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Low Voltage Expert Guides
M
E89627
M
M
M
M M M M
M M M M
Summary 40
5.1. Diagram 40
5.2. Comments 41
5.3. Summary 42
1
2
The Generator Set and
Electrical Distribution
In short Users’ LV electrical distribution is normally supplied by an electrical utility by
means of HV/MV and MV/LV voltage transformers.
To ensure better continuity of the electricity supply, the user can implement a
direct supply from an independent thermal source (Generator Set or GS) as a
Replacement source. On isolated sites or for economic reasons, he can use this
energy source as the Main source.
This Generator Set mainly consists of:
b a thermal motor
Generator Sets (GS) are used in HV b a generator converting this mechanical energy into electrical energy
and LV electrical distribution. b an electrical cubicle performing the excitation regulation and control/monitoring
In LV they are used as: functions of the various Generator Set components (thermal and electrical).
Generator Set installation must conform to installation rules and satisfy the safety
b replacement source
regulations applicable to the premises on which they are installed or to the
b safety source equipment that they are intended to supply.
b sometimes as a Production
Source.
When the need for Energy Quality is
essential, the Generator Set is
associated with an Uninterruptible
Power Supply (UPS).
3
The Generator Set and
Electrical Distribution
MV
Main
source
LV
Replacement
GS source
NC NO
4
Implementation
The Generator Sets normally operate independently without connection to the
mains supply, but can be connected if necessary (parallel-connected Generator
Set) in the case of high power requirements.
E79354E
MV MV
GS GS
LV LV
NC NC
NC
5
The Generator Set and
Electrical Distribution
1.1.2. Energy production
Principle
The Generator Set operates in the “Main” operating mode: it must be able to
withstand operating overloads:
b one hour overload
b one hour overload every 12 hours (Prime Power)
For example: independent energy production for a cement works.
Operation
Powers are normally high or very high (up to several tens of MVA).
Note 1: The production source Set can be LV - if it is low or medium power - and
directly supply a LV/MV step-up transformer. In this case, we can consider that
the Generator Set management functions, excluding generator protection, are at
MV level (Generator Set + MV/LV transformer global function).
HV
E79352E
LV
NC
GS
HV
busbar
LV
6
Note 2: If there is an MV Set in Production, it may be useful to have one or more
Replacement Sets in LV according to network typology (maintenance of network,
Production Set, MV fault, etc.) (maintenance du réseau, du Groupe de
Production, défaut HTA, ...).
E79355E
MV production set
LV replacement set
GS GS GS
LV LV
NC NC
NC
7
The Generator Set and
Electrical Distribution
In short
1.2. Quality Energy
To supply sensitive loads (computer, etc.), a quality energy must be implemented
that is free from breaking and with a perfectly regulated voltage.
A number of systems can be used to ensure break-free switching. These
systems are implemented in the LV system:
Replacement Set or Safety Set. b reversible synchronous machine
The same functions are required: the Set generator is permanently connected to the mains supply:
v when operating in the Main function, it operates as a synchronous motor driving
ensure continuity of the electrical
its inertia flywheel
supply should the main source fail. v when operating in the Replacement function. When the Mains supply fails, the
However, a Safety Set must satisfy synchronous machine, driven by its flywheel, starts to operate as a generator.
far more exacting operating The Set’s thermal motor starts (off-load) and automatically connects as soon as it
requirements in order to guarantee reaches its speed at the generator.
safety of the electrical installation at When the Main source is restored, the Set is then synchronised on the Main
all costs. source, the Main source circuit-breaker closes and the thermal motor is
disengaged and stopped.
machine
(compensator Magnetic
SN or generator) coupling
main
source
Flywheel Thermal
motor
NC NC
Non-backed up Backed up
feeders feeders
8
E79360E
Electrical utility
HV incomer
NC
Mains 1 Mains 2
feeder feeder
Non-sensitive Uninterruptible
load power supply
Sensitive feeders
Note: for very sensitive applications, should the UPS stop, the operator can ask
not to be switched to the MS in operation on Generator Set. In this case the MS is
replaced by a redundant UPS.
This system is naturally compulsory if frequency of the upstream (source) and
downstream (application) networks is different (for example source in 50 Hz,
application in 60 Hz).
9
The Generator Set and
Electrical Distribution
GS
NC
NC NC
Main
NC
Safety
Main or replacement
NC: normally closed.
NO: normally open.
Figure 7: Block diagram of an installation with a replacement GS and a safety GS.
10
Replacement Source
The Set’s purpose is to perform process controlled shutdown correctly. The
“energy quality” function, if necessary, is taken into account thanks to supplying
of sensitive loads via an Uninterruptible Power Supply (UPS) downstream from
the Set.
The Set can be specifically dedicated to the Replacement source function, but it
is allowed to operate as a Safety source if the specific Safety function
requirements are fully satisfied: for example maximum time of 10 s to obtain
voltage and frequency.
This allows more frequent operation of these Sets and thus allows them to be
more operational if necessary.
Autonomous Production Source
As a rule the set is implemented:
b to supply electrical power at lesser cost (isolated site)
b to guard against serious long-term energy downtime risks (areas with seismic
risks, etc.).
11
The Generator Set
Application in LV
In short
2.1. Choice of HV or LV system
Supply voltage is chosen mainly with respect to Generator Set power
requirements.
Generator Set as HV source
The Generator Set is normally a generator activated by a diesel motor or a gas
A LV Generator Set normally has a turbine.
power of less than 2 500 kVA: the The production Set application, requiring high installed powers, is thus normally
typical value is around 800 kVA. carried out using the MV system.
The LV Generator Set is mainly
Generator Set as LV source
used as a replacement and/or The Generator Set is normally a generator activated by a diesel motor.
safety source. The main source is
switched to the replacement source: The following table summarises the system choice criteria:
b with load-shedding of non-priority
loads criteria LV HV comments
b by means of an automatic source power < 2500 kVA > 2500 kVA
changeover switch controlled by
facility +++ +
voltage.
regulations ++
tertiary industrial
hospitals process,
computer Centre (bank, etc.) cement works (furnace
public building motor), …
12
2.2. Transfer device
It is interesting to make the source transfer (or source switching) device using
standard switchgear, adding specific features. Thus the devices will be:
b withdrawable for easier maintenance
b electrically and mechanically locked
For implementation, the distribution architecture and transfer sequence must be
studied.
MV
E79353E
LV
Main LV board
GS
NC
Load-
shedding
Non-priority Priority
13
The Generator Set
Application in LV
Transfer for priority feeders only
Priority feeders are directly grouped at a specific busbar in this system. This
system requires no management auxiliaries.
E79356E
Source 1
MV
GS
LV
NC
NC NO
D1 D2
Main/Standby
14
2.2.2. Sequence
Main source / Generator Set transfer
Transfer generally takes place with a short break (a few seconds) the time
required to start the Generator Set and to switch over:
b switching to Generator Set sequence
v loss of mains voltage at TA
- load-shedding of non-priority feeders (if necessary) and important feeders
v after time delay starting of Generator Set at TB
v on appearance of Generator Set voltage at TC
- opening of Main source circuit-breaker
v closing of Replacement source circuit-breaker (Generator Set) at T D
v sequenced restoration of important feeders
b switching to Main source sequence
v restoration of mains voltage at TA
v after time delay at T'B
- opening of Replacement source circuit-breaker
- restoration of non-priority feeders
v closing of Main source circuit-breaker at T'C
v stopping of Generator Set at T'D.
E88045E
E88044E
15
Protection and Monitoring
of a LV Generator Set
In short
3.1. Generator protection
The following diagram shows the electrical sizing parameters of a Generator Set.
Pn, Un and In are, respectively, the power of the thermal motor, the rated voltage
and the rated current of the generator.
E79476E
A Generator Set has specific
overload and short-circuit withstand Thermal
characteristics as a result of the motor
high generator reactances.
This has the following
consequences: Figure 12: Block diagram of a Generator Set.
b for protection of people and
equipment, specific circuit-breaker Nota 1: Also remember that Generator Set sizing is optimised, i.e. that Pn is
settings providing both protection of normally around one third of normal installed power.
the installation set and co-
ordination with the downstream
3.1.1. Overload protection
protection devices.
b for proper operation on duty of the The generator protection curve must be analysed.
monitoring functions preventing
E79364E
Overloads
Figure 13: Example of an overload curve T=f(I).
I / In t
1.1 >1h
1.5 30 s
The setting possibilities of the overload protection devices (or Long Time
Delay) will closely follow these requirements.
Note on overloads
b for economic reasons, the thermal motor of a Replacement Set may be strictly
sized for its nominal power. If there is an active power overload, the diesel motor
will stall. The active power balance of the priority loads must take this into account
b a production Set must be able to withstand operating overloads:
v one hour overload
v one hour overload every 12 hours (Prime Power).
(see chapter 3.5 “The installation standards”)
16
3.1.2. Short-circuit current protection
E79365E
subtransient transient steady state
conditions conditions conditions
generator with
compound
excitation or
over-excitation
generator with
serial exitation
Subtransient phase
When a short-circuit appears at the terminals of a generator, the current is first
made at a relatively high value of around 6 to 12 ln during the first cycle
(0 to 20 milliseconds).
The amplitude of the short-circuit output current is defined by three parameters:
b the subtransient reactance of the generator
b the level of excitation prior to the time of the fault and
b the impedance of the faulty circuit.
The short-circuit impedance of the generator to be considered is the subtransient
reactance expressed as a % of Uo (phase-to-neutral voltage) by the
manufacturer x”d. The typical value is 10 to 15 %.
We determine the subtransient short-circuit impedance of the generator:
U 2n x"d
X"d = where S = 3UNIN.
S 100
Transient phase
The transient phase is placed 100 to 500 ms after the time of the fault. Starting
from the value of the fault current of the subtransient period, the current drops to
1.5 to 2 times the current ln.
The short-circuit impedance to be considered for this period is the transient
reactance expressed as a % Uo by the manufacturer x'd. The typical value is 20
to 30 %.
Steady state phase
The steady state occurs above 500 ms.
When the fault persists, Set output voltage collapses and the exciter regulation
seeks to raise this output voltage. The result is a stabilised sustained short-circuit
current:
b if generator excitation does not increase during a short-circuit (no field over-
excitation) but is maintained at the level preceding the fault, the current stabilises
at a value that is given by the synchronous reactance Xd of the generator. The
typical value of xd is greater than 200 %. Consequently, the final current will be
less than the full-load current of the generator, normally around 0.5 ln.
b If the generator is equipped with maximum field excitation (field overriding) or
with compound excitation, the excitation “surge” voltage will cause the fault
current to increase for 10 seconds, normally to 2 to 3 times the full-load current
of the generator.
17
Protection and Monitoring
of a LV Generator Set
3.1.2.2. Calculating the short-circuit current
Manufacturers normally specify the impedance values and time constants
required for analysis of operation in transient or steady state conditions.
Impedance table: Leroy Somer generator
s or s
Note: this value can be compared with the short-circuit current at the terminals
of a transformer. Thus, for the same power, currents in event of a short-circuit
close to a generator will be 5 to 6 times weaker than those that may occur with a
transformer (main source).
This difference is accentuated further still by the fact that generator set power is
normally less than that of the transformer.
Example
E79474E
MV
GS
LV
NC
NC
Main/standby
Figure 15.
When the LV network is supplied by the Main source 1 of 2000 kA, the short-
circuit current is 42 kA at the main LV board busbar. When the LV network is
supplied by the Replacement Source 2 of 500 kVA with transient reactance of
30 %, the short-circuit current is made at approx. 2.5 kA, i.e. at a value 16 times
weaker than with the Main source.
18
3.2. Downstream LV network protection
The insulation fault current in the TN system is slightly greater than the three-
phase fault current: for example, in event of an insulation fault on the system in
the previous example, the insulation fault current is equal to 3 kA.
19
Protection and Monitoring
of a LV Generator Set
∆U ≈ 55 %
which is not supportable for motors (failure to start).
b the Σ Pmotors is 20 kW (20 % of generator power)
Calculating voltage drop at start-up:
Σ Motors = 20 kW, lM = 35 A, hence a starting current ld = 210 A for 2 to 20 s.
Voltage drop on the busbar:
∆U I N- I d
≈ en %
U I cc- I N
∆U ≈ 10 %
which is supportable but high.
20
GS
E79475E
Remote control 2
Remote control 1
Priority Priority
Restarting tips:
b if the Pmax of the largest motor > 1/3 Pn, a progressive starter must be
installed on this motor
b if Σ Pmotors > 1/3 Pn, motor cascade restarting must be managed by a PLC
b if Σ Pmotors < 1/3 Pn, there are no restarting problems.
21
Protection and Monitoring
of a LV Generator Set
E89635
E79360E
Electrical utility
HV incomer
NC
Mains 1 Mains 2
feeder feeder
Non-sensitive Uninterruptible
load power supply
Sensitive feeders
UPS power
UPS inrush power must allow for:
b nominal power of the downstream loads. This is the sum of the apparent
powers Pa absorbed by each application. Furthermore, so as not to oversize the
installation, the overload capacities at UPS level must be considered (for
example: 1.5 ln for 1 minute and 1.25 ln for 10 minutes).
b the power required to recharge the battery: this current is proportional to the
autonomy required for a given power. The sizing Sr of a UPS is given by:
Sr = 1.17 x Pn.
The table below defines the pick-up currents and protection devices for supplying
the rectifier (Mains 1) and the standby mains (Mains 2).
Table: pick-up currents and protection devices
22
Short-circuit downstream of a UPS
The UPS use PWM switch mode power supply to reproduce the output voltage.
As a rule their current regulation will limit current to 1.5 times ln. The output filter
will be able to supply for 1/4 of a period loads at 4 or 5 times ln: this may be
sufficient to selectively eliminate short-circuits on small feeders and thus
guarantee continuity of supply.
On the other hand, on large feeders, as current is limited, the short-circuit may
remain steady and the UPS immediately switches to the standby supply source
to increase short-circuit current and ensure tripping of the downstream protection
devices.
Generator Set/UPS combination
b restarting the Rectifier on a Generator Set
The UPS rectifier can be equipped with a progressive starting system of the
charger to prevent harmful pick-up currents when installation supply switches to
E79477E
the Generator Set.
Mains1
GS starting
UPS charger
starting
5 to 10 s
Uh 2n
τ(%) =
Uf
where Uhn is the n order voltage harmonic.
This value depends on:
v the harmonic currents generated by the rectifier (proportional to the power Sr of
the rectifier)
v the longitudinal subtransient reactance X”d of the generator
v the power Sg of the generator.
SR
We define U' Rcc (%) = X"d the generator relative short-circuit voltage,
SG
brought to rectifier power
i.e. τ = f(U’RCC ).
23
Protection and Monitoring
of a LV Generator Set
Application
A chart is used to find the distortion t as a function of U’RCC
E79366E
Without filter
With filter
(incorporated)
Note: with an upstream transformer of 630 kVA on the 300 kVA UPS without filter,
the 5 % ratio would be obtained.
The result is that operation on Generator Set must be continually monitored for
harmonic currents.
If voltage harmonic distortion is too great, use of a filter on the network is the
most effective solution to bring it back to values that can be tolerated by sensitive
loads.
24
Protection and Monitoring
of a LV Generator Set
protected
area
RS RS
PE
unprotected
area
PE PEN PE PEN
Phases
PE
Figure 20.
25
Protection and Monitoring
of a LV Generator Set
3.4.1.2. Generator Set faults as a load
One of the parallel-connected Generator Sets may no longer operate as a
generator but as a motor (by loss of its excitation for example). This may
generate overloading of the other Generator Set(s) and thus place the electrical
installation out of operation.
To check that the Generator Set really is supplying the installation with power
(operation as a generator), you need to check the proper flow direction of energy
on the coupling busbar using a specific “reverse power” check. Should a fault
occur, i.e. the Set operates as a motor, this function will eliminate the faulty Set.
MV incomer
E88015E
GS
HV busbar
SetSet.
LV
MV incomer
E88043E
GS
HV busbar
LV
26
3.5. The installation standards
There are no specific electrical installation rules for Generator Sets performing
Replacement or Production functions.
Continuity of supply requirements must be taken into account for Safety Sets.
For mobile Sets, installation of residual current protection at 30 mA may be
required to guarantee safety of people whatever the connection.
27
Protection and Monitoring
of a LV Generator Set
3.5.2.2. Alarm processing
A Safety set must never stop, but must supply safety equipment and anti-panic
devices even if this means damage to itself.
On the other hand, safety regulations will require increasingly rigorous preventive
maintenance of the Set to ensure safer operation. Consequently, certain thermal
motor alarms - water temperature, oil temperature, oil level - or generator alarms
- temperature, overloads - must not cause the Safety Set to trip but must be
locked to ensure maintenance or subsequent repairs once installation supply
switches back to the Main Source.
28
The Schneider
protection solution
In short 4 .1. Micrologic and generator protection
With respect to generator protection, the Micrologic releases of the Masterpact
NT, NW and Compact NS ranges allow optimised settings for fine generator
protection.
( ).
()
Tr =time delay band
B = type of curve DT, SIT, VIT, EIT, HVF
For the various time delay bands and slopes, the tripping thresholds in seconds
at 1.5 lr are as follows:
29
The Schneider
protection solution
4.1.2. Generator protection
The many setting possibilities of the LTD protection slope allow the generator
thermal overload curve to be followed closely. The low setting of the STD
protection is compatible with the short-circuit behaviour of the generator.
Optimised protection of the generator thanks to the Micrologic releases of the NT,
NW and Compact NS ranges guarantees optimum continuity of supply.
E89628
Generator overload
conditions
Circuit-breaker VIT
protection curve
Generator
short-circuit
conditions
30
4.2. Micrologic P & H for generator
monitoring
The Micrologic P and H incorporate other current, voltage, power and frequency
protection and/or monitoring functions suited to loads such as motors, generators
and transformers.
4.2.1. Implementation
In the control unit “setting” menu, the operator selectors the functions that he
wishes to activate and accesses the various thresholds to be configured.
All the settings are made via the keys available on the front face or by remote
transmission.
For all functions, except for phase rotation direction, four thresholds must be set:
b activation threshold (1)
b activation time delay (2)
b de-activation threshold (3)
b de-activation time delay (4).
E88008E
Activation
threshold
De-activation
threshold
Activation De-activation
time delay time delay
Relay
output
Figure 25.
31
The Schneider
protection solution
4.2.2. The monitoring functions
I mean
Figure 26.
b principle:
the function compares a current unbalance to the threshold previously set by the
user. The current unbalance Dl is the value as a % of the difference, E max,
between maximum current and mean current, lmean.
Imean = (I1+I2+I3)/3.
Emax = max (Ii) - Imean.
∆I = Emax/Imean.
The activation and de-activation thresholds, configured by the user, are a % of
Imean:
∆l = 5 % represents a relatively small unbalance (l1 = 4000 A, l2 = 3800 A, l3 =
3600 A).
∆l = 90 % represents a strongly unbalanced power supply (l1 = 4000 A, l2 = 1200
A, l3 = 1120 A).
Example 1: I1 = 4000 A, I2 = 2000 A, I3 = 3300 A.
Imean = 3100 A.
Emax = I2 - Imoy.
∆I = Emax/Imean, ∆I = 35 %.
Nota : calculation of current (or voltage) unbalance in HV distribution is normally
used: Iunbal(%) = 100 x (Iinverse)/(Idirect)
Micrologic calculates current unbalance as per the formula:
Iunbal(%) = 100 x (lmax)/(lmean)
Both calculation modes yield similar results.
b current unbalance setting:
32
4.2.2.2. Overcurrent
b application:
overcurrent protection is suitable for:
v monitoring cyclic loads (prevent temperature rise of loads, etc.)
v managing consumption (guard against overshoots).
I consumed
E88010E
I sizing
Activation
1h
Ta = activation time delay
Td = de-activation time delay
This is used to calculate the mean value of consumed current. It can deliver a
load shedding order to remain within the limits:
v of the supplier’s contract - Main source -
v or of delivered power - Replacement source.
It provides thermal type protection for each phase and for the neutral (dry
transformers).
b principle:
this function calculates the mean value of each current of the three phases and
the neutral over a time programmable between 5 minutes and one hour and over
a sliding window refreshed every 15 seconds.
b overcurrent setting
33
The Schneider
protection solution
The activation and de-activation thresholds, configured by the user, are a % of U
max:
∆U = 5 % represents a relatively small unbalance
∆U = 90 % represents a strongly unbalanced power supply
Example
Case similar to a phase loss associated with unbalance on the other phases.
U12 = 330 V, U23 = 390 V, U31 = 10 V.
Umean = 243,3 V.
Emax = U31 - Umean.
∆U = Emax/Umean, ∆U = 96 %.
b voltage unbalance setting:
Voltage variation as a %
Motor characteristics Un -10 % Un -5 % Un Un +5 % Un+10%
Torque curve 0,81 0,90 1 1,10 1,21
Slipping 1,23 1,11 1 0,91 0,83
Nominal current 1,10 1,05 1 0,98 0,98
Nominal efficiency 0,97 0,98 1 1,00 0,98
Nominal power factor 1,03 1,02 1 0,97 0,94
Starting current 0,90 0,95 1 1,05 1,10
Nominal temp. rise 1,18 1,05 1 1 1,10
Off-load P (Watt) 0,85 0,92 1 1,12 1,25
b principle:
the function is activated when one of the three phase-to-phase voltages (U12,
U23, U31) is below (or above) the threshold set by the user for a time longer than
the time delay. It is de-activated when the 3 phase-to-phase voltages move back
above (or below) the de-activation threshold for a time longer than the time delay.
E88011E
U max.
U min.
Figure 28.
34
b undervoltage setting:
b overvoltage setting:
Activation
threshold
De-activation
threshold
Reverse power
Figure 29.
35
The Schneider
protection solution
b reverse power setting:
Over F
de-activation
zone Over F
activation
zone
De-activation
time delay
Activation
time delay
Frequency
De-activation Activation
threshold threshold
Under F
de-activation
Under F zone
activation
zone
De-activation
time delay
Activation
time delay
Frequency
Activation De-activation
threshold threshold
36
b overfrequency setting:
b underfrequency setting:
37
The Schneider
protection solution
4.3. Micrologic for insulation fault
protection
Currents due to insulation faults can be dangerous for people (risk of indirect
contact) and equipment (fire risk).
To provide protection and satisfy all installation systems as completely as
possible, the Micrologic range incorporates as standard:
b on 6.0 units, ground protection
b on 7.0 units, residual current protection.
Circuit-breaker
with built-in
MX protection
Figure 32.
38
4.3.1.2. Source Ground Return (SGR)
The “Source Ground Return” system directly measures the earth fault current by
a specific external sensor.
This protection detects faults upstream and downstream of the circuit-breaker.
It is only possible at the supply end of the LV installation.
E88018
Figure 33.
The Ground protection and Neutral protection are separate and thus can be
combined.
Setting the protection devices
Ground protection can be set for its threshold (limited to 1200 A) by 9 bands and
by its time delay (same as the Short Time Delay).
To enhance discrimination with fuses or other circuit-breakers, part of the ground
protection curve can be converted into a reverse curve by choosing the l2tON
setting.
The SGR protection requires use of the MDGF module.
Figure 34.
39
Summary
5.1. Diagram
A typical example of a high power electrical installation for an office building (see
Note 1).
E88014E
GS GS
Main LV board
Non-priority
feeders,
heating, etc.
Non-sensitive Sensitive
Safety priority feeders, feeders,
feeders lighting, elevator, etc. 300 kVA computer, etc.
Source
Chassis
COM IT safety TN-S
module source replacement
source
Chassis
COM
Main LV board module
GS GS
Communication
Non-priority bus
feeders Proprietary
bus
40
5.2. Comments
E88697
E88698
Discrimination with downstream priority feeders
must allow for the low settings (in particular for the
STD).
l measurement and H spectrum vignettes
For feeders supplied by the UPS, discrimination
must be ensured with the downstream feeders (this
2. Use of a UPS incorporating a harmonic-
is because the UPS switches to mains 2 to perform
suppression filter is the ideal solution for using a
the discrimination function).
Generator Set/UPS combination with optimised
sizing and to bring upstream total harmonic
distortion down to a completely acceptable value.
Safety source The Set must operate in all circumstances. Fine network analysis in real time is not required.
The settings made will eliminate nuisance tripping. However, alarm transfer and storage are
Discrimination must allow for these settings and recommended. If necessary, network
choose a downstream circuit distribution that will parameters (voltage, current, etc.) can be
enable this. measured for analysis after the fault.
replacement source
GS
Figure 35.
41
Summary
5.3. Summary
b Important or compulsory
v Recommended
ns Not significant
* In case of two choices, choose that for the parallel-connected generator set category.
42
Additional technical
informations
6.1. Characteristics tables of circuit breakers 44
Compact NS and Masterpact
E89629
43
6.1. Characteristics tables Compact NS up to 630 A
of circuit breakers
44
NS125E NS100 NS160 NS250 NS400 NS630
3, 4 2(1), 3, 4 2(1), 3, 4 2(1), 3, 4 3, 4 3, 4
b b b b b b
- b b b b b
- b b b b b
b b b b b b
b b b b b b
- b b b b b
- b b b b b
- b b b b b
- b b b b b
b b b
b b b
- b b
- b b
- b b
- b b b b
- b b b b
- - - - b
- - - - b
- - - - b
b b b
b b b
b b b
105 x 161 x 86 105 x 161 x 86 / 140 x 161 x 86 140 x 255 x 110 / 185 x 255 x 110
1.7 / 2.3 1.6 to 1.9 / 2.1 to 2.3 6.0 / 7.8
- b b
45
6.1. Characteristics tables Compact NS
of circuit breakers
from 630 up to 3200 A
Compact circuit breakers
number of poles
045151si
440 V
500/525 V
660/690 V
DC 250 V
500 V
service breaking capacity (kA rms) lcs Value or % Icu
short-time withstand current (kA rms) lcw 0.5 s
V AC 50/60 Hz 1s
suitability for isolation
utilisation category
durability (C-O cycles) mechanical
electrical 440 V In/2
In
690 V In/2
In
pollution degree
Compact NS2000H. electrical characteristics as per Nema AB1
breaking capacity at 60 Hz (kA) 240 V
480 V
600 V
protection and measurements
interchangeable control units
overload protection long time Ir (In x …)
short-circuit protection short time Isd (Ir x …)
instantaneous Ii (In x …)
earth-fault protection lg (In x …)
residual earth-leakage protection ∆n
I∆
zone selective interlocking ZSI
protection of the fourth pole
current measurements
additional indication and control auxiliaries
indication contacts
voltage releases MX shunt release
MN undervoltage release
remote communication by bus
device-status indication
device remote operation
transmission of settings
indication and identification of protection devices and alarms
transmission of measured current values
installation
accessories terminal extensions and spreaders
terminal shields and interphase barriers
escutcheons
dimensions fixed devices, front connections (mm) 3P
HxWxD 4P
weight fixed devices, front connections (kg) 3P
4P
source changeover system (see section on source changeover systems)
(1) 65°C with vertical connections. See the temperature
derating tables for other types of connections. manual, remote-operated and automatic source changeover systems
46
NS630b NS800 NS1000 NS1250 NS1600 NS1600b NS2000 NS2500 NS3200
3, 4 3, 4 3, 4
b b b
b b -
b b -
N H L N H N H
b b b b b b b
b b b b b - -
b b b b b - -
b b b b b - -
Micrologic 2.0 Micrologic 5.0 Micrologic 2.0 A Micrologic 5.0 A Micrologic 6.0 A Micrologic 7.0 A
b b b b b b
- b - b b b
b b b b b b
- - - - b -
- - - - - b
- - b b b b
b b b b b b
- - b b b b
b b
b b
b b
b b b b b b
b b b b - -
- - b b b b
- - b b b b
- - b b b b
b -
b -
b b
327 x 210 x 147 350 x 420 x 160
327 x 280 x 147 350 x 535 x 160
14 24
18 36
47
6.1. Characteristics tables Masterpact NT06 to NT16
of circuit breakers
056408si
common characteristics
number of poles 3/4
rated insulation voltage (V) Ui 1000/1250
impulse withstand voltage (kV) Uimp 12
rated operational voltage (V AC 50/60 Hz) Ue 690
suitability for isolation IEC 60947-2
degree of pollution IEC 60664-1 3
48
NT06 NT08 NT10 NT12 NT16
630 800 1000 1250 1600
630 800 1000 1250 1600
400 400 400 630 800
to 630 to 800 to 1000 to 1250 to 1600
H1 L1* H1
42 150 42
42 130 42
42 100 42
42 25 42
100 % 100 %
42 10 42
20 - 20
- 1(1) -
88 330 88
88 286 88
88 220 88
88 52 88
25 9 25
< 50 < 50
42 150 42
42 100 42
42 25 42
HA HA
75 75
75 75
75 75
42 42
20 20
35 35
25 25 25
12.5 12.5 12.5
6 3 6 (NT16: 3)
3 2 2 (NT16: 1)
3 2 2 (NT16: 1)
b b b
b b b
b b b
b b b
322 x 288 x 280
322 x 358 x 280
301 x 274 x 211
301 x 344 x 211
30/39
14/18
sensor selection
sensor rating (A) 400 630 800 1000 1250 1600
Ir threshold setting (A) 160 to 400 250 to 630 320 to 800 400 to 1000 500 to 1250 640 to 1600
49
6.1. Characteristics tables Masterpact NW08 à NW63
of circuit breakers
common characteristics
056409si
50
NW08 NW10 NW12 NW16 NW20 NW25 NW32 NW40 NW40b NW50 NW63
800 1000 1250 1600 2000 2500 3200 4000 4000 5000 6300
800 1000 1250 1600 2000 2500 3200 4000 4000 5000 6300
400 400 630 800 1000 1250 1600 2000 2000 2500 3200
to 800 to 1000 to 1250 to 1600 to 2000 to 2500 to 3200 to 4000 to 4000 to 5000 to 6300
N1 H1 H2 L1* H10 H1 H2 H3 L1* H10 H1 H2 H3 H10 H1 H2
42 65 100 150 - 65 100 150 150 - 65 100 150 - 100 150
42 65 100 150 - 65 100 150 150 - 65 100 150 - 100 150
42 65 85 130 - 65 85 130 130 - 65 85 130 - 100 130
42 65 85 100 - 65 85 100 100 - 65 85 100 - 100 100
- - - - 50 - - - - 50 - - - 50 - -
100 % 100 % 100 % 100 %
42 65 85 30 50 65 85 65 30 50 65 85 65 50 100 100
22 36 50 30 50 36 75 65 30 50 65 75 65 50 100 100
without without 190 80 without without 190 150 80 without without 190 150 without without 270
88 143 220 330 - 143 220 330 330 - 143 220 330 - 220 330
88 143 220 330 - 143 220 330 330 - 143 220 330 - 220 330
88 143 187 286 - 143 187 286 286 - 143 187 286 - 220 286
88 143 187 220 - 143 187 220 220 - 143 187 220 - 220 220
- - - - 105 - - - - 105 - - - 105 - -
25 25 25 10 25 25 25 25 10 25 25 25 25 25 25 25
< 70 < 70 < 70 < 80
25 20 20 10
12.5 10 10 5
10 10 10 3 - 8 8 2 3 - 5 5 1.25 - 1.5 1.5
10 10 10 3 - 6 6 2 3 - 2.5 2.5 1.25 - 1.5 1.5
- - - - 0.5 - - - - 0.5 - - - 0.5 - -
10 10 10 - - 6 6 6 - - 2.5 2.5 2.5 - - -
b b b b b b b b b b b b b b - -
b b b b b b b b b b b b b b b b
b b b - - b b - - - b (1) b (1) - - - -
b b b - - b b - - - b b - - b b
439 x 441 x 395 479 x 786 x 395
439 x 556 x 395 479 x 1016 x 395
352 x 422x 297 352 x 767x 297
352 x 537x 297 352 x 997x 297
90/120 225/300
60/80 120/160
sensor selection
sensor rating (A) 400 630 800 1000 1250 1600 2000 2500 3200 4000 5000 6300
Ir threshold 160 250 320 400 500 630 800 1000 1250 1600 2000 2500
setting (A) to 400 to 630 to 800 to 1000 to 1250 to 1600 to 2000 to 2500 to 3200 to 4000 to 5000 to 6300
51
6.2. Control units Compact NS400 to 630
characteristics
E88733E
STR23SE / STR53UE
STR23SE / STR53UE
STR23SV / STR53SV
MP
Compact NS400 to 630 circuit
Standard protection Protection of systems supplied by
breakers, types N, H and L, 3-pole with selectivity generators. Protection of long cables
and 4-pole, may be equipped with
any of the STR23SE, STR23SV, Protection of DC Protection of systems U > 525 V
distribution systems
STR53UE and STR53SV electronic
trip units. Selection of the trip unit depends on the type of distribution system protected and
The STR53UE and STR53SV trip the operational voltage of the circuit breaker.
units offer a wider range of settings Protection for all types of circuits, from 60 to 630 A, is possible with only four trip-
and the STR53UE offers a number unit catalogue numbers, whatever the circuit-breaker operational voltage:
of optional protection, measurement b U y 525 V: STR23SE or STR53UE
and communications functions. b U > 525 V: STR23SV or STR53SV.
Trip units do not have a predefined rating. The tripping threshold depends on the
For DC applications, the Compact
circuit breaker rating and the LT (long time) current setting.
NS400H and 630H circuit breakers For example, for an STR23SE trip unit set to the maximum value, the tripping
are equipped with a built-in MP threshold is:
magnetic trip unit. v 250 A, when installed on a Compact NS400 250 A
v 630 A, when installed on a Compact NS630.
52
STR23SE (U y 525 V) and STR23SV (U > 525 V)
electronic trip units
6 1 7 3
E88734
STR 23 SE alarm 90
105 %Ir
Io Ir Isd
.8 .9 .9 .93 5 6
.7 1 .88 .95 4 7
.63 .85 .98 3 8
.5 .8 1 2 10
x In x Io x Ir
Ir Isd
+ -
test
E88735
t
1
3
4
5
0 Ir Im I
1 long-time threshold (overload protection)
2 long-time tripping delay
3 short-time pick-up (short-circuit protection)
4 short-time tripping delay
5 instantaneous pick-up (short-circuit protection)
6 test connector
7 percent load indication.
Protection
The protection functions may be set using the adjustment dials.
Overload protection
Long-time protection with an adjustable threshold and fixed tripping delay:
b Io base setting (6-position dial from 0.5 to 1)
b Ir fine adjustment (8-position dial from 0.8 to 1).
Short-circuit protection
Short-time and instantaneous protection:
b short-time protection with an adjustable pick-up and fixed tripping delay
b instantaneous protection with fixed pick-up.
Protection of the fourth pole
On four-pole circuit breakers, neutral protection is set using a three-position
switch to 4P 3d (neutral unprotected), 4P 3d + N/2 (neutral protection at 0.5 In) or
4P 4d (neutral protection at In).
Indications
A LED on the front indicates the percent load:
b ON - load is > 90 % of Ir setting
b flashing - load is > 105 % of Ir setting.
Test
A mini test kit or a portable test kit may be connected to the test connector on the
front to check circuit-breaker operation after installing the trip unit or accessories.
53
6.2. Control units Compact NS400 to 630
characteristics
E88737
STR 53 UE %Ir >Ir >Isd >Ig test fault
Io Ir Isd Ii Ig µP
g
.8 .9 .9 .93 4 5 4 6 .5 .6
.7 .88 .95 3 3 8 .4 .7 > Ir
1 6
.6 .85
.8
.98 2 8
10
2 10
11
.3 .8
A tr
.5 1 1 1.5 1.5 .2 1 > Im
x In x Io x Ir x In x In
tsd
tr tsd tg > Ih
test 8 16 .3 .3 .4 .4 In I1 I2 I3
4 (s).2 .2 (s) .3 .3 Ir Isd li
+ - 2 .1 .1 .2 .2
0,5 16 0 .1 .1
0
(s) @ 6 Ir on I2t off on I2t off
t
E88736
3
6 4
7 5
0 Ir Isd Ii I
Earth-fault protection (T) (see the "Options for the STR53UE electronic
trip unit" section on the following pages).
With the earth-fault option (T) on the STR53UE electronic trip unit, an external
neutral sensor can be installed (situation for a three-pole circuit breaker in a
distribution system with a neutral). Available ratings of external neutral
sensors: 150, 250, 400, 630 A.
Protection
The protection functions may be set using the adjustment dials.
Overload protection
Long-time protection with adjustable threshold and tripping delay:
b Io base setting (6-position dial from 0.5 to 1)
b Ir fine adjustment (8-position dial from 0.8 to 1).
Short-circuit protection
Short-time and instantaneous protection:
b short-time protection with adjustable pick-up and tripping delay,
with or without constant I2t
b instantaneous protection with adjustable pick-up.
Protection of the fourth pole
On four-pole circuit breakers, neutral protection is set using a three-position
switch to 4P 3d (neutral unprotected), 4P 3d + N/2 (neutral protection at 0.5 In) or
4P 4d (neutral protection at In).
54
Fault indications
A LED signals the type of fault:
b overload (long-time protection) or abnormal internal temperature (> Ir)
b short-circuit (short-time protection) or instantaneous (> Isd)
b earth fault (if earth-fault protection option installed) (> Ig)
b microprocessor malfunction:
v both (> Ig) and (> Isd) LEDs ON
v (> Ig) LED ON (if earth-fault protection option (T) installed).
Battery powered. Spare batteries are supplied in an adapter box. The LED
indicating the type of fault goes OFF after approximately ten minutes to conserve
battery power. The information is however stored in memory and the LED can be
turned back ON by pressing the battery/LED test pushbutton. The LED
automatically goes OFF and the memory is cleared when the circuit breaker is
reset.
Io Ir
.8 .9 .9 .93
.7 1 .88 .95
Self monitoring
.63 .85 .98 The circuit breaker trips if a microprocessor fault or an abnormal temperature
.5 .8 1 is detected.
x In x Io
Options
Answer
Four options are available:
In x Io x Ir = 400 x 0.5 x 0.8 = 160 A.
b earth-fault protection T
The identical trip unit, with identical settings but
b ammeter I
installed on a Compact NS630 circuit breaker, will
b zone selective interlocking ZSI
have an overload-protection threshold of:
b communications option COM.
630 x 0.5 x 0.8 = 250 A.
55
6.2. Control units Compact NS400 to 630
characteristics
56
MP DC trip units
E88739
Im(A)
30005000
4400
2500
3800 3500
5700
2000 4000
In Im
Magnetic trip units for Compact NS400/630 three-pole, type H circuit breakers.
These trip units are specifically designed to protect DC distribution systems.
They are not interchangeable. The circuit breaker and trip unit are supplied
fully assembled.
built-in trip units MP1 MP2 MP3
circuit breaker Compact NS400H b b -
Compact NS630H b b b
short-circuit protection (magnetic)
pick-up (A) Im adjustable adjustable adjustable
800...1600 1250...2500 2000...4000
57
6.2. Control units Micrologic for Compact
characteristics
NS630b to 3200
In short Protection
Protection thresholds and delays are set using the adjustment dials.
Overload protection
True rms long-time protection.
Thermal memory: thermal image before and after tripping.
Setting accuracy may be enhanced by limiting the setting range using a different
long-time rating plug.
Overload protection can be cancelled using a specific LT rating plug "Off".
Micrologic 2.0 and 5.0 control units
protect power circuits. Micrologic 5.0 Short-circuit protection
offers time discrimination for short- Short-time (rms) and instantaneous protection.
circuits as well. Selection of I2t type (ON or OFF) for short-time delay.
Neutral protection
On three-pole circuit breakers, neutral protection is not possible.
On four-pole circuit breakers, neutral protection may be set using a three-
E88740
Micrologic 5.0 position switch: neutral unprotected (4P 3d), neutral protection at 0.5 In (4P 3d +
N/2) or neutral protection at In (4P 4d).
Indications
Overload indication by alarm LED on the front; the LED goes on when the current
exceeds the long-time trip threshold.
Test
A mini test kit or a portable test kit may be connected to the test connector on the
front to check circuit-breaker operation after installing the trip unit or accessories.
Note.
Micrologic A control units come with a transparent lead-seal cover as standard.
Ir
long time
tr alarm 2
.8 (s) 4
8
.7 .9 12
1 .6 .95 2 16 5
.5 .98 1 20
.4 1 .5 24
x In @ 6 Ir
58
protection Micrologic 2.0
long time
current setting (A) Ir = In x … 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 t
E88741
Ir
tripping between 1.05 and 1.20 Ir other ranges or disable by changing rating plug
time delay (s) accuracy 0 to -30% tr at 1.5 x Ir 12.5 25 50 100 200 300 400 500 600
accuracy 0 to -20% tr at 6 x Ir 0.5 1 2 4 8 12 16 20 24
accuracy 0 to -20% tr at 7.2 x Ir 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 16.6 tr
thermal memory 20 minutes before and after tripping
instantaneous
Isd
pick-up (A) Isd = Ir x … 1.5 2 2.5 3 4 5 6 8 10
accuracy ± 10% 0 I
time delay fixed: 20 ms
E88742
current setting (A) Ir = In x … 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Ir
tripping between 1.05 and 1.20 Ir other ranges or disable by changing rating plug
time delay (s) accuracy 0 to -30% tr at 1.5 x Ir 12.5 25 50 100 200 300 400 500 600 tr
accuracy 0 to -20% tr at 6 x Ir 0.5 1 2 4 8 12 16 20 24
accuracy 0 to -20% tr at 7.2 x Ir 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 16.6 Isd
thermal memory 20 minutes before and after tripping
tsd
short time
pick-up (A) Isd = Ir x … 1.5 2 2.5 3 4 5 6 8 10 Ii
accuracy ± 10% 0 I
time delay (ms) at 10 x Ir settings I 2t Off 0 0.1 0.2 0.3 0.4
I2t On 0.1 0.2 0.3 0.4
tsd (max resettable time) 20 80 140 230 350
tsd (max break time) 80 140 200 320 500
instantaneous
pick-up (A) Ii = In x … 2 3 4 6 8 10 12 15 off
accuracy ± 10%
59
6.2. Control units Micrologic A "ammeter"
characteristics
In short
Protection settings .................................................
Protection thresholds and delays are set using the adjustment dials.
The selected values are momentarily displayed in amperes and in seconds.
Overload protection
True rms long-time protection.
Thermal memory: thermal image before and after tripping.
Setting accuracy may be enhanced by limiting the setting range using a different
Micrologic A control units protect
long-time rating plug.
power circuits. The long-time rating plug "OFF" enables to cancel the overload protection.
They also offer measurements,
display, communication and current Short-circuit protection
Short-time (rms) and instantaneous protection.
maximeters. Version 6 provides
Selection of I2t type (ON or OFF) for short-time delay.
earth-fault protection, version 7
provides earth-leakage protection. Earth fault protection
Residual or source ground return.
Selection of I2t type (ON or OFF) for delay.
Residual earth-leakage protection (Vigi).
Micrologic 6.0 A
E88743
40 %
Micrologic A control units measure the true rms value of currents.
A digital LCD screen continuously displays the most heavily loaded phase (Imax)
13 or displays the I1, I2, I3, IN, Ig, I∆n, stored-current (maximeter) and setting values by
successively pressing the navigation button.
The optional external power supply makes it possible to display currents < 20% In.
menu
Communication option
In conjunction with the COM communication option, the control unit transmits the
Ir
long time
tr 8
alarm 2 following:
.8
.7 .9 (s) 4 12 b setting values
1 .6
.5
.95 2
.98 1
16
20
7 b all "ammeter" measurements
.4 1 24
x In
.5
@ 6 Ir b tripping causes
Isd
short time
tsd Ii
instantaneous b maximeter reset.
3
4
5 (s) .4 .4 .3 6 8 10
3 2.5 6 .3 .2 4 12 4 Note.
2 8 .2 .1 3 15
1.5 10 .1 2
0 2 off Micrologic A control units come with a transparent lead-seal cover as standard.
x Ir on I t off x In
setting delay
test
Ig tg 6
D
E
F
(s) .4 .4 .3
5 C G .3 .2
B H .2 .1 8
A J .1 2
0
on I t off
ground fault
60
protections Micrologic 2.0 A
long time
t
E88741
current setting (A) Ir = In x … 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1
Ir
tripping between 1.05 and 1.20 x Ir other ranges or disable by changing rating plug
time delay (s) accuracy: 0 to -30 % tr at 1.5 x Ir 12.5 25 50 100 200 300 400 500 600
accuracy: 0 to -20 % tr at 6 x Ir 0.5 1 2 4 8 12 16 20 24
accuracy: 0 to -20 % tr at 7.2 x Ir 0.34(1) 0.69 1.38 2.7 5.5 8.3 11 13.8 16.6 tr
thermal memory 20 minutes before and after tripping
(1) with tsd = 0.4 off, tr = 0.5 s.
Isd
instantaneous
pick-up (A) Isd = Ir x … 1.5 2 2.5 3 4 5 6 8 10 0 I
accuracy: ±10 %
time delay fixed: 20 ms
menu
ammeter Micrologic 2.0 A
continuous current measurements
measurements from 20 to 200 % of In I1 I2 I3 IN
accuracy: 1.5% (including sensors) no auxiliary source (where I > 20 % In)
maximeters I 1 max I 2 max I 3 max I N max
E88742
tripping between 1.05 and 1.20 x Ir other ranges or disable by changing rating plug Ir
time delay (s) accuracy: 0 to -30 % tr at 1.5 x Ir 12.5 25 50 100 200 300 400 500 600
accuracy: 0 to -20 % tr at 6 x Ir 0.5 1 2 4 8 12 16 20 24 tr
accuracy: 0 to -20 % tr at 7.2 x Ir 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 16.6
thermal memory 20 minutes before and after tripping Isd
short time tsd
pick-up (A) Isd = Ir x … 1.5 2 2.5 3 4 5 6 8 10
accuracy: ±10 % Ii
time delay (ms) at 10 Ir settings I 2t Off 0 0.1 0.2 0.3 0.4 0 I
I2t On 0.1 0.2 0.3 0.4
tsd (max resettable time) 20 80 140 230 350
tsd (max break time) 80 140 200 320 500
instantaneous
pick-up (A) Ii = In x … 2 3 4 6 8 10 12 15 off
accuracy: ±10 %
earth fault Micrologic 6.0 A
pick up (A) Ig = In x … A B C D E F G H J
t
E88744
accuracy: ±10 % In y 400 A 0.3 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 2
I t on
400 A < In y 1200 A 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Ig
In > 1200 A 500 640 720 800 880 960 1040 1120 1200 2
I t off
time delay (ms) settings I 2t Off 0 0.1 0.2 0.3 0.4 tg
at In or 1200 A I2t On 0.1 0.2 0.3 0.4
tg (max resettable time) 20 80 140 230 350
tg (max break time) 80 140 200 320 500 0 I
residual earth leakage (Vigi) Micrologic 7.0 A
t
E88745
sensitivity (A) ∆n
I∆ 0.5 1 2 3 5 7 10 20 30 IDn
accuracy: 0 to -20 %
time delay (ms.) settings 60 140 230 350 800 tDn
t∆n (max resettable time) 80 140 230 350 800
t∆n (max break time) 140 200 320 500 1000 0 I
menu
ammeter Micrologic 5.0 / 6.0 / 7.0 A
continuous current measurements
measurements from 20 to 200 % of In I1 I2 I3 IN Ig I ∆n
accuracy: 1.5 % (including sensors) no auxiliary source (where I > 20 % In)
maximeters I 1 max I 2 max I 3 max I N max I g max I ∆n max
Note:
All current-based protection functions require no auxiliary source.
The test / reset button resets maximeters, clears the tripping indication and tests
the battery.
61
6.2. Control units Micrologic P "power"
characteristics
In short
Protection settings ........................................ + menu
12 14
Load shedding and reconnection.........................
15
Load shedding and reconnection parameters may be set according to the power
or the current flowing through the circuit breaker. Load shedding is carried out by
a supervisor via the COM option or by an M2C or M6C programmable contact.
Ir
long time
tr alarm
2
.8 (s) 4
8
.7 .9 12
1 .6 .95 2 16 7 Measurements ........................................................
.5 .98 1 20
.4 1 .5 24
x In @ 6 Ir
short time instantaneous The Micrologic P control unit calculates in real time all the electrical values (V, A,
Isd tsd Ii
3
4
5 (s) .4 .4 .3 6 8 10 W, VAR, VA, Wh, VARh, VAh, Hz), power factors and crest factors.
3 2.5 6 .3 .2 4 12 4
2 8 .2 .1 3 15
The Micrologic P control unit also calculates demand current and demand power
1.5 10 .1 2
0 2 off over an adjustable time period. Each measurement is associated with a minimeter
x Ir on I t off x In
16 setting delay
test and a maximeter.
Ig tg 6
D
E (s) .4 .4 .3 In the event of tripping on a fault, the interrupted current is stored. The optional
FG .3 .2
5 C
8 external power supply makes it possible to display the value with the circuit
B H .2 .1
A J .1 2
0 breaker open or not supplied.
on I t off
ground fault
Note:
Micrologic P control units come with a non-transparent lead-seal cover as
standard.
1 long-time current setting and tripping delay
2 overload signal (LED)
3 short-time pick-up and tripping delay
4 instantaneous pick-up
5 earth-leakage or earth-fault pick-up and tripping delay
6 earth-leakage or earth-fault test button
7 long-time rating plug screw
8 test connector
9 lamp + battery test and indications reset
10 indication of tripping cause
11 high-resolution screen
12 measurement display
13 maintenance indicators
14 protection settings
15 navigation buttons
16 hole for settings lockout pin on cover.
62
Histories and maintenance indicators ..................
The last ten trips and alarms are recorded in two separate history files.
Maintenance indications (contact wear, operation cycles, etc.) are recorded for
local access.
63
6.2. Control units Micrologic P "power"
characteristics
E88747
current setting (A) Ir = In x … 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Ir
tripping between 1.05 and 1.20 x Ir other ranges or disable by changing rating plug
time delay (s) accuracy: 0 to -30 % tr at 1.5 x Ir 12.5 25 50 100 200 300 400 500 600
accuracy: 0 to -20 % tr at 6 x Ir 0.5 1 2 4 8 12 16 20 24 tr
accuracy: 0 to -20 % tr at 7.2 x Ir 0.34 (1) 0.69 1.38 2.7 5.5 8.3 11 13.8 16.6
Isd
IDMTL setting curve slope SIT VIT EIT HVFuse DT IDMTL
tsd
thermal memory 20 minutes before and after tripping
(1) with tsd = 0.4 off, tr = 0.5 s Ii
short time (rms) 0 I
pick-up (A) Isd = Ir x … 1.5 2 2.5 3 4 5 6 8 10
accuracy: ±10 %
time delay (ms.) at 10 x Ir settings I2t Off 0 0.1 0.2 0.3 0.4
I2t On 0.1 0.2 0.3 0.4
tsd (max resettable time) 20 80 140 230 350
tsd (max break time) 80 140 200 320 500
instantaneous
pick-up (A) Ii = In x … 2 3 4 6 8 10 12 15 OFF
accuracy: ±10 %
earth fault Micrologic 6.0 P
E88744
pick-up (A) Ig = In x … A B C D E F G H J t 2
I t on
accuracy: ±10 % In y 400 A 0.3 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Ig
400 A < In y 1200 A 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 2
I t off
In > 1200 A 500 640 720 800 880 960 1040 1120 1200 tg
time delay (ms.) settings I2t Off 0 0.1 0.2 0.3 0.4
at In or 1200 A I2t On 0.1 0.2 0.3 0.4
tg (max resettable time) 20 80 140 230 350 0 I
tg (max break time) 80 140 200 320 500
t
E88745
residual earth leakage (Vigi) Micrologic 7.0 P IDn
sensitivity (A) ∆n
I∆ 0.5 1 2 3 5 7 10 20 30
accuracy: 0 to -20 % tDn
time delay (ms.) settings 60 140 230 350 800
t∆n (max resettable time) 60 140 230 350 800 0 I
t∆n (max break time) 140 200 320 500 1000
delay delay
0 I/P
Note:
All current-based protection functions require no auxiliary source.
Voltage-based protection functions are connected to AC power via a voltage
measurement input built into the circuit breaker.
64
Navigation from one display to another is intuitive. The six buttons on the keypad
E88750
E88751
provide access to the menus and easy selection of values. When the setting
cover is closed, the keypad may no longer be used to access the protection
settings, but still provides access to the displays for measurements, histories,
indicators, etc.
Measurements ........................................................
Instantaneous values
The value displayed on the screen is refreshed every second.
Minimum and maximum values of measurements are stored in memory
(minimeters and maximeters).
Default display. Display of a maximum currents
current . I rms A 1 2 3 N
A e-fault e-leakage
I max rms A 1 2 3 N
E88752
E88753
A e-fault e-leakage
voltages
U rms V 12 23 31
V rms V 1N 2N 3N
U average rms V (U12 + U23 + U31 ) / 3
U imbalance %
power, energy
P active , Q reactive, S apparent W, Var, VA totals
E active, E reactive, E apparent Wh, VARh, VAh totals consumed - supplied
totals consumed
totals supplied
power factory PF total
Demand metering
The demand is calculated over a fixed or sliding time window that may be
E88754
E88755
Histories ..................................................................
E88756
E88757
The last ten trips and alarms are recorded in two separate history files that may
be displayed on the screen.
b tripping history:
v type of fault
v date and time
v values measured at the time of tripping (interrupted current, etc.).
b alarm history:
v type of fault
v date and time
v values measured at the time of the alarm.
65
6.2. Control units Micrologic P "power"
characteristics
File Edit View Setup Control Display Reports Tools Window Help With the communication option
Sampling Mode : MANUAL 5 seconds
66
Accuracy of measurements (including sensors)
cvoltage (V) 1%
b current (A) 1.5%
b frequency (Hz) 0.1 Hz
b power (W) and energy (Wh) 2.5%
Stored information
The fine setting adjustments, the last 100 events and the maintenance register
remain in the control-unit memory even when power is lost.
Time-stamping
Time-stamping is activated only if an external power supply module is present
(max. drift of 1 hour per year).
Reset
An individual reset, via the keypad or remotely, acts on alarms, minimum and
maximum data, peak values, the counters and the indicators.
67
6.2. Control units Micrologic H "harmonics"
characteristics
I (A) voltages
A e-fault e-leakage
U (V) U
V
rms
rms
V
V
12
1N
23
2N
31
3N
P (kW)
U
U
average rms
imbalance
V
%
(U12 + U23 + U31) / 3
E (kWh) P
power, energy
active, Q reactive , S apparent W, Var, VA totals 1 2 3
E active, E reactive, E apparent Wh, VARh, VAh totals consumed - supplied
totals consumed
Harmonics totals supplied
power factor PF total 1 2 3
frequencies
F Hz
power-quality indicators
total fundamentals U I P Q S
THD % U I
U and I harmonics amplitude 3 5 7 9 11 13
Harmonics 3, 5, 7, 9, 11 and 13, monitored by electrical utilities, are displayed on the screen.
long time
Ir .8 tr 8
alarm
Demand measurements
.7 .9 (s) 4 12
.6 .95 2 16 Similar to the Micrologic P control unit, the demand values are calculated over a
.5 .98 1 20
.4 1 .5 24 fixed or sliding time window that may be set from 5 to 60 minutes.
x In @ 6 Ir
68
POWERLOGIC System Manager Demo
E88760
Time Event
Phase A-N Voltage - Harmonics Analysis
Module
With the communication option
Phase 1-N
1,20
Fundamental:
Harmonics(RMS)
H1: 118.09
Additional measurements, maximeters and minimeters
1,00 H2: 0.01
RMS:
RMS-H:
H3: 0.45
H4: 0.03
H5: 0.45
H6: 0.04
Certain measured or calculated values are only accessible with the COM
0,80 Peak:
CF:
H7: 1.27
H8: 0.05
H9: 0.42
communication option:
% Fundamental
H10: 0.01
0,60
THD:
H11: 1.03
H12: 0.07
b I peak / 2, (I1 + I2 + I3)/3, I imbalance
OK b load level in % Ir
0,40
b power factor (total and per phase)
0,20 b voltage and current THD
0,00
b K factors of currents and average K factor
H2 H3 H4 H5 H6 H7
Harmonics
H8 H9 H10 H11 H12 b crest factors of currents and voltages
b all the fundamentals per phase
ONLINE: DEMO No working system 9:30
Ready
b fundamental current and voltage phase displacement
Display of harmonics up to 12th order. b distortion power and distortion factor phase by phase
b amplitude and displacement of current and voltage harmonics 3 to 31.
The maximeters and minimeters are available only via the COM option for use
with a supervisor.
E88761
167 642
in the form of oscillograms by a supervisor via the COM option.
83 321
0 0 Enhanced alarm programming
17 33 50 66 17 33 50 66
-83 -321
-167 Your Specific Device - Phase A-N Voltage
-642
Each instantaneous value can be compared to user-set high and low thresholds.
Harmonics(RMS)
Overrun of a threshold generates an alarm. An alarm or combinations of alarms
Fundamental: 118.08 H1: 118.09
H2: 0.01 can be linked to programmable actions, including circuit-breaker opening,
RMS: 118.11 H3: 0.45
Phase B-N Voltage
RMS-H: 2.38
H4: 0.03
H5: 0.45
H6: 0.04
activation of a M2C or M6C contact, selective recording of measurements in a
167 H7: 1.27
83
Peak: 166.86 H8: 0.05
H9: 0.42
log, waveform capture, etc.
CF: 1.41 H10: 0.01
0 H11: 1.03
THD: 2.02 H12: 0.07
-83
17 33 50
Event log and maintenance registers
-167
OK The Micrologic H offers the same event log and maintenance register functions
as the Micrologic P.
Ready ONLINE: DEMO No working system 9:30
Waveform capture.
Additional technical characteristics
Setting the display language
POWERLOGIC System Manager Demo System messages may be displayed in six different languages. The desired
E88762
File Edit View Setup Control Display Reports Tools Window Help
Sampling Mode : MANUAL 5 seconds language is selected via the keypad.
69
6.2. Control units Micrologic H "harmonics"
characteristics
70
6.3. Communication Compact NS100 to 630
characteristics
In short There are two possibilities for the 100 to 630 A range:
b communicating auxiliaries
They replace the standard auxiliaries and connect directly to the Digipact bus.
Three equipment levels:
v communicating auxiliary contacts, comprising:
- OF (on/off), SD (trip indication) and SDE (fault-trip indication) contacts
- electronic module
- prefabricated wiring.
Integration of the circuit breaker or the v communicating auxiliary contacts and motor-mechanism module, comprising:
- OF (on/off), SD (trip indication) and SDE (fault-trip indication) contacts
switch-disconnector in a supervison
- motor-mechanism module (220 V AC) (1)
system requires either the communicating - electronic module
auxiliaries or the SC150 interface. - prefabricated wiring.
Compact devices fit perfectly in the SMS v communicating carriage switches for the chassis, comprising:
Powerlogic electrical installation - CE / CD (connected/disconnected position) contacts
management system by communicating - electronic module
using Digipact protocols. An external - wiring connector.
gateway offers communication via other b SC150 interface
Using the SC150 interface, it is possible to integrate a device equipped with non-
networks including:
communicating auxiliaries into a supervison system.
b Profibus The SC150 interface is used to connect:
b Ethernet… v the auxiliary contacts on the circuit breaker (OF, SD, SDE, SDV, CD, CE)
v the remote-operation system (on, off, reset)
v the communication output for the STR53UE and STR43ME electronic trip units
053172si
Compact with
communicating SC150
auxiliaries
device identification
address b b
rating - -
indication of status conditions
OF (on/off) b b
Compact NS equipped with communicating auxiliary contacts
SD (trip indication) b b
and motor-mechanism module.
SDE (fault-trip indication) b b
b b
054481si
71
6.3. Communication Masterpact NT / NW
characteristics
communication
bus ++
us
modb
CCM
Digipact "chassis" 2
056401si
+
communication module.
CE
CD
CT
C
CE 4
CCT
OF C
CD
SDE 5
PF MX
CH XF
1
056431si
Modbus "device"
communication module.
Note:
Eco COM is limited to the transmission of metering data and does not allow the
control of the circuit breaker.
72
E88760
H1: 118.09
b identify the device
1,00
RMS:
H2: 0.01
H3: 0.45
H4: 0.03
H5: 0.45
b indicate status conditions
b control the device.
RMS-H: H6: 0.04
H7: 1.27
0,80 Peak: H8: 0.05
H9: 0.42
CF:
% Fundamental
H10: 0.01
THD:
H11: 1.03
H12: 0.07 Depending on the different types of Micrologic (A, P, H) control units, the COM
0,60
OK option also offers:
0,40 b setting of the protection and alarms functions
0,20
b analysis of the AC-power parameters for operating-assistance and
maintenance purposes.
0,00
H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12
Harmonics
Note:
See the description of the Micrologic control units for further details on protection
and alarms, measurements, waveform capture, histories, logs and maintenance
indicators.
73
6.3. Communication Masterpact, Compact NS
characteristics
in a communication network
E88763E
Software
Communication
interface RS 232C,Ethernet
RS 485
Communication
Bus
IN JBus
LIN GER
MERSV
pulsar BBus
com
com error
24V
OK
error
1 3
Data concentrator
DC150
N°1
N°1
Device
OF11 OF11
OF12 OF12
OF13 OF13
OF14 OF14
OF21 OF21
OF22 OC12 OF22 OC12
OF23 OC13 OF23 OC13
OF24 OC14 OF24 OC14
OC21 OC21
OC22 OC22
MCH OC23 MCH OC23
PF OC24 CT1 PF OC24 CT1
XF CT2 914 XF CT2 914
MX1 CT3 924 MX1 CT3 924
MN OF1 934 912 MN OF1 934 912
OF2 14 922 911 OF2 14 922 911
OF3 24 932 921 OF3 24 932 921
CE1 OF4 12 931 CE1 OF4 12 931
CE2 OF11114 44 34 32 22 11 CE2 OF11114 44 34 32 22 11
CE3 OF12124 21 CE3 OF12124 21
SDE2 OF13134 42 31 SDE2 OF13134 42 31
UC2 OF14144 112 41 UC2 OF14144 112 41
M2C OF21214 122 111 OF21214 122 111
OF22224 132 121 M2C OF22224 132 121
UC4 OF23234 142 131 UC4 OF23234 142 131
UC2
UC3 OF24244 212 141 UC2
UC3 OF24244 212 141
222 211 222 211
UC1 232 221 UC1 232 221
Com 242 231 Com 242 231
MCHB 241 MCHB 241
CD1 PF 2 CD1 PF 2
CD2 XF 254 CD2 XF 254
CD3 MX1 A2 B3 CD3 MX1 A2 B3
MN/MX2 12 C2 A3
252 B1 MN/MX2 12 C2 A3
252 B1
CE4 D2/ C 13 C3 A1
251 CE4 D2/ C 13 C3 A1
251
CE5 /C C1 CE5 /C C1
CE6 CE1 D1/ C11 CE6 CE1 D1/ C11
CE2 314 CE2 314
CE3 324 CE3 324
SDE1 334 322
312 SDE1 334 322
312
K2 84 311 K2 84 311
UC4 M2C/M6C UC4 M2C/M6C
332 321 332 321
Q3 184/ 82 331 Q3 184/ 82 331
UC3 V3 484/ 474/ Q2 182 UC3 V3 484/ 474/ Q2 182
UC2 F2 + 1 181/
K1 81 UC2 F2 + 1 181/
K1 81
UC1 2
M2 M3 4 VN V V1 471/ Q UC1 2
M2 M3 4 VN V V1 471/ Q
Com Z5 M1 3 T Com Z5 M1 3 T
E5 E6 4 Z3 Z4 T T1 T2 F1
-
E5 E6 4 Z3 Z4 T T1 T2 F1
-
CD1 E3 E E2 Z1 Z2 CD1 E3 E E2 Z1 Z2
CD2 814 E1 CD2 814 E1
CD3 824 CD3 824
834 812 834 812
822 811 822 811
832 821 832 821
831 831
ct
compa
0NH
NB25 Uimp 8kV.
Ui 750V. Icu
(kA)
Ue
H2 100 H2
NX 32 (V) NX 32
Reset push
ON
Icu (kA) 220/245
0 70 2 Reset push
ON
Icu (kA)
Ue (V) 100 65 Ue (V) 100
380/41 d
OFF 220/440 100 50 discharge OFF 220/440 100
push 440 5 push
O OFF
85 85
70 525 10 70 525
Micrologic 690 500/520 compactL Micrologic 690
Icw 85kA/1s 85 Icw 85kA/1s
reset 660/69 NS250 Uimp 8kV. reset
Ap cat.B Ap cat.B
Ui 750V. Icu (kA)
Ig d Icu 250 Ig d Icu ct
% Icu
Isd I Isd I
Ir 100% Ir 100%
Ue(V)
Ii discharge Ics = 150 Ii discharge Ics = compa
Ics=100 220/240 150
Æ5...8
0NH
NB25 Uimp 8kV.
50/60Hz 380/415 130 50/60Hz
O OFF cat A O OFF
70
947-2 440 947-2
Ui 750V.
IEC AS NEMA 20 IEC AS NEMA
EN 60947-2
BS CEI
UNE 500
100 EN 60947-2
BS CEI
UNE Icu
VDE 600/690 VDE
UTE
-2 NEMA UTE
(kA)
UNE 0 250
250
D Ue
IEC947 BS CEI
125/16 cat A TM Icu C
(V) 100
2
VDE 100%
UTE push Ics = 250A/40° 0 70
to UTE
VDE
220/245
trip 947-2UNE NEMA 65
IEC
CEI 380/41 d
5
BS
Im 10 50 discharge
440 5
Ir
6 500/520
10
85
compactL O OFF
012
53 9
Im
1 012
53 660/69 NS250 Uimp 8kV.
Ui 750V. Icu (kA)
7 250
Ir
1
.8
8
x 250A I Ics=100
% Icu Ue(V)
220/240
150
150
.9
O Æ5...8
380/415 130
ON cat A
70
440
x 250A auto
push 500
20
100
manu OFF -2 NEMA
0
600/690
D
push IEC947 BS CEI
UNE
125/16
250
250
cat A TM Icu C
VDE 100%
UTE push Ics = 250A/40°
to UTE
VDE
trip 947-2UNE NEMA
IEC
CEI
5
BS
Im 10
6
Ir 9
Im
1
volets volets
7
Ir
I
shutters shutters
8
.8
Test Test
1 x 250A
.9
x 250A auto O push
ON
manu OFF
push
Devices
Circuit breakers equipped with Micrologic control units may be connected to
either a Digipact or Modbus communication bus. The information made available
depends on the type of Micrologic control unit (S, A) and on the type of
communication bus (Digipact or Modbus).
Switch-disconnectors may be connected exclusively to the Digipact
communication bus.
Communication bus
Digipact bus
The Digipact bus is the internal bus of the low-voltage switchboard in which the
Digipact communicating devices are installed (with Digipact COM, PM150,
SC150, UA150, etc.). This bus must be equipped with a DC150 data concentrator
(see the Powerlogic System catalogue).
Addresses
Addressing is carried out by the DC150 data concentrator.
Number of devices
The maximum number of devices that may be connected to the Digipact bus is
calculated in terms of "communication points". These points correspond to the
amount of traffic the bus can handle. The total number of points for the various
devices connected to a single bus must not exceed 100.
If the required devices represent more than 100 points, add a second Digipact
internal bus.
Communicating device Number of points
DC150 data concentrator 4
Micrologic + Digipact COM 4
PM150 4
SC150 4
UA150 4
Length of bus
The maximum recommended length for the Digipact internal bus is 200 meters.
Bus power source
Power is supplied by the DC150 data concentrator (24 V).
74
Modbus bus
The Modbus RS485 (JBus) system is an open bus on which communicating
Modbus devices (Compact with Modbus COM, PM300, Sepam, Vigilohm, etc.) are
installed. All types of PLCs and microcomputers may be connected to the bus.
Addresses
The software layer of the Modbus protocol can manage up to 255 addresses
(1 to 255).
The "device" communication module comprises three addresses linked to:
b circuit-breaker manager;
b measurement manager;
b protection manager.
The "chassis" communication module comprises one address linked to:
b the chassis manager.
The division of the system into four managers secures data exchange with the
supervision system and the circuit-breaker actuators.
The manager addresses are automatically derived from the circuit-breaker
address @xx entered via the Micrologic control unit (the default address is 47).
logic addresses
@xx Circuit-breaker manager (1 to 47)
@xx + 50 Chassis manager (51 to 97)
@xx + 200 Measurement managers (201 to 247)
@xx + 100 Protection manager (101 to 147)
Number of devices
The maximum number of devices that may be connected to the Modbus bus
depends on the type of device (Compact with Modbus COM, PM300, Sepam,
Vigilohm, etc.), the baud rate (19200 is recommended), the volume of data
exchanged and the desired response time. The RS485 physical layer offers up to
32 connection points on the bus (1 master, 31 slaves).
A fixed device requires only one connection point (communication module on the
device).
A drawout device uses two connection points (communication modules on the
device and on the chassis).
The number must never exceed 31 fixed devices or 15 drawout devices.
Length of bus
The maximum recommended length for the Modbus bus is 1200 meters.
Bus power source
A 24 V DC power supply is required (less than 20% ripple, insulation class II).
Communication interface
The Modbus bus may be connected to the central processing device in any of
three manners:
b direct link to a PLC. The communication interface is not required if the PLC is
equipped with a Modbus port;
b direct link to a computer. The Modbus (RS485) / Serial port (RS232)
communication interface is required;
b connection to a TCP/IP (Ethernet) network. The Modbus (RS485) / TCP/IP
(Ethernet) communication interface is required.
Software
To make use of the information provided by the communicating devices, software
with a Modbus driver must be used.
Micrologic utilities
This is a set of Modbus drivers that may be used with a PC to:
b display the variables (I, U, P, E, etc.) with the RDU (Remote Display Utility)
b read/write the settings with the RSU (Remote Setting Utility)
b remotely control (ON / OFF) the device with the RCU (Remote Control Utility)
These utilities are available on request.
75
6.3. Caractéristiques Masterpact, Compact NS
de la communication
dans le réseau de communication
System Manager Software (SMS)
SMS is a power management software for the control and monitoring of LV and
MV electrical installations.
The SMS family includes a number of products for all types of applications, from
standalone systems to networked power management of multiple buildings.
SMS can communicate with all intelligent devices of the electrical installation
including:
b Power Meter and Circuit Monitor products
b LV circuit breakers and switch-disconnectors
b Sepam units.
76
© 2001 Schneider Electric - All rights reserved
Schneider Electric Industries SA As standards and design change from time to time, always ask for confirmation of the
5, rue Nadar information given in this publication.
92506 Rueil Malmaison
Cedex France
This document was printed on ecological paper.
Tel : +33 (0)1 41 29 82 00
Fax : +33 (0)1 47 51 80 20
DBTP172GUI/EN 11/2001