Escolar Documentos
Profissional Documentos
Cultura Documentos
April 2007
SUBMITTED TO:
U.S. Minerals Management Service Alaska OCS Region 3801 Centerpoint Drive, Suite 500 Anchorage, Alaska 99503-5823
SUBMITTED BY:
BP Exploration (Alaska) Inc. P.O. Box 196612 Anchorage, Alaska 99519-6612
April 2007
LIST OF ACRONYMS
ADEC ADF&G ADNR AOGCC API BACT BAT BOP Bpd BPXA BS&W CFR CO2 CRA DHFC DOT DPP DR&R DTS ECD EIS EOR EPA ERD ESD ESP FEIS FG gpd H2S HSE HVAC IHA LACT
Alaska Department of Environmental Conservation Alaska Department of Fish and Game Alaska Department of Natural Resources Alaska Oil and Gas Conservation Commission American Petroleum Institute Best available control technology Best available technology Blowout preventer Barrels per day BP Exploration (Alaska) Inc. Basic sediments and water Code of Federal Regulations Carbon dioxide Corrosion resistant alloy Down hole flow control U.S. Department of Transportation Development and Production Plan Dismantlement, removal, and restoration Distributed temperature sensing Equivalent circulating density Environmental impact statement Enhanced oil recovery U.S. Environmental Protection Agency Extended reach drilling Emergency shutdown Electrical submersible pump Final environmental impact statement Fracture gradient Gallons per day Hydrogen sulfide Health, safety, and environment Heating, ventilation, and air conditioning Incidental Harassment Authorization Lease allocation and custody transfer
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April 2007
LCU LoSal LWD mD MF mg/l MLLW MMS MOU MPI MPFM MSDS MWD NACE NEPA NMFS NOx NPDES NSB NSPS OBM OCS PLC ppm PSDM psi psia psig PVT RO RP RSS SBM SCADA scf/stb scfd SDI SSV SSSV STP TAPS TBD TDS TSS TVD
Lower Cretaceous Unconformity LoSal is a trademark of BP p.l.c., associated with a BP process to produce low-salinity water for enhanced oil recovery Logging while drilling Millidarcy Microfiltration Milligram per liter Mean lower low water Minerals Management Service Memorandum of understanding Main Production Island Multi-phase flow meter Material safety data sheet Measurement while drilling National Association of Corrosion Engineers National Environmental Policy Act National Marine Fisheries Service Nitrogen oxides National Pollutant Discharge Elimination System North Slope Borough New Source Performance Standards Oil-based mud Outer continental shelf Programmable logic controller Parts per million Pre-stack depth migration Pounds per square inch Pounds per square inch absolute Pounds per square inch gauge Pressure, volume, temperature Reverse osmosis Recommended Practice Rotary steerable system Synthetic-based mud Supervisory control and data acquisition Standard cubic feet per stock tank barrel Standard cubic feet per day Satellite Drilling Island Surface safety valve Subsurface safety valve Seawater treatment plant Trans Alaska Pipeline System To be determined Total dissolved solids Total suspended solids True vertical depth
iv
April 2007
True vertical depth sub sea True vapor pressure Ultra extended reach drilling U.S. Coast Guard U.S. Army Corps of Engineers U.S. Fish and Wildlife Service Variable frequency drive Water-based mud Working pressure
April 2007
TABLE OF CONTENTS
1.
INTRODUCTION...............................................................................................................1-1 1.1 Liberty Project History............................................................................................1-1 1.2 Project Overview ......................................................................................................1-3 1.3 Permits and Approvals ............................................................................................1-3 SCHEDULE.........................................................................................................................2-1 2.1 Construction..............................................................................................................2-1 2.1.1 Ice Road Construction ................................................................................... 2-1 2.1.2 Mine Site Development................................................................................. 2-2 2.1.3 Satellite Drilling Island Expansion ............................................................... 2-2 2.1.4 West Sagavanirktok River Bridge ................................................................. 2-2 2.1.5 Fabrication..................................................................................................... 2-2 2.1.6 Pipeline Construction .................................................................................... 2-2 2.1.7 Facilities Installation ..................................................................................... 2-3 2.2 Drilling.......................................................................................................................2-3 2.3 Operations.................................................................................................................2-3 GEOLOGY AND RESERVOIR DEVELOPMENT .......................................................3-1 3.1 General Reservoir Description................................................................................3-1 3.2 Depletion Plan...........................................................................................................3-1 3.3 Shallow Hazards .......................................................................................................3-2 3.4 Future Geological and Geophysical Activities.......................................................3-2 3.5 Hydrogen Sulfide......................................................................................................3-2 PROJECT ACCESS ...........................................................................................................4-1 4.1 Air Access ..................................................................................................................4-3 4.2 Ice Roads ...................................................................................................................4-3 4.3 Marine Access ...........................................................................................................4-3 4.4 Road Access...............................................................................................................4-3 DRILLING PAD .................................................................................................................5-1 5.1 Drilling Pad Structure..............................................................................................5-1 5.2 SDI Surface Layout ..................................................................................................5-2 5.3 Civil Construction ....................................................................................................5-2 FACILITIES .......................................................................................................................6-1 6.1 Design Basis...............................................................................................................6-1 6.2 Oil and Gas Process System ....................................................................................6-2 6.2.1 Oil Separation................................................................................................ 6-2 6.2.2 Produced Water Treatment............................................................................ 6-2
2.
3.
4.
5.
6.
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April 2007
6.3
6.2.3 Liberty Water Injection ................................................................................. 6-3 6.2.4 High-Pressure Gas Lift .................................................................................. 6-3 6.2.5 Fuel Gas......................................................................................................... 6-3 Liberty Well Testing and Production Allocation Metering .................................6-4 6.3.1 Well Testing .................................................................................................. 6-4 6.3.2 Crude Oil Allocation Metering ..................................................................... 6-4 6.3.3 Gas Allocation Metering ............................................................................... 6-4 6.3.4 Multi Phase Flow Meter Technology............................................................ 6-4 6.3.5 Sampling and Calibration for a MPFM......................................................... 6-5 LoSal Enhanced Oil Recovery Process Facilities ..............................................6-5 Host Facility Selection and Modifications..............................................................6-6 Process Safety Systems.............................................................................................6-6 Chemicals ..................................................................................................................6-6
DRILLING AND WELL COMPLETIONS.....................................................................7-1 7.1 Introduction ..............................................................................................................7-1 7.2 Liberty Drilling Rig Layout, Footprint, and Well Spacing ..................................7-2 7.2.1 Drilling Pad Layout and Well Spacing.......................................................... 7-2 7.2.2 Drilling Footprint .......................................................................................... 7-2 7.3 Drilling Unit ..............................................................................................................7-3 7.4 Well Design ...............................................................................................................7-5 7.4.1 Casing Design................................................................................................ 7-5 7.4.2 Directional Drilling and Surveying ............................................................... 7-6 7.4.3 Drilling Fluids and Cementing ...................................................................... 7-6 7.4.4 Data Acquisition............................................................................................ 7-8 7.5 Completion Design ...................................................................................................7-8 7.6 Logistics.....................................................................................................................7-8 7.7 Mud Plant..................................................................................................................7-9 7.8 Well Control..............................................................................................................7-9 PIPELINE SYSTEM ..........................................................................................................8-1 8.1 Pipeline Route ...........................................................................................................8-1 8.2 Design Basis...............................................................................................................8-1 8.3 Construction..............................................................................................................8-1 8.4 Safety and Leak Prevention Measures ...................................................................8-2 8.5 Monitoring and Surveillance...................................................................................8-3 INFRASTRUCTURE AND SUPPORT FACILITIES ....................................................9-1 9.1 Utilities and Infrastructure .....................................................................................9-1 9.1.1 Seawater Inlet Facilities ................................................................................ 9-1 9.1.2 Electrical Power ............................................................................................ 9-1 9.2 Support Facilities......................................................................................................9-2 9.2.1 Ice Roads ....................................................................................................... 9-2 9.2.2 Gravel Source ................................................................................................ 9-2 9.2.3 West Sagavanirktok River Bridge ................................................................. 9-3 9.2.4 Construction Camp/Support .......................................................................... 9-4 9.2.5 Water Sources................................................................................................ 9-4
8.
9.
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April 2007
10.1.1 Overview of Mitigation ............................................................................... 10-1 10.1.2 Oil Spill Response Plan............................................................................... 10-2 10.1.3 Marine Mammal Authorizations ................................................................. 10-3 10.1.4 Environmental Training Program................................................................ 10-3 10.2 Discharges and Emissions......................................................................................10-3 10.3 Waste Management ................................................................................................10-4 10.3.1 Strategies by Project Phase ......................................................................... 10-4 10.3.2 Management Options by Waste Stream ...................................................... 10-4 11. OPERATIONS AND MAINTENANCE .........................................................................11-1 11.1 Safety Equipment ...................................................................................................11-1 11.1.1 Firefighting Philosophy and Equipment...................................................... 11-1 11.1.2 Fire and Gas Detection, Alarm Action, and HVAC Philosophy................. 11-1 11.2 Criteria ....................................................................................................................11-2 11.2.1 Safety and Loss Control Regulations .......................................................... 11-2 11.2.2 Control and Monitoring............................................................................... 11-2 11.2.3 Shutdown Systems....................................................................................... 11-2 11.2.4 Flares and Vents .......................................................................................... 11-3 11.2.5 Telecommunications ................................................................................... 11-3 11.2.6 Safety System Testing ................................................................................. 11-3 11.2.7 Equipment Identification............................................................................. 11-3 11.2.8 Documentation and Information Management............................................ 11-3 12. TRAINING ........................................................................................................................12-1 13. PROJECT TERMINATION ...........................................................................................13-1 14. BONDS, OIL SPILL FINANCIAL RESPONSIBILITY, AND WELL CONTROL STATEMENTS .........................................................................................................................14-1 15. BIBLIOGRAPHY OF PREVIOUSLY SUBMITTED MATERIAL ..........................15-1 ATTACHMENTS: A. Environmental Impact Analysis ................................................................................ A-1 B. Geochemical Reports (CONFIDENTIAL) ............................................................... B-1 C. Oil Discharge Prevention and Contingency Plan..................................................... C-1 D. Gravel Site Mining and Rehabilitation Plan ............................................................ D-1 E. Endicott Amended NPDES Permit Application....................................................... E-1 F. Coastal Zone Project Questionnaire and Certification Statement Along with Coastal Consistency Analysis ................................................................. F-1
viii
April 2007
LIST OF TABLES
1-1 1-2 1-3 4-1 4-2 5-1 6-1 6-2 6-3 6-4 7-1 7-2 7-3 7-4 8-1
Summary Chronology of Liberty Project ........................................................................ 1-2 Development and Production Plan Cross-Reference to 30 CFR 250.241-262................ 1-4 Permits and Approvals Required for Liberty Development ............................................ 1-8 Liberty Project Transportation Needs ............................................................................. 4-1 Estimated Liberty Transportation Requirements............................................................. 4-2 Design Summary for Liberty Expansion of Endicott SDI............................................... 5-1 Liberty Design Capacities and Specifications................................................................. 6-1 Multi Phase Flow Metering Conditions .......................................................................... 6-5 Chemical Storage at the LoSal EOR Process Plant..................................................... 6-7 Liberty Chemical Usage .................................................................................................. 6-8 Liberty Development Drilling Program (Maximum Number of Wells).......................... 7-1 Preliminary Design Requirements for Liberty uERD Drilling Rig ................................. 7-4 Casing Design for Reference Case of 36,000-Foot Departure ........................................ 7-5 Summary of Drilling Fluids for a Single Well ................................................................ 7-7 Design Features of Liberty Pipeline System ................................................................... 8-2
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April 2007
LIST OF FIGURES
NOTE: Figures for each section are at the end of that section.
1-1 2-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 5-1 5-2 5-3 5-4 5-5 6-1 6-2 6-3 6-4 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8
Vicinity Map Overall Project Schedule Liberty Field Location Map Structural Cross-Section A-A Structural Cross-Section B-B Top Reservoir Structure Map Liberty Stratigraphic Column Seismic Line Through Well #1 Seismic Line Through Well #2 Seismic Line Through Well #3 Seismic Line Through Well #4 Seismic Line Through Well #5 Projected Annual Average Gross Production Rates Satellite Drilling Island Proposed Expansion General Plan Satellite Drilling Island Proposed Expansion Cross-Section, Side View A-A Satellite Drilling Island Proposed Expansion Cross-Section, Side View B-B Satellite Drilling Island Proposed Expansion Cross-Section, Side View C-C Satellite Drilling Island Proposed Erosion Control Sections Simplified Process Flow Diagram LoSal Enhanced Oil Recovery Flow Diagram Liberty to Endicott Production Flow Main Production Island Proposed New Modules and Boat Launch uERD Envelope Trajectory of Liberty Wells Showing Endicott SDI Wells uERD Drilling Technologies uERD Well Completion Intervention Technologies Artists Conception of Proposed Liberty uERD Drilling Rig Well Design for Reference Case of 36,000-Foot Departure Typical Directional Plan for Liberty Wells Well Completion Design
April 2007
Proposed Pipelines Location Map Proposed Pipelines MPI to SDI Cross-Section A-A Proposed Pipelines MPI to SDI Cross-Section B-B Proposed Ice Roads for Construction Potential Sagavanirktok River New Bridge Option Location Map Potential Sagavanirktok River New Bridge Option Elevation Potential Sagavanirktok River New Bridge Option Pier Plan and Elevation Satellite Drilling Island Proposed Expansion Drainage Plan
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April 2007
1. INTRODUCTION
This Development Production Plan (DPP) is being submitted by BP Exploration (Alaska) Inc. (BPXA) to the U.S. Minerals Management Service (MMS) to initiate the permitting process and National Environmental Policy Act (NEPA) review for the Liberty Development Project. This DPP has been prepared in accordance with the MMS requirements contained in 30 CFR 250.241-262 to describe the full scope of activity associated with Liberty construction, drilling, and production operations The Liberty Development Project design and scope have evolved from an offshore standalone development in the Outer Continental Shelf (production/drilling island and subsea pipeline) as described in the 2002 Liberty Development and Production Plan Final Environmental Impact Statement to use of existing infrastructure involving an expansion of the Endicott Satellite Drilling Island (SDI). This project evolution reflects a number of factors including environmental mitigation, advances in ultra-extended-reach drilling (uERD) technology, use of depth-migrated three-dimensional (3D) seismic data, and advances in reservoir modeling among others. As result, BPXA believes Liberty can be developed with relatively few wells (up to six) and less environmental footprint and impacts of the originally proposed offshore development. BPXA proposes to develop the Liberty Oil Field, located on the outer continental shelf (OCS) about 6 miles offshore in Foggy Island Bay (Figure 1-1). Liberty is located on two leases, OCS-Y1650, acquired in Beaufort Sea OCS Lease Sale 144, and OCS-Y1585 (Lease Sale 124 acquired from another company). BPXA holds a 100 percent interest in these leases and would be owner and operator of the Liberty Field. Table 1-2 at the end of this section provides a cross-index of the contents of this DPP to the MMS requirements for a DPP in 30 CFR 250.241-262.
1-1
April 2007
In August 2005, BPXA decided to pursue use of ultra-extended-reach drilling (uERD) from an onshore location. Such a project eliminates the offshore impacts of island and pipeline construction. Recent advancements in drilling technology have made such a project feasible. This change in project scope significantly mitigated the potential offshore environmental impacts related to the Boulder Patch, marine mammals, and concerns of the North Slope Inupiat communities related to the bowhead whale and subsistence whaling. It also made issues related to offshore pipeline design moot. This decision encouraged BPXA in August 2006 to pursue development of Liberty from an expansion of the existing Endicott SDI the project described in this document. This decision to evaluate development using the existing infrastructure at Endicott further mitigates impacts by avoiding construction of a pad on the shoreline of Foggy Island Bay and an access road and pipelines crossing the Sagavanirktok River delta. Table 1-1 presents a brief history of the Liberty Project.
1-2
April 2007
1-3
April 2007
250.243 (i) Contact 250.244 What geological and geophysical information must accompany the DPP or DOCD? 250.244 (a) Geological description 250.244 (b) Structure contour maps 250.244 (c) Two dimensional (2-D) or threedimensional (3-D) seismic lines 250.244 (d) Geological cross-sections 250.244 (e) Shallow hazards report 250.244 (f) Shallow hazards assessment 250.244 (g) High resolution seismic lines 250.244 (h) Stratigraphic column 250.244 (i) Time-versus-depth chart 250.244 (j) Geochemical information 250.244 (k) Future G&G activities 250.245 What hydrogen sulfide (H2S) information must accompany the DPP or DOCD? 250.245 (a) Concentration
Section 3.1 Section 3 Section 3 Section 3 Section 3.3 Section 3.3 Section 3 Section 3 Section 3 Attachment B (separate confidential submittal) Section 3.2
Section 3.3
1-4
April 2007
250.249 (c) Processes, equipment, fuels, and combustibles 250.249 (d) Distance to shore 250.249 (e) Non-exempt facilities 250.249 (f) Modeling report
1-5
April 2007
250.257 What information on support vessels, offshore vehicles, and aircraft you will use must accompany the DPP or DOCD? 250.257 (a) General 250.257 (b) Air emissions 250.257 (c) Drilling fluids and chemical products transportation 250.257 (d) Solid and liquid wastes transportation Section 4 Not applicable. No support vessels, offshore vehicles, or aircraft. Project may involve sealift of facilities. Sections 4, 7 Section 10.3
1-6
April 2007
250.258 (c) Unusual solid and liquid wastes 250.258 (d) Waste disposal 250.259 What sulphur operations information must accompany the DPP or DOCD? 250.260 What Coastal Zone Management Act (CZMA) information must accompany the DPP or DOCD? 250.260 (a) Consistency Certification 250.260 (b) Other information 250.261 What environmental impact analysis (EIA) information must accompany the DPP or DOCD? 250.261 (a) General 250.261 (b) Resources, conditions, and activities 250.261 (c) Environmental impacts 250.261 (d) Consultation 250.261 (e) References cited 250.262 What administrative information must accompany the DPP or DOCD? 250.262 (a) Exempted (proprietary) information description (public information copies only) 250.262 (b) Bibliography (previously submitted material)
Attachment F Attachment F
Environmental Impact Analysis (Attachment A) Environmental Impact Analysis (Attachment A) Environmental Impact Analysis (Attachment A) Environmental Impact Analysis (Attachment A) Environmental Impact Analysis (Attachment A)
1-7
April 2007
Rivers and Harbors Act, Section 10 National Pollutant Discharge Elimination System (NPDES) Individual Permit (40 CFR 122) Development and Production Plan (DPP) (30 CFR Part 250 Subpart B) Oil Spill Response Plan (30 CFR 254); applies to OCS and state waters Application for Permit to Drill (30 CFR 250 Subpart D)
U.S. Minerals Management Service U.S. Minerals Management Service U.S. Minerals Management Service
National Marine Fisheries Service Section 7 Finding (Endangered Species Act; required by NEPA process)
National Marine Fisheries Service Letter of Authorization for Incidental Take of Marine Mammals (whales and seals) National Marine Fisheries Service Incidental Harassment Authorization (IHA)
National Marine Fisheries Service Essential Fish Habitat Consultation U.S. Fish and Wildlife Service Letter of Authorization for Incidental Take of Marine Mammals (polar bear and Pacific walrus) Section 7 Finding (Endangered Species Act; required by NEPA process) Oil Discharge Prevention and Contingency Plan
1-8
Liberty Development and Production Plan Table 1-3 Permits and Approvals Required for Liberty Development
AGENCY U.S. Coast Guard State Agencies: Department of Natural Resources, Office of Project Management and Permitting Coastal Zone Consistency Review (11 AAC 110) PERMIT / APPROVAL Section 9 Bridge Permit
April 2007
SCOPE AND JURISDICTION Construction of bridge (pipeline or road) across navigable streams All project construction and operation activities (both within North Slope Borough Coastal Zone and OCS) Certification of Consistency
Department of Natural Resources, Division of Mining, Land, and Water Department of Natural Resources, Division of Oil and Gas
Material Sales Contract (including Construction gravel Mining and Rehabilitation Plan) Right-of-Way Easements All new and modified facilities at Endicott Liberty wells drilled through state lands (subsurface) to access the OCS Land Use Permit Ice road construction on state lands, tundra travel, geotechnical boring program, and other survey work all project phases Freshwater removal from lakes, ponds, rivers Construction activities in fishbearing streams Major stationary emission source or major modification of existing source (e.g., turbines, generators, heaters) Major stationary emission source or major modification of existing source (e.g., turbines, generators, heaters) Onshore and offshore (within 3 miles) production facilities and oil transmission lines; pipeline and modifications to host facilities Discharges associated with NPDES and Section 404 permits
Department of Natural Resources, Division of Mining, Land and Water Department of Natural Resources, Division of Mining, Land and Water Department of Natural Resources, Office of Habitat Management and Permitting Department of Environmental Conservation
Oil Discharge Prevention and Contingency Plan (18 AAC 75) Section 401 Water Quality Certification Short-Term Water Quality Variance
Construction and operation activities located within the North Slope Borough (territorial waters and onshore)
1-9
Liberty Development and Production Plan Table 1-3 Permits and Approvals Required for Liberty Development
AGENCY Miscellaneous: Minerals Management Service Lease Terms and Conditions Gravel Mine Site Mining and Rehabilitation Plan Waste Management Plan Waste Analysis Plan Wildlife Interaction Plan PERMIT / APPROVAL
April 2007
1-10
NO H RT
MPI
LIB
SDI
LEA RTY
S SE
DU
CK
D AN ISL
UN
IT
UN MI DA A
IT
Y FOGG
D ISLAN
BAY
BADAMI
6 Miles
Rive
ik Riv er
PR
H UD
avan irkto k
BAY OE
UN
IT
La ler Kad
ndin
rip g St
Sag
April 2007
2. SCHEDULE
Figure 2-1 shows the overall project schedule for the proposed Liberty Development. The project currently includes the following milestones contingent on permits and facility access agreements: Construction of a purpose-built drill rig commencing in early 2008; Satellite Drilling Island (SDI) pad expansion in 2009; Upgrade of the West Sagavanirktok River bridge or construction of a new bridge in 2009; Fabrication and installation of well pad facilities in 2009; Rig assembly, commissioning, and crew training in early 2010; and Drilling the initial Liberty development well starting in the early 2010, with completion and first oil production in the first quarter of 2011. Once the initial well has proven uERD technology, then BPXA will proceed with the remaining wells and facilities: Drilling of additional production and injection wells starting in 2011 through mid-2013; Installation of the Liberty inter-island pipelines in 2012; and Fabrication and installation of the LoSal EOR process modules from mid-2011 through the end of 2012. Drilling operations may be required in subsequent years to accommodate infill development wells and/or existing well workovers. Final project abandonment would begin when project facilities are no longer needed, consistent with plans for abandonment of the Endicott facilities.
2.1 CONSTRUCTION
Liberty will use conventional North Slope construction methods, and the schedule will be governed by the usual seasonal constraints on North Slope activities. 2.1.1 Ice Road Construction In order to expand the Endicott SDI, an ice road will be built starting in January 2009, or when seasonal conditions allow. The ice road will start from a new gravel mine site near the Duck Island mine site on the west side of the Endicott Road. The ice road will cross under one of the Endicott Causeway bridges (depending on water depth) in the Sagavanirktok (Sag) River delta and run across the sea ice to the south side of the SDI. This ice road will allow the gravelhaul trucks direct, unobstructed access to the SDI without affecting normal traffic on the causeway, which has a single-lane bridge.
2-1
April 2007
2.1.2 Mine Site Development The source of gravel for the SDI expansion is currently planned to be a new site east of the existing Duck Island mine site in the Sag River delta. Snow clearance and removal of unusable overburden will take place in January 2009 while the ice road is being built, followed by gravel excavation and hauling. The gravel haul will take place during a single winter season (early 2009). A mining and rehabilitation plan will be submitted under separate cover to the State of Alaska, Department of Natural Resources, Division of Mining, Land and Water, and the U.S. Army Corps of Engineers for review and approval. Disposition of the overburden, plus any other stipulated reclamation measures, will be done according to the approved mining plan. 2.1.3 Satellite Drilling Island Expansion The Endicott SDI will be expanded to accommodate the new drilling rig, the Liberty wells, and the various production facilities and piping required to support the Liberty Development. The existing slope protection may be removed while the ice road is being built. The gravel haul will begin as soon as the ice road is ready, and the haul will be complete before breakup in midApril 2009. In June and July following breakup, the fresh gravel on the SDI will be compacted to provide a suitable working surface, and new slope protection will be placed around the island. 2.1.4 West Sagavanirktok River Bridge BPXA is evaluating whether to upgrade the West Sag River Bridge or construct a new bridge upstream of the existing one in order to accommodate increased traffic and vehicular loads for the project. Construction will take place during the winter of 2009. 2.1.5 Fabrication Process facilities to support the initial drilling stage of the Liberty Development will be fabricated as truckable modules and shipped to the North Slope by road. These facilities include: A fuel gas conditioning skid to provide fuel to the rig engines, and Interconnect piping, including production and test, gas lift, and water injection lines, for the initial wells. This work will commence in 2009 in order to be in place when drilling commences in the first quarter of 2010. A LoSal enhanced oil recovery (EOR) process plant and supporting facilities will be fabricated during the second half of 2011 and first half of 2012 and sealifted to the site. This fabrication will be done at a site to be chosen later. 2.1.6 Pipeline Construction Two new pipelines will be run approximately 3 miles between the Endicott MPI and SDI parallel to the existing inter-island pipelines: a LoSal EOR process water injection pipeline and a high-pressure gas pipeline. Since these lines will be run on the Endicott Causeway, there are no seasonal constraints on their construction. They will be installed in 2012 in order to be operational by the time the LoSal EOR process modules arrive. The current plan is for traditional North Slope elevated pipes.
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April 2007
2.1.7 Facilities Installation Facilities installation will take place in two stages. The relatively minor facilities required to support drilling and production of the first few wells will be installed in second half of 2009, while the LoSal EOR process plant and associated modules will be installed in 2012. Revamps to the Endicott Seawater Treatment Plant will occur during 2012 to support the LoSal EOR process.
2.2 DRILLING
Construction of the new, purpose-built drilling rig for the project is expected to begin by the first quarter of 2008. The first well should be spudded in 2010, with drilling of the remaining wells likely to extend through 2013.
2.3 OPERATIONS
Production operations will commence following hook-up of the first well in early 2011.
2-3
2007
Q1 Ice Road Mine Site SDI Expansion Place Gravel/Sheetpile Grade and Compact West Sag Bridge Work Drilling New Rig Fabrication Mobilization Development Drilling Well Pad Facilities Fabrication Installation First Oil
TM
2008
Q4 Q1 Q2 Q3 Q4 Q1
2009
Q2 Q3 Q4 Q1
2010
Q2 Q3 Q4 Q1
2011
Q2 Q3 Q4 Q1
2012
Q2 Q3 Q4 Q1
2013
Q2 Q3 Q4
Q2
Q3
Ice Road
Mine Site
Bridge Work
Fabrication Installation
1st OIL
LoSal
SCALE: None
FIGURE: 2-1
April 2007
3-1
April 2007
The exceptional rock properties and the simple structural geometry make it possible to develop the reservoir with relatively few wells. Reservoir studies indicate a five- to six-well development to a horizontal departure of 44,000 feet would develop 105 million barrels of oil. A two-well development to a horizontal departure of 39,000 feet would develop 60 million barrels of oil. Drilling studies support departures of 39,000 to 44,000 feet. Departures beyond 44,000 feet have not been studied. Achievements in drilling departure and well performance will influence the final well count and resources developed. The intent is to maximize resource capture as drilling performance is proven. The depletion plan calls for two to six wells, with one to four producers and one or two water injectors (Figure 3-4). The need, type, and target for a sixth well will be dependent on reservoir and drilling performance. One or two producers will be placed as far up dip as possible to encounter both Zone K2A and Zone K2B (Figures 3-6 and 3-7). One or two injectors will be placed in a mid-field location near the Liberty #1 well (Figures 3-8 and 3-9). Based on drilling success, one or two producers could be placed down-dip to recover reserves between Liberty #1 and Tern #3 (Figure 3-10). The producer-injector drilling sequence will be phased to ensure adequate reservoir pressure support. A production profile is provided in Figure 3-11.
3-2
Figure 3.1
Ti gv ar ia k
Lease 1650
Lease 1585
Fa u
lt
Fa
ul t B
Tern Is. 1A
Tern Is. 2A
Liberty 1
Tern Is. 3
2 Miles
OCS 1650
OCS 1585
SW A
HRZ Zone 3A Zone 2B
NE A
Oil
-11000
TVDSS (ft)
Itkillyariak Fm.
-11400
Kayak Shale
Kekiktuk Zone 1
-11800
Kekiktuk Zone 3A
tuk kik e 2 Ke o n Z
Fault B
k Fa Tigvaria ult
Basement
VE=3
OCS 1650
OCS 1585
NW B
-10400
HRZ HRZ
SE B
Liberty #1
Zone 3A
Tern Is. #3
Oil Zone 2B
-10800
Zone 2M
Zone 2A
-11200
Tar Water
Kekiktuk Zone 1
-11600
Basement VE=5
Liberty Development and Production Plan Planned Producer Planned Injector Potential Replacement well Exploration Wells 50 foot contour interval
Tern Is. #1
N
00
10700
Lease 1650
Lease 1585
106
y#
Lib
ert
Tern Is. #2
108
00
Tern Is. #3
1/2
1 mile
GRAPHIC LOG
DEPTH
(TVDss)
1000
1000
2000
2000
UPPER BROOKIAN
TERTIARY
Sagavanirktok
3000
3000
4000
4000
5000
5000
6000
6000
7000
8000 8000
9000
9000
CRETACEOUS
Shale Wall
L. BRK
10000
10000
HRZ Zone 2
11000
ELLESMERIAN
MISSISSIPPIAN
11000
(Kekiktuk)
Zone 1 Basement
12000
SW
SW
SW
40
35
30
25
20
15
10
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Years
April 2007
4. PROJECT ACCESS
Liberty Project transportation needs include safely transporting personnel, supplies, and equipment on a daily basis to and from the Satellite Drilling Island (SDI) during construction, drilling, and operations. During construction, quantities of pipe and gravel will be moved to the site. Drilling operations will require movement of a large quantity of pipe materials, heavy modules, chemicals, water, drilling mud, drill cuttings, and other supplies to and from the island. During ongoing field operations, limited equipment and supplies will be transported to the site. Table 4-1 summarizes basic project transportation needs and their frequency, while Table 4-2 provides the detailed requirements. Equipment, supplies, and personnel will have access to and from the site via the existing Endicott road system, which connects with roads at Prudhoe Bay and with the Dalton Highway. Several different modes of transportation are currently available, and the following sections describe the basic features and limitations of each mode. Before construction begins, a detailed emergency evacuation plan will be completed addressing all phases of the project.
X X
4-1
Liberty Development and Production Plan Table 4-2 Estimated Liberty Transportation Requirements
CONSTRUCTION YEAR 2009 Summer Transport construction materials to the SDI from Prudhoe using existing road system. Breakup/Freeze-up Transport construction materials to the SDI from Prudhoe using existing road system. Winter B70-class gravel haul trucks over ice road to SDI. Other construction materials over existing road system. DRILLING AND PRODUCTION OPERATIONS Summer Transport truckable rig modules and drilling consumable materials, and backhaul drilling wastes to DS-4 using existing road system. Possible sealift of rig modules to SDI. Breakup/Freeze-up Transport truckable rig modules and drilling consumable materials, and backhaul drilling wastes to DS-4 using existing road system.
April 2007
Winter Transport truckable rig modules and drilling consumable materials, and backhaul drilling wastes to DS-4 using existing road system.
Transport construction materials and truckable modules using existing road system. Transport construction materials and truckable modules using existing road system. Sealift of LoSal process and power generation modules to the MPI dock in August. Transport construction materials and truckable modules using existing road system. N/A N/A N/A Transport construction materials and truckable modules to the SDI from Prudhoe using existing road system. N/A N/A N/A Transport construction materials and truckable modules to the SDI from Prudhoe using existing road system. N/A N/A N/A
Transport drilling consumable materials to the SDI and backhaul drilling wastes from the SDI to Prudhoe using existing road system.
4-2
April 2007
4-3
April 2007
5. DRILLING PAD
The Liberty Project will extend the eastern and southern sides of the Satellite Drilling Island (SDI) by conventional gravel placement to support project drilling, production operations, and infrastructure support functions (Figure 5-1). The size of the SDI expansion is dictated primarily by the size of the drilling rig, storage requirements for drilling supplies, and a safe area for emergency evacuation and protection of workers. The current working area of the existing SDI is approximately 11 acres, and the Liberty pad expansion will add approximately 20 acres of working area for facilities and drilling. Thus, the total combined working area will be 31 acres. Based on the slopes of the existing SDI and the expansion, the total footprint on the seabed of the expanded SDI will be approximately 40 acres versus the current 20 acres. Island coordinates (NAD83) are 701917.51N, 1475134.8W. The island extension will be located in approximately 4 to 11 feet of water. Table 5-1 summarizes the SDI island design features.
Table 5-1 Design Summary for Liberty Expansion of Endicott SDI
ITEM Surface Dimensions (approximate) Height (working surface) Gravel Volume Dock Size Rock Riprap for Slope Protection DESCRIPTION 704 by 1,394 feet 13 feet above MLLW 860,000 cubic yards 150 by 160 feet Approx. 6,000 cubic yards
5-1
April 2007
The island will have a working surface elevation of 13 feet above mean lower low water (MLLW). The proposed sheet pile wall will protect the island from the erosive forces of waves, ice ride-up, and currents. In the winter of 2006-2007, BPXA will conduct surveys and geotechnical investigations at potential mine sites and the SDI location. Bore holes will be drilled at the SDI to confirm the soils types, which are generally expected to be sands and gravels overlain by silts.
5-2
April 2007
A new gravel mine will be blasted and excavated just to the north of the existing Duck Island mine site (see Section 9.2.2). Vegetation and overburden will be stripped separately and stockpiled for restoration purposes. The gravel layer will be mined and hauled to the SDI using B70 haul units or similar. Gravel will be hauled and dumped to build up the initial surface to approximately 1 to 2 feet above sea level. A vibratory roller will be used to provide initial compaction and provide a working surface for traffic. A mound of gravel will be stockpiled at the southwest corner of the island for eventual use for grading after the island has seasoned for the first summer. The existing slope protection on the east side of the SDI would be removed immediately prior to placing gravel. Sheet piling would commence on the north side of the SDI, progress east and then south, and terminate at the southeast corner of the island expansion. The south end of the new island extension would not be sheet piled as it is not affected by ice or erosion forces. The sheet pile wall would be driven by a vibratory hammer to create an interlocking open-cell sea wall. Construction equipment would be supported on wooden mats. Additional gravel would be filled in behind the sea wall, which would be terminated at 13 feet above the MLLW sea level. A vibra-compaction roller would be used to consolidate the fresh gravel lift as placement progresses. The gravel island will be over-built and allowed to settle during the summer after the placement of gravel. The gravel will be machine-graded during the summer to encourage settlement before the drilling equipment arrives on-site. If required, additional gravel will be hauled to the pad to make up for any localized settlement that may occur. The new island will be graded to integrate the surface drainage with the existing SDI drainage system, and a perimeter road will confine surface water drainage inside the island (see Figure 10-1).
5-3
_ + 572'
THIS PROJECT PROPOSED SLOPE PROTECTION
C
_ + 130'
E'
THIS PROJECT PROPOSED DOCK FACE 140'
Enter/Exit
17
14
H
EXISTING SDI FACILITY
Hi Sal PUMPS 2 @ 15' x 22' FUEL GAS SKID
NORTH
-9
_ + 35'
-9
-8
-7 6 -
16
14
CONTROL ROOM 32' x 16' ESP CONTROL VFD DRIVE UNITS 40'x60'
PIG LAUNCHER 40'x20' -3
SLOPE 7 : 1 TYP
30'
188' x 50'
95'x50'
-1
-2
17
-2
-9
D
-8
D'
-8
-7 -6
-9
-8
-7
_ _ + + _ _ + + 460'
14
LIBERTY TRUNK
100'
_ + 1394'
13
-8
_ + 113'
_ + 100'
-8
_ + 100'
-7
C'
B
39' 39'
34' 26'
B'
-6
_ + 368'
-3
60' x 60'
-6
-4
F'
_ + 584'
_ + 369'
_ + 100'
-4
_ + 126'
-4
_ + 704' _ + 1314'
-4
SLOPE 7 : 1 TYP
-6
A'
G'
100'
200'
300' Feet
APPROXIMATE TIDE RANGE 9 INCHES APPROXIMATE ISLAND EXPANSION FOOT PRINT 20 ACRES APPROXIMATE ISLAND EXPANSION FILL QUANTITY 860,000 CY APPROXIMATE SLOPE PROTECTION ARMOR ROCK 6,000 CY
NORTH
SOUTH
1394'
126'
THIS PROJECT SHEET PILE WALL MLLW THIS PROJECT TOP OF SEAWALL +16' MLLW
PAD SURFACE +13 MLLW APPROXIMATE TIDE RANGE IS 9 INCHES DIMENSIONS AND LOCATIONS OF FACILITIES AND ISLAND EXPANSION ARE APPROXIMATE
WEST
EAST
126'
704'
THIS PROJECT PIPING TRUNK THIS PROJECT TOP OF SEAWALL +16' MLLW MLLW 7 NEW GRAVEL THIS PROJECT SEABED MLLW
PAD SURFACE +13 MLLW APPROXIMATE TIDE RANGE IS 9 INCHES DIMENSIONS AND LOCATIONS OF FACILITIES AND ISLAND EXPANSION ARE APPROXIMATE
NORTH EXISTING PAD + 80' _ 155' THIS PROJECT PAD EXPANSION 555' 100'
SOUTH
THIS PROJECT ELECTRICAL TRANSFORMER THIS PROJECT TRANSFORMER SWITCH GEAR THIS PROJECT CONTROL ROOM THIS PROJECT ESP PUMP VFD DRIVE UNITS
13' 0'
-8'
PAD SURFACE +13 MLLW APPROXIMATE TIDE RANGE IS 9 INCHES DIMENSIONS AND LOCATIONS OF FACILITIES AND ISLAND EXPANSION ARE APPROXIMATE
NEW GRAVEL PAD SURFACE ELEV. +13' MLLW THIS PROJECT GRAVEL FILL EMBANKMENT 0' MLLW 7 1 EXISTING SEABED VARIES 0' TO -10' MLLW SEABED
NEW GRAVEL PAD SURFACE ELEV. +13' MLLW THIS PROJECT ARMOR STONE RIP RAP VARIES 0' MLLW VARIES - APPROXIMATE -4' MLLW SEABED
_ + 10'
EXISTING GEOTEXTILE GRAVEL BAGS 1 EXISTING FILTER FABRIC EXISTING CONCRETE ANCHOR BLOCK
_ + 25'
THIS PROJECT ARMOR STONE RIP RAP GRAVEL PAD SURFACE ELEV. +13' MLLW _ EXISTING TOE GRVL BENCH ELEV. +7.7' + MLLW
_ +3
0 MLLW 1
_ +3
April 2007
6. FACILITIES
BS&W = basic sediments and water; psia = pounds per square inch absolute; psig = pounds per square inch gauge; TVP = true vapor pressure
6-1
April 2007
The design reservoir temperature is 223F and the pressure is 5,200 pounds per square inch absolute (psia). The surface flowing temperature will vary over time depending on gas-to-oil ratio, water cut, and oil rate, but is expected to be between 140F and 180F. Flowing wellhead pressure will vary from well to well over the life of the project, with an expected range of 350 to 500 psig depending on water cut and gas-to-oil ratio. Wellhead shut-in pressure will be less than 5,000 psig. Three-phase production (crude oil, gas, and water) from the Liberty production facility will be commingled with Endicott three-phase production and processed in the Endicott facilities. The processed commingled crude stream will be metered, sampled, and then transported to the Trans Alaska Pipeline System (TAPS) via Endicott pipelines (see Section 6.3).
6-2
April 2007
6.2.3 Liberty Water Injection Liberty production will be supported by waterflood using two types of water: high-salinity water which is a mixture of recycled produced water and additional seawater as required to achieve the desired injection rate and low-salinity water which has been processed through a reverse osmosis plant to reduce the salinity of the water to enhance oil recovery. The LoSal EOR process is described in Section 6.4 below. High-salinity injection water (produced water) will be supplied from the existing water injection header on the SDI, and the maximum injection rate will be 70,000 bbl/day. The highsalinity water will be boosted in pressure from the existing header pressure of approximately 2,400 psig to 4,400 psig for injection into Liberty wells via new electric-driven booster pumps installed on the SDI. The LoSal EOR water supply will come from the LoSal EOR water process plant to be located at the MPI. The water will be pumped from the MPI to the SDI through a new 10-inchdiameter carbon-steel pipeline. The water will be routed to the suction of the LoSal EOR booster pumps where the pressure will be boosted from approximately 300 to 4,400 psig for injection into Liberty wells. The discharge of the booster pumps will be routed to a new LoSal EOR header in the Liberty pipe rack and then to the injection wells. 6.2.4 High-Pressure Gas Lift High-pressure gas lift at an expected maximum rate of 20 million standard cubic feet per day (scfd) will be supplied from a tie-in to the existing 4,500-psig gas injection header on the MPI. The pressure of the gas lift will be reduced to approximately 2,800 psig at the MPI and routed via a new 6-inch-diameter pipeline to the SDI, where the pipeline will tie into a new high-pressure gas-lift header in the Liberty pipe rack. 6.2.5 Fuel Gas The Liberty Development will consume two fuel-gas streams: Fuel gas used by drilling operations, Fuel gas used by the Endicott process facility to process Liberty fluids and to meet the Liberty utility requirements, and Fuel gas used by the new turbine generator described in Section 9.1. The fuel gas used by the drilling rig will be supplied from the existing SDI gas-lift header. This stream will be metered and routed to a fuel-gas skid where the pressure will be reduced from approximately 2,100 psig to approximately 100 psig to fire the rig electrical generators and rig boilers. The total fuel gas consumed at the MPI process facility is also metered and reported daily. To determine the Liberty fuel-gas allocation at the MPI, a methodology will be established and agreed to by the Minerals Management Service (MMS), Alaska Oil and Gas Conservation Commission (AOGCC), Duck Island Unit owners, and BPXA (as the sole Liberty owner) which will apportion the total fuel gas to the Liberty and non-Liberty owners based on the process fluid rates for each. The total Liberty fuel gas will be the sum of these two streams and will be reported daily.
6-3
April 2007
April 2007
operated, and maintained in accordance with vendor and API recommendation. The exact configuration of the meter(s) installation is the subject of continued engineering. The final configuration of the Liberty metering system will be approved by MMS, AOGCC, the Alaska Department of Revenue, and the Alaska Department of Natural Resources.
Table 6-2 Multi Phase Flow Metering Conditions
PARAMETER API Gravity Oil Viscosity Range Solution Gas- to-Oil Ratio Gas Volume Fraction Range Water Cut Metering Pressure Metering Temperature VALUE 27 2.5 to 4.5 centipoise 800 to 900 scf/bbl 0.8 to 0.89 0 to 98% 350 to 500 psig 140F to 180F
6.3.5 Sampling and Calibration for a MPFM Accuracy of a MPFM depends significantly on the input fluid properties and determination of the meter attenuation based on the individual fluids. Liberty well samples will be collected on a periodic basis to determine the physical properties of the Liberty oil and the pressure-volumetemperature (PVT) relationship of the oil. Samples will be taken periodically to determine the oils quality. The measured properties are then used to tune an equation-of-state model in the MPFM software and generate fluid properties at various pressures and temperatures in a data table. The data table is then used in the MPFM software to determine the flow rates of oil, gas and water at standard conditions.
6-5
April 2007
then be pumped to approximately 300 psi and routed by a new 10-inch-diameter pipeline to the SDI LoSal EOR booster/injection pumps. The LoSal process will generate three additional streams during normal operations: A high total suspended solids (TSS) stream from the MF unit, The brine reject from the RO units, and Chemical cleaning solution required periodically of cleaning the MF and the RO units. The RO membrane reject stream is the largest of these streams at approximately 50,000 bpd. Reuse of this stream is being considered in the expansion of the Endicott waterflood program.
6.7 CHEMICALS
Tables 6-3 and 6-4 below describe the chemicals that may be used by the Liberty development. Table 6-3 describes the chemical and the estimate dosage which may be used in the LoSal EOR process; the volumes to be stored have not yet been determined. Table 6-4 describes chemicals and approximate dosage rates currently used for production at the SDI. These chemical will be available for Liberty use. The Liberty Development will not install
6-6
April 2007
separate storage volumes on the SDI for these chemicals but will rely on the existing Endicott storage and injection systems to meet any Liberty requirement.
Table 6-3 Chemical Storage at the LoSal EOR Process Plant (TBD = to be determined)
PRODUCT PC-191 DESCRIPTION Broad-spectrum antiscalant for moderate to high scaling TYPICAL USE CONCENTRATION 1 to 2 ppm (0.75 ppm recommended) 0.5 ppm (RO suggested max. use limit) 100 ppm for 30 minutes VOLUME 126 to 252 gal/month (94.5 gal/month recommended) 63 gal/month STORAGE VOLUME TBD
PC-306
Clarification aid for sea and surface water for use in the clarifier Non-oxidizing biocide (DBNPA); primary biocide for preventing biological growth in the reverseosmosis (RO) and microfiltration (MF) membranes Back up oxidizing biocide; primary biocide for preventing biological growth in the RO and MF membranes Back up oxidizing biocide; primary biocide for preventing biological growth in the RO and MF membranes Sodium hydroxide to adjust the pH of the membrane cleaning solution Citric acid to adjust the pH of the membrane chemical cleaning solution Strong acid cleaner phosphoric acid blend for removal of CaCO3 scale and iron oxide Strong alkaline cleaner (tetrasodium EDTA and laurel sulfate surfactant) for removal of organic debris and biofouling of RO membranes. Sequestrant injection for treatment and removal of acid-insoluble scale in RO and MF membranes Mild anionic surfactant alkaline cleaner; alternate for P-98 above
TBD
PC-11
TBD
Sodium Hypochlorite
0 to 2 ppm free
TBD
Potassium Hypochlorite
0 to 2 ppm free
~142 lb/month
TBD
NaOH
3%
TBD
Citric Acid
3%
TBD
PC-87
TBD
PC-98
2% to 4 %
TBD
PC-33: Alternate
2% to 2.5%
TBD
1% for UF 1 to 2% for RO / NF
TBD
6-7
Liberty Development and Production Plan Table 6-3 (Contd) Chemical Storage at the LoSal EOR Process Plant (TBD = to be determined)
PRODUCT PC-77 - Acid Alternate Sodium Bisulfite DESCRIPTION Mild acidic cleaner; alternate for P-87 above Oxygen scavenger injected downstream of the deaerator to assure the LoSal EOR water meets the dissolved oxygen specification Chlorine scavenger injected to remove residual chlorine from the RO feed water. Chlorine will damage the membrane material Adjustment of pH and neutralization of cleaning solution prior to discharge Adjustment of pH and neutralization of cleaning solution prior to discharge TYPICAL USE CONCENTRATION 4% for 2 hours 16.4 ppm sodium bisulfite for 1 ppm dissolved oxygen ~ 1,470 gal/month VOLUME
April 2007
Sodium Bisulfite
TBD
Citric Acid
Depends on cleaning solution strength for neutralization Depends on cleaning solution strength for neutralization
TBD
NaOH
TBD
Emulsion breaker
Approx. 23 gal/day based on 55,000 bbl/day capacity for Liberty Approx. 7 bbl/day based on current maximum produced water rate of 230,000 bbl/day 388 gal/day (17,516 gal/month)
Corrosion inhibitor
30 ppm
Sodium Hypochlorite
0 to 2 ppm free
TBD
TBD = To be determined
6-8
Gas Lift Supply to other Liberty Wells Flow Meter and Flow Totalizer FE
Existing Endicott Test Separator Water Phase Oil Phase F Liberty Tie in to the Existing SDI Headers Multi-Phase Flow Meter
F Multi-Phase Flow Meter and Totalizer Existing SDI Production Header New Liberty High Pressure Gas Lift Header Flow Meter and Flow Totalizer Existing Water injection Header Existing Low Pressure Gas Lift Header
Existing SDI to MPI 28" Duplex Three Phase Production Pipeline New 6" High Pressure Gas Lift Pipeline from MPI to SDI
FE
Existing MPI to SDI 14" Water Pipeline Existing MPI to SDI 12" Gas Lift Pipeline
Gas Lift Supply New LoSal TM 10 Pipeline from MPI to SDI Typical Liberty Production Well Flow Meter and Flow Totalizer Endicott From Other Endicott Production Injection Wells Wells FE Fuel Gas Conditioning Conditioned Fuel Gas to the Drilling Rig
LibertyLoSal
TM
Plant
is a trademark of BP p.l.c.
RO CIP Tanks
EFM CIP Tank Micro Filtration Train (MF) Existing Endicott Water Deaerator
Waste Biocide
Acid Alkali
MF Neutralization Tank
To STP Outfall
FIGURE: 6-2
F Multi-Phase Flow Meter and Totalizer F Multi-Phase Flow Meter and Totalizer F Multi-Phase Flow Meter and Totalizer Liberty Production Well F Multi-Phase Flow Meter and Totalizer Liberty Production Well Existing Endicott Test Separator Water Phase Oil Phase F Multi-Phase Flow Meter SDI Approx. 3.5 Miles MPI Flow Meter and Flow Totalizer FE Gas
Liberty Tie in to the Existing SDI Test and Production Headers Existing SDI Test Headers
Liberty Production Well Endicott 32 Production Well Total SDI Production Estimated at 4 to 5 MBPD
FIGURE: 6-3
-6 -5 -5 -5 -5
-3
-3 -3 -3
-2
-10 -8 -6 -4
-11
-6 -5 -6 -4
-6
-5 -2 -4
-6 -7 -8 -5 -3
-5 -4
-5
-4 -7 -8 -5 -9 -9 -8 -5 -4 -4 -7 -6 -4 -3
-5
-4 -5
-14
-4
-5
-3
-6
-13
-14
-13
-13 -14
-3 -7 -8 -9
-11
-3
-5 -6 -4
THIS PROJECT TURBINE CONTROL -12 ROOM 25' x 20' THIS PROJECT TURBINE GENERATOR -12 55' x 20'
-13
-2 -6 -3-4 -5 -6 -7
-7
-8
-9
-10
-11
-13 -13
-13
-8
-9
-10
-11
100'
NORTH
200'
300' Feet
APPROXIMATE ACS BOAT LAUNCH FOOT PRINT 0.3 ACRES APPROXIMATE ACS BOAT LAUNCH FILL QUANTITY 3000 CY
April 2007
7.1 INTRODUCTION
Liberty reserves will be recovered using a waterflood depletion plan requiring one to four producers and one or two water injectors (Table 7-1 identifies these six potential wells). The wells will be drilled from the Endicott Satellite Drilling Island (SDI) and will have horizontal departures in the range of 34,000 to 44,000 feet, based on current engineering studies. These types of high-departure wells have not been drilled before and will extend both the Alaska and global ultra-extended-reach drilling (uERD) envelopes. BP has successfully applied this technology at the Wytch Farm field in England, which holds the world record for horizontal departure. Figure 7-1 shows that all of the proposed Liberty wells will fall outside the current uERD envelope, and all but one of those wells will have record-breaking departures. Figure 7-2 shows the trajectories of the Liberty wells. Engineering analysis has determined that specialized well designs are required to deliver these uERD wells. These well designs, combined with the high well departures and measured depths, require that a very large purpose-built rig be designed, fabricated, and mobilized to the SDI. Rig requirements for these wells exceed the capabilities of the existing North Slope rig fleet, and no upgrades to an existing rig are thought feasible. The Liberty rig may be the largest land rig operating in the world. Major rig design considerations are in the areas of providing for high torque and managing large volumes of drilling fluids and pipe.
Table 7-1 Liberty Development Drilling Program (Maximum Number of Wells) (Assumes a maximum horizontal departure of 44,000 feet)
ESTIMATED DEPARTURE (ft) 34,000 39,000 35,000 43,000 41,000 TBD ESTIMATED MEASURED DEPTH (ft) 38,000 43,000 39,000 47,000 44,000 TBD TOTAL VERTICAL DEPTH (ft) 11,350 11,350 11,350 11,350 11,350 TBD ESTIMATED DAYS TO DRILL 193 209 177 214 195 TBD
SDI WELL 1 2 3 4 5 6
TBD = To be determined
7-1
April 2007
The proposed Liberty uERD wells will be up to four or five time longer than a conventional North Slope well. The ratio of the horizontal distance to vertical drill length can be viewed as a measure of the degree of difficulty associated with drilling the well. It is easier to drill a short vertical well compared to a long horizontal well as the friction between the drill pipe and drill hole increases with the distance drilled. The extra length requires bigger and more sophisticated equipment and drilling mud to keep the hole open throughout the drilling and completion operations. A greater length of casing, extra casing strings, and significantly larger volumes of fluid products are required for each well. Technical challenges associated with long well-hole sections include managing the surface torque required to turn the drill pipe, the hydraulic power to circulate fluid, and potentially high downhole circulating pressures. Drilling technology beyond that normally used in development wells will include high-capacity top-drive system, rotary steerable drilling assemblies, lowrheology drilling fluids, friction-reduction devices, and casing flotation devices (Figure 7-3). Such drilling also requires a much larger drilling rig than has been used on the North Slope one with more powerful rotating, pumping, hoisting, and power generation equipment to manage significantly more drill pipe and casing. The enhanced level of technology required to operate the rig systems is also a challenge. In addition, completing these very long wells reliably and costeffectively, and being able to manage and access them, will require unique technologies such as well bore tractors, swell packers, and dedicated intervention conveyance equipment (Figure 7-4).
The Liberty drilling rig will be a newly designed and constructed rig that will be mobilized to the SDI location. The conceptual rig design shows the rig being made up of four large main modules capable of moving from well to well along a straight well row by means of a rig skidding system. The conceptual moving system is a Columbia walking beam system, which will allow the rig to be self-propelled but will use skidding systems versus the wheel systems used on other North Slope rigs. Future rig workovers may be done with either the purpose-built Liberty drilling rig or one of the large North Slope drilling rigs. The 30-foot well spacing will allow use of most of the North Slope rigs. A maximum of 10 new well slots are currently planned.
7-2
April 2007
The SDI Liberty wells will use large volumes of drilling fluids, and an on-site mud plant will be required to manage these fluids. This mud plant will consist of mud mixing and treating equipment, along with tankage for storage of new and recycled drilling fluids, and mud materials. The Liberty drilling mud and cuttings waste stream will be managed by hauling the material to the Central Grind and Inject Facility at Prudhoe Bay Drill Site 4. Cementing equipment will be called out from Deadhorse when required for specific jobs and will not be stored on location. The other service units are mobile and will be located where possible.
Well Consumables/Pipe Storage
Consumables, tools, and drillpipe will be stored on the open gravel areas on the SDI. Detailed planning of logistics will be vital for minimizing double-handling of materials for rig moves. Since the SDI has full-time road access, drilling materials will not be stockpiled for multiple wells, but a minimum inventory of drilling tools and consumables will be maintained on-site.
Drilling/Facilities Interface
The drilling rig will generate all the electrical power needed to run the rig. The rig generators, heaters, and boilers will use natural gas fuel that will be provided by SDI infrastructure. Mud transfer lines will be used to move drilling fluids between the drilling rig and the mud plant. Fuel gas, mud transfer, and processed-waste transfer lines may be included in a utility piperack which will run the length of the well row.
7-3
Liberty Development and Production Plan Table 7-2 Preliminary Design Requirements for Liberty uERD Drilling Rig
PARAMETER Rig Handling Requirements REQUIREMENTS
April 2007
Ability to horizontally rack and buck-up in Range 3 doubles (80 ft) an entire string of 10-3/4 inch by 9-5/8 inch production casing for the longest well expected (~45,000 ft). Ability to efficiently transfer casing doubles from horizontal to vertical in sizes 15-inch, 103/4 inch, 9-5/8 inch, 7-inch and smaller. Ability to access the pipe barn for tubular loading or unloading from either side. Advanced control systems driving an appropriate balance of automated and mechanized pipe handling equipment. Accommodate a projected differential stretch of up to 60 ft plus 90 ft stands. In addition, parallel tubular handling structures/devices and other processes for handling tubulars off the critical path will be required. The derrick structure will be fully winterized. The required derrick rating is 1.5 million lb based on hook-load modeling of both casing and drill pipe and capable of racking 25,000 ft of drill pipe. Preliminary design calculations indicate that a minimum of three 2,200 hp triplex mud pumps will be required. The pressure rating of the discharge system should be at least 7,500 psi. Extensive use of rotary speeds of 120 rpm and greater in most hole sections results in a minimum continuous torque output specification of 95,000 ft-lb. The rig will use natural gas fuel and be able to generate sufficient power to sustain maximum loading expected to occur during back-reaming of the 12- hole section at TD, with top drive, drawworks and mud pumps at full capacity. Total horsepower available is estimated at 21,000 hp. The required design will use natural gas at an agreed specification as fuel. Diesel-fired backup emergency generator will be provided. The blowout preventer stack specification is a single stack, 21- inch or 18- 5000 psi WP with a single 5,000 psi WP rated annular BOP and at least three ram-type BOP elements, with sealing elements to be confirmed but consistent with the specified drill string but including blind shear rams. The wellhead system will be 21- or 18- 5k psi rated (with possible uprating for CO2 injection duties on selected wells). A 7,500 psi system is required. The required surface volume of the active, reserve and storage pits is approximately 25,000 bbl or more, which is intended to accommodate major fluid system change-outs in the deepest wells planned. However, the required surface volume remains a goal of detailed engineering. The solids control package required includes a minimum of: 6 high-speed shakers 2 de-silters 2 high-speed centrifuges Mud cleaner 2 degassers Cuttings dryer Although winterization of drilling rigs for North Slope operations has been optimized over several generations of designs, the derrick and any associated structures with large vertical components may need specialized design. The rig will be designed for truck mobilization, unlike the smaller modularized rigs currently on the Slope. The design will allow for ease of assembly and commissioning. The skidding mechanism must have the following key features built into the substructure, pipe barn and utilities modules: Be safe and efficient Able to skid along the axis of the well row Able to skid laterally for minor adjustments to ensure the rig is dead center on the well slot Avoid interference with flowlines
Derrick
Blowout Preventer
Mud System
HVAC
7-4
April 2007
Power will be generated at the rig site through internal combustion engines in the rig package using natural gas as a fuel source. It is expected that the rig power generation will supply enough power for the drilling rig, the mobile drilling office and all contractor engineering units, such as mud logging, measurement while drilling/logging while drilling (MWD/LWD), the mud lab, and the mud plant (storage facility). In addition, emergency power will be provided by a diesel generator on the rig to power critical functions.
7.4.1 Casing Design The Liberty casing and tubing designs are the same for both production wells and water injection wells. The design is focused on minimizing well-bore stability risks in the Shale Wall and HRZ shale formations overlying the Kekiktuk Reservoir. These unstable shale intervals will be isolated by setting production casing in the top of the shale after reducing hole angle. The shales would then be drilled at a low angle and cased off with 7-inch drilling liner, before drilling the reservoir in a 6-inch hole.
7-5
April 2007
Conductor: All wells will have 30-inch conductor driven to 100 feet true vertical depth sub sea (TVDSS) or 150 feet TVD below rig floor. The conductors will likely be driven with impact hammers consecutively over a period of one to two weeks. 20 Surface Casing: Will be set in the SV shales at approximately 4,700 feet TVD, which gives adequate fracture gradient strength to drill the intermediate hole. The tangent inclination will be established in the surface hole interval. 15 Intermediate Casing: Will be set near the top of the Ugnu. This intermediate casing is set in the tangent interval, cases off a section of the extremely long tangent section, and enhances running of the 9-5/8 casing string. Partial mud over air flotation is required to run the casing. 10-3/4 x 9-5/8 Production Casing: Will be set above the Shale Wall to provide the fracture gradient needed for the higher mud weights that will be used in the next shale interval. Partial mud over air flotation and casing rollers are required to run the casing. 7 Drilling Liner: Will be set at the base of the HRZ shale interval, prior to drilling the Kekiktuk Reservoir. 4-1/2 Production Liner: Will be set just into the Kekiktuk Zone #1 allowing sufficient sump to log the Zone #2 reservoir. Production tubing: Will be a tapered 7-inch by 5-1/2-inch by 4-1/2-inch tubing string. 7.4.2 Directional Drilling and Surveying Directional planning for all of the Liberty uERD wells is based on an S-shaped profile (Figure 7-7). The directional plans include shallow kick-off depths, slow build rates to minimize side contact forces between the casing and drill pipe, and long high-inclination well-tangent intervals, followed by an angle drop to lower inclination through the problematic shale interval and the reservoir. Well separation requirements are met by having the wells planned in vertical corridors. The wells all require +80 tangent inclinations. Figure 7-2 presents the spider plot of Liberty locations and well trajectories, while Table 7-1 above lists the vertical and measured depths for all the wells. 7.4.3 Drilling Fluids and Cementing
Drilling Fluids
Standard North Slope freshwater-based mud (WBM) systems will be used in the 26-inch surface and 18-5/8-inch intermediate hole intervals. The fresh water will be trucked to the SDI from permitted sites. The 26-inch surface hole will be drilled with a freshwater spud mud with the required viscosity for effective hole cleaning. The 18-3/4-inch intermediate hole will be drilled with a freshwater, low-solids, non-dispersed mud. Either an oil-based mud (OBM) or synthetic-based (SBM) mud system is planned in the long 12-1/4-inch interval and shorter 8-1/2inch and 6-inch intervals. Actual fluid to drill the reservoir interval will be determined after fluid compatibility studies and well completion requirements are finalized. Mud weights and rheological properties for all drilling fluids will be adjusted as required through the use of drilling mud products and mud processing equipment. Table 7-4 provides a summary of the drilling fluids currently planned for use at Liberty.
7-6
Liberty Development and Production Plan Table 7-4 Summary of Drilling Fluids for a Single Well
CHEMICAL CONSTITUENTS (Major Components) Spud Mud Bentonite Barite Polypac Duovis Caustic Water-Based Mud (18-3/4 Hole) Low-Solids NonDispersed Bentonite Barite Polypac Duovis Caustic Resinex Tannathin Ashasol Lubricant Oil-Based Mud (12-1/4 and 81/2 Hole) OBM/SBM LVT-200 or Rheliant V-Mul V-Wet V-Mod Barite Calcium Chloride Oil- or WaterBased Mud (6 Production Hole) OBM/SBM or WBM LVT-200 or Rheliant V-Mul V-Wet V-Mod Barite Calcium Chloride Safe Carb Base Oil Emulsifier Wetting Agent Thinner Barium Sulfate CaCl2 Calcium Carbonate Base Oil Emulsifier Wetting Agent Thinner Barium Sulfate CaCl2 250 250 Bentonite Clay Barium Sulfate Cellulose Polymer Xanthan Gum Polymer NaOH / KOH Lignite Fluid Loss Agent Lignite Fluid Loss Agent Sulfonated Asphalt Bentonite Clay Barium Sulfate Cellulose Polymer Xanthan Gum Polymer NaOH / KOH 850 DISCHARGE RATE* (bbl/day) 1,700
April 2007
DESCRIPTION
20,000
15,000
6,000
*This discharge from solids control equipment will be disposed of by backhauling to Prudhoe Bay Drill Site 4 for processing and underground injection. No surface discharge of waste mud or drill cuttings will occur.
7-7
April 2007
Cementing
The cementing program will be based on MMS requirements and current North Slope practices. The surface-casing cement job will be designed to ensure that the casing is cemented to surface. It is anticipated that the surface casing job will use excess slurry with either an innerstring single-stage design or two-stage design. The intermediate casing strings will be cemented to provide the required zonal isolation at the casing shoes. No hydrocarbons are expected to be encountered in the 15-inch and 9-5/8-inch casing hole intervals. The 7-inch liners will be completely cemented. The 4-1/2-inch completion liner set across the Kekiktuk Reservoir is planned as a slotted liner and will not be cemented. Zonal isolation across the reservoir will be provided with the use of swell packers. 7.4.4 Data Acquisition All required subsurface well data will be obtained with logging while drilling (LWD) tools. Reservoir evaluation will include gamma ray, resistivity, neutron, density, and nuclear magnetic resonance. No open-hole wireline logs are planned.
7.6 LOGISTICS
The SDI is connected by road to the existing North Slope infrastructure, and year-round truck access is available for drilling equipment and consumables. Liberty SDI drilling operations will have logistical support requirements similar to those for other North Slope rig operations which are totally truck-supported. The Liberty uERD wells are much longer and use greater volumes of materials, but they will also take longer to drill. Average monthly or weekly logistical support is expected to be similar to other drilling operations. The drilling rig and ancillary equipment will be constructed in the Lower 48 and mobilized to the SDI by truck after barging to a road-accessible Alaskan port. The drilling rig is designed to be moved in either small truckable units or in larger modules on barges. While the base case is to mobilize the rig to SDI in small truckable units, the option for a sealift barge mobilization directly to the North Slope will also be evaluated. Drilling tools and materials will transported by trucks using the existing road system.
7-8
April 2007
The drilling footprint on the island will be used for storage of the following items in addition to the rig and its movements: Mud Plant: Will include mud mixing and conditioning equipment, tankage for liquid mud storage, sack and drum mud material storage, and bulk barite and bentonite storage. Both oil-based mud and water-based mud systems and material will be used (see Section 7.7 below). Cement Materials and Service Equipment: Will be brought from Deadhorse as needed for specific well operations but will not be permanently stored on-site. Tubulars: Most drill pipe and casing will be stored in the rig pipe barn. Diesel Storage: A diesel-fueled emergency generator and diesel tank will be built into the drill rig. The main rig power will be provided by natural-gas-fueled electrical generator sets. Large volumes of diesel will not be stored on the location. The diesel day tank will service the rig and will have a capacity of less than 10,000 gallons. This tank will be filled as needed by tank truck. Drilling Services Units: Mudlogging, logging while drilling/measurement while drilling (LWD/MWD), and mud lab services will be located on or near the drilling rig. Rig Support Services Building: A small repair and fabrication shop to support the drilling rig operation will be provided. Office Facilities: Office and communication facilities will be provided for the drilling supervisory staff. Rig Crew Camp: A new crew camp will be installed at a to-be-determined location.
7-9
April 2007
with 30 CFR 250 Subpart O. The drilling crews will be using established formal procedures and guidelines to ensure all well control instances are addressed immediately and adequate resources of both personnel and equipment are promptly employed to mitigate the occurrence of a loss of well control (blowout). Well control procedures that will be used on the Liberty uERD wells are similar to methods used on other North Slope directional wells. Well kill operations in the event of a kick are the same for uERD wells, although higher fluid volumes and longer circulating times are required. The higher-inclination wellbores and the longer measured depths can add more complexity to both the drilling and well control operations, and close attention to detail in the drilling practices is required for these wells to be successfully drilled. The Kekiktuk Reservoir is normally pressured, and the reservoir formation pressures and temperatures are well understood from the previously drilled exploration wells. Also, there are no known hydrocarbon intervals that will be drilled above the Kekiktuk. With the current well design, 95 percent of the wellbore will be cased off before the hydrocarbon interval is drilled. In accordance with well control procedures outlined in current North Slope oil discharge prevention and contingency plans, surface intervention or well capping is recognized as the preferred method (best available technology, or BAT) of response to a well blowout. Likewise, well-capping is also the preferred response method (BAT) for the Liberty Development. A relief well scenario for a Liberty blowout is based on establishing communication between the relief well and the blowout well in the Kekiktuk Reservoir. The Kekiktuk is the only hydrocarbon interval in the well and is the only source of a well control problem. The relief well scenario would require construction of a gravel island in the general vicinity of the blowout wells penetration of the Kekiktuk Reservoir. From this location, the relief well would be drilled with a conventional North Slope rig. Provisions for well capping and well control response will be discussed in detail in the Oil Discharge Prevention and Contingency Plan.
7-10
0
Wytch Farm
5,000
Milne Point
10,000
15,000
20,000
25,000
30,000 0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
50,000
FIGURE: 7-1
Planned Producer Planned Injector Potential Replacement well Exploration Wells 50 foot contour interval
20,0 00 f e et
0 fee t
et
et
SDI
Lease 1650 Lease 1585
Tern Is. #1
#1 rty Tern Is. #2
e Lib
Tern Is. #3
1/2
1 mile
Drill Pipe
Casing Flotation
SCALE: None
FIGURE: 7-3
Tractors
DTS
Swell Packers
DHFC
15,000 ft 7" Tubing 23,670 ft 5 " Tubing 1,150 ft 4" Tubing 15" Shoe @ 15,000 ft
83
10-3/4" XO @ 15,000 ft
32
Measured Depth (ft) 6,200 15,000 15,000 38,810 40,022 40,517 Hole Size (in.) 26 18.75 12.25 8.5 6 Casing Size (in.) 20 15 10-3/4 9-5/8 7 4-1/2 Casing Weights (ppf) 106.5 109 60.7 47 x 53.5 29 1,500 ft Liner 18 700 ft Liner
Inclination () 83 83 83 32 30 30
-3412.10 35574.35
MP-06 T1
-5000
Start Dir 1/100' : 300' MD, 300'TVD End Dir : 1500' MD, 1491.25' TVD Start Dir 1.5/100' : 1621.41' MD, 1610'TVD 16 24 2 3 0 4 2500 Start Dir 2/100' : 5621.41' MD, 4448.6'TVD End Dir : 6146.83' MD, 4564.36' TVD
48 56 64 72 80
5000
10000
12500
15000
83
15" Casing
17500
20000
30000
10000
40 9 5/8" Casing 37500 32 Top Tuffs 7" Casing THRZ 30 1/2" 4 Top Kekiktuk MP-06 T1 K2M K2A K1 40000 Total Depth : 40517.62' MD, 11329.9' TVD
32500
35000
15000
No. TVDPath 1 2 3 4 5 6 7 8 1550.00 5550.00 10085.00 10643.00 10900.00 10967.00 10993.00 11101.00
72 6 5 4 48 6
22500
25000
FORMATION TOP DETAILS MDPath 1560.07 13706.42 39080.13 39724.45 40021.21 40098.57 40128.60 40253.30 Formation BPRF Top Middle Brookian Top Tuffs THRZ Top Kekiktuk K2M K2A K1
20000
CASING DETAILS No. TVD 1 2 3 4 5 6 130.00 4564.26 5718.66 9900.00 10900.00 11329.37 MD 130.00 6146.00 15000.00 38866.51 40021.21 35000 40517.00 Name 30" Casing 20" Casing 15" Casing 9 5/8" Casing 7" Casing 40000 4 1/2" Size 30.000 20.000 15.000 9.625 7.000 4.500
5000
10000
15000
20000
25000
30000
SCALE:
SEE SCALE BAR
FIGURE: 7-7
10-3/4
9-5/8
4-1/2 Top of Shale Wall, Tuffs, HRZ Pressure Gauge Production Packer Option 7 Liner Top of Kekiktuk K2M Fluid Loss Valve Flow Control Nipple & Swell Packer
4-1/2 Liner
April 2007
8. PIPELINE SYSTEM
This section provides a summary of the proposed Liberty pipeline system. Liberty production will be routed through facility piping from the wellheads into a new production header that will be tied into the existing SDI 24-inch-diameter production header. The commingled production from the SDI and Liberty will flow to the MPI for processing through Endicotts existing 28inch-diameter flowline. A LoSal EOR process water injection line independent from the existing MPI-SDI water injection line will be routed between the MPI to the SDI. Additionally, a high-pressure gas line will be installed alongside the new water injection line.
8.3 CONSTRUCTION
The pipelines will be constructed in 2012. An ice road may be installed on the lagoon side of the Endicott Causeway to allow equipment access in winter. The water injection and gas pipelines will be supported on new VSMs between the MPI and SDI facilities. The above-ground pipeline will include expansion loops or offsets to account for thermal movement of the pipeline. Design and installation of the VSMs will be completed following typical procedures used for other elevated pipelines on the North Slope.
8-1
Liberty Development and Production Plan Table 8-1 Design Features of Liberty Pipeline System
PARAMETER Existing Endicott Sales Oil Line Design flowrate Maximum operating pressure Nominal diameter Wall thickness Pipeline material Existing Endicott 3-Phase Inter-Island Flowline Design flowrate Maximum operating pressure Nominal diameter Wall thickness Pipeline material LoSal EOR Process Water Injection Line Design LoSal EOR process flowrate Maximum operating pressure Nominal diameter Wall thickness Pipeline material grade Gas Line Design flowrate Maximum operating pressure Nominal diameter Wall thickness Pipeline material grade 25 million scfd 3,600 psig 6 inches 0.42 inch API-5L X-65 50,000 bpd 3,705 psig 10 inches 0.17 inch API-5L X-65 60,000 bpd 720 psig 28 inches 0.281 inch Duplex stainless steel 100,000 bpd 1,200 psig 16 inches 0.372 inch API-5L X-65 FEATURE
April 2007
8-2
April 2007
all current Department of Transportation Office of Pipeline Safety (DOT) and Alaska Department of Environmental Conservation (ADEC) leak detection requirements.
8-3
ENDEAVOR ISLAND
Pipeline
(5)
ENDIC
OTT
CAUS EWAY
A
ne eli Pip (6)
B'
Pipeline
(5)
A'
2000
4000 Feet
H T R
FIGURE: 8-1
NORTH
SOUTH
28" EXISTING PRODUCED FLUID FROM SDI 16" EXISTING ENDICOTT SALES OIL PIPELINE 14" EXISTING GAS LIFT FROM SDI 14" EXISTING WATER INJECTION TO SDI 8' (MAX) DRIVING SURFACE
SURFACE ELEVATION
_ +
BURIED ELECTRICAL CABLE DESIGNED TOP OF CAUSEWAY SIDE SLOPE VARIES 5:1 TO 7:1 TOP OF CAUSEWAY MLLW
31'-6" DESIGN
SECTION A-A'
NORTH
SOUTH
28" EXISTING PRODUCED FLUID FROM SDI 6" EXISTING ENDICOTT EOR LINE 14" EXISTING GAS LIFT FROM SDI 14" EXISTING WATER INJECTION TO SDI 8' (MAX) DRIVING SURFACE
SURFACE ELEVATION
_ +
MLLW
31'-6" DESIGN
SECTION B-B'
April 2007
This section describes support utilities and infrastructure associated with production and pipeline operations, as well as onshore and offshore facilities to be developed or used directly in support of this project.
All Liberty process equipment to be installed will be electrically driven. The power forecast for the added Liberty equipment is approximately 6 to 8 megawatts, and the Liberty Project will install a 6- to 7-megawatt turbine-driven generator supplemented by existing Endicott generation capacity to meet this load requirement. This new generator will be located at the MPI and will be tied into the Endicott power generation system, which currently consists of four 6-megawatt turbine-driven generators. This will allow the Liberty generator and the Endicott power generation system to work together to supply both the Liberty and Endicott power requirements and will maintain Endicotts generator spinning-reserve/spare philosophy. The Liberty highsalinity-water booster pumps and the LoSal EOR process injection pumps to be located at the SDI will draw approximately 4 megawatts. The present power distribution system for the SDI is not sized to meet this added power Liberty requirement. To distribute the additional power from the generation facilities at the MPI, the Liberty Project will install an additional buried power cable from the MPI to the SDI for the added load. In addition, the project will install a step-up transformer at the MPI and a step-down transformer at the SDI, and switchgear and motor control centers will be installed at the SDI to operate the new Liberty facilities. The Liberty Project will not install any permanent diesel-fired back-up emergency power.
Electrical Design Basis
The enclosed areas of Liberty-installed process modules and buildings containing production equipment and oil, gas or produced water will be designed as Class I Division II. All control and control module/switchgear buildings will be designed as non-hazardous. Normal air changes will be provided by the heating, ventilation, and air conditioning (HVAC) system. Under emergency
9-1
April 2007
gas-leak conditions, additional exhaust fans will ensure that 25 percent of the LEL will not be reached during normal operation. The HVAC system will maintain a minimum temperature of 40F in all process buildings.
9-2
April 2007
entire development mine site, including a stockpile area for overburden, would be approximately 35 acres in size. The mining and rehabilitation plan was developed with the objective of minimizing environmental impacts through mitigation features incorporated into the design. The mine cell will be developed, gravel extracted, and site rehabilitation initiated in the winters of 2009 and 2010. Unusable material will be stripped from the site and stockpiled in a designated reserve area. Gravel will be removed in two 20-foot lifts, and after usable gravel has been removed from the mine, materials unsuitable for construction (e.g., unusable materials stockpiled during mining) will be placed in the mine excavation. Final rehabilitation will be in accordance with the gravel mining and rehabilitation plan (see Attachment D to this DPP). 9.2.3 West Sagavanirktok River Bridge The West Sag Bridge connecting the Endicott Road to the Prudhoe Bay road system provides access to the MPI and SDI from Deadhorse and Prudhoe Bay infrastructure, as well as the Dalton Highway. It is therefore a major transportation link for the project. The logistics planning for construction and drilling indicates a substantial increase in traffic volume and heavier transportation loads during these project phases. Although heavy traffic is routed across an ice road during winter months, traffic interruptions could occur in summer, especially during Liberty drilling. In view of the increased traffic and a project design load requirement of 175 tons (for a fully laden vacuum truck), the bridge must be either upgraded or a new bridge constructed to avoid unscheduled bridge closures and delays due to bridge repairs. BPXA is presently evaluating the condition of the existing bridge to determine whether it will remain serviceable throughout the Liberty project drilling program for transportation of drilling mud and disposal of drilling byproducts without interruption. The steel deck of the bridge was recently replaced due to cracking. Despite this repair and other weld-crack repairs on the secondary members, the bridge is still at risk of periodic closure or load restriction due to fatigue cracking of welds. The volume and load characteristics of the Liberty construction and drilling operations traffic will increase the likelihood of a prolonged bridge closure. BPXA is thus considering whether to replace the existing bridge superstructure or build a new bridge to mitigate the risk of a prolonged bridge closure or capacity derating that could adversely affect construction and/or drilling operations. Upgrade of the existing bridge for the Liberty Project would require an agreement with the Prudhoe Bay Unit owners. If BPXA elects to construct a new bridge, it would be installed approximately 22 feet upstream of the existing bridge location (see Figures 9-2 and 9-3). The overall bridge span would be approximately 800 feet compared to existing 750-foot bridge and would extend over the existing bridge abutment shoring. The bridge would have a 175-ton capacity with up to two traffic lanes. A replacement superstructure to the existing road bridge would also have a 175-ton capacity (up from the present bridge capacity of 110 tons). The bridge girder bottom elevation would be +23 feet (MLLW) versus +22 feet for the existing bridge. For the purposes of this application, Figures 9-2 and 9-3 show a bridge with two traffic lanes. However, a single-lane bridge may be adequate for project needs. New ice-breaking piers would be installed immediately upstream of a new road bridge (Figure 9-4). New piers would be in line with piers on the pipeline bridge located approximately 200 feet downstream of the road bridge. This arrangement is intended to reduce ice loads to both the road bridge and pipeline bridge piers.
9-3
April 2007
Bridge construction would be completed in a single winter season (2009). The river ice would be thickened to facilitate construction from an ice pad across the river channel. Piers would be augured and/or driven into the river bed using specialized piling equipment supported by tracked cranes. Bridge span sections would be welded and assembled on the ice pad. The existing river banks have been stabilized using a combination of steel H piles and wooden retaining slats. These will not be disturbed during construction. Abutment piles for a new bridge would be augured into the river bank behind the existing bridge abutment shoring. Once the bridge support spans (girders) are erected and set atop the intermediate pier supports, pre-cast concrete deck panels would be set on the steel-box-girder span sections and grouted in place. Once the bridge structure is completed, the gravel approach ramps on both sides would be realigned with the new bridge. Materials needed for bridge construction would be transported to the site via existing roads. An ice road across the West Sag may be needed before the new bridge is complete, and ice work pads may be required at the West Sag Bridge construction site to support construction. 9.2.4 Construction Camp/Support Construction will be staged from existing facilities at Deadhorse and Endicott. Capacity and availability of these camp facilities including the camp at the Endicott MPI will be evaluated by BPXA. A temporary drilling camp housing up to 75 workers may be installed at another site (but not on the SDI). 9.2.5 Water Sources As shown on Figure 9-1, existing and/or newly permitted water sources will be used for ice road construction, operation of the drilling rig and drilling camp, and operation and maintenance of the LoSal EOR process facilities. Additional sources may be identified prior to submittal of permit applications. The following estimates of freshwater requirements will be refined in early 2007 and submitted in the final permit applications: Ice Roads: 22 million gal/yr during peak construction season Drilling Rig Use: 15 million gal/yr during drilling Temporary Camp: 2.7 million gal/yr during drilling LoSal EOR Process Facilities: 18 million gal/yr during operations
9-4
27
26
R16E R17E
29
25
30
29
ST
EF
WATER SOURCE 35 34
36
31
32
33
34
T12N T11N
2
1
6 5
4
3
35
MPI
36
31
32
33
T12N
SO UN
D
2
PRUDHOE BAY
9
ENDICOTT
2
1
6
T11N
4
3
10
11
12
10
11
12
SDI
8 9
10
11
16
15
14
13
18
T11NR15E
21
22
23
24
28
27
26
an av25 g Sa
36
ir
k kto
Ri
ve
19
t es W
el nn a Ch
17
20
16
15
14
13
18
17
16
15
21
22
23
24
19
33
PROPOSED SEASONAL ICE ROAD - GRAVEL HAUL 30 GENERAL TRAFFIC 29 28 APPROXIMATE LOCATION. ACTUAL LOCATION BASED ON FIELD CONDITIONS
31 32
27
26
25
d En
ic
d oa tR ot
&
Pi
e lin pe
20
21
30
34
35
T11N T10N
4 3
33
34
35
irk an av ag S
36
1
k to
r ive R
31
st Ea
el nn a Ch 29
28
27
26
32
33
2 MILES
34
35
10
11
12
10
11
12
16
15
14
13
18
17
16
15
14
13
NORTH
FA NS
ON
O TH R
EXISTING PIER LOCATIONS, TYP . EXISTING SAG RIVER PIPELINE BRIDGE EXISTING GRAVEL ROAD EXISTING TIED-BACK SOLDIER-PILE BULKHEAD TO REMAIN, TYP . 135 FT [41.1m] 150 FT [47.5m] 150 FT [47.5m] EXISTING SAG RIVER VEHICLE BRIDGE 150 FT [47.5m]
150 FT [47.5m]
e elin Pip
10 FT [3.1m]
25 FT [7.7m]
LIBERTY
150 FT [47.5m]
150 FT [47.5m]
NEW PIER LOCATION, TYP .
WEST SAGAVANIRKTOK NEW BRIDGE OPTION FOOT PRINT <0.1 ACRES WEST SAGAVANIRKTOK NEW BRIDGE OPTION FILL QUANTITY 1,000 CY
LIBERTY DEVELOPMENT PROJECT POTENTIAL SAGAVANIRKTOK RIVER NEW BRIDGE OPTION LOCATION MAP
DATE: April 2007 SCALE: SEE SCALE BAR FIGURE: 9-2
gp15466_sag-riv-bridge.dgn
WEST
50 FT [15.2m]
EAST
_ 760' [231.6m]+ EXISTING SUMMER WATERWAY WIDTH CONCRETE BRIDGE DECK CONTINUOUS STEEL BOX BEAM GIRDERS
5%
EXISTING TIED-BACK SOLDIER-PILE BULKHEAD APPROX. GRADE RIVER BED 10' TO 6' MSL FOUNDATION PIPE PILES EMBEDMENT DEPTHS OF 80' TO 140'
PILE C L
PILE C L
PILE C L
PILE C L
PILE C L
PILE C L
PILE C L
FLOW
PLAN
_ 30' [9.1m] + CLEAR INSIDE GUARDRAILS EXISTING BRIDGE C L PRECAST CONCRETE DECK BOX GIRDER, TYP
PILE CAP
36" DIAM. PILE TYP FLOW 48" DIAMETER PILE, TYP
LOW CHORD EL 23.0' [7.01m] MSL 100 YEAR WSE WATER SURFACE ELEVATION _ 18.9' [5.76m]+ MSL
SUMMER WATER SURFACE ELEVATION _ 10.5' [3.20m]+ MSL MUDLINE RIVER BED EL 10.0' TO -6.0' [3.05m TO -1.52m] MSL
22' _ [6.7m] +
_ 46' [14.0m] +
ELEVATION
April 2007
This section outlines measures taken to assure environmental protection, including protection of biological resources, pollution prevention, minimization of discharges and emissions, and management of wastes. An environmental impact analysis (EIA) that accompanies this DPP (Attachment A) contains a detailed analysis of the affected environment, environmental impacts, and project mitigation. As discussed below, the evolution in scope from an offshore stand-alone project to utilization of existing infrastructure at Endicott reflects the project's commitment to minimize environmental impacts. This is enabled by a number of factors, including advances in uERD technology, use of depth-migrated 3D seismic data, and advances in reservoir modeling among others. As a result, Liberty can be developed with relatively few wells (up to six) and less potential environmental impact than the originally proposed offshore development.
10-1
April 2007
The main impact of the Liberty Development will be from expansion of the SDI which involves gravel placement covering about approximately 20 acres of the seabed and the opening of a new mine site that will affect approximately 35 acres just north of the existing Duck Island mine adjacent to the West Channel of the Sagavanirktok River. However, this civil construction involving gravel mining, hauling, and placement will take place in the winter. Slope protection will be installed concurrently with gravel placement. All other construction activity is located at Endicott, including installation of the LoSal EOR process plant on the MPI, installation of water and natural gas pipelines from the MPI to SDI, connections of the Liberty wells to the Endicott facilities, and modest upgrades to the power generation capacity at the MPI plant. Some dredging may be required at the seawater intake at the MPI, and screeding (i.e., leveling) to remove high spots on the seafloor may take place at the dock face being considered for the SDI. 10.1.2 Oil Spill Response Plan Implementation of an approved oil spill response plan will mitigate the potential for adverse impacts to wildlife and habitats as a result of an oil spill. Liberty Project planning includes oil spill prevention measures, as well as spill response preparedness. The project must meet the requirements of: Minerals Management Service, 30 CFR Part 254, Oil Spill Response Requirements for Facilities Located Seaward of the Coastline, and State of Alaska, 18 AAC 75, Article 4, Oil Discharge Prevention and Contingency Plans. BPXA will submit an application to the Alaska Department of Environmental Conservation to amend the Endicott and Badami Oil Discharge Prevention and Contingency Plan to cover the operations of the Liberty Project at the Endicott facility. Following state approval, the amended plan will be submitted to MMS for its approval. MMS spill response planning regulations (30 CFR 254.53) provide for submitting a response plan developed under state requirements for facilities within 3 miles of the natural shoreline. The approved oil spill plan will meet the state and MMS spill response planning requirements concurrently. The plan describes BPXAs extensive emergency oil spill response organization, the capabilities of Alaska Clean Seas as BPXAs federally certified Oil Spill Removal Organization, oil spill prevention measures, and best available technology (BAT) analyses. The proposed project has incorporated design measures to assure that the potential for spills and leaks has been minimized to the extent practicable. These features include: Storage tanks located in lined, bermed areas, Discharge detection technology, Tank overfill protection technology, Well control design, and Pad design and grading. The plan will identify spill prevention measures, including use of BAT for well capping in the event of well blowout at the surface. The plan will describe the ability to respond and clean up spills with the appropriate equipment in conditions expected at the site. The spill plan for this project will be developed in coordination with a North Slope-wide effort. This planning effort will involve all relevant local, state, and federal agencies responsible for oil spill plan approvals and for natural resource management, with the goal of developing a set of scenarios and
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April 2007
associated response tactics to assure that North Slope operators can respond to spills. Liberty spill planning will consider this Slope-wide information, adjusting as necessary to reflect sitespecific conditions. 10.1.3 Marine Mammal Authorizations In accordance with the requirements of the Marine Mammal Protection Act, BPXA will seek Incidental Harassment Authorizations (IHA) and/or Letters of Authorization addressing incidental or small take of marine mammals, including preparation and implementation of a project polar bear interaction plan, for those activities of the project that may affect marine mammals. BPXA will evaluate in consultation with the National Marine Fisheries Service (NMFS) whether expansion of the SDI will affect ringed seals and will apply for an IHA, if necessary, and take any necessary measures to protect seals (Note: most of the SDI expansion area lies in water less than 6 feet deep areas not typically used by seals). 10.1.4 Environmental Training Program BPXA has a comprehensive environmental and safety training program which will be implemented for the Liberty Project. This program includes components to assure that all personnel (BPXA and contractors) are appropriately trained in wildlife avoidance and interactions, and fully understand the need for protection of subsistence wildlife resources and endangered species. A list of potential applicable environmental, safety, and technical training is provided in Section 12.
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Solid wastes generated during construction will be backhauled to existing approved facilities for recycling, storage, treatment, and disposal. Portable restroom facilities will be located at construction sites, and wastewater will be hauled away or the units exchanged regularly. Wastewater will be handled at the existing Endicott wastewater treatment plant.
Drilling
Drilling wastes will be trucked over the existing roads to the central grind-and-inject (G&I) facility at Prudhoe Bay Drill Site 4 for processing and disposal. Waste material that must be transported off-site for disposal will be transported by vehicles in accordance with any road restrictions. Solid wastes will be hauled off-site for ultimate disposal or recycling at existing facilities. The preferred option for sanitary and domestic wastewater from the drilling camp is to haul it to the existing permitted Endicott wastewater treatment plant for treatment and disposal. An option being considered is to provide for on-site grinding and injection of drilling waste on the SDI, but this option has not been fully evaluated.
Production Operations
Any wastes generated by Liberty production operations will be handled in accordance with existing Endicott facility practices, which conform to the Red Book. Details by waste stream are described below. 10.3.2 Management Options by Waste Stream
Non-Hazardous Solid Waste
Non-hazardous solid waste consisting of trash, food wastes, wood debris, metal debris and construction debris will be segregated into burnables, non-burnables, and recyclable scrap, and stored in designated containers. Burnables will be transported to existing North Slope processing facilities, while non-burnables will be transported to the existing North Slope Borough landfill.
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Recyclable scrap will be transported to existing North Slope facilities for consolidation and transport off-site.
Oily Trash
Non-hazardous oily trash such as oily pit liners, empty oil and grease containers, and oily debris will be collected and stored on-site in designated lined and labeled dumpsters. The waste will be transported to existing North Slope facilities for processing or disposal.
Drilling Mud and Cuttings
As noted above, drilling mud and cuttings will be hauled off-site to the Drill Site 4 facility. Temporary on-site storage for mud and cuttings will be provided at the SDI.
Non-Hazardous Fluid Wastes
Waste fluids determined to be non-hazardous, including certain chemicals, tank rinse, sump fluids, and contaminated snowmelt, will be properly transported to existing North Slope facilities for disposal. Temporary on-site storage in portable tanks or tank trucks may be necessary. BPXA plans installation and operation of a LoSalTM EOR process plant on the MPI which will be integrated into the existing Endicott seawater treatment plant (STP). The filter backwash and reverse-osmosis reject water from the LoSalTM plant will be returned to the STP seawater outfall and discharged under the Endicott NPDES permit.
Produced Water
Produced water from Liberty will be used for waterflood by injection in Class II wells (Liberty produced water will be commingled with Endicott produced water in the MPI plant and transmitted via pipeline to the Liberty water injection wells on the SDI).
Recyclable/Reusable Fluids
All fluids determined to be recyclable or reusable materials in accordance with state and federal regulations will be managed as such and not as waste products. Used oil will be segregated from other materials and stored in containers marked with the words Used Oil. All used oil will be tested to verify acceptability for recycling and inserted into the crude oil stream at Liberty or other North Slope facilities. Testing may consist of a halogens screen and flashpoint test. Used oil generated from a known source with known inputs (such as from a turbine within the facility) will be evaluated for recycling based on material safety data sheet (MSDS) information. All other fluids determined to be potentially reusable will, at a minimum, be visually inspected to verify contents. Suitable materials will be labeled with the container contents and stored until reused. Testing will be conducted on fluids which are found to be questionable. All materials determined to be unsuitable for reuse or recycling will be managed as a waste material and characterized for proper disposal.
Hazardous Waste
All wastes determined to be hazardous in accordance with Resource Conservation and Recovery Act (RCRA) definitions will be managed in accordance with all federal and state requirements. Hazardous waste will be placed in drums or other approved containers for storage. All containers will be marked with the contents, the date generated, and the words Hazardous Waste. All containers will be temporarily stored in areas with secondary containment and fluid collection capabilities. All hazardous waste will be transported to existing approved treatment,
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storage, and disposal facilities, most likely located in the lower 48 states, for recycling and/or disposal. RCRA compliance files will be maintained on-site, including information on waste identification, transportation manifests, and all correspondence with state and federal agencies regarding hazardous waste shipments.
Sanitary and Domestic Wastewater
Any incremental sanitary and domestic wastewater generated by this project will likely be handled by the Endicott wastewater treatment plant where it will be treated and discharged under the existing NPDES permit.
Sewage Sludge
Sewage sludge generated from camp operations will be backhauled to existing North Slope facilities for treatment and disposal.
Contaminated Snow
Any contaminated snow would be treated in a snowmelter located on-site, or possibly hauled off-site to an alternate location. Some contaminated snow might be temporarily stored at the point of generation or at a central location in impermeable containers. Melted non-hazardous contaminated snow may be reused as a fluid in the drilling process or injected into a disposal well. Any snow suspected to have the potential for being designated as hazardous will be segregated and melted in a designated bin to recover material for further handling as appropriate to its characteristics. Snow contaminated with gravel, soil, trash, wood, and other debris will be stored on the island and melted by natural or mechanical means. Resulting debris will be recovered and properly disposed of according to its characteristics.
Stormwater
Uncontaminated stormwater will be managed under the Endicott Stormwater Discharge permit and Endicott Storm Water Pollution Prevention Plan, which applies to roads and pads within the Endicott Unit.
Contaminated Gravel
Any contaminated gravel and soil will be managed on-site or at other North Slope facilities. Gravel will be remediated and reused for pad maintenance or other uses where possible. Any needed storage areas will have impermeable containment. Remediation may consist of washing, grind and inject, or other approved technology.
Naturally Occurring Radioactive Material
Naturally occurring radioactive materials (NORM) may be present in some production facilities, and BPXA will implement measures to identify and properly handle NORM materials. Well tubulars and piping will be scanned for NORMs when they are pulled from a well or removed from the process. Piping and tubulars that show indications of NORMs (above established background levels) will be properly stored on-site until transported to a North Slope area facility for batch treatment using equipment designed for NORM removal with highpressure water. The resultant water-based slurry will be injected in an approved Class II disposal well.
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Special Cases
If the following are generated, they will be managed as follows: Empty Drums: Due to waste minimization and limited storage space, drum stock will be kept to a minimum. Empty drums will be stored on-site and backhauled to existing BPXA North Slope facilities for flushing, crushing, and processing. Empty drum storage will be in secondary containment if any threat residual fluids will be released from the drums or if the physical condition of the drums will result in contamination of snow or gravel. Aerosol Cans: Aerosol cans that are completely empty (nothing is heard or felt when shaken) will be placed in the non-burnable dumpster. Non-empty cans will be punctured and the contents collected. Punctured cans will be placed in the nonburnable dumpster and the contents will be characterized for proper disposal. Aerosols will not be emptied into facility sumps. Lead Acid Batteries: Lead acid batteries will be segregated from waste streams and stored inside until transported to existing North Slope facilities to exchange for new batteries with the supplier. Lead acid batteries that are not standard size (e.g., from heavy equipment) may not be accepted by suppliers for exchange and may have to be transported to recycling facilities in the lower 48 states. Medical Waste: Medical waste will be stored in containers marked Medical Waste and will be sent off site to a regulated medical waste incinerator for disposal. Fluorescent Light Tubes: Fluorescent light tubes will be collected and sent to recycling facilities in the lower 48 states. Used Oil Filters: Used oil filters will be punctured and hot-drained on-site as generated. The collected oil will be screened for halogens and flashpoint prior to insertion into the crude stream, and the drained filter will be placed in the oily trash dumpster. Radioactive Waste: All radioactive waste will be characterized for disposal as generated. Common sources of radioactive waste are exit signs and smoke detectors. These materials will be stored in containers with the contents clearly identified until being transported off-site for proper treatment and disposal.
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Enter/Exit
LOW AREA
BREAK
SLOPE 7 : 1 TYP
LOW AREA
BR EA
BR EA
SLOPE 7 : 1 TYP
100'
200'
300' Feet
IN IL A D V E IN R W
APPROXIMATE TIDE RANGE 9 INCHES APPROXIMATE ISLAND EXPANSION FOOT PRINT 20 ACRES APPROXIMATE ISLAND EXPANSION FILL QUANTITY 860,000 CY APPROXIMATE SLOPE PROTECTION ARMOR ROCK 6,000 CY
NORTH
_ + 100'
April 2007
New facilities added to the MPI and SDI for Liberty are limited to several small modules which will be operated and maintained in accordance with the procedures already in place at Endicott. Liberty facilities will be staffed consistent with safe, efficient, and environmentally sound operation. This requires a design for simple, reliable and unattended operation wherever possible. Specialized maintenance activities such as major equipment overhauls will be performed by external maintenance contractors or by vendor.
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When activated, the fire alarm detection system will signal an alarm and will shut down and depressure or otherwise isolate the affected hydrocarbon processes. A suppression system, where installed, will be automatically activated. Because there are instances, such as a gas jet fire, where extinguishing should only be done after the fuel supply has been cut off, manual initiation of suppression systems may be part of the suppression philosophy. For the Liberty facilities, the emergency ventilation fans will start at 25 percent LEL gas detection, increasing air changes to a minimum of one cubic foot per minute of outside fresh air per square foot of floor space but not less than six air changes per hour. If the gas concentration continues to rise to 60 percent LEL, an emergency shutdown (ESD) will be activated causing the facility to shut down and isolate itself.
11.2 CRITERIA
11.2.1 Safety and Loss Control Regulations Where applicable or as required by the MMS, the facilities will be designed in accordance with 30 CFR 250 Chapter II, Oil and Gas Operations in the Outer Continental Shelf and 33 CFR 140 Subchapter N, Outer Continental Shelf Activities. Other applicable regulations and standards will which will be adhered to include: 33 CFR 67, Aids to Navigation on Artificial Islands and Fixed Structures 18 AAC 75, State of Alaska Spill Prevention and Response Regulations API Recommended Practices International Building, Fire, Mechanical and Plumbing Codes, 2005 edition National Electrical Code, 2005 edition BP Recommended Practices BP Alaska specifications, and Other federal and state regulations and other international standards, as appropriate. The design will be suited to the safe execution of operational requirements as written in the Alaska Safety Handbook. The following measures will be taken to reduce emissions and/or leaks: A regular, systematic walk-through of the plant will enable the operators to identify leaking components and plan their repair or replacement, and Gas detectors will be located around the plant to detect and warn of gas leakage. 11.2.2 Control and Monitoring Liberty facility field control devices will report to the Endicott Control Room on the MPI, thereby facilitating unattended operation. The technology being employed will allow remote access to process control functions that will enable off-site control and supervision. Remote control supervision will allow a person at the Endicott Control Room to monitor control system operations for the Liberty facilities. An additional option for this type of system allows remote instrument calibration and troubleshooting. The facilities will have supervisory control and data acquisition (SCADA) systems capable of all production control functions, including well testing and volume accounting. The control system will have a human/machine interface allowing operator control of the Liberty operation. 11.2.3 Shutdown Systems Stand-alone shutdown systems will be provided to generate safe and logical shutdowns from field shutdown inputs, manual shutdown stations, and the fire and gas system. These systems will
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have the capability to generate first-out alarm and shutdown sequence, and be able to record the sequence of events. The shutdown system programmable logic controller (PLC) will be separate from the main PLC, which controls the normal process control functions. Fire and gas PLCs will be provided with inputs from the fire and gas detectors and manual stations, and with appropriate outputs to the ESD/plant shutdown systems. The design of any depressuring or process isolation systems will take full account of temperature effects on equipment metallurgy. After activation of a shutdown system, the facility must be restarted following a standard reset philosophy. The resets will be activated from the human/machine interface but will not allow equipment startup without human intervention. The resets will not activate until specific permissives, as required for the equipment and plant, are met. 11.2.4 Flares and Vents Flare and vent systems are not currently envisioned as part of the Liberty design. For well pad operations such as the SDI, process isolation is a preferable method of securing the operation. Depressurization of the Liberty facilities also requires depressurization of the Endicott SDI facilities. Depressurization would be accomplished by isolating incoming production from both the Liberty and Endicott SDI wells and relieving pressure through the normal process flow to the host processing facility. In this scenario, the flare at the host facility would be used to fully depressurize the system. 11.2.5 Telecommunications Operational telecommunications requirements include: Communication system providing access to the national telephone network, Communication links (tie line) with local BPXA network, Data transmission capability, Mobile radio system with effective coverage over the facility area, and Mobile radio system linked to Alaska Clean Seas or other spill response contractor. 11.2.6 Safety System Testing All well shutdown and safety systems associated with wells penetrating MMS leases will comply with 30 CFR 250 Subpart H and API RP 14C, Design, Installation and Testing of Surface Safety Systems for Offshore Production Platforms. 11.2.7 Equipment Identification The plant, equipment, and main/critical instruments will be identified by a tag numbering system. Equipment that can be changed out on a like-for-like basis (e.g., relief valves) should use the manufacturers serial numbers as the identifier in addition to the above. The tagging identification convention will be consistent with MMS tagging conventions and BPXAs information management system. 11.2.8 Documentation and Information Management A documentation and information management philosophy will be prepared. The following are examples of documents that may be prepared for the facility: Emergency Procedures
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Engineering Manuals Maintenance Manuals Operating Procedures Operations Manual Safety Manual Training Manual
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12. TRAINING
BPXA has developed health, safety, and environmental (HSE) and technical training programs that should address the requirements of 30 CFR Subpart B, Stipulation No. 3 (Orientation Program of Lease Sale 144), and Stipulation No. 2 (Protection of Biological Resources) of Lease Sale 124. Those stipulations are focused on projects located in the OCS. BPXA will evaluate its existing training programs with respect to these MMS requirements and the specific circumstances of an Endicott-based development prior to initiating construction and drilling operations, and consult with the MMS to assure the programs comply with MMS requirements. General topical areas in BPXAs HSE and technical training programs that Liberty personnel will have to take as applicable to their job include the following: uERD drilling Well control Permit and regulatory compliance Pollution prevention and spill reporting Biological resource protection and wildlife interaction (e.g., polar bears) Safety and health
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All Liberty surface facilities will be located on State of Alaska lands. The only project components subject to MMS decommissioning regulations at 30 CFR Part 250 Subpart Q will be Liberty wells. Abandonment of Liberty facilities will be closely related to the life of the Endicott Field because the project is essentially an extension of this existing development. Accordingly, State of Alaska oil and gas lease and Alaska Department of Natural Resources permit conditions related to field abandonment for Endicott are assumed to apply to Liberty facilities located at Endicott. Abandonment and rehabilitation of the gravel mine site for Liberty is described in the Liberty Gravel Site Mining and Rehabilitation Plan submitted for approval to the Alaska Department of Natural Resources and U.S. Army Corps of Engineers (See Attachment D). At the time the Endicott facilities used by Liberty and Liberty-specific facilities are no longer required, BPXA will make a decision on abandoning those facilities or leaving them in place until Endicott abandonment. Considerations will include: Permit and lease stipulations both for the Liberty Project and Endicott; Regulations in place at the time; Impact on Endicott, including operational, safety, and environmental issues related to decommissioning; and Efficiencies in decommissioning all Endicott facilities at the same time. This same rationale would also apply in implementing Special Condition No. 9 included in the U.S. Army Corps of Engineers Section 404/10 permit for the Endicott Development which states that the gravel causeway, islands and onshore roads shall be removed within two years of abandonment of the facilities, unless it is determined by the Corps of Engineers that removal of any or all of these structures will result in unacceptable environmental impact. Although not yet permitted, it can be expected that the gravel planned to be placed for Liberty will have similar provisions. The Liberty wells are under the jurisdiction of both the MMS and the Alaska Oil and Gas Conservation Commission (AOGCC). The wells would be plugged and abandoned in accordance with the requirements of the applicable MMS and AOGCC regulations in place at the time of abandonment. Current requirements are specified in 30 CFR Part 250.1710-1717 and 20 AAC 25.105-172, respectively. Actual detailed abandonment procedures will not be determined at this time, but will be developed as a project modification at the time BPXA or any future owner or operator decides to terminate the project. Abandonment as indicated above is subject to numerous overlapping federal, state, and local authorities and will involve multiple agency reviews and approvals, as well as opportunity for public comment. The agency discretion allowed in identification of termination and abandonment procedures allows for full consideration of environmental impacts
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of removal options, and allows for any benefits from leaving certain facilities or structures in place at the time of abandonment.
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14. BONDS, OIL SPILL FINANCIAL RESPONSIBILITY, AND WELL CONTROL STATEMENTS
BPXA attests that: The activities and facilities proposed in this DPP will be or are covered by an appropriate bond under 30 CFR 256, Subpart I. BPXA has or will demonstrate oil spill financial responsibility for facilities proposed in the final DPP, according to 30 CFR 253. BPXA has the financial capability to drill a relief well and to conduct other emergency well control operations.
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BP Exploration (Alaska) Inc. 1998 and 2000. Liberty Development Project Development and Production Plan. Submitted to U.S. Minerals Management Service. Anchorage, Alaska. BP Exploration (Alaska) Inc. 1998. Geophysical data and interpretive results submitted to the MMS under separate cover in February 1998, prepared in accordance with Specification NTL 89-2, Section G. Anchorage, Alaska. BP Exploration (Alaska) Inc. 2000. Liberty Development Project Oil Discharge Prevention and Contingency Plan. Submitted to U.S. Minerals Management Service and Alaska Department of Environmental Conservation. Anchorage, Alaska. BP Exploration (Alaska) Inc. 2006. Liberty Development Project: Project Description (First Draft, Development and Production Plan). Submitted to U.S. Minerals Management Service. Anchorage, Alaska. Intec Engineering, Inc. 2000. Pipeline System Alternatives Report Addendum: Liberty Development Project Conceptual Engineering. Prepared for BP Exploration (Alaska) Inc. Anchorage, AK. Intec Project No. H-0851.02, Project Study PS 19. LGL Alaska Research Associates, Woodward-Clyde Consultants, and Applied Sociocultural Research. 1998. Liberty Development Project Environmental Report. Prepared for BP Exploration (Alaska) Inc. Anchorage, Alaska.
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