Boart Cataloge

GLOBAL PRODUCT CATALOGUE
CORING RODS AND CASING
March 2009
www.boartlongyear.com
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Copyright 2009 Boart Longyear. All Rights Reserved.
To receive updates to this catalogue, please email: catalogue@boartlongyear.com or visit our website.
TABLE OF CONTENTS
TABLE OF CONTENTS
ABOUT OUR PRODUCTS ROD OVERVIEW SAFETY APPLICATION RODS CASING CARE AND HANDLING TROUBLE SHOOTING GLOSSARY WARRANTY 4 7 15 19 25 47 55 61 67 71
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BOART LONGYEAR GLOBAL PRODUCT CATALOGUE | CORING RODS AND CASING | 03-2009V
ABOUT OUR PRODUCTS

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ABOUT OUR PRODUCTS

Boart Longyear is the industrys only integrated drilling services and products provider, combining 24-hour engineering excellence, global manufacturing facilities and the most experienced drilling services group in the business. Our customers rely on our unique ability to develop, field test, and deliver any combination of drilling consumables, capital equipment, and expertise direct to any corner of the world.
Exploration Drilling Products

Boart Longyear is globally recognized as the leader in exploration drilling technology. From the rig to the drill string to the record-breaking Stage3 diamond coring bit at the bottom of the hole, our customers trust us to deliver the most innovative, advanced, and complete solution available.
DIAMOND PRODUCTS Surface set bits Impregnated bits Reamers Casing shoes PCD bits Carbon bits WIRELINE COMPONENTS Core barrel assemblies Water swivels and hoisting plugs Subs and adaptors Overshots and recovery tools Wrenches RODS AND CASING Q and Patented RQ Drill Threads Coring Rod Casing RC CONSUMABLES Rod Swivels Swivel Accessories Subs EXPLORATION DRILL RIGS Surface core drills Underground core drills Multi-purpose drills Reverse circulation drills
ABOUT OUR PRODUCTS
ABOUT OUR PRODUCTS

In addition to our exploration drilling technology, Boart Longyear also engineers and manufactures world-class drill rigs and consumables for construction, overburden and percussive drilling.
Construction Drill Rigs

DeltaBase Site investigation and sampling drills DeltaBase Multi-purpose drills DeltaBase Foundation and construction drills
Construction Drilling Consumables

DeltaTools rods and casing DeltaTools Bits and casing shoes DeltaTools Jet grouting tools
Percussive
Production drill rigs Rock drills and breakers HRT consumables Threaded bits, rods, couplings, and shank adaptors Tapered bits and rods Integral drill steel Down the hole hammer bits
Aftermarket Support
Genuine spare parts Spare parts kits First-aid drill repair boxes Maintenance programs
* DELTABASE is a trademark of Boart Longyear, registered in Germany. BOART LONGYEAR GLOBAL PRODUCT CATALOGUE | CORING RODS AND CASING | 03-2009V
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ROD OVERVIEW
ROD OVERVIEW
ROD THREAD OVERVIEW
Q THREAD RQ THREAD HD THREAD WJ THREAD 8 8 8 8
V-WALL ROD OVERVIEW CASING THREAD OVERVIEW

W THREAD WT THREAD 10 10
9 10
DRILL ROD JOINT DEPTH CAPACITY DRILL ROD JOINT MAX TORQUE RATING DRILL ROD JOINT MAX PULLBACK RATING
11 12 13
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ROD THREAD OVERVIEW

Wireline Drill Rod Threads Q THREAD
Leading industry thread Easy make and break
ROD THREAD OVERVIEW

Patent #5,788,401; other patents pending
Q Q Q
RQ RQ RQ
RQ THREAD
Patented upgrade over Q rod Maximum depth capacity Increased strength and wear life
RQ
WT/HD WT/HD WT/HD

8
HD THREAD
Large diameter drilling Robust thread
WT/HD WJ/ WJ/LW WJ WJ/LW WJ WJ LW WJ/ WJ LW W W W
Conventional Drill Rod Threads WJ THREAD

Industry-standard DCDMA thread Reliable friction welded construction
V-WALL OVERVIEW
The V-Wall is an internally-upset rod available with our genuine Q thread, the high load-efficiency RQ thread or HD thread. In addition, all V-Wall rods undergo a unique combination of heat treatment processes for performance in demanding applications. With up to 30% less weight in your drill string, youll be able to manage more coring rods increasing your existing drills depth capacity. For example, a drill rated for 2500 m will be able to manage a 3250 m drill string using V-Wall. The mid-body also benefits from the internally-upset process and provides flexibility for wedging and steering in deviated hole applications. Annular clearance between the core barrel and the interior wall of the rod has increased which enables an increase in core barrel descent speed.
V-WALL ROD OVERVIEW
V-WALL ROD DESIGN

Q , RQ OR HD BOX THREAD HEAT TREATMENT Q , RQ OR HD PIN THREAD HEAT TREATMENT
INCREASED INSIDE DIAMETER FOR FASTER INNER TUBE TRIPPING
SUPERIOR MIDBODY FLEXIBILITY CASE-HARDENED PIN END
V-WALL PULL-BACK ADVANTAGE

PHD V-WALL VS. STRAIGHT WALL
DRILL: BLY LF 90D
PULLBACK RATING: 16000 LBS (7273 KG)
Patent #5,788,401; other patents pending
HRQ V-WALL VS. STRAIGHT WALL

DRILL: BLY LF 90D
NRQ V-WALL VS. STRAIGHT WALL

DRILL: BLY LF 90D
0m
9
250 m
PHD
STRAIGHT
417 m
PHD
500 m V-WALL 595 m
HQ
STRAIGHT
+30%
634 m
750 m
NQ HRQ
V-WALL 813 m
STRAIGHT
931 m
+22%
1000 m
NRQ
V-WALL 1084 m
+14%
1250 m
WT/HD
WJ/ Q LW CASING THREAD OVERVIEW WJ

Casing Threads W THREAD
Industry-standard DCDMA thread
W RQ
WT/HD
WJ/ WJ LW
10
CASING THREAD OVERVIEW
WT THREAD
Premium over W Casing Easy make and break HD thread
DRILL ROD DEPTH CAPACITY
DRILL ROD JOINT DEPTH CAPACITY

0
AWJ 800 m (2560 ft)
A
AWJLW 1000 m (3200 ft)
BWJ 1200 m (3920 ft)
BWJLW 1500 m (4900 ft)
ARQTK 1500 m (4900 ft)
BRQTK 1500 m (4900 ft)
NWJ 1500 m (4900 ft)
NRQ V-WALL 3360 m (11023 ft)
HRQ 2500 m (8200 ft)
1500 m (4900 ft)
2000 m (6500 ft)
Important Safety Information
2500 m (8200 ft)
Hazard Signal Words

Hazard signal words are used throughout this manual. They appear in the narrow left-hand column of numerous pages and, with their additional text description, are intended to alert the reader to the existance and relative degree of a hazard. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury and death.
NRQ 3000 m (9800 ft)
BRQ 3000 m (9800 ft)
1000 m (3200 ft)
HRQ V-WALL 3050 m (10000 ft)
PHD V-WALL 2000 m (6500 ft)
500 m (1600 ft)
NQ 2000 m (6500 ft)
PHD 1500 m (4900 ft)
BQ 1500 m (4900 ft)
HQ 1500 m (4900 ft)
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3360 m (11023 ft)
DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury.
Rod capabilities and failure loads were determined by an independent facility. A safety factor has been applied for the above ratings (applies WARNING indicates a potentially hazardous situation which, if not to new, unused Boart Longyear rods used in a straight vertical hole, assuming compliance to wireline drill rod care and handling manual and avoided, could result in death or serious injury. standard core drilling practices). This is a CAUTION of how muchpotentially hazardous as compared to the not measure indicates a load a joint can carry, situation which, if midbody (e.g. 30% provides a third of the strength). Inversely, this avoided, could result in stress is created in the joint is a measure of how much moreminor or moderate injury. by a load, as compared to the midbody (e.g. 30% creates three times the stress under a load).
CAUTION used without the safety alert symbol indicates a potentially
Depth capacity is limited which, if rig capacity. hazardous situation by drill not avoided, may result in property damage. Depth capacity decreases with wear. For example, derate by at least 50% for box shoulder thickness worn to 50% of original. Increase make-up torque to match operating torque as depth increases. Operating torque should not exceed make-up torque. Load efficiency is an excellent indicator of load capacity and fatigue strength. Choose a high efficiency joint in deep or deviated holes.
BRQTK 895 Nm (660 ft-lb)
NQ 750 Nm (560 ft-lb)
BQ 550 Nm (410 ft-lb)
BWJLW 1000 Nm (750 ft-lb)
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550 Nm (410 ft-lb)
Hazard Signal Words
NWJ 1355 Nm (1000 ft-lb)
HQ 1350 Nm (1000 ft-lb)
1000 Nm (750 ft-lb)
AWJ 406 Nm (330 ft-lb)
BRQ 1500 Nm (1000 ft-lb)
NRQ 2400 Nm (1750 ft-lb)
1500 Nm (1100 ft-lb)
ARQTK 800 Nm (590 ft-lb)
HRQ 3500 Nm (2600 ft-lb)
PHD 4000 Nm (3000 ft-lb)
DRILL ROD MAX TORQUE RATING
DRILL ROD JOINT MAX TORQUE RATING

4600 Nm (3300 ft-lb)
3500 Nm (2600 ft-lb)
2400 Nm (1750 ft-lb)
DRILL ROD MAX PULLBACK RATING
DRILL ROD JOINT MAX PULLBACK RATING

510 kN (115000 lbf)
450 kN (100000 lbf)
330 kN (74255 lbf)

HRQ 510 kN (115000 lbf)
BQ 115 kN (26000 lbf)
200 kN (45000 lbf)

AWJ(LW) 80 kN (18000 lbf)
BRQTK 200 kN (45000 lbf)
BRQ 250 kN (56250 lbf)
NRQ 330 kN (74255 lbf)
BWJ(LW) 130 kN (30000 lbf)
ARQTK 130 kN (29250 lbf)
80 kN (18000 lbf)
Hazard Signal Words
NWJ 222 kN (50000 lbf)
NQ 147 kN (33000 lbf)
130 kN (30000 lbf)
HQ 200 kN (45000 lbf)
PHD 450 kN (100000 lbf)
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SAFETY
OVERVIEW 16
SAFETY
15
SAFETY
Safety Identification and Safeguards
Hazard Signal Words Hazard signal words are used throughout this catalogue. They appear in the narrow left-hand column of numerous pages and, with their additional text description, are intended to alert the reader to the existance and relative degree of hazard. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury and death. DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
SAFETY
16
SAFETY
Keep clear of rotating rods. Never wear loose clothing that could become entangled. Ensure rods and subs are in good condition and properly connected. When handling drill rods: making, breaking or stacking, keep your hands clear from the pin and box design ends to avoid bodily harm from pinching or severing. Drill rods have limited capacity in terms of fatigue or rotation strength. Minimize rotation loads by minimizing rig misalignment and hole deviation. When working underground, ensure that work areas are safe. Follow local protocols for scaling and other activities that ensure the work environment is healthy and safe.
SAFETY
17
SAFETY
Read and understand all safety instructions carefully before operating equipment. Failure to follow these instructions may result in serious personal injury or death. Keep clear of rotating equipment. Never wear any loose clothing which could become tangled in the machine. Keep guards installed and maintained in good working order. Always keep the work area clean. Avoid dangerous working environments. Do not operate equipment while under the influence of drugs, alcohol or medication. Keep visitors a safe distance away from the work area. Wear personal protective equipment such as a hard hat, safety glasses and steel toed work boots. Always wear hearing protection when operation equipment with noise levels are at or above 85 dBA. Double hearing protection may be necessary when operating percussive drills. Read and understand the operations manual and labels affixed to the machine. Use only Boart Longyear replacement parts. Failure to do so could cause severe damage to the machine or the operator, and may void your warranty. Use only qualified service technicians. Failure to do so could cause severe damage to the machine or the operator, and may void your warranty. Ensure that the drill and accessories fully comply with applicable local safety and health regulations. Do not exceed rated capacity of any piece of equipment. Never rotate the drill rods with a rod joint located behind or above the chuck. Do not change or alter the drill, its components, optional equipment or accessories without prior approval from Boart Longyear. Unauthorized alteration may void the warranty, render the equipment unsafe or result in decreased performance. Before operating any controls, be certain you know what function they control and the ramifications of that function. Before operating any hoist, ensure the rope is free and clear to travel. When hoisting/lowering rods, make sure the hoisting cable is in complete tension before releasing the chuck. For additional information on training or start up, contact your Boart Longyear representative.
SAFETY
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APPLICATION
MAKING UP THE DRILL STRING
STABBING MAKE-UP MAKE-UP TORQUE (PRE-LOADING) LOWERING / INSERTING BREAK-OUT FLUID SEAL 20 20 21 22 22 23
20
APPLICATION
19
MAKING AND BREAKING DRILL STRING

Stabbing
Wireline drill rods and casing provide very little radial clearance when first inserting a pin end into a box end (stabbing). If the pin end is not aligned, it will stab into the box end shoulder causing permanent damage regardless of design or heat treatment. This damage will create leakage ranging from negligible to significant, depending on the degree of damage (see fluid seal). Severe stabs can compromise the fit of the joint and potentially cause fatigue failures. Once the face of the pin end shoulder is even with the face of the box end shoulder, the pin end should be lowered slowly into the box until the stab flank of the pin thread mates against the stab flank of the box thread. If the pin is not in true vertical alignment over the box or if the joint has insufficient taper to allow the first turn of pin thread to clear the first turn of box thread, the pin thread crest may wedge or jam against the box thread crest or begin to crossthread. Rotating the connection counter-clockwise to turn will correct the misalignment. Once successfully lowered, rotate the stabbing rod by hand to ensure proper thread engagement (see make-up). It is recommended that a stabbing guide be utilized (e.g. Boart Longyear hoist plug and water swivel adapter subs have a bull nose lead-in feature to prevent stabbing damage).
APPLICATION
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Make-Up
Wireline rods and casing make-up by slowly rotating the pin clockwise into the box (right hand threads). On most drills, this must be done at a very low rotation (e.g. 10 RPM or less) to avoid applying extraneous torque due to the inertia of the drill head. For example, a 45 kg (100 lb) drill head rotating at 100 RPM can apply an extra 1350 Nm (1000 ft-lb) or more of inertial torque when Important Safety the joint is closed abruptly. Information If the stand-off gap is outside specification or if the joint does not close after applying a small amount of make-up torque, break-out the joint, clean and inspect both threads. This is an indication of excessive wear, excessive foreign Hazard Signal Words signal words are manual. They appear in the material, or thread Hazard left-hand column of due to overloading during making or breaking. deformationused throughout thisand, with their additional text narrow numerous pages description, are intended to alert the reader to the existance and relative It may also indicate thata the product is from a different manufacturer. degree of hazard.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury and death.
Due to the significant safety risk, Boart Longyear drill rods should never be mixed with another manufacturers DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. rods. Doing so may cause catastrophic equipment failure, leading to bodily injury or death. In addition, WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. mixing rods will void the Boart Longyear warranty.
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Make-Up Torque (Pre-Loading)
After the stand-off gap is closed, additional make-up is required to sufficiently pre-load the joint. While a large wrench may be sufficient on smaller sized rod strings or less demanding applications (check torque rating on catalogue Rod Wrenches page), make-up applied with the drill head or other power make-up devices is often required. This is to ensure the box shoulder does not become unloaded during drilling allowing leakage, fretting or premature fatigue failures. Joints will not self makeup sufficiently during drilling alone as the joint has additional frictional resistance to make-up under drilling loads. Joints with insufficient make-up will begin to leak as the pullback load increases and the box shoulder relaxes. Another visual sign of insufficient make-up is pitting-wear in the joints due to fretting (see glossary) and in extreme cases, fatigue failures.
MINIMUM MAKE-UP TORQUE [NM] ARQTK BQ BRQ BRQTK NQ NRQ 600 442 405 300 340 [FT-LBS] 250 Fluid Seal: Shoulder compression and pin tension closes gap and stops leakage of drill fluids.
APPLICATION
PIN
ROD TYPE
NRQTK As a rule of thumb, the make-up torqueImportant Safety Information HQ 1010 750 on each joint should HRQ be adjusted to match the drilling torque it PHD 1010 750 is expected to see. Hazard Signal Words Additional make-upHazard signal words are to maintain box shoulder compression is required used throughout this manual. They appear in the narrow left-hand column of numerous pages and, with their additional text description, or bending reader to the existance and relative under excessive pullbackare intended to alert the loads. However, note that excessive degree of a hazard. make-up reduces the available load capacity and fatigue strength.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury and death. DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury.
BOX
Slight internal stand-off gap under recommended makeup torque will close as operating torque increase to provide maximum capacity.
Interference overcome by make-up torque creating interference fit pressure.
21
Note: A common practice, in standard applications, is to apply 20% more make-up than drilling torque, however this takes away WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. from the remaining load capacity and is not recommended for demanding applications. CAUTION indicates a potentially hazardous situation which, if not
avoided, could result in minor or moderate injury.
CAUTION used without safety alert symbol indicates a potentially The pin end is engineered to betheif not avoided, may result in property damage. box end to allow hazardous situation which, slightly shorter than the pre-loading of the box shoulder and elastic response to drilling loads. This is evident by a gap at the internal torque shoulder. Under extraordinary make-up or drilling torque, the pin and box will be sufficiently loaded to close this gap and engage the internal torque shoulder providing additional torque capacity.

Lowering/Inserting
The drill drive and hoist sheave must be aligned with the center line of the hole to prevent undue bending and drag. The drill must also be well secured to the casing, ground or work face to ensure it does not load the rod string or become misaligned. Adjust hollow spindle drive chucks or feed rollers to ensure that contact pressure is not permanently deforming or bending midbodies, especially in the case of light weight rod strings. In down-holes always lower the rod string with the inner tube assembly latched in position. The inner tube assembly will act as a check valve in case the rod string is accidentally dropped.
APPLICATION
22
Break-Out
Theory and laboratory tests show that break-out torque should be 70-80% of the greater of make-up or drilling torque applied to each joint. Despite this, breaking-out may be problematic due to adhesion wear or as some drill rigs do not have the same load capacity in breaking as they do in making-up or drilling. Additionally, during drilling the joints may be subject to vibration and loss of thread compound reducing the frictional resistance and allowing incremental make-up. Note that a poor choice of compound will contribute to this effect as well. This may result in a break-out torque requirement that exceeds the original make-up applied. This can be overcome utilizing the same effect by applying a slight percussive blow to the side of the box with a rubber mallet or similar non-damaging tool. Do not use a metal hammer or similarly hard objects. They will affect material properties in the impacted area and potentially cause fatigue failures and may void the Boart Longyear warranty. On down hole applications of significant depth, prior to breaking-out, ensure that the drill rig foot-clamp is holding the rod string weight and that any tension across the joint (between the drill head and foot clamp) has been relieved. This eliminates undue thread wear and a potential safety hazard on deep holes; the pin should not jump out of the box on break-out. Once the threads have disengaged, the pin can be slowly lifted. Cleaning and re-lubricating is recommended to maximize wear life.

Fluid Seal
Conventional and wireline drill rods and casing utilize steel-on-steel interfaces as a fluid seal. Make-up torque is required to load the box end shoulder face against the pin external shoulder face to develop the necessary contact pressure at the interface. Given the high elastic modulus of steel, the performance of these seals is very limited despite seal face geometry or heat treatment. As a result, the fluid seal is very sensitive to damage on either seal face. Note: Chucking on or applying wrenches to the external shoulder will cause leakage (see Stabbing). The sealing performance of a rod string in a down hole can be evaluated with a pressure test: Drop an inner tube assembly adjusted to zero-bit-gap such that the weight of the column of fluid above the inner tube will create a seal between the core lifter case and the bit. Run the fluid supply pump until maximum pressure is achieved and then close the valve between the rod string and pump. Monitor the fluid pressure gauge and record any drop in pressure over a time interval. The amount of flow loss can be calculated using standard pressure vessel formula. While no drop in pressure should occur on a new string, only a complete loss of pressure in less than one minute is significant. EXAMPLE: An 1800 m (5900 ft) string of NQ rod that loses 14 MPa (2000 psi) in one minute is only losing 7 lpm (1.6 gpm) where the minimum recommended flow for an NQ bit is 30 lmp (8 gpm). BOX
Fluid Seal: Shoulder compression and pin tension closes gap and stops leakage of drill fluids.
APPLICATION
PIN
Interference overcome by make-up torque creating interference fit pressure.
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RODS
RODS
Q THREAD RQ THREAD HD THREAD WJ THREAD 26 31 37 41
25
RODS: Q THREAD
26
RODS: Q THREAD OVERVIEW

Q rods are the undisputed, worldwide choice for wireline coring drill rods. With 40 years invested into our proprietary Q wireline drill rod, Boart Longyear has met the market demand through innovative engineering and state-of-the-art manufacturing techniques.
Features
Q THREAD PROFILE
TUBING High quality alloy steel tubing Consistent concentricity, straightness and heat treatment All tubing available in DCDMA sizes
THREAD Tapered, course threads (3 threads per inch) provides easy make and break Load efficiency of 30% provides sufficient strength for average applications THRU-WALL HEAT TREATMENT Provides 140% material strength Heat treated box threads significantly increases thread wear life
JOINT LOAD EFFICIENCY
RQ
CASE HARDENING Boart Longyear is the only manufacturer in the industry to case-harden threads Significant research, development and field testing has resulted in a hardening process that is unmatched in the marketplace Pin thread crest is hardened to nominal 55 HRc to eliminate damaging adhesion wear Eliminates the transfer of wear material back and forth which is what happens between threads of equal hardness, leading to large scale galling and joint seizing
UP TO Important Safety Information 30% Q UP TO 40% HD
Hazard Signal Words
Hazard signal words are used throughout this manual. They appear in the narrow left-hand column of numerous pages and, with their additional tex description, are intended to alert the reader to the existance and relative degree of a hazard.
UP TO 50% RQ This is the safety alert symbol. It is used to alert you to potential persona
WT/HD
injury hazards. Obey all safety messages that follow this symbol to avoid possible injury and death.
Due to the DANGER indicates an imminently hazardous situation which, if no significant safety risk, Boart Longyear drill rods avoided, could result in death or serious injury. should never be mixed with another manufacturers rods. Doing so may cause catastrophic equipment failure, leading to bodily injury or WARNING indicates a potentially hazardous situation which, if no death. In addition, mixing rods will void the Boart Longyear warranty. avoided, could result in death or serious injury.
Q is a Boart Longyear proprietary product and as such retains all of the CAUTION indicates a potentially hazardous situation which, if no quality, features, and fit associated with the Boart Longyear Q (registered) avoided, could result in minor or moderate injury. global manufacturing standards.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage
WJ/ WJ LW
RODS: Q THREAD PART NUMBERS

RODS: Q THREAD BQ
METRIC
ITEM 3548208 3548206 51579 ITEM DESCRIPTION ROD, BQ 3.0 m ENHANCED ROD, BQ 1.5 m ENHANCED ROD, BQ 1.0 m DESCRIPTION ROD, BQ 10 ENHANCED ROD, BQ 5 ENHANCED ROD, BQ 2 ROD, BQ 1 2.19 1.81
OD (in) ID (in) WEIGHT (lb/10 ft) THREAD PITCH (in) PIN LENGTH CONTENT (in) (g/100 ft) OD (mm) ID (mm) WEIGHT (kg/3 m) THREADS PITCH (mm) PIN LENGTH CONTENT (mm) (l/100 m)
55.60
46.10
18.00
8.5
44.45
167.00
IMPERIAL
3548209 3548207 51555 51554
42.00
3.0
1.75
13.00
BQ BUNDLE SPECIFICATIONS 3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight
3150 x 292 x 254 mm (124 x 11.5 x 10 in) 0.23 m3 (8 ft3) 283 kg (625 lb)
CONTAINER SHIPMENTS: 20 ft container load of 3.0 m/10 ft rods holds 53 bundles (1007 rods) 40 ft container load of 3.0 m/10 ft rods holds 68 bundles (1292 rods)
NQ
METRIC
ITEM 3548212 3548210 51585 ITEM DESCRIPTION ROD, NQ 3.0 m ENHANCED ROD, NQ 1.5 m ENHANCED ROD, NQ 1.0 m DESCRIPTION ROD, NQ 10 ENHANCED ROD, NQ 5 ENHANCED ROD, NQ 2 ROD, NQ 1 2.75 2.38
OD (in) ID (in) WEIGHT (lb/10 ft) THREAD PITCH (in) PIN LENGTH CONTENT (in) (g/100 ft) OD (mm) ID (mm) WEIGHT (kg/3 m) THREAD PITCH (mm) PIN LENGTH CONTENT (mm) (l/100 m)
69.90
60.30
23.40
8.5
44.45
286.00
IMPERIAL
3548213 3548211 51563 51562
52.40
3.0
1.75
23.00
27
NQ BUNDLE SPECIFICATIONS
3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3124 x 368 x 330 mm (123 x 14.5 x 13 in) 0.3681 m3 (13 ft3) 453 kg (1000 lb)
RODS: Q THREAD PART NUMBERS

RODS: Q THREAD
28
HQ
METRIC
ITEM 3548216 3548214 51591 ITEM DESCRIPTION ROD, HQ 3.0 m ENHANCED ROD, HQ 1.5 m ENHANCED ROD, HQ 1.0 m DESCRIPTION ROD, HQ 10 ENHANCED ROD, HQ 5 ENHANCED ROD, HQ 2 ROD, HQ 1 3.50 3.06
88.90
77.80
34.50
8.5
44.45
475.00
IMPERIAL
3548217 3548215 51569 51568
76.90
3.0
1.75
38.00
HQ BUNDLE SPECIFICATIONS
3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3048 x 470 x 406.4 mm (120 x 18.5 x 16 in) 0.60 m3 (21 ft3) 682 kg (1,505 lb)
1588 x 470 x 406.4 mm (62.5 x 18.5 x 16 in) 0.31 m3 (11 ft3) 346 kg (764 lb)
V-WALL ROD OPTION

RODS: Q THREAD
The V-Wall Rod is an internally-upset rod available with our genuine Q thread, the high load-efficiency patented RQ thread or HD thread. In addition, all V-Wall rods undergo our unique combination of heat treatment processes for performance in demanding applications. ITEM 40959 40960 ITEM 27750 27758 DESCRIPTION ROD, NQ 3.0M V-WALL ROD, HQ 3.0M V-WALL DESCRIPTION ROD, NQ 10' V-WALL ROD, HQ 10' V-WALL
OD (mm) BODY ID JOINT ID WEIGHT THREAD PIN LENGTH CONTENT (mm) (mm) (kg/3 m) PITCH (mm) (mm) (l/100 m)
METRIC
69.90 88.90
OD (in)
62.00 81.00
BODY ID (in)
60.30 77.80
20.42 27.22
8.5 8.5
44.45 44.45
296.70 505.80
IMPERIAL
JOINT ID WEIGHT THREAD (in) (lb/10 ft) PITCH (in)
PIN LENGTH CONTENT (in) (g/100 ft)
2.75 3.50
2.44 3.19
2.38 3.06
45.0 60.0
3.0 3.0
1.75 1.75
23.90 40.70
V-WALL ROD BUNDLE SPECIFICATIONS

NQ/NRQ 3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.4 x 0.3 m (10.3 x 1.2 x 1.1 ft) 0.4 m3 (13.0 ft3) 394 kg (869 lb)
CONTAINER SHIPMENTS: 20 ft container load of 3.0 m/10 ft rods holds 32 bundles (608 rods) 40 ft container load of 3.0 m/10 ft rods holds 50 bundles (950 rods) HQ/HRQ 3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight
3.2 x 0.5 x 0.4 m (10.3 x 1.5 x 1.3 ft) 0.6 m3 (21.2 ft3) 540 kg (1,191 lb)
29
RODS: RQ THREAD
RODS: RQ THREAD OVERVIEW

The patented RQ rods feature a combination of exclusive heat treatments and innovative engineering to provide the ultimate in performance and longevity. RQ drill rods expand your drilling capabilities and lower your total drill rod cost per meter/foot in deep, deviated and demanding wireline coring applications.
Features
RQ THREAD PROFILE
RQ
THREAD DESIGN Course RQ threads (3 threads per inch) with increased taper, provide easier make and break as well as anti jamming Finer RQTK threads provide high performance for Thin Kerf wireline systems Load efficiency of 50% provides ultimate strength for demanding applications THRU-WALL HEAT TREATMENT Provides 175% material strength Heat treated box threads significantly increases thread wear life
WT/HD
WJ/ WJ LW
Due to the DANGER indicates an imminently hazardous situation which, if not significant safety risk, Boart Longyear drill rods avoided, could result in death or serious injury. should never be mixed with another manufacturers rods. Doing so may cause catastrophic equipment failure, leading to bodily injury or WARNING indicates a potentially hazardous situation which, if not death. In addition, mixing rods will void the Boart Longyear warranty. avoided, could result in death or serious injury.
RQ is a Boart Longyear proprietary product and as such retains all of the CAUTION indicates a potentially hazardous situation which, if not quality, features, and fit associated with the Boart Longyear RQ (registered) avoided, could result in minor or moderate injury. global manufacturing standards.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
W
CASE HARDENING Boart Longyear is the only manufacturer in the industry to case-harden threads Significant research, development and field testing has resulted in a hardening process that is unmatched in the marketplace Pin thread crest is hardened to eliminate damaging adhesion wear Eliminates the transfer of wear material back and forth which is what happens between threads of equal hardness, leading to large scale galling and joint seizing
Hazard Signal Words
Hazard signal words are used throughout this manual. They appear in the narrow left-hand column of numerous pages and, with their 31 additional text description, are intended to alert the reader to the existance and relative degree of a hazard.
UP TO 50% RQ This is the safety alert symbol. It is used to alert you to potential personal
RODS: RQ THREAD PART NUMBERS

RODS: RQ THREAD
32
The RQTK rods utilize a reduced wall thickness to allow for the larger size tools and core samples obtained with the corresponding QTK wireline systems. Note: RQTK rods are not compatible with our standard RQ coring rods.
ARQTK
METRIC
ITEM 3540968 104977 ITEM DESCRIPTION ARQTK 3.0 m ROD ARQTK 1.5 m ROD DESCRIPTION ARQTK 10 ROD ARQTK 5 ROD ARQTK 2 ROD ARQTK 1 ROD 1.76 1.48 44.70
OD (in) OD (mm) ID (mm) WEIGHT (kg/3 m) THREAD PITCH (mm) PIN LENGTH CONTENT (mm) (l/100 m)
37.50
ID (in)
10.70
WEIGHT (lb/10 ft)
6.4
THREAD PITCH (in)
38.53
109.80
IMPERIAL
3540970 3540971 3540972 3541568
24.00
4.0
1.52
8.80
ARQTK BUNDLE SPECIFICATIONS

3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.2 x 0.2 m (10.3 x 0.8 x 0.7 ft) 0.2 m3 (7.1 ft3) 213 kg (470 lb)
1.6 x 0.2 x 0.2 m (5.3 x 0.8 x 0.7 ft) 0.1 m3 (3.5 ft3) 111 kg (246 lb)

RODS: RQ THREAD BRQTK
METRIC
ITEM 306227 3540867 ITEM DESCRIPTION BRQTK 3.0 m ROD BRQTK 1.5 m ROD DESCRIPTION BRQTK 10 ROD BRQTK 5 ROD BRQTK 2 ROD BRQTK 1 ROD 2.20 1.91 55.80
48.40
ID (in)
14.30
WEIGHT (lb/10 ft)
7.30
THREAD PITCH (in)
40.64
183.50
IMPERIAL
3541174 3541379 3541343 3545303
32.00
3.50
1.60
14.82
BRQTK BUNDLE SPECIFICATIONS

1.6 x 0.3 x 0.3 m (5.3 x 1.0 x 0.8 ft) 0.1 m3 (3.5 ft3) 149 kg (329 lb)
BRQ
METRIC
ITEM 306238 3541308 3543582 ITEM DESCRIPTION BRQ 3.0 m ROD BRQ 1.5 m ROD BRQ 1.0 m ROD DESCRIPTION BRQ 10 ROD BRQ 5 ROD BRQ 2 ROD BRQ 1 ROD
OD (mm)
ID (mm)
WEIGHT (kg/3 m)
THREAD PITCH (mm)
PIN LENGTH CONTENT (mm) (l/100 m)
55.60
46.10
18.00
8.50
41.91
167.00
OD (in)
ID (in)
IMPERIAL
3541555 3541378 3541340 3545301
WEIGHT (lb/10 ft)
THREAD PITCH (in)
2.19
1.81
42
3.00
1.65
13.00
33
BRQ BUNDLE SPECIFICATIONS

1.6 x 0.3 x 0.3 m (5.3 x 1.0 x 0.8 ft) 0.1 m3 (3.5 ft3) 149 kg (329 lb)

RODS: RQ THREAD
34
NRQ
METRIC
ITEM 104741 3541309 3001150 ITEM DESCRIPTION NRQ 3.0 m ROD NRQ 1.5 m ROD NRQ 1.0 m ROD DESCRIPTION NRQ 10 ROD NRQ 5 ROD NRQ 2 ROD NRQ 1 ROD 2.75 2.38
69.90
60.30
23.40
8.5
41.91
286.00
IMPERIAL
3541556 3541380 3541341 3542459
52.40
3.0
1.65
23.00
NRQ BUNDLE SPECIFICATIONS

1.6 x 0.4 x 0.3 m (5.3 x 1.2 x 1.1 ft) 0.2 m3 (7.0 ft3) 239 kg (526 lb)
HRQ
METRIC
ITEM 306243 3541310 3001217 ITEM DESCRIPTION HRQ 3.0 m ROD HRQ 1.5 m ROD HRQ 1.0 m ROD DESCRIPTION HRQ 10 ROD HRQ 5 ROD HRQ 2 ROD HRQ 1 ROD 3.50 3.06
88.90
77.80
34.50
8.50
41.91
475.00
IMPERIAL
3541558 3541381 3541342 3545071
76.90
3.00
1.65
38.00
HRQ BUNDLE SPECIFICATIONS

3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.5 x 0.4 m (10.3 x 1.5 x 1.3 ft) 0.6 m3 (21.2 ft3) 682 kg (1,505 lb)
1.6 x 0.5 x 0.4 m (5.3 x 1.5 x 1.3 ft) 0.3 m3 (10.9 ft3) 346 kg (764 lb)
CONTAINER SHIPMENTS: 20 ft container load of 3.0 m/10 ft rods holds 20 bundles (380 rods) 40 ft container load of 3.0 m/10 ft rods holds 30 bundles (570 rods) www.boartlongyear.com
V-WALL ROD OPTION

RODS: RQ THREAD
The V-Wall is an internally-upset rod available with our genuine Q thread, the high load-efficiency patented RQ thread or HD thread. In addition, all V-Wall rods undergo our unique combination of heat treatment processes for performance in demanding applications. ITEM 3544312 3544311 ITEM 3544310 3544309 DESCRIPTION ROD, NRQ 3.0M V-WALL ROD, HRQ 3.0M V-WALL DESCRIPTION ROD, NRQ 10' V-WALL ROD, HRQ 10' V-WALL
OD (mm) BODY ID JOINT ID WEIGHT THREAD PIN LENGTH CONTENT (mm) (mm) (kg/3 m) PITCH (mm) (mm) (l/100 m)
METRIC
69.90 88.90
OD (in)
62.00 81.00
BODY ID (in)
60.30 77.80
20.42 27.22
8.5 8.5
41.91 41.91
296.70 505.80
IMPERIAL
2.75 3.50
2.44 3.19
2.38 3.06
45.0 60.0
3.0 3.0
1.65 1.65
23.90 40.70

NQ/NRQ 3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.4 x 0.3 m (10.3 x 1.2 x 1.1 ft) 0.4 m3 (13.0 ft3) 394 kg (869 lb)
CONTAINER SHIPMENTS: 20 ft container load of 3.0 m/10 ft rods holds 32 bundles (608 rods) 40 ft container load of 3.0 m/10 ft rods holds 50 bundles (950 rods) HQ/HRQ 3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight
3.2 x 0.5 x 0.4 m (10.3 x 1.5 x 1.3 ft) 0.6 m3 (21.2 ft3) 540 kg (1,191 lb)
35
Q
RODS: HD THREAD
RODS: HD THREAD OVERVIEW

HD threads are designed for reliability in large size core drilling, the HD drill rod offers a robust, coarse thread profile for heavy duty wireline applications.
RQ
Features
HD THREAD PROFILE
THREAD DESIGN Larger deeper threads (2.5 threads per inch) provide maximum durability Load efficiency of 40% provides sufficient strength for large hole sizes
WT/HD
CASE HARDENING Boart Longyear is the only manufacturer in the industry to case-harden threads Significant research, development and field testing has resulted in a hardening process that is unmatched in the marketplace Pin thread crest is hardened to eliminate damaging adhesion wear Eliminates the transfer of wear material back and forth which is what happens between threads of equal hardness, leading to large scale galling and joint seizing
WJ/ WJ LW
Hazard Signal Words
Hazard signal words are used throughout this manual. They appear in the narrow left-hand column of numerous pages and, with their 37 additional text description, are intended to alert the reader to the existance and relative degree of a hazard.
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
UP TO 50% RQ This is the safety alert symbol. It is used to alert you to potential personal
RODS: HD THREAD PART NUMBERS

RODS: HD THREAD
38
PHD
METRIC
ITEM 3542314 3541743 ITEM 3540845 3540844 3542519 DESCRIPTION PHD 3.0 m ROD PHD 1.5 m ROD DESCRIPTION PHD 10 ROD PHD 5 ROD PHD 2 ROD 4.50 4.00 114.00
102.00
ID (in)
52.20
WEIGHT (lb/10 ft)
10.2
THREAD PITCH (in)
63.00
810.80
IMPERIAL
117.00
2.5
2.47
65.30
PHD BUNDLE SPECIFICATIONS

1.6 x 0.4 x 0.3 m (5.3 x 1.2 x 1.1 ft) 0.20 m3 (7.1 ft3) 194 kg (428 lb)
V-WALL ROD OPTION

RODS: HD THREAD
The V-Wall Rod is an internally-upset rod available with our genuine Q thread, the high load-efficiency patented RQ thread or HD thread. In addition, all V-Wall rods undergo our unique combination of heat treatment processes for performance in demanding applications.
METRIC
ITEM 3003743 ITEM 3546256
DESCRIPTION ROD, PHD 3.0M V-WALL DESCRIPTION ROD, PHD 10' V-WALL
OD (mm)
BODY ID JOINT ID WEIGHT THREAD PIN LENGTH CONTENT (mm) (mm) (kg/3 m) PITCH (mm) (mm) (l/100 m)
114.00
OD (in)
106.00
BODY ID (in)
102.00
37.21
10.2
63.00
869.30
IMPERIAL
4.50
4.19
4.00
82.00
2.5
2.47
70.00

PHD 3.0 m/10 ft ROD BUNDLE (7 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.4 x 0.3 m (10.3 x 1.2 x 1.1 ft) 0.4 m3 (14.1 ft3) 268 kg (591 lb)
39
RQ
RODS: WJ THREAD
RODS: WJ THREAD OVERVIEW

The WJ rod is a conventional drill rod consisting of a tubular mid-body with friction welded pin and box ends. The tapered threads are similar to an API thread form, and are manufactured using DCDMA gauges. WJ rods are used for conventional core drilling, geotechnical and environmental applications, and rotary drilling applications.
WT/HD
Features
WJ THREAD PROFILE
MIDBODY TUBING High quality alloy steel tubing Consistent concentricity and straightness Midbody tubing is standard Q weight for WJ or QTK weight for WJLW THREAD DESIGN API style of thread featuring a V style thread with ample taper providing easier and faster making and breaking Excellent pulling load capacity
WJ/ WJ LW
CONSTRUCTION Reliable friction welded construction ensure joints have mechanical properties equal to the parent material Avoids failures inherent to the brittle material created by conventional welding techniques
41
RODS: WJ THREAD PART NUMBERS

RODS: WJ THREAD
42
Light weight (LW) WJ rods utilize the RQTK rod tubing for midbodies to provide lighter weight thus providing greater drilling depths
AWJ and AWJLW

METRIC
ITEM 63467 63468 ITEM 62785 62786 63094 DESCRIPTION AWJLW 3.0 m ROD AWJLW 1.5 m ROD DESCRIPTION AWJ 10 ROD AWJ 5 ROD AWJ 2 ROD 1.75 44.50
OD (in) OD (mm) ROD BODY ID (mm) JOINT ID (mm) WEIGHT (kg/3 m) THREAD PIN LENGTH CONTENT PITCH (mm) (mm) (l/100 m)
38.10
ROD BODY ID (in)
15.90
JOINT ID (in)
10.40
WEIGHT (lb/10 ft)
5.1
THREAD PITCH (in)
44.45
94.40
IMPERIAL
1.50
0.63
32.00
5.0
1.75
7.40
AWJ and AWJLW BUNDLE SPECIFICATIONS

3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.2 x 0.2 m (10.3 x 0.8 x 0.7 ft) 0.2 m3 (7.1 ft3) AWJ: 288.5 kg (636 lb); AWJLW: 209.0 kg (461 lb)
1.6 x 0.2 x 0.2 m (5.3 x 0.8 x 0.7 ft) 0.1 m3 (3.5 ft3) AWJ: 149.7 kg (330 lb); AWJLW: 109 kg (242 lb)
BWJ and BWJLW

ITEM DESCRIPTION BWJLW 3.0 m ROD BWJLW 1.5 m ROD BWJ 3.0 m ROD BWJ 1.5 m ROD 55.80
OD (mm)
METRIC
3544303 3544361 3544732 3544731
ROD BODY ID (mm)
JOINT ID (mm)
WEIGHT (kg/3 m)
THREAD PIN LENGTH CONTENT PITCH (mm) (mm) (l/100 m)
BWJ: 44.50 BWJLW: 48.40
19.00
BWJ: 5.1 54.00 BWJLW: 49.20
50.80
176.60
BWJ and BWJLW BUNDLE SPECIFICATIONS

3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.3 x 0.3 m (10.3 x 1.0 x 0.8 ft) 0.2 m3 (8.1 ft3) BWJ: 360 kg (796 lb); BWJLW 289 kg (639 lb)
1.6 x 0.3 x 0.3 m (5.3 x 1.0 x 0.8 ft) 0.1 m3 (3.9 ft3) BWJ: 193 kg (427 lb); BWJLW 164 kg (362 lb)

RODS: WJ THREAD NWJ
METRIC
ITEM 63739 63738 ITEM 3543046 62999 63098 DESCRIPTION NWJ 3.0 m ROD NWJ 1.5 m ROD DESCRIPTION NWJ 10 ROD NWJ 5 ROD NWJ 2 ROD 2.63 66.70
OD (in) OD (mm) ROD BODY ID (mm) JOINT WEIGHT THREAD ID (mm) (kg/3 m) PITCH (mm) PIN LENGTH CONTENT (mm) (l/100 m)
57.20
ROD BODY ID (in)
28.60
JOINT ID (in)
23.50
6.4
63.50
243.60
IMPERIAL
WEIGHT THREAD (lb/10 ft) PITCH (in)
2.25
1.13
52.00
4.0
2.50
20.00
NWJ BUNDLE SPECIFICATIONS

3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.3 x 0.3 m (10.3 x 1.0 x 0.8 ft) 0.3 m3 (10.2 ft3) 458 kg (1,012 lb)
1.6 x 0.3 x 0.3 m (5.3 x 1.0 x 0.8 ft) 0.1 m3 (5.1 ft3) 248 kg (597 lb)
43

RODS: WJ THREAD
44
Wrench Flats are standard size and are applied to the box end of the drill rod. The flats allow the driller to apply a wrench and break the tool joint easily.
AWJ: FLATS OPTION

IMPERIAL
ITEM 3544755 3544756 DESCRIPTION AWJ 10 ROD W/FLATS AWJ 5 ROD W/FLATS 1.75
OD (in) ROD BODY ID (in) JOINT ID (in) WEIGHT THREAD (lb/10 ft) PITCH (in) PIN LENGTH CONTENT (in) (g/100 ft)
1.38
0.63
32.00
5.0
1.75
7.40
AWJ and AWJLW BUNDLE SPECIFICATIONS

3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.2 x 0.2 m (10.3 x 0.8 x 0.7 ft) 0.2 m3 (7.1 ft3) AWJ: 288.5 kg (636 lb); AWJLW: 209.0 kg (461 lb)
1.6 x 0.2 x 0.2 m (5.3 x 0.8 x 0.7 ft) 0.1 m3 (3.5 ft3) AWJ: 149.7 kg (330 lb); AWJLW: 109 kg (242 lb)
BWJ: FLATS OPTION

IMPERIAL
ITEM 3546906 3546905 DESCRIPTION BWJ 10 ROD W/FLATS BWJ 5 ROD W/FLATS 1.75
1.38
0.63
32.00
5.0
2.00
7.40
BWJ and BWJLW BUNDLE SPECIFICATIONS

3.0 m/10 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft ROD BUNDLE (19 RODS) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.3 x 0.3 m (10.3 x 1.0 x 0.8 ft) 0.2 m3 (8.1 ft3) BWJ: 360 kg (796 lb); BWJLW 289 kg (639 lb)
1.6 x 0.3 x 0.3 m (5.3 x 1.0 x 0.8 ft) 0.1 m3 (3.9 ft3) BWJ: 193 kg (427 lb); BWJLW 164 kg (362 lb)

RODS: WJ THREAD NWJ: FLATS OPTION
IMPERIAL
ITEM 3545289 3545288 DESCRIPTION NWJ 10 ROD W/FLATS NWJ 5 ROD W/FLATS 1.75
1.38
0.63
32.00
5.0
2.50
7.40
NWJ BUNDLE SPECIFICATIONS

1.6 x 0.3 x 0.3 m (5.3 x 1.0 x 0.8 ft) 0.1 m3 (5.1 ft3) 248 kg (547 lb)
45
CASING
CASING
W THREAD WT THREAD 48 53
47
WT/HD
CASING: W THREAD
48
CASING: W THREAD OVERVIEW

This casing is intended for single use or situations where the casing is left in the hole. The W casing is made from DCDMA C80 tubing and utilize the DCDMA W thread form. The W thread is a straight thread (4 threads per inch). This casing is universal in design and can be used in any drilling application where threaded casing is required to be left in the ground.
WJ/ WJ LW
Features
W THREAD PROFILE
TUBING Parallel wall tubing compatible with Q Wireline in-hole tools Standard DCDMA W sizes allow nesting of other W casing
THREAD DESIGN Double-butt joint gives strength in driving and jarring
CASING: W THREAD PART NUMBERS

CASING: W THREAD AW
METRIC
ITEM 66533 66531 ITEM DESCRIPTION AW 3.0 m CASING AW 1.5 m CASING DESCRIPTION AW 10 CASING AW 5 CASING AW 2 CASING AW 1 CASING 2.25 1.91 57.10
OD (in) OD (mm) ID (mm) WEIGHT THREAD (kg/3 m) PITCH (mm) PIN LENGTH CONTENT (mm) (l/100 m)
48.40
ID (in)
17.00
6.4
57.15
184.10
IMPERIAL
26355 26356 26358 26359
38.00
4.0
2.25
14.80
AW BUNDLE SPECIFICATIONS
3.0 m/10 ft CASING BUNDLE (19 PIECES) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft CASING BUNDLE (19 PIECES) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.3 x 0.3 m (10.3 x 1.0 x 1.0 ft) 0.3 m3 (10.6 ft3) 343 kg (756 lb)
1.6 x 0.3 x 0.3 m (5.3 x 1.0 x 1.0 ft) 0.1 m3 (5.1 ft3) 179 kg (395 lb)
BW
METRIC
ITEM 66539 66537 ITEM DESCRIPTION BW 3.0 m CASING BW 1.5 m CASING DESCRIPTION BW 10 CASING BW 5 CASING BW 2 CASING BW 1 CASING
OD (mm)
ID (mm)
WEIGHT THREAD (kg/3 m) PITCH (mm)
PIN LENGTH CONTENT (mm) (l/100 m)
73.00
OD (in)
60.30
ID (in)
31.30
6.4
63.50
285.80
IMPERIAL
26360 26361 3543007 26364
2.88
2.38
70.00
4.0
2.50
23.00 49
BW BUNDLE SPECIFICATIONS
1.6 x 0.3 x 0.3 m (5.3 x 1.0 x 1.0 ft) 0.1 m3 (5.1 ft3) 179 kg (395 lb)

CASING: W THREAD
50
NW
METRIC
ITEM 66545 66543 66542 DESCRIPTION NW 3.0 m CASING NW 1.5 m CASING NW 1.0 m CASING DESCRIPTION NW 10 CASING NW 5 CASING NW 2 CASING 3.50 3.00
OD (in) ID (in) WEIGHT (lb/10 ft) THREAD PITCH (in) PIN LENGTH CONTENT (in) (g/100 ft) OD (mm) ID (mm) WEIGHT (kg/3 m) THREAD PIN LENGTH CONTENT PITCH (mm) (mm) (l/100 m)
88.90
76.20
38.40
6.4
69.85
455.70
IMPERIAL
ITEM 26365 26366 26368
86.00
4.0
2.75
36.70
NW BUNDLE SPECIFICATIONS
3.0 m/10 ft CASING BUNDLE (19 PIECES) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft CASING BUNDLE (19 PIECES) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.5 x 0.4 m (10.3 x 1.5 x 1.3 ft) 0.6 m3 (21.0 ft3) 760 kg (1,676 lb)
1.6 x 0.5 x 0.4 m (5.3 x 1.5 x 1.3 ft) 0.3 m3 (11.0 ft3) 390 kg (860 lb)
HW
METRIC
ITEM 66551 66549 66548 ITEM 26370 26371 26373 26374 DESCRIPTION HW 3.0 m CASING HW 1.5 m CASING HW 1.0 m CASING DESCRIPTION HW 10 CASING HW 5 CASING HW 2 CASING HW 1 CASING 4.50 4.00
114.30
101.60
52.20
6.4
76.20
810.80
IMPERIAL
117.00
4.0
3.00
65.30
HW BUNDLE SPECIFICATIONS
1.6 x 0.4 x 0.3 m (5.3 x 1.2 x 1.1 ft) 0.2 m3 (7.1 ft3) 194.1 kg (428 lb)

CASING: W THREAD PW
METRIC
ITEM 66731 66730 66729 ITEM DESCRIPTION PW 3.0 m CASING PW 1.5 m CASING PW 1.0 m CASING DESCRIPTION PW 10 CASING PW 5 CASING PW 2 CASING PW 1 CASING 5.50 5.00
139.70
127.00
64.30
6.4
82.55
1266.60
IMPERIAL
26629 26630 26631 26632
144.00
4.0
3.25
102.00
PW BUNDLE SPECIFICATIONS
1.6 x 0.5 x 0.4 m (5.3 x 1.5 x 1.3 ft) 0.3 m3 (10.6 ft3) 254 kg (560 lb)
51

CASING: W THREAD
52
During heat treatment, the pin thread crest is hardened to nominal 55 HRc to eliminate damaging adhesion wear.
NW: HEAT TREATED OPTION

ITEM DESCRIPTION NW 10 4130 H/T CASING NW 5 4130 H/T CASING NW 2 4130 H/T CASING NW 1 4130 H/T CASING 3.50 3.00
OD (in) ID (in)
IMPERIAL
100601 100602 100603 102758
WEIGHT (lb/10 ft)
THREAD PITCH (in)
PIN LENGTH CONTENT (mm) (g/100 ft)
86.00
4.0
2.75
36.70
NW BUNDLE SPECIFICATIONS
3.0 m/10 ft CASING BUNDLE (19 PIECES) Dimensions (L x W x H) Volume Gross Weight 1.5 m/5 ft CASING BUNDLE (19 PIECES) Dimensions (L x W x H) Volume Gross Weight 3.2 x 0.5 x 0.4 m (10.3 x 1.5 x 1.3 ft) 0.6 m3 (21.0 ft3) 760 kg (1,676 lb)
1.6 x 0.5 x 0.4 m (5.3 x 1.5 x 1.3 ft) 0.3 m3 (11.0 ft3) 390 kg (860 lb)
HW: HEAT TREATED OPTION

ITEM DESCRIPTION HW 10 4130 H/T CASING HW 5 4130 H/T CASING HW 2 4130 H/T CASING HW 1 4130 H/T CASING 4.50 4.00
OD (in) ID (in)
IMPERIAL
100595 100596 100597 102759
WEIGHT (lb/10 ft)
THREAD PITCH (in)
117.00
4.0
3.00
65.30
HW BUNDLE SPECIFICATIONS
1.6 x 0.4 x 0.3 m (5.3 x 1.2 x 1.1 ft) 0.2 m3 (7.1 ft3) 194.1 kg (428 lb)
Q
CASING: WT THREAD
CASING: WT THREAD OVERVIEW

This casing is engineered to surpass expectations for a casing and features quicker make-up and easier break-out characteristics than the standard W casing. This thread works well under difficult drilling conditions and is designed for repeated application. The WT casing is made with DCDMA C80 tubing and the tapered HD thread provides increased strength and easier make and break-out (2.5 threads per inch).
RQ
Features
WT THREAD PROFILE
TUBING Parallel wall tubing compatible with Q wireline in-hole tools Standard DCDMA W sizes allow nesting of other W casing
THREAD DESIGN Tapered joint and fewer threads per inch result in easier and faster make and break for reduced wear and reduced labor costs Double-butt tapered joint and heavy duty buttress thread form provide greater torsion and pullback strength Tapered thread reduces stress and provides a rigid joint to reduce movement and lubricant loss Load efficiency of 40% provides greater pullback strength to allow retrieval from difficult ground conditions and repeated use Threads are easier to clean due to wider spacing of the threads for situations where casing is reused Compatible with HD rod threads
WT/HD
WJ/ WJ LW
53
CASING: WT THREAD PART NUMBERS

HWT
ITEM DESCRIPTION HWT 3.0 m CASING HWT 1.5 m CASING HWT 1.0 m CASING HWT 0.5M CASING DESCRIPTION HWT 10 CASING HWT 5 CASING HWT 5 CASING L/H HWT 2 CASING 4.50 4.00
METRIC
IMPERIAL
CASING: WT THREAD
54
METRIC
101338 101339 3541683 3541682 ITEM
114.30
101.60
52.20
10.2
44.45
810.80
IMPERIAL
54843 54826 102987 55055
117.00
2.5
2.47
65.30
HWT BUNDLE SPECIFICATIONS

1.6 x 0.4 x 0.3 m (5.3 x 1.2 x 1.1 ft) 0.2 m3 (7.1 ft3) 194.1 kg (428 lb)
PWT
ITEM 3543977 3543976 3547569 ITEM 3543975 3543974 3543973 DESCRIPTION PWT 3.0 m CASING PWT 1.5 m CASING PWT 1.0 m CASING DESCRIPTION PWT 10 CASING PWT 5 CASING PWT 2 CASING 5.50 5.00
139.70
127.00
64.30
10.2
44.45
1266.60
144.00
2.5
2.47
102.00
PWT BUNDLE SPECIFICATIONS

1.6 x 0.5 x 0.4 m (5.3 x 1.5 x 1.3 ft) 0.3 m3 (10.6 ft3) 254 kg (560 lb)
CONTAINER SHIPMENTS: 20 ft container load of 3.0 m/10 ft rods holds 20 bundles (140 rods) 40 ft container load of 3.0 m/10 ft rods holds 44 bundles (308 rods) www.boartlongyear.com
CARE AND HANDLING

PACKAGING FEATURES LUBRICATION AND CLEANING PREPARATION FOR TRANSIT STORAGE OF DRILL RODS THREAD WEAR BOX AND MIDBODY WEAR LOADS AND DEVIATED HOLES 56 56 57 57 58 59 60
CARE AND HANDLING

55
CARE AND HANDLING

Packing Features:
Drill rods and casing are packaged and sold in bundles which offer product protection during shipping and handling. Protective cardboard caps cover box and pin threads sealing in thread lubrication. Heavy duty galvanized hexagon bundle end caps protect the drill rod ends. Drill rods are coated with rust inhibitor to reduce surface oxidation during shipping. When storing rods for long periods of time, it is recommended you reapply a rust inhibitor to protect the rods from oxidation.
CARE AND HANDLING

56
Lubrication and Cleaning

Boart Longyear drill rod threads are coated with thread compound (lubricant) for shipment from the Hazard Signal Words Hazard signal words are used throughout this manual. They appear in the factory. For initial use, left-hand column of numerous pages and, with their additional text it is neither necessary nor desirable to remove this thread compound unless narrow description, contamination has degree of a are intended to alert the reader toeach timerelative rods are used, clean and re-lubricate the occurred. Thereafter, the existance and the hazard. threads with a Boart Longyear recommended compound (BOL or Esso Z50). Use enough compound This is the safety alert symbol. It is used to alert you to potential personal to cover both thread and shouldermessages that follow A symboltoavoid mm (1.5 to 2 inches) brush is excellent for injury hazards. Obey all safety surfaces. this 40 to 50 possible injury and death. applying compound.
DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Note: Keep the compound and brush clean Note: While occasional mixing of the compound is recommended to avoid settling, CAUTION indicates a potentially hazardous situation which, if not dilution of any kind (e.g. Diesel, gasoline or oil) will render the compound ineffective. avoided, could result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous The thread compound issituation which, ifto avoided,wear life of damage.joint. In order to prevent wear, metallic critical not the may result in property the particulate in the compound forms an inner-layer that is able to withstand the contact pressure and prevent the mating surfaces from interacting. A poor choice of compound or diluted compound will allow the mating surfaces to interact, resulting in adhesion or abrasion wear.
The thread compound is Safety Information to the strength of the joint. The interaction of the metallic Important also critical particulate and the surface determines the frictional resistance to torque loads. This in turn determines the joint load efficiency: how much torque is transferred through the joint versus how much is absorbed by the joint. A poor choice of compound or diluted compound will provide insufficient friction,Hazard Signal Words efficiency loading to overload failure. decreasing Compounds containing 50% zinc particulate generally provide a higher friction factor (higher torque capacity) and get better resistance than those containing similar amounts of copper, lead or graphite This is the safety alert symbol. It is alert you particulate. Environmentally friendlyused tothat follow to potential personal contain non-toxic, bio-stable, solid particles of compounds must injury hazards. Obey all safety messages this symbol to avoid possible injury and death. similar properties and performance characteristics to that of typical zinc particles in order to perform.
DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Hazard signal words are used throughout this manual. They appear in the narrow left-hand column of numerous pages and, with their additional text description, are intended to alert the reader to the existance and relative degree of a hazard.
Note: Use of compounds without solid particulate will void the warranty. Note: Metal compounds will react in acidic water leading to hydrogen embrittlement CAUTION indicates a potentially hazardous situation which, if not and reduce fatigue life (see glossary) however, copper is less reactive than zinc. avoided, could result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property In addition, lubricating the rod body with grease is damage. recommended to reduce hole friction, drilling torque, and midbody wear.
CARE AND HANDLING

Hazard Signal Words
CARE AND HANDLING
Preparation for Transit

avoided, could result in death or serious injury.
Hazard signal words are used throughout this manual. They appear in the narrow left-hand column of numerous pages and, with their additional text description, are intended to alert the reader to the existance and relative degree of a hazard. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury and death. Load rods on at least three cross members and tie down with suitable chain or strap at end cross members. For long rods,imminently hazardous situation which,ornot DANGER indicates Information Important Safety an an additional chain if strap should be provided in the middle.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Note: Always provide proper protection for threaded ends.
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.
Storage of Drill Rods
Hazard Signal Words
Hazard signal words are the safety alert this manual. They appear in the CAUTION used without used throughout symbol indicates a potentially narrow left-hand column of if not avoided, may result in property damage. hazardous situation which, numerous pages and, with their additional text description, are intended to alert the reader to the existance and relative degree of a hazard.
This is the safety alert symbol. It is used to alert you to threads Always clean and grease the pin and box endpotential personal of the rods before storing. Store rods injury hazards. Obey all safety messages that follow this symbol to avoid possible injury of three cross supports on less than 30 cm (12 in) from the ground horizontally on a minimumand death. to keep moisture and dirt awayimminently the rods. which, if not DANGER indicates an from hazardous situation avoided, could result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Note: Always provide proper protection for threaded ends.
CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate Important Safety stacked in When rods are to be temporarilyInformation injury.the mast or rod rack, always provide a wooden or symbol CAUTION used without the safety This isindicates a potentially rubber base to protect the pin ends. alert may resultespecially important when handling multiple length hazardous situation which, if not avoided, in property damage. stands of 6 m (20 ft) or more.
Inspect used rods for bent midbodies regularly. Discard bent rods immediately as these cause vibration and can hamperSignal Words Hazard drilling performance. Restraightening of rods is not recommended as this further reduces the bend strength of the midbody appear bending will likely reoccur (see Hazard signal words are used throughout this manual. They and in the narrow left-hand column of numerous pages and, with their additional text midbody wear). description, are intended to alert the reader to the existance and relative
degree of a hazard.
In addition to threadThis is the safety alert symbol. It is usedinhibitor to potential personal is recommended for long term compound, a corrosion to alert you on the body injury hazards. Obey all safety messages that follow this symbol to avoid storage (see packaging).
possible injury and death.
57
CARE AND HANDLING

Thread Wear
The wear of sliding steel-on-steel surfaces, such as in a rod or casing joint, is well defined in engineering literature. Galling is the common industry term given to thread wear which mainly consists of adhesion and abrasion wear as a result of making and breaking (see glossary). While some wear can be tolerated without compromising performance, worn surfaces are prone to further wear. Unattended, the degree of wear can worsen to the point where it can cause premature failure or, in the case of mating surfaces of similar hardness, seize the joint. Alternatively, a worn thread can damage a good thread. The rate of wear to be expected in a sliding metal-to-metal system can only be determined by considering all of the following variables: Lubrication or wear factor: published values are greater for poor lubrication; less for mating surfaces of dissimilar hardness (see lubrication and cleaning) The hardness of the softer surface The distance of contact slide The contact load or pressure Less wear resistance can be achieved by: Cleaning and lubricating joints regularly; preferably after every break. Dry lubrication coatings are available but these wear off and must also be cleaned and lubricated (see lubrication and cleaning) Choosing joints with mating surfaces of dissimilar hardness. Published data shows that given equal contact pressures and equal hardness on the softer surfaces, a system with a harder mating surface (dissimilar hardness) can provide several times the wear life Choosing joints with greater hardness on the softer thread Reduce the sliding contact distance by choosing joints with greater taper Reduce or eliminate the contact pressure by adjusting the feed rate and rotation speed during make and break to match the thread pitch and compensate for rod and drill head weight Another source of rod joint wear is worn accessories. All threaded accessory equipment, such as Kelly (drive) rods, drive head adapter subs, hoist plugs, water swivels and cross-over adapter subs should be inspected prior to use to ensure they are in good condition. Use only genuine Boart Longyear accessories to ensure proper fits and maximum wear life. Boart Longyear tooling and gauging adhere to an uncompromising global standard.
CARE AND HANDLING

58
THREAD WEAR GAUGE
ORDERING INFORMATION PN# 3547010 (GAUGE, BQ/BRQ R/B) PN# 3547011 (GAUGE, HQ/HRQ R/B) PN# 3547027 (GAUGE, NQ/NRQ R/B) www.boartlongyear.com
CARE AND HANDLING

Box and Midbody Wear
Similar to the steel-on-steel wear systems of the joint, the box and midbody are subject to relative sliding contact with the wall of the casing or hole. In the case of wear against the wall of the hole, the surface of the hole may be of significantly greater hardness and roughness (not to mention cuttings suspended in the drilling fluid) potentially resulting in rapid wear rates. However, in many applications the cause of retirement of a drill rod is due to localized wear resulting from the deformation of the box out of a flush position or of the typical midbody out of straight. In typical joints, it is inherent for the box and box end shoulder to elastically deform radially or bulge. This is due to radial and hoop stresses (see glossary) imposed by conventional threads which add to drilling load stresses. This is evident by a thin section in the box shoulder and/or a small polished area on the side of the joint where thread engagement begins. As the wear progresses, the box becomes weaker and the deformation more pronounced, increasing the wear rate. RQ style joints however, mimic the load response of a solid tube in that radial and hoop stresses imposed by the thread subtract from drill load stresses, virtually eliminating bulging. It is inherent for a rod string to respond to significant drilling loads and rotation in a three dimensional corkscrew shape, a phenomenon first identified and defined by Boart Longyear as helical whirling. As loads or rotation increase, the contact pressure between the string and the hole increases contributing to an increased midbody wear rate. Given sufficient contact pressure and speed, the heat generated between the rod string and casing or hole can cause heat-check cracking (see glossary) which ultimately appears as an axial crack, typically on the box end. The bending stresses associated with this helical whirling become significant under high load or rotation, especially in oversize holes or caves, and may cause permanent bending of the string. Boart Longyear drill rods incorporate enhanced tubing processing which doubles the bend strength of the midbody virtually eliminating permanent bending.
CARE AND HANDLING

59
The use of rod grease to reduce friction between the rod string and the casing or hole is common (see lubrication and cleaning) however the only effective solution to reduce midbody abrasion wear is to significantly increase the hardness through case hardening.
CARE AND HANDLING

Loads and Deviated Holes
Fatigue failures are brittle failures or cracks that occur under stress or load levels that are significantly below static load ratings; however, the loads are applied or cycled a large number of times. An example of this type of load is where a rod string is rotating in a deviated hole, the surface of the rod undergoes both tension and compression in each revolution. Where the rod is deviated at significant depth, this bending load is superimposed on a constant pullback load resulting in a fluctuating tension load on the rotating surface. Another example is in oversized holes or caved hole sections wherein the string can bend or buckle, significantly increasing bending stresses. Due to the reduced cross-sections of material in the threaded ends, the joints between mated rods in the string are significantly weaker than the rod midbodies regardless of heat treatment or thread design (despite the interlocking thread, RQ joints for example, are weaker and are not stiffer than their midbody). Also, joints are pre-loaded (make-up) and have interference fits which further reduce the deviation capacity of the joint. A further limitation on the ability of a drill rod joint to perform through a bend is due to a peculiarity of the steel material itself. If there is a constant tension load applied in addition to a cyclical load, the fatigue strength is even further reduced. In the case of drill rod joints, if the joint is properly made up the pin end will always be under a greater tension load than the box end (see make-up torque). As a result, the pin end is the weakest part of a drill rod and is the typical location of failure under an excessive cyclic load. Boart Longyear utilizes a full scale cyclic bend load test to evaluate joint designs and to ensure manufacturing quality. A fatigue failure crack always occurs perpendicular to the cyclic load or stress. Therefore the most common failure is a circumferentially oriented crack which indicates that the cyclic load or stress was axially oriented which can only be caused by bending. If the crack is axially oriented Important Safety Information it is either the result of heat-check cracking (see glossary) or indicates that the cyclic load was circumferentially oriented and this can only be caused by improper fit of a joint in terms of make-up, deformation, foreign debris, or wear.
CARE AND HANDLING

60
Fatigue failures can be avoided by limiting the level inof cyclic loads with consideration for the Hazard signal words are used throughout this manual. They appear the narrow left-hand column of numerous pages and, with their additional text description, are intended to alert or rate of hole relative pullback load. Limit the build angle the reader to the existance anddeviations checking that the deviation rating per degree of a hazard. rod length is not exceeded rather than the deviation per 30 m (100 ft), for example, which can be This is the safety alert you potential significantly less. Deviation alertallsymbol. It isbe furtherto limitedavoid pullback increases with increasing hole should used tothat follow this symbol personal injury hazards. Obey safety messages to as possible injury and death. depth.
DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Hazard Signal Words
Note: Standard weight wireline drill rods have limited deviation capacity. Lightweight or internally upset rods are recommended for greater deviation.
TROUBLE SHOOTING
TROUBLE SHOOTING
61
TROUBLE SHOOTING
PIN
Stand-Off Gap Excessive or Does Not Close Upon Minimal Make-Up or Difficulty Breaking Out
TROUBLE SHOOTING
62
CONVENTIONAL AND Q ROD
RQ AND RQTK ROD Words Hazard Signal

Hazard signal words are used throughout this manual. They appear in the
narrow left-hand column Clean and inspect threads for excessive foreign or wear debris. Acceleratedintendedof numerous reader and, with their additional text wearalert the pages todue to damaged accessories; may be the existance and relative description, are to degree of a hazard. inspect accessories (e.g. adapter subs). This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury and death.
Rods are of different manufacture. Separate all rods by manufacturer and do not interchange. DANGER indicates an imminently hazardous situation which, if not avoided, could result in death or serious injury. RQ style joints are proprietary to Boart Longyear.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Threads are deformed from overload or excessive load during make and break. Inspect string for damage and discard rods with deformed threads. Overload or difficult breaking may be due to CAUTION indicates ainpotentiallymoderate injury. poor choice minor thread compoundif (see lubrication and of or hazardous situation which, not avoided, could result cleaning and break-out). CAUTION used without the safety alert symbol indicates a potentially
hazardous situation which, if not avoided, may result in property damage.
Deformation due to hammering damage (see break-out) or stabbing damage (see stabbing). Inspect string and discard damaged rods.
BOX
Slight internal standoff gap under recommended makeup torque will close as operating torque increase to provide maximum capacity.
Leakage (see Fluid Seal)

CONVENTIONAL AND Q ROD RQ AND RQTK ROD
Rods run in loose (joints not closed) due to insufficient make-up or to excessive stand-off gap (see causes of excessive stand-off above). The pin or box outer diameter shoulder face has stabbing or handling damage (see stabbing). Outer shoulder contact pressure distribution is uneven due to poor fit. Threads are significantly worn or deformed Important Safety Information from overload or excessive load during make and break (see thread wear) or shoulders are deformed from overload. Accelerated wear may be due to damaged accessories; inspect accessories e.g. adapter subs. Inspect string for excessive wear (see thread wear). Overload may be due to poor choice of thread compound (see lubrication and cleaning). If using Q, consider upgrade to RQ rods.
Hazard Signal Words
description, are intended to RQ reader to the Box wear life exceeded. Inspect string for excessive wear. Consider upgrade toalert the rods. existance and relative degree of a hazard. Hazard signal words are used throughout this manual. They appear in the narrow left-hand column of numerous pages and, with their additional text
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury and death.
Rods are of different manufacture. Separate all rods by manufacturer and doannot interchange. which, if not DANGER indicates imminently hazardous situation avoided, could result in death or serious injury. RQ style joints are proprietary to Boart Longyear.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
TROUBLE SHOOTING
Fatigue Failures or Cracked Pins or Boxes (see Fatigue Strength)

CONVENTIONAL AND Q ROD RQ AND RQTK ROD Bend stresses have exceeded the fatigue strength of the joint. Bend stresses are caused by excessive steering, excessive hole deviations or caves, or helical whirling (see midbody wear). Do not exceed deviation ratings. This may have been compounded by high pullback loads at depth or excessive make-up. Plan deviations to occur at portions of the string that are under low pullback (e.g. avoid the upper portion of a deep hole string). Fatigue strength may have been exceeded in previous application and joint has now reached limit (see memory and fatigue strength). Consider upgrading to RQ joints for higher load capacity or consider lightweight rods for reduced stiffness.
TROUBLE SHOOTING
Rods run in loose (joints not closed) due to insufficient make-up or to excessive stand-off gap (see causes of excessive stand-off). Extraneous hoop stresses (see glossary) caused by deformation due to hammering damage (see break-out), stabbing damage (see stabbing), excessive foreign debris, or wear debris in the joint (see thread wear). Box shoulder deformed due to overload leaving pin or box unsupported. Overload may be due to poor choice of thread compound (see lubrication and cleaning). Consider upgrade to RQ rods. Box wear life exceeded. Inspect string for excessive wear (see wear life).
Hazard Signal Words
description, are intended to alert the reader to and use non-metallic thread Rods string has suffered from hydrogen embrittlement (see glossary). Replace rod stringthe existance and relative degree of a hazard. compound. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury and death. Hazard signal words are used throughout this manual. They appear in the narrow left-hand column of numerous pages and, with their additional text
Rods are of different manufacture. Separate all rods by manufacturer and do not interchange. which, if not DANGER indicates an imminently hazardous situation avoided, could result in death or serious injury. RQ style joints are proprietary to Boart Longyear.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
63
Premature Box End Cracking / Heat Check Cracking

CONVENTIONAL AND Q ROD RQ AND RQTK ROD Axial cracks at the box end due to a change in micro-structure of the tubing material. Change in microstructure is caused by the cyclic friction between the rotating string and the casing or hole wall and is independent of tubing type, steel grade and/or applied heat treatments. Reduce drilling loads and/or pullback, or improve lubrication of the string to compensate.
TROUBLE SHOOTING
Thread Wear or Galling (see Thread Wear)

CONVENTIONAL AND Q ROD RQ AND RQTK ROD Thread compound has failed to prevent mating thread surfaces from interacting. This is due to either a poor or diluted compound or poor lubrication practice. Upgrade thread compound or increase frequency of cleaning and re-lubing joints. Thread contact pressure is excessive. For stab flank wear, reduce feed rate/pressure and/or increase rotation during make and break. For load flank wear, increase feed rate and/or reduce rotation during make and break. Rods with significant load flank wear should be discarded. RQ style joints have the greatest joint taper (e.g. fewest make/break Thread sliding contact is excessive (e.g. too much drag during make/break turns) or frequent turns) available in the industry and have anti-jamming geometry. jamming or cross-threading. Consider upgrade to RQ style joints. Accelerated wear may be due to damaged accessories; inspect accessories for damage or wear (e.g. adapter subs). Thread wear life exceeded. Accelerated wear may be due to damaged accessories; inspect accessories (e.g. adapter subs). Inspect string for excessive wear. Consider upgrade to RQ rods (e.g. harder threads last longer). RQ joints have the hardest threads available in the industry.
TROUBLE SHOOTING
64
Box Wear or Box Bulging or Thread Jumping (see Box and Midbody Wear)
CONVENTIONAL AND Q ROD Box bulging due to excessive hoop stresses (see glossary) imposed by thread, potentially from overload. Evident by polished areas on one side of box or thread jumping in the extreme case. Overload may be caused by poor choice of thread compound (see lubrication). Consider upgrade to RQ rods. Box wear life exceeded leading to overload. Inspect string for excessive wear. Consider upgrade to RQ rods (e.g. harder material lasts longer). RQ AND RQTK ROD RQ joints do not bulge nor jump, and have the highest yield strength material available in the industry.
TROUBLE SHOOTING
External Shoulder Wear or External Shoulder Flared/Rolled Over

CONVENTIONAL AND Q ROD RQ AND RQTK ROD Box shoulder flared and/or pin outer shoulder rolled over due to overload. Overload may be due to poor choice of thread compound (see lubrication). Consider upgrading to RQ joints. RQ joints have the highest load capacity available in the industry. Box shoulder wear life exceeded. Inspect string for excessive wear. Consider upgrade to RQ rods. RQ boxes are the hardest available in the industry.
TROUBLE SHOOTING
Premature Midbody Wear or High Drilling Torque

CONVENTIONAL AND Q ROD RQ AND RQTK ROD Hole deviations (e.g. rotary drilled holes, wedging, or down-hole monitoring) induce increased contact pressure and friction between string and hole or casing wall. Improve lubrication of string to compensate. Hole has oversized or cave sections allowing the string to elastically bend or buckle under load increasing contact pressure and friction. Reduce drilling loads or rotation speed to compensate or repair hole. High pullback or thrust load combined with high rotation speed has caused the string to elastically or permanently bend, increasing contact pressure and friction against the hole or casing wall. Evident by polished or heavy wear on one side of string in a slow spiral pattern (e.g. spiral has a multiple length pitch). Reduce drilling loads and/ or pullback. Consider upgrade to RQ rods (e.g. RQ midbodies have double the bend strength). High pullback or thrust load combined with high rotation speed has caused the string to elastically bend, increasing contact pressure and friction against the hole or casing wall. Evident by polished or heavy wear on one side of string in a slow spiral pattern (e.g. spiral has a multiple length pitch).
65
GLOSSARY
GLOSSARY
67
GLOSSARY
Adhesion Wear This type of wear involves the adhesion (micro-bonding or micro-welding) of very small areas between the contacting surfaces of mating threads with similar hardness. The bonded areas can fracture off, generating wear particles, or transfer to the mating surface. Wear particulate can then bond together and grow in size, producing larger scale wear. In the extreme case, adhesion wear can seize a joint (see seizure). The rate of adhesion wear decreases as the surface hardness increases. Adhesion wear will not occur if the thread compound prevents contact of the surfaces (see lubrication and cleaning). Abrasion Wear This type of wear involves gouging and polishing of a surface by wear particles or foreign debris. Wear particles are either repelled or embedded into the subject surface but do not build or micro-weld avoiding joint seizure (see adhesion wear). The rate of abrasion wear is directly proportional to the contact pressure and the sliding distance between the mating surfaces. The rate of abrasion wear decreases as the surface hardness increases. Also, the rate of wear is less between mating thread surfaces of differing hardness. Abrasion wear will not occur if the thread compound prevents contact of the surfaces (see lubrication and cleaning). Fretting Small relative cyclic movement between two surfaces in contact. Fretting produces pitting wear (a form of adhesion wear) which can lead to fatigue failures. The wear rate increases with amplitude but not with frequency (see fatigue strength). Galling Large scale (visual) damage to both mating thread surfaces in a joint caused by small areas of plastic deformation (adhesions or transfers, see adhesion wear) that interfere with sliding which can lead to seizure. Galling resistance is a function of the mating surfaces, not of a single surface, and is typically not seen on Boart Longyear drill rods. The term galling may also be applied to significant abrasion wear although this is not technically correct (see abrasion wear). Heat-Check Cracking This is axial cracking (crack works from the outside surface in) resulting of the rapid expansion of a thin layer of brittle surface material that was hardened by the heat of friction (e.g. rods rubbing on casing or hole) and then rapidly quenched by drilling fluid and the cooler material underneath. Hydrogen Embrittlement Hydrogen has damaging effects on all metals, including reduction of fatigue strength, enhancement of crack propagation and corrosion cracking. Hydrogen may be encountered in the hole, or may be created by reactions with acidic fluids in the hole or generated by corrosion. The absorption of hydrogen in metals is enhanced by sulphide-bearing waters (H2S) and by thread compounds containing metal particulate. Inertia The force developed by the momentum of a moving or rotating mass (such as a rotating rod string or a drill head) which resists acceleration or deceleration. Inertial Torque Inertial torque is the make-up induced when the joint of an added rod is fully made up and stops abruptly against the inertia of the rotating drill head.
GLOSSARY
68
GLOSSARY
Joint / Load Efficiency This is a measure of how much load a joint can carry, as compared to the midbody. Inversely, this is a measure of how much more stress is created in the joint by a load, as compared to the midbody. Consider that about half of the rod tubing wall thickness or section is removed when cutting a threaded joint, which means a loss of half the strength. Also, all traditional threads create additional stress (less strength) due to poor choice of geometry. For example, the Q joints are 30% load efficient which means there is only a third the load capacity of the full section of tube, or three times the stress than that created in a full section of tube. The HD threads have a better choice of geometry improving load efficiency to 40%, producing only 2.5 times the stress under load. Ultimately, the engineered RQ joints actually mimic the load response of a solid tube and provide 50% load efficiency which is half the strength of a solid tube, or only twice the stress under load. Joint Seizure Mating thread surfaces are not able to move relative to each other as a result of increased friction due to galling or adhesion wear (local solid-state welding, micro-welding) potentially preventing breakout of a joint. Memory Fatigue damage is cumulative. All steels have a limit to the number of applications or reversals of an excessive repeating load which is commonly referred to as memory. For example, a rod may successfully complete one demanding application and then fail in a future less demanding application when the limit is finally exceeded with only a few more cycles of excessive load. The generally accepted limit for steels to an excessive repeating or alternating load is three million cycles. At 500 RPM, this is 100 hours of drilling which could easily traverse more than one job where the excessive loading is not continuous (larger sizes are more prone to memory failures as they run at lower RPM and have inherently higher bend stresses). Memory failures can be caused by any excessive load that fluctuates due to rotation (e.g. a bend load, a hoop stress due to large foreign debris particles, stabbing damage, etc). Spin Outs Sudden break-out of joints due to the inertia (see inertia) of a rotating rod string under deceleration. Stress Stress is the material response to a load. Stress causes steel to deform elastically (strain) up to the yield strength, beyond which deformation is permanent. In a drill rod, there are three components or directions of stress: Axial stress Hoop stress Radial stress These components add together according to vector addition to a total stress value known as the principle or Von-Mises stress. The axial stress is directed parallel to the rod longitudinal axis and is a direct result of drilling or bend loads. The hoop stress is directed circumferentially around the tube and perpendicular to the rod axis. In a rod joint, hoop stress is induced by the thread form and adds to the total stress except in RQ style joints which reduce the total stress mimicking the midbody. The radial stress is directed radially inwards or outwards from the rod longitudinal axis and is typically not significant, except under extraordinarily high fluid pressures.
69
GLOSSARY
NOTES
NOTES
NOTES
WARRANTY
Limited Warranty. (a) Consumables. Boart Longyear warrants for a period of one (1) year after the date of shipment of the consumable products manufactured by it, or the performance of related services, under the Contract, that such consumable products are free from defects in materials and workmanship and such services are performed in a professional and workmanlike manner; provided, however, with respect to consumable products purchased through an authorized Boart Longyear distributor, the warranty period shall commence on the date of purchase by the end-user. (b) Capital Equipment. Boart Longyear warrants for a period equal to the lesser of (i) one (1) year after the date of shipment, or (ii) the initial 1,000 operating hours. Boart Longyear warrants for a period of six (6) months after the performance of related services that such services are performed in a professional and workmanlike manner. (c) General Terms. Boart Longyear further warrants that, to the extent applicable, as of the date of shipment or performance, all goods manufactured by it and services performed shall conform to the written specifications agreed between the parties. THIS IS BOART LONGYEARS ONLY WARRANTY. BOART LONGYEAR MAKES NO OTHER WARRANTY, INCLUDING WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. As a condition to Boart Longyears warranty obligations, any goods claimed to be defective under the foregoing warranty must be returned to the facility designated by Boart Longyear, which return shall be made promptly upon Purchasers discovery of the alleged defect. With respect to consumable products purchased through an authorized Boart Longyear distributor, the party making the warranty claim must also deliver to Boart Longyear reasonable evidence of the date of purchase. Boart Longyear shall perform its examination of the goods so returned by Purchaser and shall report the results of its examination to Purchaser within thirty (30) days following its receipt of such goods from Purchaser, or, if longer time is required to complete such examination, within such time as would be required through the exercise of reasonable diligence. As a further condition to Boart Longyears obligations hereunder for breach of warranty, Purchaser shall offer its reasonable cooperation and assist Boart Longyear in the course of Boart Longyears review of any warranty claim. If requested by Purchaser, Boart Longyear will promptly repair or replace at Boart Longyears expense. Goods that are non-conforming according to Boart Longyears warranty as set forth herein. All removal and installation of goods shall be at Purchasers expense. Boart Longyear reserves the right to reimburse Purchaser for an amount equal to the purchase price of any defective goods in lieu of providing repaired or replacement goods. Anything contained herein to the contrary notwithstanding, in no event shall Boart Longyear be liable for breach of warranty or otherwise in any manner whatsoever for: (i) normal wear and tear; (ii) corrosion, abrasion or erosion; (iii) any goods, components, parts, software or services which, following delivery or performance by Boart Longyear, has been subjected to accident, abuse, misapplication, modification, improper repair, alteration, improper installation or maintenance, neglect, or excessive operating conditions; (iv) defects resulting from Purchasers specifications or designs or those of its contractors or subcontractors other than Boart Longyear; (v) defects associated with consumable parts or materials, the lifetime of which is shorter than the warranty period set forth in this Section; (vi) defects associated with Purchasers specifications or designs or those of its contractors or subcontractors other than Boart Longyear; (vii) defects resulting from the manufacture, distribution, promotion or sale of Purchasers own products; or (viii) accessories of any kind used by the Purchaser which are not manufactured by or approved by Boart Longyear. (d) Sourced Goods. If the defective parts or components are not manufactured by Boart Longyear, the guarantee of the manufacturer of those defective parts or components is accepted by the Purchaser and is the only guarantee given to the Purchaser in respect of the defective parts or components. Boart Longyear agrees to assign to the Purchaser on request made by the Purchaser the benefit of any warranty or entitlement to the defective parts or components that the manufacturer has granted to Boart Longyear under any contract or by implication or operation of law to the extent that the benefit of any warranty or entitlement is assignable. (e) Limitation on Liability. Except as provided for herein, in no event will Boart Longyear be liable for any indirect, incidental, special, consequential, punitive or similar damages including, but not limited to, lost profits, loss of data or business interruption losses. In no event will the total, aggregate liability of Boart Longyear under the Contract exceed the value of the Contract under which liability is claimed. The liability limitations shall apply even if Boart Longyear has been notified of the possibility or likelihood of such damages occurring and regardless of the form of action, whether in contract, negligence, strict liability, tort, products liability or otherwise. The parties agree that these limits of liability shall survive and continue in full force and effect despite any termination or expiration of any Contract. Any action by Purchaser against Boart Longyear must be commenced within one year after the cause of action has accrued. No employee or agent of Boart Longyear is authorized to make any warranty other than that which is specifically set forth herein. The provisions in any specification, brochure or chart issued by Boart Longyear are descriptive only and are not warranties. BOART LONGYEAR GLOBAL PRODUCT CATALOGUE | CORING RODS AND CASING | 03-2009V
WARRANTY
73
GLOBAL PRODUCT CATALOGUE

CORING RODS AND CASING
Global Headquarters
Boart Longyear 10808 South River Front Parkway Suite 600 South Jordan, Utah 84095 United States of America info@boartlongyear.com Tel: +1 801 972 6430 Fax: +1 801 977 3374
Canada
Boart Longyear 1111 Main St. West North Bay, Ontario Canada P1B 8H6 info@boartlongyear.com Tel: +1 705 474 2800 Fax: +1 705 474 2373
Asia Pacific
Boart Longyear 919-929 Marion Road Mitchell Park South Australia 5043 info_aus@boartlongyear.com Tel: +61 8 8375 8375 Fax: +61 8 8377 0539
Latin America
Boart Longyear Las Dalias 2900 (Macul) Santiago, 6900959, Chile info@boartlongyear.com Tel: +56 2 520 7900 Fax: +56 2 755 0722
Europe
Boart Longyear Columbusweg 8 5928 LC Venlo The Netherlands infoEU@boartlongyear.com Tel: +31 077 850 58 50 Fax: +31 077 850 58 51
Sub-Saharan Africa
Boart Longyear Cycad House, Constantia Office Park Cnr 14th Avenue and Hendrik Potgieter Weltevreden Park, 1709 Gauteng, South Africa infosa@boartlongyear.com Tel: +27 11 767 9300 Fax: +27 11 767 9301

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GLOBAL PRODUCT CATALOGUE

CORING RODS AND CASING

ABOUT OUR PRODUCTS

ABOUT OUR PRODUCTS

Exploration Drilling Products

ABOUT OUR PRODUCTS

ABOUT OUR PRODUCTS

Construction Drill Rigs

Construction Drilling Consumables

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V-WALL ROD OVERVIEW CASING THREAD OVERVIEW

ROD THREAD OVERVIEW

ROD THREAD OVERVIEW

WT/HD WT/HD WT/HD

WT/HD WJ/ WJ/LW WJ WJ/LW WJ WJ LW WJ/ WJ LW W W W

Conventional Drill Rod Threads WJ THREAD

V-WALL ROD OVERVIEW

V-WALL ROD DESIGN

INCREASED INSIDE DIAMETER FOR FASTER INNER TUBE TRIPPING

SUPERIOR MIDBODY FLEXIBILITY CASE-HARDENED PIN END

V-WALL PULL-BACK ADVANTAGE

Patent #5,788,401; other patents pending

HRQ V-WALL VS. STRAIGHT WALL

NRQ V-WALL VS. STRAIGHT WALL

WJ/ Q LW CASING THREAD OVERVIEW WJ

CASING THREAD OVERVIEW

DRILL ROD DEPTH CAPACITY

DRILL ROD JOINT DEPTH CAPACITY

BWJ 1200 m (3920 ft)

BWJLW 1500 m (4900 ft)

ARQTK 1500 m (4900 ft)

BRQTK 1500 m (4900 ft)

NWJ 1500 m (4900 ft)

NRQ V-WALL 3360 m (11023 ft)

HRQ 2500 m (8200 ft)

1500 m (4900 ft)

2000 m (6500 ft)

Important Safety Information

2500 m (8200 ft)

Hazard Signal Words

NRQ 3000 m (9800 ft)

BRQ 3000 m (9800 ft)

1000 m (3200 ft)

HRQ V-WALL 3050 m (10000 ft)

PHD V-WALL 2000 m (6500 ft)

500 m (1600 ft)

NQ 2000 m (6500 ft)

PHD 1500 m (4900 ft)

BQ 1500 m (4900 ft)

HQ 1500 m (4900 ft)

3360 m (11023 ft)

BRQTK 895 Nm (660 ft-lb)

NQ 750 Nm (560 ft-lb)

BQ 550 Nm (410 ft-lb)

Important Safety Information

BWJLW 1000 Nm (750 ft-lb)

550 Nm (410 ft-lb)

Hazard Signal Words

NWJ 1355 Nm (1000 ft-lb)

HQ 1350 Nm (1000 ft-lb)

1000 Nm (750 ft-lb)

AWJ 406 Nm (330 ft-lb)

BRQ 1500 Nm (1000 ft-lb)