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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)

SAIC NUMBER DATE APPROVED QR NUMBER


SAUDI ARAMCO INSPECTION CHECKLIST
Concrete Mix Design Approval SAIC-Q-1006 18-May-05 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A New Concrete Mix Designs (No Pre-Approved Mix Design ID Number)

The type of cement shall be specified in the mix design submittal and 09-SAMSS-097
A1
shall be from a Saudi Aramco approved supplier. Sec. 5.1.1

Ordinary Portland Cement (Type I) shall be have a maximum equivalent 09-SAMSS-097


A2
alkalis of 0.60% by weight. (ASTM C150, Table 2) Sec. 5.1.1 & III.B

Type V sulfate resistant Portland Cement shall have a maximum


09-SAMSS-097
A3 expansion of 0.040% after 14 days exposure to sulfuric acid.
Sec. 5.1.1 & III.B
(ASTM C150, Table 4)

Silica fume, when used, shall not be less than 7% by weight of cement 09-SAMSS-097
A4
as a replacement. Sec. 5.1.1

09-SAMSS-097
A5 Mill test certificates shall be provided for each shipment of cement.
Sec. 5.1.1
The Limits of deleterious substances in course aggregates shall conform
to the following maximums allowable by weight of aggregates:
Coarse Fine Testing Frequency
1. Clay lumps & friable particles 5.0% 3.0% monthly
2. Gradation/Materials < No.200 1.0% 5.0% weekly 09-SAMSS-088
A6 3. 1 & 2 Combined 4.0% 6.0% Sec. 11.1
4. Los Angeles Abrasion 40% N/A monthly Table A
5. Water Absorption 2.5% monthly
6. Acid Soluble Cl 0.03% 0.06% Bi-monthly
7. Acid Soluble SO3 0.40% 0.40% Bi-monthly
8. MgSO4 Soundness 25% 25% Bi-monthly

Structural Concrete shall have a cement content of 370Kg/m 3 maximum


09-SAMSS-097
A7 to 350Kg/m3 minimum, a water cement ratio of 0.4 maximum and a 28 Sec. 4.4.1
day minimum concrete strength of 28MPa (4000psi).

Non-structural Concrete shall have a minimum cement content of


09-SAMSS-097
A8 250Kg/m3, a maximum water cement ratio of 0.6 and a minimum 28 day
Sec. 4.4.1
concrete strength of 14MPa (2000psi).

The maximum acid soluble chloride ions and sulfate as SO 3 in concrete


09-SAMSS-097
A9 shall not exceed 0.25% and 4% (by weight of cement) respectively, when
Sec. 4.1
tested.

The concrete exposure type shall correspond with the project site's SAES-Q-001
A10
exposure type. Sec. 5.1, Table 1

Test results for Saudi Aramco acceptance purposes shall be from a 09-SAMSS-097
A11
Saudi Aramco-approved independent laboratory. Sec. 18.1

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - August 2004)
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Concrete Mix Design Approval SAIC-Q-1006 18-May-05 Civil
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

B (For Concrete Mix Designs With Pre-Approved Mix Design ID Number)

09-SAMSS-097
The actual 28-day compressive strength of the concrete cylinder
B1 Sec. 4.4.1,
samples shall meet the design compressive strength.
Table A
The concrete exposure type shall correspond with the project site's
SAES-Q-001
B2 exposure type. (Note: Obtain soils report done for the project site to
Sec. 5.1, Table 1
determine the exposure type for the project site.)

The Limits of deleterious substances in course aggregates shall conform


to the following maximums allowable by weight of aggregates:
Coarse Fine Testing Frequency
1. Clay lumps & friable particles 5.0% 3.0% monthly
2. Gradation/Materials < No.200 1.0% 5.0% weekly 09-SAMSS-088
B3 3. 1 & 2 Combined 4.0% 6.0% Sec. 11.1
4. Los Angeles Abrasion 40% N/A monthly Table A
5. Water Absorption 2.5%* monthly
6. Acid Soluble Cl 0.03% 0.06% Bi-monthly
7. Acid Soluble SO3 0.40% 0.40% Bi-monthly
8. MgSO4 Soundness 25% 25% Bi-monthly

Test results for Saudi Aramco acceptance purposes shall be from a 09-SAMSS-097
B4
Saudi Aramco-approved independent laboratory. Sec. 18.1

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-Q-001 -- Criteria for Design for Design and Construction of Concrete Structures, 29 October 2003
2- 09-SAMSS-088 -- Aggregates for Concrete, 01 June 2004
3- 09-SAMSS-097 -- Ready Mixed Portland Cement Concrete, 31 August 2002

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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