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Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B June 2004
2004 Powerwave Technologies Incorporated. All rights reserved. Powerwave Technologies, and the Powerwave logo are registered trademarks Powerwave Technologies, Inc. reserves the right to make changes to the documentation and equipment, including but not limited to component substitution and circuitry changes. Changes that impact this manual may subsequently be incorporated in a later revision of this manual. This Powerwave product is designed to operate within the Normal Operating (typical operating) ranges or conditions specified in this document. Operation of this equipment beyond the specified ranges in this document may cause (1) spurious emissions that violate regulating body rules; (2) the equipment to be automatically removed from service when maximum thresholds are exceeded; or (3) the equipment to not perform in accordance with its specifications. It is the Operator's responsibility to ensure this equipment is properly installed and operated within Powerwave operating specifications to obtain proper performance from the equipment and to comply with regulating body rules.
June 2004
Powerwave Technologies, Inc. 1801 East St. Andrew Place Santa Ana, CA 92705
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B June 2004
Warning This warning symbol means danger. You are in a situation that could cause bodily injury. Before you work on any equipment, be aware of the hazards involved with electrical and RF circuitry and be familiar with standard practices for preventing accidents.
Caution
This caution symbol means reader be careful. In this situation, the user might do something that could result in equipment damage or loss of data.
Note
This note symbol means reader take note. Notes contain helpful suggestions or references to material not covered in the document. Procedures are not contained in notes.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
J une 2004
Revision Record
Revision Letter A B Date of Change December 2003 June 2004 Reason for Change Original version of product. Updated manual to add diversity antenna configuration and other miscellaneous changes.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
Table Of Contents
Paragraph Number 1-1 1-2 1-2.1 1-2.2 1-2.3 1-2.4 1-2.5 1-2.6 1-2.7 1-2.8 1-2.9
Page Number
Introduction ......................................................................................................................... 1-1 General Description............................................................................................................ 1-1 SA(X) Models..................................................................................................................... 1-1 SB(X) Models..................................................................................................................... 1-2 Amplifiers ........................................................................................................................... 1-2 Universal Control Module .................................................................................................. 1-2 Rectifiers ............................................................................................................................ 1-2 Alarms................................................................................................................................ 1-2 Functional and Physical Specifications ............................................................................. 1-2 Equipment Changes .......................................................................................................... 1-2 System Components and Documents ...............................................................................1-3
Section 2 Installation
2-1 Introduction ......................................................................................................................... 2-1 2-2 Site Survey ......................................................................................................................... 2-1 2-3 Electrical Service Recommendations.................................................................................2-1 2-4 Heat Disipation ................................................................................................................... 2-2 2-5 Unpacking and Inspection ..................................................................................................2-3 2-6 Installation Instructions ....................................................................................................... 2-4 2-6.1 Chassis Mounting Examples ............................................................................................. 2-5 2-6.2 Wind Loading ..................................................................................................................... 2-6 2-6.3 RF Cable Connections....................................................................................................... 2-6 2-6.4 Alarm Cable Connections .................................................................................................. 2-8 2-6.5 Bias-T Connections .........................................................................................................2-10 2-6.6 AC Power Connections....................................................................................................2-10 2-6.7 125-Amp Rectifier Installation (930-00016-008)..............................................................2-11 2-6.8 148-Amp Rectifier Installation (930-00018-005)..............................................................2-12 2-6.9 Amplifier Installation.........................................................................................................2-13 2-6.10 Air Flow Panels..............................................................................................................2-13 2-6.11 DC Power Connections for OS-1900-SA(X) Three-Sector System ..............................2-13
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Section 5 Maintenance
5-1 Introduction ......................................................................................................................... 5-1 5-2 Periodic Maintenance ......................................................................................................... 5-1 5-3 Test Equipment Required for Test .....................................................................................5-1 5-4 Cleaning Air Inlets/Outlets/Filters .......................................................................................5-2 5-5 Performance Test ............................................................................................................... 5-2 5-6 Field Replaceable Parts and Modules................................................................................5-2 5-6.1 Power Amplifier Module..................................................................................................... 5-2 5-6.2 Amplifier Cooling Fans....................................................................................................... 5-3 5-6.3 Universal Control Module (UCM)....................................................................................... 5-3 5-6.4 125-Amp Rectifier (930-00016-008) .................................................................................. 5-3 5-6.4.1 Hot Swap in a Two-Rectifier System .............................................................................. 5-3 5-6.4.2 Replacement in a One-Rectifier System ........................................................................ 5-4 5-6.5 148-Amp Rectifier (930-00018-005) .................................................................................. 5-4 5-6.5.1 Hot Swap in a Two-Rectifier System .............................................................................. 5-4 5-6.5.2 Replacement in a One-Rectifier System ........................................................................ 5-5 5-6.6 Duplexer/Universal Input Attenuator (UIA) Tray................................................................ 5-5 5-6.7 Universal Input Attenuator (UIA) Cooling Fan Assembly .................................................. 5-5
Section 6 Troubleshooting
6-1 6-2 6-2.1 6-2.2 6-2.3 6-2.4 6-2.5 6-2.6 6-2.7 6-2.8 6-2.9 6-3 6-3.1 6-3.2 Introduction ......................................................................................................................... 6-1 Troubleshooting .................................................................................................................. 6-1 DC Voltage Indicators Not Illuminated ............................................................................... 6-1 OVER PWR Illuminated...................................................................................................... 6-2 HIGH TEMP Illuminated ..................................................................................................... 6-2 VSWR Illuminated............................................................................................................... 6-2 DC FAIL Illuminated ........................................................................................................... 6-3 FAN FAIL Illuminated ......................................................................................................... 6-3 LOOP FAIL Illuminated....................................................................................................... 6-3 LOW PWR Illuminated........................................................................................................ 6-3 LPA DISABLE Illuminated .................................................................................................. 6-3 Return for Service Procedures ........................................................................................... 6-4 Obtaining an RMA .............................................................................................................. 6-4 Repackaging for Shipment ................................................................................................. 6-4
List of Appendices
Appendix A Specifications ............................................................................................................A-1 A-1 OS-1900-SA(X)/SB(X) System Specifications ....................................................................A-1 A-2 Amplifier Model G3S-1900-125 Specifications ...................................................................A-2 A-3 125-Amp Rectifier Specifications ........................................................................................A-3 A-4 148-Amp Rectifier Specifications ........................................................................................A-4 Appendix B Power Setting Procedures.........................................................................................B-1 B-1 Power Setting Calculations .................................................................................................B-1 B-2 Power Setting Procedure ....................................................................................................B-2
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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List of Tables
OS-1900-SA(X)/SB(X) Major Components......................................................................... 1-3 Site Preparation................................................................................................................... 2-1 Averaged DC Current Load................................................................................................. 2-2 Averaged Heat Loading ......................................................................................................2-2 Materials Required for Installation but Not Supplied........................................................... 2-4 Tools Needed for Installation ..............................................................................................2-4 Form-C Alarm Terminal Block Relay Connections ............................................................. 2-8 Form-C Alarm Truth Table .................................................................................................. 2-9 Amplifier Module DC Indicators RF Switch Definitions ....................................................... 3-1 Amplifier Module RF Control and Indicators Definitions ..................................................... 3-2 UCM LED Descriptions .......................................................................................................3-3 Pilot Tone Switch Configuration Table ................................................................................ 3-3 G3S-1900-125 Interface Connector Pinouts ...................................................................... 4-5 Pilot Frequency Setting Based on PCS Frequency Block of Operation ............................. 4-6 Periodic Maintenance.......................................................................................................... 5-1 Amplifier Module DC and Logic Connector Definitions....................................................... 6-2 OS-1900-SA(X)/SB(X) System Specifications ....................................................................A-1 Amplifier Model G3S-1900-125 Functional Specifications..................................................A-2 125-Amp Rectifier Model 930-00016-008 Specifications....................................................A-3 148-Amp Rectifier Model 930-00018-005 Specifications....................................................A-4 OS-1900-SA(X)/SB(X) Gain Example.................................................................................B-1 Page Number
Figure Number 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9
List of Figures
OS-1900-SA(X)/SB(X) Front Isometric View ...................................................................... 1-3 OS-1900-SA(X)/SB(X) Rear Isometric View ....................................................................... 1-4 OS-1900-SA(X)/SB(X) Front-View with Dimensions .......................................................... 1-4 OS-1900-SA(X)/SB(X) Rear-View with Dimensions ........................................................... 1-5 OS-1900-SA(X)/SB(X) Side-View with Mounting Dimensions............................................ 1-5 OS-1900-SA(X)/SB(X) Side-View with Panels and Dimensions......................................... 1-6 OS-1900-SA(X)/SB(X) Single (SA1) and Double-Sector(SA2) Front Panel Removed ...... 1-6 OS-1900-SA(X)/SB(X) Three-Sector (SA3) Front Panel Removed.................................... 1-7 OS-1900-SB1 Front Panel Removed.................................................................................. 1-7 OS-1900-SB2 Front Panel Removed.................................................................................. 1-8 OS-1900-SB3 Front Panel Removed.................................................................................. 1-8 G3S-1900-125 Multi-Carrier Power Amplifier Isometric View............................................. 1-9 G3S-1900-125 Multi-Carrier Power Amplifier Front, Side, and Rear Views ....................... 1-9 UCM Junction Board .........................................................................................................1-10 UCM Front Panel...............................................................................................................1-10 125-Amp Rectifier Front Panel..........................................................................................1-10 125-Amp Rectifier Subrack ...............................................................................................1-11 148-Amp Rectifier Isometric Views ...................................................................................1-12 148-Amp Rectifier Tray and Panel Views .........................................................................1-12 Mounting Bracket ................................................................................................................ 2-5 Outdoor Enclosure Mounting Examples .............................................................................2-5 OS-1900-SA(X) Rear Interface Panel.................................................................................2-7 OS-1900-SB(X) Rear Interface Panel.................................................................................2-7 Form-C Alarm Contacts Wiring Example ............................................................................ 2-8 Bias-T Terminal Block and Wiring Diagram ......................................................................2-10 AC Power Cable Connections (125-Amp Rectifier, 930-00016-008) ...............................2-10 AC Power Cable Connections (148-Amp Rectifier, 930-00018-005) ...............................2-11 148-Amp Rectifier (930-00018-005) Latching Example....................................................2-12
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved
044-05140 Rev. B
June 2004
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
Designed for outdoor use, the NEMA 3R rated enclosure has a sturdy aluminum case with removable front and rear lock-down ventilating panels as shown in figures 1-1 through 1-6. The enclosures has six mounting brackets (three on each side) used to secure it to its predetermined location. Access to the RF, power, and alarm cabling is located at the lower rear of the enclosure. The enclosure protects the Powerwave equipment from outdoor elements as well as housing the alarm summary board and the electrical interface for the 125-Amp rectifier (or 148-Amp rectifier) and G3S-1900-125 MCPA(s). The OS-1900-SA(X)/SB(X) system is shown in figures 1-7 and 1-8.
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1-2.3 Amplifiers
The all solid-state G3S-1900-125 plug-in amplifier module, shown in figures 1-9 and 1-10, is designed to produce high-peak output power. The modular construction and Light Emitting Diode (LED) based operational status and fault indicators help minimize downtime. The turn-on and turn-off sequence of voltages are fully automatic, as is overload protection and recycling. Inadvertent operator damage from front panel manipulation is virtually impossible. A nominal 52 Amps DC of current is required for the G3S-1900-125 amplifier.
1-2.5 Rectifiers
The 125-Amp and 148-Amp rectifiers and associated subracks shown in figures 1-13 through 116, require a primary input power between 176 to 264 VAC. The rectifier converts the AC input power to the +27 VDC for use by the system. The 125-Amp rectifier is rated up to 24 Amps AC at full load at 176 VAC and the 148-Amp rectifier is rated up to 25.5 Amps AC at full load at 180 VAC. The system is expected to draw a typical 17 Amps AC during normal operation with two amplifiers. For circuit breaker protection, refer to section 2 and appendix A - Specifications.
1-2.6 Alarms
The OS-1900-SA(X)/SB(X) MCPA system also provides four Form-C dry contact alarms per sector to report system status when the optional alarm board is installed. See section 2.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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OS-1900-SA(X)/SB(X) Installation and Service Manual 1-2.9 System Components and Documents
Table 1-1 lists the model numbers and descriptions of major components that comprise the OS1900-SA(X)/SB(X) system and the document number of the manual related to each component. Table 1-1 OS-1900-SA(X)/SB(X) Major Components
Model 930-00016-008 * (128981-7) 930-00018-005 ** G3S-1900-125 800-00972-002 800-01075-003 800-07640-001 Manual Description 125-Amp Rectifier 148-Amp Rectifier 044-05122 125-Watt Amplifier Field-Replaceable Amplifier Cooling Fans Rear Fan Assembly Front Fan Assembly Universal Input Attenuator (UIA) Fan Assembly Quantity per system 1 or 2 1 or 2 1, 2, or 3 2/amplifier 2/amplifier 1 or 2
* Manufactured by Transistor Devices, Inc. ** Manufactured by Cherokee International (Rectifiers are not interchangeable)
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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SA(X)
SB(X)
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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SA1 Rectifier
SA2
MCPA
Figure 1-7 OS-1900-SA(X)/SB(X) Single (SA1) and Double-Sector (SA2) Front Panel Removed
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
Rectifiers UCM
(UCM Junction Board not Shown)
MCPA
Rectifier
UCM
(UCM Junction Board not Shown)
MCPA
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Release Latch
Figure 1-13 G3S-1900-125 Multi-Carrier Power Amplifier- Front, Side and Rear Views
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
Voltage Adjust
Figure 1-15 UCM Front Panel Figure 1-16 125-Amp Rectifier Front Panel
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Rear
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Front
Rear
Rectifier
Front
Rear
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
Section 2 Installation
2-1 Introduction
This section contains unpacking, inspection, installation instructions and recommendations for the OS-1900-SA(X) and OS-1900-SB(X) Outdoor Multi-Carrier Power Amplifier (MCPA) System. It is important to perform the following: 1. 2. 3. Carefully read all material in this section prior to equipment installation. Review any Federal Communications Commission (FCC) rules and local codes as they apply to your installation. Before operating, read the operating instructions in section 3.
Enclosure Dimensions
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Visually inspect the amplifier enclosure and associated equipment for damage that may have occurred during shipment. Check for evidence of water damage, bent or warped chassis, loose screws or nuts, or extraneous packing material in the connectors or fans. Inspect male connectors on modules and harnesses for bent connector pins. If the equipment is damaged: The carrier is your first area of recourse. A claim should be filed with the carrier once the extent of any damage is assessed. We cannot stress too strongly the importance of IMMEDIATE careful inspection of the equipment and the subsequent IMMEDIATE filing of the necessary claims against the carrier if necessary. If possible, inspect the equipment in the presence of the delivery person. If the equipment is damaged and must be returned: Write or phone for a return authorization. Refer to section 6. Powerwave may not accept returns without a return authorization.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Do not install weatherproofing materials to cables until the power setting procedure is completed.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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One-Sector
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Figure 2-5 Form-C Alarm Contacts Wiring Example Table 2-6 Form-C Alarm Terminal Block Relay Connections
Relay Continuity Measurement - System Off Minor NO to Common (C) NC to Common (C) Closed Open Major NO to Common (C) NC to Common (C) Closed Open Critical NO to Common (C) NC to Common (C) Closed Open Bypass NO to Common (C) NC to Common (C) Closed Open
Relay Continuity Measurement - System On, Alarms Off Minor NO to Common (C) NC to Common (C) Open Closed Major NO to Common (C) NC to Common (C) Open Closed Critical NO to Common (C) NC to Common (C) Open Closed Bypass NO to Common (C) NC to Common (C) Open Closed
Relay Continuity Measurement - System On, Alarms On Minor NO to Common (C) NC to Common (C) Closed Open Major NO to Common (C) NC to Common (C) Closed Open Critical NO to Common (C) NC to Common (C) Closed Open Bypass NO to Common (C) NC to Common (C) Closed Open
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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CRITICAL
o
BYPASS
Bypass fault is asserted any time the transmit portion of the system is in critical fault or bypass mode is forced via the configuration switches.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
27V Return
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
+27 VDC
27V Return
Ground Line
Line
1.
Insert the 125-Amp rectifier in the left rectifier slot. Secure the rectifier in place by latching the front panel lever on the lower front panel as shown in figure 2-9. This technique ensures that the locking mechanism catches against the enclosure frame. Check your work before applying AC voltage to the system. Make certain all connections are tight and correct. Turn on the AC power to the rectifier and measure the primary AC input voltage. AC input voltage should be 176 to 264 VAC, 24 Amps AC (when the rectifier is on). If the AC input voltage is above or below the limits, call and consult an electrician before you turn on your amplifier system. Turn on the rectifier and measure the primary DC output voltage for +27 VDC 1.0 VDC. If the DC output voltage is above or below the limits, use the front panel adjustment potentiometer to set the voltage (reference figure 1-13).
2. 3.
4.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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OS-1900-SA(X)/SB(X) Installation and Service Manual 2-6.8 148-Amp Rectifier Installation (930-00018-005)
Warning Turn off external primary AC power before connecting AC power cables and installing the rectifier unit into the OS-1900 enclosure.
1.
Before installing rectifier, use flat head screw driver and turn locking screw, located in the upper right-hand corner, fully clockwise, so the latch is pointing down, as shown in figure 28, Example A. With the latch pointing down, insert the 148-Amp rectifier in the rectifier slot until it seats into its mating connectors. Using the flat head screwdriver, turn the locking screw counterclockwise until latch is in the fully locked position as shown in figure 2-8, Example B. This ensures that the locking mechanism catches against the enclosure frame. Check your work before applying AC voltage to the system. Make certain all connections are tight and correct. Turn on the AC power circuit breaker to the rectifier and measure the primary AC input voltage. AC input voltage should be 176 to 264 VAC, 24 Amps AC (when the rectifier is on). If the AC input voltage is above or below the limits, call and consult an electrician before you turn on your amplifier system. Measure the rectifier primary DC output voltage for +27 VDC 1.0 VDC. If the DC output voltage is above or below the limits, contact Powerwave for assistance.
2.
3. 4.
5.
Slot
Example A
Example B
Line up latch in slot, then continue turning CCW with screwdriver until tight. Latch in Locked Position
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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3.
After verifying that the front panel power RF OFF/ON/RESET switch is in the OFF position, gently install the plug-in amplifier module in the enclosure. Tighten top and bottom thumbscrews. Refer to section 3 of this manual for initial turn-on and checkout procedures. Do not install weatherproofing materials to the cables until after the power setting procedure is completed.
4. 5.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Figure 3-1. Amplifier Module Controls and Indicators Table 3-1 Amplifier Module DC Indicators RF Switch Definitions
Name +27 VDC Indicator +15 VDC Indicator +5 VDC Indicator -5 VDC Indicator Function Green LED - When lit indicates that the +27 VDC supply is greater than +21 VDC and less than +31 VDC. If the +27 VDC indicator goes out, the DC Fail indicator illuminates. This indicates that the +27 VDC voltage dropped below +21 VDC. Green LED - When lit indicates that the +15 VDC supply is greater than +12 VDC and less than +17 VDC. If the +15 VDC indicator goes out, the DC Fail indicator illuminates. This indicates that the +15 VDC voltage dropped below +12 VDC or increased above +17 VDC. Green LED - When lit indicates that the +5 VDC supply is greater than +2 VDC and less than +7 VDC. If the +5 VDC indicator goes out, the DC Fail indicator illuminates. This indicates that the +5 VDC voltage dropped below +2 VDC or increased above +7 VDC. Green LED - When lit indicates that the -5 VDC supply is greater than -7 VDC and less than -2 VDC. If the -5 VDC indicator goes out, the DC Fail indicator illuminates. This indicates that the -5 VDC voltage dropped below -7 VDC or increased above -2 VDC. Continued on next page
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
LED
Condition
Auto-Recovery
Yes No No No
No
Red
Enable
None
Low
VSWR DC Fail DC Fail (Over Voltage) DC Fail (Under Voltage) Fan Fail Loop Fail Low PWR
MCPA Module Pout > 52 dBm (Note 1) Pin > -6 dBm software; -5 dBm hardware Base plate temperature > 80 C Base plate temperature > 85 C Reflected and Forward Powers both exceed 40W. Condition exists for less than 1 minute Alarm set after alarm state on for more than 1 minute Average Internal voltage out of range. +27V DC input > 30.5 V +27VCD input < 21 V
None <-12 dBm Software <75C <75C Reflected or Forward Power < 38W None (Note 2) 30.0V 21.5V
Any fan fail (<70 Hz Speed) (>100 Hz Speed) Loop fail detected longer None than 2 min Indication shown base on NA rack RS 485 command.
MCPA Module Alarm Definition: Note 1: When Over Power detected at the output: a) MCPA Module will shut down (Disable). b) Turn on red Over Power lamp. c) Latch Over Power alarm d) The MCPA Module will use a RMS detector to determine the over power fault. Note 2: The Appropriate Status lamp will turn off, indicating which voltage is out of its range. (10% range for +15V, +5V, and -5V).
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Red
Fault
Fault
Fault
Fault
Fault
Fault
Red
1 Hz
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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The amplifier module has two operating controls consisting of a power ON/OFF circuit breaker and the RF OFF/ON/RESET switch. Both are located on the front face of the module as shown in figure 3-4. Refer to manual 044-05122, G3S-1900-125 Multicarrier PCS Amplifier for a complete description of the amplifier module. Perform the initial start-up as follows: 1. Verify that all input and output cables are properly connected. Caution Before applying power, ensure that the system input and output is properly terminated at 50 ohms. Do not operate the system without a load attached. Refer to appendix A for input power requirements. Excessive input power may damage the amplifier.
Warning Never remove or install coaxial cables on either the input or output port when the power amplifier is turned on. Operating the power amplifier while disconnecting and connecting RF cables may damage the equipment and/or cause personal injury.
2. 3.
Verify that the amplifier front panel ON-OFF circuit breaker is in the OFF position and the RF OFF/ON/RESET switch is in the OFF (down) position. If the 125-Amp rectifier, P/N 930 00016-008, shown in figure 3-5 is used, turn on the rectifier by pressing the power button to the ON position. The 148-Amp rectifier, P/N 930-00018-005, is turned on when the OS-1900-SA(X)/SB(X) AC power switched is switched to On.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
Figure 3-4. Amplifier Front Panel 4. 5. 6. 7. Set the UCM TX Gain Adjust to minimum gain (fully counter-clockwise). Set the Pilot Tone frequency (see table 3-4). Set the UCM dip switches to their operating positions. See figure 3-2 for default configuration. Set the amplifier front panel ON-OFF circuit breaker to the ON position. Visually check the indicators on the amplifier module and verify that the following are on: A. B. 8. 9. LPA DISAB indicator (red). +27 VDC, +15 VDC, +5 VDC and -5 VDC indicators (green).
Set the amplifier front panel RF OFF/ON/RESET switch to the ON (center) position. All red LEDs should turn off after six seconds. Refer to appendix B for the power setting instructions.
On/Off Switch
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
By-Pass Assembly
LA B-T
ANT TX/RX1
2:1
1 2 3 4 5 6 7
RX1 IN
TX1
BTS TX1/RX1
Integrated Duplexer
S p l i t t e r
+27VDC
BTS TX2/RX2
TX2
Sense TX Gain From UCM 0-15V From UCM +24V From UCM
F A N
By-Pass Assembly
B-T LA B-T LA
50ohms +27VDC
Sense A
Output
+27VDC
220VAC
+27V Rectifier
Alarm
VDC Input MCPA Alarms
VDC LNA #1
RS-232
VDC LNA #2
Form C Alarm
+27V Rectifier
03-0220B-B
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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By-Pass Assembly
LA BT
ANT TX/RX1
BTS
RX1 TX1/RX1
+44.3dBm
RX
1 2 3 4 5 6 7
Input Duplexer #1
TX1
+43.3dBm
Integrated Duplexer
+44.3dBm
TX2/RX2
Input Duplexer #2
TX2
+43.3dBm
F A N
Sense
TX
TX Coupler Output
-40dB TX SAMPLE
+27VDC
RX2
By-Pass Assembly
LA BT ANT RX3
ANT RX2
By-Pass Assembly
LA BT
BTS
RX3 TX3/RX3
+44.3dBm
Input Duplexer #3
TX3
Integrated Duplexer
+44.3dBm
TX4/RX4
Input Duplexer #4
TX4
RX4
By-Pass Assembly
LA BT
ANT RX4
+27VDC
Ground
Sense B
Sense A OUTPUT LOADSHARING /BATTERY BACKUP 110VAC / 220VAC LOAD SHARING BATTERY MANAGEMENT BATTERY MANAGEMENT SENSOR
RS-232
+27VDC
+27V Rectifier
+27V Rectifier
03-0256B-A
By-Pass Assembly
LA B-T
TX/RX1
ANT TX/RX1
2:1
1 2 3 4 5 6 7
RX1 IN
TX1
BTS TX1/RX1
Integrated Duplexer
S p li t t e r
+27VDC Sense TX Gain From UCM 0-15V From UCM +24V From UCM
TX2
BTS TX2/RX2
RX2 ANT RX2
F A N
By-Pass Assembly
B-T LA B-T LA
BTS TX3/RX3
RX3 Integrated Duplexer +27VDC TX3 ANT RX3 Ground
By-Pass Assembly
50ohms
Sense A
Output
+27VDC
+27V Rectifier
Alarm
VDC Input Voltage monitor MCPA Alarms
220VAC Load Sharing Battery Management Battery Management Sensor External DC Source
Switch Control 2
VDC LNA #1
RS-232
VDC LNA #2
Form C Alarm
+27V Rectifier
03-0220B-B
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June 2004
Main amplifier: DC/DC power regulator Error amplifier: Alarm monitoring, control, and display panel
The main amplifier employs class AB amplification for maximum efficiency. The error amplifier and feed forward loops correct signal nonlinearities introduced by the class AB main amplifier. The error amplifier also operates in class AB mode. The RF input signals are amplified by a preamp and coupled to an attenuator and phase shifter in the first feedforward loop. The main signal is phase shifted by 180 degrees and amplified in the premain amplifier. The output from the premain amplifier is fed to the class AB main amplifier. The output from the main amplifier is typically 180 watts. The signal is output to several couplers and a delay line.
Figure 4-3 G3S-1900-125 Power Amplifier Module Functional Block Diagram The signal output from the main amplifier is sampled using a coupler, and the sample signal is combined with the main input signal and input to the second feedforward loop. The error signal is attenuated, phase shifted 180 degrees, then fed to the error amplifier where it is amplified to a level identical to the sampled output from the main amplifier. The output from the error amplifier is then coupled back and added to the output from the main amplifier. The control loops continuously make adjustments to cancel out any distortion in the final output signals. The 2nd loop control section obtains a sample of the distortion added to the output signals by the main amplifiers, phase shifts the signals by 180 degrees, then feeds it to the error amplifier. There it is amplified to the same power level as the input sample and coupled onto the main output signal. The final output is monitored by the 2nd loop and adjusted to ensure that the signal distortion and IMD on the final output is canceled out.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
4-3
June 2004
4-5.6 Intermodulation
The G3S-1900-125 amplifier is designed to deliver a 125-watt composite average power, multicarrier signal, occupying a bandwidth less than or equal to 25 MHz, in the bandwidth from 1930 to 1990 MHz. The maximum average power for linear operation, and thus the amplifier efficiency, depends on the type of signal amplified.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
12 13 14 15 16 17
Address A0 Summary Fault Address A1 Module Detect Bias Input FP Disable Output
Note
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
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June 2004
2 3 4 5
6 7 8 9
A1
A2
10 11 12 13 14 15 16 17
A3
A4
If the pilot tone is not moved and signals are transmitted in B-band, some traffic channels may transmit directly on the pilot tone. The pilot tone requires a guard band of 60 KHz for TDMA, 270 KHz for CDMA (IS-95), and 400 KHz for GSM. Transmitting on the pilot tone causes the amplifier to go into Loop Fail. This will not damage the MCPA. However, CDMA customers will experience a Loop Fail in every sector where the amplifiers are installed. TDMA and GSM customers will experience intermittent Loop Fails in the sectors that use these frequencies. On the other hand, if the pilot tone is not moved and signals are transmitted in A-band (19301945) or C-band (1975-1990), the instantaneous bandwidth of the amplifier will be exceeded. This will cause equipment operated in the outer bands of the PCS band to experience higher intermodulation distortion, which may in turn cause them to exceed FCC emission limits. The lower end of the PCS band presents the farthest frequency span from the default pilot tone, which begins at 1930 MHz, 34.5 MHz away from the pilot tone of the G3S-1900-125 amplifier. The amplifier may be operated in bandwidths wider than 20 MHz and still meet FCC rules, however the amplifier specifications are based on a 20 MHz bandwidth nearest the pilot tone. Refer to section 3-3.2 for actual Pilot frequency selection. The pilot frequency is set from the UCM, which also stores this setting in memory. If an amplifier fails, the UCM programs the pilot frequency of the replacement amplifier to that of the other installed amplifier.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
4-6
June 2004
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
4-7
June 2004
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
4-8
June 2004
Section 5 Maintenance
5-1 Introduction
This section contains periodic maintenance and performance test procedures for the Powerwave OS-1900-SA(X)/SB(X) Indoor/Outdoor Multi-Carrier Power Amplifier (MCPA) System. Note Check your sales order and equipment warranty before attempting to service or repair the OS-1900-SA(X)/SB(X) System. Do not break the seals on equipment under warranty or the warranty will be null and void. Do not return equipment for warranty or repair service until proper shipping instructions are received from the factory.
Table 5-1 Periodic Maintenance Task Cleaning: Air Vents Inspection: Cables and Connectors Performance Tests 12 Months 12 Months 12 Months 12 Months Inspect signal and power cables for frayed insulation. Check RF connectors to be sure that they are tight. Perform annual tests in accordance with individual amplifier manuals. Check manual bypass switch for functionality. Antenna VSWR sweep. 180 Days* Inspect and clean per paragraph 5-4 Interval Action
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
5-1
June 2004
Access panels on the OS-1900-SA(X)/SB(X) enclosure, front, rear, or both as appropriate, must be removed to perform the following maintenance operations.
3.
With steady even pressure, use the handle on the front of the amplifier to pull the module out of the enclosure. When the amplifier is halfway out, press on the release latch to completely remove the amplifier (see figure 1-9). Replace the amplifier module in the reverse order. Ensure that the mounting screws are tightened to seven (7) inch-pounds.
4.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
5-2
June 2004
2. 3. 4. 5.
With steady even pressure, use the handle on the front of the rectifier to pull the module out of the subrack. Replace the rectifier module in the reverse order. Press the pushbutton On/Off switch on the front panel of the rectifier module to On. Once the rectifier voltage is in the normal operating range, the alarm will automatically clear. Note 1. If adding a second rectifier for redundancy, the UCM (RECTx) dipswitch must be set to ON for the additional rectifier to be monitored for alarms. See figure 3-2. 2. If a rectifier is permanently removed from a two-rectifier system, the UCM (RECTx) dipswitch must be set to OFF to clear the corresponding alarm. See figure 3-2.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
5-3
June 2004
5. 6.
With steady even pressure, pull on the module handle to remove the module from the subrack. Replace the rectifier module in the reverse order.
2. 3. 4.
With steady even pressure, use the handle on the front of the rectifier to pull the module out of the subrack. Replace the rectifier module in the reverse order. Once the rectifier voltage is in the normal operating range, the alarm will automatically clear. Note 1. If adding a second rectifier for redundancy, the UCM (RECTx) dipswitch must be set to ON for the additional rectifier to be monitored for alarms. See figure 3-2. 2. If a rectifier is permanently removed from a two-rectifier system, the UCM (RECTx) dipswitch must be set to OFF to clear the corresponding alarm. See figure 3-2.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
5-4
June 2004
4. 5.
With steady even pressure, use the handle on the front of the rectifier to pull the module out of the subrack. Replace the rectifier module in the reverse order.
3. 4. 5. 6.
Disconnect all RF input and output connections on the inside of the rear panel. Disconnect the fans Molex connector. Slide the duplexer/UIA drawer out. Install replacement module in the reverse order.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
5-5
June 2004
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
5-6
June 2004
Section 6 Troubleshooting
6-1 Introduction
This section contains problems based on the G3S-1900-125 front panel indicators and a few suggested actions that may correct these problems should they occur. If the suggested corrective action does not eliminate the problem, please contact your Powerwave field representative or the factory for further instructions. Note Check your sales order and equipment warranty before attempting to service or repair the unit. Do not break the seals on equipment under warranty or the warranty will be null and void. Do not return equipment for warranty or repair service until proper shipping instructions are received from the factory.
6-2
Troubleshooting
The OFF/ON/RESET switch can clear many alarm faults. It is located on the front panel of the faulted amplifier module. An attempt to reset the fault should be your first course of action. 24 Hour technical support service is available at our main phone number 888-797-9283 or 714-4661000; select the "System Operator Technical Support" option to receive assistance from Powerwave's Applications Support Group. The following are general guidelines established to aid Field Engineers or Cell Site Technicians in the proper method of Powerwave equipment fault resolution by fault mode.
Figure 6-1 DC and Logic Connector (Male, on Rear of G3S-1900-125 Amplifier Module)
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
6-1
June 2004
Function
Power Input Power Input Ground Ground +27 VDC (Power Contact) +27 VDC (Power Contact) Ground (Power Contact) Ground (Power Contact)
Description
2.
Correct the heat problem, then reset the amplifier by momentarily pressing up on the amplifier front panel Off/On/Reset switch.
In hot climate environments, shading of the equipment cabinet is recommended to reduce the equipment cabinets heat load.
2.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
6-2
June 2004
3. 4.
Operating the Pilot tone within the base stations designated frequency band. Program the UCM for a Pilot tone in a neighboring frequency band. Refer to section 3, paragraph 3-3.2
Ensure the amplifier thumbscrews are properly tightened. Reset the amplifier by momentarily pressing up on the amplifier front panel Off/On/Reset switch. Try seating the amplifier in another enclosure slot. Try seating the amplifier in another enclosure, if available.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
6-3
June 2004
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved 044-05140 Rev. B
6-4
June 2004
Appendix A Specifications
A-1 OS-1900-SA(X)/SB(X) System Specifications
Table A-1 OS-1900-SA(X)/SB(X) System Specifications
Frequency Range Maximum Power Output Maximum Gain Gain Flatness Across Band IMD Performance Maximum RF Input Power without damage per port Primary Power: AC Model Current: 125-Amp Rectifier Current: 148-Amp Rectifier Operating Temperature Outdoor Enclosure Dimensions NEMA Rating Weight with amplifier subrack, one amplifier, and one rectifier Weight with amplifier subrack, two amplifiers, and one rectifier Weight with amplifier subrack, two amplifiers, and two rectifiers Weight with amplifier subrack and one amplifier 1930-1990 MHz, 25 MHz Instantaneous 90 Watts +12 dB 1.5 dB 0.75 dB Maximum See table A-2 below +47 dBm 176 to 264 VAC, 47-63 Hz, Single Phase See table A-3 See table A-4 -10 C to +50 C 34(H)x16(W)x34(D) inches 3R Approximately 186 Pounds Approximately 231 lbs (21 lb rectifier) Approximately 221.5 lbs (13.5 lb rectifier) Approximately 252 lbs with 21 lb rectifiers Approximately 235 lbs with 13.5 lb rectifiers Approximately 165 Pounds (-21 lb rectifier) Approximately 172.5 Pounds (-13.5 lb rectifier)
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved All specifications are subject to change without notice. Contact the factory for complete performance data. A-1 June 2004 044-05140 Rev. B
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved All specifications are subject to change without notice. Contact the factory for complete performance data. A-2 June 2004 044-05140 Rev. B
Power Factor Harmonic Distortion Efficiency Hold-Up Time Under voltage Input transients Output Voltage Output Current Output Power Ripple & Noise Line Regulation Load Regulation Turn On Delay Turn On Overshoot Parallel Interface Hot Swap Over Voltage Protection Over Current Protection Over Temperature Protection Operating Temperature Storage Temperature Humidity EMI Safety MTBF Weight
Specifications as provided by Telecommunications Power Systems, Document Number 701396-15, Revision A, May 7, 1997
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved All specifications are subject to change without notice. Contact the factory for complete performance data. A-3 June 2004 044-05140 Rev. B
0.5% using remote sense (5% on standby voltage) 0.5% using remote sense (5% on standby voltage) < 1% P-P 3 % max deviation. 0.50 ms recovery time for a 25% load change 2 Seconds >20 ms @ low line 1% at turn on/off 0.02% per C Logic 1(TTL high) or open enables unit (on), Logic 0 (TTL low) or short shuts unit down (Off) Power Fail Signal Signal goes low (TTL low) 2 ms before loss of output regulation Current Limit Protection 110-140% V1, 5VSB <2.5 amps automatic recovery Over Voltage Protection 29.5 to 30.5 V. Reset by cycling input power Over Temperature Protection Automatic shutdown with auto recovery. Thermal shutdown point @ 95 C MTBF 300,000 hours per Belcore standard Output Power Good TTL high = power good, TTL low = output out of limits LED Indicators DC good = green LED; temperature OK = green LED; AC good = amber LED Operating Temperature 0 to 50 C @ rated output power. Supply derates linearly from 50 C to 65 C @ 2.2% per C Cooling Self contained ball bearing fan Shock and Vibration Per MIL STD-810F, NEBS compliant to GR 63 Core EMI/EMC Meets EN61000-3-2, -3 CISPR22 and FCC Part 15 Class A, Bellcore GR1089-Core Safety Approvals Meets UL1950, CSA 22.2 #650, TUV EN60950 and CE Mark Weight 13.5 pounds Specifications as provided by Cherokee International, Document Number 97MS2101M, Revision A, Aug 1, 2003
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved All specifications are subject to change without notice. Contact the factory for complete performance data. A-4 June 2004 044-05140 Rev. B
5.
If the total output power level at the back of the Powerwave amplifier exceeds the amplifiers specified capability: 1. Reduce the loss between the rear of the amplifier and the hatch plate, or
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved All specifications are subject to change without notice. Contact the factory for complete performance data. B-1 June 2004 044-05140 Rev. B
1. 2. 3. 4. 5. 6. 7.
Set the UCM TX to minimum gain (fully counter-clockwise; factory default). Ensure all radios are unkeyed. Turn the amplifier off. Connect the power meter with appropriate attenuators as necessary to the duplexer output port of the OS-1900-SA(X)/SB(X). Turn the amplifier on. Set the base station radio output to +45 dBm. Set the OS-1900-SA(X)/SB(X) output power level using the TX gain potentiometer on the UCM. Key the same radio. Monitor the output power at the antenna port of the output duplexer and according to the calculations made in the first section above. Do not readjust the radio output level unless the gain adjust on the amplifier is set to fully clockwise (maximum gain) and the desired output power is still not attained. Unkey the radio. Key one radio at a time and set the power level of each individual radio at the hatch plate according to the calculations made in the first section above. Do not readjust the gain adjust on the UCM. All subsequent adjustments must be made at the radio.
8. 9.
10. Unkey all radios. 11. Key all the radios and measure the total maximum power. This power level should not exceed the rating for the amplifier. If the power rating for the amplifier is exceeded, the Inter Modulation Distortion performance of the amplifier suffers. Note Each amplifier will shut down at 158 W, which will cause the sector to be off the air.
12. Unkey all the radios. 13. Turn the amplifier off. 14. Reconnect the RF output coax cable to the Powerwave amplifier. 15. Install weatherproofing material on OS-1900-SA(X)/SB(X) external connections per the manufacturers instructions. 16. Turn the amplifier on. 17. Place the site in service.
Copyright Powerwave Technologies, Inc., June 2004. All rights reserved All specifications are subject to change without notice. Contact the factory for complete performance data. B-2 June 2004 044-05140 Rev. B