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Masonry Lining
System.
Contents. Applications.
Description 2. The GYPROCK Drywall Masonry Lining System
Applications 2. is used in the construction of:
Advantages 2.
• Houses.
Fire Resistance 2.
Design Considerations 3. • Renovation projects.
Control Joints
Irregular Wall Surfaces 6 – 7.
7.
Advantages.
Door Jamb Detail 8. • Minimises cracking along walls below the cornice.
Window Reveal Detail 8 – 9. • Elimination of wet trades with consequent freeing
Installation in Wet Areas 10. up of building programmes.
Jointing, Cornice and Decorating 11.
• Resists cracking that can occur when cement
Wall Fixtures 11.
rendered walls dry out too quickly or as masonry
Health & Safety 12.
settles or moves.
The system allows a wide range of architectural plasterer’s skill to achieve flatness.
designs.
It can be used to provide a serviceable and clean
finish for all wall surfaces and window reveals.
It allows correction of wall alignments.
Fire
Where required, GYPROCK AQUACHEK is used
for bathrooms, toilets, laundries and kitchens. Resistance.
Joint treatment of the GYPROCK plasterboard
The GYPROCK Drywall Masonry Lining System
produces a smooth flush surface ready for decoration.
has no established fire rating. However, all GYPROCK
Note: The word ‘masonry’ as used in this brochure,
includes concrete blocks, clay or calcium silicate bricks plasterboard has excellent fire resistance and will not
and autoclaved aerated concrete. burn or support combustion.
(b) Locate metal spacers or fer rules between DELIVERY & STORAGE OF MATERIALS.
When lining true wall surfaces, an allowance of about cements, and used as detailed in CSR Gyprock
5mm should be made for adhesive thickness (per side). Brochure N° 547, Installation Manual.
Masonry surfaces are to be firm, clean, dry and free guide to align the face of the GYPROCK
plasterboard.
of dust, oil, for m release agents and cur ing
compounds. If you intend to apply the daubs to the wall, mark
the wall where the sheet edges fall to keep daubs
Establish the basis of a true wall plane before
50mm away from the edges of the sheet.
commencing installation.
Measure and cut the sheets to fit horizontally or
Levelling pads are to be used where irregularities in vertically.
wall surface exceed 15mm.
Stagger Butt Joints a minimum of 900mm.
GYPROCK sheets can be fixed horizontally or Mix the Drywall Masonry Adhesive 100 to a fairly
vertically. thick consistency.
Daubs of GYPROCK Drywall Masonry Adhesive If the wall alignment is flat and true, using a 75mm
100 can be applied to the wall surface or to the back of broadknife, apply 50mm diameter daubs of adhesive,
(a) The wall area prepared for lining at any time fixtures, doors, windows and skirtings.
can be covered with one sheet of GYPROCK Position boards and use a straightedge to tamp the
Extra daubs at
butt joints,
skirting etc.
450mm max
50mm max. centres
from sheet 50mm max.
edge from sheet edge
450mm max
centres
GYPROCK Plasterboard
50mm max.
from sheet
edge
Daubs of GYPROCK
Drywall Masonry Adhesive 100 GYPROCK Plasterboard
50mm max.
from sheet
edge 450mm max. 50mm max.
centres from sheet
edge
50mm max.
from sheet
edge
450mm GYPROCK
max. Plasterboard
centres
50mm max.
from sheet
edge
Extra daubs
at skirting Daubs of GYPROCK
Drywall Masonry
6mm min. gap Adhesive 100
the board.
1350mm
max.
centres
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ADHESIVE APPLICATION DETAIL. 18mm max. gap Plasterboard
VERTICAL SHEET FIXING. between sheets
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GYPROCK Set RONDO P12 for 10mm plasterboard
Plasterboard over window reveals and window heads so that they will
line up with the face of wall or levelling pads if used.
Use a paper-bound edge of square edge
GYPROCK plasterboard to abut the window frame,
or finish using Rondo P15 Stopping Angle or Casing
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Bead. Some window frames have allowance for
Drywall to fit behind the frame.
Masonry Wall
Apply daubs of Gyprock Dr ywall Masonr y
Adhesive 100 at 200mm centres to the back of the
GYPROCK plasterboard reveal strips.
Press GYPROCK plasterboard reveal strips into
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Jamb position, maintaining accurate margins to the window
frame. If necessary, support in position by propping.
Metal or PVC Casing Bead
GYPROCK RONDO P04 for 8mm plasterboard
Plasterboard RONDO P05 for 10mm plasterboard
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Masonry Wall RONDO P04 for 8mm plasterboard or P01
RONDO P05 for 10mm plasterboard
Door
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GYPROCK Plasterboard Stopping Angle Corner Bead
Window Frame continued behind Window Stiles abuts Window GYPROCK RONDO P32
and Head Frame Plasterboard or P01
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AQUACHEK MASONRY WALLS.
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Insitu Membrane
applied to face of Dynabolt
wall lining and floor
48mm GYPROCK Daubs of GYPROCK
HEBEL Screws or Masonry Adhesive 100
Countersunk Head Spacer or Ferrule
Nylon Anchors Masking Tape
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building regulations Masonry Wall
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AUTOCLAVED AERATED CONCRETE WALLS.
Fischer Nylon
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set joints and angles with BASE COAT 100/120 and
paper tape only. GYPROCK Drywall
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Concrete Wall
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Apply GYPROCK cornice to wall and ceiling
GYPROCK
intersection. Plasterboard
GYPROCK
Wallmaster
Decorating.
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GYPROCK Drywall Masonry Lining System will
accept most decorating mater ials such as paint,
wallpaper and textured finishes. An oil based sealer
must be used before applying wallpaper or vinyl GYPROCK Drywall
Masonry Adhesive 100
sheeting. Refer to the CSR Gyprock Installation ®
Autoclaved Aerated
Manual for painting and decorating instructions. Concrete Wall
Guarantee.
CSR Limited guarantees its Gyprock® products to be free of defects in materials and manufacture.
If a CSR product does not meet our standard, we will, at our option, replace or repair it, supply
an equivalent product, or pay for doing one of these.
CSR recommends that only products, components and systems recommended by it be used.
If this is not done, CSR will need to be satisfied that any defect in its product is attributable to our
failure to meet our standard (and not another cause) before this guarantee applies.
This guarantee excludes all other guarantees and liability for damage or loss in connection with
defects in CSR's product, other than those imposed by legislation.
FC6050.0796.BMS