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Working Capital Management-Comparative Analysis

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Working Capital Management-Comparative Analysis

PROJECT TITLE

WORKING CAPITAL and INVENTORY ANALYSIS


UNDER THE GUIDANCE OF

Mr. INDRAJIT ROY


HEAD, FINANCE AND ACCOUNTS (DECISION SUPPORT) TATA STEEL JAMSHEDPUR &

Lecturer. Mrs NANDITA MISHRA FACULTY MENTOR INSTITUTE OF MANAGEMENT STUDIES GHAZIABAD

Submitted By: PRATEEK SANDHU Roll No.: BM-010111

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DECLARATION
I , Prateek Sandhu, the undersigned, a student INSTITUTE OF MANAGEMENT STUDIES, Ghaziabad, declare that project report titled Working capital and Inventory management at TATA STEEL submitted in partial fulfillment of the requirement for the summer internship project during the Post graduate program in planning and management, a prestigious Post graduate diploma awarded by Institute Of Management Studies . The project duration was from 20th April2011 to 2nd July 2011.

This is my original work and has not been submitted as part of another degree or diploma of other business school or university. The findings and conclusions of this report are based on my personal study and experience, during the tenure of my summer internship.

Name : Prateek Sandhu

Institute Of Management Studies Ghaziabad

S ignature:

Date: 20th June 2011 Place: TATA STEEL (Jamshedpur)


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ACKNOWLEDGEMENT
I would like to extend my gratitude to Mr. Indrajit Roy (Head Financial Account) for giving me opportunity to work in such an important sphere and sharing his vision and experience. Mr. Imtiaz Ahmed for his continuous support and guidance; Mr.Gautam Ghosh (Manager, Tata Management Development Centre (TMDC) for providing me the opportunity to learn and complete my summer internship in this esteemed organization. I also take the opportunity to thanks Mrs Nandita Mishra ( Institute Of Management Studies ) for her guidance and invaluable inputs in the development of the project , and interims of managing the real time issues that we faced in the corporate world . Last but not the least I would like to extend my thanks to all the employees at finance department , my family and friends for their cooperation , valuable information and feedback during my project .

Prateek Sandhu

Institute Of Management Studies Ghaziabad .

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PREFACE
It has been a fruitful summer project. The summer training has been a greater into the corporate culture and has enriched my knowledge about conducting my business. Having spent some mature individual ,prepared to take on the pressure of the business world. This report added immensely to my knowledge how a corporate world actually work as a team to achieve its goals ,the spirit and the enthusiasm of the leading ahead from its competitors and the above all true and fair view as the main motto and the most of all various techniques used to maximize efficiency and increase production.

I will be grateful to TATA STEEL for giving me the opportunity to be part of this repudiated organization and help me throughout in understanding some of the important facts concerned with this prestigious institution.

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Table of content
SL . No 1. 2. 3. 4. 5. PARTICULARS PAGE No . 3 4 5 9 10 27

DECLARATION ACKNOWLEDGEMENT PREFACE OBJECTIVE OF PROJECT INTRODUCTION

a. b. c. d. e.

Steel Industry Overview SWOT Analysis Michael Porter Analysis History Of TATA STEEL Subsidiaries Of TATA ( Domestic / Global )

6.

COMPANY PROFILE

28 - 36

a. b. c. d.

Management Of Tata Steel Product Portfolio Vision & Mission of Tata Steel Group Vision

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Working Capital Management-Comparative Analysis e. Tata Steel business objectives

7.

RESEARCH METHODOLOGY

37 40

a. b. c.

Scope Of the Project Research Design Collection Of Data

8.

DATA ANALYSIS OF TATA STEEL

41 59

a. b. c. d.

Net Working Capital Percentage Change In Working Capital Financial Ratios Operating Cycle

9.

DATA ANALYSIS OF JSW ( Jindal steel works )

60 - 75

a. b. c. d.

Net Working Capital Percentage Change In Working Capital Financial Ratios Operating Cycle

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DATA ANALYSIS OF SAIL (Steel Authority of India ltd )

76 - 94

a. b. c. d.

Net Working Capital Percentage Change In Working Capital Financial Ratios Operating Cycle

11.

COMPARATIVE ANALYSIS

95 - 110

a. b.

Operating Cycle Financial Ratios

12.

CHAPTER - 2 INVENTORY OVERVIEW


111 117

13.

a. b.

Inventory Management at Tata Steel Policies Maintained By Tata Steel for Inventory

14.

FINANCIAL ANALYSIS

118 137

a.

Ratios INSTITUTE OF

TATA STEEL Ltd . MANAGEMENT STUDIES

Working Capital Management-Comparative Analysis b. c. Operating Cycle COST SHEET

15.

COMPARITIVE ANALYSIS

138 151

a.

JSW 1. Balance Sheet 2. Profit & Loss a/c

b.

ESSAR STEEL 1. Balance Sheet 2. Profit & Loss a/c

c.

SAIL 1. Balance Sheet 2. Profit & Loss a/c

16. a.

PRESENTATION of INVENTORY at TATA STEEL


Inventory of Tata Steel Product and Location Wise

152 156

17.

CONCLUSION

158

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18.

RECOMMENDATIONS

159

19.

LIMITATIONS

160

20.

BIBLIOGRAPHY

161

21.

ANNEXTURE

162

OBJECTIVE OF THE PROJECT :


1) To understand the concept of WORKING CAPITAL and INVENTORY MANAGEMENT. 2) To understand the techniques and processes of WORKING CAPITAL and INVENTORY MANAGEMENT at TATA STEEL.
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3) To analyze the effectiveness and efficiency of the existing working capital and inventory Control system. 4) To compare the working capital and inventory position of TATA STEEL with other players in the market. 5) To find out areas of weakness, if any.

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STEEL INDUSTRY OVERVIEW

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World steel production graph


World steel association, anshuman, previous report, 2010 steel production & news Global Steel Industry The crude steel production for 66 countries reporting to the World Steel Association was 1220 million metric tonnes for calendar year 2009, lower by 8% against that of 2008. Hit by the economic downturn, the drop in production was nearly in all steel producing countries barring positive growth recorded in China, India and the Middle East. In most countries including the developed steel markets of the EU, the U.S.A., Japan, Brazil, CIS deterioration in the economy resulted in a sharp decline of demand in key steel using sectors. The following table shows the growth in terms of crude steel production for the top ten steel producing nations:

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Rank
1 2 3 4 5 6 7 8 9 10

Country
China Japan U.S. Russia India South Korea Germany Ukraine Brazil Turkey

2010
626,654 109,600 80,594 67,021 66,848 58,453 43,815 33,559 32,820 29,002

2009
573,567 87,534 58,196 60,011 62,838 48,572 32,670 29,855 26,507 25,304

Change
9.26% 25.21% 38.49% 11.68% 6.38% 20.34% 34.11% 12.41% 23.82% 14.61%

(Figures in Thousand Metric Tons)

As a result of the strong growth in China in sharp contrast to the decline in major parts of the globe, the list of the top ten steel producing companies during 2009 was dominated by Chinese companies.

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Rank

Company

Country

2010 Crude steel output per year in MT .

1 2 3 4 5 6 7

Arcelor Mittal Nippon Steel Bao Steel POSCO Hebei Iron & Steel Group JFE Holdings Wuhan Steel (WISCO)

Luxemburg Japan China South Korea China Japan China

1,03,300,000 37,500,000 35,400,000 34,700,000 33,300,000 33,000,000 27,700,000

Tata Steel (TISCO)

India

24,400,000

9 10

Jaingsu Shagong Group US Steel

China USA

23,300,000 23,200,000

(Figures in million metric tonnes) Steel Industry in India The efforts to develop the steel industry in India started during the first five year plan but the real developments started happening from 1980s onwards. Although the Indian steel industry increased its production, in the nineties India imported huge quantity of steel to meet the growing demand of steel in the country. This scenario was totally changed in 2004 when India stood at the ninth position in terms of crude steel production in the whole world and in 2006, India was at the seventh place among the crude steel producing companies.

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There are different factors that are responsible for this development. Firstly, the Indian government has taken some reformatory steps that have helped the Indian steel industry to grow at a good pace. The Indian government has set a target to increase the crude steel production and till 2019-20, the Indian steel industry is expected to produce nearly 110 million tones of crude steel.

The production of flat products and long products of major Indian companies is estimated to have grown by around 12% and 8% respectively during the financial year 2009-10 when compared with the previous financial year. While the long products exports were almost at the same level as that in the last year, fl at products exports dipped by around 30% on account of the global slowdown. The imports on the other hand were higher for both fl at products as well as long products by around 17% and 35% respectively as the fl at products and long products segments experienced around 23% and 9% increase in steel consumption. In line with the fiscal stimulus package announced in the country, the Government of India removed export duty on all steel items, reintroduced import duty of 5% on steel, restored DEPB benefits, reduced excise duty to 8% for major part of the year, placed import of hot rolled coils on the restricted list thus making them available to direct users only and withdrew countervailing duty on import of Thermo-Mechanically Treated (TMT) bars and structural. In order to ensure adequacy of availability of iron ore in domestic market, export duty on iron ore lumps has been increased from 5% to 10% and a 5% export duty has been imposed on iron ore fines to regulate the exports. The steel prices during the financial year 2009-10 have increased from the level prevailing in the quarter ended March 2009 driven primarily by the increase in the prices of input raw materials during the same period.

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SWOT ANALYSIS :

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STRENGTH:

Strong brand name like Tata Steel & Corus Indian operation capable of meeting its own requirement Strong supply chain for raw material leading sales & distribution Low cost, high skilled labour.

WEAKNESS:

Low R & D Investment


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Unscientific mining method Technologically backward Low productivity

OPPURTUNITY:

Unexplored rural markets Growing domestic market Growing global market Carbon trade High investment in infrastructure sector

THREATS:

Major player entering Indian market China set to become a net exporter High duties and taxes from the government Environmental concerns & laws Global slowdown

MICHAEL PORTER ANAYLYSIS :


Michael Porter had identified five competitive forces that shape every single industry and the market. These forces help in analyzing the industry from the intensity of competition to the probability and attractiveness of an industry.
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Threat of new Entrants :


The easier it is for new companies to enter the industry, the more cut-throat competition there will be. Steel industry is highly capital intensive and is estimated that to set up 1 MTPA capacity of integrated steel plant, it requires around Rs. 30 billion of investment depending upon the location of the plant and technology used. The government follows a favorable policy for steel manufacturers but certain discrepancies involved in allocation of iron ore mines and land acquisition in India.

Bargaining power of suppliers :

If one supplier has large impact on the companys margin and volume then it holds substantial power. In the steel industry the bargaining power of supplier is very low because the big players in the industry have their own mines for major raw materials. However, still a few companies have to depend up on suppliers for the raw materials.

In the steel industry unlike the household goods market the buyers have a very low bargaining power. The only effort which can be done towards ensuring that the buyers are saved in the curb or ceiling laid by the government on the prices which can be charged by the companies on its product. However, most of the sale of steel is to the other industries or to through the distribution network and very less to the common man.
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Bargaining power of Buyer :

Working Capital Management-Comparative Analysis

Competitive Rivalry :

In India the steel industry is dominated by a major few players only and the degree of competitive rivalry is very low as the demand is always more than the supply or the production of the companies.

Threat of substitutes :

The presence of substitute products increases the propensity of customers to switch to alternatives. The usage of aluminum has been constantly growing in the automobile sector which used to be the major customer of the steel industry. However, because of the durability and other features of the steel, aluminum does not stand as a threat in the market

TATA STEEL ( Jamshedpur )

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We aspire to be the global steel industry benchmark for Value creation and corporate citizenship

The worlds10th largest steel company and the worlds 2nd most geographically diversified steel producer. A balanced global presence in over 50 markets and manufacturing operations in 26 countries.

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HISTORY OF TATA STEEL

Formerly known as Tata Iron and Steel Ltd. (TISCO), TATA STEEL was registered in Bombay( now Mumbai) on August 26, 1907.It had an initial capacity of 1,60,000 tones of ingot steel,70,000 tones of rails, beams and shapes and 20,000 tones of bars, hoops and rods. It also had a power house, auxiliary facilities and a laboratory. In 1917, the company increased its steel Capacity to 5,00,000 tonnes and introduced the Modern Duplex process of making steel. Since the company has continued to add new units and increase capacity. In the 1980s the company undertook in various phases an ambitious Modernization Programme.The first phase, between 1981and1985, involved a total project cost of Rs 223 chores. This phase, among others saw the installation of two 130 tone LD converters, two 250 tone a day Oxygen Plants, a bar forging machine, two vertical twin shaft lime kilns and a tar-dolo brick plant. Significantly, a six-strand billet caster and a 130-tonne vacuum arc-refining unit were installed that too in the integrated steel plant. The second phase (1985-1992) involved a project cost ofRs780crores. It saw for the first time in India coal injection in blast furnace and coke oven battery with 54 ovens using stamp-charging technology. A 0.3 MTPA 9million tone per annum) wire rod mill, a 2.5mtpa sinter plant, a bedding and blending plant and a waste recycling plant of 1 MTPA were installed. The company recently commissioned its 1.2MT (million tone) capacity Cold rolling Mill Complex .At a project cost of Rs 1600 chores. This Four-Phase Modernization Programmed has enabled Tata steel to be equipped with the most

modern steel- making facilities in the world. As of today The Tata steel facility has a Hot Metal Capacity of 3.8MTPA, corresponding to a saleable steel Capacity of 3.4 MTPA. In the fifth phase stress s laid on the utilization of the intellectual capabilities of the employees to generate sustainable value for the shareholders.

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Rather than create new personal assets, the focus has now shifted to how best to use those assets to get optimum value. The human resource

management division of TATA STEEL has developed what is called the mindset programme. Which is designed to bring about an attitudinal change among the employees. The programme Seeks to inculcate in the employees self-awareness and a positive outlook. In order to improve its performance further the company engaged the internationally reputed Consultants Mckinsey & Co, who suggested the Total Operational Performance(TOP) Enhancement Programme structured time bound, team-based programme, it uses the creativity and energy of the employees to increase output with the minimum investment and in the shortest possible time. In 2005 Tata Steel acquired Singapore based steel company Nat Steel by subscribing to 100per cent equity of its subsidiary, NatSteel Asia. Tata Steel is rapidly expanding capacity and plans to produce 15MT of steel annually by 2010.It acquired Singapores NatSteel in August 2004. This has added 2 MT to its capacity. It is close to completing a 1 MT capacity expansion in its Jamshedpur plant. The expansion is scheduled to be completed by September 2005. In addition a 6 MT green field plant is to be developed in Kalinganagar, Orissa, India (to be commissioned in 2010) and another 2.4 MT capacity expansion will be taken up in Jamshedpur. After partnership with Corus Group, the combined entity will be the 6th largest steel producer and the 2nd most geographically diversified steel company in the World.

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FOUNDERS OF TATA STEEL

Jamsedji 1904)

Nusserwanji

Tata

(1839

He was a visionary behind Tata Steel .He realized that Indias real freedom depended upon its selfsufficiency in scientific knowledge, power and steel, thus devoted the major part of his life, and his fortune to three great enterprises-The Indian institute of Science at Bangalore, the Hydro-electric schemes and the Iron & Steel Works at Jamshedpur .He envisaged and conceived a steel town to the very last detail, later to be named as Jamshedpur. J.N. Tata had exhorted to his sons to pursue and develop his lifes work ; his elder son, Sir Dorabji Tata(1859-1933) carried out the bequest with scrupulous zeal and distinction .Thus , even though it was Jamshedji Tata who had envisioned the mammoth projects, it was in fact Dorabji Tata who actually brought the ventures to existence and fruition. He was the first chairman of the gigantic Tata enterprises. It was in 1907 that the village of Sakchi was discovered at the confluence of two rivers, Subarnarekha and Kharkhai and the railways station of kalimati .The Tata Iron and Steel Company was floated.

Sir Dorabji Tata (1859 1933)

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Sir Dorabji Tata(1859-1933) carried out the bequest with scrupulous zeal and distinction. Thus , even though it was Jamshedji Tata who had envisioned the mammoth projects, it was in fact Dorabji Tata who actually brought the ventures to existence and fruition. He was the first chairman of the gigantic Tata enterprises.

Bharat Ratna Jehangir Ratanji

Dadabhai Tata (1904 1993)

J.R.D.Tata has been one of the greatest builders and personalities of modern India in the twentieth century. He assumed Chairmanship of Tata Steel at the young age of 34, but his charismatic, disciplined and forward looking leadership over the next 50 years led the Tata Group to new height of achievement, expansion and modernization. His style of management was to pick the best person for the job at hand and let him have the latitude to carry out the job. He was never interested for MicroManagement. It was he who zeroed in on Sumant Moolgaokar, the engineering genius who successfully steered our company for many years. He was a visionary whose thinking was far ahead of his time, which helped Tata Group launching its own Airlines ,now known as as Air India. He was awarded the countrys highest civilian honour, The Bharat Ratna in 1992.

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RATAN NAVAL TATA

Ratan Navel Tata was born on December 28, 1937, in Surat. He is the
present Chairman of Tata Group, Indias largest conglomerate founded by jamshedji Tata and consolidated and expanded by later generation of his family. He is one of the most well known and respected industrialists in India. Tata was born into wealthy and famous family of Mumbai. His childhood was troubled as his parents separated in the mid 1940s, when he was about seven and his younger brother was five. His mother moved out and both he and his brother were raised by his grandmother Lady Navarjbai. Ratan Tata completed his degree in architecture with structural engineering from Cornell University in 1962, and the Advance management Program from Harvard Business School in 1975. He joined the Tata Group in December 1962 on the advice of JRD Tata. He was first sent to Jamshedpur to work at Tata steel. He worked on the floor with the other blue collar employees, shoveling limestone and handling the blast furnaces. He was appointed the Director In Charge of The National Radio & Electronics Company Limited (Nelco) in 1971 and was successful in turning Nelco around. IN 1981, he became the chairmen of Tata industries and was instrumental in ushering in a wide array of reforms. It was under his stewardship that Tata consultancy services went public and Tata Motors was listed in the New York stock Exchange.

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On the occasion of Indias 58th Republic day on 26 January, 2000, Ratan Tata was honoured with the padma Bhushan, the third highest decoration that might be awarded to a civilian.

His recent achievements have been the acquisition of Corus Group, and Anglo-Dutch steel and aluminium producer. This acquisition has made Tata steel the fifth largest producer of steel in the world.

TATA STEEL: AN ORGANISATIONAL PROFILE


Established in 1907, Tata Steel is Asia's first and India's largest private sector steel company. Tata Steel is among the lowest cost producers of steel in the world and one of the few select steel companies in the world that is EVA+ (Economic Value Added).

Tata Steel has operations in 10 countries and maintains a strategic presence in select Geographics through exports.

GROWTH AND GLOBALISATION. Jamshedpur,India5 million tones per annum, slated to reach 7 MTPA in 2008&10 MTPA by 2011.

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Partnership with Corus


On partnership with Corus group, the combined entity will be the 6th largest steel producer and the 2nd most geographically diversified steel company in the world.

Nat steel Asia Singapore


2 million tonnes ;Singapore ,China,Vietnam,Thailand and three other South East Asian countries.

Tata Steel,Thailand1.7 million tonnes Limestone mining in Thailand. Low ash coal in Australia. Wire manufacturing unit in Sri Lanka known as Lanka special steel captive raw material resources in India give it a competitive advantage.

Other Projects: India


1.2 MTPA Metcoke project in West Bengal Deep sea port in Dhamra, Orissa Titanium Dioxide project in Tamil Nadu Joint Venture with BlueScope Steel for metallic coating and painting steel unit

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Overseas:
Development of a source of low ash coal from Queensland, Australia Ferro Chrome production in Richards Bay, South Africa

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Some subsidaries of TATA STEEL (Domestic & GLOBAL )

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compANY PROFILE

An overview of the company


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TATA Steel has been ranked at the top of the Nielsens corporate image monitor study followed by TATA Motors. The worlds most admirable companies 2011, published by Fortune Magazine, ranks TATA steel on 6th position in metal industry category. Tata Steel, formerly known as TISCO (Tata Iron and Steel Company limited), is the worlds seventh largest steel company, with an annual crude steel capacity of 30 Million Tones Per Annum (MTPA). It is the second largest private sector steel company in India in terms of domestic production. Ranked 315th on Fortune Global 500, it is based in Jamshedpur, Jharkhand, India. It is part of Tata Group of companies in private sector with consolidated turnover of Rs.102,393 crores during the year ended March 31st, 2010. Its main plant is located at Jamshedpur in Jharkhand. With its acquisition of the Corus, Nat Steel and Millennium Steel it has become a multinational company with operations in various countries. Tata Steel has a balanced global presence in over 50 developed European and fast growing Asian markets, with manufacturing units in 26 countries. It is the worlds second most geographically diversified steel producer. Also it is the worlds lowest cost producer of steel with shareholder base of 800,000 people and an employee strength over 81,000 across 5 continents. The registered office of Tata Steel is in Mumbai. The company is listed on Bombay Stock Exchange (BSE) and National Stock Exchange (NSE). Tata Steel is backed by 100 glorious years of experience in steel making with its establishment in 1907.

Performance after global economic downturn

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Following two years of the worst global economic downturn, The growth rates in the economies of the developed world are still extremely moderate, while countries in the developing world have registered high levels of economic growth and some have become new centres of global capacity, demand and control over natural resources. In 2025, it is forecast that the BRIC countries will have 42% of the global population, will consume 60% of the global production and will have 70% of the global GDP.

Steel has been and will be, the basic foundation be, the basic foundation material for national material for national growth and the growth and the industry will continue to be an important to be an important ingredient in a global ingredient in a global economic recovery. economic recovery. Ratan N. Tata, Chairman

The steel industry has also been impacted by these global shifts. The requirement of steel is growing in Asia, where downstream user industries are experiencing high demand, whereas the markets for steel in the United Kingdom and Continental Europe have remained depressed.

Through these difficult times, Tata Steel has struggled to adhere to its long-term strategies, both in India and overseas. There has nevertheless been need to re-schedule and re-prioritise investment strategies in consonance with market conditions during this period. In India, the Company has given top priority to the 2.9 million tone expansion programme at its Jamshedpur Works and its major greenfield 6 million tonne integrated steel plant in Orissa. Tata Steel Asia has steelmaking and finishing facilities in various Asian countries (including India) aggregating 10.5 million tonnes. Equal importance has been given to raw material security through the acquisition of iron ore and coal resources overseas to feed its UK and European plants, while rationalising capacities to make them viable in this period of slack demand. While Tata Steels Indian operations have remained profitable, albeit at a lower level than the previous year, Tata Steels European operations remained underutilised and hence unprofitable. However, with the rationalisation, the European operations have become EBITDA positive for the last two quarters of 2009-10. The benefits of the rationalization will of course be more evident in 2010-11. In the coming years, Tata Steel expects to emerge as a global steel producer with a total annual output of between 40-50 million tonnes, with major manufacturing plants in India, several countries in Asia, the UK and Continental Europe, supported by integrated mining operations in several geographies.

MANAGEMENT OF TATA STEEL

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Board of Directors
Mr. Ratan N. Tata Mr. B. Muthuraman Mr. Nusli N. Wadia Mr. Iahaat Hussain Mr. Subodh Bhargava Mr. Jacobus Schraven Dr. Jamshed J. Irani Mr. Andrew Robb Mr. S. M. Palia Mr. Suresh Krishna Mr. Kirby Adams Mr. H.M. Nerurkar Chairman Vice Chairman Company Director Board Member Board Member Non-Executive Independent Director Board Member Non-Executive Independent Director Company Director Financial Institutions Nominee Managing Director & CEO, Tata Steel Europe Managing Director, Tata Steel Limited

PRODUCT PORTFOLIO : Long products:


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Wire rod mill. Bar mill. Merchant mill

Flat products:
Hot strip mill. cold rolling mill
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Vision
We aspire to be the global steel industry benchmark for Value Creation and Corporate Citizenship We make the difference through: Our people, by fostering team work, nurturing talent, enhancing leadership capability and acting with pace, pride and passion. Our offer, by becoming the supplier of choice, delivering premium products and services, and creating value for our customers. Our innovative approach, by developing leading edge solutions in technology, processes and products. Our conduct, by providing a safe working place, respecting the environment, caring for our communities and demonstrating high ethical standards.

Mission
Consistent with the vision and values of the founder Jamsetji Tata, Tata Steel strives to strengthen Indias industrial base through the effective utilization of staff and materials. The means envisaged to achieve this are high technology and productivity, consistent with modern management practices.

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TATA STEEL - BUSINESS OBJECTIVE


Be among the lowest cost producers in the world. Be the dominant player in the selected market. Focus on products having high growth and high returns. Produce steel products of the international quality. Sustainable growth. Divest, merge, acquire. Encourage innovation. Ensure safety and environment sustainability. Enthusiastic and happy employees. Improve the quality of life of the communities we serve.

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research methodology

The whole project has been made by collecting data through primary and secondary sources .Primary source stands for that information i.e. collected by direct queries to concern.
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SCOPE OF THE PROJECT:


1) To carry out a critical analysis of the TATA STEEL Ltd. Working capital management.

2) To find out the area of the weakness in the existing working capital control mechanism.

3) To extrapolate the companys position with the steel industry.

RESEARCH DESIGN :
The study will be based on the based on the descriptive and applied research. The efficiency and efficacy of the working capital and inventory management model of the TATA STEEL Ltd. The accounting as well as the planning of the working capital needs a thorough study. By ratio analysis and trend analysis the result of the control mechanism can be summarized which will help in identifying the effectiveness of the system under the preview. Hence the ratio and the trend analysis will be used to arrive at the conclusion.

WORKING CAPITAL CONCEPT Definition :


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The cash available for day to day operation of an organization . Sources of Working Capital : 1 . Net Income 2 . Long Term Loan 3 . Sales of Capital Asset 4 . Injection of Fund by Stockholders .
Classification of Working Capital :

Component :
1 . Cash 2 . Marketable Securities 3 . Receivables 4 . Inventory

Time :
1 . Permanent : The amount of current asset required to meet a firms Long term needs . 2 . Temporary : The amount of current assets that varies with seasonal requirements .

FORMULA of WORKING CAPITAL :


Working Capital = Current Asset Current Liability

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis

Collection Of Data (Data Information Sources) :

Data will be collected from both the primary and secondary sources:

PRIMARY SOURCE OF DATA:


Observation method Direct Interview Method Indirect Method Department Visit: comprises of discussion with concerned person and interviewing few officers in the account and finance sector.

SECONDARY SOURCE OF DATA :


Annual Report Journal and Books Study of files and office documents Different records by the Accounts and Bills Sections Websites of TATA STEEL Ltd.

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis

DATA ANALYSIS OF TATA STEEL

CURRENT ASSETS
TATA STEEL Ltd . MANAGEMENT STUDIES

NET WORKING CAPITAL 2005-06 2006-07 2007-08

2008-09

2009-10

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Working Capital Management-Comparative Analysis stores and spares stock in trade sundry debtors interest accrued on investment cash and bank balances loans and advances TOTAL (A) 442.66 1,732.09 539.40 0.20 288.39 1,234.86 4237.60 505.44 1,827.54 631.63 0.20 455.41 3,055.73 6475.95 557.67 2,047.31 543.48 0.20 465.04 3,022.62 6636.32 612.19 2,868.28 635.98 0.00 1,590.60 4340.43 10047.5 623.76 2,453.99 434.83 0.29 3,234.14 3554.14 10301.1 5

CURRENT LIABILITIES
sundry creditors subsidiary companies interest accrued but not due advances received from the customers liability towards investors education and protection fund provision for retiring gratuities provision for employee benefits provision for taxation provision for fringe benefits proposed dividend TOTAL (B) NET WORKING CAPITAL (A-B) (Figures are in Rs. Crores) TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF 2,534.03 62.37 24.29 185.07 30.23 0.81 0.00 250.04 2.37 719.51 3,808.72 428.88 3,145.99 102.61 47.11 198.28 29.21 49.31 470.19 448.68 18.37 943.91 5,453.66 1,022.29 3,243.42 115.74 231.05 226.03 39.02 0.00 848.54 854.74 19.12 1,191.12 6,768.7 8 (132.46 ) 3,842.78 1,358.12 506.68 297.37 34.91 0.00 1,143.08 493.59 19.12 1,278.40 8,974.0 5 1073.48 4,086.65 1,514.30 676.66 334.99 40.49 0.00 1,127.50 507.13 2.12 709.77 8,999.6 1 1301.54

Working Capital Management-Comparative Analysis

. Net Working Capital = Current Assets-Current Liabilities


*Note : Current Assets for 2007-08, exclude the loan amount Rs. 3022.62 Cr. for the acquisition of Corus and cannot be used for day to day expenses, so it is excluded

Graph showing Current Assets, Current Liabilities and Net Working Capital

CURRENT ASSETS
stores and spares stock in trade sundry debtors

PERCENTAGE CHANGE IN WORKING CAPITAL 2005-06 2006-07 2007-08 2008-09


26.81 13.70 (7.29) 16.89 (10.68) 3.77 14.18 5.51 17.10 57.91 147.46 242.16 10.33 12.03 (13.96) 2.11 (1.08) 9.43 9.78 40.10 17.02 242.04 43.59 352.53

2009-10
1.89 (14.44) (31.63) 103.33 (18.11) 41.04

cash and bank balances loans and advances TOTAL (A)

CURRENT LIABILITIES
sundry creditors subsidiary companies 9.23 7.35 24.15 64.52 3.10 12.80 18.48 10.73 6.35 11.50

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis interest accrued but not due advances received from the customers liability towards investors education and protection fund provision for retiring gratuities provision for employee benefits provision for taxation provision for fringe benefits proposed dividend TOTAL (B) (71.47) (7.24) 11.51 93.95 7.14 (3.37) 390.45 14.00 33.58 119.29 31.56 (10.53) 33.55 12.65 15.98

(88.04) 0.00 (11.92) 0.00 0.00 2.94

5987.65 0.00 79.44 675.11 31.19 6959.78

0.00 63.34 90.50 4.08 26.19 638.04

0.00 34.71 (42.25) 0.00 7.33 169.32

0.00 .014 2.74 (88.91) (44.48) (50.61)

Interpretation In 2009-10, net working capital increased by 147% compared to previous year. It is because of increase in cash and bank balances and loans and advances in current assets side. But there is no significant increase in current liability side. Also Tata steel reduced the proposed dividend to Rs. 709.77 Cr. from Rs. 1,278.40 Cr. of Previous Year. During FY 10, inventory decreased by 14% compared to FY 09. Purchase of finished and semifinished products was much lower compared to previous year as requirements of Agrico and Wires Division were fully met from steel works in the FY 10 as against partial purchases from outside suppliers/imports in the previous year. Non purchase of sponge iron also contributed to lower value of purchase of finished and semi-finished products.
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

While the stock of stores and spares as on 31st March, 2010 remained almost at the same level as on 31st March, 2009, the inventories of finished, semi-finished goods, scrap and raw materials was lower by 14% than that of last year. The raw materials inventory was also lower due to lower prices of coal and coke along with lower volume of coke. The raw material Stocks in The Companys Ferro Alloys & Minerals division was also lower than the last year level. Debtors as on 31st March, 2010 was lower by 32% as compared to 31st March, 2009 primarily due to stringent credit control measures and lower exports. The increase of Rs. 939 cr. in loans and advances represents increase in advance against equity (to Centennial Steel) and advances to subsidiary companies (to Tata Steel KZN) partly offset by reduction in the amount receivable against forward covers.

FINANCIAL RATIOS
Working Capital Turnover Ratio: Ratio that shows the number of times the working capital is converted into revenue in an accounting period, or how efficiently the management is using its working capital to generate sales Revenue.

Working Capital Turnover Ratio = Net Sales / Net Working Capital.

PARTICULARS TATA STEEL Ltd . MANAGEMENT STUDIES

2005-06

2006-07

2007-08

2008-09

2009-10

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Working Capital Management-Comparative Analysis NET SALES NET WORKING CAPITAL WORKING CAPITAL TURNOVER RATIO 15,139.39 428.88 35.30 17,552.0 2 1022.29 17.169 19,693.2 8 (132.46) (148.67) 24,315. 77 1073.48 22.65 25,021.98 1301.54 19.22

Interpretation Working capital turnover ratio has been decreased to 19.22 times in 2009-10 compared to 22.65 in 200809. Decrease in working capital turnover is because of the increase in net working capital. The reason for increase in net working capital is the increase in cash and bank balances and loans and advances.
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

Reduction in working capital turnover is not a good sign. Tata Steel has a huge increase in working capital turnover in 2008-09 but could not keep the momentum to FY 10.

Current Ratio: A liquidity ratio that measures a company ability to pay Short term obligations .

Current Ratio = Current Assets/Current Liabilities

PARTICULARS CURRENT ASSETS CURRENT LIABILITIES Current Ratio

2005-06 4,237.60 3,808.72 1.11

2006-07 6475.95 5453.66 1.187

2007-08 6636.32 6,768.78 0.98

2008-09 10047.50 8,974.05 1.119

2009-10 10301.15 8,999.61 1.144

Interpretation :

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis

The Financial position is supposed to be very sound if the current ratio is more than 2:1 . In 2006 to 2007 Tata steel has improved its financial soundness as the current ratio is 1.18 which is higher as compared to previous years. It is observed that the company has met the crucial period during 2005 to 2006 when the current asset was almost equal to its current liability which is 1.11 this is because of low market and depression in the economy throughout the Country.

Quick Ratio : An indicator of a company Short term liquidity . The quick ratio measures a companys ability to meet its Short term obligations with its most liquid assets. The higher the Quick Ratio, the better the position of the company.

Quick Ratio = (Current Assets - Inventory) / Current Liability

PARTICULARS CURRENT ASSETS

2005-06 4,237.60

2006-07 6475.95

2007-08 6636.32

2008-09 10047.5

200910 10301. 15 2,453.9 9 8,999.6 1 0.871

STOCK IN TRADE CURRENT LIABILITIES QUICK RATIO

1,732.09 3,808.72 0.66

1,827.54 5,453.66 0.85

2,047.31 6,768.78 0.68

2,868.28 8,974.05 0.80

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis

Interpretation : Higher the ratio the better is the capacity of business to meet its current obligations . In 2009 to 2010 the liquid ratio of tata steel is 0.87 which is aprox to standard 1:1 . In 2006 to 2007 the quick ratio is 0.85 which is also near to standard value 1 and hence during 2006 to 2007 and 2009 to 2010 company can meet with its short term obligations. It is also seen that 2005 to 2006 the liquid position of company was affected due to sufficient financing arrangement for CORUS acquisition .

Stock Turnover Ratio : A ratio showing how many times a company inventory is sold or replaced over a period .

Stock Turnover Ratio = Cost of Goods Sold / Average Stock Average Stock = Opening Stock +Closing Stock /2
PARTICULARS COST OF GOODS SOLD 7 AVERAGE STOCK STOCK TURNOVER RATIO 1,627.72 6.09 1,779.82 6.31 1,937.43 6.52 2,457.80 6.91 2,661.14 6.69 2005-06 9922.7 2006-07 11232.5 2007-08 12641.1 2008-09 17000.2 2009-10 17807.68

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis

Interpretation :

Stock turnover ratio evaluates the efficiency of the firm in managing its inventory. This ratio indicates the number of times inventory has been converted into sales during the year. Tata Steel shows a constant increase in stock turnover till 2008-09. Stock turnover of 6.91 is good in terms of liquidity. It shows the efficient management of inventory. Turnover of 6.69 times in 2009-10 is also a good value as it is above 6, but it is less than 6.91 . There is an adequate internal control system commensurate with the size of the Company and the nature of its business with regard to purchases of inventory and fixed assets and the sale of goods and services. During the course of our audit, any major weakness has not been observed in such internal control system.

Debtors Turnover Ratio :Debtor turnover ratio indicates the velocity of debt collection of firm. In simple words it indicates the number of times average debtors ( Receivable ) are turned over during year .

Debtor Turnover Ratio = Net Sales / Average Debtors Average Debtor = Opening Debtor +Closing Debtor / 2

PARTICULARS NET SALES AVERAGE DEBTORS DEBTOR TURNOVER RATIO

2005-06 15,139.39 560.61 27.01

2006-07 17,552.0 2 585.52 29.98

2007-08 19,693.28 587.56 33.52

2008-09 24,315.77 589.73 41.23

2009-10 25,021.98 535.41 46.73

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis

Interpretation:Debtor turnover ratio indicates the time lag between credit sales and cash collection period. Debtor turnover ratio of 46.73 times in 2009-10 means Tata Steel collects the cash immediately after giving the delivery i.e., 7.8 days after the sales on an average. It is a marvelous turnover many companies dreaming to achieve. It increases the cash balance of the company and keeps the liquidity. Another fact is, debtor turnover ratio is increasing continuously last 5 years. It is an indication of stringent collection methods followed by Tata Steel. Also, they keep only a small portion that is around 4% as provision for bad debts.

Payables Turnover Ratio : A short term liquidity measures used toquantify the rate at which a company pays off its suppliers . Accounts payable turnover ratio is calculated by taking total purchase made from suppliers and dividing it by the average account payable amount during the same period .

Payables Turnover Ratio = Net Credit Purchase / Average Creditors

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis

Average Creditor = Opening creditor +Closing creditor / 2

PARTICULARS NET CREDIT PURCHASE AVERAGE CREDITORS PAYABLES TURNOVER RATIO

2005-06 3,953.06 1,878.05 2.10

2006-07 2970.55 2840.01 1.04

2007-08 3074.32 3194.70 .96

2008-09 4266.89 3543.10 1.20

2009-10 3941.88 3964.71 .99

(Note*- All purchases are assumed as credit purchase. Iron ore is excluded as it is obtained from captive mines)

Interpretation : Payables turnover ratio of Tata Steel is an exceptional case. It is just slightly greater than one times. This shows that they pay creditors only one times in a year. They manage this turnover for last four years. It helps them to keep the cash with them for a long period and it can be used for other activities. The study understands the liquidity strength of Tata Steel when the payables turnover is read along with debtor turnover. Debtor turnover is around 40 times in a year and payables turnover is only one times! It clearly shows the competitive advantage Tata Steel has over its suppliers and customers. OPERATING CYCLE

Gross Operating Cycle (GOC) = RMCP + WIPCP + FGCP + DCP Net Operating Cycle (NOC) = GOC - CDP
ITEMS 2005-06 2006-07 2007-08 2008-09 2009-10

raw material conversion period raw material consumption TATA STEEL Ltd . MANAGEMENT STUDIES 2,639.17 3,419.46 3,841.87 5709.91 5494.74

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Working Capital Management-Comparative Analysis raw material consumption per day raw material inventory RMCP ( Raw Material Conversion Period ) 7.23 1,627.72 225.11 9.37 1,779.82 189.98 10.53 1,937.43 184.07 16.98 2457.80 144.76 18.09 2661.14 147.09

work in progress cost of production cost of process per day work in progress inventory WIPHP ( Work in Progress Conversion Period ) 8,058.75 22.08 28.18 1.28 9,442.89 25.87 26.44 1.02 10,309.5 0 28.25 50.21 1.78 13975.99 38.29 72.33 1.89 14663.84 40.17 115.91 2.89

finished goods cost of goods sold cost of goods sold per day finished goods inventory FGCP ( Finished goods Conversion Period ) 13071.9 6 35.81 943.92 26.36 13519.51 37.04 1,039.35 28.07 14728.0 8 40.35 1,076.18 26.67 18759.70 51.40 1218.06 23.70 17494.18 47.93 1251.36 26.12

collection period credit sales at cost sales per day debtors DCP ( Debtor Collection Period ) 15,139.3 9 41.48 560.61 13.52 17,551.09 48.09 585.52 12.18 19,691.0 3 53.95 587.56 10.89 24,315.77 66.62 589.73 8.85 25,021.98 68.55 535.41 7.81

creditors deferral period credit purchase 3,953.06 4,993.95 4,971.88 8,110.97 8,521.25

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis purchase per day creditors CDP ( Creditor Defferal Period ) GROSS OPERATING CYCLE NET OPERATING CYCLE 10.83 2374.79 219.28 266.27 46.99 13.68 2812.71 205.61 231.25 25.64 13.62 3194.71 1 216.15 223.41 7.26 159.46 179.21 19.75 169.80 183.91 14.11 22.22 3543.1 23.35 3,964.72

Interpretation From 2008-09, Tata Steel has been reducing the Raw Material Holding Period. It is a clear indication of efficiency of inventory management techniques Tata Steel follows. RMHP was reduced from 185 days in 2007-08 to 145 days in 2008-09. Work in Progress Holding Period (WIPHP) is maintained below 2 days till 2008-09 which is very good. This shows that there were no stoppages in the production process. Increase in WIPHP in 2009-10 is because of the increase in work in progress.Finished Goods Holding Period (FGHP) has been reducing constantly from FY 2006 to 2010. It is achieved by efficient supply chain management and good relationship with customers and dealers. Debtors Collection Period is also decreasing and it has come down to 7.81 days in FY 2010. It shows the prompt collection policy of Tata Steel from its customers. Creditors Deferral Period is at 170 days during FY 2010 which implies that company pays the creditors after 170 days of the purchase. The overall creditors value is Rs 8,521.25 crores while the purchase per day has also increased to Rs. 23.35 crores. Net Operating Cycle (NOC) is coming down to 14 days for the past five years. It is because of the increase in Creditors Deferral Period. Its a positive signal for the company because it implies that the cash is available for other uses such as investing in new capital, spending on equipments and infrastructure, as well as preparing for possible share buybacks down the road.
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

Methods Of Calculation : Raw Material conversion period : Raw material Consumption Raw Material Consumption per Day The value of raw material consumption is taken from schedule 4 of the profit & loss account. The value of raw material consumption per day is taken by dividing raw material consumption by 360 days. The opening and closing raw material is taken from schedule G contains the breakup of entire inventories. The last year closing is consider as the opining for the current year and average is calculated. Holding Days are calculated by the dividing raw material inventory by raw material consumption per day.

Raw Material Inventory

Raw Material Holding Days

Work In Progress Conversion Period: Cost of production The value of cost production is taken from schedule 4 of profit and loss account under manufacturing expenses. The entire manufacturing is given in the cost sheet format. The end value is taken as cost of production. The value of cost of process per day is calculated by dividing cost of production by 360 days. The opening and closing value of work in progress inventory is taken from schedule G of the balance sheet. The schedule G contains the breakup of entire inventory. The last year closing balance is considered as opening of
INSTITUTE OF

Cost of Process per day

Works In Progress Inventory

TATA STEEL Ltd . MANAGEMENT STUDIES

Working Capital Management-Comparative Analysis

current year and average is calculated. Work in Progress Holding Days Holding days are calculated by dividing work in progress inventory by cost of process per day.

Finished Goods :Cost of Goods Sold The value of cost of goods sold is calculated by subtracting profit before taxation from net sales. The net sale is taken from profit and loss account as well as profit before taxation. Then the result is calculated. The value is calculated by dividing cost of goods sold by 360 days. The opening and closing value of finished goods inventory is taken from schedule G of the balance sheet . The schedule G contain the break up of entire inventories . The last year closing balance is consider as opening for current year and average is calculated . The value is calculated by dividing finished goods sold per day.

Cost of Goods Sold Per Day Finished Goods Inventory

Finished Goods Holding Days

Collection Period : Credit Sales The value of entire net sales from profit and loss account is taken as credit sales for particular year . The entire net sales is consider as credit sales . The value is calculated by dividing the entire credit sales by 360 .
INSTITUTE OF

Sales Per Day


TATA STEEL Ltd . MANAGEMENT STUDIES

Working Capital Management-Comparative Analysis

Debtor

The value of debtor is taken from balance sheet . Debtor comes under the head of current asset in the balance sheet . The value of outstanding days is calculated by dividing debtors by sales per day .

Debtor Outstanding Days

Creditor Deferral Period :

Credit Purchase

For the year 2008 2009 no purchase is shown . Therefore we have calculated the percentage from raw material consumed and then the entire calculation is done . The value is calculated by dividing the entire credit purchase by 360 days . The value of creditor is taken from the schedule of current liabilities and provision . The value of deferral period is calculated by dividing by purchase per day .

Purchase Per Day Creditors Creditors Deferral Period

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis

daTA ANALYSIS OF JSW STEEL


NET WORKING CAPITAL
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis CURRENT ASSETS Inventories Sundry Debtors Cash and Bank Balances Loans and Advances Other Current Assets TOTAL (A) CURRENT LIABILITIES Acceptances Sundry Creditors Rents and Other Deposits Advances from the Customers Interest accrued but not due on loans Other Liabilities Premium payable on redemption of FCCBs & Preference Shares Investor Education and Protection Fund Provision for Income Tax Provision for Wealth Tax Provision for Fringe Benefits 1,027.33 612.78 0.00 38.04 125.59 115.19 0.00 1,478.00 510.87 0.00 40.48 142.25 28.26 0.00 2,060.26 1,295.72 20.46 74.83 142.45 56.70 72.30 5,293.0 9 1,652.1 7 43.43 164.29 65.14 51.67 188.16 5,047.7 5 1,655.5 8 58.65 180.38 76.20 53.31 268.21 2005-06 924.23 229.19 98.87 979.42 513.70 2,745.41 2006-07 1,011.35 245.16 337.80 549.28 342.04 2,485.63 2007-08 1,549.16 337.39 339.22 842.15 18.62 3,086.54 2008-09 2,051.4 2 398.14 419.96 1,744.8 8 17.24 4,631.6 4 2009-10 2,585.7 7 563.25 287.11 2,123.3 9 0.00 5,559.5 2

7.93 213.51 1.50 3.24

12.17 31.50 0.41 0.27

15.94 0.00 0.55 0.80

18.33 0.00 0.40 0.95

17.59 0.00 0.00 0.00

TATA STEEL Ltd . MANAGEMENT STUDIES

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Working Capital Management-Comparative Analysis Provision for Employee Benefits Proposed Dividend on Preference Shares Proposed Dividend on Equity Shares Corporate Dividend Tax Tax on Equity Preference Dividend Provision for Leave Encashment TOTAL (B) NET WORKING CAPITAL (A-B) (All the figures are in Rs. Cr) 0.00 27.90 125.58 0.00 21.53 0.00 2,320.12 425.29 0.00 27.90 0.00 4.74 0.00 10.46 2,287.31 198.32 21.99 29.06 261.87 49.44 0.00 0.00 4,102.37 (1,015.8 3) 23.77 28.99 18.71 8.11 0.00 0.00 7,557.2 1 (2,925. 57) 24.48 27.90 177.70 34.14 0.00 0.00 7,621.8 9 (2,062. 37)

Graph showing Current Assets, Current Liabilities and Net Working Capital

PERCENTAGE CHANGE IN WORKING CAPITAL


CURRENT ASSETS Inventories Sundry Debtors TATA STEEL Ltd . MANAGEMENT STUDIES 2005-06 24.32 (14.03) 2006-07 9.43 6.97 2007-08 53.18 37.62 2008-09 32.42 18.01 2009-10 26.05 41.47

INSTITUTE OF

Working Capital Management-Comparative Analysis Cash and Bank Balances Loans and Advances Other Current Assets TOTAL (A) CURRENT LIABILITIES Acceptances Sundry Creditors Rents and Other Deposits Advances from the Customers Interest accrued but not due on loans Other Liabilities Premium payable on redemption of FCCBs & Preference Shares Investor Education and Protection Fund Provision for Income Tax Provision for Wealth Tax Provision for Fringe Benefits Provision for Employee Benefits Proposed Dividend on Preference Shares Proposed Dividend on Equity Shares Corporate Dividend Tax Tax on Equity Preference TATA STEEL Ltd . MANAGEMENT STUDIES 54.02 24.82 0.00 111.92 22.75 26.21 0.00 43.87 (16.63) 0.00 6.41 13.27 (75.47) 0.00 39.40 153.63 0.00 84.86 0.14 100.64 0.00 156.91 27.51 112.27 119.55 (54.27) (8.87) 160.25 (4.64) 0.21 35.04 9.79 16.98 3.17 42.54 (199.28) 28.62 0.00 44.95 241.66 (43.92) (33.42) (9.46) 0.42 53.32 (94.56) 24.18 23.80 107.19 (7.41) 50.06 (31.63) 21.69 (100.00) 20.03

22.95 69.76 30.43 0.00 0.00 0.00 94.64 0.00 66.00

53.47 (85.25) (72.67) (91.67) 0.00 0.00 (100.00) 0.00 (100.00)

30.98 (100.00) 34.15 196.30 0.00 4.16 0.00 943.04 0.00

14.99 0.00 (27.27) 18.75 8.09 (0.24) (92.86) (83.60) 0.00

(4.04) 0.00 (100.00) (100.00) 2.99 (3.76) 849.76 320.96 0.00

INSTITUTE OF

Working Capital Management-Comparative Analysis Dividend TOTAL (B) 44.26 (1.41) 79.35 84.22 0.86

Interpretation For past three years JSW Steel has a negative net working capital as the current liabilities are more than current assets. It is very important for a company to keep a ratio of 2 between current assets and current liabilities to meet its daily liquidity requirements. Increase in current liabilities is because of increase in acceptances from subsidiary companies and customers which occurred due to increase in the value of purchases/services on account of expansion projects. 2009-10 During 2009-10, inventory has been increased by 26% compared to previous year. Higher inventory of raw materials & spares is mainly due to commencement of new facilities. During same year debtors have been increased by 41% in connection with 30% increase in sales. 21% increase in loans and advances was mainly due to increase in entitlement of Minimum Alternative Tax credit of Rs. 259 crores. Current liabilities are almost same as previous year. It is mainly due to payment of project creditorsrelating to new 2.8 mtpa expansion project and other projects. 2008-09 Inventories increased by 32% from Rs. 1,549 crores in 2007-08 to Rs. 2,051 crores in 2008-09. Increase in stores & spares was mainly due to commencement of new facilities. Increase of Finished Goods was mainly due to inventory (Rs. 101 crores) arising out of trial run production of 2.8 MTPA expansion project. Sundry debtors increased by 18% from Rs. 337 crores in 2007-08 to Rs. 398 crores in 2008-09. Loans and Advances increased by from Rs. 842 crores in 2007-08 to Rs. 1,744 crores in 2008-09. The increase was mainly due to a) Loans and advance given to JSW Steel (Netherlands) B.V. amounting to Rs. 664 crores. b) Minimum Alternative Tax credit entitlement of Rs. 95 crores. The current liabilities increased from Rs. 4,102 crores in 2007-08 to Rs. 7,557 crores in 2008-09. The increase was mainly due to increase in the value of purchases/services on account of expansion projects.

2007-08
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

The inventory increased to Rs. 1,549.16 crores as on 31 March 2008 from Rs. 1,011.35 croresas on 31 March 2007 a growth of about 53.18%. Even as debtors increased from Rs. 245.16 crores in 2006-07 to Rs. 337.39 crores in 2007-08, the debtors cycle remained at 9 days (of gross sales) to that of in 200607. 2006-07 Cash and Bank balances increased to Rs. 337 crores in 2006-07 from Rs. 98.87 crores during 2005-06. Net working capital decreased to Rs. 198 crores from Rs. 425 crores of previous year. Decrease in net working capital is because of the decrease in loans and advances and other current assets.

FINANCIAL RATIOS Working Capital Turnover Ratio :


Ratio that shows the number of times the working capital is converted into revenue in an accounting period , or how efficiently the management is using its working capital to generate sales revenue .

Working Capital Turnover Ratio = Net Sales / Net Working Capital


PARTICULARS NET SALES NET WORKING CAPITAL WORKING CAPITAL TURNOVER RATIO 2005-06 6,180.10 425.29 14.53 2006-07 8,594.44 198.32 43.34 2007-08 11,420.0 0 (1,015.8 3) (11.24) 2008-09 14,001.25 (2,925.57 ) (4.79) 2009-10 18,202.4 8 (2,062.3 7) (8.83)

TATA STEEL Ltd . MANAGEMENT STUDIES

INSTITUTE OF

Working Capital Management-Comparative Analysis

Interpretation Working capital turnover ratio of JSW Steel is showing negative values for past three years. It is because their net working capital is negative. Also it is not showing any sign of improving as it is fluctuating between -5 and -10. It is really not good for a company to have a negative working capital turnover ratio. It will affect the daily liquidity requirements of the company. Increase in current liabilities is because of increase in acceptances from subsidiary companies and customers.

Current Ratio : A liquidity ratio that measures a companys ability to pay Short term obligations .

Current Ratio = Current Assets / Current Liabilities


Particulars CURRENT ASSETS CURRENT LIABILITIES CURRENT RATIO 2005-06 2,745.41 2,320.12 1.18 2006-07 2,485.63 2,287.31 1.09 2007-08 3,086.54 4,102.37 0.75 2008-09 4,631.64 7,557.21 0.61 2009-10 5,559.52 7,621.89 0.73

TATA STEEL Ltd . MANAGEMENT STUDIES

INSTITUTE OF

Working Capital Management-Comparative Analysis

Interpretation The interpretations given for working capital turnover ratio suit current ratio also. Because of the negativity of net working capital, current ratio falls below one. Standard value for current ratio is 2 and JSW has to take the initiatives to increase the current ratio. Increase in current liabilities is because of increase in acceptances from subsidiary companies and customers as part of expansion projects.

Quick Ratio : An indicator of a companys Short term liquidity . The quick ratio measures a companys ability to meet its Short term obligations with its most liquid assets . The higher the Quick Ratio, the better the position of the company .

Quick Ratio = (Current Assets Inventories) / Current Liabilities


PARTICULARS CURRENT ASSETS INVENTORIES CURRENT LIABILITIES QUICK RATIO 2005-06 2,745.41 924.23 2,320.12 0.78 2006-07 2,485.63 1,011.35 2,287.31 0.64 2007-08 3,086.54 1,549.16 4,102.37 0.37 2008-09 4,631.64 2,051.42 7,557.21 0.34 2009-10 5,559.52 2,585.77 7,621.89 0.39

Interpretation The quick ratio has decreased over the last 5 years due to considerable increase in Current Liabilities which increased on account of increase in acceptances.
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

Stock Turnover Ratio : A ratio showing how many times a company inventory is sold or replaced over a period .

Stock Turnover Ratio = Cost of Goods Sold / Average Stock Average Stock =Opening stock +Closing stock / 2
PARTICULARS COST OF GOODS SOLD AVERAGE STOCK STOCK TURNOVER RATIO 2005-06 5,261.92 833.82 6.31 2006-07 6,784.41 967.79 7.01 2007-08 9,193.02 1,280.26 7.18 2008-09 12,793.05 1,800.29 7.11 2009-10 15,915.67 2,318.60 6.86

Interpretation: Stock turnover ratio of JSW Steel is showing a steady trend at 7. In spite of the increase in inventory from Rs. 833 Cr in FY 2006 to Rs. 2318 Cr in FY 2010, they could manage the inventory turnover. Inventories were physically verified during the year by the management at reasonable intervals, except for inventories lying with third parties where confirmations have been received. As the Companys inventory of raw materials mostly comprises bulk materials such as coal, coke, pellets etc. requiring technical expertise for establishing the quality and the quantification thereof, the Company has hired independent agencies for physical verification of such stocks. The procedures of physical verification of inventory followed by the management are reasonable and adequate in relation to the size of the Company and the nature of its business. The Company has maintained proper records of its inventories and no material discrepancies were noticed on physical verification.

Debtors Turnover Ratio:

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Debtor turnover ratio indicates the velocity of debt collection of firm. In simple words it indicates the number of times average debtors (Receivable) are turned over during year.

Debtor Turnover Ratio = Net Sales / Average Debtors Average Debtor = Opening Debtor +Closing Debtor /2
PARTICULARS NET SALES AVERAGE DEBTORS DEBTOR TURNOVER RATIO 2005-06 6,180.10 247.90 24.93 2006-07 8,594.44 243.21 35.34 2007-08 11,420.0 0 291.28 39.21 2008-09 14,001.25 367.77 38.07 2009-10 18,202.48 480.70 37.87

Interpretation : Debtor turnover ratio has shown a steady trend over the last 3 years which shows the companys efficient policy of collection from customers. At the same time, companys sales and average debtors have increased drastically. It is a good indicator of companys capacity to increase the sales without compromising on its collection policies.

Payables Turnover Ratio :

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A short term liquidity measures used toquantify the rate at which a company pays off its suppliers . Accounts payable turnover ratio is calculated by taking total purchase made from suppliers and dividing it by the average account payable amount during the same period .

Payables Turnover Ratio = Net Credit Purchase / Average Creditors Average Creditor = Opening Creditor +Closing Creditor / 2

PARTICULARS NET CREDIT PURCHASE AVERAGE CREDITORS PAYABLES TURNOVER RATIO

2005-06 3,527.81 551.87 6.39

2006-07 4,377.23 604.34 7.24

2007-08 6,495.21 867.89 7.48

2008-09 9,381.51 1,426.58 6.58

2009-10 11,386.28 1,643.39 6.93

Interpretation : JSW Steels payables turnover ratio is high as compared industry ratio. During 2008-09 it has come down to 6.58 which again increased to 6.93. It is mandatory to keep the payables turnover ratio as lower as possible as it will increase the availability of cash for day to day activities. The fact JSW has a negative working capital for last three years has to be read along with its high payables turnover ratio which will again reduce its liquidity.
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

OPERATING CYCLE

Gross Operating Cycle (GOC) = RMCP + WIPCP + FGCP + DCP Net Operating Cycle (NOC)
ITEMS

= GOC CDP
2006-07 2007-08 2008-09 2009-10

2005-06

raw material conversion period raw material consumption raw material consumption per day raw material inventory RMCP 3,112.05 8.64 833.82 96.46 3,964.00 11.01 967.79 87.89 5,883.53 16.34 1,280.26 78.34 8,735.70 24.27 1,800.29 74.19 10,460.82 29.06 2,318.60 79.79

work in progress cost of production cost of process per day work in progress inventory WIPCP 4,433.99 12.32 80.27 6.52 5,777.62 16.05 51.17 3.19 8,065.40 22.40 41.51 1.85 11,168.1 4 31.02 88.08 2.84 13,929.58 38.69 123.12 3.18

finished goods cost of goods sold cost of goods sold per day finished goods inventory FGCP 5,261.92 14.62 150.80 10.32 6,784.41 18.85 216.28 11.48 9,193.02 25.54 315.58 12.36 12,793.0 5 35.54 561.49 15.80 15,915.67 44.21 734.24 16.61

Collection period TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis credit sales at cost sales per day debtors DCP 6,180.10 17.17 247.90 14.44 8,594.44 23.87 243.21 10.19 11,420.00 31.72 291.28 9.18 14,001.2 5 38.89 367.77 9.46 18,202.48 50.56 480.70 9.51

creditors deferral period credit purchase purchase per day creditors CDP GROSS OPERATING CYCLE NET OPERATING CYCLE 3,527.81 9.80 551.87 56.32 127.73 71.41 4,377.23 12.16 604.34 49.70 112.74 63.04 6,495.21 18.04 867.89 48.10 101.73 53.63 9,381.51 26.06 1,426.58 54.74 102.29 47.54 11,386.28 31.63 1,643.39 51.96 109.09 57.13

(Note*: Finished goods of 2008-09 excludes Rs. 101.41 Cr which arising out of trial run production. Interpretation : Because of increase in raw material consumption per day, Raw Material Holding Period (RMHP) has come down to 79 days during FY 2010 from 96 days in FY 2006. It indicates company applies new inventory management techniques to efficiently utilize its inventory and reduce the stock of inventory. Work in Progress Holding Period (WIPHP) is only three days during 2009-10 which is a good number. But it has increased in last three consecutive years. At the same time they reduce RMHP, they are not able to reduce WIPHP. The company has to implement some techniques to reduce WIPHP as they do for raw material.

Finished Goods Holding Period (FGHP) is increasing constantly from FY 2006. It is 16 days for FY 2010 which is very less and good. It is shown in the profit and loss accounts that the sales is
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TATA STEEL Ltd . MANAGEMENT STUDIES

Working Capital Management-Comparative Analysis

increasing in every year. Increase in FGHP may be because of increase in sales. If they can increase sales without increasing finished goods, it would be appreciable. Debtors Collection Period (DCP) stands at 9 days for last three years which is a good number. It means that the company gets the payment within 9 days of the credit sales to customers. This satisfies the liquidity requirements of the company. In spite of the increase in sales, they could maintain DCP. It shows companys efficient collection policy and its business relationship with customers.

Creditors Deferral Period (CDP) stands around 50 days for last five years. Even though the credit purchase has increased in these years, there is no increase in CDP. The company should try to increase CDP as its purchases are increasing. It will increase the availability of cash for working capital. During FY 2010, Net Operating Cycle (NOC) has increased to 57 days from 47 days during FY 2009. It is because of decrease in CDP. So the company should increase CDP to reduce NOC.

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DATA ANALYSIS OF SAIL

NET WORKING CAPITAL


CURRENT ASSETS 2005-06 2006-07 2007-08 2008-09 200910

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Working Capital Management-Comparative Analysis Inventories Sundry Debtors Cash & Bank Balances Interest Received / Accrued Loans Claims Recoverable Contractors & Suppliers Income Tax Paid in Advance / Recoverable Export Incentive Receivable Others Deposits TOTAL (A) CURRENT LIABILITIES Sundry Creditors Advances Security Deposits Interest Accrued but not due Liability Towards Investor Education and Protection Fund Other Liabilities 2,427.36 536.26 232.30 375.82 11.60 1,608.36 2,545.07 631.68 257.76 198.79 7.43 1,757.47 2,985.24 643.49 243.09 115.64 8.89 2,404.57 4,156.77 565.64 431.20 95.58 10.03 2,454.17 6,232.3 6 699.28 517.08 401.12 11.00 3,076.0 2 6,210.06 1,881.73 6,172.64 85.48 254.14 455.62 115.18 1,763.13 22.49 306.32 116.94 17,383. 73 6,651.47 2,314.75 9,609.83 152.56 306.83 623.50 116.56 10.50 107.07 350.95 134.60 20,378. 62 6,857.23 3,048.12 13,759.4 4 273.08 372.67 779.26 158.99 11.62 58.56 464.16 534.49 26,317. 62 10,121.4 5 3,024.36 18,228.5 3 1,014.47 434.34 860.70 102.87 67.07 16.27 394.60 246.21 34,510. 87 9,027.4 6 3,493.9 0 22,436. 37 780.34 472.19 1,450.8 4 104.67 140.84 41.00 433.52 700.03 39,081 .16

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Working Capital Management-Comparative Analysis PROVISIONS Gratuity Accrued Leave Taxation Pollution and Peripheral Development Exchange Fluctuation Proposed Dividend Tax on Dividend Employee Benefits Wage Revision Mines Closure / Afforestation Others TOTAL (B) NET WORKING CAPITAL (A-B) 2,289.75 1,223.82 1,939.75 86.44 13.95 309.78 43.45 776.30 342.52 142.12 68.56 12,428. 14 4,955.5 9 1,718.20 1,371.43 44.32 83.11 0.00 619.56 105.29 795.18 512.58 223.96 77.15 10,948. 98 9,429.6 4 718.16 1,346.70 38.18 89.05 0.00 743.47 125.54 872.21 2,459.66 351.05 53.81 13,198. 75 13,118. 87 573.17 1,602.08 364.01 99.73 0.00 536.95 91.26 1,070.18 4,552.94 467.29 50.60 17,121. 60 17,389. 27 89.26 1,979.7 1 2.71 112.92 16.43 702.17 116.62 1,276.7 2 1,243.2 2 607.01 64.90 17,148 .53 21,932 .63

(All Figures are in Rs. Cr)

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Graph showing Current Assets, Current Liabilities and Net Working Capital

Interpretation The graph clearly indicates that the Current Assets of SAIL has increased over the last five years following a linear trend. The Current Liabilities has also increased but the rate of increase of Current Liabilities is less than the increase in Current Assets. Net Working Capital also has increased consistently over the last five years. 2009-10 During this year inventory has been decreased by 10% compared to previous year. The inventories decreased mainly on account of reduction in semi/finished inventory by Rs.1157 chore and stores & spares inventory by Rs.22 chore. However, there was increase in raw material inventory by Rs.46 crore.The decrease in finished/semi-finished inventories by 20% was dueto decrease in quantity and valuation rate on account of reduction in both cost of production or Net Sales Realisation .The stores & spares inventory was reduced by 1% and raw material inventory had increased marginally by 2%. Increase in current liabilities by Rs.3248 chore was mainly on account of increase in sundry creditors for capital works, advances from customers, security deposits etc. The provisions were decreased by Rs.3239 crore mainly on account of decrease in provision for gratuity, taxation and wage revision.

2008-09 The inventory has increased by 47%. Inventories increased mainly on account of increase in semi/finished inventory by Rs.1,873 crore, raw material inventory by Rs.1,183 crore and stores & spares inventory by Rs.209 crore. Increase in finished/semi-finished inventories was due to increase in quantity and valuation rate on account of increase in cost of production and Net Sales Realisation. Also, the sudden meltdown of world economy during the middle of the year resulted in lower sales and

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accumulation of stocks. Increase in stores & spares inventory was partly due to price escalations and partly due to procurement for major repairs to be carried out in various plants. Despite increase in sales turnover, there was marginal reduction in net debtors. Loans and Advances reduced by Rs.258 crore. The reduction was mainly on account of decrease in advances recoverable from contractors and suppliers, employees, deposits with port trust, excise authorities, railways, etc. Increase in current liabilities by Rs.1,312 crore was mainly on account of increase in sundry creditors for capital works, security deposits etc. The provisions were increased by Rs.2,610 crore mainly on accountof increase in provision for accrued leave, taxation, wage revision. 2007-08 The inventory has increased by 3% this year. The increase in inventory of finished/semi-finished products by 12% was on account of valuation at increased cost of production. However, in terms of number of days of turnover, the inventory of finished/semi-finished products reduced to 32 days as on 31.03.2008 against 33 days as on 31.03.2007. Increase in stores & spares inventory by 10% was due to price escalations and procurement for major repairs to be carried out in various plants. In terms of number of days, stores and spares inventory was almost at the same level of 31.03.2007. Raw materials inventory was at 37 days consumption as on 31.03.2008 as against 49 days consumption as on 31.03.2007. The increase of Rs. 733 crore in net debtors was mainly on account of increase in turnover. In terms of number of days of turnover, the debtors increased from 22 days as on 31.03.2007 to 24 days as on 31.03.2008.

Loans and Advances increased by Rs 730 crore. The increase was mainly on account of loans to employees and advances for operational supplies. Increase in current liabilities by Rs 1003 crore were mainly on account of increased level of operations and employees related year-end dues. While there were increase in provisions on account of mines afforestation / restoration / closure costs, wage revision, dividend and tax on dividend; overall increase was marginal due to reduction in provision for gratuity on account of transfer of Rs. 1250 chore to a separate Gratuity Fund constituted during the previous year.
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

2006-07 The increase of Rs. 433.02 chore in net debtors was mainly on account of increase in turnover. Loans and Advances increased by Rs 369.09 chore. The increase was mainly on account of loans to employees, export incentives recoverable, advances for operational supplies etc. 2005-06 Working capital has increased mainly due to increase in inventory by Rs. 1,989 chore. Inventory of Iron and Steel (including by-products) has increased by Rs. 1,276 chore, Raw Materials by Rs. 400 chore and Stores and Spares by Rs. 314 chore.

PERCENTAGE CHANGE IN WORKING CAPITAL


CURRENT ASSETS Inventories Sundry Debtors Cash & Bank Balances Interest Received / Accrued Loans Claims Recoverable Contractors & Suppliers Income Tax Paid in Advance / Recoverable Export Incentive Receivable Others Deposits TOTAL (A) TATA STEEL Ltd . MANAGEMENT STUDIES 2005-06 47.13 (1.40) 0.66 (39.88) 45.31 4.59 6.09 136.76 (61.73) 44.97 133.23 22.53 2006-07 7.11 23.01 55.68 78.47 20.73 36.85 1.20 (99.40) 376.08 14.57 15.10 17.23 2007-08 3.09 31.68 43.18 79.00 21.46 24.98 36.40 10.67 (45.31) 32.26 297.10 29.14 2008-09 47.60 (0.78) 32.48 271.49 16.55 10.45 (35.30) 477.19 (72.22) (14.99) (53.94) 31.13 2009-10 (10.81) 15.53 23.08 (23.08) 8.71 68.57 1.75 109.99 152.00 9.86 184.32 13.24

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Working Capital Management-Comparative Analysis CURRENT LIABILITIES Sundry Creditors Advances Security Deposits Interest Accrued but not due Liability Towards Investor Education and Protection Fund Other Liabilities PROVISIONS Gratuity Accrued Leave Taxation Pollution and Peripheral Development Proposed Dividend Tax on Dividend Employee Benefits Wage Revision Mines Closure / Afforestation Others TOTAL (B) NET WORKING CAPITAL (A-B) 23.69 20.77 159.30 2.62 (58.33) (58.33) 1.57 0.00 1,719.72 (0.17) 22.25 23.24 (24.96) 12.06 (97.72) (3.85) 100.00 142.32 2.43 49.65 57.59 12.53 (11.90) 90.28 (58.20) (1.80) (13.85) 7.15 20.00 19.23 9.69 379.86 56.75 (30.25) 20.55 39.12 (20.19) 18.96 853.40 11.99 (27.78) (27.31) 22.70 85.10 33.11 (5.97) 29.72 32.55 (84.43) 23.57 (99.26) 13.23 30.77 27.79 19.30 (72.69) 29.90 28.26 0.16 26.13 9.96 2.20 16.05 (28.79) (29.35) 23.30 4.85 17.79 10.96 (47.10) (35.95) 9.27 17.30 1.87 (5.69) (41.83) 19.65 36.82 39.24 (12.10) 77.38 (17.35) 12.82 2.06 49.93 23.63 19.92 319.67 9.67 25.34

FINANCIAL RATIOS

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Working Capital Turnover Ratio :

Ratio that shows the number of times the working capital is converted into revenue in an accounting period , or how efficiently the management is using its working capital to generate sales revenue .

Working Capital Turnover Ratio = Net Sales / Net Working Capital

PARTICULARS NET SALES NET WORKING CAPITAL WORKING CAPITAL TURNOVER RATIO

2005-06 27,837.57 4,955.59 5.62

2006-07 33,923.1 2 9,429.64 3.60

2007-08 39,508.4 5 13,118.8 7 3.01

2008-09 43,150.0 8 17,389.2 7 2.48

2009-10 40,551.3 8 21,932.6 3 1.85

TATA STEEL Ltd . MANAGEMENT STUDIES

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Interpretation : The graph clearly indicates that the working capital turnover ratio has decreased over the last five years. This means that the firm is not being efficient in employing its working capital. This is due to the drastic increase in net working capital which is a result of increase in current assets. It is an indication that the company is not utilizing its current assets in an efficient manner. There is also a piling up of cash and bank balanced which again shows company is not using its cash.

Current Ratio : A liquidity ratio that measures a companys ability to pay Short term obligations .

Current Ratio = Current Assets / Current Liabilities


PARTICULARS CURRENT ASSETS CURRENT LIABILITIES CURRENT RATIO 2005-06 17,383.7 3 12,428.1 4 1.40 2006-07 20,378.6 2 10,948.9 8 1.86 2007-08 26,317.6 2 13,198.7 5 1.99 2008-09 34,510.8 7 17,121.6 0 2.02 2009-10 39,081.16 17,148.53 2.28

TATA STEEL Ltd . MANAGEMENT STUDIES

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Interpretation : The interpretations given for working capital turnover ratio suit current ratio also. Because of the negativity of net working capital, current ratio falls below one. Standard value for current ratio is 2 and in 2008 to 2009 SAIL is meeting with standard level of 2 , so it is favourable for company but in 2009 to 2010 the ratio is increasing more than standard level to 2.28 so company may face problem to meet its obligations .

Quick Ratio : An indicator of a companys Short term liquidity . The quick ratio measures a companys ability to meet its Short term obligations with its most liquid assets . The higher the Quick Ratio, the better the position of the company .

Quick Ratio = (Current Assets Inventories) / Current Liabilities

PARTICULARS CURRENT ASSETS INVENTORIES CURRENT LIABILITIES QUICK RATIO

2005-06 17,383.7 3 6,210.06 12,428.1 4 0.90

2006-07 20,378.62 6,651.47 10,948.98 1.25

2007-08 26,317.62 6,857.23 13,198.75 1.47

2008-09 34,510.8 7 10,121.4 5 17,121.6 0 1.42

2009-10 39,081.16 9,027.46 17,148.53 1.75

Interpretation :
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

Quick ratio is also higher as net working capital is high. Interpretations for current ratio apply for quick ratio also. Quick ratio has increased to 1.75 during 2009-10 from 1.42 during 2008-09. It is observed that company is in position to meet its obligation . Higher the ratio the better is the capacity of business to meet its current obligations

Stock Turnover Ratio : A ratio showing how many times a company inventory is sold or replacedover a period .

Stock Turnover Ratio = Cost of Goods Sold / Average Stock

Average Stock = Opening Stock +Closing Stock / 2

PARTICULARS COST OF GOODS SOLD AVERAGE STOCK STOCK TURNOVER RATIO

2005-06 25,027.8 3 5,215.38 4.80

2006-07 27,907.48 6,430.77 4.34

2007-08 32,255.69 6,754.35 4.78

2008-09 38,779.34 8,489.34 4.57

2009-10 35,764.07 9,594.33 3.73

Interpretation Stock turnover ratio of SAIL is very less. It was around 4.5 times during the period of 2005-06 to 200809. During 2009-10, it has decreased to 3.73 times. It is a serious matter of concern. The company has to
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

take some stringent actions to increase turnover. The sole reason for less stock turnover is high stock of inventory. It seems like the company is very conservative in its approach to stock of inventories. It is strongly recommended that the company has to decrease stock of inventory thereby increase its stock turnover. Company may improve the efficiency of its supply chain in this aspect.

Debtors Turnover Ratio : Debtor turnover ratio indicates the velocity of debt collection of firm . In simple words it indicates the number of times average debtors ( Receivable ) are turned over during year .

Debtor Turnover Ratio = Net Sales / Average Debtors

Average Debtor = Opening Debtor +Closing Debtor /2


PARTICULARS NET SALES AVERAGE DEBTORS DEBTOR TURNOVER RATIO 2005-06 27,837.57 1,895.09 14.69 2006-07 33,923.12 2,098.24 16.17 2007-08 39,508.45 2,681.44 14.73 2008-09 43,150.08 3,036.24 14.21 2009-10 40,551.38 3,260.84 12.44

TATA STEEL Ltd . MANAGEMENT STUDIES

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Interpretation : Debtor turnover ratio has been coming down since 2006-07. It was at 12.44 times during 2009-10. Debtor turnover of 12 times means that on an average company takes 30 days to collect payment from debtors. It is a good number, but in todays highly competitive industrial environment, companies are trying to collect its receivables fast. But in the case of SAIL debtor turnover is reducing year by year. Delay in collection shows a large number for sundry debtors in balance sheet, which in fact increase the current assets. It is also a reason for the high current ratio. So it is recommended that the company should tighten its collection policies and bring up the debtor turnover.

Payables Turnover Ratio : A short term liquidity measures used toquantify the rate at which a company pays off its suppliers . Accounts payable turnover ratio is calculated by taking total purchase made from suppliers and dividing it by the average account payable amount during the same period .

Payables Turnover Ratio = Net Credit Purchase / Average Creditors

Average Creditor =Opening Creditor +Closing Creditor / 2


PARTICULARS NET CREDIT PURCHASE AVERAGE CREDITORS PAYABLES TURNOVER RATIO TATA STEEL Ltd . MANAGEMENT STUDIES 2005-06 13,698.8 6 2,317.43 5.91 2006-07 14,763.97 2,486.22 5.94 2007-08 15,532.29 2,765.16 5.62 2008-09 21,828.64 3,572.01 6.11 2009-10 18,662.04 5,168.62 3.61

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(Note*- All the purchases are assumed to be credit purchases.)

(Note*-SAIL has captive mines for iron ore and coal. It procures iron ore from these mines. But it is not completely dependent on its mines for coal and its imported. So iron ore purchased is excluded from net credit purchase.)

Interpretation Payables turnover ratio has decreased to 3.61 times during 2009-10 from 6.11 times during 2008-09. It is very interesting that although the credit purchase has decreased, company could delay its payments to creditors thereby decreasing payables turnover. This may be due to the decrease in sales. If the company can keep this lower payables turnover, it would be appreciated.

OPERATING CYCLE

Gross Operating Cycle (GOC) = RMCP + WIPCP + FGCP + DCP Net Operating Cycle (NOC)
ITEMS

= GOC CDP
2006-07 2007-08 2008-09 2009-10

2005-06

Raw Material Holding Period raw material consumption raw material consumption TATA STEEL Ltd . MANAGEMENT STUDIES 12,325.6 3 34.24 13,274.91 36.87 13,960.14 38.78 20,076.92 55.77 17,340.18 48.17

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Working Capital Management-Comparative Analysis per day raw material inventory RMHP 5,215.38 152.33 6,430.77 174.39 6,754.35 174.18 8,489.34 152.22 9,594.33 199.19

Work in Progress Holding Period cost of production cost of process per day work in progress inventory WIPHP 21,210.3 9 58.92 405.79 6.89 24,275.46 67.43 633.83 9.40 28,476.38 79.10 1,062.42 13.43 34,119.23 94.78 3,130.31 33.03 31,337.09 87.05 1,366.30 15.70

Finished Goods Holding Period cost of goods sold cost of goods sold per day finished goods inventory FGCP 25,027.8 3 69.52 2,586.91 37.21 27,907.48 77.52 3,369.40 43.46 32,255.69 89.60 3,726.83 41.59 38,779.34 107.72 4,881.41 45.32 35,764.07 99.34 5,239.12 52.74

Debtors Collection Period credit sales at cost sales per day debtors DCP 27,837.5 7 77.33 1,895.09 24.51 33,923.12 94.23 2,098.24 22.27 39,508.45 109.75 2,681.44 24.43 43,150.08 119.86 3,036.24 25.33 40,551.38 112.64 3,260.84 28.95

Creditors Deferral Period credit purchase purchase per day creditors TATA STEEL Ltd . MANAGEMENT STUDIES 13,698.8 6 38.05 2,317.43 14,763.97 41.01 2,486.22 15,532.29 43.15 2,765.16 21,828.64 60.64 3,572.01 18,662.04 51.84 5,168.62

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Working Capital Management-Comparative Analysis CDP GROSS OPERATING CYCLE NET OPERATING CYCLE 60.90 220.93 160.03 60.62 249.53 188.90 64.09 253.64 189.55 58.91 255.90 196.99 99.71 296.57 196.86

Interpretation Because of its large stock of inventory, Raw Material Holding Period (RMHP) of SAIL was at 199 days during 2009-10. It is the highest in last five years. It is again recommended to reduce the stock. Since FY 2006, Work in Progress Holding Period (WIPHP) has increased to 33 days in during FY 2009. But it has decreased to half during FY 2010. The company has to reduce its further and make it a single digit number.

Finished Goods Holding Period (FGHP) is increasing year by year and stood at 52 days during 2009-10. It seems a very high number which means the company keeps its finished goods idle for 52 days after the production.

Debtors Collection Period (DCP) shows a steady trend for last five years. Despite of the decrease in credit sales during 2009-10, DCP has increased to 29 days. It shows that the companys collection policies are not strong.

During FY 2010, Creditors Deferral Period has increased to 99 days from 59 days in FY 2009. It would be appreciated if the company can keep this momentum in future. Net Operating Cycle (NOC) was 197 days during 2009-10. Despite the increase in CDP, NOC did not come down. It was because of the drastic increase in RMHP during this period.

TATA STEEL Ltd . MANAGEMENT STUDIES

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Comparing to other companies in steel industry, SAILs NOC is very high. A solution for all of these is to reduce the stock of inventory.

Comparative analysis

TATA STEEL Ltd . MANAGEMENT STUDIES

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COMPARISON OF OPERATING CYCLE FOR THE YEAR 2009-10


PARTICULARS TATA STEEL JSW SAIL RMHP 147.09 79.79 199.19 WIPHP 2.89 3.18 15.70 FGCP 26.12 16.61 52.74 DCP 7.81 9.51 28.95 CDP 169.80 51.96 99.71 GOC 183.91 109.09 296.57 NOC 14.11 57.13 196.86

Interpretation :

Among Raw Material Holding Period (RMHP) of the three companies, JSW Steel has the lowest RMHP. Their RMHP is only 80 days compared to 147 days of Tata Steel and 199 days of SAIL. Lesser the holing period higher the turnover of inventory. RMHP of JSW indicates that the company has efficient inventory policies. They are successful in reducing RMHP to 80 days which was at 96 days during 2005-06. To a certain extent, Tata Steel also could achieve by the reduction of RMHP from 222 days to 147 days

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during the same period. SAIL is not showing a good RMHP. It had a RMHP of 152 days during FY 2006 and increased to 199 days.

Among the three companies, Tata steel keeps the lowest Work in Progress Holding Period (WIPHP). Tata steels WIPHP was slightly less than 3 days while JSW Steels value was 3.18. SAIL is far away from its competitors with a WIPHP of 16 days. Tata Steel has the lowest work in progress inventory during FY 2010. Although its work in progress inventory has increased drastically during last five years, it keeps WIHP around 2. It is an indication of companys efficiency to convert its raw material into finished goods in a short period of time. JSW Steel had reduced WIPHP to 2 days during FY 2008 from 6.5 days during FY 2006. But its increasing last two years and reached 3 days during FY 2010. But Tata Steel does not face such a fluctuation in WIPHP.It is strongly recommended SAIL has to reduce its work in progress inventory stock thereby reduce WIPHP.

JSW Steel has the lowest Finished Goods Holding Period (FGHP) of 16 days followed by Tata steel at 26 days and SAIL at 52 days. The lowest FGHP indicates the efficiency of JSWs supply chain. FGHP of JSW Steel has increased from 10 days during FY 2006 to 16 days during FY 2010. But in the case of Tata Steel, it has decreased to 26 days from 28 days during the same period. It is a good indication to the implementation of efficient distribution activities. It helps them to decrease idle time of finished goods. So it may be concluded that Tata Steel is little better than JSW steel in FGHP. During FY 2010, SAIL held its finished goods in its warehouses for 52 days which is increasing continually since FY 2006. They should reduce the idle time of its finished goods.

To ensure the availability of cash for the day to day activities, company should collect receivables as soon as possible. Companies should follow moderately strict collection policies so that it gets the payments in short period of time and reduce the bad debts. Among the three companies analysed, Tata Steel and JSW Steel have comparatively less Debtors Collection Period(DCP). Tata Steels DCP is 7.81 days and that of JSW Steels is 9.5 days. SAILs DCP is very high at 28.9 days during 2009-10. The only reason for short DCP is the strict collection policies. It is evident that from the ratio of sales to debtors. For SAIL, this gap is 12 at the same time it is 47 and 38 for Tata Steel and JSW Steel respectively.

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Creditors Deferral Period (CDP) is the time taken by the company to settle its payments to the creditors. The capacity of the company to make the payment late increases the cash availability of the company. Among the three companies studied in this project, Tata Steel stands far beyond the other two companies. It has a CDP of 170 days which indicates the capacity of the company to use the creditors money for another purposes for 170 days. JSW Steel and SAIL pay its suppliers after 52 and 100 days respectively. A comparison between Tata Steel and JSW Steel shows that credit purchase of JSW Steel is higher than Tata Steel. But average creditors of JSW is less than Tata. It indicates Tata Steel pays its suppliers after longer period than JSW Steel after the purchase. Another noticeable factor is that the three companies are maintaining CDP around a particular time period. No high deviation from this period has been observed in the last five years performance of these companies.

Coming to Gross Operating Cycle (GOC), JSW Steel is the best with 109 days. But when comes to Net Operating Cycle (NOC), Tata Steel is the best with NOC of just 14 days. Its very difficult to keep a NOC near to a one digit. Tata achieve this by its higher CDP. Tata Steel could reduce NOC to 14 days from 47 days during 2005-06. So among the companies analysed, Tata Steel has the best NOC

COMPARISON OF FINANCIAL RATIOS FOR THE YEAR 2009-10


PARTICULA RS WORKING CAPITAL TURNOVER RATIO 19.22 (8.83) CURRENT RATIO QUICK RATIO STOCK TURNOVER RATIO 6.69 6.86 DEBTOR TURNOVE R RATIO 46.73 37.87 PAYABLE S TURNOV ER RATIO 2.15 6.93

TATA STEEL JSW

1.144 0.73

.871 0.39

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Interpretation Comparing the Working Capital Ratio of three companies, it was found that this ratio was maximum for Tata Steel at 19.22 times for last year followed by SAIL and JSW Steel.

Tata Steel Working capital turnover ratio has been decreased to 19.22 times in 2009-10 compared to 22.65 in 2008-09. Decrease in working capital turnover is because of the increase in net working capital. The reason for increase in net working capital is the increase in cash and bank balances and loans and advances. Reduction in working capital turnover is not a good sign. Tata Steel has a huge increase in working capital turnover in 2008-09 but could not keep the momentum to FY 10. JSW Steel Working capital turnover ratio of JSW Steel is showing negative values for past three years. It is because their net working capital is negative. Also it is not showing any sign of improving as it is fluctuating between -5 and -10. It is really not good for a company to have a negative working capital turnover ratio. It will affect the daily liquidity requirements of the company. Increase in current liabilities is because of increase in acceptances from subsidiary companies and customers.

SAIL
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The working capital turnover ratio has decreased over the last five years. This means that the firm is not being efficient in employing its working capital. This is due to the drastic increase in net working capital which is a result of increase in current assets. It is an indication that the company is not utilizing its current assets in an efficient manner. There is also a piling up of cash and bank balanced which again shows company is not using its cash.

Current Ratio :

PARTICULARS Tata Steel JSW Steel SAIL

2005-06 1.11 1.18 1.40

2006-07 1.18 1.09 1.86

2007-08 0.98 0.75 1.99

2008-09 1.119 0.61 2.02

2009-10 1.144 0.73 2.28

Interpretation Among the three companies analysed, Tata Steel has a current ratio of more than 1. JSW Steels current ratio is less than 1 for last three years. SAILs current ratio is matched with standard value of 2. Tata Steel

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Current ratio of Tata Steel is moving good as it is increasing from the year 2008-09 after its decrease in 2007-08. Current ratio in FY 2009 and 2010 are above 1. Decrease in current ratio to 0.98 was because of the decrease in current assets which resulted in a negative net working capital. The decrease in current assets is accounted to the decrease in cash and bank balances which was caused by the acquisition of Corus.

JSW Steel Because of the negativity of net working capital, current ratio falls below one. JSW has to take the initiatives to increase the current ratio. Increase in current liabilities is because of increase in acceptances from subsidiary companies and customers as part of expansion projects. SAIL The current ratio has decreased to 2.28 during FY 2010. But during FY 2006 to 2009, it was increasing . As the company has a current ratio of more than 1.40 to 2.28 in last five years, it may be concluded that the company is not managing its working capital properly. It can deploy its current assets for investments, to increase production or for new developments. Or it may avail more current liabilities to reduce current ratio.

Quick Ratio :

PARTICULARS Tata Steel

2005-06 0.66

2006-07 0.85

2007-08 0.68

2008-09 0.80

2009-10 .871

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Working Capital Management-Comparative Analysis JSW Steel SAIL 0.78 .90 0.64 1.25 0.37 1.47 0.34 1.42 0.39 1.75

Interpretation Tata Steel shows the best quick ratio among the companies analysed. For JSW Steel, quick ratio is too low and its too high for SAIL.

Tata Steel Quick ratio follows the same path of current ratio with an increase in FYs 2009 and 2010 after a decrease in FY 2008. The reasons given above for the decrease in current ratio are applicable for quick ratio also. The only factor which can make a change in quick ratio from current ratio inventory does not show any drastic change in the past five years. In FY 2008, there is a 40% increase in inventory due to the increase in volume and prices. JSW Steel The quick ratio has decreased over the last 5 years due to considerable increase in Current Liabilities which increased on account of increase in acceptances. SAIL Quick ratio is also higher as net working capital is high. Interpretations for current ratio apply for quick ratio also. Quick ratio has increased to 1.75 during 2009-10 from 1.42 during 2008-09. It is observed that company is in position to meet its obligation. Higher the ratio the better is the capacity of business to meet its current obligations
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Stock Turnover Ratio :


PARTICULARS Tata Steel JSW Steel SAIL 2005-06 6.09 6.31 4.80 2006-07 6.31 7.01 4.34 2007-08 6.52 7.18 4.78 2008-09 6.91 7.11 4.57 2009-10 6.69 6.86 3.73

Interpretation : Stock turnover ratio evaluates the efficiency of the firm in managing its inventory. This ratio indicates the number of times inventory has been converted into sales during the year. Both Tata Steel and JSW
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Steel have good stock turnover ratio around 7 times for last three years. It means they are able to convert their stock into sales 7 times in an year. SAIL has very low stock turnover around 4. Tata Steel Tata Steel shows a constant increase in stock turnover till 2008-09. Stock turnover of 6.52 is good in terms of liquidity. It shows the efficient management of inventory. Turnover of 6.69 times in 2009-10 is also a good value as it is near to 7. There is an adequate internal control system commensurate with the size of the Company and the nature of its business with regard to purchases of inventory and fixed assets and the sale of goods and services. During the course of our audit, any major weakness has not been observed in such internal control system. JSW Steel Stock turnover ratio of JSW Steel is showing a steady trend at 7. In spite of the increase in inventory from Rs. 833 Cr in FY 2006 to Rs. 2318 Cr in FY 2010, they could manage the inventory turnover. JSW Steel physically verifies inventories during the year by the management at reasonable intervals, exceptfor inventories lying with third parties where confirmations have been received. As the Companys inventory of raw materials mostly comprises bulk materials such as coal, coke, pellets etc. requiring technical expertise for establishing the quality and the quantification thereof, the Company has hired independent agencies for physical verification of such stocks SAIL Stock turnover ratio of SAIL is very less. It was around 4.5 times during the period of 2005-06 to 200809. During 2009-10, it has decreased to 3.73 times. The company has to take some stringent actions to increase turnover. The sole reason for less stock turnover is high stock of inventory. It is strongly recommended that the company has to decrease stock of inventory thereby increase its stock turnover. Company may improve the efficiency of its supply chain in this aspect.

Debtor Turnover Ratio :


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PARTICULARS Tata Steel JSW Steel SAIL

2005-06 27.01 24.93 14.69

2006-07 29.98 35.34 16.17

2007-08 33.52 39.21 14.73

2008-09 41.23 38.07 14.21

2009-10 46.73 37.87 12.44

Interpretation : Tata Steel has the best debtor turnover ratio among the three companies. This ratio tells us the number times the firm receives payments from its debtors.

Tata Steel Debtor turnover ratio of 46.73 times in 2009-10 means Tata Steel collects the cash immediately after giving the delivery i.e., 7.8 days after the sales on an average. It is a marvelous turnover many companies dreaming to achieve. It increases the cash balance of the company and keeps the liquidity. Another fact is that debtor turnover ratio is increasing continuously last 5 years. It is an indication of stringent collection methods followed by Tata Steel. Also, they keep only a small portion that is around 4% as provision for bad debts. JSW Steel Debtor turnover ratio has shown a steady trend over the last 3 years which shows the companys efficient policy of collection from customers. At the same time, companys sales and average debtors have increased drastically. It is a good indicator of companys capacity to increase the sales without compromising on its collection policies. SAIL
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Debtor turnover ratio has been coming down since 2006-07. It was at 12.44 times during 2009-10. Debtor turnover of 12 times means that on an average company takes 30 days to collect payment from debtors. It is a good number, but in todays highly competitive industrial environment, companies are trying to collect its receivables fast. But in the case of SAIL debtor turnover is reducing year by year. Delay in collection shows a large number for sundry debtors in balance sheet, which in fact increase the current assets. It is also a reason for the high current ratio. So it is recommended that the company should tighten its collection policies and bring up the debtor turnover.

Payables Turnover Ratio :

PARTICULARS Tata Steel JSW Steel SAIL

2005-06 2.10 6.39 5.91

2006-07 2.36 7.24 5.94

2007-08 1.96 7.48 5.62

2008-09 2.72 6.58 6.11

2009-10 2.15 6.93 3.61

Interpretation : In payables turnover ratio also, Tata Steel is the bestwith a turnover just above 2 times for last five years. JSW Steel has a turnover around 6 times and SAIL has around 5 times, but it shows a sudden decrease to 3.61 times in FY 2010.
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Tata Steel Payables turnover ratio of Tata Steel is an exceptional case. It is just slightly greater than two times. This shows that they pay creditors only two times in a year. They manage this turnover for last five years. It helps them to keep the cash with them for a long period and it can be used for other activities. The study understands the liquidity strength of Tata Steel when the payables turnover is read along with debtor turnover. Debtor turnover is around 40 times in a year and payables turnover is only two times! It clearly shows the competitive advantage Tata Steel has over its suppliers and customers. JSW Steel JSW Steels payables turnover ratio is high as compared industry ratio. During 2008-09 it has come down to 6.58 which again increased to 6.93. It is mandatory to keep the payables turnover ratio as lower as possible as it will increase the availability of cash for day to day activities. The fact JSW has a negative working capital for last three years has to be read along with its high payables turnover ratio which will again reduce its liquidity. SAIL Payables turnover ratio has decreased to 3.61 times during 2009-10 from 6.11 times during 2008-09. It is very interesting that although the credit purchase has decreased, company could delay its payments to creditors thereby decreasing payables turnover. This may be due to the decrease in sales. If the company can keep this lower payables turnover, it would be appreciated.

CHAPTER:2
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INVENTORY MANAGEMENT

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WHAT IS INVENTORY
Inventory refers to stock pile of product a firm is offering for sale and components that make up the product .in other words inventory is composed of assets that will be sold in future in normal course of business operation. Inventory is a quantity or store of goods that is held for some purpose or use .inventory play a crucial role in the companies purchasing production marketing.

TYPES OF INVENTORY:
RAW MATERIAL Raw materials are inventory items that are used in the manufacturer's conversion process to produce components, subassemblies, or finished products. These inventory items may be commodities or extracted materials that the firm or its subsidiary has produced or extracted. They also may be objects or elements that the firm has purchased from outside the organization. Even if the item is partially assembled or is considered a finished good to the supplier, the purchaser may classify it as a raw material if his or her firm had no input into its production. Typically, raw materials are commodities such as ore, grain, minerals, petroleum, chemicals, paper, wood, paint, steel, and food items. However, items such as nuts and bolts, ball bearings, key stock, casters, seats, wheels, and even engines may be regarded as raw materials if they are purchased from outside the firm.

WORK-IN-PROCESS
Work-in-process (WIP) is made up of all the materials, parts (components), assemblies, and subassemblies that are being processed or are waiting to be processed within the system. This generally includes all materialfrom raw material that has been released for initial processing up to material that has been completely processed and is awaiting final inspection and acceptance before inclusion in finished goods. Any item that has a parent but is not a raw material is considered to be work-in-process. A glance at the rolling cart product structure tree example reveals that work-in-process in this situation consists of tops, leg assemblies, frames, legs, and casters. Actually, the leg assembly and casters are labeled as subassemblies because the leg assembly consists of legs and casters and the casters are assembled from wheels, ball bearings, axles, and caster frames.

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FINISHED GOODS A finished good is a completed part that is ready for a customer order. Therefore, finished goods inventory is the stock of completed products. These goods have been inspected and have passed final inspection requirements so that they can be transferred out of work-in-process and into finished goods inventory. From this point, finished goods can be sold directly to their final user, sold to retailers, sold to wholesalers, sent to distribution centers, or held in anticipation of a customer order. SPARES PARTS This category includes those products, which are accessories to main products produced for the purpose of sale. Example of spare items is blots .nuts, clamps, screws etc.

INVENTORY MANAGEMENT:
Inventory management system provides information to efficiently manage flow of materials, effectively utilize peoples and equipment ,co-ordinate internal activities and communicate with customers .inventory management does not make decisions or manage operations, they provide the information to managers who make more accurate and timely decisions to manage their operations. A firm neglecting the management of inventories will be jeopardizing its long run profitability and may fail ultimately .it is possible for a company to reduce its level of inventories to a considerable degree without any adverse effect on production and sales by using simple inventory planning and control techniques .the reduction in excessive inventories carries a favorable impact on companies profitability. The purpose of inventory management is to keep the stock in such a way that neither there is over stocking nor under stocking. A proper planning of purchasing, handling, storing and accounting should form a part of inventory management an efficient system of management will determine.

WHY SHOULD INVENTORY BE HELD?


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Holding inventory involves blocking of firms fund and the cost of storage and handling. Every business enterprise has to maintain a certain level of inventories to facilitate uninterrupted production and smooth running of business. In absence of inventories, a firm will have to make purchase as soon as it receives orders. It means loss of time and delays in the execution of orders which May sometimes result in loss of business and customer.

INVENTORY MANAGEMENT TECHNIQUE:


The objective of inventory control is to reduce the investment in inventory without affecting the efficiency in the areas of production and sales .There are various techniques for inventory control: 1. ECONOMIC ORDER QUANTITY (EOQ):- Refers to the optimum order size that will result in the lowest total of order and carrying cost for an item of inventory given its expected uses, carrying cost and ordering cost. By calculating an economic order quantity the firm attempts to determine the order size that will minimize the total inventory cost. We assume the order cost, is constant regardless of the size of order. In the purchase of raw material or other item, these cost represents the clerical costs involve in placing an order as well as certain cost receiving and checking the goods once they arrive . for finished goods inventories ordering cost involve scheduling a production run .when set up cost are large as they are in producing a material piece of metal, for eg- ordering cost are likely to involve nothing more than record keeping. The total ordering cost are nothing but cost per order times the number of orders for that period. To find out EOQ; the formula is= 2AO/C Where; A= Annual consumption; O= ordering cost, C= carrying cost 2. ABC ANALYSIS:- in the case of manufacturing company of reasonable size the number of items of inventory runs into hundreds if not more. From the point of view of monitoring information for control it becomes extremely difficult to consider each one of these items. The ABC analysis comes in quiet handy and enables management to concentrate attention and keep a close watch on relatively less number of items which accounts for a large percentage of the value of annual usage of all items of inventory management. The ABC classification process is an analysis of range of items, such as finished products or customer into 3 categories: A- Outstanding importance, B- Average importance

C- Relatively unimportant

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As a basis for control scheme. Each category can and sometime should be handled in a different way. With more attention being devoted to category A, less to B, and still less to C.ABC analysis is applied to inventory management as a rule of thumb.

3. FNS CLASSIFICATION:- this type of analysis is more concerned from the point of view of movement of items or issue of the items .items are classified s fast moving,slow moving and non moving based on consumption pattern ot the item. F items are those items, which are fast moving i.e. in a given period of time ,say a month or a year they have been issued up till number of items. S items are those items which are slow moving in the sense that in a given period of time they have been issued in a very limited number of time . N non moving items are those, which are not at all issued for a considerable period of time. 4. XYZ CLASSIFICATION:XYZ classification has the value of inventory stored as basis for differentiation .it is calculated by dividing an items current stock value of the stores X items are those whose value of balance stocks lying in the stock are very high, and are 60% of total stock value Y items are those items whose value of balance stock is moderate and is 30% of total stock value. z items are those whose value of balance stock lying in the stock is very low, and are 30% of total stock value

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INVENTORY MANAGEMENT AT TATA STEEL:


Inventory management is one of the most important managerial activities. TATA steel has its own mines and quarries in India and also in some other countries. The raw material inventory includes materials from its own source as well as purchased from others. Raw material inventory therefore lies both at works and its place of extraction. These are transported to works both by road and rail. To maintain the minimum required inventory is not an easy task. There are many reasons for each different organization as to what the quantity should be maintained. TATA STEELs raw material inventory consists of mainly coal and iron ore, but there are many other things included in it in small quantities. TATA STEEL has its transportation system which helps in carrying the materials from different locations to Jamshedpur works. Each types of production department maintain separate inventory level. TATA steel maintains different types of inventory i.e. raw material, WIP, finished goods, transit inventory, buffer inventory, anticipation inventory and cycle inventory. For valuation of inventory TATA Steel generally uses FIFO method and for ordering, they use EOQ method. First in first out (FIFO): A method of valuation of inventory, by which the cost are allocated on the assumption that goods are consumed or sold in the order in which they are received and taken in to stock. Economic Ordering Quantity (EOQ): It is the optimum quantity of goods for which if orders are placed, the aggregate order placing cost and the aggregate inventory carrying cost will be equal and economical. There will not be any loss by either way. For any item of goods, annual requirement in units, cost of placing one order, cost of carrying one unit in inventory for one year are the influencing factors. Any change in one or more of them will change the EOQ of that item. To find out EOQ; the formula is= 2AO/C Where; A= Annual consumption; O= ordering cost, C= carrying cost

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CHANNELS OF ORDERING RAW MATERIAL:

POLICIES MAINTAINED BY TATA STEEL FOR INVENTORIES: Finished and semi-finished products produced and purchased by the Company are carried at lower of cost and net realizable Value. Work-in-progress is carried at lower of cost and net realizable value. Coal, iron ore and other raw materials produced and purchased by the Company are carried at lower of cost and net realizable value. Stores and spare parts are carried at cost. Necessary provision is made and charged to revenue in case of identified obsolete and non-moving items. Cost of inventories is generally ascertained on the weighted average basis. Work-in-progress and finished and semi-finished products are valued on full absorption cost basis.

TATA STEEL has own electric plant, water preserver and gas preserver for regular production. Dimna Lake is one of the advance point for Jamshedpur plant.

FINANCIAL ANALYSIS
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RATIO ANALYSIS:

In financial analysis, a ratio is used as benchmark for evaluating the financial position and performance of the firm. The relationship between two accounting figures, expressed mechanically, is known as financial ratio. Ratio analysis is powerful tool of finance analysis for measuring performance of the firm and to make future projection.

Ratio is an important device to judge the growth, development and present condition of a concern. It plays an important role in measuring the comparative significance of the income and position statements. Accounting ratios are expressed in the form of time, percentage or per one rupee.

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James C.Van Horne to evaluate the financial condition and the performance of the firm, the financial analyst needs certain yardstick. One of the yardsticks frequently used is ratio

The main purpose of ratio analysis is: To measure the past performance and project future trends It is also used for inter firm and intra firm comparison as a measure of comparative productivity

While interpreting the ratios the analyst however has to be careful about the limitations imposed by the accounting concepts and the methods of valuation. Information of the non financial nature should also be taken into consideration before a meaningful analysis is made.

Ratio analysis is the major and efficient tool for management to analyze the data. So here some ratios are given which are related to inventories and with analysis.

1. RAW MATERIAL CONVERSION PERIOD


This ratio shows how many days are used for manufacturing raw materials. Formula: Average stock of raw material Total raw material consumed x 365

Where average stock of raw material = (Op. stock of raw mat + Cl. Stock of raw mat)/2

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Particulars Opening stock of raw material Closing stock of raw material Average stock of raw material Total raw material consumed RAW MATERIAL CONVERSION PERIOD(IN DAYS) 2009-10 1433.26 1153.94 200809 901.56 1433.2 6 1167.4 1 5709.9 1 74.63 200708 720.52 901.56 200607 707.54 720.52 200506 603.7 707.54

1293.6

811.04

714.03

655.62

5494.74

3429.5 2 86.31

3121.46

2368.3

85.93

83.49

101.04

reasing year by year. It very good sign for the company. Because as soon as raw material is used for productio
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WORK IN PROGRESS CONVERSION PERIOD


This ratio shows in how many days the WIP is converted into finished products. To find out this ratio, the formula is; Average stock of work-in-process Cost of production x 365

Where average stock of WIP = (Op. stock of WIP+ Cl. Stock of WIP)/ 2
Particulars Opening stock of WIP Closing stock of WIP Average stock of WIP Cost of production WIP CONVERSION PERIOD(IN DAYS) 2009-10 73.17 158.65 115.91 17124.8 2 2.47 2008-09 71.48 73.17 72.325 18917.7 1 1.39 2007-08 28.94 71.48 50.21 14423.4 7 1.27 2006-07 23.93 28.94 26.44 13300.1 7 0.72 2005-06 32.42 23.93 28.18 11469.7 1 0.89

recent year it is taking more than one day. If we measure this chart, we can say that the efficiency level of TATA steel is reducing yea

FINISHED GOODS CONVERSIO PERIOD

It refers to the time in which the finished goods are converted into sales or in other way we can say that the time period between production and sales when the finished goods kept in the ware house before the actual sale is made.
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So formula for FGCP is; Average stock of finished goods x 365 Cost of goods sold Where average stock of finished goods = (Op. stock of finished goods +Cl. Stock of finished goods)/2

Particulars Opening stock of finished goods Closing stock of finished goods Average stock of finished goods Cost of goods sold FINISHED GOODS CONVERSION PERIOD(IN DAYS)

2009-10 1361.85 1141.40 1251.62 17140.0 9

200809 1074.2 7 1361.8 5 1218.0 6 18989

2007-08 1078.08 1074.27 1076.18 14874.2 3

2006-07 1000.62 1078.08 1039.35 13673.3 1

2005-06 887.82 1000.62 944.22 12012.3 9

sales for the year 2006-07 to 2010-09. The finished goods were converted into sales even less than only 25 days in the year 2010-09. I
26.65 23.41 26.40 27.7 28.69

RAW MATERIAL TO CURRENT ASSETS


It indicates the percentage of raw materials in the current asset of the company. To find out this; Raw material(closing) Current asset x 100

Particulars

2009-10

2008-09

2007-08

2006-07

2005-

e that, in the year 2006-07, the raw material trend is nearly same to other years, but due to huge cash in hand increase the current asset.

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06 Raw material(Closing) Current asset RAW MATERIAL TO CURRENT ASSETS 1153.94 6747.01 17.10 1433.26 10047.48 14.26 901.56 6636.28 13.58 720.52 13701.89 5.25 707.54 4237.6 16.69

FINISHED GOODS TO CURRENT ASSET

It indicates the percentage of finished goods in the current assets of the company. Finished goods are such a component of the current assets which can be easily converted into cash. So the formula is; Finished goods(closing) Current asset x 100

Particulars Finished goods(Closing) Current asset FINISHED GOODS TO CURRENT ASSETS

2009-10 1141.40 6747.01 16.91

2008-09 1361.85 10047.4 8 13.55

200708 1074.2 7 6636.2 8 16.81

2006-07 1078.08 13701.8 9 7.86

2005-06 1000.62 4237.6 23.61

2006-07, the percentage of finished goods is lesser than the other years. But in the year 2005-06 it is near to 25%. But the percentage is
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AVERAGE INVENTORY TURNOVER RATIO

It indicates the percentages of inventory with gross sales. The formula is; Average inventory x 100 Gross sales Where average inventory = (Op. inventory+ Cl. Inventory)/2

Particulars Opening inventory Closing inventory Average inventory Gross sales

2009-10 2868.28 2453.99 2661.13 24315.77 10.94

200809 2047.3 1 2868.2 8 2457.8 0 26843 9.15

200708 1827.54 2047.31 1937.43 22191.8 8.73

2006-07 1732.09 1827.54 1779.82 19762.5 7 9

2005-06 1532.34 1732.09 1632.22 17144.2 2 9.5

ar 2004-05. The inventory level is increasing as well as the gross sales. It shows the constant growt
AVERAGE INVENTORY TURNOVER RATIO

STOCK TURNOVER RATIO

Every firm has to maintain a certain level of inventory of finished goods so as to be able to meet the requirements of the business. But the level of inventory should neither be too high nor too low. The stock turnover ratio measures the number of times a company sells its inventory during the year.
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

The formula for stock turnover ratio is; Cost of goods sold Average stock Where average stock = (Op. inventory+ Cl. Inventory)/2

Particulars Cost of goods sold Average stock

2009-10 17140.09 2661.13 6.44

200809 18989 2457. 8 7.72

2007-08 14874.2 3 1937.43 7.67

2006-07 13673.3 1 1779.82 7.68

2005-06 12012.3 9 1632.22 7.37

o other years. In the year 2005-06 it is even less than 7.5, but after that TATA steel maintained the
STOCK TURNOVER RATIO

AVERAGE OF STOCK

This ratio shows how many days stock are kept as inventory in the company before sales. To find out the average age of stock is; 365 Stock turnover ratio

Particulars Stock turnover ratio

2009-10 6.44

200809 7.72

200708 7.67

200607 7.68

200506 7.37

TATA STEEL Ltd . MANAGEMENT STUDIES

INSTITUTE OF

40 days where, in the year 2005-06 it is near to 50 days. But in the recent year it is near to 48 day. TATA stee

Working Capital Management-Comparative Analysis


AVERAGE OF STOCK 56.67 47.27 47.58 47.52 49.52

SPARE PARTS INDEX

It shows the index of spare parts, which are used to fixed asset. To find out spare parts index, the formula is; Stores and spares parts(closing) Net block of fixed asset x 100

Particulars Stores and spares parts(closing) Net block of fixed assets SPARE PART INDEX

2009-10 623.76 16006.03 3.89

2008-09 612.19 14482.2 2 4.22

200708 442.66 9865.05 4.48

2006-07 505.44 11040.5 6 4.57

200506 442.66 9865.05 4.48

r 2006-07 it is more than 4.5. So TATA steel should try to reduce this index. But the chart is showing very imp

INVENTORY CONVERSION PERIOD

This ratio shows in how many days inventories are converted into sales. It is major ratio analysis for cash conversion period. Because it is the first component of the cash conversion period. The formula is;
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

Inventories(closing) Sales/365

Particulars Inventories(Closing) Sales INVENTORY CONVERSION PERIOD

2009-10 2453.99 25021.9 8 35.79

2008-09 2868.28 24315.7 7 43.05

2007-08 2047.31 19693.2 8 37.94

2006-07 1827.54 17551.0 9 38.00

2005-06 1732.09 15139.3 9 41.75

s most efficiently converted into sales. But unfortunately it is very high in the year 2010-09. So it shows the in
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

CURRENT RAIO

This ratio is used to judge the short term solvency of a company and is worked out by dividing the aggregate Current Assets by its aggregate Current Liabilities. To find out the current ratio, the formula is; Current asset Current liabilities

Particulars Current asset Current liability

2009-10 6747.01 6653.09

200809 5707.0 5 6039.8 6 0.94

200708 6636.28 6768.78

2006-07 13701.8 9 5453.66

200506 4237.6 3808.72

CURRENT RATIO

1.01

0.98

2.51

1.12

10

ACID TEST RATIO

y, because the recession hit the world in the year 2007-08 and company has huge amount of liquidity to face

It measures the companys most liquidity against the current liability. Here we exclude the inventory from the current asset. Because inventory is less liquidity than other current assets. So it indicates the coverage of current liabilities with quick realizable assets. The formula to find acid test ratio; Current assets- Inventories Current liabilities
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

9 was same. But due to less inventory percentage in current assets the acid test ratio is higher than the year 2
Particulars Current assets Inventories Current liability ACID TEST RATIO 200910 6747.01 2453.99 6653.09 0.64 200809 5707.0 5 2868.2 8 6039.8 6 0.79 200708 6636.28 2047.31 6768.78 0.67 2006-07 13701.8 9 1827.54 5453.66 2.17 2005-06 4237.6 1732.09 3808.72 0.65

11

TOTAL INVENTORIES TO TOTAL ASSETS

This ratio shows the percentage level of inventories in compare to total asset. The formula is; Total Inventories(closing) Total assets x 100

Particulars Total inventory

2009-10 2453.99

2008-09 2868.28

2007-08 2047.31

200607 1827.54

2005-06 1732.09

dity level. But in the year 2007-08, it is very low because of recession period to increase the liquidity percenta

TATA STEEL Ltd . MANAGEMENT STUDIES

INSTITUTE OF

Working Capital Management-Comparative Analysis


Total Assets TOTAL INVENTORY TO TOTAL ASSETS 64232.7 8 3.82 58741.7 7 4.88 47075.5 2 4.34 25597.5 7.13 14617.1 6 11.84

OPERATING CYCLE
Gross Operating Cycle (GOC) Net Operating Cycle (NOC) ITEMS
TOTAL RAW MATERIAL CONSUMPTION OPENINIG RAW MATERIAL CLOSING RAW MATERIAL AVERAGE RAW MATERIAL RMHP (RAW MATERIAL HOLDING PERIOD) COST OF PRODUCTION OPENING WIP CLOSING WIP AVERAGE WIP WIPHP (WORK IN PROGRESS HOLDING PERIOD) COST OF GOODS SOLD OPENING FINISHED GOODS CLOSING FINISHED GOODS AVERAGE FINISHED GOODS INVENTORY FGHP (FINISHED GOODS HOLDING PERIOD) CREDIT SALES AT COST AVERAGE SALES PER DAY OPENING DEBTOR CLOSING DEBTOR AVERAGE DEBTOR DCP (DEBTORS COLLECTION PERIOD ) TATA STEEL Ltd . MANAGEMENT STUDIES

= RMCP + WIPCP + FGCP + DCP = GOC - CDP 2008-09


5709.91 901.56 1433.26 1167.41 74.63 18917.71 71.48 73.17 72.32 1.39 18989 1074.27 1361.85 1218.06 23.41 24,315.77 66.61 543.48 635.98 589.73 8.85

2009-10
5494.74 1433.26 1153.94 1293.6 85.93 17124.82 73.17 158.65 115.91 2.47 17140.09 1361.85 1141.4 1251.62 26.65 25,021.98 68.55 635.98 434.83 535.4 7.81 INSTITUTE OF

Working Capital Management-Comparative Analysis CREDIT PURCHASE PURCHASE PER DAY OPENING CREDITOR CLOSING DREDITOR AVERAGE CREDITORS CDP (CREDITORS DEFFERAL PERIOD) GROSS OPERATING CYCLE NET WORKING CYCLE 8,110.97 22.22 3243.42 2218.02 2730.72 122.89 108.28 -14.61 8,521.25 23.34 2218.02 2572.94 2395.48 102.63 122.86 20.23

Interpretation Tata Steel has reduced the Raw Material Holding Period. It is a clear indication of efficiency of inventory management techniques Tata Steel follows. RMHP was reduced from 180 days in 2008-09 to 160.81 days in 2009-10. Work in Progress Holding Period (WIPHP) is maintained below 2 days till 2008-09 which is very good. This shows that there were no stoppages in the production process. Increase in WIPHP in 2009-10 is because of the increase in work in progress. Finished Goods Holding Period (FGHP) has increased slightly in 2010. It is achieved by efficient supply chain management and good relationship with customers and dealers. Debtors Collection Period is also decreasing and it has come down to 7.70 days in FY 2010. It shows the prompt collection policy of Tata Steel from its customers. Creditors Deferral Period is at 167 days during FY 2010 which implies that company pays the creditors after 167 days of the purchase. The overall creditors value is Rs 8,521.25 crores while the purchase per day has also increased to Rs. 23.67 crores.

Net Operating Cycle (NOC) is come down in 2010. It is because of the increase in Creditors Deferral Period. Its a positive signal for the company because it implies that the cash is available for other uses such as investing in new capital, spending on equipments and infrastructure, as well as preparing for possible share buybacks down the road.

COST SHEET
PARTICULARS Raw material consumed Payment and provision for employee Operation and other expenses (-)Commission (-)Provision for wealth tax
TATA STEEL Ltd . MANAGEMENT STUDIES

2010-09 5494.74 2361.48 6813.33 -82.17 -1

2009-08 5709.91 2305.81 6213.58 -61.49 -1

2008-07 3429.52 1589.77 5068.88 -52.53 -0.95

2007-06 3121.46 1454.83 4647.28 -64.71 -0.97

2006-05 2368.3 1351.51 4038.71 -80.75 -0.8

INSTITUTE OF

Working Capital Management-Comparative Analysis

Freight and handling charges Excise duty Depreciation PRIME COST Adjustment of WIP (+) Opening stock of WIP (-) Closing stock of WIP FACTORY COST Adjustment of finished goods (+)Opening stock of finished goods (+) Purchase of finished goods (-)Closing stock of finished goods COST OF PRODUCTION Other income Provision of debt and advances Expenditure (Other than interest) Provision for wealth tax Net finance charges commission to selling agents COST OF GOODS SOLD PROFIT BEFORE TAX NET SALES
*878.7-206.97=671.73

1357.27 81.13 1083.18 17107.9 6 73.17 -158.65 17022.4 8 1361.85 169.08 -1141.4 17412.0 1 -853.79 -16 -326.11 1 1508.4 82.17 17807.6 8 7214.3 25021.9 8

1251.23 -32.75 973.4 16358.7 71.48 -73.17 16357 1074.27 358.87 -1361.9 16428.3 -308.27 8.61 -343.65 1 1152.69 61.49 17000.2 7315.61 24315.8

1098.19 38.5 834.61 12006 28.94 -71.48 11963.5 1078.08 446.95 -1074.3 12414.2 -335 12.16 -175.5 0.95 671.73 52.53 12641.1 7052.2 19693.3

1117.45 93.63 819.29 11188.3 23.93 -28.94 11183.3 1000.62 450.6 -1078.08 11556.4 -433.67 11.99 -236.02 0.97 268.16 64.71 11232.5 6319.49 17552.02

1004.32 76.11 775.1 9532.5 32.42 -23.93 9540.99 887.22 656.08 -1000.6 10083.7 -254.76 6.49 -112.62 0.8 118.44 80.75 9922.77 5292.73 15215.5

becouse it includes the perivious investment of 2006-07 173.9+94.26=268.16

TATA STEEL Ltd . MANAGEMENT STUDIES

INSTITUTE OF

Working Capital Management-Comparative Analysis

COMPARISON WITH OTHER COMPANIES

JINDAL STEEL AND WORKS

TATA STEEL Ltd . MANAGEMENT STUDIES

INSTITUTE OF

Working Capital Management-Comparative Analysis

In the world of business, the Jindal Organization is a celebrity. Ranked sixth amongst the top Indian Business Houses in terms of assets, the Group today is a US $10 Billion conglomerate. Jindal Organization, set up in 1970 by the steel visionary Mr. O.P. Jindal, has grown from an indigenous single-unit steel plant in Hisar, Haryana to the present multi-billion, multi-location and multiproduct steel conglomerate. The organization is still expanding, integrating, amalgamating and growing. New directions, new objectives... but the Jindal motto remains the same- "We are the Future of Steel ". The group has been technology-driven and has a broad product portfolio. Yet, the focus at Jindal has always been steel. From mining of iron-ore to the manufacturing of value added steel products, Jindal has a pre-eminent position in the flat steel segment in India and is on its way to be a major global player, with its overseas manufacturing facilities and strategic manufacturing and marketing alliances with other world leaders. Jindal Organization aims to be a global player. In pursuance of its objectives, it is committed to maintain worldclass quality standards, efficient delivery schedules, competitive price and excellent after sales service.

Financial data of Jindal steel: BALANCE SHEET


Rs. In crore

Particulars
TATA STEEL Ltd . MANAGEMENT STUDIES

31/03/09

31/03/08

31/03/07

31/03/06

31/03/0 5

INSTITUTE OF

Working Capital Management-Comparative Analysis

Sources of funds
Owner's fund Equity share capital Preference share capital Reserves & surplus 5,399.85 15.47 3,740.98 15.4 2,481.33 15.4 1,829.31 15.4 15.4 1 1,302.98

Loan funds
Secured loans Unsecured loans Total 2,105.49 2,857.16 10,377.97 1,783.39 2,079.96 7,619.73 2,115.61 1,392.11 6,004.45 1,780.77 964.6 4,590.08 1,159.51 336.35 2,815.24

Uses of funds
Fixed assets Gross block Less : accumulated depreciation Net block Capital work-in-progress Investments Total Net current assets Current assets, loans & advances Less : current liabilities & provisions Total net current assets Miscellaneous expenses not written Total 5,189.28 4,111.64 1,077.64 3.02 10,377.97 3,299.57 2,115.48 1,184.09 3.14 7,619.73 1,801.66 1,595.39 206.27 3.24 6,004.45 1,490.50 1,178.45 312.05 0.74 4,590.08 1,036.30 769.67 266.62 1.01 2,815.24 7,362.90 1,617.00 5,745.90 2,318.01 1,233.40 15,043.21 5,918.94 1,183.11 4,735.83 660.48 1,036.19 11,168.33 4,929.03 781.75 4,147.28 937.84 709.82 9,942.22 3,243.05 542.33 2,700.72 1,146.27 430.3 6,978.01 2,530.28 361.76 2,168.53 345.7 33.38 4,716.13

PROFIT AND LOSS ACCOUNT Particulars


2008-09 2007-08 2006-07 2005-06 2004-05

Income
Operating income 7677.83 5368.14 3523.08 2565.04 2253.6

Expenses
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

Material consumed Manufacturing expenses Personnel expenses Selling expenses Adminstrative expenses Cost of sales Operating profit Other recurring income Adjusted PBDIT Financial expenses Depreciation Other write offs Adjusted PBT Tax charges Adjusted PAT Non recurring items Other non cash adjustments Reported net profit Earnigs before appropriation Equity dividend Dividend tax Profit carried to balance sheet -

3,419.42 773.84 181.46 327.76 337.49 5,039.97 2,637.86 199.46 2,837.32 267.89 433.03 0.2 2,136.20 465.4 1,670.80 -144.78 10.46 1,536.48 4,584.28 85.33

1,727.40 670.87 132.2 264.73 277.03 3,072.23 2,295.91 57.31 2,353.22 243.02 451.51 0.27 1,658.42 265.55 1,392.87 -144.57 -11.34 1,236.96 3,239.54 62.02 10.55

1,068.50 510.96 90.14 276.47 167.2 2,113.27 1,409.81 36.08 1,445.89 173.19 336.47 0.27 935.96 241.85 694.11 7.78 1.1 702.99 2,136.05 55.43 8.87 2,071.75

536.71 545.44 79.74 222.18 148.16 1,532.23 1,032.81 26.02 1,058.83 108.02 219.17 0.27 731.37 154.91 576.46 -12 8.48 572.94 1,528.77 46.19 6.48 1,476.10

528.2 514.13 50.85 171.87 72.42 1,337.4 6 916.15 19.34 935.49 92.51 152.48 0.31 690.18 158.11 532.08 -12.48 -3.9 515.7 1,057.6 0 46.19 6.33 1,005.0 8

4,498.95

3,166.97

ESSAR STEEL
Essar Steel is one of India's largest exporters of flat products, exporting to the highly demanding US and European markets, and to the growing markets of South East Asia and the Middle East. A number of major client companies have approved our steel
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

for their use, including Caterpillar, Hyundai, Swaraj Mazda, the Konkan Railway, and Maruti Suzuki. Essar Steel has acquired extensive quality accreditations. Our lean team gives us one of the highest productivities and lowest manpower costs among steel plants internationally. Seamless integration: A major strategic advantage is our high level of forward and backward integration. We are totally integrated - from raw material to finished products, adding value at every stage of the manufacturing process. Bailadilla facility: Iron ore beneficiation At Bailadilla, where some of the world's richest and finest ore is available, we have set up a beneficiation plant of 8 MTPA capacities, which ensures the highest quality iron ore. The iron ore slurry is pumped through a 267 km pipeline (the second longest in the world) to the pellet plant, yielding advantages in quality, cost and real time inventory management. Visakhapatnam facility: Pelletization The slurry is received at our pellet plant at Visakhapatnam, which has a capacity of 8 MTPA, providing vital raw material for the steel plant at Hazira. Hazira-facility our steel complex at Hazira, Gujarat, houses a MTPA sponge iron plant, the world's largest gas-based sponge iron plant in single location. The plant provides raw materials for our statethe-art 4.6 MTPA hot rolled coil (HRC) plant, first and largest of India's new 5.0

ofthe

generation steel mills. This plant is fed with inputs from four electric arc furnaces and three casters. The complex's sophisticated infrastructure includes independent water supply and power, oxygen and lime plants, a township and a captive port capable of handling up to 8 MTPA of cargo with modern handling equipment like barges and floating cranes.

BALANCE SHEET
Rs. In crore

Particulars

31/03/09

31/03/08

31/03/07

31/03/06

31/03/05

Sources of funds
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis Owner's fund Equity share capital Preference share capital Reserves & surplus 1,140.48 43.6 3,554.28 1,140.48 43.6 3,447.25 1,140.48 246.52 3,080.95 581.17 2,204.12 1,246.18 507.98 530.27 686.54

Loan funds
Secured loans Unsecured loans Total 6,317.62 993.77 12,049.75 5,383.11 733.47 10,747.91 6,533.32 409.92 11,411.19 7,355.20 650.46 12,037.13 4,126.32 684.27 6,535.38

Uses of funds
Fixed assets Gross block Less : revaluation reserve Less : accumulated depreciation Net block Capital work-in-progress Investments Net current assets Current assets, loans & advances 5,465.23 4,829.42 5,592.66 5,229.78 3,689.80 6,239.03 9,128.82 549.61 791.31 15,367.85 5,414.98 9,273.89 575.12 515.22 14,688.87 4,664.60 8,889.59 1,107.78 433.43 13,554.19 4,049.09 6,398.45 2,887.36 182.97 10,447.54 6,940.24 0.07 3,691.34 3,248.83 589.64 768.38

Less : current liabilities & provisions Total net current assets Total

3,885.22 1,580.01 12,049.75

4,445.74 383.68 10,747.91

4,612.27 980.39 11,411.19

2,661.43 2,568.35 12,037.13

1,761.27 1,928.53 6,535.38

PROFIT AND LOSS ACCOUNT Particulars


2008-2009 2007-08 2006-07 2005-06 2004-05

Income
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

Operating income

11,717.40

10,763.35

8,087.48

6,168.66

6,098.3 9

Expenses
Material consumed Manufacturing expenses Personnel expenses Selling expenses Administrative expenses Cost of sales Operating profit Other recurring income Adjusted PBDIT Financial expenses Depreciation Adjusted PBT Tax charges Adjusted PAT Nonrecurring items Other non cash adjustments Reported net profit Earnings before appropriation Preference dividend Dividend tax Profit carried to balance sheet 1,859.10 3,983.17 4,426.80 233.07 291.73 269.98 9,204.75 2,512.65 124.48 2,637.13 861.63 828.11 947.39 110.32 837.07 -707.01 55.14 185.2 1,859.10 4,108.57 3,587.56 225.8 215.12 265.5 8,402.55 2,360.80 41.15 2,401.95 890.01 766.52 745.42 383.07 362.35 84.16 -16.02 430.49 1,874.78 11.5 1.96 1,861.32 436.49 2,722.02 2,721.65 152.8 337.13 151.69 6,085.29 2,002.19 59.83 2,062.02 772.04 631.04 658.94 248.19 410.75 39.77 -14.03 436.49 436.49 530.18 2,249.70 1,918.04 99.75 234.9 171.24 4,673.63 1,495.03 38.56 1,533.59 440.01 482.1 611.48 165.94 445.54 172.95 -88.31 530.18 530.18 -874.78 2,005.6 7 1,505.7 2 76.09 244.64 317.13 4,149.2 5 1,949.1 4 1.36 1,950.5 0 570.48 394.29 985.73 204.09 781.64 2.98 -184.72 599.9 -874.78

STEEL AUTHORITY OF INDIA:


TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis Steel Authority of India Limited (SAIL) is the leading steel-making company in India. It is a fully integrated iron and steel maker, producing both basic and special steels for domestic construction, engineering, power, railway, automotive and defense industries and for sale in export markets. Ranked amongst the top ten public sector companies in India in terms of turnover, SAIL manufactures and sells a broad range of steel products, including hot and cold rolled sheets and coils, galvanised sheets, electrical sheets, structural, railway products, plates, bars and rods, stainless steel and other alloy steels. SAIL produces iron and steel at five integrated plants and three special steel plants, located principally in the eastern and central regions of India and situated close to domestic sources of raw materials, including the Company's iron ore, limestone and dolomite mines. The company has the distinction of being Indias second largest producer of iron ore and of having the countrys second largest mines network. This gives SAIL a competitive edge in terms of captive availability of iron ore, limestone, and dolomite which are inputs for steel making. SAIL's wide range of long and flat steel in demand in the domestic as well as the market. This vital responsibility is carried out Central Marketing Organisation (CMO) that through its network of 37 Branch Sales across the four regions, 25 Departmental Warehouses, 42 Consignment Customer Contact Offices. CMOs domestic marketing effort is supplemented by its ever rural dealers who meet the demands of the smallest customers in products are much international by SAIL's own transacts business Offices spread Agents and 27 widening network of

the remotest corners of the country. With the total number of dealers over 2000, SAIL's wide marketing spread ensures availability of quality steel in virtually all the districts of the country. SAIL's International Trade Division ( ITD), in New Delhi- an ISO 9001:2000 accredited unit of CMO, undertakes exports of Mild Steel products and Pig Iron from SAILs five integrated steel plants. With technical and managerial expertise and know-how in steel making gained over four decades, SAIL's Consultancy Division (SAILCON) at New Delhi offers services and consultancy to clients world-wide. SAIL has a well-equipped Research and Development Centre for Iron and Steel (RDCIS) at Ranchi which helps to produce quality steel and develop new technologies for the steel industry. Besides, SAIL has its own in-house Centre for Engineering and Technology (CET), Management Training Institute (MTI) and Safety Organization at Ranchi. Our captive mines are under the control of the Raw Materials Division in Kolkata. The Environment Management Division and Growth Division of SAIL. TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Working Capital Management-Comparative Analysis

BALANCE SHEEET
Rs. In crore

Particulars

31/03/09

31/03/08

31/03/07

31/03/06

31/03/05

Sources of funds
Owner's fund Equity share capital Reserves & surplus 4,130.40 23,853.70 4,130.40 18,933.17 4,130.40 13,182.75 4,130.40 8,471.01 4,130.40 6,176.25

Loan funds
Secured loans Unsecured loans Total 1,473.60 6,065.19 35,522.89 925.31 2,119.93 26,108.81 1,556.39 2,624.13 21,493.67 1,122.16 3,175.46 16,899.03 1,603.98 4,165.81 16,076.44

Uses of funds
Fixed assets Gross block Less : accumulated depreciation Net block Capital work-in-progress Investments 32,728.69 20,459.86 12,268.83 6,544.24 652.7 30,922.73 19,351.42 11,571.31 2,389.55 538.2 29,912.71 18,315.00 11,597.71 1,236.04 513.79 29,360.46 17,198.32 12,162.14 757.94 292 28,043.48 15,558.41 12,485.07 366.48 606.71

Net current assets


Current assets, loans & advances Less : current liabilities & provisions 35,666.84 19,609.72 27,309.01 15,758.74 21,673.75 13,656.77 18,788.80 15,317.67 15,521.37 13,198.12

Total net current assets Miscellaneous expenses not written -

16,057.12

11,550.27 59.48

8,016.98 129.15

3,471.13 215.82

2,323.25 294.93

TATA STEEL Ltd . MANAGEMENT STUDIES

INSTITUTE OF

Working Capital Management-Comparative Analysis Total 35,522.89 26,108.81 21,493.67 16,899.03 16,076.44

Ratio 9,554.95 3,284.28 6,270.67 -277.12 181.26 6,174.81 22,052.47 1,073.90 181.26 20,797.30

Tata
11,244.92 3,934.65 7,310.27 161.9 64.61 7,536.78 18,348.43 1,528.25 258.91 16,561.30

Jindal
9,327.27 3,253.80 6,073.47 53.75 60.57 6,187.79 12,886.63 1,280.42 197.98 11,408.20

Essar
5,590.57 1,694.36 3,896.21 45.64 71.12 4,012.97 7,861.47 826.08 115.86 6,919.50

Sail
9,249.03 2,592.37 6,656.66 -14.35 174.66 6,816.97 6,839.66 1,363.03 185.24 5,291.40

It will easy to understand when it will put into chart. So, all the necessary charts are given below.

her too high Inventory conversion period is lowest than other company for TATAhand. But inother hand ESSAR Analysis: nor too low. It is maintaining a required amount of raw material in STEEL. So from here we can co
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

Analysis: Both TATA STEEL and JINDAL STEEL have the good stock turnover ratio. In this case T
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

standard position. Where JINDAL steels current ratio is less than 1 and SAILs current ratio is more than 2. Wh

alysis: Here we can see that SAIL is playing a defensive role in case of finished goods. But still TATA steel has l

++
Working Capital Management-Comparative Analysis

inventories percentage to total asset than other companies. It is a good sign for TATA STEEL. This company never tried to block i

is: As the stock turnover ratio is too high, so the average age of stock is less than 50 days. Where SAIL and ES

TATA STEEL Ltd . MANAGEMENT STUDIES

Working Capital Management-Comparative Analysis

INSTITUTE OF

ale is high for JINDAL Steel than TATA STEEL. But the sale price of TATA STEEL is less than JINDAL Steel. So, tha
TATA STEEL Ltd . MANAGEMENT STUDIES INSTITUTE OF

aintained exact amount of highly liquid money in hand, where SAIL maintained huge amount of highly liquid

Working Capital Management-Comparative Analysis

Working Capital Management-Comparative Analysis

PRESENTATION OF INVENTORY OF TATA STEEL

TATA STEEL Ltd . MANAGEMENT STUDIES

INSTITUTE OF

Working Capital Management-Comparative Analysis

PRESENTATION OF INVENTORY IN A MANNER WHICH IS USEFUL TO THE MANAGEMENT AND MIS REPORT RELATING TO INVENTORY MANAGEMENT:
As we know there are different types of inventory in a company. They are: -RAW MATERIALS -WORK IN PROGRESS -SEMI FINISHED AND FINISHED PRODUCTS -STORES AND SPARES INVENTORY These are the inventory heads which are maintained by TATA STEEL. Over here I have represented of all inventories segregated each of them in Product and Location wise

TATA STEEL Ltd . MANAGEMENT STUDIES

INSTITUTE OF

Working Capital Management-Comparative Analysis

SEMI FINISHED /FINISHED PRODUCTS


LOCATION WORKS COLD ROLLING COMPLEXEAST MARKETING INTERNATIONAL TRADE WRM(WEST) SECONDARY PRODUCTS TUBES AGRICO BEARINGS WIRE DIVISION COLD ROLLING COMPLEXWEST TOTAL 484.9 266.17 213.54 12.47 24.01 144 90.43 11.33 38.38 52.9 23.71 1361.84

PRODUCT 348.5 6 211.2 6 256.3 9 99.91 148.9 9 295.8 9 1361. 84 INSTITUTE OF

FLAT LONG CR SOS SCRAP AT WORK OTHERS

TOTAL TATA STEEL Ltd . MANAGEMENT STUDIES

Working Capital Management-Comparative Analysis

LOCATION WORKS MINES COLLIERIES TAILINGS AT WBC AND JHARIA FAMD DIVISION CRM(ZINC) TUBES DIVISION WIRE DIVISION TCIL(TIN) 964.27 69.79 13.02 25.87 336.97 8.85 5.04 2.02 7.44 1433.2 7

RAW MATERIALS
PRODUCT COAL COKE IRON ORE LIMESTONE DOLOMITE ANTHRACITE ALUMINIUM NICKLE,COPPER AND SULPHUR FERRO MANAGANESE SILICO MANGANESE FERRO SILICON FERRO MOLYBDENUM FERRO CHROME STOCK AT HIGH SEAS IN TRANSIT MIDDLINGS CHROME ORE TAILINGS ZINC

494.71 212.52 162.09 35.79 2.24 0.1 1.6 TOTAL 0.86 9.6 5.77 0.8 0.46 52.74 161.99 0.85 2.31 149.39 25.87 8.85 5.04 2.02 7.44 90.25 1433.29

TUBES
WIRE TIN OTHERS TOTAL

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STORES AND SPARES INVENTORY OTHER DIVISIONS


WORKS (INCL.CRM) UNDER WORKS DEPT TOWN,MEDICAL,ENGG MINES AND COLLIERIES WRM-WEST TUBES FAMD WIRE DIVISION BEARINGS GROWTH SHOP COLD ROLLING COMPLEXWEST AGRICO TOTAL 424.7 63.81 0.55 50.24 2.45 24.52 8.71 1059 6.04 15.9 4.58 0.11 611.39

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CONCLUSION AND RECOMMENDATION

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Working Capital Management-Comparative Analysis

CONCLUSION
We have identified and examined the main elements of working capital. We have seen that the management of capital requires an evaluation of both the cost and the benefits associated with each element. Some of these costs and benefits may be hard to quantity in practice. Some assessment must be in order to try and optimize the user of funds within a business. We have examined various techniques for management of working capital. These techniques vary in their sophistication; some really heavily on management judgement, while other adopts a more objective, quantitative approach. Tata steel maintains sound position interns of working capital. Its efficiency in receivable and deferral management is reflected in the constantly decreasing operating cycle. The company has primarily been operating on cash drawn from the market and reaping full benefits of its brand name. Inventory which constitutes an important component of working capital in a steel manufacturing company has also been managed well. This is evident from the high inventory turnover in comparison to the industry average. However, the conversion period of raw material need to be worked upon. The company has a well built supply chain and all its processes of inventory maintenance are SAP linked. It has a competent control system in place for managing stores, spares and finished goods. Nevertheless there is scope for improvements in raw material management.

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Working Capital Management-Comparative Analysis

WORKING CAPITAL :i.e. debtors, inventory etc.

RECOMMENDATIONS

1. There should be a proper co-ordination between working capital group and its related department

2. Details of working capital should be available at the department level, so that efficiency can be

analyzed at departmental level.

3. Advance payments should be avoided. If at all advance payments are required, it should be against securities like banks guarantee etc.
4. The essence of effective working capital management is proper cash flow forecasting. This

should take into account the impact of unforeseen events, market cycles, loss of a prime customer and actions by competitors. So the effect of unforeseen demands of working capital should be factored in.

INVENTORY :Adequate planning is required for procurement of store items.. New and advanced concept must be introduced in inventory control management. The company has strong backward integration and a lead time of 10 12 hours as its mines are closely located . Hence attempts could be made to reduce the level of stocks maintained by the company . Cost of Raw Material should be controlled through effective management . The problem arising due to the storing and maintainance of rejected materials should be solved by timely replacement of such materials .

LIMITATIONS
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Working Capital Management-Comparative Analysis

Data Are Confined to Annual Report: - The analysis of financial ratios is done on the basis of data available in the annual report of TATA STEEL. Hence, only a limited exposure is available to make the report. Data Are Confidential :There are many data which are confidential and cant exposed to the public. These are not accessible for analysis. Hence a major part of important information is not available. This has avoided cent-percent accurate result. Limited Coverage For the Company:- Mostly data is from steel Producing Companies, and they are not calculating Industrial Average For The Year 2009-10. And only a few companies data are available like SAIL,JINDAL STEEL AND TATA STEEL. Therefore analysis was possible within the domestic industries. Accounting Principle Are Different:- It has been difficult to calculate and analyze the ratio of foreign companies ,because their accounting policies are different compare to Indian financial accounting principles. The Indian companies follow the Indian GAAP where as Foreign Companies follow the US GAAP. Limited Data Of The Year 2009-10:- Since the annual report of the TATA STEEL For the Financial Year 2009-10, has not been made public. So only few ratios were been calculated as per the data available to us from the website.

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BIBLIOGRAPHY

B P RADHAKRISHAN, 2009. Boom in Indias Iron and steel industry, Current Science Vol 92, NO 9 I M PANDEY, 2007. Financial Management. New Delhi: Vikas Publishing house Pvt Ltd. BREALEY MYERS 2003. Principles of corporate finance. New Delhi: Tata McGraw Hill publishing house. http://www.tatasteel.com/investors/annual-report-2009-10/index.html http://www.jindalsteel.com/investors/annual-reports.aspx http://www.sail.co.in/aboutus.php?tag=company-background http://en.wikipedia.org/wiki/jindalsteelandpowerlimited http://www.sail.co.in/investor.php?tag=investor http://www.moneycontrol.com www.marti-tech.com http://www.accountancy.com.pk/articles www.azom.com/details.asp?articleID=3541

Other references

Annual report of TATA STEEL for the year 2004-05, 2005-06, 2006-07, 2007-08, 2010-09. Annual report of SAIL, JINDAL, ESSAR steel for the year 2010-09.

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ANNEXTURE

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Working Capital Management-Comparative Analysis

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