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Allen-Bradley

ControlLogix Analog I/O Modules


(Cat. No. 1756-Series)

User Manual

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Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will the Allen-Bradley Company be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, the Allen-Bradley Company cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Allen-Bradley Company with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of the Allen-Bradley Company is prohibited. Throughout this manual we use notes to make you aware of safety considerations. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss.

Attentions help you: identify a hazard avoid the hazard recognize the consequences Important: Identifies information that is especially important for successful application and understanding of the product.
ControlLogix is a trademark of the Allen-Bradley Company, Inc.

Preface

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About this User Manual


What this Preface Contains
This preface describes how to use this manual. The following table describes what this preface contains and its location.
For information about Who should use this manual Purpose of this manual Conventions and related terms Related products and documentation Rockwell Automation support See page P-1 P-1 P-2 P-4 P-4

Who Should Use This Manual

You must be able to program and operate an Allen-Bradley programmable controller (PLC) to make efficient use of your analog I/O modules. We assume that you know how to do this in this manual. If you do not, refer to the appropriate PLC programming and operations manual before you attempt to program this module.

Purpose of Manual

This manual describes how to use your ControlLogix analog I/O module. It helps you install, program, configure, calibrate and troubleshoot your module.

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Preliminary Publication 1756-6.5.9 - March 1998

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About this User Manual

Conventions and Related Terms

This manual uses the following conventions:


This icon: Call attention to: helpful, time-saving information an example additional information in the publication referenced

Preliminary Publication 1756-6.5.9 - March 1998

About this User Manual

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Terms
This term: BOOTP Means: low level protocol that provides communications to other nodes on a TCP/IP network

Preliminary Publication 1756-6.5.9 - March 1998

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About this User Manual

Related Products and Documentation

The following table lists related ControlLogix products and documentation:


Cat. number: Document title: 1756-PA72, -PB72 1756-A4, -A7, -A10, -A13 1756-xxxx ControlLogix Power Supply Installation Instructions Pub. number: 1756-5.1

ControlLogix Chassis Installation Instructions ControlLogix Gateway System Overview

1756-5.2 1756-x.x

If you need more information on these products, contact your local Allen-Bradley integrator or sales office for assistance. For more information on the documentation, refer to the Allen-Bradley Publication Index, publication SD499.

Rockwell Automation Support

Rockwell Automation offers support services worldwide, with over 75 sales/support offices, 512 authorized distributors and 260 authorized systems integrators located throughout the United States alone, plus Rockwell Automation representatives in every major country in the world.

Local Product Support


Contact your local Rockwell Automation representative for: sales and order support product technical training warranty support support service agreements

Technical Product Assistance


If you need to contact Rockwell Automation for technical assistance, please review the troubleshooting information in Appendix A first. If problem persists, then call your local Rockwell Automation representative.

Your Questions or Comments on this Manual


If you find a problem with this manual, please notify us of it on the enclosed Publication Problem Report.

Preliminary Publication 1756-6.5.9 - March 1998

Table of Contents
What is ControlLogix Analog I/O?
Chapter 1 What this Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Compliance to European Union Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Low Voltage Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Preventing Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . 1-2 Removing and Inserting Under Power . . . . . . . . . . . . . . . . . . . . . 1-2 Using an I/O Module in the ControlLogix System . . . . . . . . . . . . . 1-3 Types of Analog ControlLogix I/O . . . . . . . . . . . . . . . . . . . . 1-3 Major Features of the ControlLogix Analog I/O Modules . . . . . 1-4 Using Features of Control- Logix Analog I/O Modules. . . . . . . . . . 1-5 Data Types and Connection Points . . . . . . . . . . . . . . . . . . . . . 1-5 Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Sampling, Receiving and Producing Rela-Time Data. . . . . . . . 1-6 Inputs: Sampling and Producing Data. . . . . . . . . . . . . . . . 1-6 Outputs: Receiving and Producing Data . . . . . . . . . . . . . . 1-6 Using Features Specific to Input Modules . . . . . . . . . . . . . . . . . . 1-7 Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Sensor Type and Temperature . . . . . . . . . . . . . . . . . . . . . . . . 1-7 RTD Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Thermocouple Linearization . . . . . . . . . . . . . . . . . . . . . . . 1-8 Using Features Specific to Output Modules . . . . . . . . . . . . . . . . . 1-8 Ramping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Clamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Hold for Initialization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Fault and Idle Behavior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Chapter Summary and Whats Next . . . . . . . . . . . . . . . . . . . . . . . 1-9 Chapter 2 What this Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Installing the ControlLogix I/O Module . . . . . . . . . . . . . . . . . . . . . 2-1 Keying the Removable Terminal Block and the Interface Module . 2-2 Connecting Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Connect grounded end of the cable . . . . . . . . . . . . . . . . . . 2-3 Connect ungrounded end of the cable . . . . . . . . . . . . . . . . 2-3 Three Types of RTBs (each RTB comes with housing) . . . . 2-4 Assembling the Removable Terminal Block and the Housing . . . . 2-5 InstallingtheRemovableTerminalBlockorInterfaceModuleontotheModule 2-6 Checking the Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 LED indicators for input modules. . . . . . . . . . . . . . . . . . . . 2-7 LED indicators for output modules. . . . . . . . . . . . . . . . . . . 2-7
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Installing the ControlLogix I/O Module

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Table of Contents ControlLogix Analog I/O Modules User Manual

Removing the Removable Terminal Block from the Module . . . . . 2-8 Removing the Module from the Chassis. . . . . . . . . . . . . . . . . . . . 2-8 1756-IF6I Wiring examples. . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Voltage input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Current input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 1756-IR6I Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Three-wire RTD device . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 Four-wire RTD device . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 1756-IT6I Wiring examples. . . . . . . . . . . . . . . . . . . . . . . . . 2-11 Connect the Cold Junction Sensor . . . . . . . . . . . . . . . . . . 2-11 1756-IF8 Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Differential current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Differential voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Single-ended current. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Single-ended voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 1756-IF16 Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Differential current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Differential voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Single-ended current. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Single-ended voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 1756-OF6CI Wiring examples . . . . . . . . . . . . . . . . . . . . . . . 2-14 Current output with output loads of 0-550 ohms . . . . . . . 2-14 Current output with output loads of 551-1000 ohms . . . . 2-14 1756-OF6VI Wiring example . . . . . . . . . . . . . . . . . . . . . . . . 2-15 1756-OF4 Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 1756-OF8 Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Chapter Summary and Whats Next . . . . . . . . . . . . . . . . . . . . . . 2-18

Configuring the ControlLogix Analog I/O Module

Chapter 3 What this Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Configuring the Input Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Configuring the Thermocouple Module . . . . . . . . . . . . . . . . . . . . 3-1 Interface Module (IFM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Cold Junction (CJ) Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Cold Junction (CJ) Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Temperature Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Real Time Sampling (RTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Target to Originator Real Packet Interval (TtoO RPI). . . . . . . . . 3-2 Producer Connection Point (CP) . . . . . . . . . . . . . . . . . . . . . . . 3-3

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Configuring Thermocouple Input Channels . . . . . . . . . . . . . . . . . 3-4 Alarm Disable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Process Alarm Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Rate Alarm Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Input Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Sensor Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Notch Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Digital Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Rate Alarm Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Low Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Configuring the RTD Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Temperature Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Real Time Sampling (RTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Target to Originator Real Packet Interval (TtoO RPI) . . . . . . . . 3-7 Producer Connection Point (CP) . . . . . . . . . . . . . . . . . . . . . . . 3-7 Configuring the Voltage/Current Input Modules . . . . . . . . . . . . . . 3-7 Real Time Sampling (RTS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Target to Originator Real Packet Interval (TtoO RPI) . . . . . . . . 3-8 Producer Connection Point (CP) . . . . . . . . . . . . . . . . . . . . . . . 3-9 Configuring the Output Module . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Configuring Voltage/ Current Output Modules . . . . . . . . . . . . . . 3-10 Idle to Fault Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Target to Originator Real Packet Interval (TtoO RPI) . . . . . . . 3-10 Producer Connection Point (CP) . . . . . . . . . . . . . . . . . . . . . . 3-11

Calibrating the ControlLogix Analog I/O Module

Chapter 4 What this Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Calibrating Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Calibrate Inputs Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Input Calibration Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Calibrating Channels in Multiple Ranges. . . . . . . . . . . . . . . . . 4-3 Accept Input Low Calibration Service . . . . . . . . . . . . . . . . . . . 4-4 Accept Input High Calibration Service . . . . . . . . . . . . . . . . . . . 4-5 Abort Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Calibrating Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Calibrate Outputs Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Generate Output Low Reference Calibration Service . . . . . . . . 4-9 Generate Output High Reference Calibration Service. . . . . . . 4-10 Calibration Output Finish Service . . . . . . . . . . . . . . . . . . . . . 4-11 Abort Calibration Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 Unlatching Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13 Using Device Object Services . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Set Attributes All Indirect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

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Get Attributes All Indirect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16 Chapter Summary and Whats Next . . . . . . . . . . . . . . . . . . . . . . 4-16

Troubleshooting

Chapter 5 Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Using Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 LED indicators for input modules. . . . . . . . . . . . . . . . . . . . 5-1 LED indicators for output modules. . . . . . . . . . . . . . . . . . . 5-2 Chapter Summary and Whats Next . . . . . . . . . . . . . . . . . . . . . . . 5-2 Appendix A 1756-IF6I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 1756-IF8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 1756-IF16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4 1756-IR6I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5 1756-IT6I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6 1756-OF6CI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7 1756-OF6VI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 1756-OF4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 1756-OF8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

Specifications

Preliminary Publication1756-6.5.9 - March 1998

Chapter
What is ControlLogix Analog I/O?
What this Chapter Contains

This chapter describes the ControlLogix analog modules and what you must know and do before you begin to use them. The following table describes what this chapter contains and its location.
For information about Compliance to European Union Directives Preventing electrostatic discharge Removal and insertion under power Using an I/O Module in the ControlLogix System Using Features of ControlLogix Analog I/O Modules Using Features Specific to Input Modules Using Features Specific to Output Modules Chapter Summary and Whats Next See page 1-1 1-2 1-2 1-3 1-5 1-7 1-8 1-9

Compliance to European Union Directives

If this product bears the CE marking, it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet the following directives.

EMC Directive
This product is tested to meet Council Directive 89/336/EEC Electromagnetic Compatibility (EMC) and the following standards, in whole or in part, documented in a technical construction file: EN 50081-2EMC - Generic Emission Standard, Part 2 - Industrial Environment EN 50082-2EMC - Generic Immunity Standard, Part 2 - Industrial Environment This product is intended for use in an industrial environment.

Low Voltage Directive


This product is tested to meet Council Directive 73/23/EEC Low Voltage, by applying the safety requirements of EN 61131-2 Programmable Controllers, Part 2 - Equipment Requirements and Tests. For specific information required by EN 61131-2, see the appropriate sections in this publication, as well as the following Allen-Bradley publications: Industrial Automation Wiring and Grounding Guidelines For Noise Immunity, publication 1770-4.1 Guidelines for Handling Lithium Batteries, publication AG-5.4 Automation Systems Catalog, publication B111

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What is ControlLogix Analog I/O?

Preventing Electrostatic Discharge

ControlLogix analog modules are sensitive to electrostatic discharge. ATTENTION: Electrostatic discharge can damage integrated circuits or semiconductors if you touch backplane connector pins. Follow these guidelines when you handle the module:

Touch a grounded object to discharge static potential Wear an approved wrist-strap grounding device Do not touch the backplane connector or
connector pins Do not touch circuit components inside the module If available, use a static-safe work station When not in use, keep the module in its static-shield bag

Removing and Inserting Under Power

This module is designed to be installed or removed while chassis power is applied. ATTENTION: When you insert or remove a module while backplane power is on, an electrical arc may occur. An electrical arc can cause personal injury or property damage by:

sending an erroneous signal to your systems field


devices causing unintended machine motion or loss of process control. causing an explosion in a hazardous environment. Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.

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Using an I/O Module in the ControlLogix System

ControlLogix analog I/O modules translate analog signals to, or from, the digital domain allowing for industrial control systems to operate on analog inputs or outputs to perform control applications. Practically speaking, an analog I/O module translates an analog signal level into, or from, a corresponding discrete representation which controllers can easily operate on for control purposes. A ControlLogix I/O module mounts in a ControlLogix chassis and uses a Removable Terminal Block (RTB) or Interface Module (IFM) to connect all field-side wiring. Before you install and use your module you should have already:

installed and grounded a 1756 chassis and power supply.


To install these products, refer to publications 1756-5.1 and 1756-5.2. ordered and received an RTB or IFM and its components for your application. Types of Analog ControlLogix I/O
Catalog Number 1756-IF6I 1756-IR6I 1756-IT6I 1756-IF8 1756-IF16 1756-OF6CI 1756-OF6VI 1756-OF4 1756-OF8 Description isolated analog voltage/current input module RTD input module Thermocouple input module input module input module current loop output module analog (10V) output module output module output module

ControlLogix analog modules are compatible with ___ programmable controllers, and the SLC 5/02 modular controllers. Refer to the table below for information on using ControlLogix I/O with various Allen-Bradley programmable controllers.

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What is ControlLogix Analog I/O?

Major Features of the ControlLogix Analog I/O Modules


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Connectors pins - Input/output, power and grounding connections are made to the module through these pins by a Removable Terminal Block (RTB), see page X, or an Interface Module (IFM), see page X. Status indicators - Indicators display the status of communication and input/output. Use these indicators to help in troubleshooting. Top and bottom guides - Guides provide assistance in seating the RTB or IFM onto the module. Locking tab - The locking tab anchors the RTB or IFM on the module, maintaining wiring connections. Backplane controlbus - This backplane connector interface for the ControlLogix system connects the module to the chassis.

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Using Features of ControlLogix Analog I/O Modules

The following features are available on both input and output analog modules.

Data Types and Connection Points


There are two data types: floating point or integer. Floating point mode unlocks all the module features, and integer mode allows for faster sampling rates and uses less memory in the data table. The following three forward open service parameters must be in agreement as to the selected data type. Data types may not be mixed amongst the three.

Configuration instance - This assembly instance selects a


configuration to apply, either Default, Listen Only, Float, or Raw.

Consumer connection point - This parameter selects the type of


connection to be established from the Originator, the controller, to the Target, the analog module. For inputs modules, the connection is Heartbeat, either Listen Only or Controlling. For outputs modules, in addition to the Heartbeat connections, you may also choose Float Ouptut or Raw Output.

Producer connection point - This parameter defines data from the


Target, the analog module, to the Originator, the controller. Isolated analog modules have eight choices available, either Float, CST Float, CJ Float, CJ CST Float, Raw, CST Raw, CJ Raw, or CJ CST Raw. The CJ option is only used with thermocouple modules. High Volume have four choices available, either Float, CST Float, Raw, or CST Raw.

Scaling
The ControlLogix analog module scales analog values in different terms depending on the data types being used to interface with the module. You must choose one of the following types of scaling:

Floating point scaling - This operation requires the user to configure


all four scaling points, LowSignal, HighSignal, LowEngineering, and HighEngineering. Raw scaling - This operation is always fixed and allows no user configurability. Raw scaling translates the lowest signal value that a channel may reach under its current configuration into 32,768 counts and scales the highest signal value into 32, 767 counts.

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What is ControlLogix Analog I/O?

Sampling, Receiving and Producing Rela-Time Data


These processes are the keys to theControlLogix analog modules communications inerface with the control system. Sampling data indicates the reading of inputs, or for analogs, reading the Analog-to-Digital Converters. Receiving data indicates recovering data from the backplane intended for the module. Producing data indicates sending data out on the backplane to Originators interested in receiving the data. Inputs: Sampling and Producing Data ControlLogix analog modules sample data at user defined increments known as the RealTimeSample (RTS) period. At minimum, the modules produce data onto the backplane at the connection defined Target to Originator (TtoO) Actual Packet Interval (API). By configuring the RTS and production rate (TtoO API), you can obtain the following variety of sampling and data combinations:

RTS = TtoO API - This typical combination yields every sample


produced on the backplane and received in the controller, barring communication problems. RTS < TtoO API - This combination allows for reduced bandwidth usage but recent data. RTS > TtoO API - This combination allows redundant sending of samples and increases the probability of the controller seeing each sample. Outputs: Receiving and Producing Data ControlLogix analog output modules expect to receive output data at the Originator to Target Actual Packet Interval (OtoT API). In reality, this data is received far more often. New outputs update the analog output signal. Note: A new output is considered to be an output level different than what the module is currently outputting.

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Using Features Specific to Input Modules

The following features are available only with analog input modules. Most features are only available in floating point mode.

Process Alarms
Process alarms are set at four user configurable alarm trigger points:

LowAlarmTrigger LowLowAlarmTrigger HighAlarmTrigger HighHighAlarmTrigger Each process alarm can be monitored in ladder logic for abnormal behavior. How should we show this? Here or somewhere with a set of other ladder logic as well? You may configure an Alarm Deadband to work with these process alarms. The deadband allows the process alarm status bit to remain set, despite the alarm condition disappearing, as long as the input data remains within the deadband and the process alarm.

Sensor Type and Temperature


Two analog modules, the RTD (1756-IR6I) and Thermocouple (1756-IT6I), allow you to configure a Sensor Type that causes the analog signal to be linearized into a temperature value. RTD Linearization RTDs measure the resistance of the input and translate the Ohms signal into a temperature value. ControlLogix analog modules offer 14 specific sensor types. Use the following table to check the sensor types and Ohms signals that correspond with each.
Sensor Type Platinum 385 Platinum 3916 Copper 427 Nickel 618 Nickel 672 Ohms range 100, 200, 500, and 1000 100, 200, 500, and 1000 10 100, 120, 200, and 500 120

RTD linearization is only available in floating point mode.

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Thermocouple Linearization Thermocouple modules measure a millivolt input signal and linearize it into a temperature value; the value is expressed in oC or oF based on the selected module Temperature Mode. Note: The junction of field wires with the terminations of an RTB generates a small voltage. This thermoelectric effect alters the input signal. To accurately measure the input signal, you must use a cold junction sensor (CJS) to account for the increased voltage. See Chapter 2 for information about how to mount a CJS to your module. If you use an IFM to connect wiring to your thermocouple module, you do not need to attach the CJS. The IFM compensates an additional voltage.

Using Features Specific to Output Modules

The following features are available only with analog output modules. Most features are only available in floating point mode.

Ramping
Ramping limits the speed at which an analog output signal can change. This prevents fast transitions in output from damaging the devices that an output controls. Ramping is possible in the following situations:

Run mode ramping - This ramping occurs during the normal run
mode and begins operation between the current output level and any new output value received. Ramp to idle mode - This ramping occurs when the current output value changes to the Idle Value after an Idle Command is received from the controller. Ramp to fault mode - This ramping occurs when the current output value changes to the Fault Value after a fault occurs.

Clamping
Clamping allows you to select the maximum range limits an output should ever reach in the control process. This is a safety feature.

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Hold for Initialization


Hold for Initialization causes outputs to hold current state until the consumed output matches the output echo within 0.1% of full scale. Outputs will hold if any of the three conditions occur:

Initial conection is established after power-up A new connection is established after a fault occurs There is a transition to Run mode from Idle state Fault and Idle Behavior
If you lose direct control of the outputs through a fault or the controller switching to idle mode, the outputs will transition to a safe state. Each output can be configured to hold last state or go to a specific value designated by the Fault State or Idle State bits.

Chapter Summary and Whats Next

In this chapter you learned about:

using an I/O module in the ControlLogix system using features of analog I/O modules using features specific to input or output modules
Move on to Chapter 2 to learn how to install and wire your module.

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Chapter
Installing the ControlLogix I/O Module
What this Chapter Contains

This chapter describes how to install ControlLogix modules, key the RTB or IFM, connect the input and output wiring to an RTB and IFM, and seat an RTB or IFM to the module. The following table describes what this chapter contains and its location.
For information about Installing the ControlLogix I/O Module Keying the Removable Terminal Block and the Interface Module Connecting Wiring Assembling the Removable Terminal Block and the Housing Installing the Removable Terminal Block or Interface Module onto the Module Checking the Indicators Removing the Removable Terminal Block from the Module Removing the Module from the Chassis Chapter Summary and Whats Next See page 2-1 2-2 2-3 2-5 2-6 2-7 2-8 2-8 2-18

Installing the ControlLogix I/O Module

You can install or remove the module while chassis power is applied. ATTENTION: The module is designed to support Removal and Insertion Under Power (RIUP). However, when you remove or insert an RTB with field-side power applied, unintended machine motion or loss of process control can occur. Exercise extreme caution when using this feature.

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Keying the Removable Terminal Block and the Interface Module


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Key the RTB or IFM in order to prevent inadvertantly making the wrong wire connections to your module. Use a unique keying pattern for each module.

Reposition the tabs to rekey future module applications.

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Connecting Wiring

You can use an RTB or IFM to connect wiring to you module. If you are using an RTB, follow the directions below to conect wires to the RTB. An IFM has been prewired before you received it. If you are using an IFM to connect wiring to the module, skip this section and move to Chapter 4. For all ControlLogix analog modules, except the 1756-IR6I, we recommend using Belden 8761 cable to wire the RTB. For the 1756-IR6I module, we recommend using Belden 9533 or 83503 cable to wire the RTB. The RTB terminations can accomodate 14-22 gauge shielded wire. Before wiring the RTB, you must connect ground wiring. Connect grounded end of the cable 1. Ground the drain wire. Important: We recommend grounding the drain wire at the field-side. If you cannot ground at the field-side, ground at an earth ground on the chassis as shown below.

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2. Connect the insulated wires to the field-side. Connect ungrounded end of the cable 1. Cut the foil shield and drain wire back to the cable casing and apply shrink wrap. 2. Connect the insulated wires to the RTB (see next page).

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Three Types of RTBs (each RTB comes with housing)

Spring clamp - 20 or 36 position Cage clamp - 36 position NEMA clamp - 20 position


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Refer to the table below for the Figure and page number of the specific wiring diagram for each ControlLogix I/O module.
Catalog Number 1756-IF6I 1756-IR6I 1756-IT6I Wiring Connections Page 2-9 Page 2-10 Page 2-11 Catalog Number 1756-IF8 1756-IF16 1756-OF6CI Wiring Connections Page 2-12 Page 2-13 Page 2-14 Catalog Number 1756-OF6VI 1756-OF4 1756-OF8 Wiring Connections Page 2-15 Page 2-16 Page 2-17

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Assembling the Removable Terminal Block and the Housing


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Housing covers the wired RTB to protect wiring connections when the RTB is seated on the module.

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Installing the Removable Terminal Block or Interface Module onto the Module

Install the RTB or IFM onto the module to connect wiring. ATTENTION: Shock hazard exists. If the RTB is installed onto the module while the field-side power is applied, the RTB will be electrically live. Do not touch the RTBs terminals. Failure to observe this caution may cause personal injury. The RTB is designed to support Removal and Insertion Under Power (RIUP). However, when you remove or insert an RTB with field-side power applied, unintended machine motion or loss of process control can occur. Exercise extreme caution when using this feature. It is recommended that field-side power be removed before installing the RTB onto the module.

Before installing the RTB, make certain: field-side wiring of the RTB has been completed. the RTB housing is snapped into place on the RTB. the RTB housing door is closed. the locking tab at the top of the module is unlocked.
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Checking the Indicators

The indicators show CAL status (green) and a bi-colored LED for module OK (red/green) During power up, an indicator test is done. The OK indicator turns red for 1 second and then turns to flashing green if it has passed the self-test. LED indicators for input modules.
LED indicators OK This display: Steady green light Means: The inputs are being multicast and in normal operating state. The module has passed internal diagnostics but has not established communication. Previously established communication has timed out. The module must be replaced. The module is in calibration mode.

OK OK OK CAL

Flashing green light Flashing red light Steady red light Flashing green light

LED indicators for output modules.


LED indicators OK OK OK OK CAL
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This display: Flashing green light Steady green light Flashing red light Steady red light Flashing green light

Means: The module has passed internal diagnostics but has not established communication. The outputs are in a normal operating state. Previously established communication has timed out. The module must be replaced. The module is in calibration mode.

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Removing the Removable Terminal Block from the Module

If you need to remove the module from the chassis, you must first remove the RTB from the module. ATTENTION: Shock hazard exists. If the RTB is removed from the module while the field-side power is applied, the module will be electrically live. Do not touch the RTBs terminals. Failure to observe this caution may cause personal injury. The RTB is designed to support Removal and Insertion Under Power (RIUP). However, when you remove or insert an RTB with field-side power applied, unintended machine motion or loss of process control can occur. Exercise extreme caution when using this feature. It is recommended that field-side power be removed before removing the module.

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Removing the Module from the Chassis


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1756-IF6I Wiring examples


Voltage input
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Current input
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1756-IR6I Wiring examples


Three-wire RTD device
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Four-wire RTD device


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1756-IT6I Wiring examples


Connect the Cold Junction Sensor The cold junction sensor only needs to be installed if you wire the module locally. If you are wiring the module with an IFM, do not connect the cold junction sensor. Wire terminal #12 before connecting the cold junction sensor.
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1756-IF8 Wiring examples


Differential current
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Differential voltage
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Single-ended current
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Single-ended voltage
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1756-IF16 Wiring examples


Differential current
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Differential voltage
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Single-ended current
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Single-ended voltage
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1756-OF6CI Wiring examples


Current output with output loads of 0-550 ohms
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Current output with output loads of 551-1000 ohms


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1756-OF6VI Wiring example


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1756-OF4 Wiring examples


Current
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Voltage
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1756-OF8 Wiring examples


Current
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Voltage
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Chapter Summary and Whats Next

In this chapter you learned about:

installing the module keying the module wiring the RTB installing the RTB or IFM onto the module removing the module Move on to Chapter 3 to understand how to program your module.

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Chapter
Configuring the ControlLogix Analog I/O Module
What this Chapter Contains

This chapter describes how to configure ControlLogix analog modules. The following table describes what this chapter contains and its location.
For information about See page

Configuring the Input Module

Because of the many analog devices available and the wide variety of possible configurations, you must configure both your I/O module and the channels of each module. You may choose to use the default configuration for your module and channels rather than write configuration that is specific to your application. This chapter is designed to explain how to configure your modules and channels, with the explanations broken up for input and output modules. At the beginning of each new section there is a chart providing default values for each configurable point.

Configuring the Thermocouple Module

The thermocouple module (Cat. No. 1756-IT6I), due its temperature sensitivity, has more configurable points than any other ControlLogix analog module. The following table displays the module default values for the thermocouple module.
Configurable Feature Iterface Module Cold Junction Disable Cold Junction Offset Temperature Mode Real Time Sampling Target to Originator Real Packet Interval Producer Connection Point Module Default 0 0 0.00 0 100 100,000 0xA0

Interface Module (IFM)


An IFM connects wiring to the module as described in Chapter 2. We recommend you use an IFM for any applications requiring the thermocouple wiring because it provides greater accuracy in measuring temperature within the module than an RTB.

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Configuring the ControlLogix Analog I/O Module

If you are using an IFM to connect wiring to the module, you must account for the IFM in configuration. Use the configuration screen on page 3- to set this feature.

Cold Junction (CJ) Disable


If you choose to use an RTB to connect wiring to your module, you must connect a CJ sensor to measure absolute temperature of the module. Use the configuraton screen on page 3- to disable the CJ sensor.

Cold Junction (CJ) Offset


What is this feature? And what does it do? Is it configured on the same screen as the CJ Disable? Use the configuration screen on page 3- to set the CJ Offset.

Temperature Mode
A thermocouple module can measure temperature in Fahrenheit or Celsius degrees. Use the Temperature Mode to designate a temperature value. Use the configuration screen on page 3- to set the temperature mode.

Real Time Sampling (RTS)


The Real Time Sampling feature determines the time, in milliseconds, indicating how often the modules inputs are to be sampled. Use the configuration screen on page 3- to set the Real Time Sampling.

Target to Originator Real Packet Interval (TtoO RPI)


This feature deals with data being sent from the module, the Target, to the controller, the Originator. Is it the type of data? The speed at which the data is sent? Use the configuration screen on page 3- to set the TtoO RPI.

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Producer Connection Point (CP)


The Producer CP determines the type of connection to be established from the analog module to the controller. You must assign 3 values: Data type: floating point or integer Coordinated System Time timestamp: present or absent Cold Junction data: present or absent Use the configuration screen on page 3- to assign values for the Producer CP.
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Configuring Thermocouple Input Channels

Configuration defaults exist for thermocouple input channels just as defaults do for module-wide configurable features. The following table displays the channel default values for the thermocouple module.
Configurable Feature Alarm Disable Process Alarm Latch Rate Alarm Latch Input Range Sensor Type Notch Filter Digital Filter Rate Alarm Trigger Low Signal High Signal Low Engineering High Engineering Low Alarm Trigger High Alarm Trigger Low Low Alarm Trigger High High Alarm Trigger Alarm Deadband Calibration Bias Channel Default 0 0 0 4 0 2 0 0.00% -10.00 78.00 -12.00 78.00 -12.00 78.00 -12.00 78.00 0.00 0.00

Alarm Disable
The Alarm Disable feature disables all alarms for a channel. Use the configuration screen on page 3- to turn off all alarms.

Process Alarm Latch


ControlLogix analog input modules have four process alarms: Low Alarm, Low Low Alarm, High Alarm, and High High Alarm. The Process Alarm Latch allows you to maintain an alarm enabled condition for any of these alarms even after the condition ceases. Use the configuration screen on page 3- to enable the Process Alarm Latch.

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Rate Alarm Latch


If there is a minimum change of input between samples of a channel, the Rate Alarm is set. The Rate Alarm Latch allows you to maintain the alarm enabled even after the condition ceases. Use the configuration screen on page 3- to enable the Rate Alarm Latch.

Input Range
The Input Range feature selects the minimum and maximum signals that are detectable on a specific channel. Use the configuration screen on page 3- to determine the Input Range.

Sensor Type
The Thermocouple module allows you to configure a Sensor Type that linearizes the analog signal into a temperature value. Thermocouple modules support nine sensor types: B,C, E, J, K, N, R, S, & T. Each sensor type may be configured for specific high and low values of signals that are linearized. The following chart displays the default high and low values for each sensor.
Sensor Type Low Signal High Signal B 250.0 1820.0 0.0 2315.0 C E -270.0 1000.0 J -210.0 1200.0 K -270.0 1372.0 N -270.0 1300.0 R -50.0 1768.1 S -50.0 1768.1 T -270.0 400.0

Note:

The low and high default values for channel alarms are the same on each sensor as the low and high default values for input signals.

Use the configuration screen on page 3- to choose a Sensor Type and its configuration.

Notch Filter
The Notch Filter removes occurrences of the selected frequency and tis octaves in the input signal. This feature filters out line noise. Use the configuration screen on page 3- to configure the Notch Filter. What the heck is this all about?

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Digital Filter
The Digital Filter adjusts firmware delays and provides smooth input transitions. Use the configuration screen on page 3- to adjust your digital filter times.

Rate Alarm Trigger


What is this? Does it have something with setting the input rate at which alrams are triggered?

Low Signal
What is this? The lowest signal at which inputs may be sent to the module and still have communication? Something to do with rates?

Configuring the RTD Module

The following table displays the module default values for the RTD module.
Configurable Feature Temperature Mode Real Time Sampling Target to Originator Real Packet Interval Producer Connection Point Module Default 0 100 100,000 0xA0

Temperature Mode
A thermocouple module can measure temperature in Fahrenheit or Celsius degrees. Use the Temperature Mode to designate a temperature value. Use the configuration screen on page 3- to set the temperature mode.

Real Time Sampling (RTS)


The Real Time Sampling feature determines the time, in milliseconds, indicating how often the modules inputs are to be sampled. Use the configuration screen below to set the Real Time Sampling.

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Target to Originator Real Packet Interval (TtoO RPI)


This feature deals with data being sent from the module, the Target, to the controller, the Originator. Is it the type of data? The speed at which the data is sent? Use the configuration screen below to set the TtoO RPI.

Producer Connection Point (CP)


The Producer CP determines the type of connection to be established from the analog module to the controller. You must assign 3 values: Data type: floating point or integer Coordinated System Time timestamp: present or absent Cold Junction data: present or absent Use the configuration screen below to assign values for the Producer CP.
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Configuring the Voltage/Current Input Modules

The following ControlLogix analog voltage/current input modules share configurable features and use the same configuration information:

1756-IF6I, IF8, IF16


The following table displays the module default values for these voltage/current modules.

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Configurable Feature Real Time Sampling Target to Originator Real Packet Interval Producer Connection Point

Module Default 100 100,000 0xA0

Real Time Sampling (RTS)


The Real Time Sampling feature determines the time, in milliseconds, indicating how often the modules inputs are to be sampled. Use the configuration screen on the next page to set the Real Time Sampling.

Target to Originator Real Packet Interval (TtoO RPI)


This feature deals with data being sent from the module, the Target, to the controller, the Originator. Is it the type of data? The speed at which the data is sent? Use the configuration screen on the next page to set the TtoO RPI.

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Producer Connection Point (CP)


The Producer CP determines the type of connection to be established from the analog module to the controller. You must assign 3 values: Data type: floating point or integer Coordinated System Time timestamp: present or absent Cold Junction data: present or absent Use the configuration screen on the next page to assign values for the Producer CP.
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Configuring the Output Module

Configuration of output modules mirrors that of input modules in the fact that you can configure the module and specific channels on each module. Use the following information to configure your output module. The following ControlLogix analog voltage/current input modules share configurable features and use the same configuration information:

Configuring Voltage/ Current Output Modules

1756-OF4, OF6CI, OF6VI, OF8


You may choose to use the default configuration for your module and channels rather than write configuration that is specific to your application. The following table displays the module default values for these voltage modules.
Configurable Feature Idle to Fault Transition Target to Originator Real Packet Interval Producer Connection Point Module Default 100 100,000 0xA0

Idle to Fault Transition


You must configure your output to transition to a safe state if you lose direct control of them through a fault or through the controller switching to idle mode. The Idle to Fault Transition features allows you to configure each output to hold the last state or go to a value. Use the configuration screen on page 3- to set the Idle to Fault Transition.

Target to Originator Real Packet Interval (TtoO RPI)


This feature deals with data being sent from the module, the Target, to the controller, the Originator. Is it the type of data? The speed at which the data is sent? Use the configuration screen on page 3- to set the TtoO RPI.

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Producer Connection Point (CP)


The Producer CP determines the type of connection to be established from the analog module to the controller. You must assign 3 values: Data type: floating point or integer Coordinated System Time timestamp: present or absent Cold Junction data: present or absent Use the configuration screen below to assign values for the Producer CP.
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Chapter
Calibrating the ControlLogix Analog I/O Module
What this Chapter Contains

This chapter describes how to configure ControlLogix analog modules. The following table describes what this chapter contains and its location.
For information about Calibrating input modules Calibrating output modules Unlatching status Getting all attributes Sending all attributes Chapter summary and whats next See page

Calibrating Input Modules

Input calibration is a mult-step process that involves multiple services being sent to the module. The following text and flow chart describe the process itself. A more detailed description of each step follows the flow chart. The Calibrate Inputs service switches the module into a calibrating mode. This initiates input calibration and faults all module points if a real-time connection is currently open. Input channels have specific calibration points, low and high, which you must input to the module. Some modules support calibration in multiple ranges. You have a choice of services that sample specified channels for the input module. Send for a sample using one of the following:

Accept Input Low Cal Accept Input High Cal


If an error occurs when these services are sent, the accept services can be resent and another sample taken. Resending the accept services transitions the module to the Sampled Both High & Low state and verifies the calibration constants taken. Verification of the calibration constants results in one of two conditions:

If the constants are bad, the module transitions to the Bad


Calibration state and awaits a new accept service attempt.

If the constants are valid, the module transitions to the calibration


end state, Valid Cal Completed. After calibration is completed, the new constants are stored and the module returned to its state prior to the Calibrate Inputs service beginning.

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This flow chart provides a brief overview of the input calibration process.

Calibrate Inputs Service


This service begins the calibration process. Use the following screen to use the Calibrate Inputs Service.
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Input Calibration Points


Use the following chart to set calibration points for your input modules.
Channel Type Vin Isolated RTD Thermocouple Vin High Input Range of Calibration -10 to 10V 0 to 20mA 1 to 487W -12 to 78mV -12 to 30 -10 to 10V 0 to 20mA Low Calibration Reference 0V 4.0mA 1W -12mV -14.22mV High Calibration Reference 10V 20mA 487W 78mV 30.78mV

Use the following calibration screen to set these points.


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Calibrating Channels in Multiple Ranges


The following ControlLogix analog modules may be calibrated in multiple input ranges:

1756-IF6I, IF8, IF16, IR6I, and IT6I


The calibration range for each module is selected by the most significant bit in the byte of the cal mask. Use one of the following ranges:

If the bit is clear, the normal calibration range is +/-10 or -12 to


78mV. If the bit is set, the alternate calibration range is chosen, either 0 to 20mA on the Vin or -12 to 30mV on the thermocouple.

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Accept Input Low Calibration Service


This service samples the inputs for calibration points. The sample is then checked for validity against the expected low calibration reference point and status is returned in the following two fields:

A status field indicating the success or failure of the low calibration


service itself. A status field indicating the current calibration state for each point in the AIG by displaying a status for the high and low references of each point. Status indicates either nothing was done, a successful reference was performed, a bad reference was taken, or calibration was done. Use the screen below to trigger the Accept Input Low Calibration Service.
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Accept Input High Calibration Service


This service samples the inputs for calibration points. The sample is then checked for validity against the expected high calibration reference point and status is returned in the following two fields:

A status field indicating the success or failure of the high calibration


service itself. A status field indicating the current calibration state for each point in the AIG by displaying a status for the high and low references of each point. Status indicates either nothing was done, a successful reference was performed, a bad reference was taken, or calibration was done. Use the following screen to trigger the Accept Input Low Calibration Service.
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Abort Calibration
This service transitions the module out of the calibration state and returns it to the operating state prior to beginning Calibrating Inputs. This service also sets the Bad Calibration status for any channel which had a calibration error at the time of the abort. Use the following screen to trigger Abort Calibration.
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Calibrating Output Modules

Output calibration is a mult-step process that involves multiple services being sent to the module. The following text and flow chart describe the process itself. A more detailed description of each step follows the flow chart. The Calibrate Outputs service switches the module into a calibrating mode. This initiates output calibration and faults all module points if a real-time connection is currently open. Output channels output at specific reference points, low and high, which you must set to the module. You have a choice of services that set reference points for the output module. Set your reference point using one of the following:

Generate Output Low Reference Generate Output High Reference


After setting one end, low or high, record the the measured output levels and use the other reference service to set opposite references. The Calibrate Outputs Finish service transitions the module into the Calibration Constant Verification. Use this service to check the calibration of each output channel. Verification of the calibration constants results in one of two conditions:

If the constants are bad, the module transitions to the Bad


Calibration state and awaits a new reference service to correct the calibration. If the constants are valid, the module transitions to the Valid Calibration Completed state. After calibration is completed, the new constants are stored and the module returned to its state prior to the Calibrate Outputs service beginning.

Preliminary Publication 1756-6.5.9 - March 1998

4-8

Calibrating the ControlLogix Analog I/O Module

This flow chart provides a brief overview of the output calibration process.
(INSERT ART)

Calibrate Outputs Service


This service begins the calibration process. Use the following screen to initiate the Calibrate Outputs Service.
(INSERT ART)

Preliminary Publication 1756-6.5.9 - March 1998

Calibrating the ControlLogix Analog I/O Module

4-9

Generate Output Low Reference Calibration Service


This service triggers outputs to output the low calibration reference signal for you to measure and record. This information is returned in the following two fields:

A status field indicating the success or failure of the low calibration


service itself. A status field indicating the current calibration state for each point in the AIG by displaying a status for the high and low references of each point. Status indicates either nothing was done, a successful reference was performed, a bad reference was taken, or calibration was done.
(INSERT ART)

Preliminary Publication 1756-6.5.9 - March 1998

4-10

Calibrating the ControlLogix Analog I/O Module

Generate Output High Reference Calibration Service


This service triggers outputs to output the high calibration reference signal for you to measure and record. This information is returned in the following two fields:

A status field indicating the success or failure of the low calibration


service itself. A status field indicating the current calibration state for each point in the AIG by displaying a status for the high and low references of each point. Status indicates either nothing was done, a successful reference was performed, a bad reference was taken, or calibration was done.
(INSERT ART)

Preliminary Publication 1756-6.5.9 - March 1998

Calibrating the ControlLogix Analog I/O Module

4-11

Calibration Output Finish Service


This service passes recorded output reference pairs to the module for verification. When this process is completed, information is returned in the following two fields:

A status field indicating the success or failure of the low calibration


service itself. A status field indicating the current calibration state for each point in the AIG by displaying a status for the high and low references of each point. Status indicates either nothing was done, a successful reference was performed, a bad reference was taken, or calibration was done. Reference pairs are only displayed for channels that have been calibrated. If the pairs are valid, the calibration constants are stored in non-volatile storage and the calibration state is exited.
(INSERT ART)

Preliminary Publication 1756-6.5.9 - March 1998

4-12

Calibrating the ControlLogix Analog I/O Module

Abort Calibration Service


This service transitions the module out of the calibration state and returns it to the operating state prior to beginning Calibrating Inputs. This service also sets the Bad Calibration status for any channel which had a calibration error at the time of the abort. Use the following screen to trigger Abort Calibration.
(INSERT ART)

Preliminary Publication 1756-6.5.9 - March 1998

Calibrating the ControlLogix Analog I/O Module

4-13

Unlatching Status Bits

The Unlatch Status service can be directed to either the Analog Input Point or Analog Output Point Object to unlatch latched status bits. Alarms can be unlatched for a single point at a time, either a single alarm at a time or all latchable alarms on the channel simultaneously. When an alarm is unlatched, it is clear and can be recalculated. If the alarm condition no longer exists, the alarm will clear. But if the alarm is still active, it will remain set and never clear despite the unlatching. Use the following screen to unlatch status bits.

(INSERT ART)

Preliminary Publication 1756-6.5.9 - March 1998

4-14

Calibrating the ControlLogix Analog I/O Module

Using Device Object Services

ControlLogix analog I/O modules support the following two services to the Device Object:

Get Attributes All Reset


The Get Attributes All service retrieves module information. The Reset service causes the module to undergo a software reset. Use the following screen to use these services.
(INSERT ART)

Preliminary Publication 1756-6.5.9 - March 1998

Calibrating the ControlLogix Analog I/O Module

4-15

Set Attributes All Indirect

This service is used to send data to the module. Once a connection has been established, use this service to send one of the following three types of configuration information to the module:

Default configuration Float configuration Raw configuration


Note: Float and raw configuration are only accepted by the module if it is already operating in the mode of the assembly sent.

Use the following screen to set attributes.


(INSERT ART)

Preliminary Publication 1756-6.5.9 - March 1998

4-16

Calibrating the ControlLogix Analog I/O Module

Get Attributes All Indirect

This service retrieves module data. You can obtain two different types of information. Use this service to get one of the following:

The float or raw configuration displays the modules


current configuration.

The float information or raw information assemblies provide


calibration constants. Use the following screen to use these services.
(INSERT ART)

Chapter Summary and Whats Next

In this chapter you learned about:

calibrating inputs calibrating outputs setting attributes getting attributes

Move on to Chapter 5 to learn how to troubleshoot your module.

Preliminary Publication 1756-6.5.9 - March 1998

Chapter
Troubleshooting
Chapter Objectives

In this chapter you will learn about the indicators on the ControlLogix analog I/O module, and how to use them to troubleshoot the module. Each ControlLogix analog I/O module has indicators which provide indication of module status. ControlLogix modules use the following: LED indicators for input modules.
LED indicators OK This display: Steady green light Means: The inputs are being multicast and in normal operating state. The module has passed internal diagnostics but has not established communication. The outputs are in a normal operating state. Previously established communication has timed out. The module must be replaced. The module is in calibration mode.

Using Indicators

OK OK OK OK CAL
(INSERT ART)

Flashing green light Steady green light Flashing red light Steady red light Flashing green light

Preliminary Publication 1756-6.5.9 - March 1998

5-2

Troubleshooting

LED indicators for output modules.


LED indicators OK This display: Steady green light Means: The inputs are being multicast and in normal operating state. The module has passed internal diagnostics but has not established communication. The outputs are in a normal operating state. Previously established communication has timed out. The module must be replaced. The module is in calibration mode.

OK OK OK OK CAL
(INSERT ART)

Flashing green light Steady green light Flashing red light Steady red light Flashing green light

Chapter Summary and Whats Next

In this chapter you learned about:

troubleshooting the module


Move on to Appendix A to see specifications for each module.

Preliminary Publication 1756-6.5.9 - March 1998

Appendix
Specifications
For Specifications for: 1756-IF6I 1756-IF8 1756-IF16 1756-IR6I 1756-IT6I 1756-OF6CI 1756-OF6VI 1756-OF4 1756-OF8 Refer to: Page A-2 Page A-3 Page A-4 Page A-5 Page A-6 Page A-7 Page A-8 Page A-9 Page A-10

Preliminary Publication 1756-6.5.9 - March 1998

A-2

Specifications

1756-IF6I Specifications
Module Location Resolution +/-10.5V range 0 to 10.5V range 0 to 5.25V range 0-21mA range Input Impedance Open Circuit Detection Time Normal Mode Noise Rejection Common Mode Noise Rejection Channel Bandwidth Settling Time to 5% of Full Scale Calibrated Accuracy at 25oC Module Scan Time for all Channels Overvoltage Capability Input Offset Drift with Temperature Number of Inputs Input Range Gain Drift with Temperature Backplane Current Module Conversion Method Thermal Dissipation Power Dissipation Module Non-linearity Module Repeatability Effect of Incorrect Terminal Connection Module Error over Full Temp. Range Module Temporary Deviation Inductive Load Capacitive Load Isolation Voltage Channel to channel User to system Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Conductors Wire Size 100% tested at 2715V dc for 1s 100% tested at 2715V dc for 1s 0 to 60 oC (32 to 140oF) -40 to 85oC (-40 to 185 oF) 5 to 95% noncondensing 14 gauge (2mm2) stranded maximum 1 22 gauge (0.456mm2) stranded minimum 3/64 inch (1.2mm) insulation maximum 22, 3 5 inch-pounds (0.5Nm) maximum Electronic User defined 20 Position RTB (1756-TBNH or TBSH) 1 1/8 inch (3.2mm) maximum 1756 ControlLogix Chassis Approximately 16 bits across each range shown below 343V/bit 171V/bit 86V/bit 0.34A/bit >10M Voltage, 249 Current Upscale reading within 5s >60dB at 60Hz 120dB at 60Hz, 100dB at 50Hz 0 to 15Hz (-3dB) <80ms Better than 0.1% of range <25ms floating point <10ms integer 120V AC/DC continuous at room temperature Voltage 8V AC/DC with on-board current resistor 2V/degree C typical 6 individually isolated channels +/-10.5V, 0-10.5V, 0-5.25V, 0-21mA 35 ppm/degree C typical Voltage 45 ppm/degree C typical Current 250mA @5V dc & 125mA @ 24V dc

Category RTB Screw Torque (Cage clamp) Module Keying RTB Keying Field Wiring Arm and Housing Screwdriver Width for RTB

Preliminary Publication 1756-6.5.9 - March 1998

Specifications

A-3

1756-IF8 Specifications
Module Location Resolution Voltage Current Input impedance Voltage Current Open circuit detection time Normal mode noise rejection Common mode noise rejection Channel bandwidth Settling time to 5% of full scale Calibrated accuracy at 25oC Module scan time for all channels Overvoltage capability Input offset drift with temperature Number of Inputs Input voltage range Gain drift with temperature Isolation Voltage Channel to channel User to system Backplane Current Module Conversion Method Thermal Dissipation Power Dissipation Module Non-linearity Module Repeatability Effect of Incorrect Terminal Connection Module Error over Full Temp. Range Module Temporary Deviation Inductive Load Capacitive Load Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Conductors Wire Size Category RTB Screw Torque (Cage clamp) Module Keying RTB Keying Field Wiring Arm and Housing Screwdriver Width for RTB 0 to 60 oC (32 to 140oF) -40 to 85oC (-40 to 185 oF) 5 to 95% noncondensing 14 gauge (2mm2) stranded maximum 1 3/64 inch (1.2mm) insulation maximum 12, 3 5 inch-pounds (0.5Nm) maximum Electronic User defined 20 Position RTB (1756-TBNH or TBSH) 1 1/8 inch (3.2mm) maximum +/-2% +/-2LSB <~0.006%> 1/2 hour +/-4LSB <~0.012%> at minimum filter Sigma-delta ADC 1756 ControlLogix Chassis 15 bits plus sign bipolar (16 bits) 320.435V/cnt 640.869A/cnt >10MHz <20 <20 Upscale reading within 5s >60dB at 60Hz 120dB at 60Hz, 100dB at 50Hz 0 to 15Hz (-3dB) <80ms Better than 0.1% of range <25ms 120V AC/DC continuous at room termperature 2V/degree C typical 16 single ended or 8 differential +/-10.5V maximum 35 ppm/degree C typical 100% tested at 2546V dc for 1s 100% tested at 2546V dc for 1s

30V ac/dc on voltage 8V ac/dc on current

Preliminary Publication 1756-6.5.9 - March 1998

A-4

Specifications

1756-IF16 Specifications
Module Location Resolution Voltage Current Input impedance Voltage Current Open circuit detection time Normal mode noise rejection Common mode noise rejection Channel bandwidth Settling time to 5% of full scale Calibrated accuracy at 25oC Module scan time for all channels Overvoltage capability Input offset drift with temperature Number of Inputs Input voltage range Gain drift with temperature Isolation Voltage Channel to channel User to system Backplane Current Module Conversion Method Thermal Dissipation Power Dissipation Module Non-linearity Module Repeatability Effect of Incorrect Terminal Connection Module Error over Full Temp. Range Module Temporary Deviation Inductive Load Capacitive Load Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Conductors Wire Size Category RTB Screw Torque (Cage clamp) Module Keying RTB Keying Field Wiring Arm and Housing Screwdriver Width for RTB 0 to 60 oC (32 to 140oF) -40 to 85oC (-40 to 185 oF) 5 to 95% noncondensing 14 gauge (2mm2) stranded maximum 1 3/64 inch (1.2mm) insulation maximum 12, 3 5 inch-pounds (0.5Nm) maximum Electronic User defined 36 Position RTB (1756-TBCH or TBS6H)1 1/8 inch (3.2mm) maximum +/-2% +/-2LSB <~0.006%> 1/2 hour +/-4LSB <~0.012%> at minimum filter Sigma-delta ADC 1756 ControlLogix Chassis 15 bits plus sign bipolar (16 bits) 320.435V/cnt 640.869A/cnt >20k 249 Upscale reading within 5s >80dB at 60Hz 120dB at 60Hz, 100dB at 50Hz 0 to 200Hz (-3dB) *See user manual 4ms *See user manual Better than 0.1% of range <35ms *See user manual 30V AC/DC continuous at room termperature 2V/degree C typical 16 single ended or 8 differential +/-10.5V maximum 35 ppm/degree C typical Not isolated 100% tested at 2500V dc for 1s

30V ac/dc on voltage 8V ac/dc on current

Preliminary Publication 1756-6.5.9 - March 1998

Specifications

A-5

1756-IR6I Specifications
Module Location Sensors Supported 1756 ControlLogix Chassis Resistance 4-4020 100, 200, 500, 1000 Platinum, alpha=385 100, 200, 500, 1000 Platinum, alpha=3916 120 Nickel, alpha=672 100, 120, 200, 500 Nickel, alpha=618 10 Copper Approximately 16 bits across each input range 7.7m/bit, 15m/bit, 30m/bit, 60m/bit 0.1% of full scale at 25oC Out of range reading reported <5s 120dB at 60Hz, 100db at 50Hz 60dB at 60Hz DC to 15Hz (-3dB) <80ms <25ms floating point <10ms integer 6 isolated channels 4-487, 4-1000, 4-2000, 4-4020 24V AC/DC continuous at room temperature 10m/degree C 50 ppm/degree C typical 250mA @ 5V dc & 150mA @ 24V dc 100% tested at 2715V dc for 1s 100% tested at 2715V dc for 1s 0 to 60 oC (32 to 140oF) -40 to 85oC (-40 to 185 oF) 5 to 95% noncondensing 14 gauge (2mm2) stranded maximum 1 22 gauge (0.456mm2) stranded minimum 3/64 inch (1.2mm) insulation maximum 22, 3 5 inch-pounds (0.5Nm) maximum Electronic User defined 20 Position RTB (1756-TBNH or TBSH) 1 1/8 inch (3.2mm) maximum

Resolution in Ranges 487, 1000 2000, 4020 Accuracy Open Wire Detection Open Wire Detection Time Common Mode Noise Rejection Normal Mode Noise Rejection Channel Bandwidth Settling Time to 5% of Range Module Scan Time for all Channels Number of Inputs Signal Input Range Overvoltage Capability Input Offset Drift with Temperature Gain Drift with Temperature Backplane Current Isolation Voltage Channel to channel User to system Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Conductors Wire Size

Category RTB Screw Torque (Cage clamp) Module Keying RTB Keying Field Wiring Arm and Housing Screwdriver Width for RTB

Preliminary Publication 1756-6.5.9 - March 1998

A-6

Specifications

1756-IT6I Specifications
Module Location Supported Thermocouple Types Resolution Accuracy @ 25oC (-12 to +78mV Range) (-12 to +30mV Range) Accuracy (Cold Junction Sensor) Local CJ Sensor Uncertainty Remote CJ Sensor Open Circuit Detection Open TC Detection Time Normal Mode Noise Rejection Common Mode Noise Rejection Channel Bandwidth Settling Time to 5% of Full Scale Calibrated Accuracy at 25oC Overvoltage Capability Input Offset Drift with Temperature Gain Drift with Temperature Backplane Current Number of Inputs Input Voltage Ranges Module Scan Time for all Channels Isolation Voltage Channel to channel User to system Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Conductors Wire Size 1756 ControlLogix Chassis B, E, J, K, R, S, T, N, C 16 bits (1.4V typical) 0.7V/bit on high resolution range 0.1% FSR (+/-90V) @ 25oC 0.1% FSR (+/-42V) @ 25oC

From +/-0.3 up to +/-3.2oC, depending on channel +/-0.3oC Upscale reading 5s typical 60dB at 60Hz 120dB at 60Hz, 100dB at 50Hz 0 to 15Hz (-3dB) <80ms Better than 0.1% of range 120V AC/DC continuous at room temperature 0.5V/degree C typical 65 ppm/degree C typical 250mA @ 5V dc & 125mA @ 24V dc 6 individually isolated channels -12mV to +78mV -12mV to +30mV (high resolution range) <25ms floating point <10ms integer 100% tested at 2715V dc for 1s 100% tested at 2715V dc for 1s 0 to 60 oC (32 to 140oF) -40 to 85oC (-40 to 185 oF) 5 to 95% noncondensing 14 gauge (2mm2) stranded maximum 1 22 gauge (0.456mm2) stranded minimum 3/64 inch (1.2mm) insulation maximum 22, 3 5 inch-pounds (0.5Nm) maximum Electronic User defined 20 Position RTB (1756-TBNH or TBSH) 1 1/8 inch (3.2mm) maximum

Category RTB Screw Torque (Cage clamp) Module Keying RTB Keying Field Wiring Arm and Housing Screwdriver Width for RTB

Preliminary Publication 1756-6.5.9 - March 1998

Specifications

A-7

1756-OF6CI Specifications
Module Location Current Resolution Open Circuit Detection Output Overvoltage Protection Output Short Circuit Protection Drive Capability Output Settling Time Calibrated Accuracy at 25oC Module Scan Time for all Channels Input Offset Drift with Temperature Number of Outputs Output Current Range Gain Drift with Temperature Backplane Current Isolation Voltage Channel to channel User to system Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Conductors Wire Size 1756 ControlLogix Chassis 13 bits across 21mA (2.7A) None 24V AC/DC continuous at room temperature Electronically current limited to 21mA or less 20mA maximum into loads of 500 or less. Loads of 1000 or less may be achieved with alternate field terminations. <2ms to 95% of final value with resistive loads Better than 0.1% of range from 4mA to 21mA <25ms floating <10ms integer 1 A/degree C typical 6 individually isolated channels 0 to 21mA 60 ppm/degree C typical 250mA @ 5V dc & 300mA @ 24V dc 100% tested at 2715V dc for 1s 100% tested at 2715V dc for 1s 0 to 60 oC (32 to 140oF) -40 to 85oC (-40 to 185 oF) 5 to 95% noncondensing 14 gauge (2mm2) stranded maximum 1 22 gauge (0.456mm2) stranded minimum 3/64 inch (1.2mm) insulation maximum 22, 3 5 inch-pounds (0.5Nm) maximum Electronic User defined 20 Position RTB (1756-TBNH or TBSH) 1 1/8 inch (3.2mm) maximum

Category RTB Screw Torque (Cage clamp) Module Keying RTB Keying Field Wiring Arm and Housing Screwdriver Width for RTB

Preliminary Publication 1756-6.5.9 - March 1998

A-8

Specifications

1756-OF6VI Specifications
Module Location Voltage Resolution Output Impedance Open Circuit Detection Time Output Overvoltage Protection Output Short Circuit Protection Output Settling Time Calibrated Accuracy at 25oC Module Scan Time for all Channels Output Offset Drift with Temperature Gain Drift with Temperature Number of Outputs Output Voltage Range Backplane Current Isolation Voltage Channel to channel User to system Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Conductors Wire Size 1756 ControlLogix Chassis 14 bits across 21V (1.3mV) (13 bits across 10.5V +sign bit) <1 None 24V AC/DC continuous at room temperature Continuous with electronic current limiting <2ms to 95% of final value with resistive loads Better than 0.1% of range <25ms floating point <10ms integer 60 V/degree C typical 50 ppm/degree C typical 6 individually isolated channels +/- 10.5V maximum 250mA @ 5V dc & 175mA @ 24V dc 100% tested at 2715V dc for 1s 100% tested at 2715V dc for 1s 0 to 60 oC (32 to 140oF) -40 to 85oC (-40 to 185 oF) 5 to 95% noncondensing 14 gauge (2mm2) stranded maximum 1 22 gauge (0.456mm2) stranded minimum 3/64 inch (1.2mm) insulation maximum 22, 3 5 inch-pounds (0.5Nm) maximum Electronic User defined 20 Position RTB (1756-TBNH or TBSH) 1 1/8 inch (3.2mm) maximum

Category RTB Screw Torque (Cage clamp) Module Keying RTB Keying Field Wiring Arm and Housing Screwdriver Width for RTB

Preliminary Publication 1756-6.5.9 - March 1998

Specifications

A-9

1756-OF4 Specifications
Module Location Voltage Resolution Output Impedance Open Circuit Detection Time Output Overvoltage Protection Output Short Circuit Protection Output Settling Time Calibrated Accuracy at 25oC Module Scan Time for all Channels Output Offset Drift with Temperature Gain Drift with Temperature Backplane Current Number of Outputs Output Voltage Range Isolation Voltage Channel to channel User to system Module Conversion Method Thermal Dissipation Power Dissipation Module Non-linearity Module Repeatability Module Ripple Effect of Incorrect Terminal Connection Module Error over Full Temp. Range Module Temporary Deviation Inductive Load Capacitive Load Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Conductors Wire Size 0 to 60 oC (32 to 140oF) -40 to 85oC (-40 to 185 oF) 5 to 95% noncondensing 14 gauge (2mm2) stranded maximum 1 22 gauge (0.456mm2) stranded minimum 3/64 inch (1.2mm) insulation maximum 22, 3 5 inch-pounds (0.5Nm) maximum Electronic User defined 20 Position RTB (1756-TBNH or TBSH) 1 1/8 inch (3.2mm) maximum 5.5W maximum +/-2LSB <~0.006%> 1/2 hour SAM 30V ac/dc on voltage 8V ac/dc on current +/-4LSB <~0.012%> at minimum filter 1756 ControlLogix Chassis 16 bits across 21V (320V) (15 bits across 10.5V +sign bit) <1 Not provided voltage, 1s current 24V AC/DC continuous at room temperature Continuous with electronic current limiting <2ms to 95% of final value with resistive loads Better than 0.1% of range <25ms floating point <10ms integer 65 V/degree C typical 50 ppm/degree C typical 250mA @ 5V dc & 175mA @ 24V dc 6 individually isolated channels +/- 10.5V maximum 100% tested at 2150V dc for 1s 100% tested at 2150V dc for 1s R-Ladder DAC Sample/Hold

Category RTB Screw Torque (Cage clamp) Module Keying RTB Keying Field Wiring Arm and Housing Screwdriver Width for RTB

Preliminary Publication 1756-6.5.9 - March 1998

A-10

Specifications

1756-OF8 Specifications
Module Location Voltage Resolution Output Impedance Open Circuit Detection Time Output Overvoltage Protection Output Short Circuit Protection Output Settling Time Calibrated Accuracy at 25oC Module Scan Time for all Channels Output Offset Drift with Temperature Gain Drift with Temperature Backplane Current Number of Outputs Output Voltage Range Isolation Voltage Channel to channel User to system Module Conversion Method Thermal Dissipation Power Dissipation Module Non-linearity Module Repeatability Module Ripple Effect of Incorrect Terminal Connection Module Error over Full Temp. Range Module Temporary Deviation Inductive Load Capacitive Load Environmental Conditions Operating Temperature Storage Temperature Relative Humidity Conductors Wire Size 0 to 60 oC (32 to 140oF) -40 to 85oC (-40 to 185 oF) 5 to 95% noncondensing 14 gauge (2mm2) stranded maximum 1 22 gauge (0.456mm2) stranded minimum 3/64 inch (1.2mm) insulation maximum 22, 3 5 inch-pounds (0.5Nm) maximum Electronic User defined 20 Position RTB (1756-TBNH or TBSH) 1 1/8 inch (3.2mm) maximum 5.5W maximum +/-2LSB <~0.006%> 1/2 hour SAM 30V ac/dc on voltage 8V ac/dc on current +/-4LSB <~0.012%> at minimum filter 1756 ControlLogix Chassis 16 bits across 21V (320V) (15 bits across 10.5V +sign bit) <1 Not provided voltage, 1s current 24V AC/DC continuous at room temperature Continuous with electronic current limiting <2ms to 95% of final value with resistive loads Better than 0.1% of range <25ms floating point <10ms integer 65 V/degree C typical 50 ppm/degree C typical 250mA @ 5V dc & 175mA @ 24V dc 6 individually isolated channels +/- 10.5V maximum 100% tested at 2150V dc for 1s 100% tested at 2150V dc for 1s R-Ladder DAC Sample/Hold

Category RTB Screw Torque (Cage clamp) Module Keying RTB Keying Field Wiring Arm and Housing Screwdriver Width for RTB

Preliminary Publication 1756-6.5.9 - March 1998

Index
T
Types of block I/O, 1-3

Publication 1756-6.5.9 - March 1998

Index

Preliminary Publication 1756-6.5.9 - March 1998

Allen-Bradley, a Rockwell Automation Business, has been helping its customers improve productivity and quality for more than 90 years. We design, manufacture and support a broad range of automation products worldwide. They include logic processors, power and motion control devices, operator interfaces, sensors and a variety of software. Rockwell is one of the worlds leading technology companies.

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Publication 1756-6.5.9 March 1998

PN 955129-24
Copyright 1997 Allen-Bradley Company, Inc. Printed in USA

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