BROAD X Absorption Chiller

Model Selection & Design Manual

Function
cooling, heating, hot water

ENERGY-SAVING

Application

To Provide chilled/heating water for large-scale buildings To Produce chilled water over 3C and heating water below 95C Area coverage: 200m2-300,000 m2 (air-conditioned area)/unit

Non-eletric chiller applys directly to primary energy like nature gas and etc. It could save more than over 1 time primary energy compared with eletric chiller. Non-electric chiller also can apply to waster heat, comsuming almost no energy input. Zero water resistance design enables 60%+ electricity saving compared with conventional water distribution systems. Inverter control further reduces the operating electricity consumption by 50% of the rated power demand.

Energy sources

Natural gas, town gas, biogas,diesel, waste oil or waste heat from gas/oil power generator or industrial waste streams (steam, hot water, exhaust, etc), gas & waste heat hybrid (multi-energy chiller) The electric demand of water distribution system is less than 3% of the cooling capacity.

CENTRAL AIR CONDITIONING INDUSTRIALIZATION

Cooling capacity
23~11630kW(2~1000 104kcal /h)

Quick installation Installation time is 10% of that needed for conventional projects. Cost and space saving One-time investment solves all problems: design,purchase installation, commissioning and 50% footprint reduction. Worry-free & Carefree Whole system factory made and tested. Customersmanagement cost saved.All European/US safety certificates secured. Central air conditioning industrialization materialized. Complete bacteria killing Auto chemical dosing device charges biocide to the cooling water system automatically to eradicate legionnaires diseases.
2008.06 English

CONTENTS

Packaged Non-electric Chiller

The Absorption Principle Packaged Direct-fired Chiller Performance Data & Price HTG Enlarged Models Performance Data & Price Performance Curves Model Selection & Ordering Supply List Delivery/ Construction/ Installation Scope Packaged Non-electric Steam Chiller Performance Data & Price Packaged Waste Heat Chiller Performance Data & Price

(non-electric chiller + water distribution system)

1 3 4 5 6 7 8 9 11

Villa air conditioning

Introduction Performance data & price Model selection & ordering Performance curves

(micro gas air conditioning, BCT)

17 18 19 19

Design & Construction tips

Dimensions P&I diagram Machine room construction Piping system Control system List of control system installation Exterior wiring diagram Delivery guide Lifting and leveling tips 20 30 36 37 38 39 40 41 42

Packaged non-electric chiller

The absorption principle

(non-electric chiller + water distribution system)

cooling water cooling water pump chilled water pump hot water pump

chilled water 7/14 hot water 80/60

The cooling principle

The input heat energy heats LiBr solution to generate vapor, then vapor can be condensed into water. When the water enters evaporator (in high vacuum conditions), the temperature goes down immediately. And it is sprayed over the tube to make cooling. When the water absorbs heat from air conditioning system it can evaporate and then can be absorbed by concentrated LiBr solution. The cooling water removes the heat and release into the air. Diluted solution is pumped to HTG, LTG separately to be heated again, generate vapor contimuouslythats the cooling cycle.

water softner

auto chemical dosing

condenser

low temperature generator (LTG)

high temperature generator (HTG)

absorber

evaporator

high temperature heat exchanger

heat source or fuel

low temperature heat exchanger

chilled water 65/55 hot water 80/60

chilled water pump

high temperature generator (HTG)

hot water pump heat source or fuel

The heating principle

Input energy heats the LiBr solution. The vapor produced by the solution heats the heating water in tubes, while condensate returns to the solution to be heated and the cycle repeats. separate heating is utilized, the heating cycle of the DFA chiller/heater If becomes very simple, just like a vacuum boiler. A separate heat exchanger can provide dedicated hot water while cooling operation and heating operation are stopped.

HTG Enlarged Models Performance Data & Price

Model
chiller cooling capacity

Fuels: natural gas, biogas, diesel or gas/oil 250 2908 250 2245 1000 356 50 600 60 193 30 300 3489 300 2687 1200 427 50 720 60 231 40 400 4652 400 3582 1600 570 50 960 60 309 40 500 5815 500 4489 / 712 60 1200 70 386 50 600 6978 600 5385 / 854 60 1440 70 463 50 / / 513 582 / 40.7 21.6 / 29.9 76.5 26 110 10 110 / / 220 74 40.4 800 9304 800 7176 / 1139 60 1000 11630 1000 8967 / 1429 60

BYZ kW 4 10 kcal/h heating capacity kW kW hot water capacity

chilled water flow rate pressure drop cooling water flow rate pressure drop chilled/heating water flow rate pressure drop hot water flow rate pressure drop nature gas consumption cooling heating hot water power demand solution weight unit ship. wt. main shell ship. wt.

20 233 20 179 80

50 582 50 449 200

75 872 75 672 300

100 1163 100 897 400

125 1454 125 1121 500

150 1745 150 1349 600

200 2326 200 1791 800 285 40 480 50 154 30

m3/h kPa m3/h kPa

28.5 71.3 107 142 30 30 30 30 48 50 120 50

178 214 30 40

180 240 300 360 50 50 50 50

1920 2400 70 70 617 60 / / 684 776 / 49.9 28.7 / 38.3 97.1 26 150 10 150 / / 300 88 48.4 771 60 / / 855 970 / 63.3 34.7 / 37.5 113.2 26 180 10 180 / / 360 110 60.4

m3/h 15.3 38.5 57.9 77.1 96.4 116 kPa 20 20 20 20 20 20 m3/h 3.4 8.6 kPa 20 20 m3/h m3/h m3/h kW t t t t 17.1 19.4 8.8 2.5 1.1 4 / 5.2 42.7 48.5 22 5.8 2.6 7.1 / 9.8 19 11 10 7.5

12.9 17.2 21.5 25.8 34.4 43.0 51.6 68.8 / 20 20 20 20 30 30 40 40 / 64.1 72.6 33 6.1 3.25 9 5.4 12.8 20 15 10 15 85.5 97 44 9.8 3.9 11.2 7 16.1 20 15 10 15 107 121 55 9.8 4.9 13.1 8.3 19.4 22 22 10 22 12 3 4.2 47 128 146 66 11.6 5.6 14.6 9.2 22.0 22 30 10 22 12 4.4 4.3 171 194 88 16.7 8 19.2 12 29.9 22 37 10 37 12 4.4 7.1 214 243 110 16.7 9 23.5 14.5 35.5 22 44 10 44 12 4.4 7.4 257 290 132 21.7 11.7 / 16.3 42.4 22 60 10 44 12 6 8.1 342 387 176 25.2 13.5 / 21.3 52.9 22 60 10 60 12 6 9.7 126 427 485 / 31.9 17 / 25.9 63.4 26 110 10 90 / / 200

pump set

operation weight chilled water pump external head power demand cooling water pump external head power demand hot water pump external head power demand operation weight pump set power demand cooling tower power demand operation weight

mH2O 19 kW 4 mH2O 10 kW 3

mH2O 10 10 12 12 kW 0.39 0.58 2.2 3 t 9 14.3 3.8 3.8 kW 7.39 19.08 32.2 33 kW 5.5 11 t / 5.1 11 15 5.7 7.3

5.9/8.6 6.1/8.6 6.1/9.8 9.6/9.8

56.4 78.4 92.4 110

cooling tower machine room electricity consumption of water distribution system

15 15 22 37 37 44 55.5 12.3 12.3 14.6 20.2 20.2 24.2 30.3

lighting, ventilation power kW demand weight t total power demand electricity consumption for cooling electricity consumption for heating electricity consumption for hot water waterconsumption(cooling) chiller pump set cooling tower machine room total

0.3 0.3 1.0 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 3.0 3.0 3.0 / / 5.6 5.6 6.5 6.5 8.6 9.4 10.5 11.4 18.4 19.2 24.2 25.8 kW 15.7 36.2 50.3 59.3 73.3 84.5 118.6 148.1 170.7 197.2 289.4 337.7 440.9 536.3 kW 15.3 35.6 49.6 56.3 72.1 81.8 118.8 148.3 167.8 195.6 291.6 343.9 449 kW 5 12.8 19 19.5 28.3 38 9.3 3.8 258 71 / 15 344 48.5 56 74 76.2 126 22.2 / 12 576 170 / 23 769 15 670 203 / 35 908 137 / 18 758 238 / 35 1031 182 / 24 964 295 / 45 1304 540 212 / 30 1164 345 / 51 1560

kW t/h

1.4 2.4 0.6 1.5 76 19 9 3 107 153 26 15 4 198

6.2 7.5 2 189 44 / 11 244 3 221 60 / 11 292

12.4 15.9 16.4 20 4.5 286 81 / 15 382 6 356 108 / 18 482 7.5 410 128 / 23 561 9 469 144 / 23 636

price

Euro1,000 Euro1,000 Euro1,000 Euro1,000 Euro1,000

HTG enlarged models Performance Data & Price

Model Enlarged Heating BZ Models NG Power Operation capacity Consumption demand weight

General Conditions:
Rated chilled W. outlet/inlet temp.: 7C/14C Rated cooling W. outlet/inlet temp.: 37C/30C Rated heating W. outlet/inlet temp.: 65C/55C Rated hot W. outlet/inlet temp.: 80C/60C Lowest permitted outlet temperature for chilled water:5C (except special order) 6. Highest permitted outlet temperature for heating/hot water: 95C 7. Lowest permitted inlet temperature for cooling water: 10C 8. Adjustable chilled water flowrate: 50%~120% Adjustable heating/hot water flowrate: 65%~120% 9. Pressure limit for chilled W., cooling W., heating W., hot W. 0.8MPa (800kPa) (except special order) 10. Adjustable load: 5%~115% 11. Fouling factor for chilled W., cooling W., heating W., hot W.:0.086m2K/kW 12. Natural gas consumption is calculated per low heating value: 10kWh/m3(8600kcal/m3), if heating value of other gases or diesel oil is available, please calculate accordingly 13. Standard natural gas pressure is from 16~50kPa (1600~5000mmH2O), lower or higher pressure can be accommodated to special orders 14. LiBr Solution concentration: 52% unit ship, wt. including solution 15. Rated exhaust temp. for cooling: 160C Rated exhaust temp. for heating: 145C 16. Machine room temperature: 5~43C, humidity85% 17. Standard climate conditions for cooling operation:temp.36C,relative humidity 50% (wet bulb 27C) 18. Heating capacity and hot water capacity refer to the capacity during separate operation, which is adjustable within this range 19. the PUMP SET operation weight of BYZ20 includes chiller,pump set, cooling tower, machine room the PUMP SET operation weight of BYZ50 includes chiller, pump set, machine room the PUMP SET operation weight of BYZ500-1000 includes chiller, pump set, cooling tower pump set 20. power demand of cooling, heating,hot W. is under rated working condition. 21. Rated direct-fired cooling COP: 1.36 Rated direct-fired heating COP0.93 22. Designed lifespan: 25 years Note: 1.price are vilid from July 1, 2008- December 31, 2008(the price is 5% less before July 1) 2.Technical specification is based upon Japanese Industry Standard JIS B 8622 "Absorption Chiller" 1. 2. 3. 4. 5.

kW 20 H1 H2 H3 H4 50 H1 H2 H3 H4 75 H1 H2 H3 H4 100 H1 H2 H3 H4 125 H1 H2 H3 H4 150 H1 H2 H3 H4 200 H1 H2 H3 H4 250 H1 H2 H3 H4 300 H1 H2 H3 H4 400 H1 H2 H3 500 H1 H2 215 251 287 323 538 628 717 807 807 942 1076 1211 1076 1255 1435 1614 1345 1569 1793 2018 1614 1883 2152 2421 2152 2511 2869 3228 2690 3138 3587 4035 3228 3766 4304 4842 4304 5021 5739 5380 6277

m3/h 23.2 27.8 33.4 40.0 58.2 69.8 83.8 100 87.1 105 125 151 116 139 167 200 145 170 194 251 175 204 233 302 232 271 310 401 291 340 388 503 348 407 465 601 465 542 619 582 698

kW 2.5 2.5 2.5 2.5 5.8 5.8 5.8 5.8 6.1 7.6 7.6 7.6 9.8 9.8 9.8 9.8 9.8 11.6 11.6 11.6 11.6 13.3 13.3 13.3 16.7 20.2 20.2 20.2 16.7 20.2 20.2 20.2 21.7 23.7 23.7 23.7 25.2 27.4 27.4 31.9 31.9

t 5.2 5.2 5.3 5.6 9.8 9.8 9.7 10 12.8 13.6 13.8 14.6 16.7 18 18 19.2 21.1 22.1 22.2 23.4 24.2 25.5 25.5 27.3 33 34.7 34.7 36.8 37.7 40.1 40.1 45 43.1 44.9 44.9 48.4 56 58.2 58.2 72 74

H2 40% more heating capacity (20% more for H1 and 60% more for H3) the price of pump set, cooling tower and machine room is the same.

Performance curves
cooling capacity changes heating capacity changes

cooling capacity chilled W. temp. changes

heating capacity ambient temp. changes

chilled W. outlet temp.

cooling capacity fuel consumption

ambient temp.
water consumption electricity consumption

COP
Rated COP:1.36 IPLV COP:1.56 Load A 100% B 75% C 50% D 25% COP 1.360 1.569 1.619 1.308 Factor 0.01 0.42 0.45 0.12 Result 0.014 0.659 0.729 0.157

Nomenclature
BY Z 100 X DkH1
H1 20% more heating capacity (40% more for H2 and 60% more for H3) Functions : k cooling-heating type, d cooling only, without code indicates heating, cooling and hot water Fuel type: B -oil C-LPG D- natural gas E-town gas BROAD non-electric chiller design code (X indicates Roman number 10 ) Cooling capacity: 10 4kcal/h Chiller type: Z-direct-fired Product: BY-BROAD packaged

Note:The integrated part load value (IPLV)reflects chiller's actual COP in operation.

Environmental Protection Features

Operating Noise dB(A) Model BYZ
DFA PUMP SET COOLING TOWER

2050 57 57 62

75200 58 57 64

250 60 59 66

CO/CO20.02%

NOx46ppm (O2=5%)

Model selection and ordering

Function selection
BROAD chillers are classified as standard type (cooling-heating-hot water),A/C type (coolingheating) and cooling only type. An extra boiler is to be equipped to meet the excessive heating requirement when heating load exceeds 1.3 times of cooling load.

Split shipment
If limited by access of customers machine room (or limited by container transportation), you can choose split shipment. The chiller normally will be divided into two pieces as Main Sell and HTG. BROAD technicians will connect 3 pipes at the job site. Customers need to prepare welding equipment, nitrogen and provide necessary cooperation.

Fuel selection
Different fuels matches different burners. Fuels apply to a DFA can be: natural gas, town gas, LPG, bio-gas, industrial waste oil, waste foodstuff oil, and light oil. Natural gas and waste heat are of priority. Apply to dual fuel of oil and gas (for special order)

Control
The standard BROAD chiller and its water distribution system are equipped with complete control function, enabling internet monitoring. If a building automation system (BAS) has been used, the BAS control inter face should be selected optionally. If the BAS interface is not ordered along with the chiller, it can be purchased later. BROAD BAS (building automation system) is highly recommended.

Load selection
If equipped with low position indoor units (fan coils), suggested cooling load as follows: Residences, hotels and office buildings: 40-70 W/m2 Shopping malls, restaurants and campuses: 80-130 W/m2 Theaters, exhibition halls and airports: 130-210 W/m2 Model selection is mainly determined by required cooling load. If heating load is not enough to meet requirement, an oversized HTG should be selected.

Machine room location

On the floor or on building top. If limited by facilities, the chiller and the pump set can be installed in basement while cooling tower on the floor, on stilt or on building top. M e t a l m a c h i n e ro o m d o e s n o t a p p l y t o basement installation. The chiller and pump set are installed in the same machine room so as to reduce pipe lines.

Quantity
The fewer units, the lower initial investment and operation cost (as the chillers COP will be higher and water systems electric consumption will be lower at part load). 2 sets are recommended for one system (the sum equals to required load).no need to have standby unit. One unit for buildings that allow chiller stop once a year.

Shipment time
BYZ150: 2-6 months BYZ200-BYZ400: 4-8 months BYZ500: 8-12 months

Flowrate selection
BROAD water distribution system adopts a large temperature difference and low flowrate design so as to save greatly the power consumption. BROAD designs the water head according to experiences of numbers of installation. If the water head is proved to be insufficient, BROAD will enlarge the pump free of charge.

Price term
BROAD insists on fair and open price policy, the prices stated in this catalog are the standard prices. Discount will be granted for big order (including accumulated quantity of the same buyer), details is per BROAD price principle and specific price list. these are available upon request or internet searching.

Pressure selection
The rated pressure limit for chilled/heating water is 0.8MPa, 0.81-1.2 MPa for high-pressure type, and three categories for extra high-pressure type: 1.21-1.6MPa, 1.61-2.0MPa, and 2.01-2.4MPa. System of pressure limit 0.81-1.2MPa adopts high-pressure type, and for system of pressure limit 1.21-1.6MPa, economical and technical consideration should be taken to decide if to adopts the extra high-pressure type or secondary heatexchange instead. For extra high building, users need to calculate the pressure of cooling water system and chilled water system separately.

Maintenance
Free warranty is to cover 24 months from commissioning or 30 months from ex-work shipment. BROAD provides paid service for the whole life span, service prices list is available upon request.

Packaged Direct-fired Chiller Supply List

Type Item Main shell body Auto purge/vent system Canned pump Low temp. heat exchanger HTG body Water heater High temp. heat exchanger Burner Cooling/heating switch valve Cold/heat insulation LiBr solution Chilled water pump Cooling water pump Hot water pump Piping of pumps
Pump set Cooling tower system Other Control system

Specifications Includes LTG, condenser, evaporator, absorber Includes falling head auto purge device, auto vent device Includes generator pump, refrigerat pump, completely welded canned pump Plate heat exchanger Includes HTG shell, front/rear flue chamber, etc. Heating, hot water Plate heat exchanger Includes gas valve trains, filter and safety devices Not available for cooling only type HTG heat insulation can be removable Includes corrosion inhibitor and energy enhancer. Two pumps (BY20, BY50 only one pump) Two pumps Two pumps. Not available for cooling only and cooling-heating types. Includes zero resistance filter, zero resistance check valve,soft connectors, valves and vibration absorber Machine room piping* Includes all pipings within the system to the external package connections Piping accessories in Includes flow rate sensor, vent valve and base and machine room soft connector. Motorized drain valve When water quality becomes poor, this valve automatically flushes the cooling water; auto cooling water blowdown to avoid freeze in winter. cooling/heating switch Not available for cooling only type Chilled water check valve Not available for cooling only type Flow meter Includes gas, chilled W.,cooling W.,hot W. flow meter. Measure the load accurately Water softener device soft hard water Auto biocide and antiAutomatically distributes biocide and anti-sludging to the cooling water sludging distributor low drift loss, low noise level Cooling tower Cooling fan Low speed fan Cooling tower Piping* Includes piping from cooling tower to machine room, water make -up/drain pipes and valves, regulating butterfly valves

Main shell

Chiller control cabinet Includes low voltage components, special circuit board, microprocessor or PLC Components outside chiller Includes temperature sensors, pressure sensors, flow sensors, solution level probes and actuators control cabinet Controls the frequency of solution pump, refrigerant pump, cooling water pump and cooling Inverters fan. Control cabinet for Includes inverter and soft starter. Fan and inverter are not available if cooling tower is not ordered. water system Electric wires* Includes wires, cables, cable conduit, cable supporters Installed in control room Internet interface Used to connect with the internet for network monitoring Centralized control Multiple chillers centrally controlled. Automatically operates chiller sequence, quantities and (optional) time versus load change. Metal machine room Aluminum-galvanized zinc shell with lighting and ventilation devices. Machine room heat For extremely cold environments insulation

Notes: 1. * means only standard size is available. For any size changes, please specify it in the order. 2. High temperature generator is the main difference between waste heat recovery chiller and direct fired chiller,supply list will be provided separately when the order is placed.

Delivery / Construction / Installation Scope

Item transportation and location factory to port Port to jobsite(main shell, pump set, cooling tower) joint (for split shipment) electrical engineering Power supply to machine room Internet connection Grounding BROAD Customer Remarks

BROAD can arrange transportation upon request. BROAD can provide free guidance for handling and positioning the equipment. welding machine and nitrogen to be provided by customers . 3 phase, 4 wires Network cable to the machine room is to be provided by the user Place special grounding terminal with grounding resistance4 near water system control cabinet in the machine room machine room should be constructed after plinth

construction & installation

plinth Installation of metal machine room(includes lighting and ventilation) Cooling tower installation Pipe connection between chiller and pump set Pipe connection between chiller and cooling tower External piping installation chiller insulations Piping insulation in machine room pipeline insulation Antifreezing

Above BY400 model, a crane must be provided by customer

Includes chilled/heating water pipes, hot water pipes, water make-up and drain pipes, heat source pipes. factory-mounted

water anti-freezing treatment is recommended when the ambient temp. is below 0C. user provides energy and air conditioning load service contract needs to be signed after the warranty period.

commissioning jobsite chiller commissioning operation & maintenance training for users operator regular maintenance

Packaged steam chiller Performance date and price

steam from power generation and industrial waste steam
model chiller cooling capacity chilled w. flowrate pressure drop cooling W. flowrate pressure drop steam consumption power demand solution weight unit ship. wt chiller ship. Wt operation weight pump set chilled w. pump external head power demand cooling w. pump external head power demand operation weight total power cooling tower room weight electricity total power comsuption price chiller pump set total water demand for cooling t/h Eu ro1,0 0 0 Eu ro1,0 0 0 Eu ro1,0 0 0 power demand operation weight mH2O kW t kW kW t kW t kW / 14.5 0.6 59 19 78 / 34.1 1.5 121 26 147 5.6 46.6 2 153 43 196 5.6 53.3 3 176 59 235 6.5 67.3 3.8 201 70 271 6.5 75.3 4.5 221 80 301 8.6 9.4 10.5 11.4 18.4 19.2 317.7 18 569 250 819 24.2 416.9 24 716 310 1026 25.8 507.9 30 851 363 1214 10 3 5.8 7 5.5 / 0.3 10 7.5 10.2 18.5 11 5.1 0.3 10 15 2.8 30 11 5.7 1.0 10 15 3 30 15 7.3 1.5 10 22 3.2 44 15 12.3 1.5 10 22 3.4 52 15 12.3 1.5 10 37 4.3 74 22 14.6 1.5 10 44 4.4 88 37 20.2 2.0 10 44 5.4 104 37 20.2 2.0 10 60 6.3 120 44 24.2 2.0 10 90 200 55.5 30.3 2.0 10 110 220 74 40.4 3.0 10 150 300 88 48.4 3.0 10 180 9.6/9.8 360 110 60.4 3.0 mH2O kW 19 4 19 11 20 15 20 15 22 22 22 30 22 37 22 44 22 60 22 60 26 110 26 110 26 150 26 180 m3/h kPa m3/h kPa kg/h kW t t t t 48.8 50 251 1.7 0.8 3.3 / 4.3 122 50 628 4.3 1.94 5.8 / 8.1 183 50 941 4.6 2.63 7 5.4 10.5 244 50 1255 6.8 3.04 8.9 7 13.0 305 50 6.8 4.11 10.5 8.3 15.8 366 50 6.8 4.56 11.9 9.2 17.7 488 50 10.2 6.7 15.2 12 24.2 610 60 10.2 7.52 19.3 14.5 29.2 733 60 3766 11.7 9.89 21.5 16.3 34.0 977 60 5201 13.2 11.16 / 21.3 43.4 1221 70 6276 17.7 14.6 / 25.9 52.5 1465 70 7532 20.7 17.5 / 29.9 61.2 1953 70 25.9 22.7 / 38.3 81.4 2442 70 34.9 28.2 / 37.5 88.8 28.5 30 71.3 30 107 30 142 30 178 30 214 40 285 40 356 50 427 50 570 50 712 60 854 60 1139 60 1429 60 BYS kW 10 4kcal/h 20 233 20 50 582 50 75 872 75 100 1163 100 125 125 150 150 200 200 250 250 300 300 400 4652 400 500 5815 500 600 6978 600 800 9304 800 1000 11630 1000 1454 1745 2326 2908 3489

1569 1883 2511 3138

10042 12550

4.4/8.6 6.1/8.6 6.1/9.8

machine lighting, ventilation power demand

107.7 137.2 154.7 6 266 108 372 7.5 306 126 432 9 358 142 500

179.2 275.2 12 430 168 598 15 506 213 719

General Conditions:
1. rated saturated steam pressure 0.8 Mpa, rated condensate Temp. 95C 2. Rated chilled W. outlet/inlet temp.: 7C/14C 3. Rated cooling W. outlet/inlet temp.: 37C/30C 4. Lowest permitted outlet temperature for chilled water: 5C (except special order) 5. Lowest permitted inlet temperature for cooling water: 10C 6. steam pressure upper limit 110% 7. Adjustable chilled water flowrate: 50%~120% 8. pressure limit for chilled /cooling W. :0.8Mpa 9. Adjustable load: 5%~115% 10. Fouling factor for chilled W., cooling W.,:0.086 m2K/kW 11. LiBr Solution concentration: 52% 12. Machine room temperature: 5~43C,humidity85% 13. Standard climate conditions for cooling operation:temp.36C,relative humidity 50% (wet bulb 27C) 14. the PUMP SET operation weight of BYZ20 includes chiller,pump set, cooling tower, machine room the PUMP SET operation weight of BYZ50 includes chiller,pump set, machine room the PUMP SET operation weight of BYZ500-1000 includes chiller, pump set, cooling tower pump set 15. Rated direct-fired cooling COP: 1.41 16. Designed lifespan: 25 years Note: 1. price are vilid from July 1, 2008- December 31,2008(the price is 5% less before July 1) 2. steam pressure 0.6Mpa also can be chosen. the cooling capacity of 0.6Mpa is a the same as that of 0.8Mpa. But the price is 4%more.

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Performance curves
the same as packaged direct fired chiller. Please refer to the page 5 for details.

Nomenclature
BY S 100 X 0.8
steam inlet pressure:0.8 MPa BROAD non-electric chiller design code (X indicates Roman number 10 ) Cooling capacity: 104kcal/h Chiller type: S (steam type) Product: BY-BROAD packaged

COP
Rated COP:1.41 IPLV COP:1.62 Load A 100% B 75% C 50% D 25% COP 1.410 1.627 1.679 1.356 Factor 0.01 0.42 0.45 0.12 Result 0.014 0.683 0.756 0.163

Model selection and ordering

Steam confirmation Please specify saturated steam pressure and temperature. The temperature of overheated steam should be 180C(except special order)

Note:The integrated part load value (IPLV)reflects chiller's actual COP in operation.

Operating Noise dB(A)

Model BYS STEAM CHILLER PUMP SET COOLING TOWER

Other factors
250 53 59 66 Load selection, quantity selection, flow rate assurance, pressure requirement, separate shipment, control model, machine room addressing, order period, order prices, and maintenance is the same as packaged direct fired chiller. Please refer to the page 6 for details.

2050 52 57 62

75200 53 57 64

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packaged waste heat chiller(hot water chiller) Performance date and price
jacket water from generator and industrial waste hot water (pump set, cooling tower, machine rooms data and price as the same as DFA)
code
chilled w. cooling W. model cooling capacity flowrate pressure flowrate pressure drop drop hot water consumption power demand solution unit chiller weight ship. wt. ship. Wt.

unit price operation weight t 4.7 8.7 11.1 13.7 16.1 18.6 24.7 31.6 36.7 46.6 53.3 64.7 81.4 97.0 3.8 7.0 9.3 11.5 14.4 16.1 22.3 26.1 30.5 39.8 48.3 56.5 75.5 82.8
Eurol1,0 0 0

kW
twostage hot water chiller BH hot water 180C

m /h 28.5 71.3 107 142 178 214 285 356 427 570 712 854 1139 1429 25.1 62.7 93.9 125 157 188 251 313 376 501 626 752 1002 1253

kPa 30 30 30 30 30 40 40 50 50 50 60 60 60 60 25 25 25 25 25 30 30 40 40 40 50 50 50 50

m /h 48.8 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442 61.7 154 231 308 385 462 616 771 925 1233 1541 1849 2466 3082

kPa 50 50 50 50 50 50 50 60 60 60 70 70 70 70 50 50 60 60 60 60 70 70 70 70 90 90 90 100

m3/h 10.3 25.7 38.5 51.4 64.2 77.1 103 128 154 206 257 308 411 514 23.2 57.9 86.8 116 145 174 232 289 347 463 579 695 926 1158

kW 1.7 4.3 4.6 6.8 6.8 6.8 10.2 10.2 11.7 13.2 17.7 20.7 25.9 34.9 2.5 2.5 5.3 5.7 5.7 5.7 8.6 10.1 10.1 13.9 13.8 17.5 27.3 27.3

t 0.98 2.2 2.8 3.4 4.4 4.9 7.1 7.8 10.6 12.1 14.8 18.1 24.2 30.5 0.8 1.65 2.15 2.42 3.2 3.52 5.5 6.0 8.25 8.92 11.7 14.5 19.7 24.1

t 3.3 5.8 7 9.3 10.7 11.9 15.2 19.3 21.5 / / / / / 2.9 4.9 6.3 8.0 9.4 10.8 14.5 17.7 19.8 26.3 30.8 36.3 45.8 46.5

t / / 5.4 7 8.3 9.2 12 14.5 16.3 21.3 25.9 29.9 38.3 37.5 / / / / / / / / / / / / / /

20 50 75 100 125 150 200 250 300 400 500 600 800

233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 205 512 767 1023 1279 1535 2046 2558 3069 4092 5115 6138 8184

65 133 168 195 221 244 293 336 394 473 556 626 788 936 55 111 143 168 189 208 249 289 334 401 475 533 668 795

1000 11630
singlestage hot water chiller BDH hot water 98C

20 50 75 100 125 150 200 250 300 400 500 600 800

1000 10230

General Conditions:
1. Rated hot W. inlet/outlet temp.: Two-stage hot W. chiller:180C/165C Single-stage hot W. chiller: 98C/88C 2. Rated chilled W. outlet/inlet temp.: 7C/14C 3. Rated cooling W. outlet/inlet temp.: 37C/30C 4. Lowest permitted outlet temperature for chilled water: 5C (except special order) 5. Lowest permitted inlet temperature for cooling water: 10C 6. Adjustable chilled water flowrate: 50%~120% 7. pressure limit for chilled/cooling W.:0.8mpa 8. Adjustable load: 5%~115% 9. Fouling factor for chilled W., cooling W.,:0.086 m2K/kW 10. LiBr Solution concentration: 52% 11. Machine room temperature: 5~43C,humidity85% 12. Rated COP:two-stage hot W. chiller:1.41 single-stage hot W. chiller:0.76 13. Designed lifespan: 25 years Note: 1.price are vilid from July 1, 2008- December 31,2008(the price is 5% less before July 1) 2.pumpset price for packaged single-stage hot W. chiller is 28%

12

packaged waste heat recovery chiller(single-stage steam/exhaust chiller) Performance date and price exhaust from power generation and industrial waste steam.
(pump set, cooling tower, machine rooms data and price as the same as DFA)
code model cooling heating chilled w. capac- capacity ity cooling W. heating water steam consumption exhaust comsuption power solu- unit cooling heating dem- tion and wt. wt. chiller unit operation weight Wt. price flowrate pressure flowrate pressure flowrate pressure drop drop drop ship. ship.

kW
singlestage steam chiller BDS steam 0.1MPa

kW
/ / /

m3/h kPa
28.5 71.3 107 142 178 214 285 356 427 570 712 854 1139 1429 28.5 71.3 107 142 178 214 285 30 30 30 30 30 40 40 50 50 50 60 60 60 60 30 30 30 30 30 40 40 50 50 50 60 60 60 60 30 30 30 30

m3/h kPa
64.7 162 243 324 405 486 647 809 971 1295 1618 1942 2590 3237 48.8 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442 64.7 162 243 324 50 50 60 60 60 60 60 70 70 70 90 90 90 100 50 50 50 50 50 50 50 60 60 60 70 70 70 70 50 50 60 60

m3/h kPa
/ / / / / / / / / / / / / / 13.1 32.7 49.0 65.4 81.8 98 131 163 196 262 327 394 523 654 / / / / / / / / / / / / / / / / / / 20 20 20 20 20 20 30 30 40 40 50 50 60 60 / / / /

kg/h kg/h kg/h

459 1148 1722 2296 2870 4591 5739 9183 / / / / / / / / / / / / / / / / / / / / / / 1453 3633 5449 7265 9081

kW t
2.5 2.5 5.3 5.7 5.7 5.7 8.6 0.8

t
2.9

t
/ / / / /

t
4.3 8.1 10.5 13.0 15.8 17.7 24.2 29.2 34 43.4 52.5 61.2 81.4 88.8 6.8 12.6 16.6 20.8 25 28.2 37.2

Euro 1,000

20 50 75 100 125 150 200 250 300 400 500 600 800

233 582 872

50 101 130 153 171 189 226 263 304 365 431 485 606 723 71 146 184 214 244 268 321 370 433 520 613 689 866 1030 61 121 156 184

1.94 4.9 2.63 6.3 3.04 8.0 4.11 9.4 6.7

1163 / 1454 / 1745 / 2326 / 2908 / 3489 / 4652 / 5815 / 6978 / 9304 / 233 582 872 153 382 572

3443 /

4.56 10.8 / 14.5 /

10.1 7.52 17.7 / 10.1 9.89 19.8 / 13.9 11.2 26.3 / 13.8 14.6 30.8 / 17.5 17.5 36.3 / 27.3 22.7 45.8 / 27.3 28.2 46.5 / 1.7 4.3 4.6 6.8 6.8 6.8 1.49 5.1 3.51 8.4 / /

6887 / 11478 / 13774 / 18365 / 22957 / / / / / / / / / / / / / / / / / / / 1453 3633 5449 7265 9081

1000 11630 /
two-stage 20 exhaust chiller BE exhaust 500C

50 75 100 125 150 200 250 300 400 500 600 800

4.39 10.9 5.4 5.67 13.4 7 6.62 16 8.3 7.56 18.1 9.2

1163 763 1454 954 1745 1148 2326 1526

10898 10898 14530 14530 17356 17356 20827 20827 27769 27769 34712 34712 41654 41654 55539 55539 69423 69423 5690 / 14225 / 21338 / 28450 /

10.2 10.8 23.4 12 10.2 12.1 / 11.7 15.8 / 13.2 18.2 / 17.7 23 / 20.7 29.1 / 25.9 36.5 / 34.9 41 2.5 2.5 5.3 5.7 0.8 2.1 2.5 2.8 / 3.9 7.4 8.7

2908 1902 356 3489 2289 427 4652 3051 570 5815 3815 9304 6104 233 582 872 / / / 712 1139 28.5 71.3 107 142 6978 4592 854

14.5 43.3 16.3 57.3 21.3 67.6 25.9 85.3 29.9 109 38.3 127 37.5 138 / / / 5.5 10.7 12.8 14.5

1000 11630 7630 1429

single-stage 20 exhaust 50 chiller BDE 75 exhaust 100 300C

1163 /

10.8 /

General Conditions:
1. Rated condensate temperature:95C 2. Rated exhaust inlet/outlet temp.: Two-stage exhaust chiller:500C/160C Single-stage exhaust chiller: 300C/130C 3. Rated chilled W. outlet/inlet temp.: 7C/14C 4. Rated cooling W. outlet/inlet temp.: 37C/30C 5. Lowest permitted outlet temperature for chilled water: 5C (except special order) 6. Lowest permitted inlet temperature for cooling water: 10C 7. Adjustable chilled water flowrate: 50%~120% 8. pressure limit for chilled/cooling W.:0.8mpa 9. Adjustable load: 5%~115% 10. Fouling factor for chilled W., cooling W.,:0.086 m2K/kW 11. LiBr Solution concentration: 52% 12. Machine room temperature: 5~43C,humidity85% 14. Rated COP:single-stage steam chiller:0.79 two-stage exhaust chiller:1.41 single-stage exhaust chiller:0.79 15. Designed lifespan: 25 years Note:1.price are vilid from July 1, 2008- December 31,2008(the price is 5% less before July 1) 2.For packaged single-stage steam chiller and packaged single-stage exhaust chiller: the price of pump set is 28% more, the price of cooling tower for single-stage steam chiller and single-stage exhaust chiller is 38% more.

13

packaged waste heat chiller/heater (multi-energy chiller/heater) Performance date and price (1) gas (oil) and waste heat hybrid (multi-energy chiller)
(pump set, cooling tower, machine rooms data and price as the same as DFA)
code model available heat packaged exhaust +direct fired chiller BZE exhaust 500C gas oil cooling heating hot water chilled w. flowrate heating water pressure flowrate drop hot water cooling W. pressure flowrate drop pressure drop pressure flowrate drop

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

kW 233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630 233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630 233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630

kW 179 449 672 897 1121 1349 1791 2245 2687 3582 4489 5385 7176 8967 136 341 511 682 852 1025 1361 1706 2042 2722 3412 4093 5454 6815 179 449 672 897 1121 1349 1791 2245 2687 3582 4489 5385 7176 8967

kW 80 200 300 400 500 600 800 1000 1200 1600 / / / / 80 200 300 400 500 600 800 1000 1200 1600 / / / / 80 200 300 400 500 600 800 1000 1200 1600 / / / /

m3/h 28.5 71.3 107 142 178 214 285 356 427 570 712 854 1139 1429 28.5 71.3 107 142 178 214 285 356 427 570 712 854 1139 1429 28.5 71.3 107 142 178 214 285 356 427 570 712 854 1139 1429

kPa 30 30 30 30 30 40 40 50 50 50 60 60 60 60 30 30 30 30 30 40 40 50 50 50 60 60 60 60 30 30 30 30 30 40 40 50 50 50 60 60 60 60

m3/h 15.3 38.5 57.6 76.9 96.1 116 154 192 230 307 385 462 615 769 11.6 29.3 43.8 58.4 73.0 88.2 117 146 175 233 293 351 467 584 15.3 38.5 57.6 76.9 96.1 116 154 192 230 307 385 462 615 769

kPa 20 20 20 20 20 20 30 30 40 40 50 50 60 60 15 15 15 15 15 15 25 25 35 35 45 45 55 55 20 20 20 20 20 20 30 30 40 40 50 50 60 60

m3/h 3.4 8.6 12.9 17.1 21.4 25.7 34.3 42.9 51.4 68.6 / / / / 3.4 8.6 12.9 17.1 21.4 25.7 34.3 42.9 51.4 68.6 / / / / 3.4 8.6 12.9 17.1 21.4 25.7 34.3 42.9 51.4 68.6 / / / /

kPa 20 20 20 20 20 20 30 30 40 40 / / / / 20 20 20 20 20 20 30 30 40 40 / / / / 20 20 20 20 20 20 30 30 40 40 / / / /

m3/h 48.8 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442 48.8 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442 48.8 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442

kPa 50 50 50 50 50 50 50 60 60 60 70 70 70 70 50 50 50 50 50 50 50 60 60 60 70 70 70 70 50 50 50 50 50 50 50 60 60 60 70 70 70 70

hot W. + exhaust chiller BHE exhaust 500C hot W.98C

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

packaged hot W. + exhaust+ direct fired chiller BZHE exhaust 500C hot W.98C

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

14

code

model

energy consumption cooling NG exhaust hot W. heating NG exhaust hot water NG exhaust

power demand

operation weight

price

packaged exhaust +direct fired chiller BZE exhaust 500C gas oil

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

m /h 17.1 42.8 64.1 85.5 107 128 171 214 257 342 428 513 684 855 / / / / / / / / / / / / / / 17.1 42.8 64.1 85.5 107 128 171 214 257 342 427 513 684 855

kg/h 436 1090 1635 2180 2724 3269 4359 5207 6248 8331 10414 12496 16662 20827 1104 2761 4141 5521 6902 8282 11043 13191 15829 21104 26381 31657 42210 52761 436 1090 1635 2180 2724 3269 4359 5207 6248 8331 27770 33323 44431 55538

m /h / / / / / / / / / / / / / / 6.6 16.4 24.7 32.9 41.1 49.3 65.8 82.2 98.7 132 164 197 263 329 6.6 16.4 24.7 32.9 41.1 49.3 65.8 82.2 98.7 132 164 197 263 329

m /h 19.4 48.5 72.6 97.0 121 146 194 243 290 387 485 582 776 970 / / / / / / / / / / / / / / 19.4 48.5 72.6 97.0 121 146 194 243 290 387 485 582 776 970

kg/h 436 1090 1635 2180 2724 3269 4359 5207 6248 8331 10414 12496 16662 20827 1162 2906 4359 5812 7265 8718 11624 13885 16662 22215 27770 33323 44431 55538 436 1090 1635 2180 2724 3269 4359 5207 6248 8331 27770 33323 44431 55538

m /h 8.8 22.1 33.0 44.0 55.0 66.2 88.0 110 132 176 / / / / / / / / / / / / / / / / / / 8.8 22.1 33.0 44.0 55.0 66.2 88.0 110 132 176 / / / /

kg/h 436 1090 1635 2180 2724 3269 4359 5207 6248 8331 / / / / 760 1902 2858 3809 4759 5696 7617 9125 10918 14563 / / / / 436 1090 1635 2180 2724 3269 4359 5207 6248 8331 / / / /

kW 3.6 9.5 9.8 15.3 15.3 17.1 24.2 24.2 30.7 36.2 46.9 58.7 71.9 93.3 2.8 5.4 5.7 9.0 9.0 10.5 13.9 15.7 17.2 20.7 25.2 31.7 40.9 49.9 4.7 10.6 10.9 17.5 17.5 20.8 27.9 29.7 36.2 43.7 54.4 69.7 86.9 108.3

t 5.8 10.8 13.8 17.8 21.3 23.9 32.0 38.4 44.0 54.1 68.6 82.0 104 122 6.0 10.9 14.1 18.2 21.8 24.4 32.6 39.4 44.9 55.3 70.2 83.7 106 125 6.0 10.9 14.1 18.2 21.8 24.4 32.6 39.4 44.9 55.3 70.2 83.7 106 125

Euro1,000

120 250 310 360 410 450 541 625 730 875 1030 1160 1455 1730 90 185 231 270 310 340 405 466 545 655 771 870 1095 1300 126 261 330 380 435 476 575 660 770 926 1091 1226 1545 1835

hot W. + exhaust chiller BHE exhaust 500C hot W.98C

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

packaged hot W. + exhaust+ direct fired chiller BZHE exhaust 500C hot W.98C

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

15

packaged waste heat chiller/heater (multi-energy chiller/heater) Performance date and price (2) gas (oil) and waste heat hybrid (multi-energy chiller)
(pump set, cooling tower, machine rooms data and price as the same as DFA)
code model cooling heating hot water chilled w. flowrate heating water pressure flowrate drop hot water cooling W. pressure flowrate drop pressure drop

pressure flowrate drop

kW
steam + direct fired chiller BZS steam0.8MPa gas oil

kW 179 449 672 897 1121 1349 1791 2245 2687 3582 4489 5385 7176 8967 179 449 672 897 1121 1349 1791 2245 2687 3582 4489 5385 7176 8967

kW 80 200 300 400 500 600 800 1000 1200 1600 / / / / 80 200 300 400 500 600 800 1000 1200 1600 / / / /

m3/h 28.5 71.3 107 142 178 214 285 356 427 570 712 854 1139 1429 28.5 71.3 107 142 178 214 285 356 427 570 712 854 1139 1429

kPa 30 30 30 30 30 40 40 50 50 50 60 60 60 60 30 30 30 30 30 40 40 50 50 50 60 60 60 60

m3/h 15.3 38.5 57.6 76.9 96.1 116 154 192 230 307 385 462 615 769 15.3 38.5 57.6 76.9 96.1 116 154 192 230 307 385 462 615 769

kPa 20 20 20 20 20 20 30 30 40 40 50 50 60 60 20 20 20 20 20 20 30 30 40 40 50 50 60 60

m3/h 3.4 8.6 12.9 17.1 21.4 25.7 34.3 42.9 51.4 68.6 / / / / 3.4 8.6 12.9 17.1 21.4 25.7 34.3 42.9 51.4 68.6 / / / /

kPa 20 20 20 20 20 20 30 30 40 40 / / / / 20 20 20 20 20 20 30 30 40 40 / / / /

m3/h 48.8 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442 48.8 122 183 244 305 366 488 610 733 977 1221 1465 1953 2442

kPa 50 50 50 50 50 50 50 60 60 60 70 70 70 70 50 50 50 50 50 50 50 60 60 60 70 70 70 70

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630 233 582 872 1163 1454 1745 2326 2908 3489 4652 5815 6978 9304 11630

hot W. +direct fired chiller BZH hot W.180C gas oil

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

General Conditions:
1. 2. 3. 4. 5. Rated chilled W. outlet/inlet temp.: 7C/14C Rated cooling W. outlet/inlet temp.: 37C/30C Rated heating W. outlet/inlet temp.: 65C/55C Rated hot W. outlet/inlet temp.: 80C/60C Lowest permitted outlet temperature for chilled water: 5C (except special order) 6. Highest permitted outlet temperature for heating/ hot water: 95C 7. Lowest permitted inlet temperature for cooling water: 10C 8. Adjustable chilled water flowrate: 50%~120% Adjustable heating/hot water flowrate: 65%~120% 9. Pressure limit for chilled W., cooling W., heating W., hot W. 0.8MPa (800kPa) (except special order) 10. Adjustable load: 5%~115% 11. Fouling factor for chilled W., cooling W., heating W., hot W.:0.086m2K/kW 12. LiBr Solution concentration: 52% 13. Natural gas consumption is calculated per low heating value: 10kWh/m3(8600kcal/m3), if heating

16

code

model

energy consumption cooling NG steam hot W. heating NG hot water NG

power demand

operation weight

price

m3/h
steam + direct fired chiller BZS steam0.8MPa gas oil

kg/h 251 628 941 1255 1569 1883 2502 3127 3752 5003 6254 7505 10007 12508 / / / / / / / / / / / / / /

m3/h / / / / / / / / / / / / / / 10.3 25.7 38.5 51.4 64.2 77.1 103 128 154 206 257 308 411 514

m3/h 19.4 48.5 72.6 97.0 121 146 194 243 290 387 485 582 776 970 19.4 48.5 72.6 97.0 121 146 194 243 290 387 485 582 776 970

m3/h 8.8 22.1 33.0 44.0 55.0 66.2 88.0 110 132 176 / / / / 8.8 22.1 33.0 44.0 55.0 66.2 88.0 110 132 176 / / / /

kW 3.6 9.5 9.8 15.3 15.3 17.1 24.2 24.2 30.7 36.2 46.9 58.7 71.9 93.3 3.6 9.5 9.8 15.3 15.3 17.1 24.2 24.2 30.7 36.2 46.9 58.7 71.9 93.3

t 5.8 10.8 13.8 17.8 21.3 23.9 32.0 38.4 44.0 54.1 68.6 82.0 104 122 5.8 10.8 13.8 17.8 21.3 23.9 32.0 38.4 44.0 54.1 68.6 82.0 104 122

Euro1,000

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

17.1 42.8 64.1 85.5 107 128 171 214 257 342 428 513 684 855 17.1 42.8 64.1 85.5 107 128 171 214 257 342 427 513 684 855

100 205 256 300 340 371 450 515 601 725 850 955 1205 1431 110 225 285 325 371 410 495 566 660 795 936 1051 1325 1575

hot W. +direct fired chiller BZH hot W.180C gas oil

20 50 75 100 125 150 200 250 300 400 500 600 800 1000

value of other gases or diesel oil is available, please calculate accordingly 14. Standard natural gas pressure is from 16~50kPa (1600~5000mmH2O), lower or higher pressure can be accommodated to special orders 15. Machine room temperature: 5~43C, humidity85% 16. Standard climate conditions for cooling operation:temp.36C,relative humidity 50% (wet bulb 27C)

17. BZE,BZHE individually apply to exhaust for cooling and heating. The capacity is 30%. If over 30%, it should be special order. 18. energy consumption accord to heating source and fuel input consumption. 19. Designed lifespan: 25 years Note: price are vilid from July 1, 2008- December 31,2008 (the price is 5% less before July 1)

17

VILLA AIR CONDITIONING

micro gas air conditioning, BCT

Cooling 7C chilled water Heating 57C heating water Hot water 80C hot water Fuels: natural gas, diesel Cooling efficiency 110% Heating efficiency 88% Area coverage: BCT23: 200-600m BCT70: 500-1,500m BCT115: 800-2,000m

18

Micro Gas Air Con

Model Cooling capacity equal to HP Heating capacity hot W. Chilled water Chilled water O/I temp. Heating water O/I temp. Flowrate External head hot W. Heat source water O/I temp. Flowrate NG consumption Cooling Heating hot W. electricity and water consumption electricity for cooling electricity for heating water for cooling Operating Noise ship. weight chilled W. hold-up volume price cooling/heating/hot W.type cooling/heating type cooling type
Euro1,000 Euro1,000 Euro1,000

Performance Data
BCT23 BCT70 70 30 70 39 7/14 57/50 8.6 11 80/60 1.68 6.4 7.8 4.3 5.2 1.70 0.18 65 1650 32 42 40 39 BCT115 115 50 115 39 7/14 57/50 14.3 12 80/60 1.68 10.5 13.0 4.3 7.2 2.34 0.30 65 2480 48 57 54 53 23 10 23 7.7 7/14 57/50 2.9 8 80/60 0.33 2.2 2.6 0.9 1.8 0.68 0.06 63 550 10 16 15 14

kW kW kW
C C

m /h mH2O
C

m /h m3/h m /h m /h kW kW m3/h dB(A) kg L

3 3

Others: 1. Fuel: NG, Town Gas, LPG, Diesel, please specify it in purchase orders.Natural gas consumption is calculated per low heating value10 kWh/m3 and diesel oil per low heating value of 12 kWh/kg. 2. The product life design is 20 years.

19

Model selection & ordering

PERFORMANCE CURVES
cooling capacity changes

BROAD recommends: For residences and hotels: 40~70 W/m2 For restaurants and shopping malls: 80~130W/m2 Outdoor unit quantity selection per building area cooling load 1 unit for buildings 300m2 1~2 units for buildings 2000m2 2~4 units for buildings 5000m2 For year around non-stop applications, at least 2 units are recommended, but standby units are not recommended. Several units can all be combined as an integrated system. Lead time: 2~4 months for small quantity orders. Orders greater than 300 units, it takes at least 4 months.

cooling capacity ambient temp. changes

75.2 78.8 82.4

ambient temp. F

86

89.6 93.2 96.8 100.4 104

chilled water temp. changes

41

chilled water outlet temp. F

42.8 44.6 46.4 48.2

50

51.8 53.6

55.4

heating capacity changes

heating capacity cooling capacity fuel consumption electricity consumption water consumption

20

DESIGN & CONSTRUCTION TIPS

BCT dimensions

NOTE: All pipes are connected from the bottom. Their positions are drawn to scale. Model

F 415 935

G 750

H 680

BCT23 1350 830

2230 2000 115

22 42 16 12 22 800

BCT70 2300 1610 2230 2500 145 2750 1610 2230 2500 145

1075 1460 35 67 35 15 35 1000

1055 1405 1460 35 67 35 15 35 1000

21

Packaged Direct-fired Chiller dimensions

BYZ20

BYZ50

22

Direct-fired Chiller dimensions

BZ75BZ100BZ125BZ150

Model BZ75 BZ100 BZ125 BZ150 Model BZ75 BZ100 BZ125 BZ150 Model BZ75 BZ100 BZ125 BZ150

A 5000 5000 6100 6100 J 450 450 450 540 S 4000 4000 5000 5000

B 1880 2230 2230 2350 K 600 600 600 750 T 3180 3180 3220 3220

C 2500 2500 2500 2900 L 2100 2100 2100 2400 U 650 650 1370 1370

D DN200 DN200 DN250 DN250 M 2300 2300 2300 2705 V 300 285 640 620

E DN150 DN150 DN200 DN200 N 210 260 260 275 W 220 240 260 260

F DN25 DN40 DN40 DN40 O 440 525 520 515 X 200 210 220 220

G DN100 DN125 DN150 DN150 P 2220 2215 2090 2505 Y 100 100 110 110

H DN65 DN65 DN80 DN80 Q 820 1000 1000 1000 Z 2080 2430 2430 2550

I 320320 350350 400400 440440 R 375 375 425 425

23

Direct-fired Chiller dimensions

BZ200BZ250BZ300BZ400BZ500

Model

A 6160 7260 7260 7380 9370 L 430 415 525 565 575 W 425 475 475 535 535

B 2940 2940 3290 3700 3720 M 295 310 310 325 315 X 3250 3250 3250 3300 3300

C 2900 2900 2900 3300 3300 N 2360 2350 2390 2720 2720 Y 1350 2240 2240 2215 3570

G DN200 DN200 DN200 DN250 DN250 R 1450 1450 1670 1785 1785 c 270 270 270 305 /

J 2470 2510 2490 2905 2945 U 400 400 400 400 500

K 500 500 500 650 650 V 5000 6000 6000 6000 8000

BZ200 BZ250 BZ300 BZ400 BZ500

Model

DN300 DN250 DN50 DN350 DN250 DN50 DN350 DN300 DN65 DN400 DN300 DN65 DN400 DN350 DN80 O 2670 2650 2650 3020 3020 Z 560 750 725 675 1985 P 725 725 735 790 750 a 1500 1500 1580 1850 1900 Q 285 340 410 435 480 b 315 315 315 360 400

DN125 560560 DN125 560560 DN125 610610 DN150 710710 / S 3000 3400 3400 3400 4300 d 135 135 135 150 / 790790 T 60 60 60 60 70 e 3140 3140 3490 3900 3920

BZ200 BZ250 BZ300 BZ400 BZ500

Model

BZ200 BZ250 BZ300 BZ400 BZ500

24

BZ600BZ800BZ1000

Model

A 9500 9580 11580 J 310 330 330 S 585 635 635

B 3550 3990 4010 K 645 695 695 T 1520 1540 1580

C 3300 3800 3800 L 2740 3145 3145 U 3250 3300 3300

D DN450 DN500 DN500 M 3190 3630 3630 V 2015 1965 1965

E DN400 DN450 DN450 N 845 925 925 W 300 345 400

F DN65 DN65 DN80 O 385 410 410 X 1600 1850 1900

G DN200 DN250 DN250 P 1910 2050 2050 Y 3750 4190 4210

H 610610 710710 790790 Q 4300 4300 5000

I 2910 3420 3460 R 8000 8000 10000

BZ600 BZ800 BZ1000

Model

BZ600 BZ800 BZ1000

Model

BZ600 BZ800 BZ1000

25

HTG Enlarged models dimensions

BZ75BZ100BZ125BZ150

HTG Enlarged H3,H4 dimension(HTG Enlarged H1,H2 is the same size as that standard model) (refer to page 24 of the DFA standard modle for dimensions not shown in the drawing) Model

A 5000

B 2050 2230 2350 2480 J 3180 3220 3220 3250

C 2500 2500 2500 2900 K 650 750 1370 1350

D DN40 DN40 DN40 DN50 L 285 20 620 560

E DN125 DN150 DN150 DN200 M 220 260 260 335

F DN65 DN80 DN80 DN125 N 200 210 220 280

G 350350 400400 440440 560560 O 100 110 110 150

H 2215 2070 2110 2530 P 2250 2430 2550 2680

BZ75

BZ100 5000 BZ125 6100 BZ150 6100

Model

I 4000

BZ75

BZ100 4000 BZ125 5000 BZ150 5000

26

BZ200BZ250BZ300BZ400

HTG Enlarged H3,H4 dimension(HTG Enlarged H1,H2 is the same size as that standard model) (refer to page 25 of the DFA standard modle for dimensions not shown in the drawing) Model

A 6160 7260 7260 7380 K 5000 6000 6000 6000

B 2940 3060 3580 3730 L 425 475 475 535

C 2900 2900 2900 3300 M 3250 3250 3300 3300

D DN50 DN65 DN65 DN80 N 1655 2240 2215 2200

H 2470 2490 2690 2945 R 150 150 200 /

I 500 500 500 650 S 3140 3260 3780 3930

J 3000 3400 3400 3400

BZ200 BZ250 BZ300 BZ400

Model

DN200 DN125 560560 DN200 DN125 610610 DN250 DN150 710710 DN250 / O 160 725 675 635 P 335 335 400 400 790790 Q 280 280 300 /

BZ200 BZ250 BZ300 BZ400

27

Steam chiller dimensions

BS75BS100BS125BS150

Model

A 5000 5000 6100 6100 J 640 640 640 780

B 1790 2050 2050 2140 K 2100 2100 2100 2400

C 2500 2500 2500 2900 L 2300 2300 2300 2705

D DN150 DN150 DN200 DN200 M 820 1000 1000 1000

E DN200 DN200 DN250 DN250 N 1080 900 900 1325

F DN40 DN50 DN50 DN65 O 4000 4000 5000 5000

G 210 260 260 275 P 375 375 425 425

H 440 525 520 515 Q 1990 2250 2250 2340

I 460 460 460 600

BS75 BS100 BS125 BS150

Model

BS75 BS100 BS125 BS150

28

BS200BS250BS300BS400 BS500BS600BS800BS1000

Model

A 6160 7260 7260 7380 9370 9500 9580 M 725 725 735 790 750 845

B 2700 2700 3100 3250 3250 3430 3800 N 285 340 410 435 480 385 410 410

C 2900 2900 2900 3300 3300 3300 3800 3800 O 1450 1450 1670 1785 1785 1910 2050 2050

H 550 550

I 430 415 525 565 575 645 695 695 U 425 475 475 535 535 585

J 295 310 310 325 315 310 330 330 V 200 200 200 300 300 300 300 300

K 2360 2350 2390 2720 2720 2740 3145 3145 W 1200 1200 1350 1400 1400 1400 1700 1700

L 2670 2650 2650 3020 3020 3190 3630 3630 X 2900 2900 3300 3450 3450 3630 4000 3960

BS200 BS250 BS300 BS400 BS500 BS600 BS800

Model

DN300 DN250 DN40 DN80 DN350 DN250 DN40 DN80

DN350 DN300 DN50 DN100 550 DN400 DN300 DN50 DN100 600 DN400 DN350 DN50 DN125 600 DN450 DN400 DN65 DN1 25 600 DN500 DN450 DN65 DN150 600 DN500 DN450 DN65 DN150 600 P 3000 3400 3400 3400 4300 4300 4300 5000 Q 60 60 60 60 70 70 70 70 R 1165 1165 1165 1400 1400 1400 1690 1690 S 400 400 400 400 500 500 500 500 T 5000 6000 6000 6000 8000 8000

BS1000 11580 3760 BS200 BS250 BS300 BS400 BS500 BS600

BS800 925 BS1000 925

8000 635 10000 635

29

30

P&I packaged direct fired absorption chiller/heater

Control devices:
INV1 generation pump inverter INV3 refrigerant pump inverter INV5 cooling tower inverter (for 2 fans) INV6 cooling water pump inverter TS touch screen PLC programmable logical controller BC burner control

Sensors:
T1 chilled w. inlet temp. sensor T2 chilled w. outlet temp. sensor T2A chilled w. calibration temp. sensor T3 cooling w. inlet temp. sensor T4 cooling w. outlet temp. sensor T5 HTG temp. sensor (to PLC) T5A HTG temp. control (to burner) T6 exhaust temp. sensor T7 hot w. outlet temp. sensor** T8 heating w. outlet temp. sensor* T9 ambient temp. sensor T10 HTG crystallization sensor T11 LTHE diluted solution inlet temp. sensor T12 LTG crystallization sensor T13 control cabinet temp. sensor T14 hot w. inlet temp. sensor** T15 heating w. inlet temp. sensor* B1 chilled w. flow switch B1A chilled w. flow switch B2 cooling w. flow switch B3 chilled w. flow switch GY pressure control YK1 HTG solution level probe YK2 refrigerant level probe YK3 non-condensables sensor YK4 auto air vent probe YK5 LTG solution level probe (for200 model) V1 chilled/heating w. flowmeter V2 cooling w. flowmeter V3 gas flowmeter V4 hot w. flowmeter S conductivity sensor P differential pressure sensor (optional) SG1 burner gas leakage sensor SG2 machine room gas leakage sensor

Control objects:
RP SP VP JP
water softner chilled/heating w. hot w.

LQFJ F22 F24 F25 F26

auto water treatment

cooling w. pump

chilled/ heating w. pump

hot w. pump**

BF2 BF3 BF4 YB KF BM

city water

refrigerant pump generation pump air vent pump absorption pump (for 200 model) cooling tower fan auto purge valve refrigerant motor valve hot water thermostatic valve** heating water thermostatic valve* fuel gas main solenoid valve fuel gas work solenoid valve fuel gas ignition solenoid valve drain motor valve control cabinet fan burner

water distribution system control cabinet

heating w. heater**

hot w. heater**

Others:
condenser LTG HTG

F1 F2 F3 F4 F5 F6

absorber

evaporator HTHE

F7 F8 F9 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19

auto purge device

LTHE to

chiller control cabinet

T9 for outdoor installation

fuel gas machine room draft fan (supplied with enclosure) internet building automation system (optional)

fuel oil

F20 F21 F27 F28 F29 F30 YA1 YA2

control interface for multiple chillers (optional)

Notes: 1. chiller scope 2. T9 is installed at site. Others are factory mounted and commissioned 3. Parts marked with ** are not applicable to cooling/heating type, and those marked with * & ** are not applicable to cooling only type. 4. Line type: Actuator output sensor input communication

FE BF1 BF8 BF9 YE water makeup valve P1 YF manual water P2 makeup valve PR CG1 HTG compound G1 gauge G3 CG2 Main shell YA compound gauge YC RD rupture disc YD

chilled/heating w. inlet 3-way valve* chilled/heating w. outlet single valve* steam angle valve concentrated solution angle valve diluted solution angle valve HTG concentration regulating valve LTG concentration regulating valve water system shutoff valve refrigerant sampling valve LTHE sampling valve HTHE sampling valve diluted solution sampling valve main purge valve direct purge valve HTG purge valve sampling purge valve balance valve main shell pressure detecting valve HTG pressure detecting valve vacuum vent valve nitrogen charging valve chilled water drain valve cooling water drain valve heating water drain valve* hot water drain valve** hot water pressure release valve** heating water pressure release valve* auto water make up valve fuel gas ball valve fuel oil filter blowoff valve, fuel oil filter vent valve lower limit pressure switch upper limit pressure switch fuel gas pressure regulator gas filter oil filter auto air vent manual vent valve blowoff valve

31

Packaged Two-stage Waste Heat Chiller

(BS: steam chiller, BH: hot W. chiller, BE: exhaust chiller)

Control Devices:
INV1 solution pump inverter INV3 refrigerant pump inverter INV5 cooling tower inverter (for 2 fans) INV6 cooling W. pump inverter touch screen TS PLC p r o g r a m m a b l e l o g i c a l controller

Sensors:
T1 chilled W. inlet temp. sensor T2 chilled W. outlet temp. sensor T2A chilled W. calibration temp. sensor T3 cooling W. inlet temp. sensor T4 cooling W. outlet temp. sensor T5 HTG temp. sensor T6 heat source outlet temp. sensor T7 heat source inlet temp. sensor T8 heating W. outlet temp. sensor* T9 ambient temp. sensor T10 HTG crystallization sensor T11 LTHE diluted solution inlet temp. sensor T12 LTG crystallization sensor T13 control cabinet temp. sensor T15 heating W. inlet temp. sensor* B1 chilled W. flow switch B1A chilled W. flow switch B2 cooling W. flow switch B3 chilled W. flow switch GY pressure control YK1 HTG solution level probe YK2 refrigerant level probe YK3 non-condensable sensor YK4 auto vent probe V1 A/C W. flow meter V2 cooling W. flow meter V3 gas flow meter V4 hot W. flow meter V5 condensate flow meter (optional) V6 heat source W. flow meter (optional) conductivity sensor S P differential pressure sensor (optional)

Controlled Objects:
A/C W. auto chemical dosing device

RP SP VP LQFJ F22 F24 F26 F38

cooling W. pump

city water

A/C W. pump

YB KF

refrigerant pump generation pump air vent pump cooling tower fan auto purge valve refrigerant motor valve heating W. ther mostatic valve* heat source motor valve (exhaust motor valve is optional) drain motor valve control cabinet fan

W. softener

control cabinet for W. distribution system

heating W. heater LTG condenser HTG

Others:
F1 F2 F3 F4

absorber

evaporator

LTHE auto purge device to

chiller control cabinet

machine room draft fan

Internet

A/C W. inlet 3-way valve* A/C W. outlet check valve* steam angle valve concentrated solution angle valve steam inlet F5 diluted solution angle valve heat source W. inlet F6 HTG concentration regulating valve exhaust inlet F7 LTG concentration regulating valve heat source W. outlet F8 water system shutoff valve exhaust outlet F9 refrigerant sampling valve F10 LTHE sampling valve HTHE F11 HTHE sampling valve F12 diluted solution sampling valve F13 main purge valve F14 direct purge valve F15 HTG purge valve F16 sampling purge valve F17 equilibrium valve F18 main shell pressure detecting valve condensate heat F19 HTG pressure detecting valve exchanger F20 vacuum vent valve F21 nitrogen charging valve F27 chilled W. drain valve F28 cooling W. drain valve condensate outlet F29 heating W. drain valve F35 steam trap F36 condensate by-pass valve F37 anti-freezing drain valve YA2 heating W. pressure release valve FE auto W. make-up valve YA auto air vent T9 for outdoor installation YC manual drain valve YD discharge valve YE W. make-up valve YF manual W. make-up valve CG1 HTG compound gauge CG2 main shell compound gauge G4 filter (N/A for exhaust chiller) building automation system (optional) RD rupture disc
multi-unit control interface (optional) 5. Line type:

Notes: 1. Chiller scope. 2. All the components are installed and commissioned in the factory except T9. 3. The components marked with for steam chiller, and marked with for exhaust chiller, for hot W. chiller. 4. The components marked with * are excluded for cooling only models.

actuator signal output sensor signal input communication

32

Packaged single-stage waste heat chiller

Single-stage steam chiller, Single-stage hot W. chiller, Single-stage exhaust chiller

Control Devices:
INV1 solution pump inverter INV3 refrigerant pump inverter INV5 cooling tower inverter (for 2 fans) INV6 cooling W. pump inverter touch screen TS PLC programmable logical controller

Sensors:
T1 T2 T2A T3 T4 T5 T6 T7 T9 T11 T12 T13 B1 B1A B2 B3 GY YK2 YK3 YK4 YK5 V1 V2 V3 V4 V5 V6 S P chilled W. inlet temp. sensor chilled W. outlet temp. sensor chilled W. calibration temp. sensor cooling W. inlet temp. sensor cooling W. outlet temp. sensor generator temp. sensor heat source outlet temp. sensor heat source inlet temp. sensor ambient temp. sensor crystallization sensor control cabinet temp. sensor heating W. inlet temp. sensor chilled W. flow switch chilled W. flow switch cooling W. flow switch chilled W. flow switch pressure control refrigerant level probe non-condensable probe auto purge sensor generator solution level probe A/C W. flow meter cooling W. flow meter gas flow meter hot W. flow meter condensate flow meter(optional) primary heating W. flow meter conductivity sensor differential pressure sensor(optional

Controlled Objects:
A/C W. auto chemical dosing device

W. softener

RP SP VP JP LQFJ F22 F24 F38

cooling W. pump

A/C W. pump

YB KF

refrigerant pump generation pump air vent pump absorption pump cooling tower fan auto purge valve refrigerant motor valve heat source motor valve (exhaust motor valve is optional) drain motor valve control cabinet fan

city water

control cabinet for W. distribution system

Others:
steam inlet heat source W. inlet exhaust inlet heat source W. outlet exhaust outlet

LTG condenser

condensate outlet absorber evaporator

LTHE T9 for outdoor installation

F7 concentration regulating valve F8 W. system cut-off valve F9 refrigerant sampling valve F10 concentrated solution sampling valve F12 diluted solution sampling valve F13 main purge valve F14 direct purge valve F15 HTG purge valve F16 sampling purge valve F17 equilibrium valve F18 pressure detecting valve F20 vacuum purge valve F21 nitrogen charging valve F27 chilled W. drain valve F28 cooling W. drain valve F35 steam trap F36 condensate by-pass valve F37 anti-frozen drain valve FE auto W. make-up valve YA auto vent valve YC manual drain valve YD discharged valve YE W. make-up valve YF manual W. make-up valve CG2 compound gauge G4 filter(N/A for exhaust type)

auto purge device

to

chiller control cabinet

machine room draft fan

Internet

building automation system (optional) multi-unit control interface (optional) 4. Line type: actuator signal output sensor signal input communication

Notes: 1. Chiller scope. 2. All the components are installed and commissioned in the factory except T9. 3. The components marked with for steam chiller, and marked with for exhaust chiller, for hot W. chiller.

33

Packaged Multi-energy chiller Direct-fired & hot W. chiller

Direct-fired & steam chiller Direct-fired & exhaust chiller

Control devices:
T1 T2 T2A T3 T4 T5 T5A T6 T7 T8 T9 Control objects: T10 RP refrigerant pump T11 chilled/heating w. SP generation pump T12 VP air vent pump T13 HP waste heat generator pump T14 hot w. LQFJ cooling tower fan T15 F22 auto purge valve T6A F24 refrigerant motor valve T7A F25 hot water thermostatic valve** T10A F26 heating water thermostatic valve* B1 hot w. pump** F38 heat source motor valve B1A (exhaust motor valve is optional) B2 BF2 fuel gas main solenoid valve B3 BF3 fuel gas work solenoid valve GY BF4 fuel gas ignition solenoid valve YK1 YB drain motor valve YK2 water KF control cabinet fan YK3 distribution BM burner YK4 system V1 control V2 cabinet V3 V4 V5
heating w. heater** hot w. heater**

INV1 generation pump inverter INV3 refrigerant pump inverter INV5 cooling tower inverter (for 2 fans) INV6 cooling water pump inverter TS touch screen PLC programmable logical controller BC burner control

Sensors:
chilled w. inlet temp. sensor chilled w. outlet temp. sensor chilled w. calibration temp. sensor cooling w. inlet temp. sensor cooling w. outlet temp. sensor HTG temp. sensor (to PLC) HTG temp. control (to burner) exhaust temp. sensor hot w. outlet temp. sensor** heating w. outlet temp. sensor* ambient temp. sensor HTG crystallization sensor LTHE diluted solution inlet temp. sensor LTG crystallization sensor control cabinet temp. sensor hot w. inlet temp. sensor** heating w. inlet temp. sensor* waste heat inlet temp. sensor waste heat outlet temp. sensor waste heat exchanger temp. sensor chilled w. flow switch chilled w. flow switch cooling w. flow switch chilled w. flow switch pressure control HTG solution level probe refrigerant level probe non-condensables sensor auto air vent probe chilled/heating w. flowmeter cooling w. flowmeter gas flowmeter hot w. flowmeter condensate flow meter (optional) heat source W. flow meter (optional) S conductivity sensor P differential pressure sensor (optional) SG1 burner gas leakage sensor SG2 machine room gas leakage sensor

auto chemical dosing device

W. softener

cooling w. pump city water

chilled/ heating w. pump

condenser

LTG HTG

Others:
F1 chilled/heating w. inlet 3-way valve* F2 chilled/heating w. outlet single valve* F3 steam angle valve F4 concentrated solution angle valve F5 diluted solution angle valve F6 HTG concentration regulating valve F7 LTG concentration regulating valve F8 water system shutoff valve F9 refrigerant sampling valve F10 LTHE sampling valve F11 HTHE sampling valve F12 diluted solution sampling valve F13 main purge valve F14 direct purge valve F15 HTG purge valve F16 sampling purge valve F17 balance valve F18 main shell pressure detecting valve F19 HTG pressure detecting valve F20 vacuum vent valve F21 nitrogen charging valve F27 chilled water drain valve F28 cooling water drain valve F29 heating water drain valve* F30 hot water drain valve** F35 steam trap F36 condensate by-pass valve F37 anti-freezing drain valve YA1 hot water pressure release valve** YA2 heating water pressure release valve* FE auto water make up valve BF1 fuel gas ball valve BF8 fuel oil filter blowoff valve, BF9 fuel oil filter vent valve P1 lower limit pressure switch P2 upper limit pressure switch PR fuel gas pressure regulator G1 gas filter G3 oil filter G4 filter YA auto air vent YC manual vent valve YD blowoff valve YE water makeup valve YF manual water makeup valve CG1 HTG compound gauge CG2 Main shell compound gauge RD rupture disc

absorber

evaporator

HTHE

auto purge device

LTHE to

chiller control cabinet T9 for outdoor installation

building automation system (optional) control interface for multiple chillers (optional) machine room draft fan (supplied with enclosure)

internet

fuel gas

fuel oil

Notes: 1. chiller scope 2. T9 is installed at site. Others are factory mounted and commissioned 3.The components marked with for steam chiller, and marked with for exhaust chiller, for hot W. chiller. 4. Parts marked with ** are not applicable to cooling/heating type, and those marked with * & ** are not applicable to cooling only type.

5. Line type: Actuator output sensor input communication

34

Packaged multi-energy direct-fired chiller Direct-fired & hot W. & exhaust chiller
Control devices:
INV1 generation pump inverter INV3 refrigerant pump inverter INV5 cooling tower inverter (for 2 fans) INV6 cooling water pump inverter touch screen TS PLC programmable logical controller BC burner control

Sensors:

city water cooling w. pump chilled/ heating w. pump

T1 chilled w. inlet temp. sensor T2 chilled w. outlet temp. sensor T2A chilled w. calibration temp. sensor T3 cooling w. inlet temp. sensor T4 cooling w. outlet temp. sensor T5 HTG temp. sensor (to PLC) T5A HTG temp. control (to burner) T6 exhaust temp. sensor T7 hot w. outlet temp. sensor** T8 heating w. outlet temp. sensor* T9 ambient temp. sensor Control objects: T10 HTG crystallization sensor RP refrigerant pump T11 LTHE diluted solution inlet temp. sensor SP generation pump T12 LTG crystallization sensor chilled/heating w. VP air vent pump T13 control cabinet temp. sensor hot w. HP waste heat High-Temp. generator T14 hot w. inlet temp. sensor** pump T15 heating w. inlet temp. sensor* LP waste heat Low-Temp. generator T6A heat source W. inlet temp. sensor pump T7A heat source W. outlet temp. sensor LQFJ cooling tower fan T6B exhaust inlet temp. sensor F22 auto purge valve T7B exhaust outlet temp. sensor hot w. pump** F24 refrigerant motor valve T10A heat-heat exchanger temp. sensor F25 hot water thermostatic valve** B1 chilled w. flow switch F26 heating water thermostatic valve* B1A chilled w. flow switch F38 heat source motor valve B2 cooling w. flow switch BF2 fuel gas main solenoid valve B3 chilled w. flow switch BF3 fuel gas work solenoid valve GY pressure control BF4 fuel gas ignition solenoid valve YK1 HTG solution level probe water distribution drain motor valve YK2 refrigerant level probe system control cabinet YB KF control cabinet fan YK3 non-condensables sensor BM burner YK4 auto air vent probe V1 chilled/heating w. flowmeter V2 cooling w. flowmeter V3 gas flowmeter V4 hot w. flowmeter S conductivity sensor hot w. heater** heating w. heater** P differential pressure sensor (optional) SG1 burner gas leakage sensor SG2 machine room gas leakage sensor
LTG

auto chemical dosing device

W. softener

condenser

Others:
HTG

absorber

evaporator

HTHE

LTHE to

chiller control cabinet

to

building automation system (optional) control interface for multiple chillers (optional)

fuel gas T9 for outdoor installation

fuel oil

machine room draft fan (supplied with enclosure)

internet

Notes: 1. chiller scope 2. T9 is installed at site. Others are factory mounted and commissioned 3. Parts marked with ** are not applicable to cooling/heating type, and those marked with * & ** are not applicable to cooling only type.

4. Line type: Actuator output sensor input communication

F1 chilled/heating w. inlet 3-way valve* F2 chilled/heating w. outlet single valve* F3 steam angle valve F4 concentrated solution angle valve F5 diluted solution angle valve F6 HTG concentration regulating valve F7 LTG concentration regulating valve F8 water system shutoff valve F9 refrigerant sampling valve F10 LTHE sampling valve F11 HTHE sampling valve F12 diluted solution sampling valve F13 main purge valve F14 direct purge valve F15 HTG purge valve F16 sampling purge valve F17 balance valve F18 main shell pressure detecting valve F19 HTG pressure detecting valve F20 vacuum vent valve F21 nitrogen charging valve F27 chilled water drain valve F28 cooling water drain valve F29 heating water drain valve* F30 hot water drain valve** YA1 hot water pressure release valve** YA2 heating water pressure release valve* FE auto water make up valve BF1 fuel gas ball valve BF8 fuel oil filter blowoff valve, BF9 fuel oil filter vent valve P1 lower limit pressure switch P2 upper limit pressure switch PR fuel gas pressure regulator G1 gas filter G3 oil filter G4 filter YA auto air vent YC manual vent valve YD blowoff valve YE water makeup valve YF manual water makeup valve CG1 HTG compound gauge CG2 Main shell compound gauge RD rupture disc

auto purge device

35

BCT P&I Diagram

vent heat air hot W.

hot W.

anti-scale

fuel inlet

chilled W. biocide

net cable power cable

chilled W. water make-up

regular drain
1 HTG 2 LTG 3 condenser 4 evaporator 5 adsorber 6 HTHE 7 LTHE 8 cooling tower 9 auto purge device 10 hot W. heater* SP RP KTSB LQB RSB LQFJ RSJ F1 F2 F3 F4 F5 F6 generation pump refrigerant pump chilled/heating w. pump cooling w. pump hot W. pump cooling tower fan burner cooling/heating switch solution three-way valve vent reflow valve HTG concentration regulating valve vacuum vent valve chilled/heating w. flowmeter F7 F8 YR YD FE heating W. flow meter gas flowmeter refrigerate valve drain device( regular on) water make-up floating ball valve YCG cooling water quality stabilizer valve(manual) FA non-condensable chamber purge valve(manual) FB direct purge valve(manual) FC solution valve(manual) FD fuel valve(manual) FF vent shut-off valve ZHF check valve KZG out door control cabinet BC burner control T1 chilled w. inlet temp. sensor T2 chilled w. outlet temp. sensor T3 cooling w. outlet temp. sensor T5 HTG temp. sensor (to PLC) T6 ambient temp. sensor T7 exhaust temp. sensor T8 heating W. temperature sensor T9 chilled W.calibration temp. T11 W1 W2 B1 B2 B3 U1 U2 U3 U4 U5 U6 control cabinet temp. sensor HTG temp. switch heating W. temp. switch chilled w. flow switch chilled w. flow switch heating W. flow switch HTG solution level probe refrigerant level probe non-condensables sensor LTG crystallization sensor cooling W. probe level probe after vent

36

Machine Room Construction

Machine Room
packaged machine room has ventilation,machine room temp. control, humidity control and drain functions. the machine room built by customers should notice: Ventilation: poor ventilation leads to high humidity in the machine room, which may erode the unit. So serious attention should be paid to ventilation in the machine room. Please ventilate machine rooms every 4 hours and make up the combustion air. The volume of combustion air for a DFA is estimated at 1.3 m3 for every kW fuel. Drainage:1. Chiller foundation must be on a high level in the machine room.2. All discharge pipes and drain pipes must be visible above the drainage.3. Machine rooms in basement must be built above a water ditch, which is equipped with an auto level-controlled submerged pump. Temperature:Machine room temperature must be controlled within 5-43 C . Lower temperature may crack copper tubes and water box when the chiller is shut off; higher temperature may damage electrical components. Thermometer and over temperature alarm must be installed in machine room. Humidity:Machine room humidity must be lower than 85%. Higher humidity may impair insulation of electrical components.

Foundation
Please refer to dimension drawings for plinth dimensions. Load capacity: 1. The machine room foundation load is recommended as 1.5 times of the operation weight. 2. Make sure that the foundation is level without sinking or overload (for rooftop installation). 3. The load of a chiller is evenly distributed on the contact surface between the frame base rolling steel and the plinth. Anchor bolts: 1) Chiller can be placed on the foundation directly without bolts (if there is a strong quake source or special anti-vibration requirement, please specify in a purchase order). 2) Anchor bolts must be pre-installed for pumpset foundation per dimension drawing.

Service space
Recommended Service Space:

1000

service space

F
tube service clearance

1300

1500

1500

Remarks: model 20 F G 50 75 100 125 150 200 250 300 400 500 600 800

1500

mm 1000

2300 3200 3700 3700 4500 4500 4500 5500 5500 5500 7000 7000 7000 9000 650 800 900 1100 1150 1300 1700 1700 1950 2100 2400 2400 2600 2600

1. If the machine room is smaller than the above size, please contact BROAD for a solution. 2. F, G is the tube service clearance that can use space of water pumps, doors or windows and can also be shared by 2 chillers. 3. It is recommended that the height of the machine room be 500mm higher than that of chillers.

37

Piping System
Gas System:

The standard pressure is 16-50kPa. Lower or higher pressure can be accommodated for special orders. Drain valve should be installed at the lowest part of gas pipes. All connecting pipes must be cleaned and tested for air tightness with 0.6Mpa air when gas piping system is completed. When two or more units are connected in parallel, a buffer pipe (with diameter 3-6 times of the main pipe) must be installed at the main pipe to avoid flameout due to gas low pressure caused by simultaneous startup. Manual drain valve should be equipped at the bottom of the buffer tube. Customers are required to inform BROAD of the fuel type, heating value and pressure so that a burner can be properly selected and the gas pipe diameter can be notified to customers. Then customers can design filter, flow meter, ball valve, diffuser tube and pressure meter. BROAD is responsible for installation of valve trains within supply scope. External gas piping system is to be installed by customers to 1m distance from the burner. The ball valve of BROAD gas valve train must be closed if customers need to test piping pressure so that gas train valve will not be damaged by high pressure. A gas leakage alarm (acting value must be set 20% lower than danger value lower limit) must be equipped in machine room and it must be linkage controlled with draft fans. Machine room must be well ventilated all the time. Oil system includes oil storage tank, oil pump, daily oil tank, oil filter and metering instruments. Oil tank should be equipped with oil check nozzle, air vent (breather valve), oil refill valve, oil level sensor and drain valve. The lowest oil level of daily oil tank must be 0.1m higher than the burner. Oil pipe should be copper pipe or seamless steel pipe and leakage test should be taken at 0.8MPa min. Medium filters are to be installed at inlet and outlet of oil storage tank. The filters should have enough section area, and should be convenient to install/uninstall and drain. Oil tank should be equipped with precision metering device. The supply of the steam should be pressure-stable. The upper limit should not be over 110% of the rated pressure. If the pressure may exceed the upper limit, a regulating valve should be equipped in the pipeline. Safety valve should be fixed in the steam inlet pipeline. The protection value is adjusted as 110%-130% of its working pressure. The safety valve should be connected to outdoor to avoid the overpressure of the system. Condensed water should be able to drain smoothly. Condensed water can be stored in an open tank beside the chiller, and then pumped back to the boiler by a condensed water pump or steam trap pressurizer. The initial filling of the chilled/heating water must be with soft water. The leakage rate should be less than 10% every year, or else large amount of city water makeup will cause water system fouling. Minor leakage in chilled/heating water system is made up from the expansion water tank. An open expansion water tank instead of a closed expander is recommended for pressure balance. The water expansion volume is calculated as 4% of total water volume in the system. Chiller, pump set and cooling tower should be in one to one correspondence to achieve more energy saving. BROAD packaged chiller (pumpset) has introduced auto chemical dosing system to solve the conventional problems with cooling water system such as corrosion

inhibiting and biocide, especially legionnaire killing. When the distance between cooling tower and machine room is 30m, the cooling water pipe diameter can follow the dimension drawing. If its 30-90m, the pipe diameter shall be one size larger. If its 90m , the pipe diameter shall be two size larger. In water system, big filters with section area 8-15 times larger than pipe section area instead of Y-shape filters shall be used to minimize the water resistance. Soft connector must be installed at inlet/outlet of chilled/ cooling water and hot water system. The weight of the external piping system can never be borne by the chiller. The installation site of the cooling tower should be far from heat source and power, especially should be at least 6m far from the chimney, or the chimney should be 2m higher than the top of the cooling tower. Otherwise the exhaust may access the cooling tower and cause corrosion to copper tubes inside the chiller. Piping requirements: all pipes and valves should not go across the space above the chiller to avoid chiller damage caused by pipe installation, maintenance or leakage. Secondar y heat exchanging hot water system is recommended for areas with very hard water.

Exhaust System It is recommended independent stack be used for each

Oil System

Steam System

chiller. If chillers have to share a common stack due to space limitation, the shared stack must be inserted type and the main stack must be bigger and higher to avoid any interference from each other. Exhaust motor valve shall be installed for each exhaust path to avoid corrosion caused by exhaust entering into chillers that are not in operation. The exhaust volume is dependent on the fuel heat input. It is estimated at 1.55m per kW fuel input. 3-5m/s flue gas flow velocity in the stack is recommended. Fouling collector should be installed at flue duct inlet to the chiller to prevent condensate from flowing directly into the chiller. The indoor flue duct must be insulated. For high outdoor steel exhaust stack, insulation shall be done to maintain the up force of flue. No insulation is required for low outdoor steel exhaust stack. Try to locate the exhaust outlet as far as possible from the cooling tower, or 2m higher than the cooling tower. Otherwise the flue gas may get into cooling tower and damage the chiller. The rated exhaust temperature is 160C. However, selection of insulation materials and design of fire isolation area should be based on 300C temperature for safety concern.

Water System

An example of exhaust system

Vent system is included in machine room supply if BROAD packaged chiller system is ordered

38

CONTROL SYSTEM
heating W. ambient temp. sensor(installed outside under the eave) touch screen( installed gas leakage in place convenient for detector(gas operation) fired type) machine room draft fan alarm

power

machine room temp. sensor

machine room lighting

machine room power cable

machine room control cabinet

fireprotection linkage

BROAD DFA chiller power cable control cabinet multi-units control interface(Max. 4 units) BMS dry contact serial communication ProfiBus ModBus Hostlink BACnet Lonwork various communication protocols

internet

1#chilled W. pump 2#chilled W. pump 1#cooling W. pump 2#cooling W. pump packaged water distribution system 1#hot W. pump 2#hot W. pump anti-sludging agent pump biocide pump cooling W. drain valve 1#cooling tower fan n#cooling tower fan
pump set, cooling tower and control interface will be supplied by user.

hot W. outlet temp. sensor hot W.

power cable control wire sensor wire communication cable telephone line or network cable

BROAD Packaged chiller control system includes control interfaces for chiller, pump set, cooling tower, outdoor machine room, internet remote monitoring, BMS and multiple-unit control etc. Pumpset and cooling tower control interface and water system control cabinet are supplied with pumpset and cooling tower. Machine room control cabinet and relevant electrical parts are supplied with machine room. If the customer does not order pumpset and cooling tower, standard control interface for pumpset and cooling tower will be provided. The customers who order several standard packaged chillers can choose multiple-unit control interface, which can automatically control the number of operational chillers according to load changes. BMS control interface includes Serial Communication and Dry-contact option. Serial Communication interface can be either HostLink, ModBus, ProfiBus, BACnet or Lonwork protocol.

39

EXTERIOR WIRING DIAGRAM

Power Chiller control cabinet packaged pumpset, cooling tower control interface chiller power 1# A/C W. pump

2# A/C W. pump communication control 1# cooling W. pump chilled W. 3-level protection 2# cooling W. pump control interface for non-BROAD pump set and cooling tower chilled W. 3-level protection 1# A/C W. pump on/off 2# A/C W. pump on/off power on 1# cooling runnW. pump ing frequency 2# cooling W. pump running power on cooling fan running frequency hot W. pump on/ off anti-sludging agent pump biocide pump cooling W. drain valve n# cooling tower fan machine room temp. sensor Packaged water distribution system control cabinet

1# hot W. pump

2# hot W. pump

anti-sludging agent pump

biocide pump

cooling W. drain valve

1# cooling tower fan

gas leakage sensor safety linkage machine room control cabinet connect other units(Max. 4 units)

ambient temp. multi-unit control interface (optional) touch screen communication interface

machine room draft fan

machine room lighting

touch screen

BMS control on BMS dry contact (optional) dilution off fault BMS on BMS off 2- core communication cable connection to internet shielded cable non-shielded cable BROAD standard packaged chiller supply scope BMS control system

internet interface

Note: 1. BROAD Packaged pumpset and cooling tower control interface and water system control cabinet will not be supplied if pump set and cooling tower are not ordered, but a control interface for user self-purchased pumps and cooling tower is available. Machine room control cabinet and relevant electric devices are not supplied if machine room is not ordered. 2. The purpose of chilled water 3rd level protection is to shut off cooling water pump directly to avoid tube freezing. Ambient temperature sensor T9 is installed outdoors in a well-ventilated place away from direct sunshine.

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List of Control System Installation

Item Chiller Installation position and requirement chiller and pumpset grounding resistance 4 grounding chiller power control cabinet of chiller and water system Material grounding wire 5-core cable (10m standard supply) Source customer BROAD Wiring inside chiller control cabinet BROAD scope Customer scope grounding setup and wiring cable installation*

between chiller control cabinet 5-core cable and customer power distribution cabinet (customer purchases chiller only) touch screen anywhere in office (on the wall or desk) humidity 0-85% (no condensate), temperature 0-30C

customer Wiring inside chiller control cabinet Wiring inside chiller control cabinet Wiring inside chiller control cabinet

cable installation

5-core shielded cable BROAD (30m standard supply)

cable installation

multi-unit control (optional) BMS interface (optional)

between chiller control cabinets 3-core shielded cable BROAD (30m standard supply) chiller control cabinet 3-core shielded cable (for serial communication), 11-core cable (for dry contact) network cable

cable installation

customer Wiring inside chiller control cabinet

cable installation, wiring at network side

network monitoring chiller control cabinet

customer Wiring inside chiller control cabinet customer Wiring inside chiller control cabinet customer wiring inside chiller control cabinet BROAD wiring inside chiller control cabinet wiring inside chiller control cabinet wiring inside chiller control cabinet

cable installation, wiring at building side cable installation, fire protection detector setting cable & control cabinet installation* cable installation*

fire protection linkage control pump set, cooling tower

chiller control cabinet to comply with local fire-protection requirements

fire protection detector 2-core cable

Installation of water water distribution system control installation bolts distribution system cabinet 5-core cable control cabinet and power connection wiring between chiller and water distribution system control cabinet between chiller and water distribution system control cabinet cable supply as per packaged chiller

wiring between between water distribution pumpset and water system control cabinet and distribution system pumpset control cabinet wiring between cooling tower and water distribution system control cabinet water distribution system control cabinet and cooling tower

cable supply as per standard pumpset

BROAD

cable installation*

cable supply as per standard cooling tower

BROAD

cable installation*

machine installation of between water distribution room machine room system control cabinet and control cabinet machine room control cabinet and machine room power cable

installation bolts 5-core cable

BROAD

cable & control cabinet installation, wiring* cable installation & wiring *

linkage control between chiller control cabinet and cable supply as per wiring between machine room control cabinet standard machine chiller and machine room room control cabinet machine room gas leakage detector and electric wire (for gas chiller) installation of other electric components and electric wire inside machine room, to comply gas detector with local fire-protection and cable supply as per gas requirements standard machine room inside machine room Alarm, fan, light and wire as per standard machine room

BROAD

BROAD

cable & device installation, wiring*

BROAD

cable & device installation, wiring*

Note: If chiller, pump set, cooling tower and machine room are installed by BROAD, the items marked with * are to be accomplished by BROAD, or else by user themselves.

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Transportation Guide
Shipping status

BY20 is to be shipped in one piece, while BY50 in two pieces. BY75-1000 chiller, pumpset and cooling tower are to be shipped separately. BY75-400: pumpset and control cabinet are to be shipped in one piece. BY500-1000: pumpset and control cabinet are to be shipped in three pieces (A/C water pumpset, cooling water pumpset and control cabinet) All equipment can be containerized. Container transportation regulations is available for reference. Chillers BZ150, BE150, BS250(Max. width 3m) by railway in single piece, chillers BZ250,BS300,BE200 (Max. width 3m, weight 32ton) by vehicle in single piece. Other units will be in 2-6 pieces delivery.

If limited by site space or machine room access, small unit can also be split shipment (or split with steel frame), or steel-joint split shipment (i.e. the main shell and HTG are split and soldered by steel plates, which will be cut off before entering the machine room). When the unit reaches the machine room, the split pieces need to be connected by BROAD welders. The customer needs to prepare welding equipment, nitrogen and other necessary cooperation. Solution is charged into the chiller when a unit is shipped in one piece, and packed separately for split shipment or for single-piece shipment with unit shipping weight over 32 tons. BROAD can arrange transportation and insurance on behalf of customers. If the customer chooses to arrange by themselves, please refer to BROAD Chiller Transportation Regulations for container arrangement and safe transportation.

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Lifting and Leveling Tips

Lifting must be done by qualified lifting companies that are properly insured. The crane must be supported by crossties and firm foundation to prevent it from sinking. Check the crane steel ropes and hooks before lifting to prevent any accident. The lifting intersection angle must be less than 90. It is strictly prohibited to life the chiller with a single steel rope. When the chiller is lifted 20mm above the carriage or the ground, it should be kept for a little while. Lift the chiller slowly if everything is OK. The landing of the chiller must be with care. Crash landing is strictly forbidden! As the unit is a vacuum device, any impact on the chiller is strictly forbidden! When moving the chiller, only round steels or thick steel tubes can be used as rollers instead of wooden sticks. Only drag the dragging hole on the rolling steel do not place forces on other part of the chiller. Lift the unit first with jacks under the rolling steel before rigging. Both sides of HTG and main shell must be lifted simultaneously. Before the chiller is located, concrete foundation plinths must be molded and leveled. Then locate the chiller without bolts. (If there is a strong vibration source or a special anti-vibration requirement, it should be stated before ordering). The pumpset shall be fixed by anchor bolts. The foundation must be level and solid to make sure no sink or overload (when the unit is installed on the roof).

For multiple chillers of split shipment, please make sure the original matching between HTG and the main shell. Please locate the chiller according to chiller joint drawing and make sure the joint gap is less than 1.5mm. After chiller locating, please adjust leveling and lay thin steel plate where it is uneven to guarantee compact contact between the chiller and base. Take tube sheet as the leveling point and make front/rear and left/right leveling (check level height of every part by lucent tube). It should be leveled within 0.8/1000 both lengthwise and sidewise. Leveling must be done within 2 hours after locating the chiller, otherwise the chiller base will be damaged. The chiller must be located levelly and its steel frame bases must match the plinth, the weight of the chiller must be evenly balanced on the plinth. Otherwise, the chiller may be twisted slowly, which will finally result in damage due to leakage. The chiller should be protected by full time operators during installation. No access to the chiller or valves for unauthorized persons. Valves of the chiller are forbidden to be screwed. If the machine room is under construction, protective measures are needed to avoid damage or dirt to the chiller. Do not scrape the paint or insulation layer.

Sketch of leveling and foundation

Leveling sketch
Points for leveling(on tube sheet)

Lifting sketch

<90 0

Lifting sketch

<90 0

Dragging lug

Rolling steel

Foundation sketch

rubber sheet(5 10mm) steel plate(5 10mm) filling with concrete after leveling concrete foundation (steel plate can also be used for plinth above the ground)

<900

ISO9001

B R O A D c e n t r a l a i r c o n d i t i o n i n g c re a t e s a new era of global heath and energy-conservation

Changsha Broad Town Postal Code

BY152-08