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Mechanical Overview
Utilising proven 4016-E61TRS combustion technology
Cylinder head, Piston, Liner
Extruded oil rail Improved closed circuit breather filtration. Dry exhaust manifold
TESi
TRS
TESi
Low Compression
TRS
TESi
CCB = Closed Circuit Breather
TRS
TESi
TRS
Engine Specifications
TRS range of engines: A) Cogen specification both for natural gas and biogases for Combined Heat and Power application
This specification is offered to manufacturers of Combined Heat and Power (CHP/Cogeneration) plants,
B) Gas Electro-unit specification both for natural gas and biogases for Power Generation applications
This specification is offered to manufacturers of radiator cooled generator sets both for continuous and standby applications.
4006-23TRS1 / TRS2
6 cyl. water cooled lean burn Gas Engine TRS1 = 322 kWm TRS2 = 393 kWm
Arrangement Cycle Induction system Displacement Bore and stroke Compression ratio Fuel
Vertical, in-line 4 stroke Turbocharged, mixture cooled 22.92 litres 160 mm x 190 mm 12:1 Natural gas
Biogas Landfill Gas Digester Gas
4008-30TRS1 / TRS2
8 cyl. water cooled lean burn Gas Engine TRS1 = 447 kWm TRS2 = 526 kWm
Arrangement Cycle Induction system Displacement Bore and stroke Compression ratio Fuel
Vertical, in-line 4 stroke Turbocharged, mixture cooled 30.56 litres 160 mm x 190 mm 12:1 Natural gas
Biogas Landfill Gas Digester Gas
Control panel
Auxiliaries panel
Vee engines
Heinzmann Pandaros X2 Elektra AFR Control (no ZPR) Detcon 20 Knock detection Motortech MIC 500 Ignition Vee LKG01 Load sensor
ZPR = Zero Pressure Regulator
Power supply
Pressure switches
ZPR OPERATION
A sectioned ZPR is shown here. The adjuster should be wound counter clockwise (CW.) until the valve is fully closed. Turn the adjuster 17 full turns clockwise (CCW). This should give sufficient gas for initial starting.
Flow
Induction System
Crankcase Breather
Balance Line
The system utilises a a std low pressure gas system with ZPR where the Main Adjusting Screw is replaced with an electronic stepper motor. The valve is available in 50 and 80mm diameter versions for natural and landfill gas capability.
The closed loop system requires 3 sensors to operate: Speed (Via MPU) MAP and MAT (combined sensor) Load (Kwe sensor customer supply)
Perkins optimise the Lambda map of the engine to give good transient capability below 50% load and a linear NOx response up to 100% load. These maps are preset and not adjustable.
Parameter 1462 Adjusts emissions levels default setting is 100% moving value up increases emissions level decreasing value lowers emissions level (make small adjustments only)
Parameter 1462 Adjusts emissions levels default setting is 100% moving value up increases emissions level decreasing value lowers emissions level (make small adjustments only)
4. 5.
Adjusting this Number up increases NOx reading and lowering reduces the NOx reading Once adjustment is complete press enter then F6 to save the data to the Kronos controller
NB: Kronos 20 AFR direction. On initial start up of the engine the controller closes fully then moves to a set start position Turning the mixer counter clockwise closes the valve Turning the mixer clockwise opens the valve
Kilowatt Transducer
Potentiometers for load reference set-up
Number 5400 Set value to 0 to enable set up of KW transducer Set back to 1 when completed. Check that Parameters 5412 and 5413 are set to 1
Parameter 5340 Set value to 0 to enable set up of KW transducer Set back to 1 when completed.
kWI O/P 1mA or 20mA pot kWI O/P zero or 4mA pot
Det-Con
Measures vibration levels per cylinder Detects detonation Retards timing up to a max 8 degrees
If retardation does not work sends signal to O.E.M panel to stop engine Once detonation levels have lowered to acceptable limits load / timing adjusted back to optimum running conditions
Timing reduction
Level of Knock
In the mode window select the diagnose button Remember after carrying out test to unselect the Diagnose button if this is not done the knock unit will not function
05
Ignition System
Digital ignition system No moving parts Generic throughout Perkins range (except 4016E61TRS 4016-61TRS Uses the MIC500 control unit) Analogue input from external potentiometer for timing control Manual timing (16 position switch) On board diagnostics Negative ground ignition coils
Timing disc
Pick-up sensor
Pandaros overview
GOVERNOR STATUS
RUN STATUS CAN COMMUNICATION DC- DESK DISPLAYS PANDAROS PACKAGER DISPLAYS GOVERNOR ERRORS
Synchronising Load sharing Voltage matching Reactive load share Speed ramp Load ramp Soft load transfer Isochronous ramp Power factor set Mains parallel Island parallel Group synchronising Digital power control
Actuator
Magnetic pick-up
0,50 to 0,80mm
Pandaros Connecting to a PC
Perkins cable and dongle 1. 2. Coms lead Part no:680/192 USB dongle Part no:680/219
Feedback Setting
Feedback Setting
Feedback Setting
Feedback Setting
NOTE : After changing some parameters, it is necessary to Store parameters in governor and then reset the governor before the changes take effect. When this is required, the following message will appear.
Load Control
Synchroniser Settings
Droop Setting
Engine Stop
Common Alarm
PID maps
Speed Ramps
Governor errors
Governor errors
.
Active error
Governor errors
The IC.exe program connects automatically to the MIC500 Ignition controller. If an over speed is recorded for any reason Switch of the power to the MIC500 To clear the fault.
DcDesk, Pandaros packager and Den-Edit are included In Perkins CD Electronic Governor Software EGS part number TPCD1539. Alternatively the DcDesk & Pandaros software can be downloaded From the Heinzmann web site: www.heinzmann.com
The IC.exe program is available by contacting Perkins Applications Or Service department and is enclosed with the Den-Edit software on Perkins CD TPCD1539 (MIC 500 Controller)
4. 5. 6.
Once connection is achieved the program will run through a Screen to upload the controller parameters Check that the tab has turned GREEN in the bottom left hand corner (IF a failure to connect window appears check power to control unit is on)
3.
4.
You Must save the current file before attempting any changes to the controller
3.
4. 5.
Select file to be uploaded and click the OPEN tab The compare file screen will appear (next slide) on this screen you can either click the file compare tab this will tell you the differences between the saved file and the current controller file or click the LOAD parameters tab this will upload the selected file into the controller
1.
In one of the windows select the appropriate function to be altered 2 (Gain has been used as an example)
2.
In the bottom left hand corner the parameter number, name & current setting will appear Number Name Setting
3. 3. 4.
Highlight or click in the current setting window and change the figure to requirement Press the F6 key to save change to control unit, if this is not done The unit will operate at the setting but once power has been removed from the controller the unit will return to the original setting
1. 2. 3.
On DcDesk tool bar select GRAPHIC Select CURVE Versus TIME The graph window will appear
4.
To load parameters to the graph select the corresponding number from the desired window 2
5.
Type the number into the left hand grey box and press enter the parameter corresponding to the number will then be loaded onto the graph
3. 4.
The Options screen will then appear this has 3 tabs, select the CURVE PARAMETERS tab In the NUMBER of CURVES box select the number of parameter boxes to use
6. 7. 8. 9.
To view a running engine click the START button and click the STOP tab to stop To record a graph screen. In the top right hand corner click the 2 START REC tab to record the parameters you have set. To stop recording click the STOP tab
Saving a recording
The record is automatically saved into the following file: C\program files dcdesk 2000\record sets\recorder_t.rec
1.
Open the relevant folder in the case of the recording look in the following C\program files dcdesk 2000\record sets\recorder_t.rec
For a Pandaros or Elektra program file save as described earlier These files can then be copied and e-mailed as any standard file.
Parameter recordings
To aid in diagnostics issues the following parameter recording are required as a minimum from the stated control units
Pandaros minimum record sets: 1. 2. 3. 2000 Speed 2300 Actpos 2330ActPoSetpoint Kronos Air Fuel Ratio minimum record sets: 1. 2. 3. 4. 5. 6. 7. 2000 Speed 2302 Stepper Pos 2912 ManifoldPressure 2913 ManifoldTemp 2914 MeasuredPower 3411 CalculatedPower 3511 AnalogIn3 Value
Elektra Air Fuel Ratio minimum record sets: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 2000 Speed 2300 Actpos 2910GasTemp 2914 GasPressure 2915 GasDeltaPressure 2916 Vent1DeltaPressure 2917 Vent2DeltaPressure 3301 EngineThermalPower 3346 ClosedLooplambdaTrim 3300 MeasElectricPower
Before making a request for product support, with regard to a 4000 Series gas engine, please ensure you have the following information available where appropriate. This information is important for a rapid diagnosis and will assist with the resolution of any issues.
Before making a request for product support, with regard to a 4000 Series gas engine, please ensure you have the following information available where appropriate. This information is important for a rapid diagnosis and will assist with the resolution of any issues.
Questions