Escolar Documentos
Profissional Documentos
Cultura Documentos
N02
Air In su l at ed
M et al-Clad Sin g l e Bu sb ar
M ed iu m Vo lt ag e Sw it ch g ear
Typ e 8BK80
On w ithdraw able circuit -breaker t ruck upto 24 kV
Table of Con t en t s
Page Nos Page Nos
1. Tech n i cal Descri pt i o n 4. Op erat io n s
1.1 General 3 4.1 Wit hdraw able Truck 21
1.1.1 Applicat ion 3 4.1.1 Posit ions of t he w it h draw able t ruck 21
1.1.2 Specific St andards 3 4.1.2 Transferring the Wit hdraw able Part from t he
1.1.3 Am bient Tem perat ure an d Hum idity 3 test / disconnected posit ion m anually 21
1.1.4 Site Alt itude 3 4.1.2.1 Norm al Operat ions 21
1.2 Design Feat ures 5 4.1.3 Transferring th e Wit hdraw able Part from
1.2.1 Sw it chgear Layout 5 th e Con nected posit ion t o t he test /
1.2.2 Circuit Breaker Com part m ent 5 discon nected posit ion m anually 21
1.2.2.1 Service Posit ion 6 4.1.3.1 Norm al Operat ions 21
1.2.2.2 Test Posit ion 6 4.1.3.2 Cast ell Key Operation (Opt ional) 22
1.2.2.3 Isolated Posit ion 7 4.1.4 Rem oving t he LV Plug 22
1.2.2.4 Rem oved Posit ion 7 4.1.5 Connect ing th e LV Plug 22
1.2.3 Busbar Com part m ent 7 4.2 Circuit Breaker Operat in g M echan ism 22
1.2.4 Cable & CT Com partm ent 7 4.3 Circuit Breaker Operat ion 22
1.2.5 Compart m ent for Low Volt age Equipm en t 7 4.3.1 Chargin g the closin g spring by hand 22
1.2.6 Accessory Item s 7 4.3.1.1 Breaker ON and OFF 22
1.2.7 Range of Panels 7 4.3.1.2 M echanically 22
1.2.7.1 Feeder Pan els 8 4.3.1.3 Electrically 22
1.2.7.2 Bus Sect ion alizer Panel 8 4.3.2 Sw itch ing St ate Indicat ion 23
1.2.7.3 M etering Panel 8 4.4 Line PT w it h Draw out Fuse M echanism 23
1.2.7.4 Panel w it h I/C & O/G Con nect ion s 8 4.5 Eart hing 23
1.2.8 General Const ruct ion 8 4.5.1 Eart hin g of Busbars and Cables 23
1.2.9 In terlocks 8 4.5.1.1 Direct Earthing of Busbars w it h Conductors 23
1.3 Technical Dat a 8 4.5.1.2 Eart hing of Cables w ith Con duct ors 23
1.4 Ratin g Plate 9 4.5.1.3 Rem oving Eart hing Conn ect ions 23
2. In st allat ion 4.5.2 Eart hin g of Busbars / Cables w it h a
2.1 Foun dat ion 10 Draw out Truck 24
2.2 Elect rical Service Room Dim ensions 11 4.5.2.1 Disconnect ion of Eart hing Draw out Tru ck 24
2.3 Tran sport ation Units 11 4.5.3 Eart hing t he Busbars / Cables w ith
2.4 Packing 13 Earth ing Sw it ch 24
2.5 Unloading 13 4.5.3.1 Eart hin g Busbars w it h Earth ing Sw it ch 24
2.5.1 Handling Equipm ent Required 13 4.5.3.2 Earthing Cables w it h Earthin g Sw it ch 24
2.5.2 Procedure 13 4.5.3.3 Disconnection of Earthing Sw it ch 24
2.6 Exam ining t h e Sw it chgear against dam ages 13 4.5.4 Eart hing of Busbars or Cables w ith Truck 24
2.6.1 Storage 13 4.5.4.1 Eart hing of Busbars w it h Bus Earthin g Truck 24
2.7 Transferring t he Transport Units 13 4.5.4.2 Eart hing of Cables w ith Cable Eart h ing Truck 25
2.7.1 Rem ove t h e t ruck f rom t he panel 14 4.5.4.3 Link Type Eart hing Truck 25
2.8 Assem bling t he Sw it chboard 14 4.6 Breaker Com part m en t Door 25
2.8.1 Bolt ing t he Panels t ogether 14 4.6.1 To Open t he Door 25
2.8.2 Fixing t he Sw itch board t o t he Foun dat ion 15 4.6.2 To Close The Door 25
2.8.3 Bolt ing th e Busbars t oget her 15 4.7 Door to LV Com part m ent 25
2.8.4 Bolt in g the M ain Eart h Busbar 4.7.1 To Open t he Door 25
section t oget her 15 4.7.2 To Close t he Door 25
2.9 M akin g HV Cable Connect ions 15
2.10 Earthin g of Sw itchboard 16 5. M ain t en an ce
2.11 Oth er Work t o be carried out 16 5.1 Inspect ion Schedule 26
2.11.1 Checking th e HV Connect ion 16 5.2 Clean ing 26
2.11.2 Checkin g the bolt ed Joint s 16 5.3 Lubricat ion 27
2.11.3 Cleaning t he Sw it chboard 16 5.4 Replacem ent Part s 27
2.11.4 Insert ing th e w ith draw able parts 17 5.5 Defeatin g t he Door Interlock of HV
2.11.5 Protecting th e panels again st Environm en t al Com partm en t 27
ef fects 17 5.5.1 Draw out Unit in Connected Posit ion 27
2.12 Interpan el Wirin g 17 5.5.2 Draw out Unit in Discon nected Posit ion 27
5.5.3 Restoring t he Door Interlock 27
3. Pu t t i n g t h e Sw i t ch gear in t o Ser v ice
3.1 Test Operat ions 18 6. Disp o sal o f Prod u ct 28
3.1.1 With Door Open 18 7. Su m m ar y of Im p or t an t In st ru ct ion s 29
3.1.2 With Door Closed 18
3.2 Checking the Accessory It em s 19 8. Ad di t io n al In f o rm at io n
3.3 Revising t he Circuit Diagram 19 8.1 Reference list of It em s 30
3.4 Space Heaters 19 8.2 Jointing Torque 31
2
Warn in g
To En su re Per son n el & Produ ct Saf et y
3
Rated w it hst and volt age to be selected 2)
Required w it hst and volt age 2 )
1,1 · a
Exam p le:
Sit e altit ude above sea level .......................... 3000 m
Required im pulse w it hstand volt age .................. 75 kV
Correct ion factor a .............................................. 0 ,7 3
(according to Fig. 1.1)
Rated im pulse w ithst and 75 kV
= 93 kV
volt age to be selected Fig. 1.1 Relat ionship betw een the correct ion fact or "a" and
1.1 x 0.73
the site alt it ude
Sw it chgear w it h rat ed volt age of 15 kV, IEC List 2 Th e follow in g def initions apply:
(rat ed light ning im pulse w ithst and volt age of 95 kV) 1)
Rated w it hst and volt age2 ) = required value corresponding to
m eet s t his requirem ent. the provisions of IEC etc. for sea level.
With st and volt age 3 ) = act ual value for the given altitude
The act ual insulat ing capacit y at the site is t hen 2)
Rated light ning im pulse w ithst and volt age
3) 2) Rated pow er f requency w it hst and volt age
w ithst and voltage = a · rated w it hst and volt age of 3)
Lightning im pulse w it hst and voltage
the selected sw it chgear unit . Pow er f requency w it hst and volt age
2.4
2.1
2.2
2.5
2.3
2.1. Circuit Breaker com part m ent (HV Com part m en t) 2.4. Low Voltage com part m en t (LV Com part m ent)
2.2. Busbar com part m ent 2.5. Withdraw able Truck
2.3. Cable & CT com partm ent
4
3.3 3.2.3
3.6
3.2.1
3.7
3 .8
3.2.4 3.2.2
3.5
3.2.5
3.2.6
3.4
3.2 3.1
3.2.7
Fig 3 : Wit h draw able Tru ck w it h Circuit Breaker Fig 3.2: M echanical ON & OFF Push But tons
5
1.2.2.1 Ser vice Po sit io n (Con n ect ed Posit ion )
The posit ion of a Withdraw able Truck in w hich it is
fully connected for it s intended funct ion. In t his
posit ion of t he t ruck, t he cont act arm s of t he circuit
breaker are connected t o t he busbars as w ell as to the
out going cables via the fixed m ount ed isolating
cont act s in the cubicle.
Fig 4: Wit h draw able Truck in Test Posit ion & door open
5.4
5.3
5.2
5.1
Fig 5: Busbar Com part m ent Fig 6: Looking into Cable com partm ent
6
- Bushings w ith the m ating cont act s for t he low er
cont act arm s of t he w ithdraw able part (6.2)
- Cable t erm inat ion pieces (6.4)
- A sect ion of t he m ain earth bar (6.1)
- Current t ransform ers (6.3)
The cable t erm ination pieces are accessible f rom t he
rear.
The Earthing st rip at the bott om of the breaker The feeder panels are suit able for input or out put of
com partm ent , along w it h the spring loaded pin elect rical energy.
provided at t he bottom of t he circuit breaker t ruck
ensures t he eart hing of t he t ruck in all t he posit ions.
7
Out going feeder panels w it h C.B. on t he truck are panels are interchangeable.Trucks are earthed
m ost f requent ly used. w ith panel in both test & service posit ions.
Alt ernat ively, t hese panels can also be equipped w ith - Out going cables can be earthed by m eans of
an isolating t ruck. m anually operated earthing sw it ch. (Opt ional)
- C.T.s are m ounted on stationery part in t he Cable
The panel is available w it h current t ransform er eit her
Ch am ber.
w ith earthing sw it ch or w it hout eart hing sw itch. The
eart hing sw itch is alw ays equipped w it h m anual - Line P.T.s are available w it h a draw out
drive. arrangem ent and w it h fuses.
- Fut ure extension of exist ing sw it chboard is
1.2.7.2 Bu s Sect ion alizer Pan els (Fig 9b ) possible
In bus sect ionalizing panel one panel is used for t he
truck w ith t he C.B. (alt ernat ively, an isolat ing t ruck) & 1.2.9 In t er lock s
one panel for connection of busbars to the t op. Bot h
The positions of t he w ithdraw able part are described
the panels are usually delivered as one assem bled
on page 4
transport unit.
State The follow ing operat ions
1.2.7.3 M et er in g Pan el (Fig 9c) are n ot possible
Basically m etering panels are of t he sam e Withdraw able t ruck in - Rem oval of t he
construct ion as the st andard out going panels. The ser vice position, w it hdraw able t ruck
m etering truck w ith volt age t ransform ers & HRC f uses sw itching device "ON" - Opening of t he door
in series is equipped w it h 3 top contact arm s. - Pulling of the LV plug
8
750†
d2
800 m in d3
on either side
h 10.2
FRONT
20 W
20.0 d1 38
d * Single Row of Panels
* * Dou ble Row of Panel
10.1. End Covers are f itted to t he lef t & right h an d end pan els
of th e sw it chboard †
M inim um from h ighest pressure relief flap
10.2. Pressure relief channel for the term inat ion (Part 10.1) af t er it has opened
com part m ent , 110 m m deep. All dim ensions are in m m and are for
10.3 Pressure Relief Flaps th e standard pan el
w h h1 d d1 d2 d3
mm mm mm mm mm mm mm
1 .4 Rat i n g Plat e
A Rat ing Plate cont aining the par ticular dat a is fixed
inside each panel. The w it hdraw able vacuum breaker
has its ow n rating plate and t he rated norm al current
stated on it does not apply to t he sw itchgear.
Degree of protect ion
Basic m odel IP 4X acc. To IEC 298 or
IP 40 acc. To IEC 529
The panels are gaskett ed to m ake t hem dust & verm in
proof.
IP 41, IP 5X and IP 51 can also be provided.
9
2. In st allat ion
The installat ion sequence should be planned and
prepared w ith care. Ensure t hat t he erectors and th e Rear cover
operat ing personnel read t he operat ion, inst allat ion & 65.0 670.0 65.0
25.0
300.0
- Con cr et e Floo r
CUTOUT FOR
This should be provided w ith foundat ion rails on CONTROL CABLES
45.0
w hich t he panels are t o rest. For floor cut outs refer t o 10.0
10.0 935.0
45.0
Fig 12a,12b &12c. The foundation should be
prepared before the panels arrive. Level dif ferences
580.0
300.0
bet w een t he m ount ing surfaces of t he individual C.B. CHAMBER
panels should be det erm ined and com pensat ed for by
using a sheet as show n in Fig 16. 120.0
32.5
38.0
H.T./L.T. Front door
Rear cover
175.0 450.0 175.0
FRONT
65.0 470.0 65.0
20.0
65.0 800.0
198.0 198.0
65
Wheel Track
Rear box
800
1750.0
75 75
Standard panel
6x holes for M12 bolts
(for fixing to foundat ion)
300.0
1000
CUTOUT FOR
45.0 CONTROL CABLES 295.0 295.0
10.0
400
935.0
10.0
32.5
45.0
2215
45 10
580.0 Wheel Track 30 ø
300.0
C.B. CHAMBER
300
1215
1140
10 45
120.0
777.5
300
3 2.5
38 .0
H.T./L.T. Front door
40
37.5
600.0 FRONT
Note : All dim ension s are in m m Not e : All dim ensions are in m m
Fig.12a: Foun dat ion Plan for 12 kV (600W) Pan el Fig 12c : Foundation Plan for 24 kV (1000 W) Panel
10
- Base Fram e (opt ion al)
A solid base fram e can be provided. The base f ram e
gives a st rong support to t he panels at t heir joining
line & also under it along the m ovem ent of t he t ruck
w heels. It is m ade up of rolled steel sect ions.
A reference sket ch of the base f ram e is as show n in
Fig 13a, 13b & 13c 40.0
ISA 40x40x5
75.0
Ø
14
.0
1780.0
1705.0
75 .0
40.0 40.0
ISA 40x40x5
ISMC 75x40
75.0
.0
M12 NUT
4
Ø1
WELDED
T 75
1027.5
1780.0
952 .5
O
P
1AØ
75.0
ISMC 75x40x5
75.0
75.0
875
940
1000
0
60
125
75.0
75.0
Ø
14
.0
47.5
0.0
Fig 13c: Base Fram e Dim ension s (24 kV 1000W)
175.0
600.0
0.0
67.5
142 .5
425 .0
457 .5
532.5
40.0 40.0
front of the Pan el for Single row 1500* * m m m in
ISA 4 0x4 0x5
WELDED
Ø1
T
102 7.5
1780.0
O
952.5 * For upto 15 kV Panel * * For 24kV Panel
P
75.0
ISM C 7 5x40x5
A pow er source m ust be available. Work likely to
produce dust or dirt m ay not be carried out w hile t he
75.0 panels are being inst alled. The floor should be
75.0 levelled to enable transport unit s t o be m oved on
roller and/or sim ilar devices.
75.0
75.0
800.0
0.0
67.5
142.5
625.0
657.5
732.5
11
12
th e location of f ixing holes of t he panel for t ightening th e foun dat ion bolt s.
In case foundation rails or f abricated channel f ram es are em bedded in cem ent concrete, care should be t aken t o leave open pockets below
- The straigh tn ess to leran ce sh all n ot exceed o ne m illim eter per m eter of leng th of t he rails in bo th t he flat an d th e edgew ise
position of th e rails. U -channel
reference surface
t
- The to p h orizon tal surf aces of t he f oundat io n rails shall be sm o oth (grind w elded join ts sm ooth).
- Foun dation rails em bedded in concrete shall b e fully gro ut ed for th eir fu ll len gth an d be able to support a load at any point .
2 .4 Pack in g bolt ing t he t ransport units together and also
t em porarily to check t hem for any signs of
As required :
t ransport dam age.
(a) For shipm ent to inland dest inat ions each transport
unit is f ixed on a st urdy w ooden pallet and
2.6 Exam in in g t h e sw it ch g ear ag ain st
covered by plast ic sheet for surf ace protect ion and
d am age
packed in norm al w ooden case.
As soon as t he sw itchgear has been unloaded and
(b) for shipm ent overseas each t ransport unit m ay be
unpacked exam ine it t o see that it is com plete w ith
additionally packed in a seaw orthy case. It is
reference to the relevant docum ent s. Record any
enclosed in plast ic sheet, w hich is sealed air-tight
dam age and it s cause w it hout delay, in t he presence
and includes bags cont aining dessicant .
of t he forw arding insurance agent , if the dam age w as
Accessor y item s are packed separately, or kept in t he caused en route.
panel t ransport unit (see dispatch advice). This report is essent ial for any dam age claim s.
- Hydraulic jacks or w inches & roller pads. - Wit hdraw the t rucks out of t he panels using tw o
w ooden w edges below the ram ps & close the
The handling/transport gear m ust m eet t he site door.
requirem ents w it h regard to it s construct ion and load
bearing capacity. Refer to the w eight s (for raising and - Put t he panels dow n on the cleaned site or at least
t ransport ing) st ated on t he transport or in the im m ediately in front of it in t he correct order,
covering docum ent s. leaving a clearance of about 25 m m bet w een
t h em .
2 .5.2 Pro ced u r e - To rem ove the t ransport unit s from t heir w ooden
pallet s
- Do not unpack w hile unloading t he t ransport
unit s. Take care not to dam age the plast ic sheet - Place four w inches under the f loor rails of outer
because it protect s the sw it chgear against any panels and uniform ly raise the panel.
environm ent al ef fects. - Rem ove the w ooden pallet .
- Use of m obile crane or a f orklif t t ruck. - Low er the transport unit as far as it w ill go & place
· At tach t he ropes to the w ooden pallet . it on tw o w ooden beam s if it is located above it s
site or place on f our roller pads if it is in f ront of
· Carefully raise the t ransport unit and check to see t he sites
t hat it is correct ly balanced, if necessar y low er the
t ransport unit and correct any im balance by - In the lat er case roll t he unit s to t heir m ount ing
reposit ioning the ropes on t he lif t ing tackle. posit ion. If this m eans changing the direction of
t ravel raise t he unit & reposition t he roller pads
- Unloading t he sw itchgear w it h a fork-lif t t ruck. accordingly. Now place the planks & channels in
Transport unit s of not m ore t han t w o panels can t he foundat ion cutout s t hat have to be crossed.
be unloaded w ith a fork-lif t t ruck if the access
routes perm it this. M ake sure the transport unit s - To raise t he panels on t heir m ounting posit ion &
are correct ly balanced. rem oving the roller pads
· M ove t he t ransport units as close as possible to - Low er t he t ransport unit as far as possible & place
t he sw it ch house and put them dow n. t hem on t w o w ooden beam s.
· Dism ant le and rem ove the crates. - Now , raise t he unit s, f irst on one side & t hen on
t he ot her side, using roller-t ype crow bars. Pull out
· M ove each transport unit into the building. t he planks & low er t he panels onto the cleaned
· Take of f t he plast ic sheet im m ediat ely prior t o foundat ion. Posit ion t he crow bars only at t he
13
corners of the panels below the vert ical f ram e (refer Fig. 14) and be absolut ely vert ical. If
m em bers. necessar y place shim s.
- under the fram e upright s and
2.7.1 To rem ove t h e Tru ck f rom t h e Pan el
- under the bot tom rails near the 30 m m x 30 m m
- Open t he door of t he panel (Refer clause 4.6.1). cutout s for t he foundation bolt s.
- Bring the t ruck to t he test posit ion by cranking - Rem ove t he bolts fit ted at the lef t hand end of
(Refer clause 4.1.3.1) each panel, as view ed from t he f ront.
- Disconnect t he LV plug (4.5, Fig. 4) & place it its - M ove up the second panel.
holder (4.9, Fig. 4) on t he door.
- Align this second panel on the foundat ion, raise it
- M ark t he t ruck & t heir panel num bers for to the correct level and m ake sure the panels stand
ident if ication. vert ically.
- Lif t & t urn t he Levers (4.13, Fig. 4) on t he f ront Use shim s as for the f irst panel.
interlocking plate (4.8, Fig. 4) by 90º
- Using t he nut s & bolts join the adjoining panels.
ant iclockw ise. (upt o 15kV) OR
- Check to see w hether the panels are t ruly ver tical.
- Unscrew t he f ront interlocking plate (for 24kV).
If necessary slacken the screw s and seal t he gaps
- Slow ly m ove t he t ruck aw ay from t he panel. The w ith rubber.
t w o ram ps drop autom at ically enabling free &
- M ove up t he other panels in sequence, align them
easy w ithdraw al of t he t ruck.
and bolt them toget her.
- Put back t he ram ps t o norm al posit ion & close t he
door.
4.5
· Pr o ced u r e
- Cent rally align t he f irst t ransport unit on it s
f oundat ion. The panels m ust be at t he correct level
16.1 16.4
Fig 15 : Procedure for bolt in g t he panels t ogether Fig16: View int o Circuit Breaker cubicle aft er rem oving th e
draw out t ruck
14
2.8.3 Bo lt in g t h e Bu sb ar s t o g et h er
St art w orking on the busbars only af t er panel unit s
have been adjusted correct ly and interconnect ed.
Access to t he busbars are f rom t he rear side or f rom
the top side by opening the Explosion Vent s. All
necessary hardw are is supplied on t he t he m ain
busbars.(5.4, Fig. 5)
1 . Brush t he cont act faces criss-cross w ise unt il
17.1 bright , & w ipe using a clean clot h. (applicable only
5.1 for bare Alum inium Busbars)
2 . Square neck, round head, coach bolts are used for
busbar joint s. These bolt s do not rotate in their
6.2
slot s & hence can be t ightened f rom one side.
Recom m ended torque is 70 Nm .
17.2
3 . Allow the joint to set t le dow n in 24 hrs & check
t he value of t he torque w it h t he torque w rench.
4 . The busbars of adjacent units m ust be joined
t ogether using the busbars & hardw are supplied.
16.4 While insert ing coach bolt s ensure that t he round
head of coach bolt is f acing sheet m et al struct ural
part s. That m eans t he nuts w ill alw ays be tow ards
t he live parts such as busbars/feeder connect ions.
The busbars (5.4, f ig. 5) of the panel form ing a
17.3
t ransport unit are already bolted.
5 . Refix t he upper rear cover af ter the busbars are
bolt ed.
· Weld in g
Weld t he bottom plate to t he foundat ion at t he
cutouts. Insert shim s (refer clause 2.8.1) w here
necessary to avoid having t o w eld across air gaps.
Coat t he w eld w it h enam el paint .
· Bo lt in g Dow n
Em bed anchor-bolt s in t he foundat ion (through the 18.1 18.2
30 m m x 30 m m cutout ) or drill the appropriat e holes 6.1 6.6
in t he foundat ion rails (false f loor).
6.1. Ear th Busbar 18.1. Ext ension Links
Insert shim s bet w een t he foundation and the bott om
18.2. Eathing St rip (from CB 6.6. Bottom Covers
rails near t he cutouts. ch am ber)
Tighten the screw w it hout distorting t he panels.
Fig 18: Eart h Busbar Assem bly
15
hex. Nut s for m ount ing t he cable lugs of the - the core spacing on t hree core cables and the ant i-
conduct ors. m agnet ic clips on single-core cables.
Three part bott om cable cover is supplied f itted w it h
the sw itchboard. Of these, t he outer m ost cover has 2.11.2 Ch eckin g t h e Bo lt ed Jo in t s
to be rem oved & cut outs t o be m ade of the size as
- Check t he pow er and auxiliary circuit connect ions
per t he instructions given by cable kit m anufact urer.
of the sw it ching devices at random . Exam ine all
the t erm inal block connections, m aking sure that
2.10 Ear t h in g t h e Sw it ch b o ard the blocks are correct ly labeled and replace any
m issing labels by referring to the circuit diagram .
Connect t he eart h term inals of at least one or tw o
panels to the st at ion eart h. This could be done to suit - The torque values of all t he busbar joint s m ust be
the local guidelines. Term inat ion f acility for earth checked
connect ion is provided on the earth busbar m ount ed
in t he cable cham ber.
2.11.3 Cl ean in g t h e Sw it ch b oar d
- Clean all the post insulators, Bushings and Busbars
2.11 Ot h er w o rk t o b e carried ou t
in all t he com partm ents using sof t dry cloth.
Do n ot u se an y ab r asive ch em icals or d et ergen t s t o
2.11.1 Ch eckin g t h e HV Co n n ect io n s
clean in st alled par t s.
On all HV cables, check
Use on ly d ist ill ed w at er if n ecessar y. En su re t h at all
- t he bolt s for t ight ness p ar t s ar e dr ied u p b ef o re ap p lyin g an y vo lt ag e.
- t he sealing and earthing
16.2
16.3
16.1 2.5
16.2, 16.3. Sh ut ters
19.1. Shut ter operat ing rod
19.2. Roller Guide Angle 16.1. Breaker com part m ent Door
19.3. Truck guide 2.5. Breaker Truck
Fig 19: View inside circuit breaker compart m ent w ith out Fig 20: Insert ion of trolley in t he panel
w it h draw able t ruck.
16
2.11.4 In ser t in g t h e w it h d raw ab le p ar t s 2.11.5 Prot ect in g t h e p an els ag ain st
env iron m en t al ef f ect s
- open the front door (16.1, Fig. 20)
(a) Dam aged sect ions of t he paint finish m ay only be
- put dow n the ram ps (4.7, Fig. 4)
t ouched up w ith original paint.
- place t he breaker t ruck in front of the
(b) Fit t he parts supplied to protect against the in gress
correspon ding pan els.
of rept iles. Check in case they are rem oved during
- Transfer t he t ruck inside the panel and push it as in st allat ion .
f ar as it w ill go.
(c) Close all the doors & covers properly.
- Fix t he racking m echanism / interlocking plate to
(d) Any opening that is lef t open af ter inst allation
struct ure f ram e by using lif t & turn levers
should be closed & sealed to m ake it t ruly
(upt o 15kV) & by using bolts (for 24kV)
verm inproof .
- Fix t he ram ps back in t he position
- Close t he door (16.1, Fig 20) 2.12 In t erp an el Wir in g
- Inser t all ot her draw out t rucks in t he sam e The w ire have been lef t loose in the LV compartm ent
m anner. of certain panels.
These w ires m ust be connected from panel to panel
as per approved w iring diagram s.
17
3. Put t in g t h e sw it ch gear in t o serv ice
7.1
For det ails of operat ion refer sect ion 4
3.1.1 Wi t h d o or o pen
- The m otor operat ing m echanism st art as soon as
t he LV plug is inserted and cont rol supply is
available (If t he VCB is not already charged)
4.3
- Open & close t he breaker several t im es.
4.12
21.1
21.6
4.11 4.12 7.1 4.3
21.8
21.4
18
- Open and close t he breaker as long as no high The Hand Crank for t ransferring t he t ruck is also
volt age is applied. suit able for all M 8 bolts.
19
s
20
4. Operat ions In det ail:
Each row of cubicles is provided w ith brief operating - M ake sure t hat t he circuit breaker is open, the LV
instruct ions. Refer to fig. 22. plug(3.3, fig. 3) and socket connector has been
put toget her and lock it . The breaker com part m ent
door is closed.
4 .1 Wit h d raw ab l e t r u ck
- The castell key can be re,m oved in this posit ion
also for any int erlocked operations w hich are t o be
4.1.1 Po sit i on s o f t h e w i t h d raw ab le t ru ck
perform ed w it h circuit breaker in open posit ion.
Refer clause 1.2.2 for Circuit breaker Cham ber
- Fit t he hand crank (8.2, fig. 8)to t he hexagon
shank in opening (21.5, fig. 21) turn it clockw ise
· Ser vice p osit ion (con n ect ed p osit ion )
as f ar as it w ill go and pull it of f.
The circuit breaker is connected w ith t he busbars and
- Insert the castell key if it w as rem oved for
t he out going circuit Auxiliary circuit is connect ed
interlocked operat ions. Turn t he key clockw ise
t h rough LV plug and socket.
t h rough 90 degrees f rom posit ion "M anual
Racking" t o "Connected position(locked)" and pull it
· Test p o sit io n
of f .
The circuit breaker is disconnect ed from t he busbars
and t he outgoing circuit . Segregat ion as specified in
4.1.3 Tran sferrin g t h e w it h d raw ab le p ar t f r om
IEC 60298 is m aint ained. The LV circuit s are
t h e co n n ect ed p o sit ion t o t h e t est /
connect ed through LV plug and socket .
d iscon n ect ed p osit ion m an ually
Discon n ect ed p osit ion
4.1.3.1 No rm al Op erat io n s
The circuit breaker is disconnect ed from t he busbars
and the out going circuit . LV circuits are disconnected In brief
by pulling out t he LV socket from t he plug.
1 st St ep 2n d Step 3rd Step
- When t he LV plug and socket are connect ed t he Turn double-bit key In sert and Turn double-bit key
follow ing functions can be carried out. turn hand
crank
· The breaker can be tested / operated, also from
as far it w ill
th e control room .
f rom by to go and pull from by to
· The breaker com partm ent door can be opened. it of
- When the LV plug and socket are disconnect ed. Fig. 23b
· The breaker com part m ent door cannot be
In det ail:
closed. Hence the truck cannot be inserted.
- M ake sure t hat the circuit breaker is open.
4.1.2 Tran sf er rin g t h e w it h d raw ab le p ar t f rom - insert the double bit key in lock (21.4, f ig. 21) and
t h e Test /Discon n ect ed Posit io n m an u all y t urn it ant i-clockw ise t hrough 90 degrees f rom
"connected posit ion (locked)" t o "M anual Racking".
4.1.2.1 N orm al o p er at io n The hexagon shank opening (21.5, f ig. 21).is now
accessible. The hand racking m echanism is
In brief : u nlatched.
1st Step 2nd Step 3rd Step - Fit t he hand crank (8.2, fig 8) t o the hexagonal
Turn double-bit key Insert and Turn double-bit key
shank in opening (21.5, fig. 21) turn it anti-
t urn han d
clockw ise as f ar as it w ill go and pull it of f .
crank
21
4.1.3.2 Cast el l Key Op erat i on s (Opt io n al) 4 .2 Circu it -b reaker op erat in g m ech an ism
The operat ing m echanism is of t he st ored energy
1st Step 2nd St ep 3rd Step
Turn cast ell key Trun cast ell key type. For elect rically operat ed breakers, m otor
autom at ically charges t he closing spring af ter each
as f ar it w ill sw it ching operat ion. If the m otor supply should fail
from by to go and pull f rom by to
the closing spring can also be charged by hand. The
it of
tripping spring is charged each tim e t he breaker is
closed.
90° 90°
In det ail:
4.3.1 Ch arg in g t h e closin g sp rin g b y h an d
- M ake sure t hat the circuit breaker is open. · Proced u res
- Turn the cast ell key (w hich is trapped in t he If the breaker com part m ent door
m echanism ) ant i-clockw ise through 90º from
"Connected posit ion (locked)" to "M anual Racking".
is closed (connect ed is op en (disconnect ed
- In this position t he castell key can be rem oved for posit ion) t urn plate position) fit the hand
any interlocked operat ions w hich are to be (21.6, fig. 21) so that it crank direct ly to t he
perform ed w ith circuit breaker in open condit ion. clears opening (21.7, breaker operating
The hexagon shank opening(21.7,f ig.21)is now fig. 21) inser t the hand m echanism in opening
accessible. The hand racking m echanism is crank and fit it into the (21.7, f ig. 21).
un latched. breaker
- The castell key can also be rem oved in this - Pull t he crank off .
posit ion t o f acilit at e the opening of t he HT
compartm ent door and / or other interlocked 4.3.1.1 Breaker ON an d OFF
operat ion s.
- Pull of f t he plug and at t ach it to the holder (4.9, · In the disconnected posit ion w it h the door open :
f ig. 4) w hich is fixed t o t he door. Press butt ons "ON"(4.14, Fig 4) and "OFF" (4.15,
Fig 4) on t he breaker t ruck
22
4 .3 .2 Sw it ch in g St at e In d icat io n
In the m iddle part of view ing w indow (21.3, Fig 21)
`O' m eans "OFF", `I' m eans "ON".
Dan ger
Precau t ion s f o r Saf e Worki n g
4 .5 Ear t h in g
- Rem ove the low er rear cover of the cable cham ber.
(Rear view )
4 .5.1.3 Rem ov in g Ear t h in g Con n ect ion s
6.1 24.3
- Disconnect and rem ove t he short ing and earthing
conduct ors.
24.1. Fixed Cont act s (E sw it ch )
- Close the rear cover and bolt it f irm ly. 24.2. M oving Cont act (E sw itch )
24.3. Eart hing Sw itch Shaf t
- Rem ove t he w arning plates.
24.4. Operating Link
6.1. Eart hing Busbar
23
4.5 .2 Ear t h in g o f Bu sb ar s or cab les w it h a 4.5 .3 Ear t h in g t h e Bu sbar s or Cab les w it h
Draw ou t Tru ck Ear t h in g Sw it ch
Separate draw out Trucks can be supplied opt ionally
for busbar and cable eart hing. In case f ault m aking 4.5.3.1 Ear t h in g t h e Bu sb ar s w it h Ear t h in g
capacit y is required, a circuit breaker is m ounted on Sw it ch es
such draw out trucks.
- Sw it ch of f t he supply to the m ain busbars.
24
4 .5 .4 .2 Ear t h in g t h e Cab les w it h Cab le Ear t h in g - Unscrew t he door closing bolt s of HT com part m ent
Tru ck door. The bolts are capt ive (for 24kV Panel)
- M ove the t ruck t o test / disconnect ed posit ion - Open the door.
- Ensure that t he cables cannot be energized f rom
t he other end. 4.6 .2 To close t h e d o or
- Follow t he procedure for Busbar eart hing sw itch. - Rot at e t he t urnlocks w ith a key in ant i-clockw ise
direct ion or unscrew t he capt ive bolt s in case of
bolt ed door.
4 .6 Breaker Co m p ar t m en t Doo r
- Open the door.
The door can be opened & closed w hen t he t ruck is in
t he disconnected posit ion and the plug & socket
connect or for LV cables has been connected together. 4.7 .2 To close t h e d o or
25
5. M ain t en an ce · Check t he sw itchpanel f unctions and put the
board back into service.
· Clean t he Panels (refer clause 5.2) Perchloret hylene, 1.1.1 t richloroethane, sm all
brushes, dusters and vacuum cleaner for sheet m et al
part s.
- Every five years
· Transfer t he w it hdraw able t ruck t o t he Note:
disconnect ed posit ion.
Trichlorethylene, perchloroethylene an d
· Test-operate the circuit-breakers. tet rachloroethylene have a harm f ul ef fect on cast
resin part s and m ust not com e into cont act w ith
· Rem ove t he w it hdraw able t rucks (refer clause them .
2.7.1) and carry out all m aint enance w ork, also
on the sw it ching devices. Cast resin part s should be cleaned w ith dist illed w ater
on ly.
· Clean t he panels (refer clause 5.2) and check
t he connect ions. Silver plated and other cont act surfaces t o be cleaned
w ith clean cloth.
· Lubricat e all bearing surfaces, bearings and
articulated joints.
26
5 .3 Lu b ricat io n 5.5 Def eat in g t h e Doo r In t erlo ck o f HV
Com p ar t m en t
Im m ediat ely af ter cleaning:
Cau t io n : Take u t m o st care w h i le d ef eat in g an y
- Lubricate t he isolating cont act s and their m at ing
in t erlo ck as t he def eat o p erat ion lead s t o access t o
cont acts w ith neutral grease.
t h e areas / p ar t s w h ich are likely t o b e live.
- apply a film of neut ral grease to the bearings and
articulat ed joint s of t he operating m echanism s, to 5.5.1 Draw o u t Un it in Con n ect ed Posit ion
t he w it hdraw able part s and shutt ers, and t o t he
door hinges and locks. The breaker com partm ent door interlock should only
be cancelled if t he truck cannot be transferred to t he
disconnected posit ion and t he sit uation cannot be
Recom m ended neutral greases are:
cleared in any w ay.
(i) SERVOGEM 2 (m ult ipurpose) of Indian Oil
- Sw itch of f the circuit -breaker.
Corporat ion m ake
- M ake sure that t he busbars are not live.
(ii) M ult ipurpose grease `H' of Hindust an Pet roleum
Lt d. m ake - Insert a sm all screw driver in t he opening (21.6,
f ig. 21) and screw -in t he grub screw visible
(iii) Any ot her chem ically neut ral grease w hich can t h rough t he opening.t ill it falls out inside t he
w it hstand t em perat ure up to 15° C. panel.
- Open the door by t urning t he door h andle.(refer
5 .4 Rep lacem en t Par t s clause 4.5.1).
27
6. Disp osal of Produ ct steel, copper, alum inium , rubber, PVC, cast-resin &
glass-fibre-reinforced m aterials to be segregated
This product is environm ent ally com pat ible. properly.
The follow ing m aterials have been used to m ake up The Re-cyclable m aterials like Steel, Copper,
the device : Steel, Copper, Alum inium , Cast-resin Alum inium can be reused.
glass-fibre-reinf orced th erm oplast ics, rubber,
porcelain, greases & sim ilar m aterials. PVC is used as Non cyclable m aterials like Cast -resins, glass-fibre-
an insulat ion m at erial for control w ires. reinforced et c can be broken in to pieces & can be
used as secured land filling m aterials.
In disposal, priorit y m ust be given to re-use of th e
m aterials w hich can be recycled. Rubber being biodegradable m at erial m ust be
recycled through authorized cont ractors.
In as-supplied-condit ion, t he product does not
incorporate any hazardous subst ances. PVC m at erial should not be burnt as t hey m ay release
Halogenat ed hydrocarbons w hich can af fect t he
In operat ion, t he product does not em it any ozone layer. Therefore, PVC m ust be recycled t hrough
hazardous m aterials or gases. aut horized contractors.
During disposal of the product , care m ust be t aken to Local Siem ens of f ice can answ er any questions
dism antle as f ar as possible in m ore environm ent ally concern ing disposal.
accepted w ay as Recyclable & Non-cyclable scraps i.e
28
7 Su m m ar y of Im p or t an t In st ruct ion s-
DOs DON'Ts
Du rin g In st al lat ion & Co m m ission in g St ag es :- (1) Do not leave any equipm ents or tools in t he
(1) Brush t he cont act surf aces properly before panel.
bolt ing busbars. Also grease t he joints & (2) Do not put hands or tools in operat ing
apply proper torque on the bolts. m echanism w hen electrically operated.
(2) Check rated volt ages of equipm ent s such as
(3) Do not operate the breaker during cleaning
m otor, closing & tripping releases m ounted
process.
in the operat ing m echanism w ith the
available auxiliar y supply to be connect ed (4) Do not use any other chem ical or grease f or
to these equipm ent s in the substat ion. clearing or lubricat ing other t han m entioned
in t hese inst ruct ions.
(3) Ensure t hat all the foundation bolt s are
t ightened along w it h the square w asher and
also seal of all cont rol and pow er cable
cutouts t o prevent verm in ent ry.
29
8 Ad dit ion al In f orm at io n
2.1 Circuit Breaker Com partm ent Fig 2 6.2 Bushings of low er m ating cont act Fig 6, 17
2.2 Cable & CT Com partm ent Fig 2 6.3 Current Transform er Fig 6
2.3 Busbar Com part m ent Fig 2 6.4 Cable Connect ion Pieces Fig 6
2.4 Low Voltage Com part m ent Fig 2 6.5 Wiring Cover Fig 6
2.5 Breaker Truck Fig. 2, 20 6.6 Gland Plate for Poer Cables Fig 6, 18
3.1 Vacuum Interrupter Fig 3 7.1 LV Compart m ent Door Fig 7, 21, 21a
3.2 Insulating Sw it ching Rod Fig 3 8.1 Charging Handle Fig 8
3.3 LV Socket on truck Fig 3 8.2 Cranking Handle Fig 8
3.4 Cont act Arm Fig 3 8.3 Double Bit Key Fig 8
3.5 Truck Handle Fig 3 8.4 Rod Trap Key Fig 8
3.6 Cast Resin Insulator Fig 3 8.5 Earthing Sw it ch Handle Fig 8
3.7 Guide Roller on t ruck Fig. 3 10.1 End Covers Fig 14
3.8 PP Tube Fig. 3 10.2 Pressure relief channel for
cable term inat ion com part m ent Fig 14
3.1.1 Pole Flange (Upper) Fig 3.1
10.3 Pressure Relief flaps Fig 14
3.1.2 Pole Flange (Low er) Fig 3.1
16.1 Breaker Com part m ent door Fig 16, 20,
3.1.3 PT on the truck Fig. 3.1
21, 21a
3.2.1 M echanical `ON' Push Button Fig. 3.2
16.2 Upper m etallic shutter Fig 16, 19
3.2.2 M echanical `ON' Push Button Fig. 3.2
16.3 Low er m et allic shut ter Fig 16, 19
3.2.3 Spring Charging Opening Fig 3.2
16.4 Space Heater Fig 16, 17
3.2.4 Spring Charge Indicat ion Fig 3.2
17.1 Fixed Contacts (Upper) Fig 17
3.2.5 M echanical `ON & `OFF' Indication Fig 3.2
17.2 Fixed Cont act s (Low er) Fig 17
3.2.6 M echanical Operat ion Counter Fig 3.2
17.3 Eart hing Strip Truck Fig 17
3.2.7 Earthing Pin for Truck Fig 3.2
18.1 Extension Links Fig 18
4.1 Door Locking hinge pin Fig 4, 21
18.2 Earthing strip from CB Cham ber Fig 18
4.2 Door close interlock Fig 4
19.1 Shutter operating rod Fig 19
4.3 View ing w indow for truck position Fig 4
19.2 Roller Guide Angle Fig 19
4.4 View ing w indow for Spring charge
19.3 Truck guide Fig 19
Indicator and M echanical Counter Fig 4
21.1 Ball grip Fig 21a
4.5 LV connection Plug Fig 4
21.2 ON & OFF Push Button
4.6 Drive Mechanism housing Fig 4
(On HT Door) Fig 21, 21a
4.7 Ram p Fig 4
21.3 Window for the indicators of
4.8 Interlocking Plate (Drive Box) Fig 4 t he breaker truck Fig 21, 21a
4.9 Holder for LV Socket Fig 4 21.4 Opening for Double Bit Key Fig 21, 21a
4.10 Clip for locking LV Plug to Breaker Fig 4 21.5 Opening for the cranking handle
4.12 Trip m echanism for operat ing t he for racking t he breaker truck Fig 21, 21a
breaker in service position Fig 4 21.6 Opening for defeat ing interlock Fig 21, 21a
4.13 Rod Lever Fig 4 21.7 Door Handle Fig 21
5.1 Bushings of upper m ating contact Fig 5, 17 21.8 Door locking bolts (for 24kV Panel) Fig 21a
5.2 Cast resin insulator Fig 5 24.1 Fixed Contacts (E. Sw itch) Fig 24
5.3 Feeder connections Fig 5 24.2 M oving Cont act (E. Sw itch) Fig 24
5.4 Busbars Fig 5 24.3 Earthing Sw itch Shaf t Fig 24
6.1 Main Earth Busbar Fig 6, 18 24.4 Operating Link Fig 24
30
When ordering spare part s st at e t he follow ing:
1 . Type designat ion, Rat ing, Year of m anuf acturing of t he panel as stat ed on t he rat ing plate.
2 . The designat ion of part , as located from the phot ograph or sket ch given in t his m anual.
3 . The descript ion of t he part as given in t he reference list on page 29.
4 . In case the item is not list ed below or is not show n in any of the photograph or sket ch, please com m unicate
w ith, brief descript ion of the part and it s locat ion in t he panel.
5 . Alternat ively, a sam ple m ay be subm it ted.
8 .2 Join t in g To rq u es
Size of Bolt M8 M 10 M 12 M 20
3 Busbar Joint 20 40 70 -
4 Busbar w it h Steel 20 40 70 -
Note: The Values given in t he t able above are for Tig h t en in g To rqu es. For test ing t he joint 70% of above
values are to be considered as Ch eckin g Torq u e.
31
Siem ens Lt d.
Pow er Transm ission & Distribut ion Division
M edium Volt age Sw it chgear
Thane Belapur Road,
Than e 400 601.
Tel. : +91-22-760 0135
Fax : +91-22-760 0134 Order No. 4 -XXBXX-03-17231-101
Siem ens Lt d. 'Product developm en t is a con tinuous process. Consequent ly, t he 030001
dat a in dicated in t his Booklet is subject t o change w ith out prior
PTD-03-152-015
not ice. For t he latest inform at ion please con tact our Sales Of fices.'
This replaces PTD-03-152-003
s
s