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Quality Circle
Quality Circle is a small group of 6 to 12 employees doing similar work who voluntarily
meet together on a regular basis to identify improvements in their respective work areas
using proven techniques for analysing and solving work related problems coming in the
way of achieving and sustaining excellence leading to mutual upliftment of employees as
well as the organisation. It is "a way of capturing the creative and innovative power that
lies within the work force".
The concept of Quality Circle is primarily based upon recognition of the value of the
worker as a human being, as someone who willingly activises on his job, his wisdom,
intelligence, experience, attitude and feelings. It is based upon the human resource
management considered as one of the key factors in the improvement of product quality
& productivity. Quality Circle concept has three major attributes:
OBJECTIVE
b) Self Development
Bring out ‘Hidden Potential’ of people
People get to learn additional skills.
Background of program
considered the leader of the quality management of the last 70 years. The influence of
the scripts he has written is considered the core of quality management, i.e. Juran’s
apply it in quality management. He also spent some years with the reengineering
concepts. During this time he observed that an organization could work better if they
After the Second World War, he started to get rename in Japan. Japanese
executives were preoccupied for giving to their companies an aggregated value and
maintain them between the best companies worldwide. Dr. Juran had a set of principals
and methodologies that helped to the companies stay over their competitors and
implement them in Japan with great success. Dr. Juran got recognized in countries like
Japan and USA because the executives got excellent results with his programs.
Dr. Juran worked together with tools like Pareto Principle and Total Quality
Management and others that are part of the program that Dr. Juran used to increase the
Juran Trilogy
Dr. Juran’s trilogy defined the three management processes required by every
This Trilogy shows how an organization can improve every aspect by better
understanding of the relationship between processes that plan, control and improve
quality as well as business results. It was created in the 1950’s and defines managing for
Quality Planning --- To determine customer needs and develop processes and
products required to meet and exceed those of the customer needs. The processes are
called Design for Six Sigma or Concurrent Engineering. This can be particularly
challenging for a planning team, because customers are not always consistent with what
they say they want. The challenge for quality planning is to identify the most important
• Optimize the product features so as to meet our needs and customer needs.
Quality Control --- The purposes of quality control is to ensure the process is running
in optimal effectiveness, or to ensure that any level of chronic waste inherent in the
process does not get worst. Chronic waste, which is a cost of poor quality that can exist
in any process, may exist due to various factors including deficiencies in the original
planning. It could cost a lot of money to the company, from rework time to scrap product
to overdue receivables. If the waste does get worst (sporadic spike), a corrective action
team is brought in to determine the cause or causes of this abnormal variation. Once the
cause or causes had been determined and corrected, the process again falls into the zone
minimal inspection.
Quality Improvement --- Eliminate waste, defects and rework that improves processes
and reduces the cost of poor quality. The processes have to be constantly challenged and
continuously improved. Such an improvement does not happen of its own accord. It
Zero Defects
One of the most proficient and dependable theories, in the business world, is the Zero
Defects concept. Zero means no or none; Defects are characteristics that do not meet the
specifications, also known as, mistakes. Thus, Zero Defects means no defects. Therefore,
when a leader decides to practice the Zero Defects concept as their performance standard,
they are simply declaring that no defects are acceptable.
Foremost, the idea of the Zero Defects concept was originated in 1962. Subsequently, the
Zero Defects phrase was coined by Phillip Crosby in his 1979 book titled, Quality is
Free. Crosby’s position was that, “where there are zero defects, there are no costs
associated with issues of poor quality; and hence, quality becomes free.” The Zero
Defects theory began as, and still is, the most simple and efficient defect prevention tool
ever formulated. From 1962 until 1970, almost every major company, for example,
General Electric, General Motors, Boeing, and The United States Army, organized a
strict Zero Defects program, which deemed successful. Also, the program American
Society for Zero Defects (ASZD) was created, and proved to be flourishing, but has since
been separated. However, some Zero Defects programs such as ASZD still exist.
Nonetheless, many people have not heard of the Zero Defects concept because other
ideas, such as Six Sigma, are currently in the spotlight, but will soon disappear. In
addition, the policies and views of companies change when people’s jobs change; For
example, when a new CEO does not use the concepts which previous CEO’s exercised.
However, firm believers of the Zero Defects concept trust that the idea is sensible, secure,
and will work for everyone. As a result, when companies begin using ideas, other than
Zero Defects, they almost always end up going back to it.
In fact, the Zero Defects theory is active and booming. Both large and small companies
practice it today and prove that it is a valuable approach. Bank of America...