The drawing, design and details given on this format are the property of ESSAR ENGINEERING CENTRE.

They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

DATE

10/06/07 GENERALLY REVISED AND REISSUED

14/03/07 ORIGINAL ISSUE

03/11/07 17/03/08 16/09/08

GENERALLY REVISED AND REISSUED REVISED WITH MOTOR CONTROL SCHEME REISSUED WITH REVISED MOTOR CONTROL SCHEME

INSTRUMENT SYMBOLS AND IDENTIFICATION

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DETAILS OF REVISION

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CLAUSE

4.0 1.0 3.0 INTRODUCTION CODES AND STANDARDS INSTRUMENT IDENTIFICATION INSTRUMENT TAG NUMBERING 2.0

ANNEXURE -1: MOTOR CONTROL SCHEMES ANNEXURE -2: MOV CONTROL SCHEMES

INDEX

DESCRIPTION

INSTRUMENT SYMBOLS AND IDENTIFICATION

4 7 11

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1.0
1.1
1.1.1 1.1.2

INTRODUCTION
GENERAL
This technical description is issued to cover the minimum technical requirements for Instrument Symbols. The Instrument Symbols shall be strictly in accordance with this document / codes and standards referred to in the attached documents.

1.1.3

Any conflict generated within this document shall be referred to the client in writing for approval.

1.2

DEFINITIONS
For this technical description the following definitions are applicable:

Client: the company acting on clients behalf.

Contractor / Buyer: The party which carries out engineering and/or procurement and/or construction.

Seller: Any manufacturer, supplier or seller who is appointed by the Contractor/Buyer and is responsible for the supply of materials or equipment or services.

Wherever the word shall has been used, its meaning is to be understood as mandatory.

2.0

CODES AND STANDARDS

Codes and standards applicable are as per documents. The basis for this specification is the ANSI/ISA-S5.1-1984 standard. Note: - Deviations exist between this specification and ANSI/ISA-S5.1, the main differences being the use of the certain letter designations, see subsection 3.5. REFERENCE DOCUMENTS EECS-50-100-100 EECS-50-100-005 EECS-50-100-004 Instrument Design Basis Instrument Deliverables. Instrumentation - Indices and Listing -Nomenclature.

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3.0
3.1

INSTRUMENT IDENTIFICATION
For administrative purposes all instrument components and functions shall be identified by means of a unique tag number. A tag number is a combination of letters and numbers used to uniquely identify instrument components and instrument functions. A combination of electrically interconnected instrument components and functions performing a basic operation is called an instrument loop and shall be identified by means of a unique loop number. A loop number is the unique identification of a combination of instrument components and/or instrument functions performing a dedicated instrument safeguarding, control and/or monitoring function.

3.2

Traditionally, all components/functions shall be shown in individual balloons: TE-0101 TT-0101 Temperature element (e.g. RTD) Temperature transmitter

TIC-0101 Temperature controller TV-0101 Control Valve

Components in the instrument index are similar to those above with format mentioned in paragraph 3.3.

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3.3

Components/functions in the instrument index as per PCD/typical loop are in principle identical to the traditional listing as follows. TAG NUMBER: PAATMFFF-SLLLXX

P AA T M FFF S LLL XX

= = = = = = = =

Phase number for Expansion project (1= Phase 1 Expansion, 2 = Phase 2 Expansion) Train or Area. Type (first letter). Modifier. Function. First digit of Section number. (Always 0.) Sequence number. (From 001..999) Tag number suffix. (A, B, C,etc.)

e.g:-

110PDT -0103 110PDC -0103 110PDV -0103A 110PDV -0103B 110HS -0174AB

Note: The prefix 110 (Unit No.) shall not appear in the instrument "balloon", but shall be mentioned in a note on the P&ID, identifying the Train or Area number relating to the instrumentation on the P&ID. For Unit Numbers please refer Table in 7.1 Annexure-I: Unit Numbers of the Project Engineering Procedure For Document Numbering PPPO-0000-000-MGT-000001.

3.4

LOOP NUMBER AND TAG NUMBER FORMAT/BREAKDOWN

The following loop number and tag number format/breakdown applies to all loop-based and stand-alone Instrumentation. LOOP NUMBER: P AA T S LLL X = = = = = = PAAT-SLLLX e.g.:- 110P-0103A Phase number for Expansion project (1= Phase 1 Expansion, 2 = Phase 2 Expansion) Train or Area. Type (first letter). First digit of Section number (Always 0.) Sequence number. (From 001..999) Loop number suffix. (A, B, C or S)

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3.5

IDENTIFICATION LETTERS
IDENTIFICATION LETTERS FIRST LETTER Measured or initiating variable A B C D E Analysis Burner, combustion User's choice Density Voltage Differential Sensor (primary element) Ratio, fraction, factor High Indicate, Glass, Viewing Device Control station, panel, cabinet Lamp / Light Low Control Close Modifier SUCCEEDING LETTER Readout or passive function Alarm Output function Modifier

Active

User's choice

F G H I J K L M N O P Q R S T U V

Flow rate

Hand Current (electric) Power Scan Time, time schedule Time rate of change Level Motor / Drive User's choice User's choice Pressure, vacuum Quantity Radiation Speed, frequency Temperature Multivariable / Safety(ESD) Vibration, mechanical analysis Integrate, totalize Reactive Safety

User's choice Orifice restriction Point(Test connection)

User's choice

User's choice Open

Record (hardwired) Switch Multifunction Transmit Multifunction Valve,damper, louver, final control element Well

W X Y Z

Weight User's choice Skin

User's choice Solenoid

User's choice Relay, compute, convert

User's choice

Position

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3.6

SEQUENCE NUMBER
For each measured or initiating variable the loop number sequence will restart. Example: Loop 110P-0103 and loop 110L-0103 may coexist.

3.7

LOOP NUMBER AND TAG NUMBER UNIQUENESS

To maintain identification uniqueness all noncalibrated / Local instruments (*) the numbers shall not be repeated for the instruments having same measured variable. The nos for transmitters (PT) and local instruments like Relief valve (PSV), Pressure Gauge (PI) shall not be repeated. Note: -.* Typical examples of noncalibrated / Local Instruments: Relief valves/bursting discs. Self-regulating valves (temperature and pressure). Level gauges, Temperature Gauges, Pressure gauges, Restriction Orifices, Test Thermowells, Test Points etc.

3.8

All Field Gauges shall use the function letter I, e.g. Pressure Gauge 110PI-0102, see example S-04 and 110LI-0102, see example S-02, until unless it is specified.

3.9

PRESSURE POINTS
Process pressure points shall not be provided with an instrument loop or tag number.

3.10

TRANSMITTER INTEGRAL INDICATORS

Integral indicators are generally not shown; the use of indicators shall be as described in Instrumentation design basis. Loop Powered indicators wherever required shall be shown in P&IDs.

3.11

MASS-FLOW LOOP
Where a mass-flow computation is done by the measurement of flow with pressure and temperature compensation, each individual part of the overall loop (flow, pressure and temperature) shall have a unique Number e.g. 110F-0232, 110P-0232 and 110T-0232, with the control valve being tagged as part of the flow Loop (110FV-0232). See example L-15. Loop Number shall be same for all such components if possible.

3.12

RELIEF VALVES
Where there are two (2) or more relief valves installed (e.g. vessel pressure relief) for the same service, then the tag numbers shall have an alphanumeric suffix, e.g. 110PSV-0107A and 110PSV-0107B. Installed spare valves shall have "S" suffix.

3.13

SELF-REGULATING VALVES
Self-regulating valves shall have a tag number format using e.g.110PCV-0112. See example S-08.

3.14
3.14.1

CONTROL VALVES
Where a valve is used in a "control only" loop, the valve will have the same identifier and loop sequence number as the main function component. See examples L-03, L-04, L-06.

3.14.2

Electropneumatic positioners are fitted to control valves, these will not be assigned a tag number but

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will be considered to be part of the valve. 3.14.3 When a control valve is part of a cascade loop, the valve tag number shall have the same tag number type as the secondary control loop. See example L-05.

3.15

ON-OFF VALVE STATUS INDICATION

In general Limit switches on ON-OFF valves shall have a unique loop and tag number which shall be derived from the valve tag number. See examples L-09.

3.16
3.16.1

SOLENOID VALVES
The tag number for a solenoid valve connected to an on/off valve shall have the same type letter and loop sequence number as the valve, e.g. valve 110XV-0103, solenoid valve 110XY-0103. See examples L-10.

3.16.2

The tag number for solenoid valve connected to a control valve (in normal operation, but which is also included in a safeguarding loop), shall have the number that of the valve e.g. valve 110LV-0140, solenoid valve110LY-0140. See examples L-06.

3.17
3.17.1

ID/IS BLOCKS
Where a ID/IS block is associated with solenoid valve connected to a control valve, the ID/IS block shall have a unique tag number and not that of the valve and solenoid valve, e.g. valve 110LV-0140, ID/IS block 110I-0210, solenoid valve 110LY-0140. See example L-06.

3.17.2

Trip signals to motors / MOVs are outputs from the ESD (i.e. ID/IS -blocks) and shall be tagged as per ANNEXURE - 1: MOTOR CONTROL SCHEMES & ANNEXURE - 2: MOV CONTROL SCHEMES. Please refer the same for all signals of Motor and MOV.

3.18

TAGGING OF SIGNALS BETWEEN DCS AND ESD

The instrument index listing shown below each example in this document is based on the requirement for each instrument component and/or function to have a unique tag number. For signals which run between two (2) systems (e.g. ESD and DCS), two (2) line items has been introduced in the instrument index listings; one(1) line item for the signal leaving the system 1(e.g. ESD) and one (1) line item for the signal received by the system 2(e.g. DCS). A similar approach may be used for symbols running between other systems (i.e. use of a suffix for signals in one of the systems). All ESD inputs from Field shall have indication in DCS via Serial Link. Example L-09.

ESD DCS

= =

Safeguarding System (ESD). Distributed Control System.

3.19

KB BLOCKS
The KB blocks should be used for time sequence control only (see examples L-11). Input and output signals shall be tagged in analogy with input and output signals from ID/IS blocks.
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3.20

TAG NUMBER SUFFIX

Where multiple identical components occur in a loop (e.g. split-range control, two (2) out of three (3) shutdown), the instruments shall have the same tag number with tag number suffix A, B, C. See examples L-04, L-14.

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4.0

INSTRUMENT TAG NUMBERING/SYMBOLOGY ON P&ID'S

The following examples shall be used as the basis for all instrument tag numbering and symbology to be indicated on P&IDs.

4.1 4.1.1 4.1.1.1

STAND-ALONE INSTRUMENTS FLOW LOCAL FLOW INDICATING INSTRUMENTS

Example S-01

TAG NUMBER 110FI-0102

COMPONENT/FUNCTION VAR AREA METER

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION FIELD

PCD NO.

COMMENTS

4.1.2

LEVEL

4.1.2 .1 NONCALIBRATED / LOCAL LEVEL INSTRUMENT

Example S-02

TAG NUMBER 110LI-0102

COMPONENT/FUNCTION LEVEL GAUGE

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION FIELD

PCD NO.

COMMENTS

Note: See subsection 3.8.

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4.1.2.2

CALIBRATED INSTRUMENT
Example S-03

TAG NUMBER 110LI-0104

COMPONENT/FUNCTION TANK INDICATOR

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION FIELD

PCD NO.

COMMENTS

4.1.3
4.1.3.1

PRESSURE
LOCAL PRESSURE INDICATING INSTRUMENT
Example S-04

TAG NUMBER

COMPONENT/FUNCTION PRESSURE GAUGE

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION

PCD NO.

COMMENTS

110PI-0102

FIELD

Note: See subsection 3.8.

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4.1.3.2 4.1.3.2.1

PRESSURE RELIEF DEVICES PRESSURE RELIEF VALVE

Example S-05

TAG NUMBER

COMPONENT/FUNCTION PRESSURE RELIEF VALVE

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION

PCD NO.

COMMENTS

110PSV-0106

FIELD

4.1.3.2.2

VACUUM RELIEF VALVE

Example S-06

TAG NUMBER

COMPONENT/FUNCTION VAC. RELIEF VALVE

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION

PCD NO.

COMMENTS

110PSV-0108

FIELD

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4.1.3.2.3

RUPTURE DISC
Example S-07

TAG NUMBER 110PSE-0114

COMPONENT/FUNCTION RUPTURE DISC

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION FIELD

PCD NO.

COMMENTS

4.1.3.2.4

PRESSURE REGULATOR
Example S-08

TAG NUMBER 110PCV-0112

COMPONENT/FUNCTION PRESSURE REGULATOR

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION FIELD

PCD NO.

COMMENTS

Note: See subsection 3.13.

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4.1.4 4.1.4.1

TEMPERATURE LOCAL TEMPERATURE INDICATING INSTRUMENT

Example S-09

TAG NUMBER 110TW-0102

COMPONENT/FUNCTION THERMOWELL TEMPERATURE GAUGE

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION FIELD

PCD NO.

COMMENTS

110 TI-0102

FIELD

4.1.4.2

TEMPERATURE POINT
Example S-10

TAG NUMBER 110TW-0106

COMPONENT/FUNCTION THERMOWELL

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION FIELD

PCD NO.

COMMENTS Test Point

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4.2
4.2.1

LOOP INSTRUMENTS
INDICATION WITH HIGH ALARM (SOFTWARE) IN DCS

Example L-01
TAG NUMBER COMPONENT/FUNCTION PRESSURE TX DCS INDICATOR HIGH ALARM H SOFTWARE FUNCTION / ALARM I/O TYPE SIGNAL FROM FIELD SIGNAL TO DCS LOCATION PCD NO. COMMENTS

110PT-0107 110PI-0107 110PAH-0107

AI SW

FIELD DCS DCS

4.2.2

INDICATION IN DCS AND LOOP POWERED INSTRUMENT

Example L-02

TAG NUMBER

COMPONENT/FUNCTION PRESSURE TX

SOFTWARE I/O FUNCTION / TYPE ALARM AI

SIGNAL FROM FIELD

SIGNAL TO DCS

LOCATION

PCD NO.

COMMENTS

110PT-0204

FIELD

110PI-0204

DCS INDICATOR LOCAL INDICATOR LOOP POWERED HIGH ALARM

SW

DCS

110PI-0204A 110PAH-0204

FIELD DCS

Note: 1. In case of conventional type, Local Indicator shall be wired with transmitter loop. 2. In case of FF type, Local Indicator shall be FF compliant to be configured on same segment.

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4.2.3

CONTROL LOOP
Example L-03

TAG NUMBER

COMPONENT/FUNCTION FLOW ELEMENT ORIFICE D/P TX FLOW FLOW IND CONTROLLER HIGH ALARM LOW ALARM GLOBE CONTROL VALVE

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL LOCATION TO

PCD NO.

COMMENTS

110FE-0158 110FT-0158 110FIC-0158 110FAH-0158 110FAL-0158 110FV-0158

FIELD AI H,L SW FIELD DCS FIELD DCS DCS DCS AO DCS FIELD FIELD

Note: See paragraph 3.14.1.

4.2.4

SPLIT RANGE CONTROL

Example L-04

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TAG NUMBER 110PT-0160 110PIC-0160 110PAH-0160 110PAL-0160 110PV-0160A 110PV-0160B 110PY-0160A 110PY-0160B

COMPONENT/-FUNCTION PRESSURE TX PRESSURE IND CONTROLLER HIGH ALARM LOW ALARM GLOBE CONTROL VALVE GLOBE CONTROL VALVE FUNCTION BLOCK FUNCTION BLOCK

SOFTWARE FUNCTION / ALARM

I/O TYPE AI

SIGNAL FROM FIELD

SIGNAL TO DCS

LOCATION FIELD DCS DCS DCS

PCD NO.

COMMENTS

H,L H L

SW

SPLIT RANGE

AO AO SW SW

DCS DCS

FIELD FIELD

FIELD FIELD DCS DCS 0-50% 50-100%

Note: See paragraph 3.14.1, 3.20.

4.2.5

CASCADE CONTROL LOOP

Example L-05

SOFTWARE TAG NUMBER COMPONENT/-FUNCTION FUNCTION / ALARM 110FT-0231 110FIC-0231 110FAH-0231 110FV-0231 110LT-0210 110LIC-0210 110LAL-0210 VORTEX FLOW METER FLOW IND CONTROLLER HIGH ALARM GLOBE CONTROL VALVE D/P TX LEVEL LEVEL IND CONTROLLER LOW ALARM L H

I/O TYPE AI SW

SIGNAL FROM FIELD

SIGNAL TO DCS

LOCATION FIELD DCS DCS

PCD NO.

COMMENTS

CASCADE CONTROL WITH LIC-0210

AO AI SW

DCS FIELD

FIELD DCS

FIELD FIELD DCS DCS CASCADE CONTROL WITH FIC-0231

Note: See paragraph 3.14.3

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4.2.6

ID/IS BLOCK WITH CONTROL VALVE

Example L-06

Note: See paragraphs 3.14.1, 3.15, 3.16.2 and 3.17.1.

TAG NUMBER 110HS-0140 110LT-0140 110LIC-0140 110LAH-0140 110LAL-0140 110LV-0140 110LT-0180 110LI-0180 110LALL-0180 110LY-0140 110LZSO-0140 110LZSC-0140 110LZAO-0140 110LZAC-0140

COMPONENT/FUNCTION HAND SWITCH D/P TX LEVEL LEVEL IND CONTROLLER HIGH ALARM LOW ALARM GLOBE CONTROL VALVE D/P TX LEVEL DCS INDICATOR LOW LOW ALARM SOLENOID VALVE LIMIT SWITCH OPEN LIMIT SWITCH CLOSE STATUS OPEN STATUS CLOSE

SOFTWFUNC/ALM

I/O TYPE SI AI

SIGNAL FROM DCS FIELD

SIGNAL TO ESD DCS

LOCATION DCS FIELD DCS DCS DCS

PCD NO.

COMMENTS RESET

H,L

AO AI LL SI SI DO DI DI SI SI

DCS FIELD ESD ESD ESD FIELD FIELD ESD ESD

FIELD ESD DCS DCS FIELD ESD ESD DCS DCS

FIELD FIELD DCS DCS FIELD FIELD FIELD DCS DCS

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4.2.7 4.2.8
4.2.9

Refer Annexure -1 for Motor Control Schemes

Refer Annexure -1 for Motor Control Schemes

ID/IS Block with Valve and Status Feedback Example L-09

TAG NUMBER

COMPONENT/FUNCTION PRESSURE TX DCS INDICATOR SOLENOID VALVE LIMIT SWITCH CLOSE LIMIT SWITCH OPEN STATUS OPEN STATUS CLOSE GLOBE ON-OFF VALVE

SOFTWARE FUNCTION / ALARM

I/O TYPE AI SI DO DI DI SI SI

SIGNAL FROM FIELD ESD ESD FIELD FIELD ESD ESD

SIGNAL LOCATIO TO N ESD DCS FIELD ESD ESD DCS DCS FIELD DCS FIELD FIELD FIELD DCS DCS FIELD

PCD NO.

COMMENTS

110PT-0613 110PI-0613 110UY-0141 110UZSC-0141 110UZSO-0141 110UZAO-1140 110UZAC-1140 110UV-0141

Note: See paragraph 3.15

INSTRUMENT SYMBOLS AND IDENTIFICATION

ESSAR ENGINEERING CENTRE , MUMBAI

DOCUMENT NO

REV

EECS-50-100-003
Page 20 of 28

04

GEN-004-R1

The drawing, design and details given on this format are the property of ESSAR ENGINEERING CENTRE. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.2.10

DCS OPERATED ON/OFF VALVE Example L-10

TAG NUMBER 110XY-0103 110XV-0103 110XZSC-0103 110XZSO-0103 110XZAO-0103 110XZAC-0103 110HS-0103A 110HS-0103

SOFTWARE COMPONENT/-FUNCTION FUNCTION / ALARM SOLENOID VALVE GLOBE ON-OFF VALVE LIMIT SWITCH CLOSE LIMIT SWITCH OPEN STATUS OPEN STATUS CLOSE HAND SWITCH HAND SWITCH

I/O TYPE DO

SIGNAL FROM DCS

SIGNAL LOCATION TO FIELD FIELD FIELD

PCD NO.

COMMENTS

DI DI

FIELD FIELD

DCS DCS

FIELD FIELD DCS DCS FIELD DCS

Note: See paragraphs 3.16.1

INSTRUMENT SYMBOLS AND IDENTIFICATION

ESSAR ENGINEERING CENTRE , MUMBAI

DOCUMENT NO

REV

EECS-50-100-003
Page 21 of 28

04

GEN-004-R1

The drawing, design and details given on this format are the property of ESSAR ENGINEERING CENTRE. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.2.11

KB BLOCK
Example L-11

TAG NUMBER

COMPONENT/-FUNCTION

SOFTWARE I/O FUNCTION / TYPE ALARM AI H,HH,L,LL SW

SIGNAL FROM FIELD

SIGNAL TO DCS

LOCATI ON FIELD DCS DCS DCS DCS DCS DCS

PCD NO.

COMMENTS

110PDT-0570 110PDI-0570 110PDAHH-0570 110PDALL-0570 110PDAH-0570 110PDAL-0570 110HS-0310 110KA-0310A 110KA-0310B 110XY-0310A 110XY-0310B 110XZSC-0310A 110XZSO-0310A 110XZAC-0310B 110XZSO-0310B 110XV-0310A 110XV-0310B

DIFF. PRESSURE TX DIFF. PRESS INDICATOR DCS D/P ALARM HIGH HIGH D/P ALARM LOW LOW DIFF PRESS ALARM HIGH DIFF PRESS ALARM LOW HAND SWITCH STATUS INDICATOR ALARM INDICATOR SOLENOID VALVE SOLENOID VALVE LIMIT SWITCH CLOSE LIMIT SWITCH OPEN STATUS CLOSE STATUS OPEN GLOBE ON-OFF VALVE GLOBE ON-OFF VALVE

STOP SEQ. SEQ. ACTIVATED COMMON SEQ.FAILURE

SW SW DO DO DI DI DCS DCS FIELD FIELD FIELD FIELD DCS DCS

DCS DCS FIELD FIELD FIELD FIELD DCS DCS FIELD FIELD

Note: See paragraphs 3.19

INSTRUMENT SYMBOLS AND IDENTIFICATION

ESSAR ENGINEERING CENTRE , MUMBAI

DOCUMENT NO

REV

EECS-50-100-003
Page 22 of 28

04

GEN-004-R1

The drawing, design and details given on this format are the property of ESSAR ENGINEERING CENTRE. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.2.12 4.2.13

Refer Annexure -2 for MOV Control Schemes

Refer Annexure -2 for MOV Control Schemes

4.2.14

TWO-OUT-OF-THREE VOTING (2OO3)

Example L-14

TAG NUMBER 110PT-0212A 110PT-0212B 110PT-0212C 110PI-0212A 110PI-0212B 110PI-0212C 110PAH-0212A 110PAH-0212B 110PAH-0212C 110PAHH-0212

COMPONENT/FUNCTION PRESSURE TX PRESSURE TX PRESSURE TX DCS INDICATOR DCS INDICATOR DCS INDICATOR HIGH ALARM HIGH ALARM HIGH ALARM HIGH HIGH ALARM

SOFTWARE FUNCTION / ALARM HH HH HH H H H

I/O TYPE AI AI AI SI SI SI

SIGNAL FROM FIELD FIELD FIELD ESD ESD ESD

IGNAL TO LOCATION PCD NO. ESD ESD ESD DCS DCS DCS FIELD FIELD FIELD DCS DCS DCS DCS DCS DCS

COMMENTS

SI

ESD

DCS

DCS

VOTED TRIP ALARM

Note: See paragraph 3.20

INSTRUMENT SYMBOLS AND IDENTIFICATION

ESSAR ENGINEERING CENTRE , MUMBAI

DOCUMENT NO

REV

EECS-50-100-003
Page 23 of 28

04

GEN-004-R1

The drawing, design and details given on this format are the property of ESSAR ENGINEERING CENTRE. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.2.15

FLOW CONTROL, PRESSURE AND TEMPERATURE COMPENSATED

Example L-15

TAG NUMBER COMPONENT/-FUNCTION 110FE-0232 110FT-0232 110FIC-0232 110FAL-0232 110FAH-0232 110FV-0232 110TE-0232 110TT-0232 110TI-0232 110TAH-0232 110PT-0232 110PI-0232 110PAL-0232 FLOW ELEMENT ORIFICE D/P TX FLOW FLOW IND CONTROLLER LOW ALARM HIGH ALARM GLOBE CONTROL VALVE RTD TEMP. TRANSMITTER DCS INDICATOR HIGH ALARM PRESSURE TX DCS INDICATOR LOW ALARM

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION FIELD

PCD NO.

COMMENTS

AI H,L SW

FIELD

DCS

FIELD DCS DCS DCS PI 0232 & TI 0232 COMPENSATION

AO

DCS

FIELD

FIELD FIELD

AI H SW

FIELD

DCS

FIELD DCS DCS

AI SW

FIELD

DCS

FIELD DCS DCS

Refer to subsection 3.11.

Note: - Maintain same sequence number for such loops if possible.

INSTRUMENT SYMBOLS AND IDENTIFICATION

ESSAR ENGINEERING CENTRE , MUMBAI

DOCUMENT NO

REV

EECS-50-100-003
Page 24 of 28

04

GEN-004-R1

The drawing, design and details given on this format are the property of ESSAR ENGINEERING CENTRE. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.2.16

LEVEL CONTROL
Example L-16

TAG NUMBER

COMPONENT/FUNCTION D/P TX LEVEL LEVEL IND CONTROLLER LOW ALARM HIGH ALARM GLOBE CONTROL VALVE

SOFTWARE FUNCTION / ALARM

I/O TYPE AI

SIGNAL FROM FIELD

SIGNAL TO DCS

LOCATI ON FIELD DCS DCS DCS

PCD NO.

COMMENTS

110LT-0101 110LIC-0101 110LAL-0101 110LAH-0101 110LV-0101

H,L

SW

AO

DCS

FIELD

FIELD

INSTRUMENT SYMBOLS AND IDENTIFICATION

ESSAR ENGINEERING CENTRE , MUMBAI

DOCUMENT NO

REV

EECS-50-100-003
Page 25 of 28

04

GEN-004-R1

The drawing, design and details given on this format are the property of ESSAR ENGINEERING CENTRE. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.2.17

RATIO CONTROL
Example L-17

TAG NUMBER

COMPONENT/FUNCTION FLOW ELEMENT ORIFICE D/P TX FLOW DCS INDICATOR LOW ALARM HIGH ALARM FLOW ELEMENT ORIFICE D/P TX FLOW DCS INDICATOR LOW ALARM HIGH ALARM RATIO IND CONTROLLER GLOBE CONTROL VALVE

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATION

PCD NO.

COMMENTS

110FE-0102 110FT-0102 110FI-0102 110FAL-0102 110FAH-0102 110FE-0103 110FT-0103 110FI-0103 110FAL-0103 110FAH-0103 110FFIC-0104

FIELD AI H,L SW FIELD DCS FIELD DCS DCS DCS FIELD AI H,L SW FIELD DCS FIELD DCS DCS DCS RATIO SW DCS RATIO CONTROL

110FV-0104

AO

DCS

FIELD

FIELD

INSTRUMENT SYMBOLS AND IDENTIFICATION

ESSAR ENGINEERING CENTRE , MUMBAI

DOCUMENT NO

REV

EECS-50-100-003
Page 26 of 28

04

GEN-004-R1

The drawing, design and details given on this format are the property of ESSAR ENGINEERING CENTRE. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.2.18

SIGNAL SELECTOR SWITCH

Example L-18

TAG NUMBER 110FE-0510 110FT-0510 110FIC-0510 110FAH-0510 110FV-0510

COMPONENT/-FUNCTION FLOW ELEMENT ORIFICE D/P TX FLOW FLOW IND CONTROLLER HIGH ALARM GLOBE CONTROL VALVE

SOFTWARE FUNCTION / ALARM

I/O TYPE

SIGNAL FROM

SIGNAL TO

LOCATI ON FIELD

PCD NO.

COMMENTS

AI H SW

FIELD

DCS

FIELD DCS DCS

AO

DCS

FIELD

FIELD

110FE-0512 110FT-0512 110FIC-0512 110FAH-0512 110FV-0512 110LT-0216 110LIC-0216 110HS-0710

FLOW ELEMENT ORIFICE D/P TX FLOW FLOW IND CONTROLLER HIGH ALARM GLOBE CONTROL VALVE D/P TX LEVEL LEVEL IND CONTROLLER SELECTOR SWITCH AO AI SW DCS FIELD FIELD DCS H AI SW FIELD DCS

FIELD FIELD DCS DCS FIELD FIELD DCS DCS

INSTRUMENT SYMBOLS AND IDENTIFICATION

ESSAR ENGINEERING CENTRE , MUMBAI

DOCUMENT NO

REV

EECS-50-100-003
Page 27 of 28

04

GEN-004-R1

The drawing, design and details given on this format are the property of ESSAR ENGINEERING CENTRE. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.2.21
Refer Annexure -1 for Motor Control Schemes Refer Annexure -1 for Motor Control Schemes

4.2.19

4.2.20

Refer Annexure -1 for Motor Control Schemes

INSTRUMENT SYMBOLS AND IDENTIFICATION

ESSAR ENGINEERING CENTRE , MUMBAI

DOCUMENT NO

EECS-50-100-003

GEN-004-R1

Page 28 of 28

REV

04

ANNEXURE-1 : MOTOR CONTROL SCHEMES

P & ID SYMBOL

DESCRIPTION

TYPICAL - 5 : SIGNALS AND COMMANDS FOR THE MOTORS WITH MANUAL START & DCS INTERLOCK STOP

ADDED
Note 10 To be connected to process parameter

ML*

ML*R

0123

0123

Note-10

Tag Number ML* -0123 ML*R -0123 MS*S -0123 MS*T -0123

I/O Type SI / DI SI SI DO

MS* 0123

Note-2

0001

T MS* L 0123 R Note-6,9

*M-0123

MS*

MS*

0123

0123

Note 11

Notes 1. LOCAL : All motors shall have START & STOP and LOCAL-REMOTE selection facility in the field on LCS. 2. DCS : RUN and REMOTE status is used as monitoring signals hence shall be via serial link. STOP command based on interlock from DCS shall be via hardwired. START command by operator from DCS shall be connected via serial link as shown. 3. Interlock : STOP command shall be generated by "OR-ing" between process interlock and manual STOP by DCS operator. 4. If any additional signal(s) are required to be configured in DCS or ESD, the same shall be indicated as per the legends sheet. 5. * = Equipment Code Letter as per Legend sheet Table-1. (ML*R - Remote status feedback to DCS.) 6. Start - Stop and Local-Remote selector switches of LCS shall not be indicated in P&ID. 7. If REMOTE is selected, the motor shall START based on DCS interlock. If LOCAL is selected, the motor can START from field (LCS). In LOCAL mode, START interlock(DCS) shall remain bypassed. 8. STOP from field(LCS) and DCS(if indicated) shall always be available irrespective of Local-Remote selection. 9. LOCAL-REMOTE selection from field is required where START from Remote(DCS/ESD) is considered. 10. If RUN status signal is used for interlock in DCS or ESD, the connection shall be indicated as HARDWIRED. 11. If STOP by operator from DCS is also required, then the same shall be indicated as shown.

Note-2

TYPICAL - 6 : SIGNALS AND COMMANDS FOR THE MOTORS WITH DCS INTERLOCK - AUTO START & STOP

ADDED
Note 10

ML*

ML*R

0123

0123

Note-10

Tag Number ML* -0123 ML*R -0123 MS*S -0123 MS*T -0123 To be connected to process parameter

I/O Type SI / DI SI D0 DO

MS* 0123

0001

T MS* L 0123 R Note-6,9

*M-0123

Notes 1. LOCAL : All motors shall have START & STOP and LOCAL-REMOTE selection facility in the field on LCS. 2. DCS : RUN and REMOTE status is used as monitoring signals hence shall be via serial link. START & STOP commands are generated based on process interlock, hence shall be via hardwired. 3. Interlock : START & STOP from DCS shall be based on process interlock 4. If any additional signal(s) are required to be configured in DCS or ESD, the same shall be indicated as per the legends sheet. 5. * = Equipment Code Letter as per Legend sheet Table-1. (ML*R - Remote status feedback to DCS.) 6. Start - Stop and Local-Remote selector switches of LCS shall not be indicated in P&ID. 7. If REMOTE is selected, the motor shall START/STOP based on DCS interlock. If LOCAL is selected, the motor shall be operated from field (LCS). In LOCAL mode, DCS START interlock shall remain bypassed. 8. STOP from LCS(field) and DCS(interlock) shall always be available irrespective of Local-Remote selection. 9. LOCAL-REMOTE selection from field is required where START from Remote(DCS/ESD) is considered. 10. If RUN status signal is used for interlock in DCS or ESD, the connection shall be indicated as HARDWIRED.

TYPICAL - 7 : SIGNALS AND COMMANDS FOR THE MOTORS WITH DCS STOP INTERLOCK / MANUAL STOP

ML*

ADDED
Note 9 To be connected to process parameter

0123

Note-9

Tag Number ML* -0123 MS*T -0123

I/O Type SI / DI DO

MS* 0123

0001

Note-6

*M-0123

Notes 1. LOCAL : All motors shall have START & STOP facility in the field on LCS. 2. DCS : RUN status is used as monitoring signals hence shall be via serial link. STOP command based on interlock from DCS shall be via hardwired. If STOP by operator from DCS is required, then the same shall be indicated as shown. 3. Interlock : STOP command shall be generated by "OR-ing" between process interlock and manual STOP by DCS operator. 4. If any additional signal(s) are required to be configured in DCS, the same shall be indicated as per the legends sheet. 5. * = Equipment Code Letter as per Legend sheet Table-1. 6. Start - Stop switches of LCS shall not be indicated in P&ID. 7. There shall be OR logic in interlock. Motor shall stop either by Process interlock or by operator STOP. 8. LOCAL-REMOTE selection from field is not required, where only STOP from Remote(DCS/ESD) is considered. 9. If RUN status signal is used for interlock in DCS or ESD, the connection shall be indicated as HARDWIRED.

MS*

0123

T Note-2

TYPICAL - 8 : SIGNALS AND COMMANDS FOR THE MOTORS WITH ESD INTERLOCK - AUTO START

ADDED
Note 10

ML*

ML*R

0123

0123

Note-10

Tag Number ML* -0123 ML*R -0123 MS*X -0123 MS*T -0123

I/O Type SI / DI SI D0 DO

MS* 0123

MS*

0123

T MS* L 0123 R Note-6,9

*M-0123

T Note-2

0001

To be connected to process parameter

Notes 1. LOCAL : All motors shall have START & STOP and LOCAL-REMOTE selection facility in the field on LCS. 2. DCS : RUN and REMOTE status is used as monitoring signals hence shall be via serial link. If STOP by operator from DCS is required, the same shall be indicated via serial link as shown. 3. Interlock : START from ESD shall be based on process interlock. 4. If any additional signal(s) are required to be configured in DCS, the same shall be indicated as per the legends sheet. 5. * = Equipment Code Letter as per Legend sheet Table-1. (ML*R - Remote status feedback to DCS.) 6. Start - Stop and Local-Remote selector switches of LCS shall not be indicated in P&ID. 7. If REMOTE is selected, the motor shall START based on DCS interlock. If LOCAL is selected, the motor shall be operated from field (LCS). In LOCAL mode, START interlock shall remain bypassed. 8. STOP from LCS(field) and DCS shall always be available irrespective of Local-Remote selection. 9. LOCAL-REMOTE selection from field is required where START from Remote(DCS/ESD) is considered. 10. If RUN status signal is used for interlock in DCS or ESD, the connection shall be indicated as HARDWIRED. 11. For ESD Interlock, instrument tag no. shall be as follows: For pump, 138-P-0001A, ESD Interlock tag shall be like - 138MSPX-0001A. Where P = Pump, X = ESD Interlock command

Rev 03: Revised with L/R switch location in field.

Page 2 of 4

ANNEXURE-2 : MOV CONTROL SCHEMES

P & ID SYMBOL

DESCRIPTION

TYPICAL - 1 : SIGNALS AND COMMANDS FOR MOVs (ON-OFF TYPE) - LOCAL OPERATION

O HZA 0123 C Note-5 O C Note-6 HZS 0123 C O

Notes 1. LOCAL : All MOVs shall have OPEN - CLOSE facility on MOV actuator in field 2. DCS : OPEN & CLOSE position indication is configured in DCS 3. Interlock : No interlock 4. If MOV actuator fault alarm is required, the same shall be indicated as per the legend sheet 5. If the MOVs are connected in "Pakscan" system, all Signals & Commands shall be indicated by serial link to/from DCS. However, ESD interlock command shall be indicated hardwired. 6. Integral part of the MOV actuator and shall not be indicated in P&ID

HV 0123

HS 0123

TYPICAL - 2 : SIGNALS AND COMMANDS FOR MOVs (ON-OFF TYPE) - DCS OPERATION

O O HZA 0123 C C Note-5 O C Note-6 HZS 0123 HZS L 0123 R C O L 0123 HZA R HS 0123

Notes 1. LOCAL : OPEN - CLOSE and LOCAL - REMOTE selection on MOV actuator in field 2. DCS : OPEN-CLOSE Command, OPEN-CLOSE position & LOCAL-REMOTE indication in DCS 3. Interlock : No interlock 4. If MOV actuator fault alarm is required, the same shall be indicated as per the legend sheet 5. If the MOVs are connected in "Pakscan" system, all Signals & Commands shall be indicated by serial link to/from DCS. However, ESD interlock command shall be indicated hardwired. 6. Integral part of the MOV actuator and shall not be indicated in P&ID

HV 0123

HS 0123

TYPICAL - 3 : SIGNALS AND COMMANDS FOR MOVs (ON-OFF TYPE) - WITH DCS INTERLOCK
O HS 0123 C

To be connected to Process Controller

HS 0123 M Note-5 O C Note-6 XZS 0123 XZS L 0123 R C O C L 0123 0123 XZA XZA

0001

Note-7

Notes 1. LOCAL : OPEN - CLOSE and LOCAL - REMOTE selection on MOV actuator in field 2. DCS : OPEN-CLOSE Command, OPEN-CLOSE position & LOCAL-REMOTE indication in DCS 3. Interlock : DCS interlock on process parameter 4. If MOV actuator fault alarm is required, the same shall be indicated as per the legend sheet 5. If the MOVs are connected in "Pakscan" system, all Signals & Commands shall be indicated by serial link to/from DCS. However, ESD interlock command shall be indicated hardwired. 6. Integral part of the MOV actuator and shall not be indicated in P&ID 7. If AUTO is selected, the Valve shall operate as per process interlock. If MAN is selected, operator can close/open the valve manually. In MAN mode, DCS interlock will remain bypassed.

XV 0123

HS 0123

Rev 03: Revised with Tag no. philosophy

Page 1 of 3

ANNEXURE-2 : MOV CONTROL SCHEMES

P & ID SYMBOL

DESCRIPTION

TYPICAL - 4 : SIGNALS AND COMMANDS FOR MOVs (ON-OFF TYPE) - WITH ESD INTERLOCK

Note-7 O O UZA 0123 C C Note-5 O O L 0123 UZA R HS 0123

To be connected to Process Controller

0001

UV 0123 Note-6

HS UZS UZS L 0123 0123 0123 C C R

Notes 1. LOCAL : OPEN - CLOSE and LOCAL - REMOTE selection on MOV actuator in field 2. DCS : OPEN-CLOSE Command, OPEN-CLOSE position & LOCAL-REMOTE indication in DCS 3. Interlock : ESD Interlock on process parameter 4. If MOV actuator fault alarm is required, the same shall be indicated as per the legend sheet 5. If the MOVs are connected in "Pakscan" system, all Signals & Commands to/from DCS shall be indicated by serial link. However, ESD interlock command shall be Hardwired. Note : ESD command shall be directly connected to actuator via hard wire and shall override all DCS commands. 6. Integral part of the MOV actuator and shall not be indicated in P&ID 7. For ESD O/P, tag no. shall be like : 138UVX-0123 (ESD command for UV-0123 of unit 138) X = ESD Interlock Output

TYPICAL - 5 : SIGNALS AND COMMANDS FOR MOVs (INCHING TYPE) - LOCAL OPERATION

HZI 0123 Note-5 O C Note-6 HZT 0123

Notes 1. LOCAL : All MOVs shall have OPEN - CLOSE facility on MOV actuator in field 2. DCS : Position feedback indication is configured in DCS(0-100%) 3. Interlock : If interlock is required, the same shall be indicated as per Typical-3 or 4, valve tag name(XV or UV) shall change accordingly. 4. If MOV actuator fault alarm is required, the same shall be indicated as per the legend sheet 5. If the MOVs are connected in "Pakscan" system, all Signals & Commands shall be indicated by serial link to/from DCS. However, ESD interlock command shall be indicated hardwired. 6. Integral part of the MOV actuator and shall not be indicated in P&ID

HV 0123

HS 0123

TYPICAL - 6 : SIGNALS AND COMMANDS FOR MOVs (INCHING TYPE) - DCS OPERATION

R HIC 0123 0123 L Note-5 O C Note-6 HZT 0123 HZS L 0123 R 0123 HZI HZA

Notes 1. LOCAL : OPEN - CLOSE and LOCAL - REMOTE selection on MOV actuator in field 2. DCS : Position Command(0-100%) , Position Feedback & LOCAL-REMOTE indications are configured in DCS 3. Interlock : If interlock is required, the same shall be indicated as per Typical-3 or 4, valve tag name(XV or UV) shall change accordingly. 4. If MOV actuator fault alarm is required, the same shall be indicated as per the legend sheet 5. If the MOVs are connected in "Pakscan" system, all Signals & Commands shall be indicated by serial link to/from DCS. However, ESD interlock command shall be indicated hardwired. 6. Integral part of the MOV actuator and shall not be indicated in P&ID

HV 0123

HS 0123

Rev 03: Revised with Tag no. philosophy

Page 2 of 3