Ammonia - Heat & Mat. Balance

Project: SPIC AMMONIA REVAMP
Stream Number
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Steam to dry gas mole ratio
201
Process
Naphtha to
1432
LIQUID
202/703
Recycle
hydrogen from
3102
VAPOR
****** HEAT AND MATERIAL BALANCE ******

203
204
205
206
Proc. Naphtha +
Proc. Naphtha +
Process Steam
Primary reformer
rec. H2 at 1432
rec H2 at 1104
from 1537
1400 outlet
outlet
outlet
VAPOR
VAPOR
VAPOR
VAPOR
207
Process Air from
1433 to 1105
VAPOR
43.0
40
42.0
40
39.4
375
39.4
375
43.5
471
29.9
787
32.0
490
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
0
0
26818
26818
0
n.a
790
3
0
793
2043
0.00
27608
3
0
27611
8032
0.00
27608
3
0
27611
8032
0.00
0
1111552
0
1111552
0
n.a
67164
72003
0
139167
114864
0.78
59941
282
0
60223
46391
0
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
5.0
24.72
0.32
0.00
0.76
0.00
0.00
74.20
0.00
0.00
0
6.29
0.08
0.00
0.19
0.00
0.00
18.87
0.00
74.57
0.5
6.29
0.08
0.00
0.19
0.00
0.00
18.87
0.00
74.57
0.5
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
0.44
0.01
0.00
9.98
15.65
11.55
62.37
0.00
0.00
0
78.11
0.94
20.95
0.00
0.00
0.00
0.00
0.00
0.00
0
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
267.2
5.0
22.5
0.3
0.0
0.7
0.0
0.0
67.6
0.2
0.0
0.0
0
22.5
0.3
0.0
0.7
0.0
0.0
67.6
0.2
0.0
267.2
5.0
22.5
0.3
0.0
0.7
0.0
0.0
67.6
0.2
0.0
267.2
5.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
6192.2
0.0
0.0
0
22.5
0.3
0.0
511.5
801.8
592.0
3196.5
3996.8
0.0
0.0
0
1616.8
19.5
433.5
0.0
0.0
0.0
0.0
15.6
0.0
0.0
0
Kgmol/hr
267.2
100.36
0.13
91.3
8.69
-0.09
358.5
77.01
7.31
358.5
77.01
7.31
6192.2
18.02
89.94
9121.6
15.26
102.33
2085.4
28.88
4.95
Total flow rate

MW
Enthalpy
GCal/hr

Stream Number
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
208
Secondary
Reformer 1105
outlet
VAPOR
209/301
HT Shift Guard
Vessel inlet
VAPOR

210/804
211
212
213
Tail gas fuel from
Naphtha fuel to
Preheated
Flue gas at
PGHRU
1400
combustion air
reformer fire box
exit
VAPOR
LIQUID
VAPOR
VAPOR
214
Flue gas
After 1510
VAPOR
29.5
972.5
29.1
380
2.3
40
9.0
40
140 mmwc (g)

277
-12 mmwc (g)

940
-20.0 mmwc (g)

871
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
120071
79318
0
199389
164816
0.60
120071
79318
0
199389
164816
0.60
2940
0
0
2940
2938
0.00
0
0
9836
9836
0
n.a
179183
4435
0
183619
138678
0.04
177404
21906
0
199310
131317
0.21
177404
21906
0
199310
131317
0.21
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
22.29
0.27
0.00
0.27
10.70
14.94
51.53
0.00
0.00
0
22.29
0.27
0.00
10.70
14.94
51.53
0.00
0.00
0
44.45
12.66
0.00
28.71
0.00
0.00
13.96
0.21
0.00
0
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
78.11
0.94
20.95
0.00
0.00
0.00
0.00
0.00
0.00
0
83.46
1.29
2.72
0.00
12.53
0.00
0.00
0.00
0.00
0
83.46
1.29
2.72
0.00
12.53
0.00
0.00
0.00
0.00
0
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
1639.3
19.7
0.0
20.1
787.0
1098.2
3789.0
4402.9
0.0
0.0
0
1639.3
19.7
0.0
20.1
787.0
1098.2
3789.0
4402.9
0.0
0.0
0
58.3
16.6
0.0
37.6
0.0
0.0
18.3
0.0
0.3
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
98.0
800
4832.8
58.2
1296.2
0.0
0.0
0.0
0.0
246.2
0.0
0.0
0
4889.8
75.8
159.2
0.0
734.0
0.0
0.0
1216.0
0.0
0.0
0
4889.8
75.8
159.2
0.0
734.0
0.0
0.0
1216.0
0.0
0.0
0
Kgmol/hr
11756.3
16.96
136.15
11756.3
16.96
75.42
131.1
22.43
-0.08
98.0
100.36
0.04
6433.4
28.54
7,43
7074.8
28.17
62.49
7074.8
28.17
58.12
Total flow rate

MW
Enthalpy
GCal/hr

Stream Number
Description
215
Flue gas
After 1536A
216
Glue gas
After 1537
VAPOR
VAPOR
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate

217
218
219
220/601
Flue gas
Flue gas
Total steam
HT turbine
After 1536B
To stack
Generated in
steam from
1106
1536A to header
VAPOR
VAPOR
VAPOR
VAPOR
221
Process steam
from 45
Kg/cm22a header
to 1537
VAPOR
-45 mmwc (g)

684
-66 mmwc (g)

569
-124 mmwc (g)

363
0 mmwc (g)
684
112.0
318.1
106.0
485
44.5
365
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
177404
21906
0
199310
131317
0.21
177404
21906
0
199310
131317
0.21
177404
21906
0
199310
131317
0.21
177404
21906
0
199310
131317
0.21
0
158600
0
158600
0
n.a
0
158600
0
158600
0
n.a
0
111552
0
111552
0
n.a
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
83.46
1.29
2.72
0.00
12.53
0.00
0.00
0.00
0.00
0
83.46
1.29
2.72
0.00
12.53
0.00
0.00
0.00
0.00
0
83.46
1.29
2.72
0.00
12.53
0.00
0.00
0.00
0.00
0
83.46
1.29
2.72
0.00
12.53
0.00
0.00
0.00
0.00
0
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
4889.8
75.8
159.2
0.0
734.0
0.0
0.0
1216.0
0.0
0.0
0
4889.8
75.8
159.2
0.0
734.0
0.0
0.0
1216.0
0.0
0.0
0
4889.8
75.8
159.2
0.0
734.0
0.0
0.0
1216.0
0.0
0.0
0
4889.8
75.8
159.2
0.0
734.0
0.0
0.0
1216.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
8803.8
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
8803.8
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
6192.2
0.0
0.0
0
Kgmol/hr
7074.8
28.17
46.52
7074.8
28.17
39.82
7074.8
28.17
27.89
7074.8
28.17
16.69
8803.8
18.02
102.63
8803.8
18.02
126.18
6192.2
18.02
83.25
Total flow rate

MW
Enthalpy
GCal/hr

Stream Number
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
222
Atomizing
Steam to
1400 burners
VAPOR

224/636
226
281
Flash steam
Vaporized
CW to 1535
From 1130 to 2.1
naphtha + process
Kg/cm2 a header
steam to reformer
VAPOR
VAPOR
LIQUID
223/323
BFW
From 1539
To 1106
LIQUID
4.0
160
126.0
238
2.5
127
34.4
445
5.0
32
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
0
2962
0
2962
0
n.a
0
0
161000
161000
0
n.a
0
3108
0
3108
0
n.a
27608
111555
0
139163
8032
17.28
0
31120
31120
2962
0
n.a
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
6.29
0.08
0.00
0.19
0.00
0.00
18.87
0.00
74.57
0.5
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
164.4
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
8937.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
172.5
0.0
0.0
0
22.5
0.3
0.0
0.7
0.0
0.0
67.6
6192.3
0.0
267.2
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1727.1
0.0
0.0
0
Kgmol/hr
164.4
18.02
1.97
8937.0
18.02
39.55
172.5
18.02
2.02
6550.7
21.24
97.25
1727.1
18.02
1.00
Total flow rate

MW
Enthalpy
GCal/hr

Stream Number
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
301/209
HT Shift
Guard Vessel
Inlet
VAPOR
302
HT Shift 1st
Bed outlet to
1539
VAPOR

303
304
305
HT Shift 2nd
HT Shift 2nd
Process Gas
Bed inlet
Bed outlet
Outlet from
From 1539
To 1514
1514
VAPOR
VAPOR
VAPOR
306
Quench Water
To 1111
307
LT Shift
Inlet gas
LIQUID
VAPOR
29.1
380
28.7
449.2
28.5
350
28.2
363
27.9
302.5
34.0
126
27.8
205
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
120071
79318
0
199389
164816
0.60
133869
65521
0
199390
181982
0.45
133869
65521
0
199390
181982
0.45
136622
62768
0
199390
185408
0.42
136622
62768
0
199390
185408
0.42
0
0
17440
17440
0
n.a
136622
80210
0
216832
185408
0.54
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
22.29
0.27
0.00
0.27
10.70
14.94
51.53
0.00
0.00
0
20.19
0.24
0.00
0.25
19.13
4.09
56.10
0.00
0.00
0
20.19
0.24
0.00
0.25
19.13
4.09
56.10
0.00
0.00
0
19.82
0.24
0.00
0.24
20.62
2.17
56.91
0.00
0.00
0
19.82
0.24
0.00
0.24
20.62
2.17
56.91
0.00
0.00
0
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
19.82
0.24
0.00
0.24
20.62
2.17
56.91
0.00
0.00
0
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
1639.3
19.7
0.0
20.1
787.0
1098.2
3789.0
4402.9
0.0
0.0
0
1639.3
19.7
0.0
20.1
1552.9
332.4
4554.8
3637.0
0.0
0.0
0
1639.3
19.7
0.0
20.1
1552.9
332.4
4554.8
3637.0
0.0
0.0
0
1639.3
19.7
0.0
20.1
1705.7
179.6
4707.7
3484.2
0.0
0.0
0
1639.3
19.7
0.0
20.1
1705.7
179.6
4707.7
3484.2
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
968.1
0.0
0.0
0
1639.3
19.7
0.0
20.1
1705.7
179.6
4707.7
4452.4
0.0
0.0
0
Kgmol/hr
11756.3
16.96
75.42
11756.3
16.96
76.78
11756.3
16.96
66.97
11756.3
16.96
67.14
11756.3
16.96
61.20
968.1
18.02
2.16
12724.5
17.04
63.36
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
308
LT Shift
Outlet gas
To 1550
VAPOR
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
309
Process gas
From 1550
To 1114
MIXED
310/401
Process gas
From 1114
To 1517 a/B
VAPOR
311
Process
Condensate
From 1114
LIQUID
320/432
LP BFW
From 1513
To 1703
LIQUID
321/731
Deaerated
BFW to 1523
LIQUID
322/732
HP BFW from
1523 to 1553
and 1539
LIQUID
27.5
217.1
27.1
173
26.9
173
26.9
173
3.7
94
127.0
109
126.5
181
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
139454
77383
0
216837
188687
0.51
139454
71942
5441
216837
188687
0.47
139454
71942
0
211396
188687
0.47
0
0
5441
5441
0
n.a
0
0
293945
293945
0
n.a
0
0
300400
300400
0
n.a
0
0
300400
300400
0
n.a
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
19.45
0.23
0.00
0.24
22.10
0.27
57.71
0.00
0.00
0
19.45
0.23
0.00
0.24
22.10
0.27
57.71
0.00
0.00
0
19.45
0.23
0.00
0.24
22.10
0.27
57.71
0.00
0.00
0
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
1639.3
19.7
0.0
20.1
1862.6
22.6
4864.6
4295.5
0.0
0.0
0
1639.3
19.7
0.0
20.1
1862.6
22.6
4864.6
4295.5
0.0
0.0
0
1639.3
19.7
0.0
20.1
1862.6
22.6
4864.6
3993.5
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
302.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
16316.7
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
16674.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
16674.0
0.0
0.0
0
Kgmol/hr
12724.5
17,04
63.56
12724.5
17,04
56.52
12422.5
17,02
55.57
302.0
18.02
0.95
16316.7
18.02
27.63
16674.0
18.02
32.88
16674.0
18.02
55.49
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
323/223
BFW
From 1539
To 1106
324/644
BFW from
1553 to
aux. Boiler
LIQUID
LIQUID
325/433
LP steam from
1550 to 4
Kg/cm2a header
& 1117A
VAPOR
327/627
LP steam from
2.1 Kg/cm2a
header to 1703
328
Deaerated
BFW from
Deaerator
329
LP steam
Boiler 1550
Blowdown
VAPOR
LIQUID
LIQUID
126.0
238
126.0
218
5.0
151
2.1
243
1.4
109
5.0
151
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
0
0
161000
161000
0
n.a
0
0
139400
139400
0
n.a
0
12810
0
12810
0
n.a
0
10763
0
10763
0
n.a
0
0
301947
301947
0
n.a
0
0
200
200
0
n.a
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
8937.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
7737.6
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
711.1
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
597.5
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
16760.9
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
11.1
0.0
0.0
0
Kgmol/hr
8937.0
18.02
39.55
7737.6
18.02
31.14
711.1
18.02
8.44
597.5
18.02
7.60
16760.9
18.02
32.96
11.1
18.02
0.03
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
330
Condensate
From 1534
To 1703
MIXED
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
340/403
Converted
Gas from 1131
To 1554
VAPOR
341
Converted
Gas from
1554 to 1514
VAPOR
343
Conv. Gas from
1514 to
Methanator
VAPOR
344
Syn. Gas from
Methanator
To 1553
VAPOR
345
Syn. Gas
From 1553
To 1554
VAPOR
1.4
109
26.1
70
25.8
179
25.4
305
25.0
335
24.7
220
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
0
388
927
1315
0
n.a
57704
1452
0
59156
147116
0.01
57704
1452
0
59156
147116
0.01
57704
1452
0
59156
147116
0.01
57055
2101
0
59156
144937
0.02
57055
2101
0
59156
144937
0.02
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
24.96
0.30
0.00
0.31
0.10
0.34
73.99
0.00
0.00
0
24.96
0.30
0.00
0.31
0.10
0.34
73.99
0.00
0.00
0
24.96
0.30
0.00
0.31
0.10
0.34
73.99
0.00
0.00
0
25.32
0.31
0.00
0.76
0.3 ppmv
0.6 ppmv
73.61
0.00
0.00
0
25.32
0.31
0.00
0.76
0.3 ppmv
0.6 ppmv
73.61
0.00
0.00
0
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
73.0
0.0
0.0
0
1637.5
19.7
0.0
20.1
6.7
22.6
4854.6
80.6
0.0
0.0
0
1637.5
19.7
0.0
20.1
6.7
22.6
4854.6
80.6
0.0
0.0
0
1637.5
19.7
0.0
20.1
6.7
22.6
4854.6
80.6
0.0
0.0
0
1637.5
19.7
0.0
49.4
0.0
0.0
4759.7
116.6
0.0
0.0
0
1637.5
19.7
0.0
49.4
0.0
0.0
4759.7
116.6
0.0
0.0
0
Kgmol/hr
73.0
18.02
0.35
6641.9
8.91
-4.52
6641.9
8.91
0.60
6641.9
8.91
6.53
6583.1
8.99
8.38
6583.1
8.99
2.98
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
347
Syn. Gas from
1554 to 1516
Description
Phase
VAPOR
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
348/701
Syn gas
From 1113
To 3102
VAPOR
349
Process
Condensate
From 1113
LIQUID
381
Cooling
Water to
1516
LIQUID
24.5
111
24.2
40
24.3
40
5.0
32
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
57055
2101
0
59156
144937
0.02
56933
359
0
57291
144637
0.02
0
0
1742
1742
0
n.a
0
0
536600
536600
0
n.a
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
25.32
0.31
0.00
0.76
0.3 ppmv
0.6 ppmv
73.61
0.00
0.00
0
25.32
0.30
0.00
0.76
0.3 ppmv
0.6 ppmv
73.61
0.00
0.00
0
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
1637.5
19.7
0.0
49.4
0.0
0.0
4759.7
116.6
0.0
0.0
0
1634.1
19.7
0.0
49.3
0.0
0.0
4749.9
19.9
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
96.7
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
29784.6
0.0
0.0
0
Kgmol/hr
6583.1
8.99
-2.13
6473.0
8.85
-6.47
96.7
18.02
0.06
29784.6
18.02
18.32
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
401/310
Converted
Gas from 1114
To 1517 A/B
VAPOR
Description
Phase
402
Converted
Gas from 1115
To 1116
VAPOR
403/340
Converted
Gas from 1131
To 1554
VAPOR
404
Semi lean
Soln. From
1117 A to B
LIQUID
405
Lean Soln.
From 1117 A
To 1117B
LIQUID
406
Semi lean
From 1117B
To 1520
LIQUID
407
Lean Solution
From 117B
To 1521
LIQUID
*** HEAT & MATERIAL BALANCE OF SECTIONS 400 & 500 BY GIAMMARCO VETROCOKE ***
Pressure
Temperature
Dry gas rate
Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Dry gas composition
N2
AR
O2
CH4
CO2
CO
H2
NH3
Component flow rate
N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Total Flow Rate
MW
Enthalpy
GV Solution
Carbonate
Bicarbonate
Fractional conversion
Density
Kg/cm2 a
o
C
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
GCal/hr
Wt%
Wt%
%
Kg/m3
26.9
173
139454
71942
0
211396
188687
0.47
26.3
126
139454
15502
0
154956
188687
0.10
26.1
70
57704
1452
0
59156
147116
0.01
3.6
124
0
0
949072
949072
0
n.a
3.3
128
0
0
347656
347656
0
n.a
4.0
108
0
0
1631520
1631520
0
n.a
2.0
111111
0
0
339773
339773
0
n.a
19.45
0.23
0.00
0.24
22.10
0.27
57.71
0.00
19.45
0.23
0.00
0.24
22.10
0.27
57.71
0.00
24.96
0.30
0.00
0.31
0.10
0.34
73.99
0.00
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
1639.3
19.7
0.0
20.1
1862.6
22.6
4864.6
3993.5
0.0
12422.5
17.02
58.62
1639.3
19.7
0.0
20.1
1862.6
22.6
4864.6
860.5
0.0
9289.5
16.68
17.99
1637.7
19.7
0.0
20.1
6.7
22.6
4854.6
80.6
0.0
6642.1
8.91
4.08
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
19.7
12.7
0.31
1218
28.6
6.8
0.14
1262
20.5
12.6
0.3
1233
29.3
6.9
0.14
1278
Stream Number
408
1117A
overhead
vapor to X-100
VAPOR
Description
Phase
409
1117B overhead
vapor to
1551
VAPOR
410
X-100 outlet
To 1519
411
1118 overhead
to 1119
VAPOR
VAPOR
412
Wash water
From 1119
To 3210
LIQUID
413
CO2 from 1120
To Urea
Plant
VAPOR
414
Overhead cond.
From 1150
To 3221 A/B
LIQUID
Pressure
Temperature
Dry gas rate
Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Dry gas composition
N2
AR
O2
CH4
CO2
CO
H2
NH3
Component flow rate
N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Total Flow Rate
MW
Enthalpy
GV Solution
Carbonate
Bicarbonate
Density
Kg/cm2 a
o
C
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
2.1
107
53885
25915
0
79800
27401
1.17
1.3
99
27860
25362
0
53222
14170
2.21
1.4
98
81745
32112
0
113857
41571
0.95
1.4
80
81745
18397
0
100142
41571
0.55
1.6
45
864
0
872851
873715
0
n.a
1.3
40
80881
2081
0
82962
41134
0.06
1.3
77
0
0
19165
19165
0
n.a
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
0.08
0.00
0.00
0.00
99.40
0.00
0.51
0.00
0.09
0.00
0.00
0.00
99.38
0.00
0.53
0.00
0.09
0.00
0.00
0.00
99.39
0.00
0.52
0.00
0.09
0.00
0.00
0.00
99.39
0.00
0.52
0.00
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
0.09
0.00
0.00
0.00
99.39
0.00
0.53
0.00
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
1.0
0.0
0.0
0.0
1223.4
0.0
6.3
1438.5
0.0
2669.3
29.90
17.84
0.6
0.0
0.0
0.0
632.5
0.0
3.4
1407.8
0.0
2044.3
26.03
16.78
1.6
0.0
0.0
0.0
1855.9
0.0
9.7
1782.5
0.0
3649.8
31.20
22.19
1.6
0.0
0.0
0.0
1855.9
0.0
9.7
1021.2
0.0
2888.5
34.67
12.97
0.0
0.0
0.0
0.0
19.6
0.0
0.0
48451.4
0.0
48471.0
18.03
39.32
1.6
0.0
0.0
0.0
1836.3
0.0
9.7
115.5
0.0
1963.2
42.26
1.94
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1063.8
0.0
1063.8
18.02
1.47
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
GCal/hr
Wt%
Wt%
%
Kg/m3

Stream Number
Description
Phase
415
Excess
overhead
Condensate to
Drain header
LIQUID
416
Condensate
From 3221 A/B
To 3206 A/B
LIQUID

417
418
419
Process
Condensate
Condensate
Condensate
From 1115 to
From 1115 to
From 1115
3603-001
3215-001/002
LIQUID
LIQUID
LIQUID
420
Overhead cond.
From 1118 to
3216-001/002
42
Semi lean
Solution from
3207 A/B to 1116
LIQUID
LIQUID
Pressure
Temperature
Dry gas rate
Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Dry gas composition
N2
AR
O2
CH4
CO2
CO
H2
NH3
Component flow rate
N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Total Flow Rate
MW
Enthalpy
GV Solution
Carbonate
Bicarbonate
Density
Kg/cm2 a
o
C
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
GCal/hr
Wt%
Wt%
%
Kg/m3
1.3
77
0
0
4353
4353
0
n.a
2.0
77
0
0
14812
14812
0
n.a
26.3
126
0
0
56440
56440
0
n.a
26.3
126
0
0
39000
39000
0
n.a
26.3
126
0
0
17440
17440
0
n.a
1.5
80
0
0
13715
13715
0
n.a
30.1
102.5
0
0
1631520
1631520
0
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
0.0
0.0
0.0
0.0
0.0
0.0
0.0
241.6
0.0
241.6
18.02
0.33
0.0
0.0
0.0
0.0
0.0
0.0
0.0
822.2
0.0
822.2
18.02
1.14
0.0
0.0
0.0
0.0
0.0
0.0
0.0
3132.9
0.0
3132.9
18.02
7.15
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2164.9
0.0
2164.9
18.02
4.94
0.0
0.0
0.0
0.0
0.0
0.0
0.0
968.1
0.0
968.1
18.02
2.20
0.0
0.0
0.0
0.0
0.0
0.0
0.0
761.3
0.0
761.3
18.02
1.10
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
20.5
12.6
0.3
1236

Stream Number
Description
Phase
422
Lean solution
From 1521
To 3206 A/B
LIQUID

431
432/320
433/325
LP BFW
LP BFW
LP steam
From 1551
From 1513
From 15550
To 1513
To 1703
LIQUID
LIQUID
VAPOR
430
LP BFW
From B.L
To 1551
LIQUID
434
LP steam
To 1117 A
435/628
LP steam to
4 ata header
VAPOR
VAPOR
Pressure
Temperature
Dry gas rate
Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Dry gas composition
N2
AR
O2
CH4
CO2
CO
H2
NH3
Component flow rate
N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Total Flow Rate
MW
Enthalpy
GV Solution
Carbonate
Bicarbonate
Density
Kg/cm2 a
o
C
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
1.8
70
0
0
339773
339773
0
n.a
4.8
44
0
0
293945
293945
0
n.a
4.3
81.5
0
0
293945
293945
0
n.a
3.7
94
0
0
293945
293945
0
n.a
5.0
151
0
12810
0
12810
0
n.a
5.0
151
0
8700
0
8700
0
n.a
5.0
151
0
4110
0
4110
0
n.a
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
0.0
0.0
0.0
0.0
0.0
0.0
0.0
16316.7
0.0
16316.7
18.02
12.93
0.0
0.0
0.0
0.0
0.0
0.0
0.0
16316.7
0.0
16316.7
18.02
23.96
0.0
0.0
0.0
0.0
0.0
0.0
0.0
16316.7
0.0
16316.7
18.02
27.63
0.0
0.0
0.0
0.0
0.0
0.0
0.0
711.1
0.0
711.1
18.02
8.41
0.0
0.0
0.0
0.0
0.0
0.0
0.0
482.9
0.0
482.9
18.02
5.71
0.0
0.0
0.0
0.0
0.0
0.0
0.0
228.1
0.0
228.1
18.02
2.70
GCal/hr
Wt%
Wt%
%
Kg/m3
29.3
6.9
0.14
1303

Stream Number
Description
Phase
481
Cooling
Water to
1519
LIQUID

484
Cooling
Water to
1521
LIQUID
483
Cooling
Water to
1520
LIQUID
Pressure
Temperature
Dry gas rate
Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Dry gas composition
N2
AR
O2
CH4
CO2
CO
H2
NH3
Component flow rate
N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Total Flow Rate
MW
Enthalpy
GV Solution
Carbonate
Bicarbonate
Density
Kg/cm2 a
o
C
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
GCal/hr
Wt%
Wt%
%
Kg/m3
5.0
33
0
0
677345
677345
0
n.a
5.0
32
0
0
840840
840840
0
n.a
5.0
32
0
0
762300
762300
0
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
0.0
0.0
0.0
0.0
0.0
0.0
0.0
37598.9
0.0
37598.9
18.02
22.33
0.0
0.0
0.0
0.0
0.0
0.0
0.0
46674.4
0.0
46674.4
18.02
26.88
0.0
0.0
0.0
0.0
0.0
0.0
0.0
42314.7
0.0
42314.7
18.02
24.39

Stream Number
Description
Phase
501
Lean solution
To 3608
LIQUID
502
Lean solution
From 3608
To 3650
LIQUID

503
504
505
Lean solution
Air to 1206
Lean solution
to 1552
To 3206 A/B
LIQUID
VAPOR
LIQUID
581
Cooling
Water
To 1552
LIQUID
Pressure
Temperature
Dry gas rate
Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Dry gas composition
N2
AR
O2
CH4
CO2
CO
H2
NH3
Component flow rate
N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Total Flow Rate
MW
Enthalpy
GV Solution
Carbonate
Bicarbonate
Density
Kg/cm2 a
o
C
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
5.7
70
0
0
76200
76200
0
n.a
5.7
70
0
0
40640
40640
0
n.a
1.9
70
0
0
19200
19200
0
n.a
8.0
40
39
0
0
39
30
0.00
1.8
70
0
0
339773
339773
0
n.a
5.0
32
0
0
52550
52550
0
n.a
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
78.09
0.93
20.95
0.00
0.03
0.00
0.00
0.00
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
1.0
0.0
0.3
0.0
0.0
0.0
0.0
0.0
0.0
1.3
28.94
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2917.0
0.0
2917.0
18.02
1.68
27
6.4
0.14
1270
27
6.4
0.14
1270
27
6.4
0.14
1270
GCal/hr
Wt%
Wt%
%
Kg/m3
29.3
6.9
0.14
1303
Stream Number
601/220
Steam from
1536A to 106
Kg/cm2a
header
LIQUID
Description
Phase
602
Steam from
1702 to 106
Kg/cm2a
header
VAPOR
603
Steam from SGC
main turbine to
cond. Turbine
VAPOR
604
Steam from SGC
main turbine to
45 Kg/cm2a
header
VAPOR
605
Steam from 45
Kg/cm2a header
to 1108,1534,1537
605
Steam from 45
Kg/cm2a header
to 1108,1534,1537
607
Process Air from
1433 to 1105
VAPOR
VAPOR
VAPOR
Pressure
Temperature
Kg/cm2 a
o
C
Liquid rate
Vapor rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
Dry gas composition

N2
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
8803.8
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
7460.4
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
2386.9
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
13322.2
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
6265.2
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1194.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
131.0
0.0
0.0
0
Kgmol/hr
8803.8
18.02
126.18
7460.4
18.02
106.67
2386.9
18.02
32.08
13322.2
18.02
179.04
6265.2
18.02
84.20
1194.0
18.02
16.05
131.0
18.02
1.76
Total flow rate

MW
Enthalpy
GCal/hr
106.0
485
106.0
482
45.0
365
45.0
365
45.0
365
45.0
365
45.0
365
0
158600
158600
0
0
134400
134400
0
0
43000
43000
0
0
240000
240000
0
0
112867
112867
0
0
21510
21510
0
0
2360
2360
0
Stream Number
608
Steam to 3707001 Comb. Air
fan turbine
Description
Phase
VAPOR
609
Steam to
Semilean pump
turbine 3709001/002
VAPOR
610
Let down to
12 Kg/cm2a
header
611
Steam to BFW
pump turbine
3704-001/002
612
Steam to lean
pump turbine
3705-001/002
613
Steam to Aux.
Boiler fan drives
614
Steam to OGT101A CW pump
turbine
VAPOR
VAPOR
VAPOR
VAPOR
VAPOR
Pressure
Temperature
Kg/cm2 a
o
C
45.0
365
45.0
365
45.0
365
45.0
365
45.0
365
45.0
365
45.0
365
Liquid rate
Vapour rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
0
1360
1360
0
0
33200
33200
0
0
0
0
0
0
34250
34250
0
0
12200
12200
0
0
14700
14700
0
0
10500
10500
0
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
75.5
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1842.9
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1901.2
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
677.2
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
816.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
582.8
0.0
0.0
0
Kgmol/hr
75.5
18.02
1.01
1842.9
18.02
24.77
0.0
18.02
0.00
1901.2
18.02
25.55
677.2
18.02
9.10
816.0
18.02
10.97
582.8
18.02
7.83
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
615
Steam to
OGT-101B
CW pump
turbine
VAPOR
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Liquid rate
Vapour rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
616
Steam to process
air compressor
turbine 3702
617
Steam for
miscellaneous
uses
618
Steam to fuel oil
pump turbine
3711
619
Steam to process
naphtha pump
turbine 3712
620
Steam to fuel
naphtha pump
turbine 3713
621
Import steam to
45 Kg/cm2 a
header
VAPOR
VAPOR
VAPOR
VAPOR
VAPOR
VAPOR
45.0
365
12.0
278
23.0
278
12.0
278
12.0
278
12.0
278
12.0
365
0
21500
21500
0
0
56300
56300
0
0
14100
14100
0
0
1750
1750
0
0
3650
3650
0
0
1100
1100
0
0
17400
17400
0
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
75.5
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1842.9
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1901.2
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
677.2
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
816.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
582.8
0.0
0.0
0
Kgmol/hr
75.5
18.02
1.01
1842.9
18.02
24.77
0.0
18.02
0.00
1901.2
18.02
25.55
677.2
18.02
9.10
816.0
18.02
10.97
582.8
18.02
7.83
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Liquid rate
Vapor rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
622
Desuperheated
let down steam to
12 Kg/cm2a
header
VAPOR
623
Let down from
12 Kg /Cm2a to
2.1 Kg /cm2a
12.0
278
12.0
278
12.0
278
12.0
187
4.0
200
2.1
243
4.0
151
0
0
0
0
0
0
0
0
0
8320
8320
0
0
9100
9100
0
0
0
0
0
0
10763
10763
0
0
4110
4110
0
VAPOR
624
Letdown from
12Kg/cm2a
header
to 3605-001
VAPOR
625
Atomizing &
service steam
from 3605-001
626
Steam from
OGT-101B to 2.1
Kg/cm2 a header
627/327
Steam to 1703
628/435
LP Steam from
1550 to 4 ata
header
VAPOR
VAPOR
VAPOR
VAPOR
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
461.8
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
505.1
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
597.4
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
228.1
0.0
0.0
0
Kgmol/hr
0.0
18.02
0.00
0.0
18.02
0.00
461.8
18.02
5.96
505.1
18.02
6.05
0.0
18.02
0.00
597.4
18.02
7.60
228.1
18.02
2.70
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
629
Export steam
from 4 ata
header
VAPOR
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Liquid rate
Vapor rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
630
Vent from
12 Kg/Cm2 a
header
VAPOR
631
Steam to 3706002 Flue Gas fan
turbine
VAPOR
632
Steam to 3707-002
Comb. Air fan
turbine
VAPOR
633
Leak steam from
BP turbines to 2.1
Kg/cm2 a header
VAPOR
634
Vent from 2.1
Kg/cm2 a header
635
Bypass of 3701
turbine
VAPOR
VAPOR
4.0
193
12.0
278
45.0
365
45.0
365
2.1
243
2.1
243
106.0
482
0
25610
25610
0
0
6130
6130
0
0
2360
2360
0
0
1360
1360
0
0
3000
3000
0
0
1845
1845
0
0
10000
10000
0
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
1421.8
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
340.3
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
131.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
75.50
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
166.5
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
102.4
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
555.1
0.0
0.0
0
Kgmol/hr
1421.6
18.02
17.37
340.3
18.02
4.39
131.0
18.02
1.76
75.5
18.02
1.01
166.5
18.02
2.12
102.4
18.02
1.30
555.1
18.02
7.94
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
636/224
Flash steam
from 1130
Description
Phase
VAPOR
Pressure
Temperature
Kg/cm2 a
o
C
Liquid rate
Vapor rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
640
Water to
desuperheater
3605-003
LIQUID
641
Water to
desuperheater
3605-002
LIQUID
642
Water to
desuperheater
3605-001
LIQUID
643
Steam condensate
to polishing unit
LIQUID
644/324
HP BFW from
1553 (New BFW
preheater)
LIQUID
645
Blowdown from
1702
LIQUID
2.5
127
55.0
109
55.0
109
55.0
109
5.0
57
126.0
218
106.0
314
0
3108
3108
0
767
0
767
0
0
0
0
0
780
0
780
0
152850
0
152850
0
139400
0
139400
0
5000
0
5000
0
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
172.5
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
42.6
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
43.3
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
8484.6
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
7737.6
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
277.5
0.0
0.0
0
Kgmol/hr
172.5
18.02
2.02
42.6
18.02
0.09
0.0
18.02
0.00
43.3
18.02
0.09
8484.6
18.02
8.72
7737.6
18.02
31.14
277.5
18.02
1.70
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
681
CW to
Condenser of
3701
LIQUID
Description
Phase
Pressure
Temperature
Kg/cm2 a
o
C
Liquid rate
Vapor rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
682
CW to
Condenser of
3702
LIQUID
683
CW to
Condenser of
3703
LIQUID
684
CW to
Condenser of
3706/3707-001
LIQUID
685
CW to
Condenser of
3706/3707-002
LIQUID
686
CW to
Condenser of
OGT-101A
LIQUID
5.0
32
5.0
32
5.0
32
5.0
32
5.0
32
5.0
32
3700000
0
3700000
0
-
3219000
0
3219000
0
1230000
0
123000
0
212700
0
212700
0
212700
0
212700
0
600000
0
600000
0
Dry gas composition

N2
AR
O2
CH4
CO2
CO
H2
NH3
Naphtha
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Naphtha
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
0.0
205384.4
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
178684.4
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
68276.4
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
11806.8
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
11806.8
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
33305.6
0.0
0.0
0
Kgmol/hr
205384.4
18.02
118.40
178684.4
18.02
103.01
68276.4
18.02
39.36
11806.8
18.02
6.81
11806.8
18.02
6.81
33305.6
18.02
19.20
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
701/348
Make-up Syn.
Gas from 1143
Description
Phase
VAPOR
702/802
Recovered H2
from PGIHRU to
3102
VAPOR
703/202
Recycle H2 to
naphtha
vaporizer
VAPOR
704
SGC Losses
705
Make-up Syn.
Gas to loop
706
Syn. Gas to 1526
707
Syn. Gas from
1526 to 1527
VAPOR
VAPOR
MIXED
MIXED
*** HEAT & MATERIAL BALANCE OF SECTIONS 700 & 800 ARE BY AMMONIA CASALE S.A ***
Pressure
Temperature
Kg/cm2 a
o
C
24.2
40
48.5
40
42.0
40
202.2
40
202.2
16.4
200.8
7.5
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
56931
359
0
57289
144635
0.00
697
0
0
697
4404
0.00
790
3
0
793
2043
0.00
199
0
0
199
500
0.00
66458
50
0
66507
167178
0.00
273955
0
38377
312331
565033
0.00
266693
0
45638
312331
555368
0.00
Composition (Dry basis)

N2
AR
O2
CH4
CO2
CO
H2
NH3
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
25.32
0.30
0.00
0.76
0,3 ppmv
0.6 ppmv
73,61
0.00
0
4.82
0.59
0.00
0.39
0.00
0.00
94.20
0.00
0.00
24.72
0.32
0.00
0.76
0.00
0.00
74.20
0.00
0.00
24.27
0.76
0.00
1.66
0.3 ppmv
0.6 ppmv
72.81
0.49
0
24.27
0.74
0.00
1.68
0.3 ppmv
0.6 ppmv
72.86
0.45
0
18.67
3.37
0.00
7.33
0.00
0.00
56.01
14.62
0
18.67
3.37
0.00
7.33
0.00
0.00
56.01
14.62
0
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
1634.1
19.7
0.0
49.3
0.0
0.0
4749.8
19.9
0.0
0
9.5
1.2
0.0
0.8
0.0
0.0
185.1
0.0
0.0
0
22.5
0.3
0.0
0.7
0.0
0.0
67.6
0.2
0.0
0
5.4
0.2
0.0
0.4
0.0
0.0
16.2
0.0
0.1
0
1810.1
55.4
0.0
125.1
0.0
0.0
5434.4
2.8
33.8
0
5127.1
924.5
0.0
2013.5
0.0
0.0
15385.2
2.8
4016.6
0
5127.1
924.5
0.0
2013.5
0.0
0.0
15385.2
2.8
4016.6
0
Kgmol/hr
6472.9
8.85
0.67
196.5
3.55
0.02
91.3
8.69
0.01
22.3
8.93
-
7461.5
8.91
0.91
27469.7
11.37
-14.51
27469.7
11.37
-18.36
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
708
Recirc. Gas
from 1122 to
1525
VAPOR
Description
Phase
709
Feed to
circulator 3103
710
Circulator
discharge to 1121
711
Syn. Gas from
1121 to 1523
712
Syn. Gas from
1523 to 1524
713
Syn. Gas from
1524 to 1525
714
Syn. Gas from
1525 to 1526
VAPOR
VAPOR
VAPOR
VAPOR
MIXED
MIXED
Pressure
Temperature
Kg/cm2 a
o
C
199.2
-2.5
197.8
30
208.7
40
206.0
257.3
204.7
123.4
203.4
35.5
202.2
20.3
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
259815
0
0
259815
546271
0.00
259815
0
0
259815
546271
0.00
249950
0
0
249950
525530
0.00
249952
0
0
249952
456441
0.00
249952
0
0
249952
456441
0.00
219655
0
30297
249952
416372
0.00
201478
0
44346
245824
389855
0.00
Composition (Dry Basis)

N2
AR
O2
CH4
CO2
CO
H2
NH3
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
21.01
3.78
0.00
8.22
0.00
0.00
63.03
3.96
0
21.01
3.78
0.00
8.22
0.00
0.00
63.03
3.96
0
21.01
3.78
0.00
8.22
0.00
0.00
63.03
3.96
0
16.62
4.35
0.00
9.46
0.00
0.00
49.86
19.70
0
16.62
4.35
0.00
9.46
0.00
0.00
49.86
19.70
0
16.62
4.35
0.00
9.46
0.00
0.00
49.86
19.70
0
16.58
4.34
0.00
9.44
0.00
0.00
49.73
19.91
0
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
5120.4
921.8
0.0
2002.9
0.0
0.0
15361.2
0.0
966.1
0
5120.4
921.8
0.0
2002.9
0.0
0.0
15361.2
0.0
966.1
0
4926.0
886.8
0.0
1926.8
0.0
0.0
14777.9
0.0
929.4
0
3384.8
886.8
0.0
1926.8
0.0
0.0
10154.3
0.0
4011.8
0
3384.8
886.8
0.0
1926.8
0.0
0.0
10154.3
0.0
4011.8
0
3384.8
886.8
0.0
1926.8
0.0
0.0
10154.3
0.0
4011.8
0
3317.0
869.1
0.0
1888.4
0.0
0.0
9950.9
0.0
3982.7
0
Kgmol/hr
24372.3
10.66
-6.03
24372.3
10.66
-0.06
23446.9
10.66
1.74
20364.5
12.27
35.42
20364.5
12.27
12.60
20364.5
12.27
-8.89
20008.1
12.29
-14.82
Total flow rate

MW
Enthalpy
GCal/hr
Stream Number
715/801
Purge gas to
PGHRU
Description
Phase
VAPOR
716/803
Liquid NH3 from
PGHRU to 1123
717
Liquid NH3 from
1122 to 1123
718
719
731/321
Liquid NH3
Vapor from 1123
Deaerated BFW
product from
to NH3 absorber
from HP BFW
1123
pump to 1523
LIQUID
LIQUID
LIQUID
LIQUID
LIQUID
*** HEAT & MATERIAL BALANCE OF SECTION 700 & 800 ARE BY AMMONIA CASALE S.A ***
732/322
BFW from 1523
to 1515 + 1539
LIQUID
Pressure
Temperature
Kg/cm2 a
o
C
202.2
20.3
21.1
-3.3
199.2
-2.5
21.1
-3.3
21.1
-3.3
127.0
109
126.5
181
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
4128
0
0
4128
7987
0.00
0
0
491
491
0
n.a
-0
0
52516
52516
-0
n.a
0
0
52390
52390
0
n.a
616
0
0
616
1129
0.00
0
0
300400
300400
0
n.a
0
0
300400
300400
0
n.a

N2
AR
O2
CH4
CO2
CO
H2
NH3
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
19.01
4.98
0.00
10.78
0.00
0.00
57.08
8.15
0
0.03
0.00
0.00
0.03
0.00
0.00
0.03
99.90
0
0.22
0.09
0.00
0.34
0.00
0.00
0.78
98.58
0
0.02
0.01
0.00
0.01
0.00
0.00
0.02
99.93
0.00
12.13
4.62
0.00
20.23
0.00
0.00
46.53
16.49
0
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
67.8
17.7
0.0
38.4
0.0
0.0
203.4
0.0
29.1
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
28.8
0
6.7
2.6
0.0
10.6
0.0
0.0
24.0
2.8
3050.5
0
0.6
0.3
0.0
0.5
0.0
0.0
0.6
2.8
3071.0
0
6.1
2.3
0.0
10.2
0.0
0.0
23.4
0.0
8.3
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
16674.1
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
16674.1
0.0
0
Kgmol/hr
356.4
11.58
0.05
28.8
17.03
-0.02
3097.3
16.96
-16.16
3075.8
17.03
-16.22
50.4
12.24
-0.01
16674.1
18.02
32.66
16674.1
18.02
55.49
Total flow rate

MW
Enthalpy
GCal/hr

Stream Number
Description
Phase

781
Cooling Water
to 1524
LIQUID
Pressure
Temperature
Kg/cm2 a
o
C
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
0
0
1791200
1791200
0
n.a

N2
AR
O2
CH4
CO2
CO
H2
NH3
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
n.a
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
0.0
0.0
0.0
0.0
0.0
0.0
99422.7
0.0
0.0
0
Kgmol/hr
99422.7
18.02
57.3
Total flow rate

MW
Enthalpy
GCal/hr
5.0
32

Stream Number
Description
Phase
801/715
Purge gas
from Syn.
Loop
VAPOR
802/702
Recovered H2
from PGHRU to
3102
VAPOR

803/716
804/210
Liquid NH3 from
Tail gas to
PGHRU to 1123
Primary reformer
fuel system
LIQUID
VAPOR
Pressure
Temperature
Kg/cm2 a
o
C
202.2
20.3
48.5
40
21.1
-3.3
2.3
40
Dry gas rate

Steam rate
Liquid rate
Total rate
Dry Gas flow rate
Kg/hr
Kg/hr
Kg/hr
Kg/hr
Nm3/hr
4128
0
0
4128
7987
0.0
697
0
0
697
4404
0.0
0
0
491
491
0
0.0
2940
0
0
2940
2938
0.0

N2
AR
O2
CH4
CO2
CO
H2
NH3
Sulphur
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Mole %
Ppm wt
19.01
4.98
0.00
10.78
0.00
0.00
57.08
8.15
0
4.82
0.59
0.00
0.39
0.00
0.00
94.20
0.00
0
0.03
0.00
0.00
0.03
0.00
0.00
0.03
99.90
0
44.45
12.66
0.00
28.71
0.00
0.00
13.96
0.21
0
Component flow rate

N2
AR
O2
CH4
CO2
CO
H2
H20
NH3
Sulphur
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
Kgmol/hr
67.8
17.7
0.0
38.4
0.0
0.0
203.4
0.0
29.1
0
9.5
1.2
0.0
0.8
0.0
0.0
185.1
0.0
0.0
0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
28.8
0
58.3
16.6
0.0
37.6
0.0
0.0
18.3
0.0
0.3
0
Kgmol/hr
356.4
11.58
0.05
196.5
3.55
0.02
28.8
17.03
-0.02
131.1
22.43
0.01
Total flow rate

MW
Enthalpy
GCal/hr

Ammonia - Heat &amp; Mat. Balance

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Ammonia - Heat &amp; Mat. Balance

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Project: SPIC AMMONIA REVAMP

Dry gas rate

****** HEAT AND MATERIAL BALANCE ******

Dry gas composition

Component flow rate

Total flow rate

Project: SPIC AMMONIA REVAMP

Dry gas rate

****** HEAT AND MATERIAL BALANCE ******

140 mmwc (g)

-12 mmwc (g)

-20.0 mmwc (g)

Dry gas composition

Component flow rate

Total flow rate

Project: SPIC AMMONIA REVAMP

Dry gas rate

****** HEAT AND MATERIAL BALANCE ******

-45 mmwc (g)

-66 mmwc (g)

-124 mmwc (g)

Dry gas composition

Component flow rate

Total flow rate

Project: SPIC AMMONIA REVAMP

Dry gas rate

****** HEAT AND MATERIAL BALANCE ******

Dry gas composition

Component flow rate

Total flow rate

Project: SPIC AMMONIA REVAMP

Dry gas rate

****** HEAT AND MATERIAL BALANCE ******

Dry gas composition

Component flow rate

Total flow rate

Project: SPIC AMMONIA REVAMP

****** HEAT AND MATERIAL BALANCE ******

Dry gas rate

Dry gas composition

Component flow rate

Total flow rate

Project: SPIC AMMONIA REVAMP

****** HEAT AND MATERIAL BALANCE ******

Dry gas rate

Dry gas composition

Component flow rate

Total flow rate

Project: SPIC AMMONIA REVAMP

****** HEAT AND MATERIAL BALANCE ******

Dry gas rate

Dry gas composition

Component flow rate

Total flow rate

Project: SPIC AMMONIA REVAMP

****** HEAT AND MATERIAL BALANCE ******

Dry gas rate

Dry gas composition

Component flow rate

Total flow rate

Project: SPIC AMMONIA REVAMP

****** HEAT AND MATERIAL BALANCE ******

Project: SPIC AMMONIA REVAMP

Ammonia - Heat & Mat. Balance

Ammonia - Heat & Mat. Balance

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE

HEAT AND MATERIAL BALANCE