Department of Technical Education Diploma Course in Automobile Engineering Fourth Semester Subject: Material Testing & Measurement Laboratory

Contact Hrs / Week : 6 Hrs Contact Hrs / Semester : 96 Hrs TOPIC ANALYSIS SL. No. Name of Experiment Material Testing 1 2 3 4 5 5 6 Hardness tests Impact Test Viscosity of oil Test on Lubricants Calorific values of different fuels Co-efficient of friction by Thurston oil tester Tests on Universal testing machine Measurements 7 8 9 10 11 12 Linear measurements Angular measurements Testing to detect cracks Dye penetration test Industry Institute interaction Tests and revision 06 06 06 03 05 04 06 06 06 06 06 06 30 No of periods

Total

96

SPECIFIC INSTRUCTIONAL OBJECTIVES

1.0 Material testing Laboratory Understand the various material testing methods. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 Define the various properties of materials such as: yield stress, Ultimate stress, percentage elongation, Youngs Modulus. Appreciate the importance of various mechanical properties such as hardness, impact strength. Perform tests to determine the above. Conduct experiments on finding flash and fire points and co- efficient of viscosity of lubricants. Conduct experiments to find calorific value of solid, liquid and gaseous fuels. Conduct experiments on finding Co-efficient of friction of oil. Conduct tensile,compression,bending and shear tests on material by Universal testing machine Study of various measuring instruments used in quality control area Measurement of linear dimensions of objects Measurement of angular dimensions of objects Know how to determine the surface and sub surface flaws in a product such as casting etc using ultrasonic unit and magnetic method. Know to determine the surface flaws by Dye penetration. test

LIST OF EXCERISES 1. 2. Determination of impact strength of the material using Izod and Charpys tests. Determination of hardness of metal using Brinnel, Rockwell, and Vicker hardness testing machines . 3. Determine co efficient of viscosity of oil by redwood viscometer. 4. Determine flash and fire point of lubricants. 5. Determine co efficient of friction of oil by using Thurston oil tester. 6. Determination of yield stress, ultimate stress, percentage reduction in area, percentage elongation, Youngs modulus by conducting tension test on Universal testing machine. 7. Conducting bending test on wood specimen by UTM 8. Study of measuring instruments such as dial gauge, micrometer, vernier height gauge, Vernier depth gauge, Gear tooth Vernier calliper, depth micrometer, inside micrometer, external micrometer, bore gauge, telescopic gauge. 9. Measurement of dimension by using dial gauge, micrometer, vernier height gauge, Vernier depth gauge, Gear tooth Vernier calliper, depth micrometer, inside micrometer, external micrometer, bore gauge, telescopic gauge. 10. Determination of Angular dimensions by using combination set, sine bar, slip gauges and universal bevel protractor. 11. Detection surface and sub- surface cracks by ultrasonic portable equipment and magnetic bed method. 12. Detection of surface defects by Dye penetration test. . SCHEME OF EVALUATION Serial no Description Marks

Writing procedure a) One experiment on Mechanical testing b) One experiment on measurement Conducting of Experiment a) One exercise on Mechanical testing (Group of five) b) One exercise on measurement tools (Individual) Calculation, results(Both experiments) Viva Lab Record Total

10+10=20

(a+b)=35

3 4 4

(a+b)=20 20 05 100

EQUIPMENT LIST 1. 2. 3. 4. 5. Hardness Testing Machine Impact Testing Machine Red wood Viscometer Thurston Oil Tester Pensky Martin Flash & Fire point Equipment

6. Calorimeter ( Bomb, Junkers, Boys) 7. Universal Testing Machine ( 20 ton 40 ton range) 8. Digital Vernier Calliper 9. Digital Vernier Height gauge 10. Dial gauge. 11. Bore gauge. 12. Telescopic gauge. 13. Internal & External micrometer. 14. Gear Tooth Vernier 15. Universal Bevel Protractor 16. Digital Micrometer 17. Digital Screwgauge 18. Sine Bar & Slip Gauges 19. Portable Ultrasonic Equipment Tester 20. Spirit Level 21. Surface Plate ( Granite )