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III B.Tech II Semester Supplimentary Examinations, Aug/Sep 2008
STEEL MAKING
(Metallurgy & Material Technology)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
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Code No: R05321805 Set No. 2
III B.Tech II Semester Supplimentary Examinations, Aug/Sep 2008
STEEL MAKING
(Metallurgy & Material Technology)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆
1. (a) Why the steel produced by cementation process is called blister steel? Explain.
(b) Distinguish between single-shear steel and double-shear steel.
(c) Describe the traditional steel making process which was in practice untill the
end of Nineteenth century. What are the limitations of the process. [5+4+7]
3. (a) Give the typical composition of hot metal used in basic Bessemer process and
discuss the sequence of reactions in basic Bessemer process.
(b) Discuss the modern developments in the open-hearth steel making practice.
[9+7]
4. (a) What are the basic differences between top and bottom blown converter processes?
What are the advantages of the combined blowing processes? Explain.
(b) Consider the momentum flow rate as a parameter of oxygen jet characterstics,
compare the performance of 3 hole nozzle and 4 hole nozzle for refining in
BOF process.
[10+6]
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Code No: R05321805 Set No. 2
(b) Describe SKF furnace [6+10]
8. (a) What are the advantages of producing blooms, slabs etc by primary mills ?
(b) What are the advantages of continuous casting of steel ?
(c) What is the principle of continuous casting of steel ? What are the equipment
used for continuous casting of steel ? [4+4+8]
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Code No: R05321805 Set No. 3
III B.Tech II Semester Supplimentary Examinations, Aug/Sep 2008
STEEL MAKING
(Metallurgy & Material Technology)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆
4. What is L.D process? With the help of a neat sketch explain the steel making by
L D process. What are the advantages and limitations of this process over other
methods of steel making. [16]
6. Discuss about various types of ingot moulds used for casting of steel. [16]
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Code No: R05321805 Set No. 4
III B.Tech II Semester Supplimentary Examinations, Aug/Sep 2008
STEEL MAKING
(Metallurgy & Material Technology)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆
1. (a) What are the various fluxes used in steel making process? Explain about
them. Also give theoritical analysis of various fluxes.
(b) What are the main raw materials required for steel making? Briefly explain
about them. [8+8]
2. What do you mean by deoxidation? What are the main requirements of a deox-
idiser? Mention four simple and complex deoxidisers and explain about them in
detail. [16]
3. (a) Explain the nitrogen problem in Bessemer steel making practice giving reasons
and methods to minimise/eliminate such problems.
(b) How the use of liquid fuels, in place of gaseous fuels, simplifies design and
construction of open hearth furnace. [8+8]
4. (a) Give a detailed list of parameters in a blowing process in LD converter. Ex-
plain about them.
(b) Briefly explain the AJAX process of steel making. [10+6]
5. Write short notes on :
(a) Electrodes
(b) Transformers and power ratings and consumption.
(c) Electrode support assembly [5+5+6]
6. (a) What is teeming of steel ?
(b) What factors affect teeming temperature of steel ?
(c) What are the functions of a teeming ladle ? [4+6+6]
7. (a) Define killed steel, semi-killed steel and rimmed steel.
(b) What are the uses of killed steel ?
(c) Explain the mechanism of solidification of killed steel with a diagram. [4+4+8]
8. (a) What are the advantages of producing blooms, slabs etc by primary mills ?
(b) What are the advantages of continuous casting of steel ?
(c) What is the principle of continuous casting of steel ? What are the equipment
used for continuous casting of steel ? [4+4+8]
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