WESCON

ISO 9001 CERTIFIED
LIGHT DUTY MECHANICAL

CONTROL SYSTEMS
WESCON PRODUCTS COMPANY

A Subsidiary of LATSHAW ENTERPRISES, INC.
WESCON'S LIGHT DUTY MECHANICAL CONTROL SYSTEMS
Actuator Controls
Light Duty Control Heads
Wescon's actuator controls offer dependable service

for all types of release mechanisms including spring
loaded and compressed gas dampening devices.
A wide range of existing control designs, as well as

custom designs, are available for reliable performance
for any light duty equipment application.
Twist Grip Accelerator/Brake Lever
Tension Cable Products
Wescon's Twist Grip design features tough composit

material for durability and long lasting corrosion free
operation.
Our wide range of vertically integrated capabilities

including screw machine, molding, stamping and conduit
fabrication, insures a design customized to your specific
application.
BBC Control Package
Walk Behind Handle Bar
Meeting strict safety and performance standards for all

types of outdoor power equipment needs is our
specialty.
Designing multiple functions into one handle design is

no problem. Wescon engineers work with your team
to create the best solution for your application.
POWER EQUIPMENT CONTROLS
Push-Pull
Controls
Page 9-32
Design Data
Page 5-8
Power Equip.
Controls
DESIGN DATA
PUSH-PULL CONTROLS
Page 41-66
ACCESSORIES
Page 67-78
Accessories
CONDUIT/CABLE/INNERWIRE
Conduit/Cable
Innerwire
Page 33-40
Index
WESCON
TM
Accessories Index ....................................... 67
Knobs, Options ................................................................... 32
Actuator ........................................................................ 70
Knobs & Brands (Push/Pull) ............................................. 38
Artwork for 12-1331 & 12-1332 ............................ 21
Linkage Fittings .................................................................... 62
BBC Controls ............................................................... 26
Molded Lever Control ........................................................ 72
Boots ............................................................................ 73
Molded Lever Control Actuator ...................................... 71
Cable, Selection Guideline ........................................ 51
Multifunction Lever Control ............................................. 30
Cable, Stretch .................................................................. 7
MZR Controls ...................................................................... 25
Cable Loops
Negative Action Control ................................................... 11
Amp ................................................................... 61
Nuts
Plain ................................................................... 61
Positive Action Control ..................................................... 15
Chain, Cable ................................................................. 61
Power Equipment Controls Index ..................... 9
Clevis ............................................................................ 75
Product Performance ............................................................ 8
Commercial Heavy Duty Controls ......................... 23
Press-on Fittings, Conduit ................................................. 48
Conduit .......................................................................... 42
Push-Pull Controls Index .................................. 33
Conduit/Cable/Innerwire Index .................. 41
Push Button/Tension Lock ................................................ 36
Conduit, Bulk ................................................................ 44
Push Button/Dual ................................................................ 36
Conduit Clip ................................................................. 76
Push-Pull Control ................................................................ 34
Core Selection ................................................................ 7
Push-Pull Control, Snap-In ............................................... 35
Design Considerations, Lever Controls ................ 10
Seals & Wipers ..................................................................... 72
Design Data Index .......................................... 5
Snap Clip, Handlebar ......................................................... 77
Die Cast Fittings, Cable ............................................. 54
Snap-N-Seal Control .......................................................... 36
Fittings, Plastic, Conduit ............................................ 48
Springs ................................................................................... 74
Fittings, Swivel .............................................................. 74
Swage Fittings
.................................................................................... 78
Flip Choke ..................................................................... 32
Cable .......................................................................... 60
General Design Information ........................................ 6
Conduit ..................................................................... 45
Grips ............................................................................ 68
Swivels & Adjusters ................................................ 47
Ground Drive Controls ............................................ 28
Turn-To-Lock ........................................................................ 37
Hardware ....................................................................... 78
Twist Grip & Brake Lever Control .................................. 69
Inline Adjuster .............................................................. 50
Washers ................................................................................. 78
Innerwire ....................................................................... 63
Wire Stops & Swivel Fittings ............................................ 74
Innerwire End Bends

Z-Bend ............................................................... 65
L-Bend ................................................................ 65
Centered Loop ................................................ 65
Junction Box ................................................................. 77
Design Data
Design Data
Page
General Design Information........................................ 6
Conduit/Core Selection .............................................. 7
Product Performance
Conduit/Cable/Innerwire ............................................ 7
WESCON
TM
General Design Information
Wescon's experience over the past 50 years has provided a wealth of information to the design engineer. The
following pages represent some of the accumulated data Wescon has acquired.
Generally, conduit and cable or wire assemblies are the most complicated and confusing of all mechanical
linkage controls. Every assembly, almost without exception, is customized to one degree or another for its
particular application.
Consider the following ideas when designing a control:
1.
Estimate the working load to which the assemblies will be subjected and whether they are to be
push-pull or pull-pull.
2.
Consider the environment of the application.
3.
Consider the routing of the assembly and the importance of flexibility.
4.
How important are aesthetics? Will the assembly be visible to the consumer?
5.
Reliability and product life should be considered.
6.
Finally, consider expense. All the preceding points affect cost to some degree. It is important to
design an assembly adequate for the application without over-designing.
Above all, Wescon wants its customers to obtain the best possible product for the least possible cost. This
means the best possible value. Spend a few moments to explain your needs to our sales and engineering staff
for they are experts in their fields and have your interests in mind.
Conduit/Core Selection
WESCON
TM
Design Data
"Bowden" Conduit/Core Selection Chart

Core
Conduit
Size
Wire Size *
Cover
Part No.
None
HDPE
None
HDPE
None
HDPE
None
HDPE
None
HDPE
401187-00
402187-00
401218-00
402218-00
401250-00
402250-00
401280-00
402280-00
401310-00
402310-00
3/16
7/32
1/4
9/32
5/16
.054
.062
Cable Size *
3/64
.072
1/16
.059
5/64
3/32
1/8
(Contact a Wescon Representative for availability of other sizes)

= Recommended
*Material Options Available

HDPE = High Density Polyethylene
Lined "Bowden" Conduit/Core Selection Chart

Core
Conduit
Size
3/16
7/32
1/4
9/32
5/16
Wire Size *
Cover
Part No.
None
HDPE
None
HDPE
None
HDPE
None
HDPE
None
HDPE
408187-00
415187-00
408218-00
415218-00
408250-00
415250-00
408280-00
415280-00
408310-00
415310-00
.054
.062
Cable Size *
3/64
.072
.059
1/16
5/64
3/32
1/8
(Contact a Wescon Representative for availability of other sizes)

= Recommended
*Material Options Available

Product Performance
WESCON
TM
3/64 (.046) Dia Cable Stretch
.375
Stretch
(In/Ft)
.312
7 x 7 S.S.
.250
7 x 7 Galv.
.187
1 x 19 Galv.
1 x 19 S.S.
.125
.062
.00
10
30
50
70
90
110 130 150 170 190 210 230 250
Load (Lbs)
Product Performance
WESCON
TM
.059 Dia Cable Stretch
.187
.156
Stretch
(In/Ft)
.125
.093
1 x 19 S.S.
1 x 19 Galv.
.062
.032
.00
10
30
50
70
90
110 130 150 170 190 210 230 250
Load (Lbs)
.187
.156
Stretch
(In/Ft)
.125
7 x 7 S.S.
.093
7 x 7 Galv.
1 x 19 S.S.
.062
.032
.00
10
30
50
70
90
110 130 150 170 190 210 230 250
Load (Lbs)
.187
.156
Stretch
(In/Ft)
7 x 7 S.S.
1 x 19 S.S.
.125
.093
7 x 7 Galv.
1 x 19 Galv.
.062
.032
.00
10
75
150 225 300 375 400
450
525
600
Load (Lbs)
.187
.156
Stretch
(In/Ft)
.125
.093
.062
7
7
7
1
1
7
x
x
x
x
x
x
19 S.S.
19 Galv.
7 S.S.
19 S.S.
19 Galv.
7 Galv.
7
1
7
1
x
x
x
x
7 S.S.
19 S.S.
7 Galv.
19 Galv.
.032
.00
10
100
200
300
400
500
600
700
800
Load (Lbs)
.187
.156
Stretch
(In/Ft)
.125
.093
.062
.032
.00
10
200
400
600
800
Load (Lbs)
1000
1200
1400 1600
Page
Design Considerations............................................... 10
Negative Action Controls ........................................ 11
Positive Action Controls............................................ 15
Commercial Positive Action Controls ...................... 23
Commercial Negative Action Controls .................... 24
MZR Controls ............................................................ 25
BBC Controls ............................................................. 26
Ground Drive Controls ............................................. 28
Multifunction Lever Controls ................................... 30
Flip Choke .................................................................. 32
Knob Options ............................................................. 32
9
Power Equip.
Controls
Power Equipment Controls
Design Considerations
WESCON
TM
Slot in
Panel
Metal Lever and Bracket with Rivet Construction

Panel mount control at horizontal flange with screw
type fasteners or handlebar mount
Negative or Positive Action type
Slot in
Panel
Length
of slot
Material finish, knob color and shape, cover plate

instructions
Length
of slot
Travel and detent locations to fit the applications

Width
of slot
Enviromental considerations, such as wipers and seals
Width
of slot
Panel
R.S.T.
(Right Side of Tube)
L.S.T.
(Left Side of Tube)
R.S.S.
(Right Side of Slot Mount)
Panel
L.S.S.
(Left Side of Slot Mount)
Lever Motion
A Positive Action Lever Control moves the
lever and innerwire in the same direction
because the innerwire is attached to the lever
above the pivot point.
A Negative Action Lever Control moves the lever

and innerwire in opposite directions because the
innerwire is attached to the lever below the pivot
point.
Lever Motion
Innerwire Motion
Innerwire Motion
Positive Action
All Plastic Controls

Controls with plastic lever and cases are
usually more cost effective especially
when the design snaps together
Most designs can be interchanged between
negative and positive action
More susceptible to damage than metal
controls and limited to relatively low
innerwire loads
Negative Action
Metal Controls with Plastic Cases
Dimensioning and Tolerances
Some metal controls can be housed in

plastic cases to enhance aesthetics
Control Length "L" Tolerance
Plastic cases can be mounted more readily

in panels and still have handlebar mounting
options
Control instructions can be placed on the cases
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Specify
.18
Specify
"L"
10
Specify
.06
Extension
with
Plain End
Extension
with
End Bend
Negative Action Controls
WESCON
TM
12-1331 (R.S.T. or L.S.T. Mount)

2.00.06
Fully Extended
Style I
Specify
XX.00.25
Style II
(2.10)
.062 Dia Innerwire 2

(.12)
(.12)
I
II
I
Case
Part No.
17-0120 Brand
Type
Narrow Wide
23-3412-01
23-3411-04
23-3412-01
23-3411-01
23-3412-01
23-3411-05
-04
"T"
"A"
1.58
.46
-01
-10
II
1.58
-05
1.58
.58
00-0129
Head End Only
17-0120-01 17-0120-04 17-0120-10
Standard Brands
"T"
"A"
(Travel)
Additional Artwork on Page 21
Type I
Detent Location
(Travel)
"T"
Type II
12-1341 (L.S.T. Mount)
Non-Detented
Specify
.06
Fully Extended
.25 Dia Fastener
Power Equip.
Controls
3
Style
23-3184-15
Optional
Specify PVC or 3/16

Bowden Conduit
Specify
XX.20.25
Specify
XX.00.25
Molded in Graphics Provided

Optional Branded Levers Available
(2.10)

(.12)
(.12)
23-3184-15
Optional
12-1343 (R.S.T. Mount)

Non-Detented
Specify PVC or 3/16

Bowden Conduit
Specify
XX.20.25

Optional Branded Levers Available
Use 1/4-20
Fastener
4
Specify
XX.00.25
(2.10)
7/8 Dia Tube
Notes:
Use 1/4-20
Fastener
7/8 Dia Tube
Specify
.06
Fully Extended
.062 Dia Innerwire
(.12)
(.12)
Specify PVC or 3/16

Bowden Conduit
Specify
XX.20.25
23-3184-15 3
Optional
Specify control length in whole inch increments for PVC conduit.
Material options available.
With conduit fitting, specify control length in whole inch increments +.20 as shown (i.e. 24.20) for PVC conduit.
Brands shown are standard - custom graphics available.
11
WESCON
TM
12-1258 (L.S.T.) Shown/12-1259 (R.S.T.) Opposite

Materials: Lever 13 Ga. (.090)
Bracket 14 Ga. (.075)
(1.03)
(2.38)
Finish: Plated for Corrosion Protection

* Material Options Available
Detent Location
(1.56 Max. Travel)

"T"
Knob Options
(See Page 32)
.25 Dia Fastener Location
"A"
.062 Dia Wire *
(.12)
(.44)
(.12)
80-2171-15
Cover Plate
3/16 Dia
Conduit *
Specify
.06
Specify
"L"
R.S.T. Version
(12-1259)
Wiper (Opt.)
Conduit Ftg. (Opt.)
7/8 Dia
Tube
Config.
"T"
"A"
1258 (L.S.T.) (1.32) (.32)

00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
12-3100 (R.S.T.) Shown/12-3200 (L.S.T.) Opposite

Finish: Black Polyurethane for Corrosion Protection
Series
12-3100
12-3200
Config.
Type
"T"
"A"
0060
3167
3152
3169
3153
3168
3170
II
I
II
II
I
II
II
1.00
1.18
.88
1.23
1.56
1.23
1.18
.75
.40
-
Detent
Position
2
3
2
1
3.00
Label Options
(See Standard Labels)
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
"A"
1
3/16 Dia
Conduit *
.062 Dia Innerwire *
(.12)
1.44
L.S.T. Version
(12-3200)
2.15
.25 Dia Fastener
Detent Location
"T"
1.87
Type II
Specify
.06
Specify
"L"
12
80-3300-02
Standard Labels
Type I
Knob Options
(See Page 32)
(.12)
"T"
80-3300-01
7/8 Dia
Tube
WESCON
TM
12-3020 (Left Side of Tube or Right Side of Slot) Shown, 12-3040 (R.S.T. or L.S.S.) Opposite
Handle Mount (3/4" Dia) or Panel Mount
(2.56)
Optional Hole Sizes: .136 Dia, .147 Dia,
12-3060 (L.S.T. or R.S.S.), 12-3080 (R.S.T. or L.S.S.)
.172 Dia, .203 Dia, .218 Dia
** Material Options Available
*** Detent Options Available
.81
.50
(1.31)
(No Detent)
6032
7022
7021
7020
I
II
II
II
"T"
"A"
"B"
"C" Hole Size Tube Dia
1.18
1.62
1.62
1.62
.43
.43
.43
.65
.65
.65
(.50)
(.50)
(.50)
.203
.136
.218
.172
6003
7045
6001
7019
I
II
I
II
*** (4 Detents)
Knob Options
(See Page 32)
Hole for
.25 Dia Bolt
"T"
"A"
"B"
1.62
1.62
1.18
1.62
.43
.43
.65
.65
(.50)
(.50)
.218
.172
.136
.136
7016
6006
6051
II
I
I
"A"
"B"
1.62
1.62
.62
.43
-
.65
-
(.50)
-
.136
.136
.136
(.12)
Specify
.06
7014
6002
7015
6041
II
I
II
I
Specify
"L"
2.62
.87
.87
.87
L.S.S.Version
Conduit Fitting (Opt.)
Panel Cutout
Wiper (Opt.)
1.87
"T"
"A"
"B"
1.62
1.18
1.62
.87
.43
.43
-
.65
.65
-
(.50)
(.50)
-
.147
.136
.136
.136
"C"
(.12)
1.62
12-3080 (R.S.S.)
Config. Type
"B"
3/16 Dia
Conduit**
.75
.75
.75
.75
"T"
"A"
.062 Dia Innerwire**
12-3060 (L.S.S.)
Config. Type
"T" (Travel)
Type II
.75
.75
.75
.75
12-3040 (R.S.S.)
Config. Type
Cover Plate
w/ Brand Options
(See Below)
Power Equip.
Controls
1.87
(Std.)
12-3020 (L.S.S.)
Config. Type
"T" (Travel)
Type I
To Suit
.87
.87
.87
.87
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
.25
.187
To Suit
25-0560-* Brand Options for 12-3020, 12-3040, 12-3060, 12-3080, 12-0020, 12-0040, 12-0060, 12-0080 Controls
*Insert Dash No.
** Branded Border
-01
-24
-46
-02
-26
-47
23-3108-03-01 (Basic Blank Cover Plate)
-03
-27
-48
-04
-28
-49
-05
-29
-50
-06
-07
-08
-10**
-12
-30
-32
-33**
-34**
-35**
-53
-54
13
-13
-14
-16
-17
-18
-19
-36**
-37**
-39**
-41**
-42**
-43**
WESCON
TM
12-7609 (L.S.S.)/12-7608 (R.S.S.)

Panel Mount Control
Panel Cutout Detail

To Suit

To Suit
.31
.65

*
Standard Mounting Holes
**
Material Options Available
*** All extension measurements made with Lever in Detent position.
**** Based on 52 Lever Rotation.
NOTE: Overall control travel is a function of panel slot length not to
exceed 3.00 long.
1.94 Min.****
Type I
Standard Head Assembly Configuration

Part
No.
Config.
24-7608-00
Type Degrees "R"
"S"
26
Lever * Hole
Hole Centers
1.75 x .25
1.17
C
"T"
12-7608
12-7609
24-7609-00
24-7610-00
24-7610-00
III
II
II
.17
.30
26
8
8
.32
.59
1.17
.49
.89
C
A
B
1.75 x .25
1.75 x .25
1.75 x .25
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
"T" ****
Travel
Detent
Type II
("R")
Travel
Type III
Travel
Detent
12-7609 (L.S.S.) Shown with 26 Detent Location

12-7610 (L.S.S.) Shown with 8 Detent Location
(1.75)
"S"
"T" ****
"T" ****
12-7608 (R.S.S.) Shown with 26 Detent Location
(.25 Dia)
(Typ)
(.25 Dia)
(Typ)
(1.75)
(.62)
(.62)
Knob Options
(See Page 32)
Knob Options
(See Page 32)
(Degrees)
Degrees
Conduit Ftg. (Opt.) **
Conduit Ftg. (Opt.) **
3/16 Dia Conduit **
3/16 Dia Conduit **
.062 Dia Innerwire **

(.12)
Wiper (Opt.) **
(.12)
(.06 Strip)
(.12)
Specify
"L"
(.06 Strip)
(.12)
Specify ***
.06
Specify ***
.06
14
Specify
"L"
Wiper (Opt.) **
Positive Action Controls
WESCON
TM
12-1251 Single Bolt Mount (Available L.S.T. Only)

3.31

1.38
"T"
"A"
"B"
4715
1.18
1.28
.33
.97
.85
.31
4987
Detent
Position
1, 2 & 3
2
Cover Plate Options Below

3/16 Dia Conduit **
.47
80-2171-*
Cover Plate Options
* Insert Dash No.
Specify
"L"
(.12)
Hole for .25 Dia Bolt
Specify
.06
"A"
-14
-15
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
12-3300 (R.S.T.) Shown/12-3400 (L.S.T.) Opposite

Single Bolt Mount
"B"
-11
Travel
"T"
(.12)
-07
1.75
Power Equip.
Controls
Config.
Knob Options
(See Page 32)
Control Travel
(3.44)
Materials: Lever & Bracket - Steel

Part
No.
12-3300
(R.S.T.)
12-3400
(L.S.T.)
12-3300 (R.S.T.)
Config.
Type
"A"
"B"
"C"
Travel
3304
3303
3305
3302
III
I
II
I
.41
.50
-
.75
(.50)
-
(.40)
-
1.56
1.56
1.00
1.56
12-3400 (L.S.T.)
Knob Options
(See Page 32)
.062 Dia
Innerwire *
Standard Label
(Options Available)
00-1311
Head End Only
3/16 Dia
Conduit *
(1.45)
(.12)
Specify
.06
(.12)
"T"
Specify
"L"
.25 Dia Fastener
Travel
7/8 Dia Tube
Type I
"B"
Travel
"T"
Travel
"T"
"C"
"A"
Type II
"B"
"A"
Type III
15
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
WESCON
TM
12-1200 Panel Mount Controls (Available L.S.T. Only)

Travel: 1.75 In
Config.
4639
4677
4701
Innerwire
Attach
Swivel
Z-Bend
Swivel
Construction
Type
Screw
Rivet
Rivet
Specify
"L"
Specify
.06
(.12)
Innerwire Attach Type

(Swivel Shown)
(See Chart)
(.12)
3/16 Dia
Conduit *
2.00
.215 Dia
Construction Type
(See Chart)
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50

(Config. 4637)
(Config. 4641)
Travel: 1.75 In
Config.
4637
4641
4678
5300
Innerwire
Attach
Construction
Type
Swivel
Swivel
Z-Bend
Z-Bend
Screw
Screw
Rivet
Rivet
(L.H.)
(R.H)
(L.H.)
(R.H)
Specify
"L"
Specify
.06
(.12)
Innerwire Attach Type

(Swivel Shown)
(See Chart)
Knob Options
(See Page 32)
(.12)
3/16 Dia
Conduit *
2.00
.215 Dia
Construction Type
(See Chart)
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50

(Config. 4635)
(Config. 4645)
Knob Options (See Page 32)

Specify
.06
(.12)
Travel: 1.75 In
Innerwire Attach
(Swivel Type)
Specify
"L"
Construction Type
(See Chart)
(.12)
Config.
4635 (L.H.)
4645 (R.H.)
Innerwire
Attach
Swivel
Swivel
Construction
Type
Screw
Screw
3/16 Dia
Conduit *

00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
16
.215 Dia
2.00
WESCON
TM
12-1332 (L.S.T. or R.S.T. Mount)

2.00.06
Fully Extended
Specify
XX.00.25
(2.10)
(.12)
Style II
Style I
00-0129
Head End Only
(.12)
17-0120-01 17-0120-04 17-0120-10
Style
I
II
I
Case
Part No.
Standard Brands
Addtional Artwork on Page 21

(Travel)
"T"
17-0120 Brand
Type
Narrow Wide
23-3412-01
23-3411-04
23-3412-01
23-3411-01
23-3412-01
23-3411-05
Specify
XX.20.25
.25 Dia
Fastener
"T"
"A"
-04
1.58
.46
-01
-10
II
1.58
-05
1.58
.58
"A"
Type I
Power Equip.
Controls
23-3184-15
Optional
Specify PVC
or 3/16 Bowden Conduit
Detent Location
"T"
(Travel)
Type II
12-1342 (L.S.T. Mount)
Specify
XX.00.25
Specify
.06
Fully Extended
(.12)
.062 Dia Innerwire
(.12)

Optional Branded Levers
Available
(2.10)
Specify PVC or
3/16 Bowden Conduit
3
23-3184-15
Optional
Specify
XX.20.25
Use 1/4-20 Fastener
7/8 Dia Tube
12-1344 (R.S.T. Mount)

Optional Branded Levers 4
Available
Specify
XX.00.25
(2.10)
Specify
.06
Fully Extended
.062 Dia Innerwire
(.12)
Specify PVC or
3/16 Bowden Conduit
7/8 Dia Tube
Notes:
Specify
XX.20.25
Use 1/4-20 Fastener
23-3184-15
3
Optional
Specify control length in whole inch increments for PVC conduit.
Material options available.
With conduit fitting, specify control length in whole inch increments +.20 as shown (i.e. 24.20) for PVC conduit.
Brands shown are standard - custom graphics available.
17
(.12)
WESCON
TM
12-1242 Panel Mount Control
3.38

1.00
Brand Options
(See Below)
Case: Black Plastic

Config.
Type
"T"
"A"
"B"
"C"
4817
4957
4977
4978
5011
5095
5089
II
I
II
III
III
-
1.25
1.18
1.24
1.60
1.75
1.62
1.00
.38
.75
.38
.50
-
.87
.49
.75
.75
-
(.47)
(.50)
-
Specify
"L"
Specify
.06
(.12)
(.84)
2.12
3/16 Dia
Conduit **
.062 Dia
Innerwire **
(.12)

00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Knob Options
(See Page 32)
"T"
.202 Dia
(2 Holes)
Optional
(2.00)
.50
Panel Cutout Detail
Travel
Full R
Type I
.516
.09 (Typ)
"B"
Travel
"T"
Travel
"T"
"C"
"A"
"B"
Type II
3.00
.03 R
25
"A"
Type III
Min. Bend R
.375
20 Ga. (.035)
25-1241-* Brand Options for 12-1242 Controls

* Insert Dash No.
-03
-04
-05
-06
-07
-08
-09
-10
-11
-12
-13
-15
-16
-17
18
-18
WESCON
TM
12-1248 Panel or Handle Mount

(.81)
Knob Options
(See Page 32)
Case: Black Plastic

Brand Options
(See Below)

Type
"T"
"A"
"B"
"C"
1252
1254
1255
1249
1248
4964
I
I
I
II
III
II
1.16
1.16
1.55
1.15
1.50
1.28
.32
-
.83
.81
.97
.38
-
Detent
Position
1
None
None
2&3
2&3
2
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
2.58
3/16 Dia Conduit **

.62
.062 Dia
Innerwire **
(.12)
#10 Fastener
(2) Holes

00.00" - 23.99"
Panel Cut-Out Shown Below
Specify
"L"
2.00
Specify
.06
Conduit Ftg.
(.12)
Travel
Panel Cutout Detail
"T"
Type I
Full R
.614
Travel
.12 (Typ)
2.94
.03 R
(.447)
"A"
"B"
"C"
"B"
Type III
Type II
1
18 Ga.
"T"
Travel
"T"
"A"
25
Min. R
Power Equip.
Controls
Config.
25-1248 -* Brand Options for 12-1248 Controls

* Insert Dash No.
-01
-02
-05
-06
-11
-15
-16
-17
-19
-20
-21
-22
-23
-24
-25
-27
-28
-29
-32
-33
-34
-35
-36
-37
-38
-39
19
WESCON
TM
12-1250-* Single Bolt Tube Mount (L.S.T. or R.S.T.)

Metal Lever Against Plastic Case Detents
Tube Size: 3/4"
* Insert Dash No.
.94

Dash
No.
-18***
-19
-23
-24***
-78
Brand Options
(See Below)
Type
"T"
("A")
"B"
II
II
I
II
I
.88
1.31
1.18
1.18
1.37
.51
.31
.81
-
.37
1.00
.37
-
Knob Options
(See Page 32)
3/16 Dia
Conduit **
.062 Dia
Innerwire **
(.12)
*** With Eyelet at Mounting Hole

"T"
1.25
Travel
Type I
"T"
("A")
(.12)
Specify
.06
Specify
"L"
For .25 Dia Bolt

3.42
Travel
"B"
Type II
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
25-0583-* Brand Options for 12-1250 & 12-1265 Controls

* Insert Dash No.
-01
-02
-03
-04
-05
-06
-07
-08
-09
-10
-12
-15
-16
-17
-18
-19
-20
-21
-23
-24
-25
-26
20
-13
-27
-14
-29
WESCON
TM
12-1265-* Single Bolt Tube Mount (L.S.T. or R.S.T.)

Metal Lever Against Metal Spring Steel Detent
Tube Size: 3/4"
* Insert Dash No.
.94

Type
"T"
("A")
"B"
"C"
II
II
III
II
I
1.38
1.36
1.53
1.31
1.32
.43
.41
.41
.40
-
.95
.95
.75
.91
-
.37
-
Knob Options
(See Page 32)
3/16 Dia
Conduit **
.062 Dia
Innerwire **
(.12)
Travel
"T"
1.25
Type I
"T"
("A")
(.12)
Travel
"B"
Specify
.06
Specify
"L"
For .25 Dia Bolt
Type II
3.42
"T"
("A") "B"
Travel
"C"
Type III
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Artwork for 12-1331 and 12-1332
WESCON
All graphics are white except where noted
TM
No Choke
32-3301-02
32-3301-07
32-3302-03
Green
Stop & Choke
32-3302-07
32-3302-12
32-3302-04
Stop
32-3302-05
32-3302-15
Green
32-3301-15
Speed Control
32-3302-09
32-3301-10
Choke
32-3302-07
Green
21
32-3302-14
32-3302-12
32-3302-10
Power Equip.
Controls
Dash
No.
-01
-03
-11
-13
-14
Brand Options
(See Page 20)
TM
12-2021 (L.S.S.) Shown/12-2020 (R.S.S.) Opposite

Panel Mount Control
See Table 1 for

Options

Table 1
See Table 1 for

Options
Hole
Centers
(.65)

*
**
*** .06 In Less Travel When Conduit Ftg. & Wiper Is Used
Knob Options
(See Page 32)
Standard Configuration
Part
No.
12-2021
(L.H.)
12-2020
(R.H.)
Config.
Type
"A"
"B"
7426
7427
6401
7426
7427
6401
II
II
I
II
II
I
1.56
1.56
1.56
1.56
1.56
1.56
1.10
.37
.37
1.10
-
Hole
Centers
1.75 x .218
1.75 x .218
1.75 x .218
1.75 x .218
1.75 x .218
1.75 x .218
R.H.Version
(12-2020)
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Wiper (Opt.) ***

Conduit Ftg. (Opt.) ***
3/16 Dia Conduit **
.062 Dia
Innerwire **
2.03
Specify
"L"
Panel Cutout Detail

To Suit
1.87
.144
.281
-
1.75*
.218*
.136
.203
.281
Opt. Hole
Dia
WESCON
(.12)
Specify
.06
(.12)
To Suit
.31
"A"
(Travel)
"A"
(Travel)
.65
Type I
"B"
Type II
2.87
Detent Location

Panel Mount Control
Knob Options
(See Page 32)
(.60)

3/16 Dia Conduit **

Wiper Optional
(Opt.)
* .218
Conduit Ftg.
(Opt.)
.062 Dia
Innerwire **
(.12)

*
2.50
*2.00
Table 1
Opt. Hole
Dia
Optional Hole & Ctr.

2.00
.160
.166
.203
.281
1.87
.144
-
1.75
.144
.281
-
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Specify
.06
Specify
"L"
* .125
See Table I
for Optional Hole Sizes
& Centers
2.24
Travel
Type I
(No Detents)
Standard Configuration (Ref. ES-30022)

Part
No.
12-0036
(L.H.)
12-0046
(R.H.)
Config.
Type
7209
7210
7212
6260
7214
7206
7201
6221
7203
II
II
II
I
III
II
II
I
III
1.63 Travel
1.38 Travel
"A" "B" "C" "A" "B" "C"
Std. Slot
.26 1.37 .21 1.17 1.87 x .144 1.13 .50
.96 .43
2.00 x .281 .26 1.37 .21 1.17 Std. Slot
Std. Slot
.87 .50
.75 .43
Std. Slot
.26 1.37 .21 1.17 2.00 x .281 .26 1.37 .21 1.17 Std. Slot
Std. Slot
.87 .50
.75 .43
-
Travel
Hole
Pattern
Type II
Panel Cutout Detail

To Suit
"A"
"B"
To Suit
.31
.60
Detent
Type III
Travel
"A"
"B"
"C"
(2 Detents)
3.15
22
Detents
(.12)
Positive Action Commercial Controls
TM

Panel Mount Control
See Table 1 for
See Table I
Hole
Centers
Options
3/8-24
(.46)
(.83)
Knob Options
(See Page 32)
*
**
*** .06 In Less Travel When Conduit Ftg. & Wiper Is Used
Standard Configuration
Part No.
12-0021
(L.H.)
12-0022
(R.H.)
Type
"A"
II
II
I
II
II
I
1.56
1.56
1.56
1.56
1.56
1.56
Hole
Centers
1.10 1.75 X .218
.37 1.75 X .218
1.75 X .218
.37 1.75 X .218
1.10 1.75 X .218
1.75 X .218
"B"
3.50
2.03
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
3/16 Dia Conduit **

.062 Dia
Innerwire **
(.12)
Specify
"L"
R.H.Version
(12-0022)
Specify
.06
(.12)
1.75
.218
"A"
(Travel)
.81
.39
Type I
Detent Location
Wiper Optional (Opt)
(.12)
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
*.125
Specify
.06
Specify
"L"
1.75
.144
.281
-
3/16 Dia Conduit**

.062 Dia
Innerwire**
Conduit Ftg. (Opt)
2.50
*2.00
Table 1
3.50
3/8-24
*.218
*
Optional Hole & Ctr.
Knob Options
(See Page 32)
(.73)
Materials: 3/8 Dia Lever

1.87
.144
-
"B"
Type II

Panel Mount Control
2.00
.160
.166
.203
.281
"A"
(Travel)
2.88
Opt. Hole
Dia
00.00" - 23.99"
Wiper (Opt.) ***

Conduit Ftg. (Opt.)***
Panel Cutout Detail
1.87
.144
.281
-
1.75*
.218*
.136
.203
.281
Opt. Hole
Dia
for Options
Materials: 3/8 Dia Lever

Table 1
Power Equip.
Controls
WESCON
See Table I
for Optional Hole Sizes
& Centers
2.24
Travel
Type I
(No Detents)
Standard Configuration (Ref. ES-30022)

Part
No.
12-0036
(L.H.)
12-0046
(R.H.)
Config.
Type
7209
7210
7212
6260
7214
7206
7201
6221
7203
II
II
II
I
III
II
II
I
III
1.63 Travel
1.38 Travel
"A" "B" "C" "A" "B" "C"
Std. Slot
.26 1.37 .21 1.17 1.87 x .144 1.13 .50
.96 .43
2.00 x .281 .26 1.37 .21 1.17 Std. Slot
Std. Slot
.87 .50
.75 .43
Std. Slot
.26 1.37 .21 1.17 2.00 x .281 .26 1.37 .21 1.17 Std. Slot
Std. Slot
.87 .50
.75 .43
-
Travel
Hole
Pattern
Type II
Panel Cutout Detail

.218
"B"
"A"
2.00
Detent
.71
Travel
Type III
"A"
.39
"B"
"C"
(2 Detents)
3.15
Detents
23
(.12)
Negative Action Commercial Controls
WESCON
TM
12-0020 (Left Side of Tube or Right Side of Slot) Shown, 12-0040 (R.S.T. or L.S.S.) Opposite
12-0060 (L.S.T. or R.S.S.), 12-0080 (R.S.T. or L.S.S.)
(2.56)
Optional Hole Sizes: .136 Dia, .147 Dia,

.172 Dia, .203 Dia, .218 Dia
.50
.81
(1.31)
1.87
(Std.)
Cover Plate
w/ Brand Options
(See Below)
Knob Options
(See Page 32)
.062 Dia Innerwire**

(.12)
Wiper (Opt.)
3.50
3/16 Dia Conduit **

(.12)
Specify
.06
1.62
Specify "L"
2.62
12-0020 (L.S.S.)
Config. Type
6032
7022
7021
7020
I
II
II
II
"T"
"A"
"B"
1.18
1.62
1.62
1.62
.43
.43
.43
.65
.65
.65
(.50)
(.50)
(.50)
.203
.136
.218
.172
.75
.75
.75
.75
Config. Type
6003
7045
6001
7019
I
II
I
II
(No Detent)
"T" "A"
"B"
1.62
1.62
1.18
1.62
.65
.65
(.50)
(.50)
.43
.43
"T" (Travel)
Type I
12-0040 (R.S.S.)
.218
.172
.136
.136
.75
.75
.75
.75
"T" (Travel)
Type II
(4 Detents)
"A"
"B"
12-0060 (L.S.S.)
Config. Type
7016
6006
6051
II
I
I
"T"
"A"
"B"
1.62
1.62
.62
.43
-
.65
-
(.50)
-
.136
.136
.136
.87
.87
.87
1.87
12-0080 (R.S.S.)
Config. Type
7014
6002
7015
6041
II
I
II
I
"T" "A"
"B"
1.62
1.18
1.62
.87
.65
.65
-
(.50)
(.50)
-
.43
.43
-
Panel Cutout
.147
.136
.136
.136
.87
.87
.87
.87
To Suit

00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
24
.25
.187
To Suit
"C"
MZR Controls
WESCON
TM
Handlebar Mount
29-0056-03
Zinc Die Cast "Z" Ftg.
Conduit *
23-3315-Series
Engine Ftg.
(See Page 48)
Specify .06
23-3314-Series
Handle Bar Contour Ftg.
(See Page 48)
Engine Shroud Clip

(Optional)
7/8 Dia
Tube
Specify
Zinc Die Cast Ftg.
(See Pages 54-59)
Specify "L"
Control Length
Length "L"
"L" Tolerance
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
12-1250-Series
Throttle Control
Throttle Mated
29-0056-03
.059 Dia 1 x 19 Cable *
Conduit *
Specify
Zinc Die Cast Ftg.
(See Pages 54-59)
23-3184-Series
Snap Ftg.
(See Page 49)
Option A
Specify "L"
Specify .06
Throttle Mated
7/8 Dia
Tube
23-3327-Series
Throttle Mate Ftg.
(See Page 48)
Option B
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
12-1341 Neg. Action (L.S.T.)

12-1343 Neg. Action (R.S.T.)
(See Page 11)
12-1342 Pos. Action (L.S.T.)
12-1344 Pos. Action (R.S.T.)
(See Page 17)

** One or Two Positions Possible
7/8 Dia
Tube
1/4-20 Nut
Furnished
29-0056-03
.059 Dia. 1 x 19 Cable *
Conduit *
** Conduit Fitting is Placed
Between Control and Handle
Bar at Time of Assy
23-3184-Series
Snap Ftg.
(See Page 49)
Specify .06
21-1068-Series (-82 or -83)

Conduit Fitting (See Page 45)
Specify "L"
25
Specify Zinc Die Cast Ftg.

(See Pages 54-59)
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Power Equip.
Controls
.059 Dia 1 x 19 Cable *
BBC Controls
WESCON
TM
12-1293 Radial Control

(5 Bail Angle)
See Detail "A" Below
** Neutral Position
Released Position
Engaged
Position

** Lever Locks in Neutral Position until Bail Is Engaged
(3.75)
.89
.87 Dia Tube
25
** Engaged
Position
3/16 Dia Conduit *

Specify End Connection
.059 Dia Cable *

Lever
Release
Load
Specify
.06
1.81
Specify
.25
Brand
(.96)
6.00
Note:
Min. Travel: .25 In; Max Travel: 1.50 In
Min. Load: 5 Lbs; Max Load: 50 Lbs

(0 Bail Angle)
** Neutral Position

** Lever Locks in Neutral Position until Bail Is Engaged

Released
Position
Engaged
Position
(3.75)
.89
.87 Dia Tube

25
** Engaged
Position
3/16 Dia Conduit *

.059 Dia Cable *
Lever
Release
Load
Specify
.06
1.81
Specify
.25
Brand
(.96)
6.00
Note:
Min. Travel: .25 Max Travel: 1.50
Min. Load: 5 Lbs Max Load: 50 Lbs
Installation Data
Specify
Control May Be Mounted

on Left or Right Side
Cable: Galvanized or S.S.

Conduit: "18 Wire" or "Lined Bowden"
Conduit Routing: Approximate Routing in Degrees
Load: Requirement at Extension End
Travel: Requirement at Extension End
Conduit & Cable Assembly Is Shipped Separate from Control Head
Unless Otherwise Stated
Bail Pivot
.81
.25 Dia x 2.25 Long
Fastener
-A-
-A- .015
+.003
.220 -.002
.25 R
L.H.
R.H.
1.31
.38
.25 R
Detail "A"
(White)
26
.31 Dia Rod
BBC Controls
WESCON
TM
12-1301
12-1302
12-1303
12-1304
7/8 Dia Handlebar with .85 Travel

7/8 Dia Handlebar with 2.00 Travel
1.00 Dia Handlebar with .85 Travel
1.00 Dia Handlebar with 2.00 Travel
Power Equip.
Controls

** This Control Features a Floating Lever Design Where Lever Is
Not Locked in Either Neutral or Engaged Position
.309/.316 Dia
.31 Max R
.780/.470
903
When Customer Bail Is in the
Engaged Position the Control Socket
Must Be Rotated 8 to 10 Degrees
from Handlebar Center Line
* Specify End Connection
Approximatly
2.00 Travel With
5 Lb. Load
BAIL END DETAIL

**Neutral
Position
45
Released Position
.312 Dia Bail
3/16 Dia Conduit *

90
15.0
91
Specify
.15
.059 Dia Cable *
BLADE
CONTROL
12
"L"
(2.187)
Engaged
Position
BBC CONTROL
ARTWORK
To Be Developed
by Customer
Customer to Specify
(7/8 or 1.00)
Handlebar
Condut Length
Core Extension Length
* Conduit Type
* Core Type
Conduit End Connection
Core End Connection
Type of Blade Brake Clutch
BLADE
CONTROL
Fastener Location
M6 x 38mm to 45mm
Length
Notes:
1.
2.
The spring provided to operate the Warner Electric BBC should be

deflected .16" (4mm) minimum in the clutched position at positive stop.
Spring Data
Free Lg.:
2.00
Rate:
145 Lbs per Inch
I.T.:
16 Lbs
27
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Ground Drive Controls
WESCON
TM
12-1362 Series Control

This 12-1362 Ground Drive Control is designed for easy installation on a 7/8 dia handlebar with one #10 fastener. The control mounts on the
right hand side and allows the manufacturer to provide a single bail system that controls both MZR and Ground Drive applications.
Rotation of the operator control bail to the engaged position releases the engine brake and allows engine start. Activation of the ground drive
system requires only a push of the lever. A slight release of the bail will disengage the drive and allow the engine to continue running.
Neutral Position
BAIL END DETAIL

.75 Max.
1/4 Dia
Min. R
Engaged
Position
Specify
Release Position
60
7/8 Dia
Tube
15
Engaged Position
Specify
Extension
Specify Conduit Length
Plug In Socket for

1/4 Dia Rod Bail
Control Mounting Fastener:

Thread Cutting
#10 x 1.00/1.50 Length
Customer to Specify
Condut Length
Core Extension Length
Conduit Type, High Temp or Standard HDPE
Core Type, Galvanized or S.S. Cable
Core End Fitting
Conduit End Fitting
Drive Control
MZR Control
Bail Pivot
Notes:
1.
2.
3.
4.
5.
6.
7.
Min. travel: .25.

Max. travel: 1.65.
Control mounts on 7/8 Dia Handlebar.
Single fastener mounting.
Control lever rotates 80 to engage.
Control bail rotates 55 to engage.
Max load: 50 Lbs.
7/8 Dia Tube
Mounting
Fastener
1/4 Dia Bail
SINGLE BAIL SYSTEM

INSTALLATION DATA
28
Ground Drive Controls
WESCON
TM

(5 Bail Angle)
Neutral Position
Engaged
Position
Released Position
(3.75)
.89
Engaged Position
.87 Dia Tube

10
3/16 Dia Conduit *

.059 Dia Cable *

Brand
Load
1.81
Specify
.25
(.96)
6.00
Power Equip.
Controls
Specify
.06
Note:

(0 Bail Angle)
Neutral Position
Engaged
Position
(3.75)
.89
Released Position
Engaged
Position
.87 Dia Tube

3/16 Dia Conduit *
10
.059 Dia Cable *

Brand
Load
Specify
.06
1.81
Specify
.25
(.96)
6.00
Note:
Specify
Installation Data
Control May Be Mounted

on Left or Right Side
Cable: Galvanized or S.S.

Conduit: "18 Wire" Or "Lined Bowden"
Conduit Routing: Approximate Routing in Degrees
Load: Requirement at Extension End
Travel: Requirement at Extension End
Conduit & Cable Assembly Are Shipped Separate Unless Otherwise Stated
Bail Pivot
.81
.25 Dia x 2.25 Long
Fastener
-A-
-A- .015
+.003
.220 -.002
.25 R
L.H.
R.H.
1.31
.38
.25 R
Detail "A"
(White)
29
.31 Dia Rod
Multifunction Lever Control
WESCON
TM
12-1352 Dual Control

This Dual Lever control is designed for easy installation on a 7/8 dia handlebar with one 6mm fastener. Each independent lever can be used to
control many applications requiring up to 1.56 (39.6mm) core travel such as engine throttle or transmission shift. Cable for tension, or innerwire
for push-pull applications, can be specified. Each lever in the dual control may be specified as positive or negative action operation (see page 10).
Lever detents or non-detented friction systems can be provided by the use of metal detent plates protected within the tough plastic control body.
A Drive cable and/or MZR cable control may be installed by the customer between the handlebar and body of the control head.
In-line adjustments are available for the external drive control.
Specify .12
Specify
Specify
Specify
Specify .12
Specify "L"
Specify "L"
Specify Conduit Fittings and

Positive Action Control
Specify Conduit Fittings and
Negative Action Control
Adjuster
7/8 Dia
Specify
21-1082-10 Case Ferrule
Customer to Specify
21-1082-09 Ferrule 1/4-28 Thd.
Control Type, Dual or Single Lever, LST or RST Mount

Control Action, Positive or Negative with or without Detents
Conduit Length and Core Extension
Core Travel Up to 1.56 In. (39.6mm)
Core Type, Cable or Innerwire, Galvanized or S.S.
Core End Type, Die Cast Fitting on Cable or Z Bend on Wire
Conduit End Fitting, See Pages 45 and 48
Lever Art Work, Standard Brands or Special
Requirements for Drive Control or MZR Mounted Against Handlebar
Specify

* Insert Dash No.
-02
80-0002-01 End Cap

21-1067-23 Conduit Ftg. 1/4-28
-03
-04
30
-05
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Multifunction Lever Control
WESCON
TM
12-1353 Single Lever Control

This Single Lever control is designed for easy installation on a 7/8 dia handlebar with one 6mm fastener. The lever can be used to control many
applications requiring up to 1.56 (39.6 mm) core travel such as engine throttle or transmission shift. Cable for tension, or innerwire for push-pull
applications can be specified. This control may be specified as positive or negative action operation (see page 10). Lever detents or non-detented
friction systems con be provided by the use of a metal detent plate that is protected within the tough plastic control body.
A Drive cable and/or MZR cable control may be installed by the customer between the handlebar and body of the control head.
In-line adjustments are available for the external drive control.
Specify
Specify
Specify
.06
Power Equip.
Controls
Specify Conduit Fittings and Positive or Negative Action Control
7/8 Dia
Specify "L"
Left Side of Tube
Specify
Specify "L"
Specify Conduit Fittings and Positive or

Negative Action Control
Adjuster
Specify See Chart
Specify
80-0002-01 End Cap
21-1067-23 Conduit Ftg. 1/4-28
Specify
Specify "L"
Right Side of Tube
Specify
21-1082-10 Case Ferrule
21-1082-09 Ferrule 1/4-28 Thd.
Customer to Specify
Control Type, Dual or Single Lever, LST or RST Mount

Control Action, Positive or Negative with or without Detents
Conduit Length and Core Extension
Core Travel Up to 1.56 In. (39.6mm)
Core Type, Cable or Innerwire, Galvanized or S.S.
Core End Type, Die Cast Fitting on Cable or Z Bend on Wire
Conduit End Fitting, See Pages 45 and 48
Lever Art Work, Standard Brands or Special
Requirements for Drive Control Mounted Against Handlebar

* Insert Dash No.
-02
-03
-04
31
-05
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Flip Choke
WESCON
TM
11-0193 Flip Choke

Position 2
Travel Position1
.220 In .03
Travel Position 2
.380 In .03
Position 1
439155-00-01
Optional
End Terminations
.047 Dia Cable
(.72)
(1.25)
Specify
"L"
(2.09)
Specify
.06
(.82)
(1.68)
TM
.50
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Knob Options
WESCON
1.25 Dia
00.00" - 23.99"
1.28
1.12 Dia
.48
.44
1.50
1.34
.80
Disc
Ball
Paddle
Tee
30-0370-00
30-0127-00
30-0133-00
30-0141-00
Color Options Available
1.50
1.35
3/8-24 Thd x 5/8 Deep
3/8-24 Thd x 5/8 Deep
1.38 Dia
1.38 Dia
Heavy Duty Knobs

30-1001-02
30-3137-01
32
Push-Pull Controls
Page
Push-Pull Controls ..................................................... 34
Snap-N-Seal Controls ................................................ 36

Push Button Controls ................................................ 36
Turn-To-Lock Controls .............................................. 37
Knobs & Brands ......................................................... 38
33
Push-Pull
Controls
Snap In Controls ........................................................ 35
Push-Pull Controls
WESCON
TM
Lower Seal Optional

(See Page 72)
11-0122 Rotational
Travels: 1.00 (Config. 4541)
2.00 (Config. 4067)
4.00 (Config. 4204)
Upper Seal
Option
.50
EXTENSION TOLERANCE
A. With End Bend: .06
B. No End Bend: .18

00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
.187 Dia Conduit *
.50 Hex
(.12)
3/8-24 Thread
Note: Installation Hole Size = .406 Dia

1
Specify
Specify "L"
(.12)
Knobs: 30-0101, 30-0117, 30-0137, 30-0405

w/Optional Brand (See Pages 38 & 39)
11-0179 Rotational/11-0200 Non-Rotational

Travel: 2.00 (Config. 4085)
1
EXTENSION TOLERANCE
B. No End Bend: .18
Lower Seal Optional

(See Page 72)
Upper Seal
Option
.340
.350
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
.50 Dia
.187 Dia Conduit *
(.12)
Knobs: 30-0101, 30-0117, 30-0405, 30-0137

w/Optional Brand (See Pages 38 & 39)
11-0182 Rotational
Specify
Specify "L"
Travel: 2.00 (Config. 0147)

1.75 (Config. 5142)
(.12)
3/8-24 Thread
Panel Mount Detail

.383
.390
Dia
Specify
Specify "L"
.50
.543
9/16-18 Thread
EXTENSION TOLERANCE
B. No End Bend: .18

Panel Mount Detail
.605
.595
Dia
Knobs: 30-0101, 30-0117, 30-0137,

30-0405 w/Optional Brand (See Pages 38 & 39)
.510
.500
.187 Dia Conduit *
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
11-0175 Non-Rotational
Travels: 2.00 (Config. 5115)
4.50 (Config. 1261)
Specify "L"
EXTENSION TOLERANCE
B. No End Bend: .18
.543

Panel Mount Detail
.605
.595
Dia
Knobs: 30-0101, 30-0117, 30-0405

or 30-0137 w/Optional Brand
(See Pages 38 & 39)
.510
.500
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
34
9/16-18 Thread
.187 Dia Conduit *
(.12)
Specify
.062 Dia Innerwire
(.12)
Push-Pull Controls
WESCON
TM
11-0196 Rotational
1
Specify .25
EXTENSION TOLERANCE
B. No End Bend: .18
Specify
1
5/16-24 Thread

* .062 Dia
Innerwire
*.187 Dia Covered Conduit

30-0101-05 Knob
w/Optional Brand
(See Pages 38 & 39)
Knob Threaded onto Rod
11-2003 Rotating, Snap-In, Non-Friction

2.00 Travel Capacity
EXTENSION TOLERANCE
B. No End Bend: .18
Knobs: 30-0101-05, 30-0137-00,

30-0101-00 w/Optional Brand
(See Pages 38 & 39)
Specify .18
.437
Sq.
.439
(.12)
Specify
1
(3.38)
.187 Dia Covered Conduit *
Panel Mount Detail

(Panel Thickness: .125/.130)
(.12)
Push-Pull
Controls
12-0123 Rotating, Rear Mount Threaded, 16mm

Travel: 1.50
1
EXTENSION TOLERANCE
B. No End Bend: .18
Wiper Available
Specify .18
Specify
(.12)
(.12)
(M16X2-6g)
(2.50)
(.14)
.670 .005 Dia
.550 .005
Panel Mount Detail

35
Push-Pull Controls
WESCON
TM
11-2003 Rotating, Snap-N-Seal
Brand Options
(See Page 38)
Snap in Panel
Travel Capacity: 2.00
Specify .18
.12
Specify
(3.38)
EXTENSION TOLERANCE
B. No End Bend: .18
.12
.437
Sq.
.439
Panel Mount Detail

11-2005 Rotating, Snap-N-Seal
Brand Options
(See Page 38)
Thread in Panel
Travel Capacity: 2.00
1
.12
Specify
Specify .18
(3.38)
EXTENSION TOLERANCE
B. No End Bend: .18
.12
.41 Dia
Panel Mount Detail

Push Button Controls
WESCON
TM
09-6000/09-6004 Tension Lock Type Controls

"Push Button" Release
Locks in any position against tension. Max. locking force = 50 Lbs
.25 Dia Double Wound Conduit

Bare or Covered w/Black HDPE
Aluminum
3/8-24 Thread
Tube
Travels: 09-6000 1.75 Travel

09-6004 2.75 Travel
.062 Dia S.S.

Innerwire
(.87
Dia)
.25
(1.00 Dia)
1.38
09-6001 Dual Control
1.50 (1.75 Travel)

2.12 (2.75 Travel)
(09-6000) = 6.50
(09-6004) = 3.93
Specify .25
Aluminum
Travel: 2.75
Specify
.25
(Typ)
3/8-24 Thread
6.00.18
Tube
Specify
.25
(Typ)
.87 Dia
(2.12)
.25
1.00 Dia
.187 Dia Conduit *

Travel
(6.50)
(1.38)
36
Turn-To-Lock Controls
WESCON
TM
11-1100 Turn-To-Lock
Travel: 2.00 or 4.00
1
EXTENSION TOLERANCE
B. No End Bend: .18
Conduit
Size
.187 Dia
7/32 Dia
1/4 Dia
Wire
Size
.062 Dia
.072 Dia
.080 Dia
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
.605
.595
Dia
(.12)
Specify
Specify "L"
.66
1
9/16-18 Thread
.513
.503
Panel Mount Detail
Specify (See Chart)
Specify (See Chart)
(.12)
Knob 30-0129
w/Optional Brand
(See Page 39)
11-0199 Turn-To-Lock
EXTENSION TOLERANCE
B. No End Bend: .18
00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
Specify "L"
.59
Push-Pull
Controls
Travels: 1.31
1.75
4.50
(.12)
Specify
1
9/16-18 Thread
.605
.595
Dia
.510
.500
Panel Mount Detail
*.187 Dia Conduit

Knob 30-0129
w/Optional Brand (See Page 39)
37
* .062 Dia Innerwire
(.12)
Knobs & Brands
WESCON
TM
25-0542-* Brands for 30-0101 Knob
30-0101-00 Round Knob
.88 Dia
* Insert Dash No.
.72
-01
-02
-03
-04
-05
"Throttle"
-06
-08
-33
.38 Dia
30-0137-00 Round Knob
-46
"Choke"
25-0542-* Brands for 30-0137 Knob

* Insert Dash No.
.87
1.25 Dia
.41 Dia
-25
-26
-37
-38
-39
-14
-15
-21
-22
-23
-28
-32
-35
(Throttle)
-36
-41
-42
-43
-20
-17
-24
-13
-12
-11
-27
-40
-46
(Choke)
30-0109-01 Tee (Flat Top)
30-0405-01 Soft Touch Knob
May Be Installed on Lever or Rod

CONTACT YOUR WESCON REPRESENTATIVE
FOR CUSTOM BRANDING
CONTACT YOUR WESCON REPRESENTATIVE

FOR CUSTOM BRANDING
1.06
1.31
.72 Dia
1.09
1.12 Dia
.48 Dia
Soft Textured Vinyl
38
.75
Knobs & Brands
WESCON
TM
30-0117-00 T-Handle Knob
25-0559-* Brands for 30-0117 Knob

* Insert Dash No.
.56
.87
.480 Dia
.406 Dia
1.87
-01
30-0129 T-Handle Knob
-03
-02
25-0535-* Brands for 30-0129 Knob

* Insert Dash No.
1.18
.70
2.25
.56 Dia
30-0142-00-** T-Handle Knob
-08
-13
-12
Push-Pull
Controls
-06
25-0582-* Brands for 30-0142 Knob

* Insert Dash No.
* Dash
Core Type
No.
-01
5/16-18 Insert
-02
.170 Dia
-03
.159 Dia
-04
#10-32 Tap
-05
1/4-28 Insert
-07
1/4-20 Insert
-10
.228 Dia with .190 Flats
** Color
Specify
Specify
Specify
Specify
Specify
Specify
Specify
.68
-00
-02
-03
-04
-05
-06
-07
-08
-09
-10
-11
-12
1.25
Core Type
2.25
.56 Dia
39
Notes
WESCON
TM
40
Conduit/Cable/Innerwire
Page
Conduit ....................................................................... 42
Conduit - Bulk ............................................................ 44
Conduit Swage Fittings .............................................. 45
Conduit Swage Fittings, Swivels & Adjusters ............ 47
Plastic Conduit Fittings .............................................. 48
Inline Adjuster (Conduit & Cable) ............................ 50
Cable ........................................................................... 51
Cable Die Cast Fittings .............................................. 54
Cable - Chain ............................................................. 61

Cable - Loop .............................................................. 61
Linkage Fittings ........................................................... 62
Innerwire .................................................................... 63
Innerwire End Bends ................................................. 65
41
Conduit/Cable
Innerwire
Cable Swage Fittings .................................................. 60
Conduit
WESCON
TM
Lined Conduit
"Lined" conduit by definition is a lined "Bowden" conduit. It
can be either covered or non-covered with polyethylene or
other materials. Poly-covered lined "Bowden" conduit was
developed specifically for the rugged demands of the
recreational vehicles. Consisting of a polyethylene-lined
conduit, the lined conduit is then extruded with a durable
polyethylene cover resulting in maximum weatherability.
The polyethylene liner greatly reduces friction and offers instant

response even in severe weather conditions.The flexibility enhances
the low friction characteristics of the polyethylene liner by
permitting more severe routing without the problem of kinking
and gaping of coils as experienced with regular-wound conduit.
The chart below illustrates the advantage of lined conduit over
unlined conduit. Temperature range: -40 F to 200 F.
* Other lining materials may be available for high temperature or other special applications. Contact your Wescon sales representative
for more information.
FRICTION COMPARISON CHART

Lined vs. Standard Housing
Note: Chart Does Not Apply to Solid Innerwire
25
Lbs Force Req'd to Lift
One Lb Weight
Polyethylene Cover
Polyethylene Liner
Aircraft Type Cable

Wire Wound Conduit
Unlined
"Bowden"
Conduit
20
15
10
Lined
"Bowden"
Conduit
5
0
90
180
270
360
450
540
630
720
Angle of Bend in Degrees

(3" Bend Radius)
"Bowden" Conduit
Conduit
Size
Part
Number
O.D.
I.D.
Min.
Cover
O.D.
Cover
Type
.185
.191
.080
.215
.221
HDPE
401187-00
Galvanized M.B. Wire or
S.S. Wire *
3/16
O.D.
Cover
O.D.
402187-00
*403187-00
HDPE
*406187-00
I.D.
7/32
401218-00
402218-00
401250-00
1/4
402250-00
.215
.221
.094
.245
.251
.244
.250
.103
.275
.281
405250-00
9/32
401280-00
402280-00
.274
.280
GALV. = Galvanized
PVC = Polyvinylchloride
42
.133
.304
.310
HDPE
HDPE
NYLON
HDPE
Conduit
WESCON
TM
Lined "Bowden" Conduit

Galvanized M.B. Wire
O.D.
Cover O.D.
Conduit
Size
I.D. Min.
Part
Number
O.D.
I.D.
Min.
.188
.080
Cover
O.D.
Cover
Type
Liner
Type
HDPE
408187-00
3/16
.218
HDPE
415187-01
.237
HDPE
430187-00
.218
NYLON
415187-00
447218-01
.090
448218-00
7/32
453218-00
454218-00
NYLON
.218
408218-00
.093
.248
HDPE
.095
HDPE
415218-00
1/4
9/32
5/16
408250-00
415250-00
408280-00
415280-00
408310-00
415310-00
.247
.100
.278
.277
.130
.307
.308
.158
.337
GALV. = Galvanized
HDPE
NYLON
TEF.
NYLA.
HDPE
HDPE
HDPE
HDPE
HDPE
HDPE
TEF. = Teflon
NYLA. = Nylatron
Light Duty Flexible Lined "Bowden" Conduit

Galvanized M.B. Wire
Cover O.D.
Conduit
Size
155
156
Part
Number
415155-00
438155-00
444156-00
445156-00
Conduit/Cable
Innerwire
O.D.
I.D.
O.D.
I.D.
.156
.064
.156
.068

TEF = Teflon
GALV. = Galvanized
43
Cover
O.D.
Cover
Type
.188
HDPE
.188
NYLON
Liner
Type
HDPE
TEF
Conduit
WESCON
TM
"OPE 18 Wire" Conduit

Part
Number
I.D.
04-2081-A1-01
04-2081-C1-01
Cover
O.D.
.085/.091 .235/.240
Liner
Type
HDPE
Cover
Type
HDPE
NYLON
18 Oil Tempered
Spring Wires
Color
BLACK
O.D.
(I.D.)
Cover O.D.
456237-00 "6-Wire" Conduit

HDPE Cover (Black)
Cover .240/.235 O.D.
HDPE Liner
.080 Min. I.D.
Wires Embedded
in Cover
Section A-A
Nylon/PVC Tubing (Black)

Nominal
Size
Part
Number
404187-02-01
410187-00-01
3/16
O.D.
I.D.
O.D.
Material
.187/.179 .112/.102 NYLON 6

.192/.186
(.080)
PVC
I.D.
Conduit - Bulk
WESCON
TM
Wescon Conduit (50 Ft. Rolls)

Conduit
Size
Description
Bowden Conduit (50 Ft. Rolls)

Part
Number
Conduit
Size
Description
Part
Number
3/16
408187 Bare Lined Conduit
483187
3/16
401187 Bowden Conduit
480187
3/16
415187 HDPE Covered Lined Conduit
484187
3/16
402187 HDPE Covered Bowden Conduit
482187
7/32
483218
7/32
480218
7/32
484218
7/32
482218
1/4
483250
1/4
480250
1/4
484250
1/4
482250
44
Conduit Swage Fittings
WESCON
TM
21-1064-* Threaded Conduit Fitting

* Insert Dash No.
.155 Covered or 3/16 Bare Conduit
7/32 Covered or 1/4 Bare Conduit
Dash
Dash
No.
No.
"L"
"L"
"A"
"A"
-22
1.50
-53
2.00
-55
1.50
"T"
"T"
Finish
Finish
Dash
No.
"L"
"A"
"T"
Finish
1.00
1/4-28
-03
2.00
1.50
5/16-24
1.50
5/16-18
-11
2.12
1.50
1/4-28
.81
M6x1.0
-13
1.50
1.00
5/16-24
"T"
(Threads)
Dash
No.
"L"
"A"
"T"
Finish
Dash
No.
"L"
"A"
"T"
Finish
-01
1.50
1.00
5/16-24
-04
2.00
1.44
5/16-24
-02
2.00
1.50
5/16-24
-26
1.25
.75
5/16-24
-42
1.57
.95
1/4-28
"L"
"A"
"T"
Finish
-47
3.12
2.50
5/16-24
Dash
No.
-60
1.69
1.12
M6x1.0
-45
2.12
1.50
5/16-24
-75
1.69
1.12
1/4-28
-76
2.62
1.97
1/4-28
"A"
"L"
Y = Zinc Cobalt - Yellow

* = Zinc Plate w/Post Sealant
N = No Finish
"T"
(Threads)
* Insert Dash No.
18 or 6 Wire
Dash
No.
"L"
"A"
"T"
-06
2.25
1.50
5/16-24
-09
1.75
1.00
5/16-24
"A"
"L"

"B"
* Insert Dash No.
Dash
No.
"A"
"B"
Hex
Threads
Dash
No.
"A"
"B"
Hex
Threads
-07
.37
.09
.38
1/4-20
-08
.37
.09
.38
1/4-20
-14
.25
.12
.31
1/4-28
-57
.37
.09
.38
1/4-28
-77
.75
.18
.50
5/16-24
Threads
"A"
21-1068-* Conduit Fitting
* Insert Dash No.
* Insert Dash No.
Dash
No.
Conduit
"A"
"B"
"D1"
"D2"
Dash
No.
Conduit
"A"
"D1"
"D2"
-50
3/16
.30
.10
.315
.44
-58
3/16 Cov.
.38
.235
.31
.44
-36
3/16 Cov.
.50
.200
.31
.44
-82
3/16 Bare
.74
.210
.31
-28
7/32 Cov.
.44
.229
.31
-83
3 or 6 Wire
.72
.230
.34
-62
-60
3/16
7/32
.25
.30
.12
.10
.305
.315
Conduit/Cable
Innerwire
Hex
"D1"
"D1"
Conduit
"D2"
"B"
"A"
45
Conduit
"D2"
"A"
Conduit Swage Fittings
WESCON
TM
21-2257-* Snap Ring Fitting

* Insert Dash No.
Dash
No.
"A"
"B"
"C"
"D"
Dash
No.
"A"
"B"
"C"
"D"
-19**
.029
.055
.245
.220
-01**
.039
.185
.245
.210
"D"
Dia
"A"
"C" Dia
"B"
** Standard Item, Options Available
21-1060-* Conduit Button

* Insert Dash No.
Dash
No.
Conduit
-18
-27
3/16 Cov. or
7/32 Bare
-30
-43
-28
7/32 Cov.
or 1/4 Bare
-52
"A"
"B"
"D1"
.102
.120
.182
.087
.06
.182
.10
.10
.211
.115
.06
.182
.087
.06
.182
.102
.120
.182
"A"
"A"
"D1"
"D1"
"B"
"B"
-18 and -52
* Insert Dash No.

7/32 Covered to 1/4 Bare Conduit
-02 - 3/16 Covered or 7/32 Bare Conduit

-03 - 7/32 Covered or 1/4 Bare Conduit
* Insert Dash No.
Use with 03-0003-25 Boot (See Page 73)

Dash
No.
"A"
"B"
-01
.29
.365
7/32 Dia Cov. or 1/4 Bare .625 Dia
.255
.375
3/16 Dia Cov. or 7/32 Bare .500 Dia
-13
"C" Conduit Size
.88
.134
"C"
.303 Dia
"D"
.12
.12
"A"
.312 Dia
"D"
Conduit
"B"
.039
.18
1.31
80-0002-* End Cap
* Insert Dash No.
* Insert Dash No.
Dash
No.
Conduit
"D"
-01
3/16 Dia Cov. or 7/32 Bare
.258
-02
3/16 Bare
.155 Cov.
Dash
No.
Conduit
"L"
-04
5/16
Covered
2.25
-05
.220
3.75
"L"
1.00
"D" Dia
.096 Dia
.50
.50 Dia
46
3/8-24 Threads
Conduit Swage Fittings,Swivels &Adjusters
WESCON
TM
21-2254-22 Swivel Fitting Adapter - Style I
21-2254-08 Swivel Fitting Adapter - Style II
1.50
1.56
.88
5/16 Hex
1.00
M6 x .75-6G
5/16-24 2A
21-2254-* Swivel Fitting Adapter - Style III
.90

* Insert Dash No.
Dash
No.
.31
"A"
Threads
-25
1/4-20
-29
5/16-18
.38 Hex
"A"
13-3000-* Swivel Fitting Adjuster Assembly
Type

* Insert Dash No.
(1.87)
(2.82)
-03
.43
3/16 or .155** Covered
-04
.62
7/32 Bare or 3/16 Covered

-05
.75
II
-09
.43
II
-10
.43
III
-26
1.00
** .155 Dia Conduit with 80-0002-02 End Cap
Type I
21-2254-39
Adjuster
21-2254-40
Conduit Fitting,
Swivel
13-5025-05
Liner
Conduit
(1.56)
(3.56)
Type II
Example of Conduit Swage Fittings

Swivel & Adjuster
Type III
Swivel Fitting
Adjuster Assy
Conduit
21-1064-02
Conduit Fitting,
Threaded
Use with 21-0190

Series Steel Tube
Stake to
Swivel
1.00.06 R
Stake to Swivel
(.43)
Swivel Fitting
Adapter
47
80-0006-68
Nut, Jam
(5/16-24)
Conduit/Cable
Innerwire
21-0190-11
Tube
Dash
Adjustment
No.
Plastic Conduit Fittings
WESCON
TM
23-3314-* Handle Bar Contour Fitting
.50
(1.10)
* Insert Dash No.
.187
Position 1
6 Wire Conduit
3/16 Dia Conduit
Bolt
Size
Bolt
Size
Dash
No.
Hole
Dia
.260
1/4
-04-01
.260
1/4
.205
#10
-04-02
.205
#10
.325
5/16
-04-03
.328
5/16
Dash
No.
Hole
Dia
-05-01
-05-02
-05-03
.75
Position 2
Hole Dia
Conduit Location
Optional
23-3327-03 Throttle Mate Fitting
1.12
(3/16 Dia Conduit)
7/8 Dia Tube
(.223)
23-3327-04 Throttle Mate Fitting
.42
(6-Wire Conduit)
Installation Data
.88
7/8 Dia Tube
1/4 Dia Fastener
L.H. Inside Bottom
R.H. Inside Bottom
23-3315-* Engine Fitting
(.80)
* Insert Dash No.
.203 Dia
Dash
No.
Conduit
Type
Engine
Type
-06
6-Wire Conduit
Tecumseh
-08
3/16 Dia Conduit
Tecumseh
-07
6-Wire Conduit
Briggs & Stratton
-09
3/16 Dia Conduit
Briggs & Stratton
.380 Dia
.203 Dia
.75
.434
Tecumseh
-06, -08
1.18
23-3184-16 Snap Fitting

(6-Wire Conduit)
.081
(-16)
.076
23-3184-18 Snap Fitting
(.95)
(3/16 Dia Conduit)
.54 (-16)
.56 (-18)
.076 (-18)
.48
Will Hold Either 3/16 Dia Covered or Non-Covered

Conduit or "6-Wire" (.240/.235) Dia Conduit
48
.320
Briggs & Stratton

-07, -09
Plastic Conduit Fittings
WESCON
TM
23-3184-* & 23-3242-* Snap In Fittings

* Insert Dash No.
"A"
Material Thickness
Type
Part
No.
Conduit
Size/Type
Material
Thickness
"A"
"B"
"C"
"D"
23-3184-14
6-Wire
12/13 Gage
.95
.42
.54
1.31
23-3184-15 3/16 Bowden
12/13 Gage
.95
.42
.54
1.31
II
23-3184-31 3/16 Bowden
10/11 Gage
.92
.45
.50
1.34
II
23-3184-32 3/16 Bowden
10/11 Gage
.92
.45
.50
1.34
III
23-3242-01 3/16 Bowden
12/13 Gage
.86
.90
.62
1.79
III
23-3242-02 7/32 Bowden
12/13 Gage
.86
.90
.62
1.79
III
23-3242-03 3/16 Bowden
10/11 Gage
.83
.93
.62
1.82
III
23-3242-04 7/32 Bowden
10/11 Gage
.83
.93
.62
1.82
III
23-3242-05 3/16 Bowden
.208/.210
.74
1.02
.62
1.91
Type I
"C"
"B"
"A"
Material Thickness
Type II
All Fittings Are Designed to Fit .375.005 Dia Mounting Hole
"C"
"B"
Material
Thickness
"A"
"A"
Material
Thickness
03-0004-00 Boot
23-3243 Series Wipers
Type III
"C"
"D"
"C"
"B"
Type III
23-3184-* Slot Mount
.164.005
* Insert Dash No.

Usage
"A"
"B"
-21
6-Wire Conduit (456234-00)
1.09
.430
-23
3/16 Dia Conduit
1.08
.418
-26
5/32 Dia Conduit (438155-00)
1.09
.430
+.000
.197 -.020 Dia
Conduit
30
.109.005 R
.31
Min.
.175 Dia
.079
"A"
+.008
-.000
.080 Max.
"B" Dia
Panel Mount Detail
23-3184-* Slot Mount
(.50)
* Insert Dash No.

Dash
No.
Usage
-22
-24
3/16 Dia Conduit
-25
5/32 Dia Cnduit (438155-00)
(.220)
(.594)
(.22)
(.34)
.35
Dia
Conduit
1.00
23-3184-* Side Mount

Conduit
Dash
No.
.65
.03 R
Usage
.30
-27
5/32 Dia Conduit (438155-00)
-28
3/16 Dia Conduit
-33
.198
1.00
.410
Max.
Thickness
= .125
.77
Panel Mount Detail
49
Conduit/Cable
Innerwire
.256
Dash
No.
Inline Adjuster
WESCON
TM
Conduit Adjuster
1.32 Total Adjustment in
Eight Increments of .165
(2.50)
29-0135-01
23-3431-01
(1.12)
26-3282-01
23-3433-01
7/8 Dia
Handlebar
(.51)
(.72)
Cable
Optional
(.26 Dia)
(.71)
(1.77 Min.)
(3.07 Max.)
Conduit
Cable Adjuster
1.48 Maximum Suggested Adjustment
2.56 Maximum Suggested Travel
(2.57)
(.65)
(1.42)
(29-0007-24)
(.059 Dia Cable)

(10-24 Thd.)
(21-0190-07)
(3.87)
Optional Pull Rod

21-3311-03
(2.50)
(.25)
(.31)
(10-24 Thd.)
21-2254-38 Cable Adjuster
80-0006-26
Jam Nut (1/4-20)
21-2322-01
Adjuster Rod
21-2254-38
Adjuster, Nut
Extension Spring
(See Page 74)
50
Cable
WESCON
TM
Guideline For Proper Cable Selection

Construction
The greater the number of wires, the greater the cables' flexibility. For moving over pulleys, the 7 x 7 and 7 x 19 constructions
should be used. For static or rigid type applications, 1 x 19 strands may be used.
Strength
The factors determining cable strength are material, diameter and construction. Cable strength is specified as a minimum breaking
strength in pounds. Actual strength will exceed the required minimum; however, it is recommended that the minimum be used
when designing a cable assembly system. The cable strength required should be a minimum of 4 times the system load in the
absence of shocks and a minimum of 5 times the system load when a shock load is present. For use over pulleys, the ratio should
be larger to obtain a longer flex life.
Breaking Strength Safety Factor

When designing cable into a product always divide the breaking strength by 5 to arrive at a "safe working load." The term "breaking
strength" means just that! It is the load at which the cable or wire rope destruct. A 5 times safety factor will reduce potential
accidents.
Friction
Cable Type -- 7x7 cable has approximately twice the

surface roughness of 1 x 19 due to its 7 multiple-strand
construction. Therefore, 1 x 19 offers less drag in a typical
application.
Cable Material -- Stainless cable offers less frictional
Cable
Type
Galvanized
1 x 19
drag than galvanized cable due to the smoother surface of

the stainless wire.
Conduit Type -- Under normal load conditions, plastic-lined conduit offers less frictional resistance than unlined. Under higher loads, however, the softer lining may
tend to abrade, particularly with 7 x 7 cable. Where loads
are high, 1 x 19 cable should be used, and if low friction is
important, stainless cable should be specified.
Cable
Material
Stainless
Steel
Galvanized
7x7
Stainless
Steel
Cable
Dia
Friction
Factor
3/64
1.5
1/16
1.15
3/64
1.3
1/16
1.0
3/64
3.0
1/16
2.3
3/64
2.6
1/16
2.0
Corrosion -- The surface condition of stainless cable remains relatively unchanged throughout its life, but the
surface of galvanized cable can change appreciably if repeatedly exposed to moisture as in most vehicle applications.
The corrosive effects on the galvanized surface will increase its roughness and result in increased friction.
Flexibility
The 7 x 7 cable construction is more flexible than the 1 x 19 construction by a factor of 3.5. Although more than twice as many
strands are being flexed in the 7 x 7 cable (49 vs. 19 in 1 x 19) the small strand diameter more than compensates for the larger
quantity in terms of flexibility.
51
Conduit/Cable
Innerwire
Cable used in sliding applications, as within a conduit, lined or unlined, creates a drag due to friction between the cable surface and
the conduit. The following factors are involved:
Cable
WESCON
TM
Guideline For Proper Cable Selection

Stainless, having a slightly lower modulus of elasticity than carbon steel, is inherently more flexible by the difference in modules
(9.3%). Stainless cable strands also have a smoother surface finish than galvanized strands, and since flexibility is dependent on the
strands moving relative to each other, the smoother surface reduces the friction due to this motion.
Another factor entering into flexibility is corrosion and its effect on surface finish. Here again, stainless is superior in that it maintains
its finish over a long period of time while the galvanized finish will deteriorate if exposed to a moist or corrosive environment.
As in the case between 1 x 19 and 7 x 7 cable, the individual strand diameters will affect flexibility as the cable diameter is increased
or decreased. For example, 3/64 diameter cable is 3 times more flexible than 1/16 diameter because of the smaller strand size.
Corrosion
Both stainless and galvanized cable offer adequate corrosion protection for most applications. Galvanized cable does, however,
produce corrosive products when subjected to moisture conditions as would be found in most vehicle applications. The situation
is aggravated by the cable being confined in the conduit which prevents the cable from drying out. Corrosion adversely affects the
properties of friction in galvanized cable but does not mechanically weaken it.
Abrasion Resistance
Thread
Dia
Generally, a cable can be considered "failed" when one strand

breaks. 1 x 19 cable will have about three times the abrasion
resistance of 7 x 7 because of the larger strand diameter. The
difference between stainless and carbon steel wire is minimal.
Pulley or
Sheave
Cable Diameter related to Pulley or Sheave

Diameter
Min. Tread Dia For Pulley &/or Sheaves

Cable
Dia in
Inches
Cable will give increased service if: (1) It operates over the largest possible pulley or sheave diameter, and (2) It is properly
supported in the pulley or sheave groove. Working life of the
individual wire strand is greatly reduced as the pulley or sheave
diameter is diminished. The chart shows minimum tread diameters over which various sizes and constructions of cable should
operate.
When designing a pulley groove, the groove should be 150% of
the maximum tolerance of the wire rope. Example: a 1/8 " 7 x
19 aircraft cable has a maximum tolerance of .014" (.125 minimum, .139 maximum). Multiplying the .014" maximum tolerance by 150% = .021 to .139" maximum diameter = .160"
which should be the pulley groove diameter.
52
Ratio: Cable Dia to Pulley Dia

Recommended
42:1
7x7
24:1
7 x 19
Minimum
28:1
7x7
18:1
7 x 19
1/16
2-5/8
3/32
2-15/16
2-1/4
1-3/4
2-5/8
1-11/16
1/8
5-1/4
3-1/2
2-1/4
5/32
6-9/16
3-3/4
4-3/8
2-7/8
3/16
7-7/8
4-1/2
5-1/4
3-3/8
7/32
9-3/16
5-1/4
6-1/8
1/4
10-1/2
4-1/2
5/16
13-1/8
7-1/2
8-3/4
5-5/8
3/8
15-3/4
10-1/2
6-3/4
7/16
18-3/8
10-1/2
12-1/4
7-7/8
1/2
21
12
14
Cable
WESCON
TM
Stranded Cable
(1 x 19 Stranded Cable/Wescon Specifications)
* Unless specified, diecast & swage fittings are rated at 80% of cable breaking strength
Bare Stranded Cable

Part
No.
505047-00
506047-00
505059-00
506059-00
505078-00
506078-00
505093-00
506093-00
505125-00
506125-00
Specification Dia
Fraction Decimal Material
(inches) (inches)
3/64
3/64
5/64
5/64
3/32
3/32
1/8
1/8
.047
.047
.059
.059
.078
.078
.093
.093
.125
.125
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Dia Tolerance
Min.
Max.
Min. Break
Strength*
(Lbs)*
.048
.048
.059
.059
.079
.079
.094
.094
.126
.126
.052
.052
.061
.061
.084
.084
.096
.096
.133
.133
375
375
500
500
800
800
1200
1200
2100
2100
Covered Stranded Cable

Part
No.
Basic Cable
Covered Data
Size
Const.
Mat'l
Mat'l
Color
Diameter
559059-00
.059
1 x 19
Galv.
Nylon
Gray
.092 +004/-.000
544059-00
.059
1 x19
Galv.
Nylon
Black
.092 +004/-.000
Stranded Cable
* Unless specified, diecast & swage fittings are rated at 80% of cable breaking strength
Bare Stranded Cable
507047-00
508047-00
507062-00
508062-00
507078-00
508078-00
507093-00
508093-00
507125-00
508125-00
Dia Tolerance

(Inches) (Inches)
3/64
3/64
1/16
1/16
5/64
5/64
3/32
3/32
1/8
1/8
.047
.047
.062
.062
.078
.078
.093
.093
.125
.125
Galv.
S.S
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Galv.
S.S.
Min.
Max.
Min. Break
Strength*
(Lbs)*
.048
.048
.059
.059
.079
.079
.094
.094
.126
.126
.052
.052
.063
.063
.084
.084
.100
.100
.133
.133
270
270
480
480
650
650
920
920
1700
1760

Part
No.
Basic Cable
Covered Data
Size
Const.
Mat'l
Mat'l
Color
Diameter
542047-00
3/64
7x7
Galv.
Nylon
Black
.078+004/-.000
537047-00
3/64
7x7
Galv.
Nylon
Natural
.078+004/-.000
542062-00
1/16
7x7
Galv.
Nylon
Black
.092+004/-.000
537062-00
1/16
7x7
Galv.
Nylon
Natural
.092+004/-.000
526093-00
3/32
7x7
Galv.
Vinyl
Clear
.150+006/-.000
542093-00
3/32
7x7
Galv.
Nylon
Black
.150+006/-.000
537125-00
1/8
7x7
Galv.
Nylon
Natural
.184+007/-.000
542125-00
1/8
7x7
Galv.
Nylon
Black
.184+007/-.000
Conduit/Cable
Innerwire
Part
No.
Specification Dia
Stranded Cable
* Unless specified, Diecast & Swage fittings are rated at 80% of cable breaking strength
Bare Stranded Cable

Part
No.
509093-00
522093-00
509125-00
522125-00
509187-00
Specification Dia
(Inches) (Inches)
3/32
3/32
1/8
1/8
3/16
.093
.093
.125
.125
.187
Galv.
S.S.
Galv.
S.S.
Galv.
Dia Tolerance
Min.
.094
.094
.126
.126
.183
Max.
.100
.100
.133
.133
.190
Min. Break
Strength*
(Lbs)*

Part
No.
1000
920
2000
1760
4200
543093-01
538125-00
543125-00
53
Basic Cable
Covered Data
Size
Const.
Mat'l
Mat'l
Color
Diameter
3/32
1/8
1/8
7 x 19
7 x 19
7 x 19
Galv.
Galv.
Galv.
Nylon
Nylon
Nylon
Black
Natural
Black
.184 +007/-.000
.130.003
.184 +007/-.000
Cable Die Cast Fittings
WESCON
TM
Barrel Fittings
Cable Sizes
Size
Dia x Length
.125
.16
.160
.187
.187
.194
.219
.20
.20
.23
.230
.250
.25
.250
.250
.276
.281
.313
.313
.375
.375
.313
3/64 Dia
1/16 Dia
29-0027-00
29-0026-02
29-0026-01
29-0029-00
29-0020-00
29-0006-15
x .187
x .18
x .285
x .105
x 200
x .275
x .250
x .30
x .40
x .25
x .375
x .160
x .25
x .312
x .375
x .235
x .313
x .313
x .375
x .500
x .530
x .400
5/64 Dia
3/32 Dia
1/8 Dia
29-0026-02
29-0029-00
29-0006-24
29-0006-16
29-0006-10
29-0006-19
* 100 Lbs Min. Pull-Off

29-0006-10
29-0026-00
Dia
Length
29-0006-21
29-0006-22
29-0006-06
29-0006-02
29-0006-03
29-0006-07
29-0006-12
29-0006-04
29-0006-03
29-0028-00
29-0006-07
29-0006-12
19-0006-13
29-0006-13
29-0006-01
29-0006-01
29-0006-03
Cable Size
29-0006-18 29-0006-18
29-0006-25 29-0006-25
29-0106-01
Barrel Fitting
1/16 Dia
Cable
29-0011-00
Barrel Fitting
.200
.185 Dia
.175
.49
.135
.333
.187 Dia
.185 Dia
.059 Dia Cable
29-0005-* Ball Fitting

* Insert Dash No.
Ball
Dia
1/16 Dia
3/64 Dia
Cov.
Bare
3/16
1/4
5/16
3/8
1/2
Bare
-00
-01
-02
-03
-00
-01
Ball Dia
Cable Sizes
5/64 Dia
3/32 Dia
Cov.
Bare
-02
-00
-01
-02
Cov.
Bare
1/8 Dia
Cov.
Bare
3/16 Dia
Cov.
Bare
Cov.
-01
-02
-03
-01
-02
-03
Cable Dia
-05
29-1100-* Shank Ball Fitting

* Insert Dash No.
Ball Dia
x Shank Dia
3/16 x .105
1/4 x .125
5/16 x .156
3/8 x .188
1/2 .250
3/64 Dia
1/16 Dia
Cable Sizes
5/64 Dia
3/32 Dia
Bare
Cov.
Bare
Cov.
Bare
-00
-00
-00
-01
-00
-00
-01
-03
Cov.
Bare
-02
-03
Cov.
Ball Dia
1/8 Dia
Bare
Cov.
3/16 Dia
Bare
Shank Dia
Cov.
Cable
Dia
-03
-05
Other Options Available
54
Extra Cost For Sprue Removal
WESCON
TM
29-0062-* Paddle Fitting

* Insert Dash No.
Hole
Size
Hole Dia & Fastener Size

Cable Cable
Dia
Type
3/64
.115
Bare
Nylon
.171 .188 .196

#8 11/64 3/16
-00-01
.234
#12
.205
#12
.265
1/4
.328 .340 .367 .386

5/16 11/32 23/64 3/8
"A"
"B"
"C"
"C"
"T"
-00-02 -00-03
"B"
-00-01 -00-11 -00-02 -00-03

.75
1/16
Bare
Nylon
Bare
Nylon
-01-04 -01-05
3/64
-01-04 -01-05
1/16
Bare
Nylon
1/16
5/64
3/32
1/8
Bare
Bare
Bare
Bare
-00-01
-00-02 -00-03
-00-09 -00-01
-00-02 -00-03
.25
.42
"T"
.15
"A"
-00/-01
-01-04 -01-05
.90
.30
.54
.15
1.10
.37
.66
.25
1.10
.37
.74
.25
Hole
Size
-01-04 -01-05
-02-05 -02-07
-02-03
-02-05 -02-07 -02-13

-02-05 -02-07
-03-05 -03-07
29-0062-04 Paddle Fitting
"C"
-02-10 -02-08
-02-08
-02-08
-03-08
"B"
"T"
"A"
-02/-03
29-0074-01 & -02 Paddle Fitting
.25
.410 R
1.05
.46
.385
.059 Dia
Cable
1.60
.387 Dia (-01)
.41 Dia (-02)
(.66 Dia) .328
(.72)
.25
(9/64 Dia
Cable)
29-0050-00
29-0059-00
1.19
1/16 & 3/64

Dia Cable
.80
Full R
.68
.31
.196
.65
.16
.092
1/8 Dia
Covered Cable
.40
.35
03-0003-25 Boot
(See Page 73)
29-0062-*
* Insert Dash No.
.25
.37
.33
.18
1.45
.23
.66
3/32 Dia
7 x 19 Cable
.21 R
* .265 Dia (-06-05)

.328 Dia (-06-07)
.386 Dia (-06-08)
.205 Dia
55
.059 Dia Cable

.047 Dia Cable
Conduit/Cable
Innerwire
.30
WESCON
TM
29-0056-* "Z" Fittings

"A"
"B"
"A"
"B"
Type II
"C"
Type I
"C"
Recommended Hole Dia vs. Material Size

Type
Dash
No.
Cable
Size
"A"
"B"
"C"
I
II
II
I
I
I
-02
-03
-04
-05
-06
-08
.062
.047/.062
.062
.062
.062
.059
.51
.51
.51
1.06
.61
1.05
.165
.168
.160
.197
.165
.170
.155
.162
.160
.155
.155
.245
13 Ga. 12 Ga. 11 Ga. 10 Ga. 9 Ga.

(.090) (.105) (.120) (.134) (.149)
.199
.191
.184
.219
.199
.183
.206
.198
.191
.227
.210
.183
.214
.206
.199
.234
.214
.183
.221
.216
.206
.241
.223
.190
8 Ga.
(.164)
.249
.197
.205
Recommended Min. Hole Dia
Cable Size
29-0060-* "Z" Fitting

* Insert Dash No.
Cable
Size
Dash
No.
3/64
1/16
3/32
1/8
-00
-01
-02
"A"
"B"
"C"
"D"
"E"
"F"
13 Ga. 12 Ga. 11 Ga. 10 Ga. 9 Ga.

(.090) (.105) (.120) (.134) (.149)
.156
.75
.305
.340
.255
.156
.183
.196
.217
N/A
N/A
.187
.210
1.00
1.00
.358
.413
.390
.450
.315
.355
.202
.225
.215
.229
.225
.236
.241
.244
.260
.255
N/A
.270
8 Ga. Breaking
Strength
(.164)
Lbs
225
N/A
350
N/A
400
.292
450
Material Thickness
"B"
"D"
"F"
Dia
"C"
Cable Size
"E" R
"A"
Dia
29-0007-* Slug Fitting
29-0007-16 Slug Fitting
Length
* Insert Dash No.
.059 Dia Cable
Cable Dia
Size
Dia x Length
.119
.122
.158
.187
.187
.205
.250
.250
.250
.260
.281
.370
.370
.310
.317
.250
.437
.310
.250
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
.123
.185
.130
.500
.225
.220
.400
.500
.525
.375
.430
.750
.450
.560
.500
.298
.650
.400
.250
(.317 Dia)
Slug Dia
Cable Sizes
3/64 Dia
-01
-00
-05
-03
1/16 Dia
3/32 Dia
1/8 Dia
3/32 Dia
.34
-00
-05
-11
-03
.50
-08
29-0032-00 Shank Slug Fitting
-12
-09
-13
-10
-02
.79
-02
-06
-07
.240 Dia
.150 Dia
-14
1/16 Dia Cable
-16
-18
-20
-26
-27
56
.23 Flat
.10
WESCON
TM
29-0055-01 Shank Slug Fitting
29-0018-02 Hourglass Fitting
.460
3/32 Dia Cable
.185
(.122
Dia)
.250 Dia
.127 Dia
3/64 Dia
Cable
.600
.185
.780
.31
.225
.190/.185 Dia
.150
.190 Dia
Dia
3/64
Dia Cable
Full Sphere R
29-0048-00
1/16 & 3/64 Dia

Cable
.188 R
.19 Sphere R
.24 Dia
.31
(.07)
.22
3/32 Dia
Cable
.185 Dia
.38 Dia
.24
.16
Full
Sphere R
.188 R
.56
.72
.93
57
Conduit/Cable
Innerwire
5/64 Dia
29-0030-00 Teardrop Slug Fitting
WESCON
TM
29-0056-12 "Z" Fitting
(Light Duty)
.135 Dia
(.613)
.125 Dia
.157
(.367 R)
.059 Dia
1x19 S.S. Cable
.340
.03 R
.078 Dia Cable
.250.002
Full R
.100
.015 x 45
.451 Dia
(No Dft.)

13 Ga. 12 Ga. 11 Ga. 10 Ga. 9 Ga.
(.090) (.105) (.120) (.134) (.149)
Min. Hole
Dia After
Finish
.156
.166
.172
.180
N/A
8 Ga.
(.164)
N/A
29-0083-05 Wire "L" Bend
29-0048-02
(Light Duty)
(1.06)
.55
(.16)
.37 .20
(.41)
.18 Dia
1/16 & 3/32

Dia Cable
.25
.047 Dia
1 x 19 Cable
.16
29-0083-02 Wire "Z" Bend
.43
.090 Dia Wire
.31
29-0083-03 Wire "Z" Bend
(Light Duty)
.062 Dia
S.S.Wire
.059 Dia
1 x 19 Cable
.047 Dia
1 x 19 Cable
.062 Dia
S.S.Wire
.18
.17 Dia
.12
.22
.187 Dia
.37
.38
.87
.68
58
WESCON
TM
29-0085-03 Shank Ball
29-0082-01 "Z" Fitting

.60
1.15
.120
.031 R
.031 R
.172
.156 Dia
.312 Dia
Spher.
.165
.25 R
.125 Dia
.38 Dia
30

13 Ga. 12 Ga. 11 Ga. 10 Ga. 9 Ga.
(.090) (.105) (.120) (.134) (.149)
Min. Hole
Dia After
Finish
.187
.194
.201
.208
.216
8 Ga.
(.164)
N/A
29-0082-03 "Z" Fitting
29-0082-02 "Z" Fitting
.19 R
.59
.45
.09 R
.168
.50
.155
.10 R Typ
.67
.062 Dia Cable
.23
.175
.168
.295
.260 R
.050 R
30

13 Ga. 12 Ga. 11 Ga. 10 Ga. 9 Ga.
(.090) (.105) (.120) (.134) (.149)
Min. Hole
Dia After
Finish
.250
.257
.266
.266
.281

8 Ga.
(.164)
13 Ga. 12 Ga. 11 Ga. 10 Ga. 9 Ga.

(.090) (.105) (.120) (.134) (.149)
Min. Hole
Dia After
Finish
.295
.210
03-0003-16 Boot
(See Page 73)
.223
.265 Dia
.430
.03 R (Typ)
.424
.020 Flat
(Optional)
N/A
03-0003-06 Boot
(See Page 73)
.864
.750
.214
29-0062-05 Slotted Paddle Fitting,

Boot Anchor

1.300
.199
(.66)
.330
.245
.200
.165.010 Dia
59
1.56.02
8 Ga.
(.164)
N/A
Conduit/Cable
Innerwire
.210
Cable Swage Fittings
WESCON
TM
21-1195-* Threaded End Rod
Cable

* Insert Dash No.
** Standard Items, Options Available
1/16 Dia
Cable
"A"
(Before Swaging)
5/64 Dia
"B"
3/32 Dia
1/8 Dia
"C" Dia
Threads
3/16 Dia
Dash
No.
"A"
-03**
1.375
.75
-04
1.875
1.25
-26**
2.750
2.00
-32
2.125
1.50
#10-32
-21
2.125
1.50
#10-24
-05**
1.625
.87
-06**
2.250
1.50
-12
2.00
1.31
1/4-28
-17
3.687
2.94
5/16-24
-08**
2.750
1.75
-23**
2.750
1.75
-10**
3.375
2.25
"B"
"C"
Dia
Thread
#10-24
3/16
1/4-20
1/4
5/16
5/16-18
5/16-24
3/8-16
3/8
"C" Dia

* Insert Dash No.
Dash
No.
"A"
"B"
"C"
Thread
-01
3.62
2.25
.140 Dia
5/16-24
-05
4.31
3.31
.140 Dia
1/4-20
-08
2.25
1.00
.078 Dia
1/4-28
"B" .06
5/16 Dia
"A"
(Before Swaging)
3/16 Dia Cable Only

* Insert Dash No.
Dash
No.
"A"
"B"
-01
2.00
1.00
-02
2.50
1.50
-03
3.00
2.00
-04
3.25
2.25
Thread
3/8 Dia
"B" .06
"A"
(Before Swaging)
3/8-24
"D" Dia
21-1106-* Swage Cable Eye

* Insert Dash No.
Cable
Dash
No.
"L"
"D"
Dia
"F"
"T"
1/16 Dia
-22
1.37
.281
.56
.093
-10**
1.37
.281
.56
.125
-23**
1.37
.386
.56
.125
-24**
1.37
.265
.56
.125
-11
1.56
.203
.56
.125
-21
1.37
.250
.37
.125
3/32 Dia
1/8 Dia
("F")
"L"
(Before Swaging)
Cable
"T"
** Standard Items, Options Available
"D" Dia
21-1108-* Swage Cable Eye

* Insert Dash No.
(.75)
Dash
No.
"L"
"D"
Dia
-01
1.83
.265
-02
1.47
.375
-03
1.47
.386
-04
1.83
.329
-05
1.83
.386
-11
1.47
.329
"L"
(Before Swaging)
1/8 Dia Cable Only
60
(1.00)
(.25)
Cable - Chain
WESCON
TM
15-0044 Single Jack Chain/Cable

Specify Options Available
(See Pages 54 Thru 59)
No. 12 Jack Chain
(13-0015-01)
(.75)
29-0091-01
.059 Dia Cable
Notes:
1
Specify the number of chain links

required at .75 inch increments.
Specify .12
Cable - Loops
WESCON
TM
00-5000-* Amp Loop (15-0400)

* Insert Dash No.
.047 Dia Cable 50 Lbs Min. Pull-Off
.062 Dia Cable 150 Lbs Min. Pull-Off
Specify
80-0014-10
Stainless Steel
Amp Splice
"B" Bolt Size
.19 Max.
Specify Cable Type:

Galv. or Stainless
"A"
"B"
Bolt Size
-01
.38.06
(.19)
7x7
X
-02
.50.06
(.25)
-03
.63.06
(.31)
-04
.75.06
(.38)
-05
.88.06
(.44)
-06
1.00.06
(.50)
-07
1.25.06
(.63)
-08
1.50.06
(.75)
1 x 19
Conduit/Cable
Innerwire
"A"
Cable Construction
Dash
No.
15-3005-* Plain Loop (15-0410)

* Insert Dash No.
Specify
80-0023-XX
Aluminum
Ferrule
"B" Bolt Size
Specify Cable Type:

Galv. or Stainless
.25.12
"A"
61
Cable Construction
Dash
No.
Cable
Dia
"A"
"B"
Bolt Size
-01
.047
.50.06
(.18)
5.00
-02
.062
.62.06
(.25)
6.25
-03
.093
1.00.09
(.37)
10.00
-04
.125
1.25.12
(.50)
12.50
-05
.187
1.75.18
(.75)
17.50
7 x 19
7x7
Linkage Fittings
WESCON
TM
23-3182
Style I
3/64 or 1/16 Dia Cable
.218 Covered Conduit

3.75 Min.
5.75 Max.
.31 Dia
To Fit .25 Dia

Special Ball
Cable Guard
.87 Dia
23-3185-00 Retainer
.75
23-3182-00
.50 .50
29-0021-00 Retainer
23-3183
Style II
3/64 or 1/16 Dia Cable

3.75 Min.
5.75 Max.
23-3186-00 Retainer
.31 Dia
Cable Guard
23-3183-00
To Fit .25 Dia

Special Ball
.75
29-0021-00 Retainer
.218 Covered Conduit
23-3182 / 23-3183
Style III w/o Cable Guard
3.75 Min.
5.75 Max.
23-3185-01 Retainer
.01 R
To Fit .25 Dia

Special Ball
.525.005 Sq.
Panel Cutout Detail
.218 Covered
Conduit
Panel Thickness: .120 to .130
62
23-3182-00 or 23-3183-00
(See Above)
29-0021-00
Retainer
Innerwire
WESCON
TM
Solid Innerwire Selection Factors/Design Practices

Minimum bend radii necessary to prevent the innerwire
from taking a permanent set are proportional to
innerwire diameter. Therefore, the load capacity
advantage of the larger innerwire is counter balanced,
in many installations, by the difficulties of providing
adequate bend radii.
Efficient, economical transmission of linear motion is

provided by push-pull conduit and innerwire assemblies.
They transmit motion between two fixed points or
between points which are changing their relative position.
These controls can be routed up, down, over obstacles,
even around corners, without intermediate links or
pulleys.
A simple control composed of innerwire and spirally

wrapped wire conduit is shown in Figure 2.
Typical applications range from throttle and choke

controls for outdoor power equipment to automotive
vent and hood controls.
Unlike tension cables, these controls can transmit motion
in both the "push" and "pull" directions. However, to fully
utilize this capability, these controls must be properly
integrated into the complete design of the product.
Figure 2
Load Capacities
The following describes the various types of controls,

discusses their advantages and limitations and the design
practices necessary to obtain efficient motion transfer.
Force-transmitting capacity is proportional to the

diameter of the innerwire, the size of the conduit, and
the innerwire extension. Maximum recommended push
loads are usually about 50 percent of the maximum
recommended pull loads.
Input or Output Form

Basically, all push-pull controls transmit motion by linear
displacement of a solid innerwire relative to fixed, flexible
conduit (Figure 1).
Service Life
Conduit
Bend Radii
Bends in the conduit must be of sufficient radii to permit
the innerwire to flow smoothly without acquiring a
permanent set. Minimum recommended radii may vary
from 5 to 9 inches, depending upon innerwire diameter
and construction.
Solid Innerwire
Figure 1
Bends with radii smaller than the recommended

minimum values will produce excessive friction and
reduce service life. As a rule of thumb, figure minimum
bend radius by multiplying innerwire diameter by 100.
In general, control cost is a function of capacity and

performance capabilities. The ideal control is one which
meets, but does not necessarily exceed, performance
demands.
Example: For .062 diameter innerwire, multiply .062 by

100 to obtain a 6 inch bend radius.
63
Conduit/Cable
Innerwire
Even though the innerwire is continuously flexed during

operation, the loads in a properly selected innerwire
are low enough that the fatigue failure is not normally a
problem.
Construction
Innerwire
WESCON
TM
Solid Innerwire Selection Factors/Design Practices

Normally, load capacity decreases as the travel range increases.
Friction
The innerwire provides angular motion by simple deflection of

the exposed portion of the innerwire. This deflection should
normally be limited to 5 degrees either side of the normal straight
position.
Even if an innerwire appears to be perfectly straight, there will

be a nominal friction loss. Control specifications usually include
the necessary data to determine friction loss as a function of the
total curvature of the conduit.
Design Procedure
Lost Motion
1. Determine:
a. Maximum load in each direction required at output
end.
b. Permissible lost motion.
c. Travel required.
d. Range of operating temperatures.
e. Other unfavorable conditions such as dust, dirt,
moisture, chemical corrosion, etc.
2. Use as few bends as possible, and keep bend-radii as
large as possible.
3. Provide positive location points for each end of the
conduit. Total length of the conduit assembly can now
be estimated.
4. Determine the proposed installation, duplicating and
relative location of the input and output ends, the load
required at the output end, as will as the proposed routing
and clamping arrangement.
5. Exact innerwire length can be determined now. It
should be just enough to provide adequate length
when all the manufacturing tolerances of the machine
components are combined to produce the maximum
overall length. Excess innerwire length necessitates
extra bends, which add to the lost motion and
friction load.
The difference between input and output movement, Figure 1,

is often the most troublesome factor in control applications.
However, if minimum lost motion is an essential performance
requirement, it can be provided by proper application
techniques.
Lost motion can result both from innerwire deflection and
backlash.The clearance necessary between innerwire and conduit
permits lost motion.
Installed Position
Compression Load
Tension Load
R2
R1
Backlash
Installed Position
Operating Environment
R1 = Centerline of core in tension (Working Load)

R2 = Centerline of core in compression (Working Load)
To obtain satisfactory service life, the operating environment

must be considered. For example, dust, moisture, heat, chemical
corrosion, and mechanical damage can lead to premature control
failure.
Figure 1
1. Deflection - Deflection loss results from "snaking" of the
innerwire under compression loads. Snaking depends
primarily upon the amount and uniformity of clearance
between the innerwire and the conduit. A minimum
uniform clearance permits the minimum snaking of
column-action buckling of the innerwire when it is under
compression loads.
Dust and moisture damage can be controlled by using a lined

and or covered conduit. For excessively dusty conditions, a
wiper seal may be required.
Chemical corrosion and heat damage are usually controlled by
the choice of materials.
Plastic covered conduit is often used to provide the maximum
corrosion protection.
2. Backlash (or lost motion) - is caused by clearance

between the core diameter and the inside diameter of the
conduit. It is present in both the push and pull modes of
operation. Backlash is directly proportional to the total
degrees of bend in the installed routing and the clearance
between the O.D. of the core and the I.D. of the conduit.
Mechanical damage may occur during regular use of the

equipment or during overhaul or repair. The conduit should be
routed so that it is protected by the basic machine structure, or
if this is not practical, additional mechanical protection should
be provided in areas of likely damage.
64
Innerwire
WESCON
TM
Innerwire Chart
Size
Dia
.062
.072
Type
Part No.
Brass or Copperized M.B. Spring Wire

*Type 302 S.S. Spring Wire
Galvanized M.B. Spring Wire
Brass or Copperized M.B. Spring Wire
* Type 302 S.S. Spring Wire
* Type 302 S.S. Spring Wire (S.I.C.**)
Galvanized M.B. Spring Wire
501062-00
503062-01
511062-00
501072-00
503072-00
503072-02
511072-00
* Per ASTM A-313
Bulk Part No.

(100 Ft. Rolls)
596062
598062
597062
596072
598072
597072
** Straighten In Coil
Innerwire End Bends
WESCON
TM
"Z" Bend
Standard Bend Configuration - Will be furnished unless
otherwise specified.
Bend No.
"X"
"Y"
Bend No.
"X"
"Y"
00-0122
00-0125
00-0131
00-0132
.125
.125
.156
.156
.125
.313
.250
.313
00-0138
00-0139
00-0152
.188
.188
.250
.250
.313
.250
"Y" .03
"X" .03
+15
90
-0
"L" Bend
00-0303
00-0304
00-0305
00-0306
00-0307
"X" .03
"X"
.03 R
.250
.310
.375
.437
.500
+15
90 -0
Centered Loop
Bend No.
I.D.
00-3101
00-3102
00-3103
00-3104
.25
.25
.195
.261
I.D.
Number
of Coils
Bend No.
I.D.
Number
of Coils
1-1/2
00-3106
00-3110
00-3111
.195
.195
.195
2
3
1-3/4
Conduit/Cable
Innerwire
Bend No.
+.016
-.000
Number of Coils .25
65
Notes
WESCON
TM
66
Accessories
Page
Grips ........................................................................... 68
Twist Grip & Brake Lever Control ........................... 69
Acutator ..................................................................... 70
Molded Lever Control Acutator ............................... 71
Molded Lever Control............................................... 72
Seals & Wipers ........................................................... 72
Boots........................................................................... 73
Springs ........................................................................ 74
Wire Stops & Swivel Fittings..................................... 74
Clevises....................................................................... 75
Conduit Clips ............................................................. 76
Hardware.................................................................... 78
67
Accessories
Snap Clips ................................................................... 77
Grips
WESCON
TM
Fin Grips
Soft Touch Grips
Here is a grip that was designed specifically for a new look, without
sacrificing comfort. The finned design makes it a natural for many specialty applications. Uses are limited only by your imagination. Universal
size gives it the versatility to fit almost any product. It stays pliable in cold
weather, yet soft with a sure grip.
This grip is ideal for industrial and outdoor equipment applications.

It features an ultra-soft touch to reduce hand and arm fatigue. The
core is fluted to provide a cushion of air that insulates the operator
from vibration. Ribbed design and nonslip rear flange add to operator comfort and it stays pliable in cold weather. Use it on lawn
mowers, snow throwers, wheelbarrows, hand trucks and many
other applications.
RV Grips
Here is the perfect grip for a wide variety of recreational vehicles. Because of its special design, it is an ideal grip for applications where
brakes, throttle or clutch are controlled with a lever. Stays soft and
pliable down to -40 F.
23-3160-* Fin Grip

* Insert Dash No.
** Special Order
200 Per Box
Dash
No.
Tube
Dia
-00-01
-01-01
**-10-01
.875
1.00
.75
Thru Grips
Designed as a companion to our standard fin grip, the "Thru Grip"
aids in the handling of a tube or bar in the "middle" and not just from
the end. Optional holes in the flange allow easy routing of throttle
cables for a neat appearing package.
23-3160-* RV Grip
* Insert Dash No.
220 Per Box
1.75
Dia
4.38
Dash
No.
Tube
Dia
-03-01
-04-01
-09-01
.875
1.00
.75
1.62
Dia
5.00
1.25 Dia
.25 Dia
.25 Dia
23-3212-* Soft-Touch Grip

* Insert Dash No.
220 Per Box
Dash
No.
Tube
Dia
-01-01
-02-01
-03-01
.875
1.00
1.12
23-3160-* Thru Grip

Special Order
* Insert Dash No.
200 Per Box
4.50
Dash
No.
Tube
Dia
-22-01
-23-01
.875
1.00
1.75
Dia
(4.45)
1.37 Dia
1.66 Dia
(.19 Dia Thru)
.25 Dia
(.19 Dia Thru)
23-3160-18-01 Thru Grip
23-3160-19-01 Thru Grip w/Flange Holes
Special Order
1.00 Tube Dia
200 Per Box
Special Order
1.00 Tube Dia
200 Per Box
4.31
1.75
Dia
1.75
Dia
4.31
.19 Dia Both Flanges
68
WESCON
TM
15-1107 Twist Grip Control

Travel: 2.50 Max.
Used with 7/8" O.D. tube
Twist Grip & Brake Lever Controls

Specify Die Cast Fitting
(See Pages 54-59)
29-0006-10
Die Cast Fitting
.187 Dia Conduit
.062 Dia
1x19 Cable
Specify End Fitting

(See Pages 45-50)
Specify .12
80-0002-02
21-1068-92
80-0006-05
Specify Conduit Length .25
15-6500 Composite Brake Lever Control

Travel: .45 Max.
Used with 7/8" O.D. Tube
29-0028-00
Die Cast Fitting
Specify Conduit Length .25

21-1068-95
Conduit Fitting
Specify .12
.187 Dia Conduit
17-0024-01
Specify Die Cast Fitting

(See Pages 54-59)
Specify End Fitting

(See Pages 45-50)
7/8" O.D. Tube
Sample of Twist Grip &

Brake Lever Control
69
Accessories
.062 Dia
1x19 Cable
Actuator
WESCON
TM
12-1500 Toggle Control Actuator
12-1510 Mini-lever Control Actuator
Travel: .44 Max.
Travel: .55 Max.
(2.67)
#6 Countersink/Flat
Head Fastner
(1.93)
(1.72)
(3.19)
(3.75)
(2.06)
#10 Countersink/Flat
Head Fastner
(1.40)
(1.94)
(.44 Typ)
(.89)
Conduit
Location "A"
(.60)
(1.30)
(55)
Conduit
Location "B"
(.250)
Remote Actuation Systems

00.00" - 23.99"
.12
24.00" - 59.99"
.18
60.00" - 119.99"
.25
120.00" - 240.00"
.50
(10)
Conduit Fitting 23-3184-40

for Suspa Gas Spring
29-0005-00
Die Cast Ball Fitting
Travel
Specify Style
of Actuator
Specify .06
Specify "L"
.187 Dia Conduit or
.155 Dia Conduit
3/16 Dia Ball

(29-0005-00)
Conduit Fitting
See Pages 45-50
Conduit Fitting
23-3184-44
70
Die Cast Barrel Fitting

29-0006-15
Specify
Cable*
Actuator
WESCON
TM
15-1402 Molded Lever Control Actuator

* Insert Dash No.
13-0007-* Travel
Dash No.
Return
Spring
Snap Ftg. Trigger

"A"
Required Lock Opt.
"B"
"C"
Mounting Options
-03
.75
No
Yes
No
2.97
2.50 (1.89) #10 Self Tapping Screw
-04
.62
No
Yes
No
2.73
2.80 (1.54) Mounting Strap or #10 Bolt & Nut
-08
.75
Yes
Yes
No
2.97
2.50 (1.89) #10 Self Tapping Screw
-09
.62
Yes
No
No
2.73
-10
.62
Yes
Yes
No
2.73
-11
.62
No
No
No
2.73
-13
.62
No
Yes
Yes
2.73
-14
.62
Yes
No
Yes
2.73
-15
.62
Yes
Yes
Yes
2.73
-16
.62
No
No
Yes
2.73
Snap-In Conduit
(See Chart)
(Ftg. Optional)
3/16 Cov.
6-Wire
"B"
29-0006-21
"A"
"C"
.75 Dia Tube
Snap-In Conduit
(See Chart)
(Ftg. Optional)
Mounting Options
(See Chart)
"B"
29-0006-21
Trigger Lock Options
(See Chart)
3/16 Cov.
6-Wire
"A"
.75 Dia Tube
Return Spring Options

(See Chart)
Mounting Options
(See Chart)
71
Accessories
"C"
Molded Lever Controls
WESCON
TM
15-1802 Series
Control
Type
II
"B"
Control
Part No.
Core
Travel
"A"
"B"
"C"
12-2111-00
12-2111-07
12-2111-08
12-2111-09
12-2111-11
12-2112-01
12-2112-02
12-2112-03
12-2112-04
12-2112-05
12-2112-06
1.00
1.00
1.00
1.00
1.25
1.00
1.25
1.00
1.25
1.00
1.25
2.38
2.38
2.38
2.38
2.80
3.50
4.25
3.50
4.25
3.50
4.25
3.07
3.07
3.07
3.07
5.18
5.18
5.18
-
.875
1.00
.875
.875
1.00
1.00
1.00
.875
1.00
.875
1.00
"B"
"A"
"A"
(.93)
(.50)
(.50)
Type I
"C"
Tube Dia
Type II
Seals and Wipers
WESCON
TM
23-3210-01
(1.69)
23-3210-02
.056 Dia
.084 Dia
For .093 Dia Cable w/

5/16 Dia Threaded Fitting

23-3210-04
.40 Dia
.40 Dia

.68
.68
23-3109-01
23-3107-01
For .062 Dia Solid Wire,
7/32 Dia Covered or
1/4 Dia Bare Conduit

21-1060-18 Fitting
.05 Dia
.62
.059 Dia
.25
.44 Dia
.37 Dia
80-3112-*
* Insert Dash No.
"B"
"C" Dia
Dash
No.
-00
-01
-02
-03
-04
"A"
"B"
"C"
Color
(.37)
(.28)
(.34)
(.28)
(.34)
(.62)
(.50)
(.50)
(.50)
(.50)
.16
.09
.09
.06
.20
Black
Red
Black
Black
Black
23-3243-*
* Insert Dash No.
Dash
No.
"A"
Color
-01
-02
-03
.076
.056
.092
Grey
Black
Black
.44
.30 Dia
"A" Dia
"A" Dia
23-3040-*
.05 Dia
.372
Dash
No.
23-3041-00
Conduit
00-01 3/16 Cov. or 7/32 Bare

01-04
.187 Bare
Color
Black
Grey
For 3/16 Bare Conduit

(Used in Temperatures up to 300 F Applications)
.35
.058 Dia
.248 Dia
.28 Dia
72
Boots
WESCON
TM
13-0025-01
1
Finish: Zinc Plate, w/yellow chromate
EPDM Rubber
(03-0003-16)
(.62 Dia)
Cable Tie
(Optional)
.12 Dia
Standard Hex
(.50)
(5/16-24 Thd.)
3.18
Free Length
Extend to 4.00
Compress to 1.50
03-0003-20
03-0003-23
Fits 5/16 Thread Fitting
To Fit .06 Dia Cable

(.47 Dia)
(.37 Dia)
(.50 Dia)
5.50 Free Length
Extend to 6.25
Compress to 3.00
(.15 Dia)
03-0003-02
(.51 Dia)
3.25 Free Length

Extend to 4.00
Compress to 1.87
03-0004-00
2.38 Free Length
Extend to 3.00
Compress to 1.25
1.33 Free Length

Extend to 1.86
Compress to .75
.05 (Typ)
(.05 Dia)
(.25 Dia)
(.25 Dia)
(.317 Dia)
.120.003 Dia
03-0003-25
03-0003-18
For Use w/ 29-0062-06

Paddle Ftg. (See Page 55)
.31.02 I.D. Dia
.50.02 I.D. Dia
.25 Dia
3.50.06 Free Length

Extend to 4.75
Compress to 2.25
08-0087-02
Cable Tie (Optional)
.56 Dia
3.00 Free Length

Extend to 4.00
Compress to 1.75
03-0003-01
6.50 Free Length
Extend to 8.58
Compress to 2.38
8.75 Free Length

Extend to 14.00
Compress to 3.25
.18
.25 I.D.
.500
Dia
.75
Dia
.43 Dia
.34
Dia
.31
73
.16 Dia
.84
Dia
Accessories
03-0003-11
.18 Dia
For Use w/ 21-0500-01

Conduit Ftg. (See Page 46)
Springs
WESCON
TM
Coned End Extension Springs

"D"
Cable w/
Die Cast Ball
"D"
Cable w/
Die Cast Ball
"E" Dia
"D"
Cable w/
Die Cast Ball
"E" Dia
"E" Dia
"F" R
"F"
"C" Dia
"C"
Dia
"C" Dia
"G"
"A"
"B"
"A"
Style I
"G"
Style II
Style III
Initial Lbs Max. Lbs
Tension
Load
Max.
Ext.
Spring
Rate *
55.40
.38
113.00
32.00
1.98
54.00
15.50
83.00
.79
86.00
14.00
80.00
1.00
40.00
.50
8.61
35.00
1.50
16.94
.50
16.00
69.00
.36
145.00
.41
.30
16.25
70.50
.303
179.06
.44
.22
37.00
143.60
.55
189.00
.177
.75
.55
38.90
160.00
1.00
126.60
.085
.30
.21
8.00
58.00
.46
109.00
.119
.383
.59
10.00
85.00
.45
150.00
"C" "D"
"E"
(I.D.) (O.D.)
"F"
"G"
.410
.072
.08
.15
10.00
.400
.067
.26
.19
8.00
.22
.56
.095
.37
.50
1.50
.24
.57
.100
.37
.34
5.15
2.07
.27
.600
.085
.43
2.00
1.00
.25
.545
.095
.35
Zinc Plate
2.00
.92
.21
.625
.106
Black Oxide
2.62
.44
.31
.700
.135
Zinc Plate
3.12
.75
.38
1.20
Zinc Plate
1.76
.36
.19
.470
Zinc Plate
3.95
2.41
.22
.687
Part No.
Style
Finish
"A"
"B"
26-6306-02
III
Zinc Plate
1.23
.35
.19
26-6306-06
II
Zinc Plate
1.50
.36
.19
26-6308-01
II
Black Finish
2.50
.85
26-6308-05
II
Phosphate & Oil 4.36
26-6308-08
II
Black Zinc
26-6308-09
II
Zinc Plate
26-6308-12
II
26-6308-23
26-6308-24
26-6308-25
II
26-6308-60
II
"B"
"A"
* Lbs per Inch
Wire Stops & Swivel Fittings
WESCON
TM
13-0403-* Swivel Assy
13-0404-* Wire Stop

Material: Steel
Finish: Zinc Plate
Shipped Unassembled
* Insert Dash No.
Dash
No.
"A"
"B"
"C"
Thread
-01
-02
-03
.110
.144
.144
.31
.31
.31
.32
.32
.32
#8-32
#8-32
1/4-28
Material: Steel
Finish: Zinc Plate
Shipped Unassembled
* Insert Dash No.
Dash
No.
"Grip"
-00
-05
.110
.159
Washer
"A" Dia
#8-32 Screw
"B" Hex
.104 Dia
#8-32 Screw
.31 Hex
.247 Dia
"C"
74
Clevises
WESCON
TM
Clevis - Type I
"A" "B" "C" "D" "E" "F" "T"
Key Hole Ball

Slot
Size
22-2116-00
.22
.80 .100 .270 1.14 .50 .078
No
3/16
22-2116-01
.22
.80
.09 .270 1.14 .50 .078
Yes
3/16
22-2116-03
.34
.88
.20 .265 1.19 .63 .090
Yes
3/16
22-2116-12
.41 1.25 .22 .328 1.56 .63 .120
No
5/16
22-2116-15
.32
.16 .281 1.00 .62 .059
No
5/16
22-2120-01
.260 .89 .115 .265 1.20 .50 .075
Yes
3/16
22-2120-03
.510 1.35 .21
Yes
3/8
.75
"F"
"T"
.39 1.78 .75 .105
"D" Dia
Key Slot
(See Chart)
"E"
"B"
Full R
"C"
Clevis - Type II
"A"
"E"
"C"
"D"
"E"
"F"
Key Hole
Slot
.41/.42
. 32/.33
1.44
.65
.21
No
.38/.39
.39/.41
1.88
.75
.21
No
.16/.22
.38/.39
.39/.41
1.56
.75
.21
No
.22/.28
.51/.52
.32/.33
1.75
.75
.21
No
22-2121-10
.20/.28
.51/.52
.39/.41
2.38
.75
.21
No
22-2121-11
.26/.28
.51/.52
.32/.33
1.45
.75
.21
No
22-2121-12
.16/.22
.38/.39
.39/.41
1.56
.75
.21
Yes
22-2121-13
.21/.27
.41/.42
.32/.33
1.44
.65
.21
Yes
Part No.
"A"
"B"
22-2121-01
.21/.27
22-2121-07
.22/,28
22-2121-08
22-2121-09
"C" Dia
Key Slot
(See Chart)
"D"
"F"
Clevis - Type III
"B"
"E"
"C"
"D"
"E"
"F"
Key Hole
Slot
.39/.40
. 32/.33
1.62
.62
.21
No
.39/.40
.32/.33
2.00
.62
.21
No
.38/.45
.39/.40
.39/.40
2.00
.75
.21
No
22-2122-07
.49/.56
.51/.52
.32/.33
1.62
.62
.21
No
22-2122-08
.49/.56
.51/.52
.39/.40
1.94
.75
.21
No
22-2122-11
.49/.56
.51/.52 .315/.320
1.94
.75
.21
No
22-2122-20
.38/.45
.39/.40
1.62
.62
.21
Yes
Part No.
"A"
"B"
22-2122-01
.38/.45
22-2122-02
.38/.45
22-2122-03
.32/.33
"A"
"C" Dia
Key Slot
(See Chart)
"D"
"B"
"F"
"A"
"T"
Half Clevis
Part No.
"A"
"B"
"C"
"D"
"E"
"T"
22-2255-00
.562
.62
.090
.265
.218
.075
22-2255-02
.750
.91
.165
.325
.359
.105
"D" Dia
"B"
"E" Dia
"C"
75
Accessories
Part No.
"A"
Conduit Clips
WESCON
TM
22-2152 Series
22-2115 Series
Style I
Style II
Style III
Style I or II
Factory Installed
Factory Installed
Loose String-On Clip
Factory or Field Installed
22-2152-* Conduit Clip

* Insert Dash No.
Part
No.
Conduit Size
Mounting
Hole
"A"
"B"
Finish
-01
3/16 Cov. or 7/32 Bare
.200 Dia Hole
.44
.25
Bright
-05
.263 Dia Hole
.56
.25
Bright
-07
.227 Dia Hole
.50
.25
Bright
-24
No Hole
.56
.25
Bright
-31
.27 x .39 Slot
.37
.32
Yellow
-34
.20 x .25 Slot
.44
.25
Yellow
-38
.263 Dia Hole
.56
.25
Black
-39
.27 x .39 Slot
.37
.32
Black
"B"
"A"
(.50)
Style I
Mounting Hole
22-2152-* Conduit Clip - Anti-Rotational

* Insert Dash No.
"C"
Part
No.
Conduit Size
-15
.21 x .34 Slot
.41
.34
.25
.15
Bright
-40
.192 x .256 Slot
.43
.357
.19
.205
Yellow
Mounting
Hole
"A"
"B"
"C"
"D"
Finish
"A"
"B"
"D"
.50
Style II & V
Mounting Hole
22-2115-* Conduit Clip
22-2152-03 Loose String-On-Clip
* Insert Dash No.
Usage: 3/16 Dia Covered,

7/32 Bare Conduit & 6 Wire
Finish: Black
.25
.62
.218 Dia
.50
Style III
Part
No.
Conduit
Size
"A"
Finish
-00
3/16 Bare
.22
Yellow
-02
7/32 Bare
.28
Clear
-03
1/4 Bare
.28
Clear
-04
3/16 Bare
.28
Clear
"A" Dia
.50
Installed
Position
Style I or II
22-0183-00 Dual Conduit Clamp
22-2054-00 Single Conduit Clamp
Material: Steel
Finish: Zinc Plate
Usage: 3/16 or 7/32 Dia Conduit
Material: Steel
Finish: Zinc Cobalt
Usage: 3/16 or
7/32 Dia Conduit
(.25 Dia)
.16
.210 Dia
.45
.50
.33
.75
.50
76
.25
Snap Clips
WESCON
TM
22-0202-03 Snap Clip (Dual Conduit)
Snap Clip (Single Conduit)

Part
No.
Tube
Dia
Cond.
O.D.
Material
22-0201-00
.75
22-0202-00
.87
22-0203-00
1.00
3/16
or
7/32
Spring
Steel
Zinc Plate
Material: Spring Steel

Finish: Zinc Plate
Usage: 7/8 Dia Tube
22-0202-06 Snap Clip (Dual Conduit)

Material: Spring Steel
Finish: Black Chromate
Usage: 7/8 Dia Tube
.44
.43
23-3534-01 Snap Clip (Single Conduit)

Material: Composite
For use on 7/8" Dia Tube Handle
Conduit
(3/16 Covered or 7/32 Bare)
.63
.37 R
1.00
7/8" Dia Tube
.32
Junction Box
WESCON
TM
23-3153 Dual Junction Box
23-3152-00-01 Cable
23-3153-02 Wire
Specify Cable or Wire
23-3153-00
(1.82)
Specify
23-3131-01
77
Specify
Accessories
Specify Cable or Wire
Hardware
WESCON
TM
Washers
Dash No.
Type
Fastener Size
80-0508-06
Flat
#10
80-0007-06
Spring Lock
#10
80-0007-29
Internal Tooth
#10
80-0508-08
Flat
1/4
80-0007-15
Spring Lock
1/4
80-0007-07
Internal Tooth
1/4
80-0508-11
Flat
5/16
80-0007-17
Spring Lock
5/16
80-0007-08
Internal Tooth
5/16
80-0508-52
Flat
3/8
80-0007-11
Spring Lock
3/8
80-0007-03
Internal Tooth
3/8
80-0508-04
Flat
1/2
80-0007-01
Internal Tooth
1/2
80-0007-04
Spring Lock
7/16
Flat Washer
Internal Tooth
Lock Washer
Spring Lock
Washer
80-0006-* Hex Nuts

* Insert Dash No.
Dash No.
Type
Thread
"B"
-14
Jam
#10-32 UNF
.12
-24
Jam
#10-24 UNC
.12
-26
Jam
1/4-20 UNC
.156
-27
Jam
1/4-28 UNF
.156
-19
Lock
5/16-24 UNF
.25
-21
Jam
5/16-18 UNC
.18
-22
Jam
5/16-24 UNF
.18
-94
Standard
5/16-18 UNC
.265
-05
Jam
3/8-24 UNF
.21
-13
Standard
3/8-16 UNC
.33
-39
Jam
3/8-16 UNC
.21
-06
Jam
7/16-20 UNF
.25
-12
Jam
7/17-14 UNC
.25
-04
Jam
9/16-18 UNF
.31
"B"
Jam Nut
"B"
Standard Nut
"B"
Lock Nut
80-0006-* Metric Hex Nuts

Dual Dim.
* Insert Dash No.
Millimeter
Inch
"B"
Dash No.
Type
Thread
-38
Standard
M6X1-6H
4.8
.19
-49
Jam
M6X.75-6H
3.0
.12
-67
Standard
M6X1-6H
4.8
.19
-75
Jam
M8X1.25-6H
4.0
Standard
M12X1.25-6H
10.0
.16
-92
-105
Lock
M6X1-6H
6.0
"B"
"B"
"B"
.39
.24
Jam Nut
78
Standard Nut
Lock Nut
Notes
WESCON
TM
79
TAKE A LOOK AT OTHER WESCON PRODUCTS
Push-Pull Cables Control Systems
Panel Control Systems
Proven technology and years of experience have gone into making the
Wescon push-pull cables top of the line in durability and dependability.
Polyethylene covers and a variety of conduit constructions can be customized to fit your specific cable usage. Other optional plastics or nylon
can be added to suit your environmental, corrosion resistant or extreme
temperature applications.
Our Power Take-Off (PTO), Turn-to-Lock and Vernier control systems are
all backed by a one-year replacement warranty and a wide range of
options to meet your specific needs. The PTO is designed for your remote
PTO shifting operations and its rugged polymer conduit cover is built to
withstand harsh environments. In severe vibration applications where a
reliable lock is needed, the Turn-to-Lock can be used for chokes, throttles,
engine shut-offs and valves. And the latest model of our Vernier control
system gives you the capability of precise RPM settings with a secure
construction that reduces corrosion and temperature hazards.
Contact your Wescon representative for specifications, prices and
delivery dates.
Remote Valve Control Systems

Look to Wescon for your remote valve applications. Wescon's Remote
Valve Control (RVC) has been engineered to place versatility in the hands
of the installer. Our center or end-locking feature, thumb activated by the
"Big Red Button", can help your system meet OSHA Standards. We also
offer options such as bent levers to fit your mounting requirements, electric
switches installed in the lever or an adjustable friction device to "customize"
your lever resistance. A wide selection of control heads, conduit, connection
hardware kits and mounting systems makes it easy to choose Wescon for
your RVC application.
Brake Cable and Lever Systems

Welded construction and zinc plating are incorporated in every Wescon
brake lever for stamina and quality assurance. Optional adjustment lockdown screws and zinc-plated/yellow chromate dipped cable connection
hardware kits are also available.
Wescon brake cables are built with a conduit construction that allows
high loads to be carried with low compressive deflection. All linings and
coverings are formulated to reduce friction, abrasion, contamination and
ultimately maximize efficiency.
Consult your Wescon representative for proper applications and recommendations.
ISO 9001 CERTIFIED
WESCON PRODUCTS COMPANY

A subsidiary of
LDMCSr06
LATSHAW ENTERPRISES, INC.
P.O. Box 7710 Wichita, Kansas 67277

316-942-7266 or call toll free 1-800-835-0160
Fax 316-942-5114
www.wesconproducts.com

WESCON

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ISO 9001 CERTIFIED

LIGHT DUTY MECHANICAL

WESCON PRODUCTS COMPANY

WESCON'S LIGHT DUTY MECHANICAL CONTROL SYSTEMS

Light Duty Control Heads

Wescon's actuator controls offer dependable service

A wide range of existing control designs, as well as

Twist Grip Accelerator/Brake Lever

Tension Cable Products

Wescon's Twist Grip design features tough composit

Our wide range of vertically integrated capabilities

BBC Control Package

Walk Behind Handle Bar

Meeting strict safety and performance standards for all

Designing multiple functions into one handle design is

POWER EQUIPMENT CONTROLS

Accessories Index ....................................... 67

Knobs, Options ................................................................... 32

Knobs & Brands (Push/Pull) ............................................. 38

Artwork for 12-1331 & 12-1332 ............................ 21

Linkage Fittings .................................................................... 62

BBC Controls ............................................................... 26

Molded Lever Control ........................................................ 72

Molded Lever Control Actuator ...................................... 71

Cable, Selection Guideline ........................................ 51

Multifunction Lever Control ............................................. 30

Cable, Stretch .................................................................. 7

MZR Controls ...................................................................... 25

Negative Action Control ................................................... 11

Positive Action Control ..................................................... 15

Chain, Cable ................................................................. 61

Power Equipment Controls Index ..................... 9

Product Performance ............................................................ 8

Commercial Heavy Duty Controls ......................... 23

Press-on Fittings, Conduit ................................................. 48

Push-Pull Controls Index .................................. 33

Conduit/Cable/Innerwire Index .................. 41

Push Button/Tension Lock ................................................ 36

Conduit, Bulk ................................................................ 44

Push Button/Dual ................................................................ 36

Conduit Clip ................................................................. 76

Push-Pull Control ................................................................ 34

Core Selection ................................................................ 7

Push-Pull Control, Snap-In ............................................... 35

Design Considerations, Lever Controls ................ 10

Seals & Wipers ..................................................................... 72

Design Data Index .......................................... 5

Snap Clip, Handlebar ......................................................... 77

Die Cast Fittings, Cable ............................................. 54

Snap-N-Seal Control .......................................................... 36

Fittings, Plastic, Conduit ............................................ 48

Fittings, Swivel .............................................................. 74

Flip Choke ..................................................................... 32

General Design Information ........................................ 6

Swivels & Adjusters ................................................ 47

Ground Drive Controls ............................................ 28

Twist Grip & Brake Lever Control .................................. 69

Inline Adjuster .............................................................. 50

Wire Stops & Swivel Fittings ............................................ 74

Innerwire End Bends

General Design Information

Consider the environment of the application.

Consider the routing of the assembly and the importance of flexibility.