TEXTEK ELECTRONIKS PRIVATE LIMITED

QSP QAD 08
PROCESS FLOW CHART - QAD

Procedure Name Quality System Procedure ( QAD ) ISO/TS 16949:2009

Issue No : 00 Issue Date : 21.04.2010 Rev No : 00 Rev Date : 21.04.2010

# Process No Process Description Symbol Responsibility Doc Ref Rec ref

Inward material received from the stores is forwarded to 10

1 10 QA Incharge List of Incoming Quality Plans Material Inward Note
the QA for the inspection with Material Inward note (MIN)

Incoming inspection is done with reference to the

Incoming quality plan for the respective component and 20 Incoming Inspection Report,
2 20 QA Incharge List of Incoming Quality Plans
recorded. The abstract of the report is recorded in the Material Inward Note.
material inward note (MIN)

Accepted material is identified with accepted tag & 30

3 30 QA Incharge List of Incoming Quality Plans Material Inward Note
returned to the store.

Rejected material is identified with rejection tag and 40 List of Incoming Quality Plans,
4 40 QA Incharge Material Inward Note
returned to the store. Procedure for control of NC Products

Rework material is identified with rework tag and 50

5 50 QA Incharge List of Incoming Quality Plans Material Inward Note
returned to the store.

The process is carried with reference to the quality plan /

List of Quality Plans, list of Control
6 60 Control plan for the component by the operator for 60 Operator --
Plans, Weekly Production Plan
Assembly / Production

First piece inspection for the respective component is

done with reference to the specification, control plan, List of Master Sample, list of Control
7 70 70 QA Incharge First piece Approval
master sample for Assembly / Production and recorded in Plans, List of Specification
the First Piece Approval.

Approval for continuing the further operation

List of Master Sample, list of Control
8 80 (production / assembly) with reference to the accepted 80 QA Incharge First piece Approval
Plans, List of Specification
component & First piece approval Report.

If there is any deviation observed, Rework is done to the

respective product & process. Continue the process till 100 List of Master Sample, list of Control
9 90 QA Incharge First piece Approval
the first piece get approved with respect to the Plans, List of Specification
specification

Rejected material is identified with rejection tag and 100

10 100 QA Incharge Procedure for Control of NC Product First piece Approval
returned to the store.

In process (Visual) Inspection is done for the respective 110 List of Master Sample, list of Control Job Card / In process Inspection
11 110 Operator / QA Incharge
components will be done at the end of the process Plans, List of Specification Report

Accepted components is identified and send to the next 120 List of Master Sample, list of Control Job Card / In process Inspection
12 120 QA Incharge
process for production / Assembly Plans, List of Specification Report
 If there is any deviation observed, Rework is done to the 130 List of Master Sample, list of Control Job Card / In process Inspection
13 130 respective product Continue the process till the QA Incharge
Plans, List of Specification Report, NC Report
component get approved with respect to the specification

Rejected material is identified with rejection tag and 140

14 140 QA Incharge Procedure for Control of NC Product NC Report
returned to the store.

Continue the production / assembly for the remaining 150 List of Master Sample, list of Control Job Card / In process Inspection
15 150 Operator / QA Incharge
process No. 70 to 140 Plans, List of Specification Report

Testing / Retesting for the semi finished / final product is

160 List of Master Sample, list of Control Job Card / Final Inspection
16 160 done as per to the control plan for the respective QA Incharge
Plans, List of Specification Report
component

Accepted components is identified with accepted tag and 170 List of Master Sample, list of Control Job Card / Final Inspection
17 170 QA Incharge
send to the stores Plans, List of Specification Report

If there is any deviation observed, Rework is done to the 180 List of Master Sample, list of Control Job Card / Final Inspection
18 180 respective product Continue the process till the QA Incharge
Plans, List of Specification Report
component get approved with respect to the specification

Rejected material is identified with rejection tag and 190

19 190 QA Incharge Procedure for Control of NC Product NC Report
returned to the store.

Process / product Audit plan for the involved process / 200

20 200 QA Incharge Process Audit Plan / product Audit Plan --
product in the organization with the frequency

Process / product Audit plan conducted to the respective 210 Process Audit Report / product
21 210 QA Incharge Process Audit Plan / product Audit Plan
process / product & recorded Audit Report

Conformance of process / product as per to the 220 Process Audit Report / product
22 220 QA Incharge Process Audit Plan / product Audit Plan
specification is implemented and maintained Audit Report

Non conformance of the process / product is recorded & Process Audit Plan / product Audit
23 230 CAPA is taken. Re audit is conducted after the CAPA 230 QA Incharge Plan, Procedure for control of NC NC Register, CAPA Report
inplemented in the respective process / product. Product, Procedure for CAPA.

24 240 List of measuring instruments is prepared 240 QA Incharge List of Measuring Instruments --

Calibration schedule for the respective measuring

25 250 equipments is prepared & calibrated from approved 250 QA Incharge List of Measuring Instruments Clibration Schedule
calibration agency

260 Clibration Schedule, Calibration

26 260 Calibration records is recorded and preserved QA Incharge List of Measuring Instruments
records

ACTIVITY INSPECTION STORAGE TRANSPORTATION