JOB PERTAMINA - TALISMAN JAMBI MERANG

DIESEL GENERATOR FOUNDATION DESIGN CALCULATION

Table 2.2 Material Unit Weight
Material
Unit Weight
Reinforced Concrete y",

23.5 kN/m'
Steel y. = 76.9 kN/m'
Soil y",
=
16.5 kN/m'
Water yw

10.0 kN/m'
Sand Gravel y,

17.7 kN/m'
2.4 PILE ALLOWABLE CAPACITY
Refer to Attachment A for the Pile capadty calculation Study extracted from Final
Report of PC! 5011 Investigation for North Geragai Facility Project, Jambi, Sumatera.
91400 mm PC Spun Pile with 36 m penetration had been used to the design with
following capacity:
Table 2.3 Pile Allowable Capacity
Condition of Loading
Qcomp (kN)
SF =3.0
Group
Efficiency
Permanent 725 1.0
Temporary 966 1.0
3 FOUNDATION DESIGN
3.1 DESIGN CRITERIA
Where the centre of mass of the machine is not known, its eccentricity from the
centerline of the foundation is assumed to be zero, and that it would not have
Significant impact on the foundation size and hence cost.
Top of foundation assumed to be 150 mm above the Finish Grade Level (FGL) which
Is higher than top of surface gravel.
The foundation structure Is checkec by :
1. Pile aXial capadty
2. Settlement (fi,,!,+ fW -\-l"iS (A,1c.,,(p,-ho vt U. - ./Or
- Factore oa I rnation Is usee for designing reinforced concrete slab.
Unfactored loading oomblnation is used for checking the pile capacity and punching
shear of the foundation.
3.2 DESIGN LOADS
3.2.1 DEAD LOAD (D)
Dead loads are the self weight of structure of foundation. Unit weights of the major
oonstructlon materials as seen on Table 1.2 Material Unit Weight.
Page 60f9
JOB PERTAMINA - TALISMAN JAMBI MERANG
DIESEL GENERATOR FOUNDATION DESIGN CALCULATION
3.2.2 EQUIPMENT LOAD (E)
The equipment load is the weight of the equipment refers to Doc. No. GD-M-Ll-002
Equipment Ust. The equipment loads are classified as empty [E(E)], and operating
[E(O)] condition.
3.2.3 EARTHQUAKE LOAD (EQ)
The equipment foundation has been designed for earthquake forces in accordance with
USC 1997 with following conditions:
- Seismic zone = 2A
- Seismic Acceleration =0.15 G
- Soil specification =Soft soil
Base Shear (Vs)
Design base snear shall be calculated by using this following equation:
V = C.xI x"w:
, RxT I
The design base shear need not exceed following:
V =2.5 X C
Q
x I x" w: =0.426 x !.W,
sma R I
Also shall be not less than the following formula:
V' mm = O.l1x C
Q
xIxIw; = 0.041 x LW,
where:
!.W, = Weight of equipment and/or structure (kN)
I = Importance factor = 1.25
C
v
=Seismic coeffident = 0.5
C. = Seismic coeffident = 0.3
R = Numerical coeffident = 2.2
h
n
= Total height of equipment = 1.6 m
T = Fundamental Period = 0.0488 (h
n
) 3/. = 0.069 s
C xl "
Design Sase shear: V, = -'-x
RxT
V,= 0.5x1.25 xIw:
2.2 x 0.069 I
V, = 4.117 X LW, kN > Vsmax
Therefore, we use Vsmax as the design base shear: V, = 0.426 X !.W,' kN
For unfactored load combination (Allowable Stress Design Method), the design base
shear should be divided by 1.4 as per USC 1997.
V, = 0.304 x!.W, kN Whe-re Cv"'1' 0'0"1? (- ....Jt

The total weight of equipment and structures (!.W,) so we get: 0V- (W0. <.l'
V, = 119.02 kN
J-"-b}]< eq \)L ;,-i;u. bll tea \c-IV c..",,p;h.)--9'31--., Ii
. L ,c\-;,lIO ,,-.v Page 7 of 9
\ 'l:-tJ
JOB PERTAMINA- TAUSMAN JAMBI MERANG
DIESEL GENERATOR FOUNDATION DESIGN CALCULATION
3.2.4 WIND LOAD (W)
The foundation will be designed for wind load with following criterion:
Basic Wind Speed V = 28 m/s
Equipment Height H = 1.6 m
- Equipment Width B = 2.8 m
- Velocity pressure exposure coefficient (Exposure C, z=2.4 m) K, = 0.62
- Topographic factor (flat area) K .. =1.00
- Wind directional factor K" = 0.9
- Importance factor (category rrn I... = 1.15
- Gust effect factor G = 0.85
Pressure coeffICient Cp = 1.35
Design wind load shall be calculated by using these following equations:
Velodty Pressure:
q, = 0.613 * K, * K" * K, * Vl * Iw
= 0.308 kN/m2
- Wind Pressure
P =q,*G*C
p
= 0.354 kN/m2
- Wind Pro'ected N
Ar = H * B -------j> I - L ~ '!. .'3"" ov.,.,
- 4.48 m
2
~ ~ L {,"'"
Wind Force
W = P*A,
=1.58 kN < V, =119.02 kN :. Not governing
Therefore, the wind load is not considered in the foundation design load combination.
Page 8 of9
V'

Calculation Sheet
.,."..... ....... ............
......,
Calc no GI}-CL-C-004 File
Elec file location
Project till. EPC Condensat. Metertng Station At North Geragal Project Pro! no
Client JOB PERTAMINA-TALISMAN JAMBI MERANG Phase/CTR
Calculation tille Diesel Generator Foundation Page
5
ot
8
Diesel Generator Foundation
D. Pile Capacity Check
Pile COmpression Capadty
0
0
Iy
0 0
1 1
Y
I I I
Pile quantity (long nx
=
2
PII. quantity (short dir'n) ny
=
2
Total Nos of Pile n
=
4
Pile location x
=
1.00 m
y = 1.10 m

Pile spacing (long Ix = 4.20 m

=
10.5 D
Pile spacing (short Iy
=
2.80 m
=
7 D
Pile EffiCiency Factor
T) =
1.00
Modulus Shape of Pile SX = Lx'i Xm", where: 1:x"
=
1x"/12 x n, x (n! -1)
(x - axis)
=
S.88 m
=
8.82 m'
Xmu
= 1.5
m
pz M PU
max

Case No.
(kN) (kN.m) (kN)
Case 1 471.86 0.00 117.96
Case 2 354.00 0.93 88.66
Case 3 476.13 0.00 119.03
<);e4
357.10 0.93
!r caseS 437.10 CT.OO 109.28)
.)
Pu""" =
pIn + M/Sx
Pile design load (axial) Pu = 238,07 kN (multiplied by 2.0 for' load safety factor)
Pile Allowable Capadty Poop = 725.00 kN @ 36 m pile penetration
Pile Safety Factor SF
=
Pcapl Pu
=
3.05 > 3.0; Hence, pile OK #
[O't.Q. ?
"".
-
1.1 11\

Calculation Sheet
., ................'.........., .......... ""......--,..
........ .....,
Calc no GD-CL-C-004
Elec file location
Project title
Cllant
EPC Condensate Metering StaUon At North Geragai Project
JOB PERTAMINA-TALISMAN JAMBI MERANG
Calculation title Diesel Generator FoundaUon
File
Proj no
Phase/CTR
Page 6 of 8
Diesel Generator Foundation
E. Pllecap Design
L Footing Flexural Reinforcement (Top & Bottom)
Wu = 133.32 kN/m
M max
Pmax
Pmln
fc'
= 23.65
= 666.59
= 424.67
= 2S.00
= 400.00
kNm (Max M from Sect.
kN (Max pz from Sect. C.r,c:.bC-';)' <
5000
Unit Breadth of Slab
Slab Found. Depth
Bar Diameter
Effective Depth
Equivalent uniform load
Bending moment
Strength Reduction Factor
Coeffident of Resistance
Steel Ratio Req'd moment based
Concrete strength redct. Factor
Steel Ratio (balanced Cond.)
Steel Ratio (Max)
Steel Ratio (Min)
Steel Ratio (Shrinkage)
Steel Ratio (requined)
Steel area required
Spacing of Rebar
Reinforcement Provided
kN (Min Pz from Sect. - 9..) J
MPa ./
tv
MPa
b = 1 m
h
d",
dOl
=
H ?7
=
=

=
=
h c.." ,,/2 =
Wu = Pm../
L
=
Mu
{1!
=

0.90
Ru = Mu/(llIbd')
=
Preq'd = /
1
_ 2& J
f" 'i
=
= 0.85
Pblnc:
0.85 fc-pc/fyfx600/(600+fyf) =
Pm.. = O.7SX
=
PmIn = Ii) l.4/fyf =
0.600 m
19.050 mm
0.520 m
133.317 kN/m
kN.m
c)rQc.>..I.

C02
0.0303
0.0228
0.0035
kN/m'
govern I
(ii) "rcpclI4 x fyf) = 0.0033
p""
P,OY
=
=
O.OOlS
0.0035
Asr'q'd ::: p.ove.m X b Xdb!:
s =
019@130
pro'" . = n X0.25 7t dlH/
I so: n
As prov"d
= 1822
mm
'
=
130 mm
= 7
=
1988
mm
'
> Asreq'd
okl
1)\L..
., ...... . ... -- ., ......"'",-_....
- -
Calculation Sheet
,
Calc no GD-CL-c-()04 File
Elec file location
Project title EPC Ccndensate Metering Stetion At North Geraga; Project Proj no
Client JOB PERTAMINA-TALISMAN JAMBI MERANG Phase/CTR
Calculation title Diesel Generator Foundation Page 7 01
Diesel Generator Foundation
2, Punching Shear Check
Design compressive strength fc' 28,00 MPa
Foundation slab thickness h 600 mm
Concrete cover cv =
70 ., '!'.'l'
Effective depth db<
=
"lV-
Radius 01 punching shear
=
0/2+ dbt/2
=
415,0 mm
Critical Shear Perimeter b,
=
2608 mm
Pile dimensional ratio
=
1.0
Strength Red'n Factor (shear)
=
0.85
Re-bar vield strength I,
=
400,0 MPa
Constant used to compute Vc a, = 30 (assumed as edge column)
Provisional punching shear cap.
=
$.(l+2/P,),(f J',s.b,.d/6 209 kN
=
242 kN
=
$.(1/3).(fl " .b"d 140 kN
Umltfng punching shear cap.
=
=
70 kN
Punching shear capacity
Design punching load
Utilization ratio
3. Tie Bar
- Tie Bar Requirement
Maximum Actual Shear Vu =
16,97 kN (Max Px Irom Sect C,2)
Allowable Shear for Slab without 2xvfcxBxd
bl
Vc
=
Reinforcement
12
=
157 kN
Strength Reduction Factor ,p
=
0,75
Nominal Shear Strength ,pVc
=
118.08 kN
0.5 ,pVc 59.04 kN > Vu
=
16.97 kN (OK I)
Hence, shear reinforcement caJwlate based on shrinkage requirement only.
- Shear Reinforcement Design
Shear reinforcement Spacing S = Zone 1 , S > 0.5 d, S> 300 = 300 mm
Steel area requ{red A....'d = 1/3 x((dbtx S)ffy) = 130 mm'
Reinforcement Provided +10@300 ,so: n 2
::: n x O.2S1C d
blr
2
= 142 mm'

A"..v
> okl
e>""! "'0- '}-
A....'d
.....
ov....
8
Calculation Sheet
.. ".......... _,_.......""' ..................
..-
Calc no GD-CL-G-004 File
Elec fila location
Project tItle
Client
EPC Condensate Melerlng Station At North Geragai Projact Proj no
JOB PERTAMINA-TALISMAN JAMBI MERANG Phase/CTR
calculation UtI. Diesel Generator Foundation Pa e 8 of
8
Diesel Generator Foundation
4. Reinforcement Bar Sketth
Top Flexural Reinforcement
D19@130



Bottom Flexural einforcement
D19@130
5. Maximum Crack WIdth On Tension Area
Effective Tension Area
IJ' ;'\

A.0'" bll,
Is = MPa ,, ')
de = 70 mm
2ds 140 mm
j3 = 1.2 for beam
= 1.35 Ifor slab
= 7 (Ref, Sect E.1)
2 ds
B 1000 mm
Maximum crack width on tension area based on Gergely-Lutz formula.
w 1.11 x 10 " x j3 xfsx 3 Vde x A where : Ae = 2 ds x B
= 1.11 x10-6 x 1.35 x 240 x 30(70 x20000) 140000 mm'
0.0402 mm A = AelN
= 20000 mm'
Allowable crack width W" = 0.4 for interIor exposure (Ref. GL-SP-C-l001
0.33 for exterior exposure (Ref. GL-SP-C-100)
Maximum crack width W 0.040 mm < 0.33 mm (OK!)