Ansoft Motor Manual

Tutorial Guide for Motor
Eun-Sil Han (sr. AE, Ph.D.) Ansoft Korea 2005. 11

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Contents
Tutorial Guide for Motor Design
BLDC using RMxprt PMDC using RMxprt + Maxwell EM 2D Induction Motor using RMxprt + Simplorer
RMxprt
BLDC Motor Spec.

BLDC
Rated Output Power (kW) : 0.55 Rated Voltage (V) : 220 Number of Poles : 4 Slots : 12 Rated Speed (RPM) : 1500 Y Type 3Phase Connecting
Tools : RMxprt v5
RMxprt
BLDCM
RMxprt INPUT
(General)
RMxprt INPUT
(Stator1 : )
RMxprt INPUT
(Stator2 : )
RMxprt INPUT
( Rotor Pole : )
Menu/Run/ Analytical Design

RMxprt Results
PostProcess /Design Output
RMxprt Parametric
Parametrics
2 mm < Magnet Thickness < 5 mm 0.5 < Pole Embrace < 0.95 For Each variation, calculate Ld and Efficiency
RMxprt Parametric
Parametrics
Input variables 1 2
RMxprt Parametric
Parametrics
Output Parameters 1 2
RMxprt Parametric
Parametrics
Data -> Sweep 1 2
RMxprt Parametric
RMxprt Parametric
Parametrics
solving
RMxprt Parametric
Parameter Table
Pole Embrace vs. Efficiency
Magnet thickness vs. Efficiency
RMxprt Parametric
1
Create composite plot
Output current vs. speed
Input DC current vs. speed
Efficiency vs. speed
Air-Gap Flux Density
RMxprt Optimization
1
Optimization
2 4
5 8
6 7
RMxprt Optimization
Optimization
Optimization flow
RMxprt Optimization
Optimization Step
85 84.8 efficiency . 84.6 84.4 84.2 84 83.8 1 8 15 22 29 36 43 50 57 step 64 71 78 85 92 99
RMxprt + Maxwell EM 2D
PMDC Motor Spec.

PMDC
Rated Output Power (kW) : 0.075 Rated Voltage (V) : 12 Number of Poles : 2 Slots : 12 Rated Speed (RPM) : 2400
Tools
RMxprt v5 + Maxwell EM 2D v10
RMxprt -- Select Machine Type
PMDC Motor Design Spec General

2
PMDC Motor Design Spec Rotor 1

1
PMDC Motor Design Spec Rotor 2

1
PMDC Motor Design Spec Stator
PMDC Motor Design Spec Commutator / Brush

1
Shape of PMDC Motor
Result - Performance Curve
Automatically Model Extraction : RMxprt
Maxwell EM 2D
Material Setup : Rotor
Material Properties: m36_29G-rotor

3
B-H Nonlinear Material Check~!
Material Setup : Stator
Material Properties: M36_29G_Stator
Material Setup : Permanent Magnet
1 2 3
Mag. Coercivity(Hc): -318300 Mag. Retentivity (Br) : 0.4
PM
S
S
S
N
1
Magnet0
N
N
N
S
Assign Click~!
TEM
1 2 3
Angle: IN Function Check~!
IN=PHI-180
Material Setup : Air
Material Setup : Shaft
Material Setup : Background

2
Background
Boundary Condition : master boundary
Edit Select Trace
Boundary Condition : slave boundary
Edit Select Trace
Slave = -Master Check~!
Boundary Condition : value boundary
Edit Select Edge

1
Name: zero_flux Value=0
Voltage Source
Voltage Check~! Name: Armature Strand Check~! Winding
Resistance: 0.11 Inductance: 6e-5
Total turns as seen from terminal: 120 Number of Parallel Branches: 2
Name: PhA1_CD
2
Name: PhReA0_CD
2
PhA0_PI = pwlx(P, periodic, PhA0_CD)
Add
PhA1_PI = pwlx(P, periodic, PhA1_CD) PhA2_PI = pwlx(P, periodic, PhA2_CD) PhA3_PI = pwlx(P, periodic, PhA3_CD) PhA4_PI = pwlx(P, periodic, PhA4_CD) PhA5_PI = pwlx(P, periodic, PhA5_CD) PhReA0_PI = pwlx(P, periodic, PhReA0_CD) PhReA7_PI = pwlx(P, periodic, PhReA7_CD) PhReA8_PI = pwlx(P, periodic, PhReA8_CD) PhReA9_PI = pwlx(P, periodic, PhReA9_CD) PhReA10_PI = pwlx(P, periodic, PhReA10_CD)
PhA0
2 3
Function Check~! PhA0_PI
* , Assign
Object List PhA1 PhA2 PhA3 PhA4 PhA5 PhReA0 PhReA7 PhReA8 PhReA9 PhReA10 PhReA11 Function Name PhA1_PI PhA2_PI PhA3_PI PhA4_PI PhA5_PI PhReA0_PI PhReA7_PI PhReA8_PI PhReA9_PI PhReA10_PI PhReA11_PI
Value; 10.5 V
Manual Mesh
1 2 3 4
Starting Mesh: Current Solver Choice: Direct Starting From time zero Check~! Time Step: 0.0002 Stop Time: 0.15
5 6 7
Save Fields Time Step: Setup ~! Model Depth: 40 mm Symetry multiplier: 2
8
Mechanical Setup : Motion Type
2 1
Set position (0,0)
Type of Motion: Rotation Check~!
Mechanical Setup
Consider Mechanical 1 Transient Check~! Initial Angular Velocity: 0 Moment of Intertia: 280e-6(0.00028) Damping: 3.17e-5
2
Load Torque: -0.3
Results : Transient Analsys
RMxprt + Simplorer
3Phase Induction Motor Spec.

Induction
Rated Output Power (kW) : 7.5 Rated Voltage (V) : 380 Number of Poles : 4 Frequency : 50 Hz Slots : 12 Rated Speed (RPM) : 1360 Y Type 3Phase Connecting
Tools
RMxprt v5 + Simplorer v7
RMxprt Select Machine Type

1
Induction Motor Design Spec.

General Parameter

Stator Core Parameter

Stator winding Parameter

Rotor Core Parameter

Rotor endring Parameter
Analysis Results
Characteristic Graph Characteristic Data
Rmxprt to Simplorer Component

.SML Simplorer component
Simplorer Interfaces
1 4 2 3 5
N A ROT1 B ROT2 C
RMX
Co-Simulation Results
RMxprt Link
AMPL := 311.126983722081 V FREQ := 60 Hz E1 E2 E3 PHASE := 0 deg
A N ROT1 ROT2 C
RMX
PHASE := 120 deg

B
F_ROT1
PHASE := 240 deg RMxprtLink1

2DGraphSel1
1. voltage source*3 2. Physical domain> J := 0.09 kg m% mechanical> T 50 Nm Rotational_V> Mass*1 Torque source*1
MASS_ROT1
2DGraphSel1 150.00 E1.V [V] E2.V [V] E3.V [V] 0 -144.00 E1.I [A] E2.I [A] E3.I [A] 0 790.00m 175.00 100.00 -1.75 0
2DGraphSel1
Torque
F_ROT1.TO... F ROT1.OM...
312.50 0 -312.50 0 790.00m
790.00m
Phase Voltage
Phase Current
Omega

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Tutorial Guide for Motor

Eun-Sil Han (sr. AE, Ph.D.) Ansoft Korea 2005. 11

BLDC Motor Spec.

Menu/Run/ Analytical Design

Magnet thickness vs. Efficiency

Create composite plot

Output current vs. speed

Input DC current vs. speed

Efficiency vs. speed

Air-Gap Flux Density

PMDC Motor Spec.

RMxprt -- Select Machine Type

PMDC Motor Design Spec General

PMDC Motor Design Spec Rotor 1

PMDC Motor Design Spec Rotor 2

PMDC Motor Design Spec Stator

PMDC Motor Design Spec Commutator / Brush

Shape of PMDC Motor

Result - Performance Curve

Automatically Model Extraction : RMxprt

Material Setup : Rotor

Material Properties: m36_29G-rotor

B-H Nonlinear Material Check~!

Material Setup : Stator

Material Properties: M36_29G_Stator

Material Setup : Permanent Magnet

Mag. Coercivity(Hc): -318300 Mag. Retentivity (Br) : 0.4

Angle: IN Function Check~!

Material Setup : Air

Material Setup : Shaft

Material Setup : Background

Boundary Condition : master boundary

Edit Select Trace

Boundary Condition : slave boundary

Edit Select Trace

Slave = -Master Check~!

Boundary Condition : value boundary

Edit Select Edge

Name: zero_flux Value=0

Voltage Check~! Name: Armature Strand Check~! Winding

Resistance: 0.11 Inductance: 6e-5

Total turns as seen from terminal: 120 Number of Parallel Branches: 2

PhA0_PI = pwlx(P, periodic, PhA0_CD)

Function Check~! PhA0_PI

Save Fields Time Step: Setup ~! Model Depth: 40 mm Symetry multiplier: 2

Mechanical Setup : Motion Type

Set position (0,0)

Type of Motion: Rotation Check~!

Load Torque: -0.3

Results : Transient Analsys

Results : Transient Analsys

Results : Transient Analsys

Results : Transient Analsys

3Phase Induction Motor Spec.

RMxprt Select Machine Type

Induction Motor Design Spec.

Induction Motor Design Spec.

Induction Motor Design Spec.

Induction Motor Design Spec.

Induction Motor Design Spec.

Rmxprt to Simplorer Component

.SML Simplorer component

PHASE := 120 deg

PHASE := 240 deg RMxprtLink1