contribution is low, the contribution of the factors to that
ride ion permeability, water sorptivity, and water absorption val- particular response is less. The percent contribution accounted by
ues were assigned as the dependent variables while the defined the defined systems cumulatively should be greater than 60% to
systems (PC–R, PC–FA, and PC–R–FA) were selected as the inde- show that the levels of defined systems in the experimental design
pendent factors. Then, the general linear model analysis of variance are reasonably correct and being reasonably significant on the
was performed and the effective system and/or systems and their SCRC test results [31]. As can be seen from Table 3 that percent
percent contributions on the above mentioned properties of SCRC contributions of the defined systems cumulatively greater than
were determined. the 60%. This indicates that defined systems statistically significant
P-value seen in Table 3 shows the significance of the employed on the self-compacting rubberized concrete test results.
systems (PC–R, PC–FA, and PC–R–FA) on the test results. If a system According to the contribution column in Table 3, PC–FA system
has less than and equal to a p-value of 0.05, it is accepted as the sig- seemed to have the lowest influence on the water absorption,
nificant factor on the desired test result. As seen in Table 3, the p- water sorptivity, and chloride ion permeability of the concretes.
value of systems on all of the test results were less than 0.05 so that However, the most effective system on the chloride ion permeabil-
Please cite this article in press as: Gesoğlu M, Güneyisi E. Permeability properties of self-compacting rubberized concretes. Constr Build Mater (2011),
doi:10.1016/j.conbuildmat.2011.03.021
M. Gesoğlu, E. Güneyisi / Construction and Building Materials xxx (2011) xxx–xxx 7
Table 3
Statistical outcomes of GLM–ANOVA model.
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Please cite this article in press as: Gesoğlu M, Güneyisi E. Permeability properties of self-compacting rubberized concretes. Constr Build Mater (2011),
doi:10.1016/j.conbuildmat.2011.03.021