Seal aia Mechanical Adjustable Speed Drives THE AVAILABLE SOLUTION, WORLDWIDE. eo SUMITOMO rene eters crenata cae | BSIMEBEIERINTRODUCTION SM-BEIER Sumitomo Machinery Corporation of America, a world leader in power transmission, offers the flexibility of mechanical speed variation. or grooving, wh ‘SU-BEIER VARIATOR Beier Speed Torque Characteristics The Beier Variator increases torque as speed is reduced. This drive offers a torque compensating face cam design (or eificient, trouble-tree operation and it is also backed by ‘Sumitomo’s two year warranty, TABLE OF CONTENTS ‘The SM-Boier is a promium-teaturod speed variator that is clearly superior to other meshanical adjustable speed drives. Because it maintains a constant ail film as a tractive force, the Beier Variator experiences no wear increases Ife with | maintenance. ‘The Beier Variator offers the highesi HP capacity o! any mechanical drive fon the market today. Its unique viscous drag design provides high operating etficiancy, heavy shock load capactty and stable rotational speed. It is also easily mouifiable for explosion-proof, washidown and both ‘open and closed loop signal following, The Beler, when combined with the SIV-Cyclo in-line, provides a broad speed variation over a low speed range. ‘SULBEIER VARIATOR INTRODUCTION Insive Front Gover SM-BEIER AND BEIER CYCLO. Features and Benefits 20 ‘The Available Modular Solution 4 Configurations and Mounting Postions 56 Product Nomenclature 7 Standard Mode! end Type 8 Selection Procedures and Examplas a HP RATINGS (Standard Range A-Type) VHP. 3/8 HP 10 1 HP, 1172 HP at 2H! GHP. 12 BHP. 7-1/2 HP 13 1OHP.15HP. 4 20 HP. 25 HP. 90 HP 18 40 HP: 50 HP. 60 HP 16 7SHP. 100 HP, 125 HP, 150 HP, 200 HP 7 HP RATINGS (Wide Range D-Type) VHP. 1 HP 18 2HP.aHP. 19 SHP, 7-1/2 HP. 10HP 20 ENGINEERING DATA AGMA Load Classifications 21 Overhung Load Calculation 22 Allowable Overhung Load (A Type) 2925 ‘Allowable Overhung Load (D-Type) 26 PROCESS SIGNAL FOLLOWER OPTIONS Application Examples 27 Package Systems 26 ‘System Accessories 29 DIMENSIONS. BHH & BHHJ- AXY, AY Type (Standard Range"A’) 30 GHHB & GHHEU- AY Type (Geer Reduction) 31 CHHB & CHHB) - A Type (with Single Recuction Cyclo) 32 CHHB & CHHBJ - A Type (with Double Reduction Cyclo) 33 CCHHB - A Type (Non Integral Beier Cyclo) 34 BHH & BHH - D Type (Wide Range 'D) 35 CHHB & CHHB) - D Type (with Cycio) 36 TM Type (Top Mount Motor Adapter) 37 Process Signal Foliowing Actuator 38 Standard Electric Remote Control Diagrams 33 Severe Duty Handwheal Mounted Speed Incicator 40 External Cooling Units (50 HP & Above) 41 °C Face Input Motor Adaptors 42 °C Face Output 43 APPLICATIONS GUIDELINES Instalation Procedures: a3 Lubrication 5 Product Operation 46 Optons a7CP SM-BEIER & BEIER CYCLOFEATURES Power Transmission Through Viscous Drag Power is transmitted through viscous drag or the tractive force of the oil fim between the discs at the point of contact, not through friction between the cone and flange iscs. The cone disos are relatively thin; thus the radius of curvature is great. This minimizes the contact pressure, Accordingly, at the points of contact, an ideal ‘boundary lubrication nearing fluid film friction is obtained, ‘Transmission Through Oil Film wat VW! Overload Resistance Excellent overload resistance due to the high multiplicity, cof contact points. contact is avoided by maintaining a constant oil film between the discs, thus minimizing wear of the discs. This unique design results in long life and low maintenance costs. There is virtually no wear, and no ‘grooving or fretting corrosion, Ratings ‘The ratings are based on 24-hour daily service under uniform or low fluctuating load conditions. Service factors above 1.0 are required only for heavy load conditions. Speed Adjustment Speeds are infinitaly adjustable within the 33:1, 4:1, or 10:1 speed ranges, depending on the model. Settings remain stable, even over long periods of time. There is ‘NO need to run the Baier through the entire speed range aily as with belt drives. Minimum Vibration ‘The rotational parts, including the dises, are complotoly, symmettized, and the moment of inenia is low. This assures almost vibrationless operation. Concentric Shafts Arrangement ‘The concentric shafts arrangement enables easy installation and handling. Capacity Highest load capacity of any mechanical drive: 200 HP. Space-Saving Compactness The power transmitting cection is composed of thin metallic discs. This feature provides compactness, while transmitting high torque. The Beier takes no more space than an ordinary mechanical speod. variator of similar rating, PERFORMANCE CURVES. TD 41 and 99:1 Speee Range Yorn hoes! | se {I 2 ad 40B0 607080 Op ut tora rato eg Ba ae By is % of motor speed Full Load Motor Torque Wide Range 1:1 Speee Range Vrster i tyre s | ee |_| loo eo. Hn ‘ettcency TH CLOT Steal | ~ | 1 20 390 40 50 60 Sect motor sped, Speed reusation ‘+ Face Cam Design on All Models Decreases Wear and Increases Service Life + Discs Hardened and Ground to 60 Rockwell C OPTIONS: + C Face Output to 72 HP + Accepts STD C Face Motor to 10 HP Input Remote control (electric, pneumatic, hydraulic) Explosion Proof Mocifications Signal Following Remote Control (see Pg. 27) ‘Top Mount Assembly (see Pg. 37) Washdown ModificationsBENEFITS ‘The Beier Variator is an adjustable speed traction drive ‘whose design and method of speed variation is truly unique among mechanical drives available today. Power is transmitted through the viscous friction of an oil film that separates multiple thin metal discs. Variations in the depth of engagement between the driver and driven discs provide the means of adjusting speed. Sumitomo has applied their extensive experience in the design and development of high-quality Gyclo speed reducers to the manutacture of he Beier Variator. The use of special bearing steels, through-hardened and machined to exacting dimensional tolerances, common to both products. The ultra-compact, combination of a Beier Vatiator and a Cyclo Reducer results in a Beier-Cyclo Veriator that provides not only an adjustable speed range, but extremely low output speeds as well. Both units enjoy outstanding reputations, where severe working conditions prevail, and in applications that cannot tolerate breakdowns, High Efficiency Efficiency of the Beier Variator approaches 90%. High efficiencies are maintained even when combined with Cyclo Speed Reducers, due to inherent elficiency advantages of Cyclo. Heavy Load Capacity The contact pressure is relatively low, since power transmission is evenly distributed over many contact points. This results in excellont shock load resistance. The Beier can withstand momentary shock or heavy overload and siil not break ihe oil fm that prevents moiallic contact. It has the highest load capacty of any mechanical drive—200 HP. Durability Virtually no wear and no grooving or fretting corrosion, as exhibited by batt drives. Versatility Wide product range covered by standard models and applied products that will meet diversified customer requirements. Excellent Power Density Typical motorized Beier Cyclo compared to belt drive. Both units are (aentcal in HP capacity and tial output speeds, ‘Speed Variation at Very Low Speed Area Wide speed variation even at extremely low speed area is attainable in “BEIER-CYCLO VARIATOR” Stable Rotational Speed ‘There is hardly any fluctuation in the rotational speed of tho BEIER VARIATOR, evan when shock load is imposed or when the variator is continuously operated for a long time, Easy Speed Control An infinitoly variable speed can be obtained rapidly and exactly during operation by easy speed contro! ‘operation. Various remote control equipment and automatic control systems are available as an option,THE AVAILABLE MODULAR SOLUTION =) \ iweur Sarr asseneLy sh-BEIER VARIATOR “@" FACE INPUT smecycio FLANGE MOUNTING “¢ FACE MOTOR INPUTBASIC CONFIGURATIONS ‘Type A, AX Type AJ, AXd (C Face Input) G-Type (Gear) Input Power Available: é-200 HP Input Power Available: 10 HP Input Power Available: 100 HP ‘Speed Range Ratio: 4:1 or 3.3:1 ‘Speed Range Ratio: 4:1 Pos. 10 tha 17— Ratings Foduction Rato: 2:1, 1, 4:1, 5:1 Pgs. 10 thru 17 — Ratings Pgs, 90 and 42 — Dimensions Pg, 30— Dimensions Pos. 10 thru 17— Ratings Fg. 31— Dimensions Beier-Cyclo (Integral Design) Base Plate Model Input Power Avaiiabie: 20 HP Input Power Avaiablo: 15-200 HP ‘Speed Range Ratio: 41 Recucton Ratio: 6:1-infrite Pos. 14 thru 17 — Ratings For Dimensions please consult factory. Pgs. 10 thru 17 — Ratings Pgs. 32 and 33 — DimensionsD-Type (Wide Range Type) Input Power Available 10 HP ‘Speed Range Ratio: 10:1 Pgs. 18 thru2O— Ratings Pus. 35 and This type consists of a double speed chang ‘mechanism, civing infintely stepiess variable output ‘peed in the epeed range ratio of 10:1. *D" Type evaliable for horizontal operation only. = HH pe ary SPECIAL CONFIGURATIONS AV Type Vertical Beier-Cyclo (Vertical Motorized Type) Input Power Available: +100 HP. Input Power Available: -200 HP Note: 7.5~100 HP units A ture motor driven, lubrication system. Consult Factory For Ratings & Dimensions ‘Speed Range Ratio: Consult Factory For Ratings & DimensionsNOMENCLATURE Basic SPECIFICATION} REDUCTION tre | — | FRaMEsize | — SUEELE - ay 1. Beier Variator — Ex: HH-1 AXY, BHHJ-SAXY™ 8 = = ‘BEIER ‘Sha Direction | Mothod of Mounting | Metred ot input f cag Shatt Spec Specification Sufix es get | EEE Ty | vance | [or] casome V1 veneat | [F [Rann tne] [Tne | wn Meters [ties | [or [era ova LiFe Theta 2. Beier Variator (Built-in Gear Type) — Ex: “GHHBNSA-G30Y-5, GHHBUJN2A-G20Y-3" = _ — [Fever] 8 RATIO BEIER ve wa] [ates BEER Gan a nad ot owing trou | [BEES | [Sete | [_svensoee _] [Besereaio same | Foot moun [Fest | fnteac| [concso,] LY | vonsa | [or] srssnae F [Foe Moone] [am | with son 20.0 wares | [1 [oFace Oana Wa Face 2 ition 3. Beier-Cyclo Variator — Ex: “CHHBN8A-4165Y-17, CHHBJN8A-4175Y-87" REDUCTION c 5 = = — [Erato cyoto BEER Sratoreden | [Mowedorvanine] [Tamosimea | [BEER] [oven i] Reason Te | came Sze | | Frame Siw | woeors | [TH | Foot mount sat | teen] lace] LY mos _| [or | essere | veneat | [TF [rangenoon] [ou | we moos ES wares | [ct Face Our | Baa ant al apr Note: AX = 1750 RPM rated outputSTANDARD MODEL AND TYPE Input Node Varioty Shatt | cf outpur oe Basle Type Builtin Gear Type BEIER-CYCLO VARIATOR: Baty ornBy cHnBS Motorized eat GHne: cone: Honzontal Free inpur Sha eo A fs & b FF aves eves cues [3 Cither applied products: ml Remote contol equioped Inverted vertical type (A TYPE: 7.5 HP or less, 8 TYPE: SHP or less) Special vertcal type for mixersSELECTION Ratings The ratings (input horsepower) 0 Beier/Beier-Oyclo \Variators are based on 24 hours daly service under Uniform or low fluctuating load conditions. The input horsepower ratings of each frame size are shown on Pgs. 10 through 30, When the application involves frequent siar'-stop, large. shock loads, large load fluctuation or overload, consult the factory for unit selection Selection Procedure All data oregared in this catalog is for proper selection of standard Beiar/Beier-Cyclo Variators under uniform load conditions. ‘The following information is required tor proper selection: 4) Input REM 2) Output RPM (Max. - Min) 3) Motor Rating) 4) H.P. (@ Max. RPM — @ Min. RPM) Selection Example | Conditions: 4) Driven machine: Conveyor 2) Operating time: 16 hours per day continuous 8) Motor speci RPM, 182TC 4) Output shaft speed: 32 RPM Max, 9 RPM Min. '5) Bunning load: 4600" 6) Input shaft connection: coupling Output shaft connection: coupling Selection: Refer to rating tables Pg. 12, Select ‘Model CHHBJN3A-4135Y (43:1 ratio). Output speed range 32.6 RPM — 8.1 RPM, Rated input power 3.0 HP @ Max. Output RPM. 1.76 HP @ Min. Output RPM ations: HP, 1800 5) Method of connecting input and output shatts 6) Operating conditions 7) Environmental conditions Selection Example i Conditions: 41) Driven machine: Plunger Pump 2) Operating time: 8 hours per day ations: 10 HP, 4) Output speed: 875 RPM Max. 250 RPM Min, 5) Input shaft connection: coupling Output shaft connection: coupling Selection: Determine rated input power requirement Allowable input HP. = Rated input HP x Operating input speed Standard input speed Therefore, the Rated input HP = Aliowable input HP x ‘Standard input speed Operating input speed Allowable input power = 10 HP Operating input speed = 1200 RPM Standard input speed = 1800 RPM Rated input power = 10 X 1800 4200 ated input power = 18 HP Reler to rating tables Pg. 14 Select Model BHH-15AY Output spced range 982 RPM — 233 RPM (based on 1165 RPM input) Rated input power: 10.0 HP @ Max. output APM 7.5 HP @ Min. output RPM Selection Example lit Conditions: 1) Driven machine: Mixer 2) Operating time: 16 hours per day 3) Output speed: 300 RPM Max., 400 RPM Min, 4) Running load: 1250's @ 300 RPM 4900" @ 100 RPM 5) Input and output shaft connections: coupling Selection: Determine HP equivalents @ 300 RPM HI (1250°8) (G00 RPM) _ 63025, SOnR @ 100 RPM HP = 1900's) (100 RPM, 63025 Reler to rating tables Pg. 13. Select Model GHHENEA-G30Y with 4:1 reducer ratio. Output speed range 350 RPL — 87.5 RPM (based on 1750 RPM input speed). Rated input power: 7.5HP @ Max. output RPM 3.4 HP @ Min. output RPM 30HPBEIER VARIATOR HP RATINGS — A, G TYPE Standard Input 1/2 HP at a Maximum of 1750 RPM Input Normal Duty Type (S-F 1.0) A Type 3 Rated TREE TST Stat Spe0d | eguser |r. | A-AKG TYPE wierece Adapter | witbECMe Dimen| Ratio [At Max | At Min Net ‘Net Net | 52% wax |_ tan Some | Sra Size Wt | sine Mit | size Wit | Page soo | sso | — | 050 | 00s | anmosa 12 | HH D5aKr 5 | eH Osr 73] 30 mms | 75a | 21 | 030 | a0 | manasecsoy | s3|oniamosrcroy | oz lernmimesecioy | | 31 woo | taza | 34 | 050 | O25 | euanosneroy | S3lqmamosccroy | G2 |ermanmossctor | at] 31 soo | ors | 41 | 050 | 026 | amencsnoroy | s8|cmnemnosecioy | solersumccacioy | ot 31_| zoo | m0 | a1 | oso | 025 | axtenasecioy | sa|anamosecsoy | o2|crreamosesioy | e4| a1 man | sa | 61 | 050 | 535 [owenccicroey | ce) ememossaesy | 95 |ouveamosesiosy | or] 32 zo | aia | 184 | 050 | 925 | oncsusiosy | co] cmamosnansy | 75 {crneumosesiooy | ar] 32 223 | 25 |_iz1_| 050 | as |cononosasisy | se|cunenoseciesy | 75 [awweumosstosy_| e7|_ 30 wea | 121 | 201 | 050 | 025 | curmncstarosy | ss |cansmosaiosy | 75 |crnssmosaazosy | o7] 82 woo | 102 | 351 | 030 | 025 | ononesasrosy | se |cinemosactosr | 7 |crneumosaosy | a7] 32 sos | ‘ate | Gar | 050 | 2s |owanosasiosy | se |caneinasaciosy | 75 [owwBuimostaasy | ar] 30 zr | sa | sai | ox hroncsntosy | Ge| cinemnasestesy | 75 |criesumasestosy | ar | 32 100) 400 | enn ox crrnest-acy | 66] civeinosestesr | 75 |crassmnosetosr | 97] 32 tar | aaa | at | oan Shenesataeboy [1s | chwBNasectssov | set J OweuMss-raEDey 18 | 38 3 | age | deus | 030 crvncsa-aaeDoy [155 | cHHDINOSA-ABSDCY [164 |GHAEUMMOSA~NOsDEr| 100 | 33 gos | am | yar | 050 748 | 187 | 1871 | 050 CHHBNCEA-413500V |155 | CHHBINOSANe1S50CY_|164 | CHHAJMMNO5A-41a60CV) 186 | 33, CeHBHOSA-4T3eDoy |155 | CHHUNOse-erss0CY [164 | cHHEuMMOSA-stasDCy| 186 38 ear) 187 | tor | 930 CKHBNOSA-4Y3EDGY |155 | CuHBUNOSA-eta6QCY | 164 | CHHEJMMOSA-s1350GV) 166 38 saz] 136 | oer | 050 CHHBNCSA-413EDGY | 15 | CAMBUNOSé- | ent | 200] 129 Poweuanaesy [er] civenairesy ave] omemmnaresy _]ae0] a2 aa; | 021 | 300 | 200 | crtense-atesoey | da] careunanseeoey | oi] orneanmaresoey |3e6| x3 dev | tart | 30a | oon | cxmenantresey | ds| cnvemanseeoay |r| Geman seeosy |se6| 30 201 | msi | 300_| ies [cntinsastesey | 4s | cHtennsusieeosy | at] omeunmansesosr |3e6|_%0 val | ie | am | 151 | omensesesoey | 4€5| omemcn-sesosy ] 31] oaneuimaa-resoey | 556] 33 ser | zor | 300 | 135 | cnvmanstesoey | ts caveman tiaeoay | or] mman taeoey |3e6| 33 tm | asi | 3m | i0 | cienaesesoer | ses] cHremansesoay | ar] caneunmaa-tesoey | 550] 33 tx | fear | 301 oan | caiewse-sesoey_| es] omvamansaesoay | a1] onmeuman-seso5y |3e6| 33 48] 110] aie | aor] a0 | aatewseesoey | es] cakamancsasony | at] caneunman-resoey [550] 0 3% | om | der | am | 1 | caienaraesoey | ée8| omamansasoay | ox] crneommanszososy | 720] 33 sei! om | ‘a1 | 30 | 12 | ciienorcosooy | se0| caamansencony | exe] caneummanscoscey [720] 53 NOTE: Retero facor for addtional speed ranges, 12HP RATINGS — A, G Type Standard Input 5 HP at a Maximum of 1750 RPM Input Normal Duty Type (S.F. 1.0) A Type : eG Se (aaa Se Ratio ‘At Max | At Min: ‘Net ‘Net INet | Fy Max Nin ‘Speed Speed | Sizo Wt Size Wt. | Size We Tar [eee Pee faa eee emer | a enecar [a Br ae aie | 2) reese | eee rere a [ele ae | os | sm | so| om lowecrer |axlcrmusasy [a lersameenct [| TCS Vn) Westar cere ca eeatece [ee as | ei, | Be | ae [isto [oeecrctot: [ae eanacaer [oo farmararaer [as] = oy || et (ents Zlaaece: |wlcemrs |s|o (sealer Sy [ae | |b) sh [stearate | [steanetae bee |i eet [pam sor fevoete se |i) lamntsce | lessareeeny fae Bibel EG tec | |g ce oe Src ck ‘Standard Input 7 1/2 HP at a Maximum of 1750 RPM Input a a oe |S Pe Tl rate ao] i | =] | ae Tamas [6] smuan [st orate saa] ete em meena | Biren |e one [a ee ae eal alco eae ae ele fee oli lesa tee lacks tey lel aeen te alee tat | Gt | ie |e [eames sel oeanrey |i muerey |e 8 Me] oe] es [18 |e | eae || eae, | So] deine er [a | eee A) neice ee eles es ele ella NOTE: Rele to laotory lor addtional speed rangoe.BEIER VARIATOR HP RATINGS — A, G TYPE Standard Input 10 HP at a Maximum of 1750 RPM Input Normal Duty Type (S.F. 1.0) A Type Sap — 3 er Shaft Speed | pecueer |_ impure. _| 6 Tyee GiCrade xcaoter | WHEFE Hote buen pe ate ae a Tee 7 ver Sem tua |_om S502 |S. ue Witsoe Wi see i Hao | 30 3) | fo janrmoy_——) a] Bruwron —} 2] ron — 6] mmo | veo | ax |mo | 19 [enammowy | |ampaneccwy | ealenanmoraur [32| i tise | tro | 31 [a0 | $20 fermmoccay | ir|amenocety | so]emennasiey |r| 3 sor_| "vs | i [23 | 28 |Gtmmoccay |r| suamoceay | 3s] euennacsioy |r| 8 aiga | 70] st] 99] 20 [ounce ps7] emanioxcany | 9] samicasioy soa fro | na | at |mo | ia lonmeaser |s[onamasiey |salomsmuocsan |S0| 3 | is | tr [an | Ho ehameasy |21| Shawnna | Selenanwectey | ss) so | ier | ar |p | to lemmwensiesy | etl anemone: |solemaamocsesy || 2 40 | 100 351 100 GHHBNIGA-4165Y | 521 | CHHBUNTOA-ataDY | 543 | CHHBUMINTOAiBsy | 943 az se | te | St [ia | i [Staten | Sr] Sremaney | 23) etetwactey |S] & ar | sa | ait [tas | 1 8 2 d #14 & te ¥ +} ero} +, she 5 ——— 5, ———— | + “ | «| A | ° z | meee c[e[e[e>e>a,>e[a[a[ele [a] limeacan] oa [ar [eel ae] we] wel ie tnmlam| anlamlen|nel im ti [iw |w tommcar oa lar tanen| we] wel ie na; om] mel am fen [nein lie [ie | ommenaer| cess [ee [alee | woor| moo) ve [ra] wae] | com [oer | vue | ur [oer io | lomeranar|zess [ze [ese Lest | sso | moo) 1 [oves| wae] em [am few | ne im [ist [om | a (ae aa =a ewesreav| an _| sx | mm | an | i | a | wa | vox | sm | rm | swurer | eve Tova [cumaonarasy| 472 | 501 | a2 | soa | 197 | 08 | t028 | to2e | soo | 787 | tyme? | 20m | 363 13.00, fcunaammacssy| 472 | sx | mz | 3m | isr | os | wom | voz | Sno | rar | time | 21m [ 303 e300 [cunpaonazasy| 501 | s9i | saz | 3a | ig7 | i028 [ 1035 | sso [rar | tiers | 215 [303 Yoke. 00 Al dmensions are in inches, (Overall dimensions °C" are based on “Gap" dimensions as shown Dimensions shown ae for elerence only and are subject to change without acc, ules cent, Certiod prints are avalanle after recep ofan orcet: consult factoy, 34