Support Bulletin EXP001

Non-mandatory April 2002

Replacing the Power Supply

All ExpressR Plus Systems

Supercedes Product Applicability Estimated Time Special Materials

122239 Express Plus system Any serial number of the Express Plus system 3 hours Flatblade screw driver Philipshead screw driver 3 mm Allen driver Voltmeter Antistatic mat and wrist band

Parts Numbers
Item Part Number Quantity

Power Supply Kit Screw, Pan Combo Power Supply, Astec* Cable, A/C Input Support Bulletin, Replacing the Power Supply

122238 60012x2 077-B009-01 077-B006-01 077D0001

1 3 1 1 1

______________
* The Lambda power supply 077B00801 is the alternate for the Astec power supply.

Purpose
This document describes how to replace the power supply kit on the ExpressR Plus Clinical Chemistry Analyzer and is intended for use by authorized Field Service Engineers trained by Bayer Diagnostics.

For internal use only. Do not distribute outside of Bayer Corporation. This information is provided as an aid in Technical Support for trained support peronnel. Do not attempt to service the system without the appropriate technical training and the proper tools. 077D000101 Rev. A, 200204 Page 1

Accessing the Power Supply

BIOHAZARD WARNING: All products or objects that come in contact with human

or animal body fluids should be handled, before and after cleaning, as if capable of transmitting infectious diseases. Wear facial protection, gloves, and protective clothing. The operator should follow the recommendations to prevent the transmission of infectious agents in health-care settings as recommended for potentially infectious specimens in Protection of Laboratory Workers from Infectious Disease Transmitted by Blood, Body Fluids, and Tissue, 2d edition, Approved Guideline (1997), Document M29A, National Committee for Clinical Laboratory Standards (NCCLS). This document contains complete information on user protection and it can be used as reference material for instructions on laboratory safety. If you are in a biohazardous situation and you need assistance, please contact your branch HES representative.
WARNING Turn the system off and disconnect the power cord before attempting any repair procedures. Voltages present in the Express Plus system can produce severe electrical shock.

CAUTION: Observe precautions for handling electrostatic-sensitive devices. To

prevent damage to the PC board and components, use an antistatic mat and wrist strap when disconnecting and connecting cables. 1. Turn the system off and disconnect the power cord. 2. Remove the following covers in this order: S probe cover (clear gray) S front cover S lower right-hand front cover (under the CRT) S back cover S side cover (right-hand) 3. Remove the two 3mm Allen screws that secure the retaining bracket under the CRT screen, and then remove the bracket. Save the screws.

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4. Remove the CRT module from the system: a. Remove the two 3mm Allen screws located above the fan on the right-hand side of the system. Save the screws.

Back of the System Remove the 3 mm Allen screws. Fan on the Right Hand Side of the System

NOTE: Label each cable to ensure that you can reassemble the system correctly.

b. Disconnect the following cables:

Disconnect the . . . From . . .

CRT module main power cable (black and yellow wire with the white Molex connector) video data cable disk data cable hard disk drive ribbon cable

the back of the CRT module.

J300 at the edge of the CPU PC board. J102 at the edge of the CPU PC board. J104 at the back of the CPU PC board.

c. Remove the CRT module, and then place the CRT module on a stable surface. 5. Remove the Lamp and TED Driver PC board: a. Disconnect the three connectors from J2, J6, and J3 at the top of the Lamp and TED Driver PC board. b. Disconnect the three connectors from J4, J5, and J7 at the bottom of the Lamp and TED Driver PC board. c. Disconnect the connector for the cable from the polychromator near the bottom of the Lamp and TED Driver PC board. d. Remove the four 3 mm Allen screws and lock washers securing the bottom of the Lamp and TED Driver PC board to the system, and then remove the PC board. Save the screws and lock washers.
077D0001 01 Rev. A, 2002 04 Page 3

Identifying the Power Supply

The power supply in the Express Plus system is one of four styles:
Line Filter The older style Pioneer power supply has the line filter attached to the top.

Pioneer Power Supply (without a bracket)

Line Filter The newer style Pioneer power supply has a bracket that supports the line filter.

Pioneer Power Supply (with a bracket)

Astec Power Supply

Lambda Power Supply

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Removing the Power Supplies

Once you have determined which power supply is currently installed in the system, use the correct procedure to remove the power supply.
If the system has the . . . Then . . .

Pioneer power supply (without a bracket) Pioneer power supply (with a bracket) Lambda or Astec power supply

continue with Removing the Pioneer Power Supply (without a bracket). continue with Removing the Pioneer Power Supply (with a bracket). continue with Removing the Lambda or Astec Power Supply.

Removing the Pioneer Power Supply (without a bracket) 1. Remove the power supply from the front power supply shield: a. Remove the four Philips screws securing the power supply shield.
Remove the screws. Power Supply Shield

b. Remove and discard the four 3 mm Allen screws at the front of the system securing the power supply housing to the front of the power supply (behind the CPU board).

Remove the screw. Shield at the Front of the Power Supply

Remove the screw. Remove the screws.

077D0001 01 Rev. A, 2002 04

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c. Remove and discard the Philips screw securing back of the power supply power supply housing to the top of the power supply.
Remove the screw. Shield on Top of the Power Supply

2. Remove the bracket at the bottom of the power supply in back of the system: a. Remove and discard the two screws that secure the bracket to the power supply. b. Remove and save the four Philips screws that secure the bracket to the base of the system. c. Remove the bracket.
Save the screws that secure the bracket to the base of the system.

Power Supply Bracket at the Back of the System

Base of the System

Discard the two screws that secure the bracket to the power supply.

3. Disconnect the brown cables labeled D, E, and F from the voltage switch. The new power supply has voltage switch capabilities incorporated into it so this voltage switch will not be used. 4. Slide the power supply out of the back of the system so that you can access the cables.

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077D0001 01 Rev. A, 2002 04

5. Disconnect the following cables from the left-hand side of the power supply, if you are facing the back of the system:
Disconnect the . . . From . . .

cables labeled D, J, and H cables labeled B, K, and L eleven cables two voltage sense cables

the left terminal. the right terminal. the Channel 2, 3, and 4 terminals. the white Molex connectors labeled J1 and J2.

Disconnect eleven cables from the Channel 2, 3, and 4 terminals. Disconnect cables D, J, and H.

Left Hand Side of the Power Supply (if you are facing the back of the system) Channel 2 Channel 3 Channel 4 J2 J1

Disconnect cables B, K, and L.

Disconnect the voltage sense cables from J1 and J2.

077D0001 01 Rev. A, 2002 04

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6. Disconnect the four ground wires from the ground terminal.

Power Supply

Ground Wire Terminal

NOTE: The power switch and associated cables remain attached to the system.

7. Disconnect the following wires from the line filter on the power supply: S blue wire labeled D from the line side of the line filter S brown wire labeled B from the line side of the line filter S green and yellow ground wire labeled F from the line side of the line filter S blue cable labeled H from the load side of the line filter S brown cable labeled G from the load side of the line filter
Line Filter Line Side Green and Yellow Ground Wire (F) Brown Wire (B) Blue Wire (D) Load Side Brown Wire (G) Blue Wire (H)

8. Remove the power supply from the back of the system.

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9. Transfer the line filter and bracket to the new power supply: a. Remove the two Philips screws that secure the line filter bracket to the power supply, and then remove the line filter and bracket. Discard the power supply and the two screws. b. Maintaining the same orientation as on the old power supply and using two screws from the installation kit, secure the line filter and bracket to the new power supply panel.
Use the new screws from this kit to secure the bracket. Line Filter Bracket Panel

New Power Supply

10. Continue with Installing the Power Supply.

077D0001 01 Rev. A, 2002 04

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Removing the Pioneer Power Supply (with a bracket) 1. Remove the power supply from the front power supply shield: a. Remove the four Philips screws from the power supply shield.
Remove the screws. Power Supply Shield

b. Remove the four 3mm Allen screws that secure the power supply housing to the base of the system.

Remove the screw in back of the cover.

Remove the two screws. Remove the screw in back of the cover.

c. Remove the two Philips screws securing the power supply housing to the front of the power supply. The one screw is behind the CPU board.
Remove the two screws.

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d. Remove the Philips screw securing the back of the power supply housing to the top of the power supply.
Remove the screw. Cover on Top of the Power Supply

2. Remove the bracket at the bottom of the power supply in back of the system: a. Remove the four Philips screws that secure the bracket to the base of the system. Save the screws. b. Remove the bracket.
Save the screws that secure the bracket to the base of the system.

Power Supply Bracket at the Back of the System

Base of the System

3. Disconnect the voltage sense cables from the white Molex connectors on the split cable of the power supply.
Power Supply

Disconnect the voltage sense cables from the white Molex connectors.

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4. Disconnect the cables labeled with letters A through L from the top of the power supply.
NOTE: In the following figure, the x77 abbreviation notes that the wire originates

from part number 1453x77 in the system. The x74 abbreviation notes that the wire originates from part number 1453x74 (Lamp and TED Driver board). The letters A through L designate the labeling on the wire.
Terminal Numbers Top of the Power Supply

x77G Yellow x74E Black & Yellow x77F Yellow x74C Black x77E Yellow x74A Black
1 2 3 4 5 6 7

Brown Red Disconnect the yellow X77B wire. Orange Yellow Green Blue Violet Gray White Black White/Brown

x77L Yellow x77K Yellow x74B Black x77J Yellow x77H Yellow x74D Black & Red

Disconnect these wires.

x74G Black x77D Yellow x74F Black x77C Yellow

8 9 10 11

5. Disconnect the four ground wires from the ground terminal.

Power Supply

Ground Wire Terminal

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077D0001 01 Rev. A, 2002 04

NOTE: The power switch and associated wires remain attached to the system.

6. Disconnect the following wires from the line filter: S blue wire labeled D (Line side of the filter) S brown wire labeled B (Line side of the filter) S green and yellow ground wire (Line side of the filter) S blue wire (Load side of the filter) S brown wire (Load side of the filter)
Line Filter Line Side Green and Yellow Ground Wire Brown Wire (B) Blue Wire (D) Load Side Brown Wire Blue Wire

7. Remove the power supply from the back of the system. 8. Transfer the line filter and bracket to the new power supply: a. Remove the two Philips screws that secure the line filter bracket to the power supply, and then remove the line filter and bracket. b. Maintaining the same orientation, secure the line filter and bracket to the new power supply panel.
Line Filter Use the new screws from this kit to secure the bracket. Bracket Panel

New Power Supply

077D0001 01 Rev. A, 2002 04

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9. Package the defective power supply using the same materials that were used for the new power supply, and then return the power supply for refurbishing. 10. Continue with Installing the Power Supply.

Removing the Lambda or Astec Power Supply 1. Remove the power supply from the front power supply shield: a. Remove the four Philips screws from the power supply shield.
Remove the screws. Power Supply Shield

b. Remove the four screws that secure the power supply housing to the base of the system.

Remove the screw in back of the shield.

Remove the two screws. Remove the screw in back of the shield.

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077D0001 01 Rev. A, 2002 04

c. Remove the two screws securing the power supply housing to the front of the power supply (behind the CPU board).
Remove the two screws.

d. Remove the Philips screw securing the back of the power supply housing to the top of the power supply.

Remove the screw. Cover on Top of the Power Supply

077D0001 01 Rev. A, 2002 04

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2. Remove the bracket at the bottom of the power supply in back of the system: a. Remove the four Philips screws that secure the bracket to the base of the system. Save the screws. b. Remove the bracket.
Save the screws that secure the bracket to the base of the system.

Power Supply Bracket at the Back of the System

Base of the System

3. Disconnect the voltage sense cables from the white Molex connectors on the split cable of the power supply.
Power Supply

Disconnect the voltage sense cables from the white Molex connectors.

NOTE: In the following figure, the x77 abbreviation notes that the wire originates

from part number 1453x77 in the system. The x74 abbreviation notes that the wire originates from part number 1453x74 (Lamp and TED Driver board). The letters A through L designate the labeling on the wire.

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4. Disconnect the cables labeled with letters A through L from the power supply.
Terminal Numbers Top of the Power Supply

x77G Yellow x74E Black and Yellow x77F Yellow x74C Black x77E Yellow x74A
1 2 3 4 5 6 7

Astec Power Supply

Red

Disconnect the x77B yellow cable.

Black Orange Gray Violet White Green Yellow Blue Brown

Black/White Red/White

x77L Yellow

Disconnect these cables.

x77K Yellow x74B Black x77J Yellow x77H Yellow x74D Black & Red x74G Black x77D Yellow x74F Black x77C Yellow

8 9 10 11

Terminal Numbers

Top of the Power Supply

x77G Yellow x74E Black & Yellow x77F Yellow x74C Black x77E Yellow x74A Black
1 2 3 4 5 6 7

Lambda Power Supply

Red White Black Orange Gray Violet White Green Yellow Blue Brown

Disconnect the yellow x77B cable.

x77L Yellow x77K Yellow x74B Black

Disconnect these cables.

x77J Yellow x77H Yellow x74D Black & Red x74G Black x77D Yellow x74F Black x77C Yellow

8 9 10 11

077D0001 01 Rev. A, 2002 04

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5. Disconnect the four ground wires from the ground terminal.

Power Supply

Ground Wire Terminal

NOTE: The power switch and associated cables remain attached to the system.

6. Disconnect the following power switch cables from the line side of the line filter on the power supply: S blue cable labeled D S brown cable labeled B S green and yellow ground cable
Line Filter Line Side Green and Yellow Ground Cable Brown Cable (B) Blue Cable (D) Load Side Brown Cable Blue Cable

7. Disconnect the following system cables from the load side of the line filter on the power supply: S blue cable from the high voltage terminal S brown cable from the high voltage terminal 8. Remove the power supply from the back of the system. 9. Transfer the line filter and bracket to the new power supply: a. Remove the two screws that secure the line filter bracket to the power supply, and then remove the line filter and bracket.

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b. Maintaining the same orientation, secure the line filter and bracket to the new power supply panel.
Use the nuts from the filter to secure the bracket on the power supply. Line Filter Panel

Astec Power Supply

New Power Supply

Use the nuts from the filter to secure the bracket on the power supply. Line Filter Panel

Lambda Power Supply

New Power Supply

10. Package the defective power supply using the same materials that were used for the new power supply, and then return the power supply for refurbishing. 11. Continue with Installing the Power Supply.

077D0001 01 Rev. A, 2002 04

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Installing the Power Supply

1. Place the new power supply in the system.
Position this part of the power supply toward the front of the system.

Position this part of the power supply toward the back of the system.

Astec Power Supply

Position this part of the power supply toward the front of the system. Position this part of the power supply toward the back of the system.

Lambda Power Supply

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2. Connect the following cables to the line side of the line filter:
Connect the . . .
green and yellow ground cable from the new power supply brown (B) cable from the power switch blue (D) cable from the power switch To . . . the ground connector toward the top of the line filter. the terminal closest to the front of the system. the terminal closest to the back of the system.

Line Side

Green and Yellow Ground Cable from the New Power Supply Brown Cable (B) from the Power Switch

Line Filter

Blue Cable (D) from the Power Switch

Side Closest to the Front of the System

3. Connect the following cables to the load side of the line filter:
Connect the . . .
brown cable from the high voltage terminal on the new power supply blue cable from the high voltage terminal on the new power supply
Load Side

To . . . the terminal closest to the front of the system.

the terminal closest to the back of the system.

Brown Cable from the High Voltage Terminal on the New Power Supply Blue Cable from the High Voltage Terminal on the New Power Supply Line Filter

Side Closest to the Front of the System

077D0001 01 Rev. A, 2002 04

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4. Secure the power supply shield to the front of the power supply: a. Use two new screws (part number 60012x2) from the installation kit to secure the power supply housing to the front of the power supply.
Install the two screws.

b. Use one new screw (part number 60012x2) from the installation kit to secure the power supply shield to the top of the power supply.

Install the screw. Shield on Top of the Power Supply

c. Use the four screws removed earlier to secure the power supply housing to the base of the system. 5. Connect the system cables to the new power supply:
NOTE: For some systems, you may have to cut a cable tie that holds both groups

together so you can distinguish between the two groups of cables. The system cables are divided into two groups that are banded together: S The cable group with part number 1453x77 consists of several yellow cables, two black cables, and two Molex connectors. The group is clamped to the power supply shield near the front of the system.

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077D0001 01 Rev. A, 2002 04

S The cable group with part number 1453x74 consists of red, black, and yellow

cables that are connected to the chokes on the power supply shield near the front of the system. This group also contains the cable with the orange connector that was connected to the Lamp and TED Driver PC board.
Chokes

Power Supply Shield Near the Front of the System

Orange Connector Cable group with part number 1453x74 is connected to the chokes. Cable group with part number 1453x77 is routed through the clamp.

Connect the 1453x77 cable end . . .

G F, B E L,K J,H none D none C

And the 1453x74 cable end . . . E C A B D G none F none

To power supply terminal . . . 1 2 (or B can be placed on the power supply side) 3 4 and 5 (adapter terminal) 6 and 7 (adapter terminal) 8 9 10 11

NOTE: In the following figure, the x77 abbreviation notes that the wire originates

from part number 1453x77 in the system. The x74 abbreviation notes that the wire originates from part number 1453x74 (Lamp and TED Driver board). The letters A through L designate the labeling on the wire.

077D0001 01 Rev. A, 2002 04

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Terminal Numbers

Top of the Power Supply

x77G Yellow x74E Black & Yellow x77F Yellow x74C Black x77E Yellow x74A Black
1 2 3 4 5 6 7

Lambda Power Supply

Red White Black Orange Gray Violet White Green Yellow Blue Brown

Connect the yellow x77B cable.

x77L Yellow x77K Yellow x74B Black

Disconnect these cables.

x77J Yellow x77H Yellow x74D Black & Red x74G Black x77D Yellow x74F Black x77C Yellow

8 9 10 11

Terminal Numbers

Top of the Power Supply

x77G Yellow x74E Black and Yellow x77F Yellow x74C Black x77E Yellow x74A
1 2 3 4 5 6 7

Astec Power Supply

Red

Connect the x77B yellow cable.

Black Orange Gray Violet White Green Yellow Blue Brown

Black/White Red/White

x77L Yellow

Disconnect these cables.

x77K Yellow x74B Black x77J Yellow x77H Yellow x74D Black & Red x74G Black x77D Yellow x74F Black x77C Yellow

8 9 10 11

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6. Connect the voltage sense cables to the white Molex connectors on the split cable on the new power supply.
New Power Supply

Connect the voltage sense cables to the white Molex connectors.

7. Connect the four ground wires to the ground terminal.

Power Supply

Ground Wire Terminal

8. Use the four screws saved earlier to secure the power supply shield to the top of the power supply.
Install the screws. Power Supply Shield

077D0001 01 Rev. A, 2002 04

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9. Use the four screws saved earlier to secure the power supply housing to the base of the system.

Install the screw on the other side of the shield.

Install the two screws. Install the screw on the other side of the shield.

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Completing the Installation !

CAUTION: Ensure that the wires are not trapped under the Lamp and TED Driver

PC board. Securing the PC board over the wires can damage the wires. 1. Install the Lamp and TED Driver PC board: a. Install the four screws and lock washers securing the bottom of the Lamp and TED Driver PC board to the system. b. Connect the three connectors to J4, J5, and J7 at the bottom of the Lamp and TED Driver PC board. c. Connect the connector for the cable from the polychromator near the bottom of the Lamp and TED Driver PC board. d. Connect the three connectors to J2, J6, and J3 at the top of the Lamp and TED Driver PC board. 2. Install the CRT module: a. Place the CRT module in the system. b. Install the two 3 mm Allen screws located above the fan on the right-hand side of the system. c. Install the bracket under the CRT display. d. Connect the following cables:
Connect the . . . To . . .

CRT module power cable (black and yellow wire with the white Molex connector) video data cable disk data cable hard disk drive ribbon cable

the back of the CRT module.

J300 at the edge of the CPU PC board. J102 at the edge of the CPU PC board. J104 at the back of the CPU PC board.

3. Continue with Verifying the Power Supply Connections.

077D0001 01 Rev. A, 2002 04

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Verifying the Power Supply Connections !

CAUTION: Disconnect the appropriate PC boards and components before verifying

the power supply connections. Failure to do so can damage the system. 1. Remove the following boards and components from the power supply: S Digital Diluter PC board (remove from connectors) S Transport PC board (remove from connectors) S Probe PC board (remove from connectors) S Track PC board (remove from connectors) S Lamp and TED Drive PC board (remove from power connector) S CPU PC board (remove from connectors) S System Printer PC board (disconnect power cable) S CRT assembly (disconnect power cable)
WARNING Ensure that the leads on the voltmeter do not touch each other and do not touch the metal surfaces of the system with the leads on the voltmeter. Also ensure that all tools are removed from the system. During the following procedure, power is applied to the system with the system covers removed. Voltages can produce severe electric shock.

2. Connect the power cord. 3. Turn the system on.

CAUTION: Do not adjust the voltages until the full system load is applied, or

damage to the system can result. The power supply does not regulate well under a no-load condition.
NOTE: The power supply voltages are verified at the 12-pin Lamp and TED Driver

PC board power connector.

S The orange power connector at the Lamp and TED Driver PC board contains

holes in which you can insert the leads from the voltmeter.
S Counting pin numbers from left to right on the power connector, use pin 3 as the

ground point for the power connector.

S If troubleshooting is required, you can connect a 5 amp load (1 ohm, 25-watt

resistor) to the +5 volt terminals of the power supply to provide a minimum load for correct regulation.

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077D0001 01 Rev. A, 2002 04

4. Use the following information to measure the voltages at the Lamp and TED Driver PC board power connector.
Voltage Pin Number on the Power Connector at the Lamp and TED Driver PC Board

Ground +5 volts +12 volts 12 volts +24 volts

3 6 11 1 12

+5 Volts Ground Pin +12 Volts -12 Volts +24 Volts

Orange Power Connector at the Lamp and TED Driver PC Board

5. Turn the system off. 6. Disconnect the power cord. 7. Connect the Lamp and TED Driver PC board. 8. Connect the power cord.

CAUTION: If all four LEDs on the upper left side of the Lamp and TED Driver PC

board do not illuminate when you turn the system on, immediately turn the system off, or damage to the system can result. 9. Turn the system on.

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10. Observe the four, voltage sense LEDs on the Lamp and TED Driver PC board. The four LEDs indicate the following voltages from left to right: +5 volts, +12 volts, +24 volts, 12 volts.
If . . . Then . . .

the first LED is illuminated none of the LED indicators illuminate the first LED is illuminated and one of the other three LED indicators (+12, +24, and 12 volts) is not illuminated

the +5 volt supply is in tolerance. the +5 volt supply is not operating correctly.

a failure or out-of-tolerance condition exists for the corresponding voltage.

+12V LED Indicator +5V LED Indicator

+24V LED Indicator -12V LED Indicator

11. Perform the appropriate action:

If the four LEDs . . . Then . . .

illuminate when you turn the system on do not illuminate when you turn the system on

continue with step 12.

the power supply is not installed correctly. Review the power supply installation procedure to install the power supply correctly.

12. Turn the system off and disconnect the power cord. 13. Connect the following boards and components to the system: S CRT assembly power cable S System Printer PC board power cable S CPU PC board S Lamp and TED Driver PC board S Track PC board S Probe PC board

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077D0001 01 Rev. A, 2002 04

S Transport PC board S Digital Diluter PC board

CAUTION: Ensure that the system printer cable is positioned on the System Printer

PC board with the small white label on the upper left side of the cable connector. Connecting this cable incorrectly can damage the system. 14. Ensure that all cables are connected correctly. 15. Connect the power cord. 16. Turn the system on. 17. Observe the status of the system temperature equilibration: a. At the Main Menu, press F8 Load Alternate Program. b. At the Load Alternate Program screen, select Calibrations and Manual Tests. c. At the system prompt, type the password. d. Press Enter. e. At the Calibrations/Manual Tests screen, press F1 Machine Calibrations. f. At the Machine Calibrations screen, press F3 Thermal Calibrations. g. Wait until the status of each Control Loop changes to Equil.

CAUTION: Monitor the thermal status of each Control Loop during the voltage

adjustments. If the status of any Control Loop is not Equil., you cannot accurately adjust the voltages. 18. Locate the controls on the right-hand side of the power supply, if you are facing the back of the system.

Pioneer Power Supply

Right Hand Side of the Power Supply (if you are facing the back of the system) Warning Label

V at Channel 1

V at Channel 2 V at Channel 3

V at Channel 5 V at Channel 4

077D0001 01 Rev. A, 2002 04

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Astec Power Supply

Right Side of the Power Supply (if you are facing the back of the system) Module 3: V3 +12V V4 -12V 1.7 cm (0.5 in.) inside the power supply V4 + +

V2 +

Module 2: V2 +5V Module 1: V1 +24V

V1 +

Lambda Power Supply

Right Side of the Power Supply (if you are facing the back of the system) Module 3: V4 -12V 2.5 cm (1 in.) inside the power supply

V4 +

V3 + Module 3: V3 +12V

V1 +

Module 2: V1 +24V Module 1: V2 +5V

V2 +

19. Adjust the +5 volt control: a. At the back of the system, insert the leads from the voltmeter into the TP400 and TP403 test points in the upper left corner of the CPU PC board, and then adjust the voltage on the power suppl to +5.05 volts 0.02 volts. b. Verify the +5 volts by inserting the lead from the voltmeter at pin 6 on the Lamp and TED Driver PC board power connector. The ground point is pin 3. The voltage should measure from 5.10 volts to 5.25 volts. If the voltage is out of range, repeat step a. 20. Adjust the +12 volt control: a. Adjust the voltage on the power supply to +12.15 volts 0.1 volts.
Page 32 077D0001 01 Rev. A, 2002 04

b. Verify the +12 volts by inserting the lead from the voltmeter at pin 11 on the Lamp and TED Driver PC board power connector. The ground point is pin 3. 21. Adjust the 12 volt control: a. Adjust the voltage on the power supply to 12.0 volts 0.2 volts. b. Verify the 12 volts by inserting the lead from the voltmeter at pin 1 on the Lamp and TED Driver PC board power connector. The ground point is pin 3. 22. Adjust the +24 volt control: a. Adjust the voltage on the power supply to +24.0 volts 0.2 volts . b. Verify the +24 volts by inserting the lead from the voltmeter at pin 12 on the Lamp and TED Driver PC board power connector. The ground point is pin 3. 23. Turn the system off and disconnect the power cord. 24. Install the covers that you removed: S probe cover (clear gray) S front cover S back cover S lower right-hand cover S side cover (right-hand) 25. Connect the power cord and turn the system on. 26. Verify temperature timeouts. Refer to Verifying Temperature Timeouts in the Performing the Corrective Maintenance section of your service manual. 27. Purge the cuvette track.

Express is a trademark of Bayer Corporation. Molex is a trademark of Molex Incorporated. Lambda is a trademark of Invensys Corporation. Astec is a trademark of Astec America Corporation. Pioneer is a trademark of Pioneer Magnetics Corporation. Bayer Corporation, Tarrytown, NY 10591-5097 USA

077D0001 01 Rev. A, 2002 04

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