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Alignment Checks
Use the jack bolts to level / align the frame within 0.005" longitudinally and side to side Ensure all jack bolts have uniform loading Ensure 50.8 mm of grout between bottom of the skid and top of concrete AG serviceman to conduct pre-grouting alignment check AG service man to fill out compressor pre-start up checklist and misc clearance checks Check coupling for preliminary alignment
Grouting
Build a FORM that is 50.8MM - 101.6 mm higher than the botton flange of the skid Grout the Skid using high strength epoxy grout Run 3 chains under each skid to eliminate all voids under the skids Pour the grout from one side of the skid only Allow the grout to cure
Post-Grouting
Install the plate washers over the interior anchor bolts of the main skid Weld the plate washers in place Torque the interior anchor bolts to the torque values determined by foundation design Torque all anchor bolt nuts Install the process piping, start-up strainers, pipe clamps, relief valves, misc piping/conduits etc
Installation of clearance pockets, 3rd stage suction scrubber and pipe btw scrubber and suction bottle Installation of misc screwed piping and electrical connections to the scrubber
Pre-commissioning/Commissioning
Performing Continuity checks on the installed cables
Perform pre-commissioning checks on the Software Perform pre-commissioning checks and parameterization on the HMI Perform the wiring terminations' verification and other integrity checks on the PLC Panel / Skid Verify the integrity of Interconnect signals with DCS & MCC Perform all other pre commissioning checks as per vendor standard/recommendations Perform dry run of the machine in coordination with the client E&I/Operation Team Perform the Test Run on the machine (compressor) Tuning of Controls and final parameterization of the program/HMI during commissioning Overall test run of the Co-Gen Plan Providing password of all levels (E&I/Operation) Providing complete Software back-up of the program along with the latest PLC & HMI software versions to the cli Providing final as built drawings / documentation's Any other scope required for the pre commissioning and commissioning of the NGC Packages and its integration
Reference: Operation and Maintenance Manual - AG Equipment Co Shipping and Re-assembly-Installation InstallationStepsRevision2 Location in shared drive: Project/ General / Natural Gas Compressor Manual
Aug-11 Duration
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Sep-11
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