Timken Wind energy LubricaTion SySTem

IntroducIng tHE tImkEn WInd EnErgy LubrIcatIon SyStEm

Due to long, continuous operation requirements, wind turbine main shaft bearings need consistent, reliable lubrication. The Timken Wind Energy Lubrication System addresses these needs with a single pump capable of working with either series-progressive or injector-based lubricant delivery methods. The Timken Wind Energy Lubrication System - HP provides continuous lubrication via an economical series-progressive method using the conventional method of pressure purging of old grease. The Timken Wind Energy Lubrication System - LP offers a value added, active-purge system that positively removes old grease without internal bearing cavity pressure. Superior performance, innovative DeSign At the heart of both the HP and LP systems is a rugged and versatile pump which features:

+ Powerful pump performance for consistent

delivery of up to NLGI No. 2 grease

+ Excellent cold climate pumping properties + Offset piston element that reduces
side loading and increases pump life

+ Standard 24VDC power connection;

115/230 VAC optional

+ CPC and DIN style power-connection options + 8-liter standard grease reservoir for
once-yearly turbine maintenance with stirring paddle and wiper to minimize air pockets and grease separation; optional follower plate for rotational applications

+ Three fill ports for ease of refilling

lubricant in tight areas

+ Advanced flow elements that reduce

stagnant grease flow to the pump inlet

+ IP69K, UL, and CE certified + PLC controlled

Conventional method: In the conventional method of grease movement, fresh grease is pushed into the cavity. It finds the path of least resistance around accumulations of old grease. There is a potential for inadequate replenishment of grease in one of the bearing rows.

Active purge system: Old grease is removed by mechanical and suction means at the exit side greai Active repleiw035ptans and 21eW 0dETjh021i ps a o34of o10g 20se is 0do03hE*h(tr5. T thWexi50352hnLease s removed d)TjhT*h(suctb03hn35. n3521uc1nWeaf se inn20 re(Acti15d .s rw025tiv31d greaser0324ofjhT*20rxi50354ceaf o20g34fw\4)TjhT*h(0d4thW )Tj02g g34f is

into an outlet port and suction elements, which are powered by the grease pump, pull the old grease to a convenient waste container. This design uses a combination of bearing and tribology knowledge to create a high performing system. Each standard LP system contains our high performance pump, solenoid switch, proximity switch, two banks of three injectors, and two suction devices. Waste containers come in various options. Features and Benefits:

+ Patented charger extracts old grease

to a convenient waste container

+ Low bearing cavity pressure reduces

contact seal wear or allows for usage of non-contact seals

assembly. A moving indicator pin attached to the divider block allows for easy monitoring through a proximity switch. Injected grease creates pressure in the system to force out old grease into disposable waste containers. Each standard HP system contains our high performance pump, series progressive divider, proximity switch, and connector. Waste containers come in various options. Features and Benefits:

+ Optimal grease fill lowers bearing

temperature and torque loss

+ Creates less waste by preventing

over-lubricating an economicaL aLternative: hp SerieS progreSSive SyStem The economical HP system provides automatic lubricant delivery through a single divider block which displaces a fixed amount of lubricant to each lube point on the bearing

+ Cost effective + Promotes safer work environment

compared to manual lubrication

+ Maximizes bearing life by ensuring

precise amounts of lubrication are delivered to each bearing row

+ More reliable than manual lubrication

tImkEn SoLutIonS for SuStaInabLE WInd PoWEr

For Modular Wind Turbines, Direct Drive Wind Turbines And Hybrid Wind Turbines

timken middle frequency induction heaters help you efficiently install bearings and gears, while protecting the work piece from damage.

timken Wind energy Seals offer a variety of sealing options to meet the demanding requirements of the main shaft bearing. They are available in elastomeric, PTFE and EcoTurn labyrinth styles.

timken online intelligence System provides advanced condition monitoring of key turbine components. Utilizing shock pulse HD, this unit combined with Timken services provides unmatched data collection and analysis.

timken ultraWind Bearings are single- or double-row tapered roller bearings specifically designed to fit your main shaft application. Utilizing worldclass engineering and made from super clean steel, these bearings deliver the ultimate in performance and reliability.

timken Wear-resistant Bearings use our advanced tribological and metallurgical knowledge to solve the wear issues that cause you downtime. Timken wear-resistant bearings are available as tapered, cylindrical or spherical roller bearings.

the timken experience With Timken, you get friction management and power-transmission expertise, precision manufacturing capabilities and world-class engineering. Its all part of the value that Timken brings to the wind industry, including:

+ Advanced solutions that work + Total system approach + Unparalleled engineering expertise + Unique global network + Valuable lifecycle perspective

the timken company The Timken Company helps keep the world turning with innovative friction management and power transmission products and related products and services, enabling our customers machinery to perform longer and more efficiently. Timken is Where You Turn for better performance. for more information To learn more about our expanded series of wind energy products and services, contact your local Timken representative or visit www.timken.com.

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timken and Where you turn are registered trademarks of the timken company. 2010 the timken company Printed in u.S.a. 10m 05-10-29 order no. 10363