REVISION

REV DESCRIPTION APPROVED DATE

A See ECO - REF January 11, 2011

040-34000-001Rev. 3
DOCUMENT NO. SHEET NO.
070-27000-194 1 of 7

TITLE:
MOBILE PHONE GENERIC ASSEMBLY INSTRUCTION

REMEC Broadband Wireless ( Laguna Technopark Facility ) PROPRIETARY INFORMATION

This document is the sole property of REMEC Broadband Wireless Laguna Technopark Facility. The release of data contained in this
document and the reproduction of this document in whole or in part, without the written permission of REMEC Broadband Wireless
Laguna Technopark Facility is prohibited.
 MOBILE PHONE GENERIC ASSEMBLY INSTRUCTION

1.0 PURPOSE / OBJECTIVE :

1.1 This document aims to provide generic assembly instruction of all Mobile Phones for Liberty Wireless.

2.0 SCOPE :

2.1 This document covers the working instruction and guidelines that govern assembly of mobile phone units for Liberty
Wireless. This also defines the role of qualified personnel performing this task.

3.0 MATERIAL AND SUPPLIES :

3.1 Lint free
3.2 Alcohol( not to be used on repainted plastic parts)

4.0 EQUIPMENT AND TOOLS :

4.1 Standard Battery

4.2 Standard Charger
4.1 Flex Opening Tool
4.2 Guitar Pick
4.3 Tweezers
4.4 Improvised Cutter
4.5 screw driver
4.6 Air Blower

5.0 DEFINITION OF TERMS :

N/A

6.0 SAFETY PRECAUTIONS :

6.1 All equipment should be in good working condition and properly calibrated.
6.2 Individuals performing the operation must have the training in ESD, IPC Standards and Training Program and
Implementation Procedure.

7.0 RESPONSIBILITIES :

7.1 Process Engineering

7.1.1 Certify and train operators or technicians for this process.

7.1.2 Update this procedure when necessary.
7.1.3 No major changes in process will be done without written approval from Engineering.

7.2 Supervisor/QA Auditors

7.2.1 Perform spot audits on this station as frequent as required by Engineering to ensure that the procedures in this
document are being followed to ensure quality.

7.3 Production Operator/Technician and QA Inspector

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 MOBILE PHONE GENERIC ASSEMBLY INSTRUCTION

7.3.1 Read, understand and implement items written in this document.

7.3.2 Custodian of all tools, equipment and materials used in his/her test station.
7.3.3 Must not use tools not issued to him/her
8.0 GENERAL INFORMATION

8.1 NA

9.0 PROCEDURES :

9.1 Parts Checking and Preparation.

9.1.1 Get an A-Cover. It has a default earpiece cloth; if earpiece had a cloth attached no need to attaché one,
however replace cloth if missing on both parts.

9.1.2 Get a B-Cover. It must have an earpiece cloth. Replace it with black tape, if there is no available cloth.
Attach camera flex cushion if available & hinge module with holder on provided slot. Check the
orientation of hinge holder. Place the flex hinge guide on the opposite slot, the cut side of the guide must
be on the same side of the B-cover cut.

9.1.3 Get a C-cover. Attach a key FPCB w/ domesheet on the front side of C-cover, apply adhesive if needed
and check the orientation and all flex inserted on the C-cover. FPCB must be properly seated on the
surface to prevent unseated keypad.

9.1.4 Then attach keypad, observe the orientation of the 6 guides and 1rubber guide. Fully fold the keypad
guide to avoid unseated. Attach rear deco and metal spring with T6 screws

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 MOBILE PHONE GENERIC ASSEMBLY INSTRUCTION

9.1.5 Get a D-cover. Check speaker cloth and rubber support for the lock pin and speaker, if missing replace it
with black tape if there is no available cloth. Then attach loud speaker on rubber support.

9.1.6 Check grounding pins for the screws, replace if missing. Check the orientation of the parts. Next attach
the main board, it must be properly seated and locked. Then attach and lock the RF antenna on top of
board and speaker. No need to place the rubber locks on antenna.

9.2 Full phone assembly.

9.2.1 Insert main board’s flex cable on C-cover assy; carefully attach B-cover assy on flex side. Push hinge
module’s head to lock C-cover on hinge module.

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 MOBILE PHONE GENERIC ASSEMBLY INSTRUCTION

9.2.2 Insert camera metal support on camera slot. Fully insert LCD/cam rubber gasket.

9.2.3 Attach camera module and small camera gasket.

9.2.4 Attach LCD module and insert camera connector on LCD module connector.

9.2.5 Connect Flex cable to LCD module. Place rubber cushion/kapton tape on top camera connector for
support.

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 MOBILE PHONE GENERIC ASSEMBLY INSTRUCTION

9.2.6 Insert all side keys on housing. Screw the LCD metal spring using 2 T6 screws.

9.2.7 Attach CID lens to A-cover. Place a double sided adhesive on the lower and upper part of A-cover and
CID lens attachment. Combine the A-cover assy to BC assy and firmly lock the latches on all sides of the
AB assy.

9.2.8 Combine the D-cover assy to ABC assy, connect the 2 flex connector. Firmly lock the latches on all sides
of CD assy.

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 MOBILE PHONE GENERIC ASSEMBLY INSTRUCTION

9.2.9 Attach the hinge caps and screw covers. ( Can be separately done or move on the last stage/process)

9.2.10 Screw the Hinges using T3 screws and driver; B-cover using T4 screws and D-cover using T5/T6 screws.

9.2.11 Attach Battery cover. ( Can be separately done or move on the last stage/process)

9.2.12 Attached main lens on the B-cover.

9.2.13 Perform self visual inspection to the overall assembly according to the Product Quality Standards (PQS).

9.2.14 Connect the battery & turn ON the unit. Check for the following function parameters according to the
QIG.
9.2.14.1 Display & Backlight of LCD
9.2.14.2 Keypad, and side key buttons for functionality.

9.2.15 Log on the traveler. Pass the unit to its next process.

10.0 FORMS AND REFERENCES

10.1 070-17000-017 Manufacturing Room Guidelines Procedure

10.2 070-17000-013 ESD Control Procedure

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 MOBILE PHONE GENERIC ASSEMBLY INSTRUCTION

10.3 070-47000-(100,105,106) Motorola V3M BOM’s

10.4 070-27000-193 Motorola and Samsung Functional Test Instruction

REMEC Broadband Wireless PROPRIETARY

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