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Introduction
Types of machines
Turbines
Impulse turbines—The Pelton Wheel
Reaction turbines—Francis turbine
Basic Equation for rotodynamic machinery (See 13.3.4)
Similarity laws and Specific speed for turbines
Performance characteristics of turbines
Rotodynamic pumps
Centrifugal pumps
Basic Equation applied to centrifugal pumps (see 13.4.2)
Similarity laws and specific speed for pumps
Performance characteristics of pumps
Cavitation
Introduction
A fluid machine is a device either for converting the energy held by a fluid
into mechanical energy or vice versa.
A machine in which the transfer of energy is from the moving parts of the
machine to the fluid takes place is called a pump. The term "pumps" is used
when the fluid is a liquid.
When the fluid is a gas, terms such as compressors, or fans (or blowers) are
used.
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A fan or blower is a machine whose primary objective is to move the gas.
Static pressures remain almost unchanged, and therefore the density of the
gas is also not changed.
Types of Machines
Turbines
There are two types of turbines, the impulse and the reaction. In both
types the fluid passes through a runner having blades. The momentum of
the fluid in the tangential direction is changed and so a tangential force on
the runner is produced. The runner therefore rotates and performs useful
work, while the fluid leaves it with reduced energy.
For any turbine, the energy held by the fluid is initially in the form of
pressure.
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• Concerned with the power generated from a given head.
• Two types--impulse and reaction
1. Impulse Turbines
Conversion of the pressure to kinetic energy in a jet by allowing the fluid to
pass through nozzles. The jets of fluid impinge on the moving blades of the
runner where all of their kinetic energy is practically lost.
The Pelton Wheel Named after Lester A. Pelton (1829-1908), the Pelton
wheel is an efficient machine well suited to high heads (>500m). Maximum
power output is typically about 80 MW, but it can be as high as 400 MW.
Realizes efficiency as high as 80% largely due to improvement in the shape
of the vanes upon which the jet impinges. They are capable of working over a
wide range of conditions, a desirable characteristic for a turbine since they
cannot always work at full load.
The deflection of the jet leaving the bucket is limited to about 165°. While
180° is desirable, it will result in the leaving jet from one bucket interfering
with the neighbouring bucket.
3
vw2
v1 u
u R1 v2 θ
R2=kR1
The change of the whirl component between the inlet and outlet is given by:
∆v w = v 1 − {u − R 2 cos(π − θ )} = R1 + R 2 cos(π − θ )
= R1 (1 + k cosθ )
Now
mass flow rate = Qρ
So
Rate of flow of momentum = Qρ (∆v w )
The energy at the wheel is in the form of kinetic of the jet and is given by
1
Qρv 12 per unit time.
2
Qρ (∆v w )u 2u (∆v w )
ηw = =
1 v 12
Qρv 1 2
2
Substituting for ∆v w from above and putting R1 = v 1 − u gives
2u (v 1 − u )(1 − k cosθ )
ηw =
v 12
4
Note that the frequency of the power generated is linked to the angular
velocity of the wheel. Any changes in angular velocity will alter the
frequency of the electrical output.
And since Q is reduced, to maintain the same velocity v, the area of the jet
must be reduced.
Design Considerations
Ratio of bucket width to jet diameter-- about 4 to 5
Ratio of wheel diameter to jet diameter--minimum of 10
2. Reaction Turbines
The Francis turbine was developed by James. B. Francis (1815-1892). It is a
radial-flow reaction turbine. Its components are described in the Massey
textbook; also see figure below. It is particularly suited for medium heads
(between 15m to 300m) and overall efficiencies exceeding 90% have been
achieved.
Other types of pumps include the axial-flow turbine such as the Kaplan
turbine.
Net head across a reaction turbine --This is the difference between the
head at inlet (gross head of the reservoir, less any losses along the pipeline
to the inlet) and the head at outlet from it (see diagram on right).
5
H= Total head at inlet to machine - Total head at discharge to tail race
Note the shape of the volute. The cross-sectional area is decreasing along
the fluid path such as to keep the fluid velocity constant in magnitude. The
guide vanes direct the fluid on the runner at the angle appropriate to the
design. The angle of the vane can be changed to alter the flow rate and
hence the power output.
The lower end of the draft tube must be submerged below the level of the
tailrace to ensure that the turbine is full of water.
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ω = angular velocity of runner
Suffix 1 refers to conditions at inlet to runner
Suffix 2 refers to conditions at outlet from runner.
The power passed on to the runner from the fluid is due to the change in
tangential momentum. There may be changes of momentum in other
directions also, but the corresponding forces have no moments about the
axis of rotation of the rotor.
Now,
torque about given fixed axis = Rate of increase of angular momentum about axis
Therefore, the torque on the fluid must be equal to the angular momentum
of the fluid leaving the rotor per unit time minus the angular momentum of
the fluid entering the rotor per unit time.
If the mass flow rate is m & then the rate at which angular momentum passes
through a small cross-sectional area having uniform velocity vw1 and radius of
curvature r1 is δm
& v w1 r1
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Similarly, the rate at which angular momentum leaves the rotor is ∫ δm
& v w 2 r2
The rate of increase of angular momentum of the fluid is given by:
∫ v w 2 r2 dm& − ∫ v w1 r1dm&
From Newton's Third Law of Motion, the torque exerted on the rotor by the
fluid is:
T = ∫ v w1 r1dm
& − ∫ v w 2 r 2 dm
&
Note that the above equation involves initial and final state of the fluid. It
applies regardless of the path taken by the fluid between inlet and outlet;
also, it is independent of any losses occurring due to friction between the
blades and the fluid, changes of temperature.
Tω = ∫ v w1ωr1dm
& − ∫ v w 2 ωr 2 dm
&
= ∫ u1v w1dm
& − ∫ u 2 v w 2 dm
&
since u = ωr
The shaft work done by the fluid per unit mass is obtained by dividing the
above equation by the total mass flow rate m
& . Thus,
= u1v w1 − u 2 v w 2
The energy available per unit mass of the fluid is gH, where H = the net
head.
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u1v w1 − u 2 v w 2
Hydraulic efficiency = (if the products uvw are uniform).
gH
Note, this is not the overall efficiency, because a fraction of this energy is
lost to overcome (for example) friction in the bearings.
Refer to the velocity diagrams above. The ideal condition, the one which
would minimise losses due to eddy formation, occurs when the relative
velocity at the inlet is in line with the inlet edge of the blade.
For high efficiency, the velocity of the fluid at outlet, and hence the kinetic
energy, should be small. The desirable velocity at outlet is one without
whirl, that is, one that is perpendicular to the tangential velocity.
u1v w1
gH
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system—the rotor, the entrance and discharge passages and for a turbine,
the conditions in the tailrace or sump.
Q gH ρND 2 P
Π1 = Π2 = Π3 = Π4 =
ND 3 N 2D2 µ ρN 3 D 5
Refer once again to the vector diagram of the velocities, and recall that for
kinematic similarity, then the ratio of the velocities must be similar in both
machines.
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Consider the ratio of the fluid and the blade velocities, v and u respectively
in the diagram.
Thus,
Q
Π1 = D2
ND
Q gH P
φ1 , 2 2, = 0
ND N D ρN D
3 3 5
or,
gH P
φ 2 η, 2 2 , = 0
N D ρN D
3 5
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belonging to a particular homologous series, independent of the size
represented by D. That is to say, we need a parameter involving all the
operating conditions—N, P and H—but one that does not involve the size, D.
The size D can be eliminated by dividing (Π 4 ) 2 by (Π 2 ) 4 to give:
1 5
1
2
NP
(gH ) 4
1 5
ρ 2
The specific speed for a turbine is defined as the speed at which the
turbine should operate to generate 1 KW from a 1 m head.
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Performance Characteristics of turbines
Under normal conditions, a turbine will be required to work with an almost
constant head. It may be desired to operate the machine under conditions
other than optimal. Therefore a plot, called the characteristic curve, is
developed that shows the manner in which discharge, power output and
efficiency changes with speed.
P Q ND
, ,
ρD 2 (gH ) D 2 (gH ) (gH )
3 1 1
2 2 2
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imparted to the fluid by the impeller is similar to that for a turbine (above),
except the signs are reversed. It is,
As had been done above for turbines, we can also derive an expression that
is independent of size, D. But just as we obtained an expression in N, H and
P for the turbines from the dimensionless parameters, we can also derive
1
Π1 2
for pumps an expression in N, H and Q from 3 . This gives:
Π24
1
NQ 2
Ns =
(gH )
3
4
The definition for the specific speed is the speed at which the pump
operating for discharging 1 m3/s of water against a head of 1 m.
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From the dimensionless parameters given above for turbines, several useful
results can be derived for pumps. Consider the case for constant D (the
same pump under consideration but under different operating conditions)
and for ρ and g fixed, we get the following:
Q
Π1 = ⇒ Q∝N
ND 3
gH
Π 2 = 2 2 ⇒ H ∝ N2
N D
P
Π4 = ⇒ P ∝ N3
ρN D
3 5
These relations are often known as the affinity laws for pumps and they
allow performance characteristics at any one speed to be converted to any
other speed.
respectively.
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Cavitation
Cavitation occurs when pressure falls below vapour pressure (at the
appropriate temperature). The liquid boils and bubbles form in large
numbers. At locations with higher pressure the bubbles collapse as the
vapour condenses. The liquid rushing in to fill the void collides at the centre
resulting in very high pressures (~1GPa).
This acting at or near solid surfaces can cause damage including fatigue
failure. This phenomenon is accompanied by noise and vibration.
Every effort must therefore be made to eliminate cavitation and this can be
done by ensuring that the pressure is everywhere greater than the vapour
pressure. (Air in solution is released as the pressure falls and this leads to
air cavitation.)
Conditions are favourable for cavitation where the velocity is high or the
elevation is high and particularly where both conditions occur. In reaction
turbines, the minimum pressure is usually at the outlet end of the runner
blade on the leading side. Between the minimum pressure point and the final
discharge point the following equation may be written:
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pmin v 2 p
+ + z − hf = atm
ρg 2g ρg
v2 p p
− hf = atm − min − z
2g ρg ρg
patm
− pmin −z
ρg ρg
σc =
H
For cavitation not to occur, pmin must be greater than the vapour pressure,
pv, that is
patm pv
− −z
ρg ρg
σ > σ c where σ =
H
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