Loop Breaker Manual

Instructions manual
DC High speed circuit-breaker UR26 81/82S
Document number: SG101278TEN

Language: En
SG101278TEN-B01 Signature: Date: Established by: Desbaillet
Revision: B01
Checked by:
Issue date: 6.11.2008

Released by:
Number of pages: 62
Scheron SA Rue du Pr-Bouvier 25 1217 Meyrin- Geneva Switzerland
Tel. +41 22 739 41 11 Fax:+41 22 738 48 11 info@secheron.com www.secheron.com
Copyright 2008 Scheron SA

Geneva, Switzerland Reproduction in whole or part, or disclosure to a third party prohibited.
Design modifications
This document is not contractual and contains information corresponding to the level of technology at the date of release. Scheron reserves the right to modify and/or improve the product, whose characteristics are described in these documents, as required by new technology at any time. It is the purchasers responsibility to inform himself, no matter what the circumstances, of the products maintenance conditions and requirements. Scheron reserves all rights, especially those arising from our general delivery conditions.
Document information
In case of dispute between a non-English version of this publication and its corresponding English version, the English one is the only legal version. It is important to keep this manual for the lifetime of the equipment and to pass it on to any subsequent owner or user.
Structure of this instruction manual

Chapters A to F: all the information needed to understand, install, use, perform the maintenance and order a spare part for the standard version of this device. Chapter G. Options: all the information needed to understand, install, use, perform the maintenance and order an option or a spare part for these options. Chapter H. Customization: all the information needed to install, use, perform the maintenance and order a part for these customized assemblies (chapter not included without customization).
Note! When the Customization chapter is present, always refer to it at first before refering to the other chapters which are entended to the standard device. Throughout this manual: the numbers between brackets (x) refer to the corresponding positions in the figure shown in the same sub-chapter. the blue texts are hyperlinks, to be clicked on to navigate in electronic files; they are black in printed manuals.
Revision: B01
Established by: Desbaillet
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: 1-UR26-8S front.fm
UR26 81/82S
Revision changes
Revision changes
Revision Date B00 Done by Description 13.7.07 Desbaillet Complete rewriting of manual. Page 2: added text. A.1.2: removed Intended. A.1.6: changed. B.1.2: modified Icw, added (Tamb = 40 C) in Ith; modified INss text. C.1: modified dimensions. C.8.1: changed text and drawing. C.8.2: modified all. C.13: added followed by a holding current. D.1: changed grease. D.3: changed title. D.4: changed to Horns; changed criteria pos 196/197; added & 300-AC. D.7.3: clarified text in Adjustment. D.7.6: modified text. 6.11.08 Desbaillet D.7.6+D.8.1+D.9+D.11: removed W2 grease D.4+D.8.3: changed fixed contact piece into fixed contact. D.10: added spring change. D.13: changed tripping device into direct release; added G.7.2 Xref. E.2b): put (5). F.4.1: put kit catch. F.4.5: modified arc chutes numbers. G: modified order as UR26-8T manual; removed not required paragraph. G.5.2: added and the lever (9) ; changed drawing. G.5.3: modified. G.5.4: added. G.7: added number. G.7.1 + G.7.2: added stroke K. G.7.1+G.2.1+G.4: added important.
B01
Revision: B01
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: 2-UR26-8S_rev_en.fm
Revision changes
UR26 81/82S
This page intentionally left blank
Revision: B01
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: 2-UR26-8S_rev_en.fm
UR26-81/82S
Table of contents
Table of contents
A. Introduction
A.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9 A.1.1 A.1.2 A.1.3 A.1.4 A.1.5 A.1.6 A.1.7 A.2 A.2.1 A.2.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9 Uses of the high speed circuit-breaker . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9 Main features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-10 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-10 Device identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11 Type tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11 Routine tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11 Hazard information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-12 Personnel use requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-12
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-11
B.
Technical specifications
B.1 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-13 B.1.1 B.1.2 B.1.3 B.1.4 B.2 B.3 B.2.1 B.3.1 B.3.2 Breaking current parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-13 Main circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-13 Control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-14 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-14 Typical values for the closing coils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-15 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-16 Commutation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-16
Breaker control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-14 Auxiliary contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-16
C.
Installation
C.1 C.2 C.3 C.4 C.5 C.6 C.7 C.8 Weight and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-17 General requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 Transport damage procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-19 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-19 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-19 C.8.1 C.8.2 C.9 C.10 C.11 Mounting position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-19 Clearances to be observed in operating position. . . . . . . . . . . . . . . . . . .C-20
Earth connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20 Low voltage connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-21 High voltage connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-22
Revision: B01 Issue date: 6.11.2008 Established by: Desbaillet
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: UR26 book enTOC.fm
Table of contents C.12
UR26-81/82S Maximum current release (Id) setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22 C.12.1 C.12.2 Direct release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22 Setting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
C.13
Final visual inspection and tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
D.
Maintenance
D.1 D.2 D.3 D.4 D.5 D.6 Required tools and consumable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-25 Standard tightening torques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-26 Periodicity of the inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-26 Part replacement criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-26 Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-27 Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-28 D.6.1 D.6.2 D.6.3 D.7 D.7.1 D.7.2 D.7.3 D.7.4 D.7.5 D.7.6 D.8 D.8.1 D.8.2 D.8.3 D.8.4 D.8.5 D.9 D.10 D.11 D.12 Arc chute removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-28 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-28 Arc chute refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-28 Cleaning the contact area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-29 Measuring the W contact wear dimension . . . . . . . . . . . . . . . . . . . . . . D-29 Check and adjustment of the X clearance . . . . . . . . . . . . . . . . . . . . . . . D-30 Check and adjustment of the Y clearance . . . . . . . . . . . . . . . . . . . . . . . D-31 Check and adjustment of the Z clearance. . . . . . . . . . . . . . . . . . . . . . . . D-32 Check and grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-32 Replacement of the moving contact assembly . . . . . . . . . . . . . . . . . . . . D-33 Replacement of the catch (16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-34 Replacement of the fixed contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-34 Change of the pole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-35 Final reassembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-35
Detailed inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-29
Replacement of the main contacts and the pole . . . . . . . . . . . . . . . . . . . . . . . . . . . D-33
Replacement of the closing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-36 Replacement of the closing core and the spring . . . . . . . . . . . . . . . . . . . . . . . . . . . D-36 Replacement of the fork unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-37 Replacement of the arc chute parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-38 D.12.1 D.12.2 Replacement of de-ionizing plates and baffles . . . . . . . . . . . . . . . . . . . . D-38 Replacement of the horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-38
D.13 D.14 D.15
Replacement of the direct release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-39 Replacement of the pusher and the damper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-40 After sales services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-40
E.
Trouble shooting
E.1 Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-41 E.1.1 E.1.2 E.2 Main circuit malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-41 Auxiliary switches malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-42
Adjustments of the closing coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-43

UR26-81/82S E.3 E.4
Table of contents Performance check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-44 Replacement of the auxiliary contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-44
F.
Wear & spare parts catalogue

F.1 F.2 F.3 F.4 List description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-47 Recommended spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-47 After sales services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-47 Catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-48 F.4.1 F.4.2 F.4.3 F.4.4 F.4.5 F.4.6 Main circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-48 Auxiliaries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-48 Direct tripping device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-49 Closing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-49 Arc chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-50 Frame and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-50
G.
Options
G.1 Varistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-51 G.1.1 G.1.2 G.1.3 G.2 G.2.1 G.2.2 G.2.3 G.2.4 G.2.5 G.3 G.3.1 G.3.2 G.3.3 G.4 G.4.1 G.4.2 G.4.3 G.4.4 G.5 G.5.1 G.5.2 G.5.3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-51 Trouble shouting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-51 Spare parts catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-51 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-52 Maintenance - J clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-53 Maintenance - In case of replacement of the direct release . . . . . . . . . G-53 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-53 Spare and wear parts catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-54 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-56 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-56 Spare and wear parts catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-56 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-57 Maximum current release (Id) settings. . . . . . . . . . . . . . . . . . . . . . . . . . G-57 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-57 Spare and wear parts catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-58 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-58 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-58 Spare part catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-59
Indirect releases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-52
Wiping contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-56
Direct release type DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-57
Manual closing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-58
Revision: B01
Table of contents G.6
UR26-81/82S Over current release indicator & contact wear indicator. . . . . . . . . . . . . . . . . . . . . G-59 G.6.1 G.6.2 G.6.3 G.6.4 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-59 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-59 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-59 Spare parts catalogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-60 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-60 Maintenance - J clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-60 Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-61 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-61
G.7
Manual release device: M3 type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-60 G.7.1 G.7.2 G.7.3
G.8
Position indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-61 G.8.1
Revision: B01
UR26-81/82S
Introduction
A.
Introduction
DANGER! To ensure maximum safety, servicemen and operators must read the A.2 "Safety precautions" section before starting installation, maintenance and adjustment of the device or before starting to operate it.
A.1
A.1.1
General description
Description
The UR26 is a DC high-speed current-limiting circuit-breaker, with natural cooling. It has been designed to ensure, on detection of a short-circuit, a trip free and rapid opening of its main contact; and to quickly extinguish the arc by generating a constant over-voltage during the whole interruption process.
24
4 22 1 2 5 6
02601S
23
21 3 7
1. Fixed insulating frame made of glass-fibre reinforced insulating material. 2. Main circuit, consisting of a lower connection terminal (21), a moving contact (22), an upper connection terminal (23) and a fixed contact (24). 3. Over-current release. 4. Arc chute. 5. Closing device and fork. 6. Auxiliary contacts housing with pusher (7).
A.1.2
Uses of the high speed circuit-breaker

Because of its short response time following the detection of an excess current (short-circuit, overload detection...), it is particularly suitable for the protection of the DC equipment in traction substations or industrial installations.
Revision: B01
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: a-UR26-8S_Intr_en.fm
A-9
Introduction
UR26-81/82S
A.1.3
Main features
High insulation level to earth and between main contact High breaking and making capacity Long service life Simple maintenance Small dimensions
A.1.4
Functions
Closing
When a closing pulse is received, the closing device (1) moves the fork (2), which closes the moving contact (3) and applies the contact pressure to the main contacts (3 & 9). The pusher (4), pushed by the moving contact (3), actuates the auxiliary contacts (5). The closing force is absorbed by the damper (6).
Holding
Once the main contact is closed, the contact pressure is maintained by the closing device (1), either with a reduced holding current (E type) or with a permanent magnet (M type).
Opening
The circuit-breaker opens either through an over-current release or through an appropriate opening order: An over-current that exceeds the maximum current setting value, causes the direct release rod (7) to move up, which lifts (8) the fork (2), thus releasing the moving contact (3). Opening the breaker on remote order cuts off the holding current of the closing device (E type) or applies a reverse current pulse (M type), which causes the fork (2) to retract. The pusher (4) then opens the moving contact (3) and actuates the auxiliary contacts (5). The arc generated between the main contacts (3 & 9) moves upwards between the horns (11) into the arc chute (10) and is split by the baffles (12). The ionized gases are mostly neutralised between the de-ionizing plates (13).
13 10 12
11 9
11 3 2 1 7 5
8 6
02649
Revision: B01
A-10
UR26-81/82S
Introduction
A.1.5
Device identification
The plate that is riveted to the device carries the data should you need to contact Scheron. The CE mark indicates that this device complies with the basic health and safety regulations of the European Economic Area (EEA).
9 1 2 3 4
Type: Nr: Ser. Nr: In: Un:
Scheron SA, Genve
03653
10
Date IEC/EN
5 6 7 8
6. International standards number 7. Rated voltage 8. Manufacturer, site of manufacture 9. Routine test certificate 10. CE mark
1. 2. 3. 4. 5.
Device type Identification number Serial number Rated operational current Manufacture date
A.1.6
Type tests
This device is compliant to IEC 61992 and EN 50123-1/2.
A.1.7
Routine tests
These tests define the particular characteristics that each device has to fulfil at the end of the production. These values are recorded in a routine test sheet, which is attached to the device at delivery.
A.2
Safety precautions
DANGER! High voltage electricity can kill or cause serious injury. Never touch the circuit-breaker before the high voltage circuit is neutralized and the installation is properly earthed. All inspection, maintenance and installation operations carried out on the circuitbreaker must be performed with the power off and the circuit-breaker earthed. Some controls require the use of low voltage (DC) electrical supply. Follow the safety requirements in force to carry out these operations. When performing installation, inspections and maintenance, keep your hands away from moving parts during the opening and closing operations of the circuit-breaker. Do not attempt to service the internal parts without the presence of another person who is trained in first aid. Modifying, removing, deactivating or otherwise changing components in any way may affect the safety of the device. Not using parts from the original manufacturer can affect the performance and safety of the device and automatically waives Scherons warranty Circuit-breaker that appear damaged or defective should be disconnected or made inoperative and secured against unintended operation until they can be repaired by qualified personnel.
Revision: B01
A-11
Introduction
UR26-81/82S
A.2.1
Hazard information
Hazard information in this document has the following meanings:
DANGER! Immediate danger to life! Failure to observe this information will result in death or serious personal injury! WARNING! Risk of serious personal injury! Failure to observe this information could result in death or serious personal injury! CAUTION! Risk of minor personal injury! Failure to observe this information may result in minor personal injury! Important! Risk of damage to equipment! Failure to observe this information could result in damage to equipment
A.2.2
Personnel use requirements

WARNING! If safety precautions are not followed, there is risk of personal injury.
The instruction manual describes the authorized ways to install, operate and service the device, and it may only be installed, operated and serviced in accordance with these instructions. Scheron will take no responsibility for injury or damage if the device is installed, operated and serviced in any other way. During installation, maintenance and operation of the device, technicians and operators are responsible for: the device and the working area around the device; the personnel in the device area; ensuring that the safety test is fully completed before the high voltage circuit is connected.
Electricians should be certified according to local regulations with experience of similar types of installations. They must have proven skills in reading and working with drawings and cable lists, as well as knowledge of local safety regulations for power and automation. Work with the electrical equipment must be performed by skilled or instructed technicians only. According to EN 60 204-1:1992 class 3.55, a skilled person is: an individual with technical knowledge or sufficient experience enabling him to avoid the hazards that electricity/mechanical devices/chemicals etc. can create.
According to EN 60 204-1:1992 class 3.30, an instructed person is: an individual adequately advised or supervised by a skilled person, in order to avoid the hazards that electricity/mechanical devices/chemicals etc. can create.
Revision: B01
A-12
UR26-81/82S
B.
B.1
B.1.1
Characteristics
Breaking current parameters
I
ss Iss 0.63 Iss Icut off Id tb arc UNe tl
03659_S
tc
Iss = Prospective sustained short circuit current ss = Peak of Iss Icut off = Cut off current Id = Setting of maximum current release di/dt = Initial current rate of rise UNe = Rated voltage
t
t di/d
arc = Maximum arc voltage tb = Total break time tc = Time-constant of the circuit tl = Opening time
B.1.2
Main circuit
Unit Rated voltage Maximal operational voltage Rated insulation voltage Rated service current Conventional free air thermal current (Tamb = 40 C) Transient overload performances (Tamb = 40 C): 1h 5 min. 1 min. 10 sec Rated short-circuit making and breaking capacity according to EN-50123-1-2 UNm INe Ith UNe UR26-81S 900 V 1000 V 3000 V 2600 A 2600 A 2700 A 3600 A 4800 A 8200 A 180 kA 125 kA 100 ms 800 V 200 kA 120 kA 2500 V UR26-82S 1800 V 2000 V 3000 V 2600 A 2600 A 2700 A 3600 A 4800 A 8200 A 115 kA 80 kA 31.5 ms 1600 V 140 kA 85 kA 4000 V
Icw
Nss INss TNc
UNe Making and breaking capacity according to ANSI C37-14 Ip Is Maximum arc voltage arc
Refer to the corresponding data sheet for complementary information.
Revision: B01
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: b-UR26-8S_tech data_en.fm
B-13
UR26-81/82S
B.1.3
Control circuit
Nominal voltage Supply voltage limits (-25C < Tamb < +40C) Un 24, 36, 48, 72, 96, 110, 220 Vdc 0.7Un to 1.25Un
B.1.4
Operating conditions
Ambient outdoors temperature Tamb Altitude Flammability h -25 C to +40 C 1400 m To standards NF F 16-101 - NF F 16-102 NF ISO 1928
B.2
Breaker control
The circuit-breaker can be maintained in the closed position using either a reduced holding current (E type) or without current (M type). Note! Scheron recommends the protection of the closing device coil using an automatic circuitbreaker with thermic protection, having the following characteristics: a closing pulse duration of 0.5-1 sec, the ability to trigger the circuit-breaker several times consecutively and a holding current that is limited to 5% of the closing current.
Important! A longer closing pulse may burn the coil. Electric holding: E type
A. B. C. D. E. Start of the closing pulse: the contacts F + G close. Closing pulse: 0.5 to 1 s. Start of the holding current: the contact G opens. Holding: a R1 resistance limits the holding current to 5% of the closing current. Opening: the contact F opens to provoke the interruption of the holding current.
A Ie
100%
V= +
F G
R1
~ 5% 0 0,5 1
t [s]
03602
R1: holding resistor
S: automatic circuit-breaker
Magnetic holding: M type

A. B. C. D. Start of the closing pulse: the contacts E close. Closing pulse: 0.5 to 1 s, then the contacts E open. Holding: achieved by the permanent magnet. Opening: the contacts F close to provoke a current pulse of the opposite polarity to the closing current. The duration of this pulse is 0.5-1 s, then the contacts F opens. The opening current is 20 % of the closing current.
B-14
UR26-81/82S
A Ie
100%
V= +
E
0 ~ 20% 0 0,5 1 tc tc+0.5 tc+1
03604
F
Rp Rs
t [s]
Rp: parallel resistor
Rs: serial resistor
S: automatic circuit-breaker
B.2.1
Typical values for the closing coils

Closing Pulse 0,5 to 1 [s] Imin M Imin E Inom Imax Imax
Inom
Coil characteristics Unom Rnom Umax Umin
E type holding
M type opening Pulse 0,5 to 1 [s] Inom Imax

[A] 8.49 5.96 4.27 3.20 2.98 2.26 1.99 1.13 38 B-15
Imin
[V] 24 36 48 64* 72 110 125* 220
[V] 16.8 25.2 33.6 44.8 50.4 77.0 87.5
[V] 30.0 45.0 60.0 80.0 90.0 137.5
[] 0.575 1.10 2.30 3.64 4.40 9.40
[A] 41.7 32.7 20.9 17.6 16.4 11.7 10.5 5.9 1300
[A]
[A]
[A] 70.9 55.6 35.4 29.9 27.8 19.9 17.8 9.9 2200
[] 11.4 25.0 45.7 79.4 100.0 210.0 272.0 840.0 55
[A] 2.00 1.38 1.00 0.77 0.69 0.50 0.44 0.25 2.3
[A] 1.38 0.95 0.69 0.53 0.48 0.35 0.30 0.17 1.2
[A] 2.54 1.74 1.27 0.97 0.87 0.63 0.56 0.32 3.6
[] 2.36 5.30 9.40 17.20 21.20
[] 1.33 2.99 5.35 9.00 11.97
[A] 6.07 4.31 3.05 2.30 2.16 1.61 1.42 0.81 25
22.5 25.0 17.7 19.6 11.3 12.5 9.5 8.8 6.3 5.6 3.2 400 10.6 9.8 7.0 6.3 3.5 400
3.81 2.73 1.90 1.45 1.36 1.01 0.89 0.50 12
40.00 20.00 52.00 26.00 160.0 80.00 200 15
156.3 11.95
154.0 275.0 37.60
Power consumption [W]
* Optional voltage R1: resistor to be inserted in the holding circuit of the E type. Rs: resistor to be inserted in serial with the coil in the opening circuit of the M type. Rp: resistor to be inserted in paralel with the coil in the opening circuit of the M type.
Notes
Values given for ambient temperature range between -30C and 70C. The Imax and Imin values are given for the most unfavourable values of voltage and temperature. Rmin = 0.92 x Rnom; Rmax = 1.08 x Rnom. These values refer to DC voltage or rectified full-wave voltage. Total opening time of the closing device on its own: Type E: 350 ms without recovery diode; 2.5 s with recovery diode (not recommended as the opening time is too long). Type M: 100 to 500 ms Scheron recommends to protect the control circuit (while opening) with a varistor.
Revision: B01
Imin
[A]
R1
Rp
Rs
UR26-81/82S
B.3
B.3.1
Auxiliary contacts
Characteristics
Two hard silver contacts Breaking capacity at 110 VDC: 1 A (ohmic) Minimum let-through current: 10 mA for 24 V (for clean and dry environment) Connections: screws M3
B.3.2
Commutation diagram
M 1 0 A b a
03672
M. Main contact A. Switching of auxiliary contacts (a+b)
Revision: B01
B-16
UR26-81/82S
Installation
C.
Installation
C.1
Weight and dimensions

Weight ( 5 kg) Circuit-breaker (standard, without options): Arc chute: Total: UR26-81S 53 kg 24 kg 77 kg UR26-82S 53 kg 34 kg 87 kg
Dimensions
The DIN-ISO 2768-1 coarse tolerances are applied to these dimensions.
238
617 (1) 419 (2) 69
168
51
R49
95 100
60
160 240 300
40
194
319.5 645
131.5
02610
(1) Type 81 arc chute (2) Type 82 arc chute
Revision: B01
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: c-UR26-8S_inst_en.fm
23
4x11
156 20
371
C-17
784
Installation
UR26-81/82S
C.2
General requirements
Special arrangements must be agreed between the user and Scheron SA to cover extreme service conditions such as: altitude above 1400 m; ambient temperature exceeding + 40C; minimum temperature below - 25C; high average temperature combined with high relative air humidity (> 95%); heavy rain, sand storms, etc.
C.3
Packing
Always pack the circuit-breaker assembled with the arc chute and protected against impacts and moisture.
C.4
Transport damage procedure

The customer must open the package to check the equipment. If the equipment is damaged, the customer must imperatively report the damage by means of an official letter to Scheron SA within 7 days of receiving the goods. Once this delay has expired, all transport damages can no longer be covered by our insurance, and Scheron SA will have to charge the customer for any repair of this nature. For the repair procedure, please refer to our website www.secheron.com and click on Services / RMA.
C.5
Handling
Circuit-breaker with its arc chute attached: lift it using ropes/slings as shown below. Arc chute only: manipulate it by hand, or ropes, or straps and a hook. Lift the arc chute using both lifting handles (1).
CAUTION! Risk of crushing. The high speed circuit-breaker can weight up to 87 kg.
02611
Revision: B01
C-18
UR26-81/82S
Installation
C.6
Storage
Store the circuit-breaker in a dry (maximum 50% of relative humidity at 40C), clean and covered place, with a temperature range between -25C and +55C.
C.7
Disposal
If the device is to be permanently disposed of, disassemble it as far as possible and separate the following materials: stainless steel copper and copper alloys aluminium rubber (seals, etc.) plastics electrical cables permanent magnets Recycle or dispose of all materials and components in compliance with local regulations.
C.8
Mounting
Important! The circuit-breaker must be installed in an indoor ventilated enclosure that is free from dust and moisture (minimum IP20).
C.8.1
Mounting position
The circuit-breaker must be installed with the arc chute upside (except when installed in some optional enclosures). The arc chute must be screwed on the circuit-breaker. Fix the circuit-breaker by means of M10 screws (3) or bolts (4), with washers, tightened to a torque of 44 Nm. To be able to insert one of the screw (3), the earth bolt (5) needs to be removed and reassembled after (see C.9).
23
5 40 160
02656-1
319.5
131.5
Revision: B01
C-19
Installation
UR26-81/82S
C.8.2
Clearances to be observed in operating position

Minimum distances to: Insulating wall 50% insulated grid Metal wall (1) Grid with 50% of surface opening.
B B A A A A
A 25 200
B 95 300
C (1) 750 350 750
81
82
02612
C.9
Earth connection
Connect the earthing conductor (1) onto the M8 connecting bolt (2). Tighten it to a torque of 22 Nm. This bolt also connects the closing device (3) and the multi-pole connector (4) to the earth.
CAUTION! The minimal cross-section of the earthing conductor (1) must be of 50 mm2.
3 4 2 1
03615
Revision: B01
C-20
UR26-81/82S
Installation
C.10
Low voltage connections

Connector specifications
VEAM swivel type, with 22 contact pins for conductors from 1.5 to 2.5 mm2, using a multi-core cable. The 20x1.5 mm2 and the 2x2.5 mm2 (positions 21 and 22) male pins are made of gold plated copper. The 22 x 2.5 mm2 female pins are made of gold plated brass. Contact: Imax = 41A; U = 20 mV.
Installation
a) Insert the cables (1) into the female pins (2) according to the diagrams shown below, using the following crimp contact tools from Cannon ITT Industries: Crimping tool VM8. Crimping die VH435. Insertion tool 46736. Removal tool 43240. Guide pin for female contacts 27977-12T8. The closing coil is connected to pins 21 and 22 of the connector, regardless of the polarity b) Connect the moving connector (3) into the fixed connector (4).
1 2 6 4
C D 19 17 15 13 11 9 22 21 7 5 3 1
14 1 2 13 21 15 3 12 20 22 16 4 11 19 10 18 17 5 9 6 8 7
C 22 21 6 5 3 2
B
19 C D 22 21 20
D 15 14 12 11 9 8
20 18 16 14 12 10 8 6
4 2
03614
13
10
Wiring between the auxiliary contacts and the connector: A. Type ab (NO-NC) auxiliary switches. B. Type U changeover auxiliary switches. C. Double connection only for closing device at 24 Vdc. Note! Up to five double-contact switches (5) can be inserted in the auxiliary housing (6).
Revision: B01
C-21
Installation
UR26-81/82S
C.11
High voltage connections

The power connections may be made by cables or bars. a) Clean the surface of the main connections (1). b) Connect the bars (2) or the cables (3) using four M12 bolts (4) onto each main terminal (1). Tighten the bolts (4) to a torque of 67 Nm.
4 1
1 3 2 1
02613
4 3
Note! According to EN-50123 for this range of current, the recommended current density is 1 A/mm2 for copper bars and 1.5 A/mm2 for copper cables.
C.12
C.12.1
Maximum current release (Id) setting

Direct release
The direct release may or may not be equipped with a removable core (11) according to your specification of the release range. When the core is removed, store it in the special clip (13).
1 1 11
5 4 3 2 1
11 13
1
02650
C.12.2
Setting procedure
a) b) c) d) Remove the caps (6 & 7). Loosen the lock nut (3). Loosen or tighten the special nut (4) to move the indicating mark (5) to the required value. Tighten the lock nut (3) and re-insert both caps (7& 6).
The tripping device (1) is calibrated at the factory and adjusted either to the lowest value on the adjustment scale or to the value requested by the customer when ordering. A label (2 & 9) shows the correspondence between the current values and the scale (8).
Revision: B01
C-22
UR26-81/82S
Installation
Version with core

Two ranges of setting are available: With the core (11) inserted in the direct release (1): the setting range is, according to label (9A), between 2000 and 4600 A, with corresponding scale (5) from 1.3 to 4.8. With the core (11) removed from the direct release (1): the setting range is, according to label (9B), between 4300 and 8000 A, with corresponding scale (5) from 1.0 to 4.9. Example: to set the maximum current release value Id at 6000 A, an extrapolation from the label (9) requires the indicating mark (5) to be set at 2.4 on the scale with the core (11) removed.
A 8 Pt. 1,8 = 2450 A 4 3

5 4 3 2 1
B
Ids (A)
11 9 5 1 7 6
03620
2000
1,3
4300
1,0 6500
3,0
3000
2,4 4600
8000
4,9
4,8
HSHR 430 390 P1
A. Values with the core inserted (in amperes corresponding to the beginning, middle and end of the scale). B. Values with the core removed (in amperes corresponding to the beginning, middle and end of the scale).
Version without core (optional)

Example: to set the maximum current release value Id at 2500 A, an extrapolation from the label (2) requires the indicating mark (5) to be set at graduation 1.8.
8 Pt. 1,8 = 2500 A 4 3

5 4 3 2 1
A 1 5 7 6
03616
B
Ids (A)
2000 3000 3500 4000 5000
1,2 2,3 2,8 3,2 4,2
HSBA 400 226 P1
A. Current in amperes. B. Corresponding line on the direct release scale (8).
Revision: B01
C-23
Installation
UR26-81/82S
C.13
Final visual inspection and tests

Perform the following operations before putting the circuit-breaker into service. a) Check the following points: Closing pulse duration set between 0.5 and 1 s, followed by the holding current. Holding current value (in the case of an E type circuit-breaker) set at 5% of the closing current value. b) Ensure that both catches (1) of the moving contact are properly inserted in both grooves (2) of the fork unit (3).
2 3 1
02617
c) Check that all fixing and connection bolts are correctly tightened. d) Check that the circuit-breaker can close and open several time consecutively.
Important! Operate the circuit-breaker to test it WITHOUT connecting it to the high voltage circuit. Never operate the circuit-breaker under electric load without the arc chute and the sparks arresters fitted.
Revision: B01
C-24
UR26-81/82S
Maintenance
D.
Maintenance
D.1
Required tools and consumable

1. Open end wrenches 2. Pin removers 3. Allen wrenches 4. Ratchet wrench with sockets 5. Flat head screwdrivers 6. Pozidriv screwdriver 7. Flat long nose pliers 8. Set of feeler gauges 9. Electric test multi-meter 10. Knife or scraper 11. Scheron gauge SG101425P1 12. Scheron gauge SG101427P00002 13. Scheron gauge SG101429P00002 14. Scheron spacer SG101777P00001 15. Dry cloth 8, 10, 13 and 17 mm / 2x24 (4 mm thick) 4 and 6 mm 2.5, 3, 4, 5, 6 and 8 mm 8, 9, 10 and 13 mm N 4 and 6 mm N 1 60 mm 0.05 to 2 mm
11-14: Scheron quotes and delivers these tools on request. 11-13: gauges of type min-max: if both ends pass: clearance too wide; if both ends do not pass: clearance too narrow; if one end passes and not the other: the clearance is within tolerances.
10
11
12
13
14
03655
Grease for general purpose

Shell Rhodina LT2; Scheron number SG104114P00001.
Revision: B01
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: d-UR26-8S_maint_en..fm
D-25
Maintenance
UR26-81/82S
Cleaning agents
Denatured alcohol.
Important! No other solvents allowed!

A solution of liquid soap in water may be used on polyester or polyamide parts on the condition that these parts are stripped down to the polyester or polyamide parts only for this work and then rinsed with fresh water and well dried before reassembly.
D.2
Standard tightening torques

Unless specially indicated, use these values for greased stainless steel bolts. Thread diameter M3 M4 M5 Torque [Nm] 10% 1.3 2.9 5.4 Thread diameter M6 M8 M10 Torque [Nm] 10% 9 22 44
Note! Paint a red line on the parts after having tightened a screw/nut to the requested torque.
D.3
Periodicity of the inspections

Operation Visual inspection Frequency At least once a year Whenever one of the following event occurs first: Every 18-24 months Or after every 250 overload current interruptions (current value > maximum current release setting Id). Or after every 500 manual or remote openings (current value < maximum current release setting Id).
Detailed inspection
D.4
Part replacement criteria

Refer to the wear and spare parts catalogue chapter for the location of the parts. For parts that are subject to wear due to current interruptions:
Item position 121 115 / 116 192 / 193 196/197 5806
Name of the component Moving contact* Fixed contact* Pole* Spark arresters Horns
Replacement criteria When dimension W1 reaches 54 0.5 mm or W2 reaches 3 0.5 mm. When the marks left by local burns reach a depth that is half the original thickness (12 mm) of the parts or when cracks appear. When their cross-section reaches half the parts original cross-section (20 x 4 mm2).
See D.7
D.7 D.12.2
Revision: B01
D-26
UR26-81/82S 5802 5803 5804 5805
Maintenance When the marks left by local burns reach a depth that is half the parts original thickness (2.5 mm). When vertical cracks appear. When they are touching each other. When the wear (1) reaches a height that is half the parts original height.
De-ionization plates
D.12.1
Baffles
D.12.1
* These parts should be changed simultaneously Replace the following parts, subject to wear due to mechanical operations, according to the number of current interruptions (counted or estimated). Item position 123 330 334 370 710 720 127-AC 324-AC 300 & 300-AC Name of the component Catch Fork unit Compression spring
Closing core
Number of current interruptions
See D.8.1 D.11 D.9 D.9 D.14 D.14 G.3 G.3 D.14 G.3
Pusher assembly Damper Spring AC (optional part) Cover AC (optional part) Closing device
50000
150000
Direct over-current instantaneous 250, 1200, release* 1280, 1290 Optional indirect release*
Criterion: Every 10000 trips (every D.13 10 years at a rate of 3 trips per G.2 day).
* To be replaced completely, or returned to Scheron SA for repair.
D.5
Procedure
Perform the following operations: Visual inspection 1. Remove the arc chute 2. Perform the visual inspection 3. Refit the arc chute Detailed inspection 1. Clean the contact area 2. Measure the W contact wear dimension 3. Check and adjust the X clearance 4. Check and adjust the Y clearance 5. Check and adjust the Z clearance 6. Check and grease 7. Check and adjust the J clearance See D.6.1 D.6.2 D.6.3
D.7.1 D.7.2 D.7.3 D.7.4 D.7.5 D.7.6 G.2.2 + G.7.2
Revision: B01
D-27
Maintenance
UR26-81/82S
D.6
Visual inspection
The circuit-breaker contacts must be checked and maintained with special care. Any soot deposit should be wiped away with a dry rag. If large beads form, scrape them off using a wire brush.
Important! Never use a file on the contacts. Never apply grease onto the contacts.
D.6.1
Arc chute removal

a) Remove the screws (1). b) Loosen both nuts (2) and turn the flanges (3) of 90 to free the horns (4). c) Carefully swivel (5) the arc chute to the side of the circuit-breaker.
2 4 3
03619
D.6.2
Inspection
a) Visually check that all components such as bolts, nuts, clips, etc. are present. If needed, replace them, and tighten them according to the table of the D.2, except for specifically specified torques in corresponding paragraphs throughout this manual. b) Check the following parts for wear (1) according to the D.4 "Part replacement criteria" and their referenced sections: the moving contact (2); the fixed contact (3); the pole (4); the sparks arresters (5): remove them from the circuit-breaker and clean them using a dry rag and a dust collector; the outer horns (7) and the baffles (8). c) Change them when necessary.
1 4 3 4 5 2 3
03622
8 7
D.6.3
Arc chute refitting

Reassemble the arc chute in reverse order to D.6.1 "Arc chute removal". Tighten both nuts (2) with washer to a torque of 10 Nm.
Revision: B01
D-28
UR26-81/82S
Maintenance
D.7
Detailed inspection
First perform a visual inspection, see D.6.
D.7.1
Cleaning the contact area

a) Remove the spark arresters (2). b) Clean them using a dry cloth and a dust collector, as well as the upper plate (3) , the frame at the bottom (4) of the cut-out chamber and the arc chute inlet (1). c) Refit all components.
2
03623
D.7.2
Measuring the W contact wear dimension

Two different methods can be used. Use the method 1 when the lateral access to the main contacts is possible. The circuit-breaker must be closed.
Method 1
a) Remove a spark arrester (1). b) Using a flexible graduated ruler (2), measure the W1 distance between the base of the fixed contact plate (3) and the horn (4) of the moving contact (5). If W1 540.5 mm, replace the main contacts (see D.8 "Replacement of the main contacts and the pole").
B
W1
W1
5
10
15
20
25
30
35
40
45
50
55
60
65
70
5
10
15
20
25
30
35
40
45
50
55
60
65
70
1 3 5 2
02625
Note! W1 dimension for new contacts is 611mm.
Revision: B01
D-29
Maintenance
UR26-81/82S
Method 2
The circuit-breaker must be closed. Measure as shown below. W2 dimension for new contacts is 81mm. If W2 30.5 mm, replace the main contacts (see D.8).
1 2
W2
1
03624
Note! Where the optional manual closing device is present, please see G.5 "Manual closing device".
D.7.3
Check and adjustment of the X clearance

Requirement: X = 2.0 0.5 mm. Note! This measurement is performed with the circuit-breaker opened and secured in this position.
Measurement
a) The SG101777P00001 spacer (1) must be inserted between the mobile and the fixed contacts to block the contacts in the open position.
9
X A B 2 3
6
02638
b) Checking the X clearance: two possible ways: Measure the extension of the rod (2) out of the closing device (3) with a depth gauge or a comparator. First, without pressure on the rod (2), measure the length A. Second, with pressure (6) applied axially onto the rod (2), press the fork (4) against both catches (5), measure the length B. The A-B difference corresponds to the X clearance. Remove the arc chute (see D.6.1) and the spark arresters (7). Insert a feeler gauge (8) between the fork (4) and one of the two catches (5). c) Adjust the X clearance if the measurement is out of tolerances.
Adjustment
Add or remove the shims (9) on the closing device fixing bolts according to D.10, until the correct X clearance is obtained (adding shims (9) increases the X clearance).
Document number: SG101278TEN Revision: B01 Issue date: 6.11.2008 Established by: Desbaillet
D-30
UR26-81/82S
Maintenance
D.7.4
Check and adjustment of the Y clearance

Requirement: Y = 2.0+0.2/-0.5 mm Note! This measurement is performed with the circuit-breaker closed.
Measurement
Measure the Y clearance on both arms (6) of the fork with the recommended SG101429P00002 Scheron gauge (or a feeler gauge). Where there is a difference between the sides, take the average value Y = (Y1+Y2)/2.
Adjustment
Loosen the lock nut (1) and the nut (2), turn the nut (2) to adjust the Y clearance and retighten the nut (1). After adjustment, at least two open/closing operations must be performed prior to re-check the clearance. Note! Control and adjust the Y clearance after each setting of the Id value (see C.12 "Maximum current release (Id) setting"). If no specific Id value is determined when adjusting the Y value, set the ld to the mark 2 on the direct release scale.
2 6
02639
Revision: B01
D-31
Maintenance
UR26-81/82S
D.7.5
Check and adjustment of the Z clearance

Requirement: Z = 1.6 0.2 mm Requirement with the optional wiping contact mounted: ZAC = 0.1+0.3/-0 mm. To see if this option is mounted, see G.3 "Wiping contact". This measurement is performed with the circuit-breaker opened. A correct Z clearance setting is important to correctly operate the auxiliary contacts (2), which signal the circuit-breaker status (opened or closed). The auxiliary contacts may not operate when there is an incorrect Z clearance.
Measurement
a) The SG101777P00001 spacer (1) must be inserted between the mobile (3) and the fixed (4) contacts to block them in the completely opened position. Note! If the optional Position Indicator is mounted on the housing (9), see G.5. b) Remove the transparent cover (5). c) Measure the Z clearance at the tip of the pusher (8) using the recommended SG101427P00002 Scheron gauge (or an universal feeler gauge).
Adjustment
Loosen the lock nut (7) and nut (6), turn the nut (6) to adjust the Z clearance and retighten both. After the adjustment, at least two open/closing operations must be performed before rechecking the clearance.
1 3 8 7 6 Z 4
5
02640
5 9
D.7.6
Check and grease

a) In order to check the tightening torque of all screws and nuts, look at the red mark (4) which must be aligned; if this mark is desaligned (5) retighten the screw according to the D.2 table or specifically specified torques in corresponding paragraphs throughout this manual (i.e the nuts (1) at 17 Nm). b) Grease the fork assembly (2) and the ratchet catch (3), applying the grease with a brush.
5 1 4
02626
Revision: B01
D-32
UR26-81/82S
Maintenance
D.8
Replacement of the main contacts and the pole

a) Remove the arc chute (see D.6.1 "Arc chute removal"). b) Remove the spark arresters (1). c) Remove the flanges (2), the thin M8 nuts (3) and the spring washers (4).
2 3,4
1
02686
D.8.1
Replacement of the moving contact assembly

Removal
a) b) c) d) Remove both horns (20), the spacers (4) and both coolers (5). Remove the box (6). Remove the damper assembly (7). Remove the end of the pusher (8) from its seat (9) on the moving contact, then remove the pusher (8) from the frame (10). See D.14 for details.
Note! With the wiping contact option: remove both screws, sockets and springs (see G.3 "Wiping contact" for details). e) Drive out the pin (11). f) Remove the moving contact (12) assembly.
18 13
0,1
20
12 16 16
17
6 10 8 7
14 5 4 12 15
02685
5 11
Reassembling
a) Insert the new moving contact (12). Slightly grease the catches (16). b) Insert the pin (11) through the lower connecting bar (15) and the new moving contact assembly (12). Note! If the optional wiping contact has been previously removed, remount it according to G.3.2.
D-33
Maintenance
UR26-81/82S c) Reassemble the pusher (8) on the frame and insert the end of the pusher (8) into its seat (9) on the moving contact. d) Reassemble the damper assembly (7). e) Reassemble the box (6). f) Reassemble both coolers (5), the spacers (4) and both horns (20). g) Check the alignment of the moving contact (12) with the fixed contact (13). If necessary, realign by loosing the screws (14) of the lower connecting bar (15), aligning it and then tightening the screws (14). h) Check the X and Y clearances. If necessary, adjust them according to D.7.3 and D.7.4.
D.8.2
Replacement of the catch (16)

Refer to the illustration 02685 above. a) Remove both 2 screws (17) and change the catch (16). b) With a small angle, adjust the perpendicularity (18) and tighten the screws (17).
D.8.3
Replacement of the fixed contact

Removal
a) Push the key (1) off the top plate (2). Note! For the 1000 V version, lift the horn (3) to free the screw (4). b) Remove the screw (5) located in the insulator. c) Remove the fixed contact in upward direction (6). The fixed contact is composed of an upper connexion (7) and a fixed contact (8). If the contact surface is worn, replace only the fixed contact (8). d) Remove the fixed contact (8) by unscrewing the three screws (9).
Reassembling
e) Check the perfect condition of the contact surfaces of the upper connexion (7) and of the new fixed contact (8). f) Fix the new fixed contact (8) on the upper connexion (7) by means of the three screws (9) and tighten them to a torque of 22 Nm. g) Introduce the fixed contact (7,8,9) into its seat on the breaker and slide it up to the stop against the projection of the frame. h) Reinsert the screw (5) in the insulator and tighten it. i) Slide the key (1) onto its seat in the top plate (2). Note! For the 1000 V breaker, lift the horn to let pass the screw (4).
12 10
13
15
14
16
11
02627
Revision: B01
D-34
UR26-81/82S
Maintenance
D.8.4
Change of the pole

Refer to the figure "02627" above.
Removal
a) b) c) d) Remove one of the two horns (10). Loosen the connecting flange (11). Remove the connecting flange (12). Remove (16) the pole (13) - blow-out core (14) - seal (15) assembly and disassemble it.
Reassembling
e) f) g) h) i) Slide the blow-out core (14) and then the seal (15) onto the new pole (13). Insert this assembly into its seat on the breaker. Reassemble the connecting flange (12). Reassemble the connecting flange (11), press the pole (13) against the frame to tighten it. Reassemble the horn (10).
D.8.5
Final reassembling
Refer to the D.8 "Replacement of the main contacts and the pole" figure. j) Reinsert the sparks arrester (1). k) Reassemble the arc chute (see D.6.3 "Arc chute refitting").
Revision: B01
D-35
Maintenance
UR26-81/82S
D.9
Replacement of the closing device

Important! Never touch the screw (32). Removal
a) Disconnect the wires (1,8). b) Remove both M6 earth connection screws (2). c) Unscrew the three M8 nuts (3) and remove the entire device (4).
4 4 1 8 3 3 5
02629
32
Reassembling
d) Insert the entire device (4). e) Ensure that the fork unit (5) is properly turned (with the notches (6) downside) and properly placed on the moving contact catches (7). f) Holding the device (4), screw-on the 3 M8 nuts (3) with their washers. g) Lift the fork (5) by hand and check that it remains properly in place when released. h) Check the X and Y clearances and adjust them if necessary (see D.7.3 and D.7.4). i) Connect both (or the four for 24 V coil) wires (1,8), with the blue one on the left. j) Connect the earth connection (2) using both M6 screws. k) Slightly grease the fork (5) and the catches (7).
D.10
Replacement of the closing core and the spring

a) Remove the closing device (1) (see D.9 "Replacement of the closing device") and the fork unit (see D.11 "Replacement of the fork unit"). b) Stand it on a bench in vertical position and remove the four screws (2) and the cover (3).
Important! Do not change the position of the flange (4) while working. Mark its position (5) with a felt-tip pen before removing the closing core.
c) Remove the closing core (6) and the spring (7). d) Reassemble in reverse order with new closing core and spring.
1 7 4 6
5 3 2 6
5
02681
Revision: B01
D-36
UR26-81/82S
Maintenance
D.11
Replacement of the fork unit

a) Remove the closing device; see D.9 "Replacement of the closing device".
Important! When reassembling the closing device, the spacers (5) must be reinserted exactly at the same place from where they were removed.
b) Remove the circlip (1) and the pin (2). The new fork unit is supplied with its own pin, therefore to reassemble the fork unit: c) d) e) f) g) Remove the circlip (1) and then the pin (2) from the new assembly. Place the fork (3) onto the end of the closing rod (4); the notches (6) must be downside. Connect them by inserting the pin (2), then the circlips (1). Lightly grease the fork. Reassemble the closing device; see D.9 "Replacement of the closing device".
4 3 2 1
02630
Revision: B01
D-37
Maintenance
UR26-81/82S
D.12
D.12.1
Replacement of the arc chute parts

Replacement of de-ionizing plates and baffles
a) b) c) d) Remove the arc chute (1, see D.6.1 "Arc chute removal") and place it upright on a bench. Loosen the six bolts (2) by several turns, starting from the bolts at the top. Separate the tops of the arc chute walls (3) by about 8 mm to form a V. Remove the baffles (4) and de-ionizing plates (5) one by one.
Important! These elements must be reassembled in the same order.

e) Re-insert the baffles (4) and the de-ionizing plates (5) one by one, replacing the worn parts according to D.4 "Part replacement criteria". f) Press the arc chute walls (3) together and tighten the six bolts (2); do not forget the washers!
3 2 3 2 5 5 1
5 2 4
03636
D.12.2
Replacement of the horns

a) Lay the arc chute (1) on a bench. b) Loosen the bolts (2) and spread (5) the lower part of the arc chute walls (3). c) Remove the horns (4) and replace the worn horns according to D.4 "Part replacement criteria". d) Fit the new horns (4) and press the lower parts of the arc chute walls (3) together. e) Tighten the bolts (2) by hand. f) Place the arc chute (1) upright and tighten the bolts (2) firmly using a wrench.
3 1 5 5 4
03637
g) Reassemble the arc chute in reverse order of the D.6.1.
Revision: B01
D-38
UR26-81/82S
Maintenance
D.13
Replacement of the direct release

Removal
a) Remove the moving contact (1) with the catches: see D.8.1 "Replacement of the moving contact assembly". b) Remove the damper unit (2) and the pusher assembly (3): see D.14. c) Remove both screws (5) to lower the connecting bar (6). d) Remove both M8x90 screws (7) to lower the direct release (8). Note! These screws (7) can also attach an optional indirect release (see G.2).
16
1 13 12 8 15
10 9
5 6
11
14
02635
Reassembling
e) On the new direct release, insert the nut (9), the washer (10), the spring (12) and the lock nut (13) without tightening them. f) Attach the direct release (8) onto the frame (11), using both M8 x 90 screws (7, attach also the optional indirect release if present). g) Insert the lower connecting bar (6) through the frame (11) and the direct release (8). Insert the screws (5) and hand-tighten them. h) Insert the moving contact (1, see D.8.1), then the pusher (3) into the frame (11, see D.14) and the damper unit (2). i) The moving contact (1) must be located in the centre of the slot (15) and in front of the fixed contact (16). If necessary loosen the screws (5), correct the alignment of the lower connecting bar (6) and re-tighten. j) Close the breaker and adjust clearance Y: see D.7.4. k) Where an optional indirect release is present, adjust the J clearance according to G.2.2 and G.7.2. Note! With a new direct release, calibrate the circuit-breaker to determine the new equivalencies between the maximum current release ld and the adjustment scale. A direct current supply is needed.
Revision: B01
D-39
Maintenance
UR26-81/82S
D.14
Replacement of the pusher and the damper

These parts must be removed when changing the direct release. Criteria to change the damper (11): 50000 operations, or visible traces of oil on it or on the bottom of the frame (13).
Pusher
a) b) c) d) e) f) g) h) Remove the connector (1) and the earth connection (2). Remove the end (3) of the pusher (4) from its seat on the moving contact (5). Push the swivel joint support (6) off its seat (7) to remove the pusher. Insert the new pusher (4) into its seat (7). Insert the end (3) of the pusher into its seat on the moving contact (5). Check that the swivel joint support (6) is at the bottom of its seat (7). Adjust clearance Z: see D.7.5 "Check and adjustment of the Z clearance". Reconnect the connector (1) and the earth connection (2).
Damper
a) b) c) d) e) Remove the connector (1) and the earth connection (2). Remove the unit (9) from its frame seat (10). Remove the damper (11) from its sleeve (12). Insert the new damper (11) into its sleeve (12). Hold the unit (9) by hand and insert it into its frame seat (10), compressing the piston (14) with your thumb. f) Push the unit (9) to the bottom of its seat (10); closing the circuit-breaker if necessary. g) Reconnect the connector (1) and the earth connection (2).
10 6 4 1 4 2
02634
5 3 14 11 12 9 13
D.15
After sales services

For any return of merchandise to Scheron, please refer to our website www.secheron.com and click on Services / RMA.
Revision: B01
D-40
UR26-81/82S
Trouble shooting
E.
Trouble shooting
E.1
E.1.1
Procedure
Main circuit malfunctions
Defect Possible causes Dirty or damaged (worn or burnt) contacts. Loose main conductor connections. Remedies Clean or change the main contacts, see D.8.
Tighten the connections bolts, see C.11. Over-heating 1. Increase the power cables or busbars cross-sections: see C.11. Load current exceeds the circuit2. Reduce the current. breaker admissible value. 3. Change the category of circuitbreaker. Both of the following tables refer to the closing device type mounted on the circuit-breaker:
Type M closing device

Defect A The circuitbreaker does not maintain its closed position. Possible causes Closing current too low: I < Imin Closing pulse too short: t < 0,5 s. Closing device gap too wide. B The closing device does not return to rest after an opening by Imax (direct or indirect release) followed by an off order. Remedies 1. Check the power of the alternating current source. 2. Charge the batteries. Modify the delay of the pulse (at drop-out). Reduce the gap: see E.2 procedure 1.
Pulse too short: t < 0,5 s. Modify the delay of the pulse (at drop-out). 1. Check the values of the tripping Rs resistor: see B.3.1. Correct agreement between the gap of the device and the tripping current out of range (I < Imin or I > Imax). 2. Check the presence and the values of the parallel Rp resistor: see B.3.1. Insert Rp if needed: see B.1.3. 3. Check if the closing coil has been dismantled. In that case, it may have been improperly set when reassembled: adjust the gap according to E.2 procedure 3. Do not change settings made by Scheron.
Issue date: 6.11.2008 Established by: Desbaillet
Revision: B01
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: e-UR26-8S_trouble_en.fm
E-41
Trouble shooting
UR26-81/82S
Type E closing device

DEFECT CAUSE Closing current too low: < Imin REMEDY 1. Check the power of the alternating current source. 2. Charge the batteries. Closing pulse too short: < 0,5 s. Modify the delay of the pulse (at drop-out). C The device does not maintain its closed position. Series connection of the holding resistor: 1. without overlapping. 2. not available. Holding current too low: < I hold min Gap too wide D Residual current in the closing The device does coil: I 0. not return to rest after an opening by Imax (direct or Gap too small. indirect release) and an off order. Verify and modify: 1. Delay. 2. Relaying. Verify and adjust holding resistor. Reduce the closing device gap: see E.2 procedure 1. Modify the control circuit to have I = 0. Increase the gap: see E.2 procedure 2. If the device has been dismantled and then improperly set: adjust the rated gap according to E.2 procedure 3.
E.1.2
Auxiliary switches malfunctions

Defect Switch does not operate Possible causes Defective switch Remedies Replace the switch Adjust the Z clearance See E.4 D.7.5
One or more switches do not Z clearance outside of operate setting tolerances
Revision: B01
E-42
UR26-81/82S
Trouble shooting
E.2
Adjustments of the closing coil

Procedure 1
This procedure: reduces the gap on the E type closing device. increases the gap on the M type closing device.
4 2 5 1 1
02641
4 3
a) Mark (1) the position of the cover (2) in relation to the body (4) with a pen. b) Loosen the four screws (5). c) Turn the cover (2) counter clockwise (3) by 50 mm (taken on the body (4) at the circumference). d) Tighten the four screws (5) to a torque of 9 Nm. e) If the adjustment described above is not sufficient, repeat operations a) to d) until the correct result is achieved. f) If the adjustment is satisfactory, carry out the following test: close the circuit-breaker; disengage the fork (6) from the catches (7); transmit an off order to the closing device; if it does not return to rest, see defect: B for M type or D for E type (in the above tables).
Procedure 2
This procedure: a) b) c) d) e) f) increases the gap on the E type closing device. reduces the gap on the M type closing device. Mark (1) the position of the cover (2) in relation to the body (4) with a pen. Loosen the four screws (5). Turn the cover (2) clockwise (8) by 50 mm (taken on the body (4) at the circumference). Tighten the four screws (5) to a torque of 9 Nm. If the adjustment described above is not sufficient, repeat operations a) to d) until the correct result is achieved. If the adjustment is satisfactory, carry out the following test: close the circuit-breaker. If the closing device dose not remain in the closed position, see defect: A for M type, or C for E type in the above tables.
4 2
8 1
5
03642
Revision: B01
E-43
Trouble shooting
UR26-81/82S
Procedure 3: adjusting the rated gap

a) Remove the four screws (5) and remove the cover (2). b) Rotate the flange (9) until the following E dimensions are obtained: E = 10 0.1 mm for type E (electric hold) E = 8.5 0.1 mm for type M (magnetic hold) c) Mark the new point (10) corresponding to the rated gap on the body (4).
Important! Do not turn the flange (9) after this adjustment.

d) Insert the cover (2) and tighten the four screws (5) to a torque of 9 Nm. e) Mark the cover (2), with a extension of the marking (10) on the body (4) to indicate the position of the flange (9).
10 2 5
10
03643
E.3
Performance check
See the trouble shooting sheets for M or E type if one of the functions is not carried out during the test. a) Close the circuit-breaker and check: the closing current; the holding current (E type). b) Trip the circuit-breaker by giving it an Off order and check: the tripping current (M type). c) Close the circuit-breaker, disengage the fork (1) from the catches (2), give an Off order to the closing device (3) and check: the return of the fork (1) to the rest position.
2
02644
E.4
Replacement of the auxiliary contacts

To be performed in case of a damaged auxiliary contact (for example, by a short-circuit). a) Disconnect the earth connection nut (7). b) Remove the auxiliary contacts housing (1) and the transparent cover (2).
Revision: B01
E-44
UR26-81/82S
Trouble shooting c) Remove the first switch (3), then the first insulation sheet (4) and continue until you find the defective switch (by testing them with an electric multi-meter). d) Mark and disconnect the 3 or 4 wires and replace the defective switch. e) Connect the wires.
Note! To wire the 5U type (3 wires - reversing contacts), remove the connection (6) from the old switch (3) and refit it on the new switch. f) Replace the switches (3) and insulation sheets (4) in the reverse order to which they were removed. g) Slowly push the plate (8) by hand to check the function of the five switches (3) by the sound of the switching noise. h) Slide the cover (2) back on. i) Attach the auxiliary contacts housing (1) with screws tighten to a torque of 2 Nm. j) Tighten the earth connection nut (7) to a torque of 2 Nm.
8 2
3 6
2 1 7
03633
Revision: B01
E-45
Trouble shooting
UR26-81/82S
This page intentionally left blank
Revision: B01
E-46
UR26-81/82S
F.
F.1

List description
Pos: reference number between list and drawing. Part number: number to quote when ordering a part. WP: wear parts SP: recommended spare part (see the Recommended spare parts section below). Description: name of the article. Qty: number of items needed in the complete assembly.
Note! Some parts may not be the correct ones if your device have optional parts that override these parts: in that case, the correct part numbers can be found in the Options or Customization chapters.
Important! Check first if the part is (or isnt) in the Options and Customization chapters before to quote a part number.
F.2
Recommended spare parts

In addition to the wearing parts, we recommend to keep in stock some parts that could be damaged by inadequate operations. Depending on the quantity of devices in operation, we recommend the following number of spare parts for each SP part quoted in the catalogue: Quantity of devices in operation 1 to 10 11 to 100 101 to 500 > 500 Quantity of spare parts 1 2 2% 1%
F.3
After sales services

For any return of merchandise to Scheron, please refer to our website www.secheron.com and click on Services/RMA.
Revision: B01
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: f-UR26-8S_spc_en.fm
F-47
UR26-81/82S
F.4
F.4.1
Catalogue
Main circuit
196 192-193 190
115-116
123 120
02602S-1
Pos. 115 116 120 123 192 193 196
Part number HSBA300141R0001 HSBA300142R0001 HSBA200031R0100 SG102150R00500 HSBA300134R0001 HSBA300132R0001 HSBR330128P0001
WP SP x x x x x x x
Description Fixed contact 1 kV Fixed contact 2 kV Moving contact Kit catch UR26 Pole 1 kV Pole 2 kV Anti-sparks plate
Qty 1 1 1 1 1 1 2
F.4.2
Auxiliaries
420
100408-3
Pos. 420
Part number HSHR430302P0001
WP SP x
Description Switch
Qty 1
Revision: B01
F-48
UR26-81/82S
F.4.3
Direct tripping device

1200
02683
Pos. 1200
Part number HSBA200070R0300 HSHR230035R0200 HSBA200070R0200
WP SP x x x
Description Direct tripping device 2 to 5 kA 2 to 8 kA 1,4 to 2,7 kA
Qty 1
F.4.4
Closing device
300 334 330
332
02682
370
Description Closing device 24 / 48 V type E 24/ 48 V type M 32 / 64 V type E 32 / 64 V type M 36 / 72 V type E 36 / 72 V type M 110 / 220 V type E 110 / 220 V type M Fork unit x x x Circlip 6 Compression spring Closing core 1 2 1 1 Qty 1
Pos. 300
Part number HSBA100027R0700 HSBA100027R0600 HSBA100027R0900 HSBA100027R0800 HSBA100027R0500 HSBA100027R0400 HSBA100027R0300 HSBA100027R0200
WP SP x x x x x x x x x
330 332 334 370
HSBA300038R0001 NB435160P0006 HSBA400158P0001 SG100892R1
Revision: B01
F-49
UR26-81/82S
F.4.5
Arc chute
5806
5803
82
5806
5805 5804 5802 5805 5803

131305-6
81 5802 5805
Description Upper de-ionizing plate Lower de-ionizing plate Lower intermediate de-ionizing plate Baffle 81 Horn Upper de-ionizing plate Lower de-ionizing plate Lower intermediate de-ionizing plate Baffle 82 Horn Qty 2 34 2 37 2 4 54 2 59 2
Pos. 5802 5803 5804 5805 5806 5802 5803 5804 5805 5806
Part number HSBA231223P0001 HSBA231222P0001 HSBA231254P0001 HSBA432089P0001 HSBA432105P0001 HSBA231223P0001 HSBA231222P0001 HSBA231254P0001 HSBA432089P0001 HSBA432119P0001
WP SP x x x x x x x x x x
Arc chute type 81 - HSBA131305R00002
Arc chute type 82 - HSBA131306R00002
F.4.6
Frame and accessories
710
720
110408-2
Pos. 710 720
Part number HSBA300028R0100 HSBA400213P0001
WP SP x x
Description Pusher assembly Damper
Qty 1 1
Revision: B01
F-50
UR26-81/82S
Options
G.
Options
G.1
G.1.1
Varistor
Description
This varistor (1) protects the closing device relays from the overvoltage that occurs when the closing device (2) opens.
G.1.2
Trouble shouting
Remove both screws (3) to replace the varistor (1) as shown by the position label (4).
2 4
VDR VDR
1 3
03662
G.1.3
Spare parts catalogue

The varistor type is determined according to the closing device voltage, in the following table:
Coil voltage U [VDC] 24 36 48 72 96 110 220 Battery SG101288P1 SG101288P1 SG101288P1 SG101288P2 SG101288P3 SG101288P14 SG101288P12 Rectified with 2 half-waves SG101288P1 SG101288P4 SG101288P2 SG101288P14 SG101288P5 SG101288P8 SG101288P9
Note! These numbers correspond to the varistors alone; they will be delivered with cables terminals and mantle (SG101375R...).
Revision: B01
Copyright 2008 Scheron SA - This document is not contractual and contains information corresponding to the level of technology at the date of release. File: g-UR26-8S_options_en.fm
G-51
Options
UR26-81/82S
G.2
G.2.1
Indirect releases
Description
The indirect releases reduce the mechanical opening time of the circuit-breaker when required by specific applications. Depending on the application, one of the three following indirect releases has been selected according to Scheron recommendations: BI24: the fork (5) is lifted by the upward movement of the plate (3). BIM5 and BIM6: the fork (5) is lifted by the rotation of the plate (4). The colour of the BIM5 axis end (7) is black and the colour of the BIM6 axis end (7) is brass-yellow. The circuit-breaker can be remotely opened by a pulse sent to the coil (1 or 2), which actuates the plate (3 or 4), thereby lifting (13) the fork (5) and opening the moving contact (6). The BIM5 and BIM 6 can be manually operated by pushing their axles (14).
Important! When the circuit-breaker trips following an indirect release, the fork (5) remains in closed position and need to be reset (18) to its open position by giving an OFF order to the closing coil.
BI24
10 10 3 11 9
10.5
BIM5 - BIM6
12 8 7 2
26.5
9 1
J J
13
18 5
14 13
6
02652
18 4 6
Revision: B01
G-52
UR26-81/82S
Options
G.2.2
Maintenance - J clearance
Refer to the above figure. J = 0,4 +0.3/-0 mm This measurement is taken with the circuit-breaker closed. Measure the J clearance between the fork (5) and the plate (3 or 4 with different shapes according to the type of direct release), using the recommended SG101425P1 Scheron gauge (or a feeler gauge). If needed adjust the J clearance.
Adjustment Important! After the adjustment, at least two open/closing operations must be performed prior to rechecking the clearance to check that nothing interferes with the movement of the fork (1) as well as with its hooking on the catch (3). BI24 type indirect release
a) Loosen both screws (9). b) Lower or raise (11) the plate assembly (3) to adjust the J clearance. c) Tighten both screws (9).
BIM5 and BIM6 type indirect releases

a) Loosen both screws (8). b) Rotate (12) the shaft (4) until the proper J clearance is obtained. c) Tighten both screws (8).
G.2.3
Maintenance - In case of replacement of the direct release

When removing the direct release in the D.9: The BI24 indirect release can stay in its location. Watch to not loose the bushings around the thread of the screws (10). For BIM5 and BIM6 indirect releases: remove either the complete devices, either only the axle (4) by loosing the screws (8).
G.2.4
Troubleshooting
Fault Possible causes Remedies 1. Lever (4) does not rotate Circuit-breaker does not trip or plate (3) does not lift. Adjust the J clearance following an order. 2. J clearance too wide. and tighten the screw (8) or both screws (9). Circuit-breaker does not The lever (4) or plate (3) close. always lift the fork. See
G.2.2
Revision: B01
G-53
Options
UR26-81/82S
G.2.5
Spare and wear parts catalogue

BIM5 and BIM6
1280 1290 34 6
32 31
03673
Pos. 1280 1290 6 31 32 34
Part number HSBA131233R0001 HSBA131233R0004 HSBA431837P0001 HSBA432291P0001 GON336152P0422 SG101204P1
WP SP
Description DECLENCHEUR IND BIM5 DECLENCHEUR IND BIM6 ROD ROUND 12x195-PA6.6 GF30 SPACER CY IE M6/13x19 BIM-SS4305 WASHER ELA S 8-ST PHOS B PIPE 9x1.5 NITRILE 100m-NBR 65ShA
Qty 1 1 1 1 1 1
BI24
1 250
20 21 7 24 23 25 22 6
03673
Pos. 250 1 2 6 7 20
Part number HSBA031173R0001 HSHR330008R0001 HSBA431964R0001 HSHR430016P0001 HSBA431312R0001 SC200006

Revision: B01
WP SP
Description Indirect release typ BI 24 BODY WITH COIL BI24 PLATE BI24 ASSEMBLY SPRING LAM 35x0.4x145 FLAT-SP ST CORNER 40x30x20 WITH ENSAT INSERT ASM SCR SOHC M5x20-ST12.9-DIN912-BN1419 DACRO
Qty 1 1 1 1 2 2
G-54
UR26-81/82S
Pos. 21 22 23 24 25 Part number GON336152P0419 9ADA123-11 HSBA432099P0001 HSBA432098P0001 HSBA432097P0001 WP SP Description
Options
Qty 2 2 2 2 2
WASHER ELA S 5-ST PHOS BLACK SCR HEX CAP M5x12-SS A4-DIN933 WASHER FLAT 5.1/20x1.5-ST ZNP-BN732 WASHER SERRATED LOCK DD5.1/17.9-STBN783 WASHER SERRATED LOCK A 5.1/9-STDIN6798A
Revision: B01
G-55
Options
UR26-81/82S
G.3
Wiping contact
The wiping contact option is present when you see the screw heads (9) and the dampers (1).
G.3.1
Description
This wiping contact applies a slight wiping movement to the main contact. Two mechanisms operate these actions: The three dampers (1) inserted in the cover (2) of the closing device (3) allow the flange (4) to move quicker. On the lower connection (6), two springs (7) pushes the pin (8) of the moving contact (5) to the other end of the oblong groove (11), enabling the moving contact (5) to open with a wiping movement.
11
10
2 1 4
7 9
6
02657
G.3.2
Maintenance
To remove the moving contact (5) at the point d) of the procedure D.8.1 "Replacement of the moving contact assembly", first unscrew both screws (9) and completely remove both assemblies (7,9,10). To reassemble, insert the screws (9) into the sleeves (10) with the springs (7), pass both screws (9) through the pin (8) and tighten them into the lower connection (6).
G.3.3
127-AC
03658
300-AC
324-AC
Qty 2 1
Pos. 127-AC 300-AC
Part number HSBA432736P0002 SG100395R0700 SG100395R0600 SG100395R0900 SG100395R0800 SG100395R0500 SG100395R0400 SG100395R0300 SG100395R0200
WP SP x x x x x x x x x x
Description Spring AC Closing device AC 24 / 48 V type E 24/ 48 V type M 32 / 64 V type E 32 / 64 V type M 36 / 72 V type E 36 / 72 V type M 110 / 220 V type E 110 / 220 V type M Cover-AC
324-AC
SG100808R1
Revision: B01
G-56
UR26-81/82S
Options
G.4
Direct release type DE

Important! When the circuit-breaker trips following a direct release, the fork remains in closed position and need to be reset to its open position by giving an OFF order to the closing coil.
G.4.1
Description
Easy access to the trip setting Easy reading of the trip setting value on an amperes graduated scale. Easy change of the trip setting value by the customer. Same mechanical performance (Tmec) as the standard direct release.
Main setting ranges

Variant Setting ranges DE 1 2 5 kA DE 2 4 8 kA DE-3 6 10 kA DE 4 9 15 kA
G.4.2
Maximum current release (Id) settings

Two different settings are performed: A. The setting of the main range is done by Scheron by means of the nut (1) and counter nut (2), which are tightened at the factory.
Important! The customer is not allowed to change this setting.

B. The thin regulation, by step of 200 A, is performed by the customer on the side of the circuitbreaker: Loosen the nut (4) with a 19 mm flat key (7). Turn the screw (5) with a 5 mm Allen key (8) until the marker (6) reaches the desired value on the scale (3); turn clockwise to rise the lds value and counter clockwise to lower it. Hold the screw (5) to tighten the nut (4) with a tightening torque of 30 Nm.
3 6
8 2 1 A
03664
4 B
G.4.3
Maintenance
See D.13 "Replacement of the direct release".
Revision: B01
G-57
Options
UR26-81/82S
G.4.4
1250
03669
Pos. 1200
Part number SG101522R0300 SG101522R0400
WP SP x x
Description SPRING TRIPPING DEVICE 2 - 5 kA SPRING TRIPPING DEVICE 4 - 8 KA
Qty 1 1
G.5
G.5.1
Manual closing device

Description
Mounted at the rear of the closing device (1), the manual closing device (2) enables the customer to close the circuit-breaker manually.
G.5.2
Maintenance
Removal
c) Remove the four screws (1) holding the flange (2) and the cover (3).
Important! Do not change the position of the flange (4) while working. Mark its position with a felt-tip pen before removing the moving core assembly.
d) Remove the complete manual closing device (5). e) Remove the cylinder (6) and cover (3).
Reassembling
f) Insert the cover (3), taking care that the flange (4) does not move. g) Hold the cover (3) and insert the cylinder (6) with its spring (7) and insert the manual closing device (5). h) Screw the unit together with the four M6 screws (1), taking care that the flange (4) does not move: hold the cover (3) firmly in this position and turn the manual closing device (5) until the pivot (8) and the lever (9) can be operated vertically from top to bottom. i) Tighten the four M6 screws (1) to a torque of 9 Nm.
4 8 9
1
03632-1
Revision: B01
G-58
UR26-81/82S
Options
G.5.3
Spare part catalogue

Refer to the figure above.
Pos. 9 Part number HSBR430708P0001 SP x Description Lever Qty 1
G.6
Over current release indicator & contact wear indicator

These options can be connected to the low voltage connector only if the auxiliary switches are in type U changeover configuration (see C.10 "Low voltage connections").
G.6.1
Description
Over current release indicator
Attached to the rear of the closing coil (1), the over current release indicator (2) counts the number of times the circuit-breaker is tripped by an overcurrent release. The coil shaft moves a plate (3) and actuates the switch (4) each time the direct or indirect release is activated.
Contact wear indicator

Attached to the rear of the closing coil (1), the contact wear indicator (2) indicates that the main contacts are reaching their maximum acceptable value for wear and must therefore be changed. The coil shaft moves a plate (3) each time the direct or indirect release is activated and actuates the switch (4) when the maximum wear has been reached.
G.6.2
Installation
Connecting diagram
17 18 16
03665
G.6.3
Maintenance
When changing the option, hold the fork (5) with pliers (6) to loose or tighten the screw (7).
1
5
3 4
420
02660
Revision: B01
G-59
Options
UR26-81/82S
G.6.4
Spare parts catalogue

Pos. 420 Part number HSBA400096P0001 SP Description Switch Qty 1
G.7
Manual release device: M3 type

Scheron number of this complete kit: SG104224R00500.
G.7.1
Description
The circuit-breaker can be manually tripped by pushing the rod (1). Pressure on the rod (1) causes the plate (2) to rotate, which lifts the fork (3), and releases the moving contact (4).
Important! When the circuit-breaker trips following a manual release, the fork (3) remains in closed position and need to be reset (18) to its open position by giving an OFF order to the closing coil.
7 8
6 2 3 2 1
5 2
02651
18 K
G.7.2
Maintenance - J clearance
J = 1,0 0.25 mm Note! This measurement is taken with the circuit-breaker closed. Measure the J clearance between the fork (3) and the plate (2), using a feeler gauge. If needed adjust the J clearance.
Adjustment
a) Loosen the screw (7). b) Rotate (8) the shaft (2) until the proper J clearance is obtained. Note! The stroke (K) must be of 17 2 mm. c) Tighten the screw (7).
Important! After adjustment, at least two open/closing operations must be performed prior to rechecking the clearance to check that nothing interferes with the movement of the fork (3) as well as with its hooking on the catch (5).
G-60
UR26-81/82S
Options
G.7.3
Trouble shooting
Fault Circuit-breaker does not manually release Possible causes 1. The lever (12) does not rotate. 2. J clearance is too wide. Remedies Adjust the J clearance and tighten the screw (10). See
G.2.2
Circuit-breaker does not close The lever (12) always lift the fork
G.8
G.8.1
Position indicator
Description
Attached to the rear of the auxiliary contacts (1), the position indicator (2) shows whether the circuit-breaker is open or closed. It is actuated by the pusher (3). When the indicator is red the circuit-breaker is closed, and when the indicator is green the circuitbreaker is open.
2 1
3 1 2
02661
Revision: B01
G-61

Loop Breaker Manual

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Loop Breaker Manual

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Instructions manual

DC High speed circuit-breaker UR26 81/82S

Document number: SG101278TEN

Issue date: 6.11.2008

Scheron SA Rue du Pr-Bouvier 25 1217 Meyrin- Geneva Switzerland

Tel. +41 22 739 41 11 Fax:+41 22 738 48 11 info@secheron.com www.secheron.com

Copyright 2008 Scheron SA

Structure of this instruction manual

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

This page intentionally left blank

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-11

Breaker control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-14 Auxiliary contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-16

Document number: SG101278TEN

Table of contents C.12

Final visual inspection and tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24

Detailed inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-29

Replacement of the main contacts and the pole . . . . . . . . . . . . . . . . . . . . . . . . . . . D-33

D.13 D.14 D.15

Adjustments of the closing coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-43

Document number: SG101278TEN

UR26-81/82S E.3 E.4

Wear & spare parts catalogue

Indirect releases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-52

Wiping contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-56

Direct release type DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-57

Manual closing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-58

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

Table of contents G.6

Manual release device: M3 type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-60 G.7.1 G.7.2 G.7.3

Position indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-61 G.8.1

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

Uses of the high speed circuit-breaker

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

Personnel use requirements

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

Nss INss TNc

Refer to the corresponding data sheet for complementary information.

Document number: SG101278TEN

Issue date: 6.11.2008

Established by: Desbaillet

R1: holding resistor