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PRESENTATION ON
MASONEILAN
CONTROL VALVES
DRESSER INC. USA
• DRESSER FLOW SOLUTIONS
• DRESSER INSTRUMENTS
• DRESSER WAYNE
• DRESSER WAKUSHA
DATA REQUIRED FROM CUSTOMER FOR SIZING AND
SELECTION OF CONTROL VALVE
• FLUID ( MEDIUM )
• INLET PRESSURE ( P1 )
• OUTLET PRESSURE ( P2 )
• TEMPERATURE ( T )
• FLOW RATE ( Q )
• Sp. GRAVITY OF THE MEDIUM
• LINE SIZE
• VISCOCITY etc
Control Valve Sizing
Critical Factors
• Cv
• Characteristics – Inherent
• % Lift
• Noise Level
• Velocity ( Outlet )
• Orientation of Valve in Line
• Fluid Characteristics ……. Etc.
21000 SERIES QUICK CHANGE TRIM
• Maintenance Advantage
21000 SERIES TRIM TYPES
• Contoured Trim
– Full Area
– Reduced Area
• Balanced
• Cage Guided
41005 Specifications
• Cage Guided
• Hardened Trim
• Balanced Plug
• Size Range: 2” thru 16”
• Pressure Classes:
– UPTO 2500
APPLICATIONS
• Severe Service
41005 SERIES
• High Capacity
• Tight Shutoff
TYPICAL APPLICATIONS
• General Service Applications with Clean Process
Fluids
• Difficult Services Involving Corrosive Fluids, High
Pressure, High Temperature, Noise, and
Cavitation
LIMITATIONS
• Not Generally Used with Slurries or with Grity or
Dirty Processes
• Less Capacity Compared to Rotary Valves
• Larger and Heavier than Most Rotary Valves
41037
TYPE “S” PARTIAL STACK
• 100:1 Turndown
Pros
• Most Economical
• Reliable
• Long History of Field Performance
• Low Cost of Ownership
Cons
• Diaphragm Area Not Constant
• Limited on Travel Lengths
• Limited on Air Supply Pressure
• Requires a Lot of Space
• To Field Reverse, Requires New Actuator
REASONS FOR USING MULTI-SPRING
DIAPHRAGM ACTUATOR
Pros
• Lower Cost of Ownership
• More Economical
• Reliable
• Long History of Field Performance
• Constant Diaphragm Area
• Less Space Required
• Field Reversible without added parts
• Weight
Cons
• Limited Travel
• Limit Air Supply
Multi Spring Actuator
Direct Reverse
87/88 FEATURES
• Longer Strokes
• Faster Response
• Two Versions
– Smart Positioner
– Valve Controller (Positioner & Controller)
• Two Communications Protocol
– HART
– Fieldbus (Upgradable)
• Two Sensors - Twice the Diagnostics
– Position
– Pressure
Smart Valve Interface Features
• Auto-Calibration
• Auto-Tune
• Flow Characterization with Software
CAMs
– Linear, Equal Percentage and
Customer Defined
• Can be Mounted on any Valve
Smart Valve Interface
Features
• Programmable Options :
– Tight Shut-Off (TSO)
100
Valve position (%)
0 5 100
Input (%)
Smart Valve Interface - Summary