Bio-Data

41, Lingappa Chetty Lane No.: 2,

Sukrawarpet,
Coimbatore – 641001,
Tamilnadu.
Tel: 0422 2479964
Mobile : 09944971529
Sivashankar.B Email :
sivakalaivish@gmail.com

SYNOPSIS EXPERIENCE:

1. Have experience in the field of Manufacturing Engineering, which includes

Process Planning, Process Design, Equipment Design, Assembly Line Layout Design,
Line Balancing, Cost Estimation, Material Handling Design…etc.,

2. Have experience in the field of continuous flow production (pellet plant). It

includes Scheduling, Material Resource Planning, and Control of entire plant
operations.

3. Have experience in the field of Plant Construction. It consists of Fabrication of

structures, Inspection, Selection of Erection equipments, Execution of Erection
activities.

PERSONAL INFORMATION:

Father’s Name : Sri. Balakumar.C

Date of Birth : 19-December-1977
Martial Status : Married
Hobbies : Listening Music, Cooking, Reading Books
Passport No. : H2548682
Linguistic Abilities :

Language Speak Read Write

Telugu Yes No No
Tamil Yes Yes Yes

English Yes Yes Yes

Hindi Yes No No
Japanese Yes Yes Yes
ACADEMIC CREDENTIALS:

COURSE BOARD / INSTITUTE YEAR OF

PASSING SCORE (%)
Bachelor of Mechanical Coimbatore Institute of May 2008 83.6
Engineering (Mechanical) Technology, Coimbatore.

Diploma in Mechanical PSG Polytechnic, April 1996 90.8

Engineering Coimbatore.

S.B.K.V. Higher Secondary

SSLC School, Coimbatore. April 1993 92.2

OTHER CREDENTIALS:

COURSE BOARD / INSTITUTE YEAR OF

PASSING Remarks
Japanese Language Association of International Dec 2003 Passed
Proficiency Test (Level – III) Education, Japan

Japanese Language The Yamasa Institute,

Proficiency Test (Level – II) Japan Feb 2004 Passed

COMPUTER PROFICIENCY:

• MINITAB (Six Sigma Applications)

• SAP – Manufacturing Engineering Applications like Purchasing, Material issuing
• Visual Basic Programming Basics
• PLC Programming Basics
• AutoCAD 2008
• Microsoft Office Packages

PROFESSIONAL BACKGROUND:

(#1) June 2001 – Till Date M/s PRICOL Limited, Coimbatore, India.
(9 Years & 3 months) (One of the Leading Manufacturer & Exporter of Auto Components in India)
Designation: Senior Engineer

OUTLINE OF WORK

• Process Leader - Team Leader and Process in-charge for various

products used in Four Wheeler, Two Wheeler, Off Road Vehicles like Instrument
Clusters (mechanical & electronic), Speed Sensors, PCB Assembly Line.

Line Layout Design - Design of Assembly Line Layout Design.

• Green Belt - Design of Equipments, Test Jigs, and Machines
Using Six Sigma – DMADV methodology.

• Equipment / SPM Design - Design of Custom built Equipments, SPM’s for the
Assembly & Testing of Instrument clusters (four wheelers & two wheelers), Speed
sensors, Oil pumps & Chain Tensioners.

• Core Team Member - Representative for ISO 9000, ISO/TS 16949, ISO
14001 (EMS) & ISO 18001 (OHSAS) Implementation.

• Vendor Development - Development of vendors for the Equipments, Test

Jigs, and Machines parts.

• Continuous Improvement- TPM Projects, QC Circles, IPMP (initial phase

management pillar), Key Achievements, Process Improvements.

EXPOSURE:

Products & Processes:

 Manufacturing Knowledge of Automotive Components like Instrument Clusters
(mechanical & electronic), Speed Sensors.
 Mechanical Clusters - Have mechanical movements with Magnets,
Gear wheels and worm shaft.
 Electronic Clusters - Have Stepper Motors and wire wounded
on bobbins.
 Speed Sensors - Have Magnets and amplifier circuits.

 Special Process Knowledge in Reflow Soldering, Wave Soldering,

Manual Soldering, Ultrasonic Welding, Ultrasonic Cleaning, CNC Dispensing (liquid
& Paste), Heat Sealing.

 Sound Knowledge in Process Design, Equipment design for the

processes involved in Assembly and Inspection of Instrument Clusters, Speed
Sensors.

Quality Management Systems:

 Good exposure to Statistical Process Control, APQP, PPAP, MSA & Process FMEA.

Environment Management Systems:

 Played a lead role in implementing EMS in Manufacturing Engineering

department.
 Appreciable knowledge in legal requirements, aspect-impact study, preparing
contingency plans, operational & documentation control, target setting and
management reviews.

Notable Trainings, Accomplishments / Awards:

  Undergone one year (2003 to 2004) Hands-on Training on Machine Building
(Mectronics) at DENSO, Japan, this includes the Japanese Language and Culture
training conducted by AOTS (Association for Overseas Technical Scholarship)
Japan.

 Won the best out going student amongst the other foreign students from
Mexico, Thailand, Vietnam, Malaysia, Indonesia & Taiwan.

 Received a letter of appreciation from MD&CEO of M/s PRICOL Ltd for this
outstanding performance.

 Passed the Level III Japanese Language Test conducted by Japanese

Government (first amongst the other foreign students).

 Passed the Level II Japanese Language Test conducted by Japanese Training

Institute.

 Won TPM award for implementing many projects across the organisation.

 Visited Machine Manufacturers at Malaysia for Inspection of Stepper Motor

Assembly Machines.

 Visited Machine Manufacturers at Germany for Inspection of Stepper Motor

Inspection Machines.

(#2) June 2000 – June 2001 M/s Jindal Vijayanager Steel Ltd, Bellary, India.
(One year) (One of the biggest Steel maker in India)
Designation: Senior Technician

OUTLINE OF WORK

• Project Engineer - Supervision of the plant construction activities like

Erection of Structures & Equipments, Commissioning of Equipments.

• Project Planning and Coordinating with the construction agencies for keeping up
the schedules.

• Plant Control Room - Production Planning & Control of the Pellet Plant
operations. Controlling the entire plant Machines & Material Handling Equipments
thru online Computers.

• Excellent knowledge in Optimisation of process parameters of various Equipments.

EXPOSURE:

Products & Processes:

 Process Knowledge of Pellets (round shaped iron balls used as a raw material for
making pig iron).
 Process right from the receipt of iron ore from the mines to the formation of
pellets.
 Excellent process control knowledge in the production of high quality pellets.
 Hands of experience in the preparation processes of iron ore like Drying, grinding
(ball mill), mixing additives, ball discs (formation of iron ore + additives in the form
of round shaped pebbles and baking.

Production Planning & Control:

Materials and Facilities planning to achieve daily Production target.

Monitoring and improving the utilisation of Equipments and Energy resources.

(#3) July 1996 – June 2000 M/s Larsen & Toubro Limited – ECC Division
(3 year and 11 months) (One of the biggest Engineering Construction Company in
India)
Designation: Supervisor Cadre-C

OUTLINE OF WORK

• Site Supervision - Execution of the plant construction activities like

Erection of Structures & Equipments, Commissioning of Equipments.

• Planning, Selection & Arrangement of resources like Erection Machines (Cranes,

hoists, winches), Material handling equipments and Man power management.

• High Pressure Testing of Pressure Vessels, Furnaces and Commissioning of Heavy

Equipments.

• Sound Knowledge in Fusion Welding Tests like Radiographic Tests, Magnetic

Particle Tests and Ultrasonic Tests.

• Sound Knowledge in Fabrication of Structures, Pipe Lines.

• Have experience in preparing detail drawings from the design drawings.

Current CTC – 3.5 Lacs PA Expected CTC – 5.5 to 6 Lacs PA

Notice Period required – 45days

I hereby declare that the information furnished above about me is true to my

knowledge.

Date : 29- Sep-2010

Place : Coimbatore
B.SIVASHANKAR