HP-S5053 Training Manual Feb.

2006

Agenda
I. II. a) b) c) III. IV. V. a) b) c) d) e) VI. Background of PDP TV Basic of Cadillac Introduction of Cadillac General Specification Some Functions of Cadillac Board description Disassembly Trouble Shooting SMPS Analog Part Sound Panel W/B Adjust Source Program Download & Generals

. Background of PDP TV Objectives

To understand PDP TV
I. II. III. IV. V. VI. VII. PDP TV advantage Basic theory of PDP TV Basic block of PDP TV Basic block of main PBA What is scaler? Another components TV signal types

VIII. TV connector types

. Background of PDP TV PDP TV Advantage

1) Large Screen Size Screens up to 102 2) Natural Color by Self-luminous TYPE 3) Can be viewed with high ambient lighting 4) High Viewing angle Over 160 5) High Resolution (HD) 6) Super-thin 7) Not affected by magnetic fields 8) High Contrast 1,200cd/m2

. Background of PDP TV Basic Theory of PDP TV

Dielectric Layer

Front Glass

X, Y Electrode MgO Layer

PDP TV
IONs - - - ++++ Electrons

Barrier Rib Rear Glass Phosphor Address Electrode

Discharge

Structure of PDP

Discharge in the PDP cell

. Background of PDP TV Basic Block of PDP TV

Develope ment Part
PDP Panel A/D Converter Graphic Signal Processor (IMAGE SCALER) Analog/ Digital Signal SMPS Audio Digital Signal

Analog RF/VIDEO/S_VIDEO/PC .... Digtal HDMI/DVI

. Background of PDP TV Block Diagram of Cadillac

Porsche Option

. Background of PDP TV Basic Block of Power PBA

. Background of PDP TV What is scaler ?

- CRT can do resolution conversion but LCD and PDP do not conversion - Accepting input images from multiple sources and displaying them on any flat panel display - Scaler is most important IC in flat panel display

. Background of PDP TV Another components

1) Video Decoder For Multistandard color decoding : NTSC, PAL, SECAM, S-VHS, MPEG Decoder 2) Sound Processor Sound Processors covers the sound processing of all TV standards Balance, bass, treble, loudness, volume Control Process Nicam, FM Stereo, FM Mono 3) Power IC ( Small Power IC) Regulator 4) Etc. Switch, ADC, MPEG Decoder, Sound AMP(Analog and Digital)

. Background of PDP TV TV signal types

1. RF(Radio Frequency) - 50~900Mz Frequency Domain - Composite signal+sound signal 2. CVBS(Usually AV) - Composite video and sound signal 3. Super VHS - Separate Y and C from composite signal 4. RGB - Usually use PC, 15pin D-sub 5. Analog Component (Y,Pb,Pr) - Usually Component 6. Digital Component(Y,Cb,Cr) 7. DVI(Digital Visual Interface) - Standard from DDWG(Digital Display Working Group) - TMDS(Transition Minimized Differential Signaling Signal)

TV signal connector types

HDMI Composite PC(D-sub) S-Video

Component

. Basic of Cadillac 06 New PDP TV :: Cadillac 06 New PDP TV Cadillac

50 HD(1024 X 768) 5th Generation PDP Panel 7,000:1 Contrast Ratio 1,200 cd/ Brightness DVI Digital Interface Anti Burn-in Program LNA PC input

. Basic of Cadillac Cadillac Specification Cadillac Specification

Inch Model Name Input Power Power consumption (Operating) Tuner Display Half Tuner Display Type Panel Type Display Resolution(pixel) Luminance Contrast Ratio 50 HP-S5053 AC 120V (60Hz) 360 W 1 Tuner Wide (16:9) PDP SDI 50 HD Single Scan V5.1 Module 1024(H) x 768(V) 1200 Cd/m2 7000:1

. Basic of Cadillac Cadillac Specification Cadillac Specification

Picture Scan system Color system Digital Comb Filter Color Temperature Select Noise Reduction Picture Mode ( 4MODE) Color Tone ( 5 MODE) Sound Output(Watt) Stereo Auto Volume Level Surround (TruSurroundXT) Sound Mode Bass/Treble/Balance Progressive (60Hz) NTSC/ATSC VHF, UHF 3D Comb Filter Normal-Warm1-Warm2-Cool1-Cool2 Digital Noise Reduction (DNR) Custom, Standard, Dynamic,Movie Cool2,Cool1,Normal,Warm1,Warm2 10 W * 2 (RMS) MTS Yes Yes Standard, Music, Movie, Speech, Custom 5 CH Graphical EQ (OSD)

. Basic of Cadillac Cadillac Specification Cadillac Specification

Speaker Output Impedance (Ohm) Feature DNIe Dynamic Contrast Brightness Sensor My Color Control HDMI / HDCP Sleep Timer On time Channel / Vol Still Picture Auto Channel Search Anynet Auto Tuning Sort Screen Mode Clock Display On/Off Timer Auto Stereo Auto Power Off Graphic OSD 10W + 10W 8 ohm Yes Yes Yes Yes (6 Color:Red,Green,Blue,Blond,Pink,White) Yes (DVI compatible) Yes Yes Yes Yes No Yes 16:9/Zoom1/Zoom2/4:3 Yes Yes Yes Yes Smart user Interface Grade3

. Basic of Cadillac Cadillac Specification Cadillac Specification

PIP Swap Sound Swap Size change Position Auto Adjustment H/V Size, Position Brightness/Contrast Adjustment Phase Control OSD Languages Yes Yes Only Large Yes Yes Yes Yes Yes 24 Languages

. Basic of Cadillac Cadillac Specification Cadillac Specification

Input Component R/F S-Video Video_IN (Composite) DVI PC D-sub Audio Input Digital Audio output (Optical) Output Digital Audio output (Coaxial) Sound out (Monitor out) Mechanical Swivel Color 2EA 2EA 2EA 2EA 1EA 1EA L/R*3 (DVI/Video & S-Video/Component) Yes Yes No No Black

. Basic of STRAUSS Cadillac Specification Cadillac Specification

Remote Batteries, AAA type Accessory ANT- Cable Power Cord (1.8M) User Manual Dimension (with stand) SET(WXHXD) Weight TM87B 2EA No Yes Yes 41.5X29.8X13.4 (inches) 88.2 lbs

. Basic of Cadillac

Introduction of Cadillac
7,000:1 C/R, 1,200cd/m2 Simple Function, New Design Acceptable Price Support DVI (with HDCP) LNA (Low Noise Amplifying) Plus)

. Basic of Cadillac Some Functions of Cadillac

A 7,000:1 contrast ratio produces dramatic lights and darks that are perfectly able to capture complex images such as sunlight between clouds or light reflecting off bubbles.
7,000:1 contrast ration

1,200 cd/m2 1,200 cd/m2 contrast ration

1,200cd/m2 of brightness gives a crystalclear picture regardless of the lighting conditions - so youll never have to close the shades.

. Basic of Cadillac Some Functions of Cadillac

Automatic operation of noise reduction (Auto DNR) It amplifies week signals, but decrease the noise sensitively

Week Signal

Upgrading with LNA+

. Basic of STRAUSS Some Functions of Cadillac

Eliminating electronically charged residual image

Signal Pattern Process

All White

Keeping the image moving imperceptibility

Auto Pixel Shift

. Board description

Objectives
I. To show details of Cadillac models Main Board and Power Board

. Board description MAIN BOARD LAYOUT

(3) (4) (5) (7) (8)

(12) (10) (6)

(1)

(9) (11)

(2) (13)

. Board description MAIN BOARD LAYOUT

No (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) Loc. No.
TU301(DNVS303HH261A) X301(UMX-NT-059) IC1502, IC1504(DTC34LM85A) IC1503(S4LD158X01) IC2001(S5H2111) IC1001(SVP-PX56) IC2032(28F640) IC2201, IC2202(K4D551638F) IC202(STV8258DSX) IC1003(K4D263238) IC111(S3F866B) IC505(PCM1754) IC211(STA323W)

Description
TUNER MODULE-SPLITTER IC-TRANSMITTER(LVDS TRANSMITTER) IC VIDEO PROCESSOR(DNIE-LBE) IC-DECODER IC VIDEO PROCESSOR IC-FLASH MEMORY IC-DRAM IC-AUDIO PROCESSOR IC-VIDEO RAM IC-MICROCONTROLLER IC-D/A CONVERTER IC-AUDIO AMP

. Board description SMPS Power On/Off sequence

. Board description SMPS small signal requirements

Name Function Description
PS_ON is the signal for remote ON/OFF control. Outputs (except STB_5V) shall be enabled with an active low, TTL compatible signal (PS_ON). The STB_5V is on whenever AC power is present. Vs outputs shall be enabled with VS_ON signal (active high) after Va output turned on. Its to reduce the turn-on inrush current to Vs output load. VS_ON signal come from Logic board automatically after remote on (//PS_ON) with 400 ~ 800mSec delay time.

Signal Definition TTL TTL status DC output

LOW Active Low HIGH OFF OFF (Vsx,Vsy) ON (Vs) 2.0V ~ 5.0V ON

TTL range
0.0V ~ 1.0V

PS_ON

LOW Active High HIGH

0.0V ~ 1.0V

VS_ON

2.0V ~ 5.0V

. Board description SMPS Location in PDP module

PDP panel back_side view

PDP panel side view

SMPS SMPS

PDP Panel

CN805 1 CN806 1 CN805 1 CN806 1

CN808 1 CN807 1 CN808 1 CN807 1

CN829 1 CN829 1

CN809 1 CN809 1

1 CN814 1 CN814

1 CN816 1 CN816

CN812 1 CN812 1

CN813 CN813 1

POD POD SMPS SMPS SMPS SMPS

CN811 1 CN811 1

Main SMPS BD Main SMPS BD B B

CN804-11 1 CN804-11 1 CN804-13 1 CN804-13 1

DC/DC DC/DC DC/DC DC/DC SMPS SMPS SMPS SMPS

1

Natural air flow No FAN FAN

X drive X drive BD BD

Scan Drive BD Scan Drive BD

Y drive Y drive BD BD

CN828 1 CN828 1

CN800 1 CN800 1

CN803 1 CN803 1

1 CN815 1 CN817 1 CN815 1 CN817

surface temp. : 50~60C @25C amb. 50~60C @25C amb.

Logic BD Logic BD

Back Cover
Buffer BD Buffer BD

Buffer BD Buffer BD

. Board description SMPS Connector&wire Location

D5.3V D5.3V Vg,Vset, Vg,Vset, Vg,Vset, Vscan,Vs Vscan,Vs Y Drive Y Drive Va Va D5.3V D5.3V Address1 Address1
CN816

395mm

80mm

69.5mm
CN814

190mm

PFC PFC Reactor Reactor

Main Board

245mm

DC/DC DC/DC SMPS SMPS

CN813

190mm

D5.3V D5.3V Vg,Ve,Vs Vg,Ve,Vs

AC_IN AC_IN
CN800

CN804-2 CN804-1 CN803 CN810

X drive X drive

CN817

B Image B D Image BD

STD_5V, D5.3V STD_5V, D5.3V D6.5V,12V,18V,Vt D6.5V,12V,18V,Vt

Address2 Address2

LOGIC B D B LOGIC BD

STD_5V,D5.3V STD_5V,D5.3V VS_ON,PS_ON VS_ON,PS_ON

Va Va D5.3V D5.3V

. Board description SMPS Layout

(5)

(1)

(2)

(3) (4)

SMPS Connector
(1) CN800 : AC IN

(2) CN804-1(MAIN SMPS) CN102(Main B'D) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 Signal D5.3V RTN VCS VCA RTN RTN D12V PS_ON RTN STB-5V FAN_ON FAN_D

(3) CN803(MAIN SMPS) CN101(Main B'D) Pin No. 1 2 3 4 5 6 7 8 9 10 Signal 6.5V RTN A12V RTN 18V-AMP 18V-AMP RTN-AMP RTN-AMP VT RTN

(4) CN810(Main SMPS) CN2085(Logic B'D) Pin No. 1 2 3 4 5 6 7 8 9 10 Signal D5.3V D5.3V RTN RTN D5.3V RTN PS-ON N.C VS-ON STB 5V

(5) CN809(Main SMPS) CN3(DC-DC SMPS) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 Signal VS VS N.C VA VA RTN RTN RTN RTN RTN VG D5.3V

SMPS-DC Layout
(1)
(1) CN2(DC-DC SMPS) CN5010(Y B'D) Pin No. 1 2 3 Signal Vs Vs RTN RTN Vset RTN Vscan RTN Vg D5.3V (2) CN4(DC-DC SMPS) CN4004(X B'D) Pin No. 1 2 3 4 5 6 7 8 9 Signal Vs Vs RTN RTN Ve RTN RTN Vg D5.3V (4) CN3(DC-DC SMPS) CN809(Main SMPS) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 Pin No. 1 Signal RTN N.C D5.3V N.C Va Signal D5.3V Vg RTN RTN RTN RTN RTN Va Va N.C Vs Vs

(4)

4 5 6 7 8

(2)

9 10

(3) CN5(DC-DC SMPS) CN2710(F-Buffer)

(3)

2 3 4 5

. Board description SMPS Voltage Adjustment #1

SMPS Panel voltages must be adjusted changing SMPS-PCB or PDP module.

-> Refer to Voltage Label

Voltage Label

SMPS

SMPS-DC

. Board description SMPS Voltage Adjustment #2

SMPS Panel voltages must be adjusted changing SMPS-PCB or PDP module. -> Refer to Voltage Label

Vs test point Vs adj. point Va adj. point Va test point

. Board description SMPS Voltage Adjustment #3

Va (Left) Vset(mid) Vscan (Right) Vscan/Vset Adj. Point Test Point

Use base chassis of PDP panel as GND point.

Ve Adj. Point Ve Test Point

IV. Disassembly ASSY COVER STAND P-BASE Assy Stand

1) Remove 4 screws. : PH,+,WSP,S,M4,L35,ZPC(BLK) 2) Pull the ASSY-COVER P-STAND BASE down to remove it from the unit. Please lay the PDP unit face down on a soft surface when removing the stand

IV. Disassembly ASSY COVER REAR

1) 2) 3) 4)

Remove Remove Remove Remove

4 screws. : M8,L16,ZPC(BLK),SWRCH18A,WP 14 screws. : BH,+,B,M4,L12,ZPC(BLK) 4 screws. : BH,+,S,M4,L10,ZPC(BLK) the ASSY COVER P-REAR

IV. Disassembly BRACKET TERMINAL

1) Remove 2-point STAND OFF : #4-40,L6,NI PLT,C3601,2) Remove BRACKET-JACK TERMINAL

IV. Disassembly ASSY PCB MISC-MAIN

1) Detach all connectors from the ASSY-PCB MAIN 2) Remove 4 secrws. : PH,+,WWP,M3,L8,NI PLT 3) Remove ASSY PCB MISC-MAIN

IV. Disassembly BRACKET - PCB

1) Remove 3 screws. : BH,+,S,M4,L10,ZPC(BLK) 2) Remove the COVER-REAR SUB

IV. Disassembly ASSY BOARD P-SIDE AV

1) Remove screw : BH,+,S,M4,L10,ZPC(BLK) 2) Remove SIDE AV

IV. Disassembly ASSY BRACKET P-WALL

1) Remove 8 screws : BH,+,B,M4,L12,ZPC(BLK) 2) Remove 8 screws : BH,+,S,M4,L10,ZPC(BLK) 2) Remove ASSY BRACKET P-WALL

IV. Disassembly ASSY PCB P-SMPS and SMPS DC-DC

1) 2) 3) 4) 5) 6)

Detach all connectors from the ASSY PCB P-SMPS Remove 8 screws. : WSP,PH,+,M3,L8,NI PLT Remove the ASSY PCB P-SMPS. Detach all connectors from the ASSY SMPS DC/DC Board. Remove 4 screws. : WSP,PH,+,M3,L8,NI PLT Remove the SMPS DC/DC Board.

IV. Disassembly ASSY PDP MODULE P-LOGIC MAIN BOARD

1) Detach all connectors from the ASSY PDP MODULE P-LOGIC MAIN BOARD 2) Remove 4 screws. : WSP,PH,+,M3,L8,NI PLT 3) Remove the ASSY PDP MODULE P-LOGIC MAIN BOARD

IV. Disassembly ASSY PDP MODULE P-X MAIN BOARD

1) Detach all Connectors from the ASSY PDP MODULE P-X MAIN BOARD. 2) Remove 4 screws. : WSP,PH,+,M3,L8,NI PLT 3) Remove the ASSY PDP MODULE P-X MAIN BOARD.

IV. Disassembly

How to separate the flat cable

to separate the flat cable of the ASSY PDP MODULE P-X MAIN BOARD, press the upper and the lower sides of the connector.

IV. Disassembly ASSY PDP MODULE P-Y MAIN BOARD

1) Detach the 6 scan board connectors from the panel by pulling the holder from both the top and bottom ends. 2) Remove 2 screws. : WSP,PH,+,M3,L8,NI PLT 3) Separate the scan board from the ASSY PDP MODULE P-Y MAIN BOARD by detaching the 5 connector

IV. Disassembly

How to separate the flat cable

IV. Disassembly ASSY PDP MODULE P-ADDRESS E(F) BUFFER

1) Remove 3 screws : WSP,PH,+,M3,L8,NI PLT 2) Remove the still bar

IV. Disassembly ASSY PDP MODULE P-ADDRESS E(F) BUFFER

3) Detach the all connectors from the buffer board. 4) Remove 5 screws at each board : WSP,PH,+,M3,L8,NI PLT 5) Remove the buffer board.

V. Trouble Shooting
No Power

CN804-1

V. Trouble Shooting
PDP is repeatedly turned on and off

V. Trouble Shooting
No Picture

V. Trouble Shooting
No Sound

V. Trouble Shooting
No Video

101

V. Trouble Shooting Calibration

Adjust spec.
1. Source : HDMI 2. Setting Mode : 1280*720@60Hz 3. Pattern : pattern #24(chess pattern) 4. Use Equipment : K-7256 or Equipment of quality level 5. Work Order 1) Enter by Factory Mode Select 1.CALIBRATION 2) Select HDIM CALIBRATION again in CALIBRATION MENU 3) After Completing Calibration, come out hdmi success OSD on the screen (bottom-side) for about 3 seconds.

V. Trouble Shooting White Balance Adjustment

Adjust spec. 1. Source : HDMI 2. Setting Mode : 1280*720@60Hz 3. Pattern : pattern #92 4. Use Equipment : MIK-7256(MSPG925L) 5. Work Order 1) Connect HDMI(DVI) output terminal of MIK-7256 to the HDMI input in main set. 2) Make CA-210 SENSOR forward and press ENTER KEY on PC. 3) Automatic Adjustment Order (Adjust 1 mode in HDMI Mode ) SAMSUNG White Balance Adjustment Pattern with FPD

5cm 5cm

Fixed Position of CA210 Probe

VI. Source Program Download USB Download Method

USB Memory Stick Path Save as CADILLAC/USA/T-CADINUS0H/appl.rom *Some of the USB Memory Sticks can be incompatible. USB Download 1) Insert the USB Memory Stick to the rear SERVICE 1 port in Stand-by mode. 2) Turn the power on. 3) The blank screen is displayed for about one minute. 4) The Power is on again and picture appears. 5) Disconnect the power cord and connect again, then check the software version. * Do not unplug the power cord in the step 3.

The End