T/PUMP

TP500 / TP500C Heat Therapy System

LISTED 304L

STANDARD (NORME) C22.2 NO. 125 RISK CLASS (CATEGORIE DE RISQUES) NO. 2G

SERVICE MANUAL
P/N 11950-000 9/03

CONTENTS

SERVICE MANUAL TP500/TP500C T/PUMP

BEFORE YOU BEGIN . . . CONTENTS

SafetyPrecautions ..................... 1 Introduction ......................... 2 Features ............................ 3 S e i i a i n ........................ 4 pcfctos OperatingInstructions .................. 5 Storage/Cleaning ...................... 7 Theory of Operation ................... 8 FunctionalCheckandSafetyInspeciton ....... 10 InspectionForm ...................... 15 Disassembly/Reassembly ................. 16 C l b a i n .......................... 19 airto Troubleshooting ...................... 21 ReplacementParts ..................... 27 Warranties .......................... 30

Read and understand this T/PUMP SERVICE MANUAL and all PRECAUTIONS (see page 1) prior to servicing the T/Pump.
Thepurposeofthismanualistoprovideoperation, service, and repair information for GAYMAR heat therapypumps.

RECEIVING INSPECTION
Checktheshippingcartonfordamageimmediately uponreceipt.Ifpackagedamageisdiscovered,the deviceshouldbeunpackedwiththecarrier'sagent present. Any claims for shortage or damage must be filedwiththedeliveringcarrierbythepurchaser.Do not return pumps damaged in shipment to GAYMAR withoutcontactingourTechnicalService Department for advice (see phone numbers below). If damaged goods are returned to GAYMAR without notifyingthecarrier,GAYMARwillassumethe repairswillbemadeatthecustomer'sexpense.

ILLUSTRATIONS
1 2 3 4 5 6 7 8 9 10 11 T/Pump Heat Therapy System ........ 2 F a u e / p c f c t o s .............. 3 etrsSeiiain Clik-Tite Connectors .............. 5 Colder-styleConnectors ............ 5 T/Pump Components .............. 9 Motor ........................ 11 TPC1 Test Covers ................ 22 Functional Check Test Diagram ....... 23 Circuit Diagram for T/Pump .......... 24 Circuit Diagram for TPC1 Test Cover ... 25 Exploded View of T/Pump ........... 26

TO RETURN PUMPS TO FACTORY FOR REPAIR OR EXCHANGE

Merchandise returned to GAYMAR must be accompanied by a Return Goods Number (RG#), issued by GAYMAR, authorizing goods to be returned.CallCustomerServiceorTechnical Serviceat (716)662-2551 1 800 828-7341 Advisemodel,serialnumber,andnatureofproblem. You will be given a Return Goods Number (RG#). The serial number is on the back of the T/Pump (seefigure2,p.3).

T/PUMP, T/PAD, MulTPad, Clik-Tite, and Gaymar are registered trademarks of Gaymar Industries, Inc. U. S. PATENT 4,068,870 2001.GaymarIndustries,Inc.Allrightsreserved. www.gaymar.com

SERVICE MANUAL TP500/TP500C T/PUMP

SAFETY PRECAUTIONS
DANGER
Risk of explosion. Do not use in the presence of flammable aeteis nshtc. Risk of electric shock.Disconnect power before servicing the T/Pump.

WARNING
This device pumps warmed water through a pad. Set pad temperatureonlyasprescribedbyandundertheguidanceofa physician.Monitorthepatient'stemperatureandskincondition every20minutesorasdirectedbyaphysician.Failureto adhere to these warnings could result in patient injury. ThefollowingGroups/Conditionsrequireadditionalsurveillance:
Group/Condition at risk Pediatric patients Patients with impaired circulation Areas of application are under pressure Potential injury Hyperthermia/ hypothermia Ischemia Ischemia

In combination with topical solutions whose toxicity Chemical may be affected by the application of heat injury In combination with other heat sources Thermal injury

Onlyqualifiedmedicalservicepersonnelshouldrepairthe T/Pump. Improper repair may result in death or serious injury, equipment damage, or malfunction. Always perform the FUNCTIONAL CHECK AND SAFETY INSPECTION(pp.10-14)aftermakingrepairsandbefore returning the T/Pump to patient use. Document your findings on the INSPECTION FORM (p. 15). Improper repair may result in death or serious injury, equipment damage, or malfunction.

CAUTION
Do not perform any powered tests with the reservoir empty. Damage to the T/Pump may result.

INTRODUCTION

SERVICE MANUAL TP500/TP500C T/PUMP

Snl Pd ige a

MultiplePads

Figure 1T/Pump Heat Therapy System

Heattherapyiseffectiveinthedilationofbloodvessels,therebyincreasing thebloodflowtotheheatedarea.Heattherapyhasavarietyofuses,the most common being treatment of aches and pains in joints and muscles. The GAYMAR T/Pump Heat Therapy System provides a means of applyingheattherapybysupplyingtemperature-controlledwaterthrougha connector hose to a Gaymar T/Pad. The hose is terminated in easy-to-use Clik-Tite orColder-styleconnectors. TheT/Padprovidestheinterfacefordeliveringtheheattherapy.The uniquebuttondesignallowswatertoflowandprovidestrouble-free operation when the pad is folded. This reduces the number of pads your facilitymustkeepininventory.Thepadsareappliedtothepartofthe bodyrequiringheattherapy,andthecirculatingwatermaintainsthepadat thesetpointtemperature.Thetemperaturesetpointiskey-operatedto preventtampering. The T/Pads can be interconnected (on model TP500 only) to provide therapy to more than one body site at a time.

SERVICE MANUAL TP500/TP500C T/PUMP

FEATURES

Figure2T/PumpFeatures

FEATURES

Attached Hose

10 ft (305 cm) dual hose. Connectors allow pads to be connectedtothepump(seefigs.3and4,p.5). Turnsheateroffifpumpistipped. NOTE: This does not activate the OVER TEMP light. A label is provided on the back of the T/Pump for your convenience.Useafelttiporballpointpentoaddany rqie hsia ietfcto. eurd optl dniiain Indicatesthepumpandheaterhavebeenturnedoff. ThislightisactivatedbythetwoOVERTEMPsafety thermostats. Refer to the TROUBLESHOOTING section. Whenthecircuitbreakertrips,thesmallbuttonin thecenterwillextend1/4",exposingawhiteband. Refer to the TROUBLESHOOTING section. Eitheroftwolimitthermostatswillshutoffpumpandheater if the high temperature limit is exceeded. TheOVER TEMP lightwillglow.RefertotheTROUBLESHOOTINGsection.

Tip-over Switch HospitalID Lbl ae

OVER TEMP Lgt ih

CircuitBreaker

OVER TEMP Sft aey Thermostats

SPECIFICATIONS
SPECIFICATIONS
Size(approx.)

SERVICE MANUAL TP500/TP500C T/PUMP

8-1/8"x5-5/8"x6-1/4" (20.6 cm x 14.3 cm x 15.9 cm) 5lbs,2oz(2.3kg) 51 oz (1500 ml) maximum 9 gph (34 lph) minimum with pad attached 60F to 90F (15.6C to 32.2C)

Weight (empty) Reservoircapacity Flowrate Ambientoperating temperatures Storagetemperatures (empty)

-30Fto160F(-34.4Cto71.1C)

Temperaturesetpoint 85F to 107F (29.4C to 41.7C) range Averageoperating temperatureaccuracy Power cord 2Fat107Fsetting

18 AWG, 3 conductor, 9 ft (274 cm), Type SJT with molded,hospitalgradeplug 3 amperes B m t l i ( r pp i tf x d iealc ti on ie) 110F to 117F (43.3C to 47.2C)

Circuitbreaker 1stbackuplimit thermostat (manifoldmounted) 2ndbackuplimit thermostat (wellmounted) Currentleakage Groundresistance Electricalrequirements

B m t l i ( r pp i tf x d iealc ti on ie) 110F to 122F (43.3C to 50C)

100 microamperes maximum 0.5 ohm maximum

Voltage (VAC) Frequency(Hz) Current(amps) Powerreq'd(watts) Safetyapprovals

120 60 18 . 200

Tested to UL 544 and CSA C22.2, No. 125

SERVICE MANUAL TP500/TP500C T/PUMP

OPERATING INSTRUCTIONS

T/Pumps are supplied with one of two types of hose connectors: TP500 T/Pumps have Clik-Tite connectors; TP500C T/Pumps have Colder-style connectors.

CLIK-TITE CONNECTORS (on TP500):

ToattachClik-Titeconnectorsfromhosetopad: 1 . Insertmalefittingsintofemalefittingswith atwistingmotion(figs.3Aand3B). Whenfittingsarefullyinserted,snaplocking ringintoplace(figs.3Cand3D). Todisconnect,simplyreversetheprocedure. To open or close the hose pinch clamps: Open the clamp by pushing the serrated e d( i .3 ) n fg E. Close the clamp by pressing the clamp t g t e ( i .3 ) oehr fg F.

2 .

3 . 4 .

Figure3A3DClik-Tite Connectors

NOTE: Refer to figure 1 (p. 2) and item 9 (p. 6) when connecting multiple pads.

3E

3F
Figure 3E3FHose Pinch Clamps

COLDER-STYLE (on TP500C):

1 .

CONNECTORS

ToattachColder-styleconnectorstoapad, push the male coupling onto the female coupling.Whenyouhearanaudibleclick,the connectorsarejoined(fig.4A). TodisconnectColder-styleconnectors,press down on the thumb tab of the female coupling. Thecouplingswillpartiallydisconnect.Pullthe malecouplingoutfullytodisconnect(fig.4B).

4A

2 .

4B
Figure 4Colder-style Connectors

OPERATING INSTRUCTIONS
START-UP PROCEDURE

SERVICE MANUAL TP500/TP500C T/PUMP

1 Beforefilling,alwaysattachaT/PadtotheT/Pumpconnectorhose(see . figs.3and4,p.5).Unkinkpadandhose.Openhoseclamps. 2 Open the fill cap on top of the pump. Fill the pump with room . temperature(i.e.,nothot)distilledwatertotheoperatinglevel indicatedonthesideofthepump. NOTE: Using tap water will decrease the life of the pump. 3 Inserttemperaturesettingkey.Settemperatureasprescribedbythe . physician.Removekeytopreventtampering. 4 Plugthepumpintoaproperlygroundedoutlet. . 5 Turn on the power switch. The selected water temperature will be . reachedinapproximately20minutes. 6 Ifthewaterleveldropsbelowtheoperatinglevel,addwater.Donot . overfill. Overfilling can result in reduced pump motor life. 7 ApplyT/Padtothepatient.FollowT/Padinstructions. . 8 Forspecifiedperformance,keepthepumpatorabovethelevelofthe . pd a. 9 Ifthepumpisplacedbelowthepad(s),waterwilldrainintothepump . whenitisshutoff.Ifthepumphasbeenoverfilledorifmultiplepads areconnected,excesswatercanleakoutontothefloororcause reducedmotorlife.

SHUTDOWN

PROCEDURE

1 Turnoffpumpbeforedisconnectingpad.Closeallhoseclamps. . Topreventwaterspillage,alwaysdisconnectpadfrompumpwith connectorsraisedabovethelevelofthepadandpump. 2 ConnecttheT/PadClik-Titeconnectorstogether,whereapplicable. . 3 Connect the ends of the T/Pump connector hose together . (TP500only).

SERVICE MANUAL TP500/TP500C T/PUMP

STORAGE / CLEANING
Disconnect pad. Connect ends of the connector hoses together, whereapplicable.Openhoseclamps.Leavewaterinthereservoir. Topreventhosekinks,coilthehoseratherthanfoldingit.Fastenthehose andcordwithstrap.

Storage (Short term)

Storage (Long term)

Connect pad. Open hose clamps. Add 1/4 ounce GAYMAR MTA33 germicidalorequivalenttowateralreadyinreservoir.Runfortwo(2) minutes. Drain pump. Close hose clamps. Disconnect pad. To prevent hose kinks,coilthehoseratherthanfoldingit.Fastenthehoseandcordwith strapandstorepump.

Draining

Unplug the power cord. Disconnect the pad or hoses from one another, keepinghosesatorabovetheleveloftheT/Pump.Removethefillcapand inverttheT/Pumpoverasink.Whenallfluidhasdrainedfromthehoses andreservoir,replacethefillcapandconnectthehosestogether,where apial. plcbe

Cleaning

Unplug the power cord. Tocleantheexternalsurfaces,useanon-abrasivecleaningsolution(such as warm, soapy water) and a damp cloth. Tocleanthefluidsystem,drainthepump.Fillthereservoirtotheoperating level indicated on the side of the pump. Add 1/4 ounce GAYMAR catalogMTA33germicidalorequivalent.Setthetemperatureindicatorto itslowestsetting(fullycounterclockwise).StarttheT/Pumpandcirculate thesolutionforonehour.Drainthesolutionandrefillthepumpwith distilledwater.Usingdistilledwaterretardsalgaegrowthandmineral bidp ulu. Change the distilled water monthly or more often depending upon use.

Pads/Accessories

For best results use only GAYMAR T/Pads or MulTPads. The unique buttondesignallowswatertoflowandprovidestroublefreeoperation whenthepadisfolded.Thisreducesthenumberofdifferentsizesofpads yourfacilitymustkeepininventory.TheT/Padscanbeinterconnected(on model TP500 only) to provide therapy to more than one body site at a time(seefig.1,p.2).Forabrochurelistingthevariouspads,contactthe GAYMAR Customer Service Department (see inside cover for telephone numbers). An optional bed bracket (model TP20A) is available to mount the T/Pump on the footboard of a bed.

THEORY OF OPERATION
WATER TEMPERATURE CONTROL

SERVICE MANUAL TP500/TP500C T/PUMP

Therearefourdevicesthatcontroltheoperationoftheheaterinthe GAYMAR T/Pump: Thetemperaturecontrolleristhermistoractuated (fig.5,item1,p.9). Thiscontrollerisadjustableoveratemperaturerangeof85Fto107F (29.4Cto41.7C).Thedesiredwatertemperatureissetwithaspecial removablekey(fig.5,item7).Topreventunauthorizedtemperature settingchanges,removethekeyafterthetemperaturehasbeenset. Themanifoldbackuplimitthermostat(fig.5,item9)ismountedonthe brassmanifoldblock(fig.5,item8).Thisthermostatsenseswater temperature flowing to the pad and will shut off the pump and heater andactivatethe OVERTEMP lightifthewatertemperatureexceeds specificlimits.Thepurposeofthemanifoldbackuplimitthermostatisto prevent the pump from providing water at too high a temperature to thepad. Thewellbackuplimitthermostat(fig.5,item5)ismountedonthebrass plate(fig.5,item11)thatextendsalongandundertheheater(fig.5, item4)nearthebottomofthereservoir.Thisthermostatsenseswater temperatureinthereservoirandwillshutoffthepumpandheaterand activatetheOVERTEMPlightifthereservoirtemperatureexceeds specificlimits.Thepurposeofthewellbackuplimitthermostatisto both prevent the pump from providing water at too high a temperature to the pad and to protect the pump from high temperature damage due toalowwaterlevel. Thetip-overswitch(fig.5,item2;seealsofig.12,item64,p.27)is mounted on the PC board. This mercury-type switch will shut off the heaterifthepumpistippedmorethan45fromtheverticalposition. NOTE: The tip-over switch does not shut off the pump motor or activate the OVER TEMP light.

FLUID SYSTEM

Thepump(fig.5,item12)isasumpconfigurationdrivenbyanimpedance protected,shadedpoleACmotor(fig.5,item6). Thereturnhosefitting(fig.5,item10)ismachinedinternallytoactasan orifice.Thismaintainsabackpressureinthepadtomakeitresistantto fo rsrcin. lw etitos

SERVICE MANUAL TP500/TP500C T/PUMP

T/PUMP

COMPONENTS

FIGURE

5T/PUMP

COMPONENTS

TOP (wireharnessremovedforclarity)

BOTTOM
9

FUNCTIONAL

CHECK

SERVICE MANUAL TP500/TP500C T/PUMP

FUNCTIONAL CHECK & SAFETY INSPECTION

Thissectionisdesignedtoprovideacompletecheckofallpumpparameters.Theorderoftestsshouldbefollowedsothatthefunctionaltesting canbecompletedintheleastpossibletime. Follow the FUNCTIONAL CHECK AND SAFETY INSPECTION carefully, paying particularattentiontotestsetups.Anydeviationfromthesetups, procedures,ortestequipmentmayresultinincorrectormisleadingresults. Beforemakinganyrepairs,besuretorecheckyourtestsetup,procedure, andtestequipment.

DANGER
Risk of electric shock. Disconnect power before servicing the T/Pump.

WARNING
Onlyqualifiedmedicalservicepersonnelshouldrepairthe T/Pump. Improper repair may result in death or serious injury, equipment damage, or malfunction. Always perform the FUNCTIONAL CHECK AND SAFETY INSPECTION aftermakingrepairsandbeforereturningtheT/Pumptopatientuse. Document your findings on theINSPECTION FORM (p. 15). Improper repair may result in death or serious injury, equipment damage, or malfunction.

CAUTION
Do not perform any powered tests with the reservoir empty. Damage to the T/Pump may result.

INTERVAL

Toassuretheoptimumperformance,dependabilityandsafety,thefollowing shouldbeperformedonceperyear(orasspecifiedinthefacility's preventivemaintenanceprogram)andaftermakingrepairs. TPT9 ---------- GAYMAR Flow and Temperature Tester [When testing TP500C, use also an Adaptor Hose Assembly, P/N 77926-000) TFC1 ---------- Thermometer, 30F to 125F (-2C to 52C), 1C accuracy,12"long,3"immersion(e.g.,Brooklyn Thermometer #73544 or equivalent, Brooklyn Thermometer Co., Farmingdale, NY 11735) T/Pad --------- Any GAYMAR 12 or 22 series T/Pad; or, TP612 or TP622 pad as applicable TPC1 --------- GAYMAR T/Pump Test Cover GroundResistanceTester Current Leakage Meter DistilledWater --- 2liters(approximate) SyntheticOil ----- Anderol #465 (GAYMAR P/N 77137-000) INSPECTION FORM - ( .1 ) p 5

REQUIRED TOOLS

1 0

SERVICE MANUAL TP500/TP500C T/PUMP

FUNCTIONAL

CHECK

PHYSICAL CONDITION CHECK

1 Examinethelinecordalongitsentirelengthforphysicaldamage,such . ascutsorcrackedinsulation.Adamagedlinecordshouldbereplaced ratherthanrepaired.Checkthequalityofthestrainreliefsatbothends ofthelinecord. 2 Examinetheplugonthelinecordtobesureitisingoodcondition.If . unit has non-molded type plug, open plug and check for wire breakage andlooseterminalscrew(s).Ifdefective,replacewithahospitalgrade plug.Torqueterminalscrew(s)andoutsidehousingscrewsto12in.-lbs. 3 Operateswitchesandcontrolsettingsatallpositions.Ifdefective, . rpae elc. 4 Visuallyinspectpump.Checkforcrackedordamagedplasticparts. . Be sure unit is unplugged. Remove retainer cap. Remove four (4) screwsholdingcoverandremovecover.(Besurenottolosefillneck gasket.)Performvisualinspectionofallinternalparts.Removeany accumulated dirt with a vacuum cleaner or compressed air hose. Leave coveroffforbalanceofinspection. 5 Checkconnectorsforcracks,missingOrings,orotherdamage. . Replaceconnectorsifnecessary.

MOTOR

LUBRICATION

1 Locatethemotormanufacturer'sIDonthetopbearinghousing. . IfthepumpmotorisbyJakel,nooilingisrequired.Ifthepumpmotor isbyUppco,proceedwiththefollowingoilinginstructions. 2 Oil the pump motor every 6 months with Anderol #465 (GAYMAR . P/N 77137-000) or equivalent to extend the life of the T/Pump motor. Anderol#465isasyntheticoil.Donotuseapetroleum-basedoilsince itwillleavearesidueasitbreaksdown,causingthemotortoseize. Addfour(4)dropsofoiltotheventholeinthebearinghousingofthe motorlocatedbelowthefan.Usingamicrooiler,applyasimilar amounttothelowerbearingatthelocationindicatedinfigure6.

NOTE: Early versions of the pump motor have an oiler tube which does noteffectivelydistribute oil to the lower bearing. Do not use the oiler tube to apply oil to the lower bearing. Use a micro oiler to apply oil directly to the locations shown in figure 6.

Figure 6PUMP MOTOR

1 1

FUNCTIONAL
TPC1 TEST COVER INSTALLATION

CHECK

SERVICE MANUAL TP500/TP500C T/PUMP

1 When connecting the test cover, do not remove any wiring connec. tionsintheT/Pump.Simplyclipthetestcoveralligatorclipsonto terminalswiththesamecolorwire. 2 ConnectTPC1testcover(seefig.7A/7B,p.22and10A/10B,p.25). . Always match the color of TPC1 wiring connections to the color of T/Pumpwiring.Besuretokeepwiresawayfromfan.Installtestcover. Besuretopushcoverontightly.Itisnotnecessarytoinstallscrews. 3 Connect pump with test cover, pad, TPT9 flow/temp tester, and . adaptorhoseassemblyifrequired(seefig.8,p.23).BesuretheTPT9is connectedtothesupplysideoftheT/Pump,beforethepad. 4 Fillunitwithroomtemperaturedistilledwaterandreplacefillcap. . Connectpad.Placepadonaninsulatingmaterial(e.g.,clothortowel). 5 SetbothtestcoverswitchestotheOPENposition. .

GROUND CHECK

RESISTANCE

DANGER
Risk of electric shock. Be sure unit is unplugged when performing thegroundresistancetest.

1 Use a ground resistance meter to measure the resistance between the . groundpinontheplugandthebrassmanifoldblock(fig.11,item47). Contactisavailablethroughtheholewherethehosesconnecttothe pump. This value should not be more than 0.5 ohm.

CURRENT LEAKAGE CHECK

Itwillbeconvenienttocheckcurrentleakageatthispointsincetheunitis fullandconnectedtoapad. 1 Measurethemaximumcurrentleakageinallcombinationsofheater . ON or OFF and power switch ON or OFF. Access to chassis groundforcurrentleakagetestingisavailablethroughtheholewhere thehoseconnectstothepump.Thehighestreadingistypicallyless than 30 microamperes. The maximum allowable reading is 100 microamperes.Recordthehighestreading. 2 Disconnectleakagemetersetup. .

TIP-OVER SWITCH CHECK

1 Checkthetip-overswitchatthispoint,sincethetestcoverison . andtheunitisfull.Settemperaturetomaximum(107F)ondial. Theheaterindicator(fig.7,p.22)willbeon.Tiptheunitapproximately45.Iftheheaterindicatorgoesout,thetip-overswitchis operating. Ifnot,repairorreplacethePCboard(p.17).Record rsls eut.

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SERVICE MANUAL TP500/TP500C T/PUMP

FUNCTIONAL

CHECK

FLOW RATE TEST

1 Be sure the pad is flat and warm (approximately 107F) and at the same . levelasthepump.TopofTPT9float(seefig.8,p.23)shouldreadat least9gph.Recordreading. NOTE: If flow is below 9 gph, refer to TROUBLESHOOTING section ( .2 ) p 1.

OPERATING TEMPERATURE TEST

1 Make sure temperature is set to maximum (107F) on dial. Allow unit . tocometoasteadytemperature,approximatelythirty(30)minutes. 2 To ensure accurate temperature readings, add a small amount of water . to TPT9 well. Insert thermometer in TPT9 well. 3 Takereadingseverythirty(30)secondsforfive(5)minutesforatotal . often(10)readings.Theaverageofthesereadingsshouldbe107F 2F.Recordtheaveragevalue.Iftheunitisoutofcalibration,referto CALIBRATIONsection(p.19). 4 Do not let the pump cool down. Proceed directly to Backup Limit . ThermostatTest.

BACKUP LIMIT THERMOSTAT TEST

1 With the pump operating properly at 107F 2F, move the primary . shortingswitchtotheSHORTposition(seefig.7A/7B,p.22).Thiswill short out the temperature controller and allow the pump to continue heatingtothetrippointofthebackuplimitthermostat(s). 2 Carefullyobservetherisingtemperatureandrecordthehighest . reading. When a thermostat opens, the pump will turn off, the OVER TEMPlightwillbelit,andtheHEATERINDICATORlightonthetest coverwillturnoff.(IftheOVERTEMPlightdoesnotlightandathermostathastripped,replacethelight.)EithertheMANIFOLDorWELLlight onthetestcoverwillbelitorbothlightswillbeoff,dependingon whichthermostatshavetripped. Ifthemanifoldthermostatlightison,thenthemanifoldthermostat has opened. The temperature recorded must be between 110F to 117F (43.3C to 47.2C). If the thermostat operates outside its intended range, it must be replaced (see page 18). Proceedtostep3. Ifthewellthermostatlightison,thenthewellthermostathas opened. The temperature recorded must be between 110F to 122F (43.3C to 50C). If the thermostat operates outside its intended range, it must be replaced (see page 18). Proceed to step3. Ifneitherlightison,thenboththermostatshaveopenedatthesame temperature.Toconfirmthis,togglethethermostatshortingswitch to the MANIFOLD position. (The MANIFOLD light should be on.) Next,toggleswitchtotheWELLposition.(TheWELL lightshouldbe on.) If either thermostat opens outside its intended range as defined above, it must be replaced (see page 18). Proceed to step4.

1 3

FUNCTIONAL

CHECK

SERVICE MANUAL TP500/TP500C T/PUMP

3 Totesttheremainingthermostat,togglethelimitthermostatshorting . switchtothepositioncorrespondingtothenon-trippedthermostat. (Thiswillshortoutthepreviouslyopenedthermostatandallowthe unittocontinueheating.)Boththermostatindicatorlightsshouldbeoff and the HEATER INDICATOR light should be on. Carefully observe the risingtemperatureandrecordthehighestreading.Whenthewater temperaturerisestothetrippointoftheremainingthermostat,the OVERTEMPlightwillbeon,thepumpwillturnoff,theheaterindicator lightwillturnoff,andtheappropriatethermostatlightwillbeon. Ifthemanifoldthermostatlightison,thenthemanifoldthermostat has opened. The temperature recorded must be between 110F to 117F (43.3C to 47.2C). If the thermostat operates outside its intended range, it must be replaced (see page 18). Ifthewellthermostatlightison,thenthewellthermostathas opened. The temperature recorded must be between 110F to 122F (43.3C to 50C). If the thermostat operates outside its intended range, it must be replaced (see page 18). 4 Unplug the unit, remove the test cover and proceed to LEAK TEST. .

LEAK TEST

1 Immediately upon completion of Backup Limit Thermostat Test, . reinstallfillcaptightly.Putyourfingerovertheholeinthecapandtilt unittowardyousothefrontisdown.Holdforthree(3)minutes. 2 Returntheunittouprightpositionandcarefullycheckinsideoftray . andreservoirtrayjointforleaks.Repeatprocessturningpumponback face.Ifleakageisfound,refertotheDISASSEMBLY/REASSEMBLYsection (pp.16-18),andcorrectproblem.

COVER AND FILL NECK GASKET REINSTALLATION

Whenreinstallingcover,besurethefillneckgasket(fig.11,item6,p.26) isinplace.Pushcoverdownastightlyaspossible.Holdinplacewhen tighteningcoverscrews.

This completes the FUNCTIONAL CHECK procedure. Return pumptoserviceifitisoperatingproperly,orproceedtothe DISASSEMBLY/REASSEMBLYsectionpertainingtotheproblem(s).

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SERVICE MANUAL TP500/TP500C T/PUMP

INSPECTION FORM

Inspectionformsvaryfromhospitaltohospital. Thefollowingsampleformisintendedasaguide sothattheimportantparametersarerecorded.

T/Pump Functional Check and Safety Inspection Form Date ______________ Model Number _____________________ Serial Number __________________

Item

Value

OK?

Action Needed?

Action Taken

(check one) 1. Inspect physical condition (line cord, plug, housing) Inspect electrical compartment (switches, fuse/circuit breaker) Inspect hose connections and connectors 2. 3. Lubricate motor Connect TPC1 test cover; match wire colors of connections Measure ground resistance; <0.5 ohm . . . indicate value Measure current leakage; <100 A . . . indicate value Check tip-over switch Measure flow; > 9 gph (34 lph) . . . indicate value Measure operating temperature @ 107F 2F . . . indicate average Record manifold backup limit thermostat trip point; 110F to 117F (43.3C to 47.2C) . . . indicate value Record well backup limit thermostat trip point; 110F to 122F (43.3C to 50C) . . . indicate value OVER TEMP light operates 10. 11. Check for leakage Reinstall cover and the fill neck gasket

4.

5.

6. 7. 8.

9.

Signature ________________________________________________________________________________

1 5

DISASSEMBLY/REASSEMBLY

SERVICE MANUAL TP500/TP500C T/PUMP

DANGER
Risk of electric shock. Disconnect power before servicing the T/Pump.

WARNING
OnlyqualifiedmedicalservicepersonnelshouldrepairtheT/Pump. Improper repair may result in death or serious injury, equipment damage, or malfunction. Always perform the FUNCTIONAL CHECK AND SAFETY INSPECTION (pp.10-14)aftermakingrepairsandbeforereturningtheT/Pumpto patient use. Document your findings on theINSPECTION FORM (p. 15). Improper repair may result in death or serious injury, equipment damage, or malfunction.

CAUTION
Do not perform any powered tests with the reservoir empty. Damage to the T/Pump may result.

NOTE: Allwiresareterminatedwithslip-onconnectors. Whentextsaysremovewire,theslip-onconnectoris toberemovedfromthematinglugonthespecificitem.

COVER

1 . 2 .

Unscrewfillcap/valveassembly(fig.11,item1,p.26)andremove. Unscrewplasticretainer. Remove the four screws which retain the cover, two on each end of the pump. NOTE:Whenreinstallingthecover,donotforgettoreplacethefill neckgasket(fig.11,item6).

MOTOR

1 .

Placeascrewdriverunderfanhub(fig.11,item7,p.26)andtwistto removefan. NOTE: When replacing the fan, make sure the hub is flush with top of motorshaft.

2 .

Remove green ground wire and orange and blue power wires. NOTE: To prevent breaking the motor lugs, support them when removingtheslip-onlugs.

3 .

Remove the four retaining screws and washers on the top face of the motor.

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SERVICE MANUAL TP500/TP500C T/PUMP

DISASSEMBLY/REASSEMBLY
4 It is necessary to remove the reservoir to remove the motor. Remove . theeight(8)screwslocatedaroundtheinsidewallofthetray. NOTE: Itisnotnecessarytoremovethefrontlabel(fig.11,item37, p.26).Thefrontlabelisattachedonlytothetrayandwillslipoffthe rsror eevi. 5 Gently separate the reservoir from the tray. Do not damage the large O . ringthatsealsthetrayandreservoir. 6 Turnthetrayonitsbackside(frontlabelup).Placeascrewdriveragainst . the white impeller in the bottom of the pump housing to prevent the impellerfromturningandremovethescrewretainingtheimpeller.Itis notnecessarytoremovethebottomhousing(fig.11,item24,p.26)of the pump. 7 Theimpellermaynowbeslippedofftheshaft.Returnthetrayassembly . toanuprightposition.Themotormayberemovedbyliftingstraightup. 8 Center the new motor seal gasket over opening and insert new motor . throughseal.Replaceimpellerontoshaftandsecuremotor. 9 Do not overtorque the four (4) motor mounting screws. Torque value is . 6t 8i . l s o n-b. 10. If tray inserts are loose or motor mounts are worn, a new tray with sensorbracketshouldbeinstalled.

HEATER
1 Removethegroundwire(green)andthetwoheaterwires(redandblue). . NOTE: Onreassembly,theredwiregoesonthefrontpostoftheheater. 2 Removethethree(3)nutsretainingtheheater.Thescrewsareretained . inthetray.Theheatercanthenberemovedbyraisingandtiltingthetop oftheheatertowardtheleftsideoftheT/Pump. 3 Reassemblyisthereverseoftheabove. . 4 Donotforgettoinstallheatergasket(fig.11,item11,p.26). .

PC BOARD
1 Usingtheplastickey(fig.5,item7,p.9),turnthetemperatureindicator . totheeleveno'clockposition.Theslottedcouplingshouldthenbe positionedwiththeslotopeningup. 2 Cut the plastic tie holding the wire bundle to the PC board. Remove the . red, orange, and blue wires from the PC board. 3 Remove the two screws (fig. 11, items 56 & 57, p. 26) retaining the PC . board.Theboardcanthenberaisedfromthetray,exposingthethermistorprobeassemblyinthebrassmanifoldblock(fig.11,item47, p.26).Usecautiontobesurenostrainisputonthermistorleads(fine whitewires). 4 Carefullyremovethethermistorcapsulefromthemanifold.Toavoid . damagingthethermistor,donotpullonthewires.Adentalpickor scribecanbeusedtoprythecapsuleoutofthehole.

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DISASSEMBLY/REASSEMBLY

SERVICE MANUAL TP500/TP500C T/PUMP

5 Onreassembly,putasmallquantityofsiliconeheatsinkcompound . (Dow Corning #340 or equivalent) around the thermistor capsule. Carefullyinsertthethermistorcapsuleintotheholeonthebrass manifold block. To avoid damaging the thermistor, do not push on the wires.Thecapsulemaybeseatedbyplacingneedlenosepliersor tweezersontheedgeofthecapsule. 6 The remainder of the reassembly is the reverse of the above. Upon . insertingtheP.C.Board,thepotentiometershaft(fig.11,item52, p.26)mustbeintheverticalpositiontomatewiththeslotinthe temperatureindicator(fig.11,item40,p.26).RefertoCALIBRATION procedures(pp.19-20).

MANIFOLD BACKUP LIMIT THERMOSTAT

1 Remove the two (2) wire lugs. Note the position of the color coded . wires.FacingthefrontoftheT/Pump,thepurplewiregoesontheleft handlug,andtheorangewiregoesontherighthandlug. 2 Remove the two (2) screws retaining the thermostat to the brass . manifoldblock. 3 Reassemblyisthereverseoftheabove. . 4 Alwaysbesuretocheckthebackuplimitthermostatsaccordingtothe . FUNCTIONAL CHECK (pp. 13-14).

WELL BACKUP LIMIT THERMOSTAT

NOTE: Do not attempt to replace the well thermostat. To insureproperoperationofthisthermostat,itisrivetedandsealed tothetrayassembly.Experiencehasproventhatitcannotbe successfullyreplaced.Ifthisitemisdefective,replacethe entire tray assembly (fig. 11, item 17, p. 26).

TRAY

1 Removetheeight(8)screws(fig.11,item15,p.26)aroundtheinside . wallofthetray.Gentlyprythereservoirfromthetray. 2 Removeallcomponentsincludingseal,bushing,andclipsfromtheold . trayandreinstallintothenewtrayassembly. 3 Attachthereservoirtothetray.Checkthatthereservoirringseal . (fig.11,item19,p.26)isproperlylocatedinthegrooveinthetray. Installtheeight(8)screwstorquedtoapproximately6in.-lbs. 4 Alwaysbesuretocheckthebackuplimitthermostatsaccordingtothe . FUNCTIONAL CHECK (pp. 13-14).

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SERVICE MANUAL TP500/TP500C T/PUMP

CALIBRATION
DANGER
Risk of electric shock. Disconnect power before servicing the T/Pump.

WARNING
Onlyqualifiedmedicalservicepersonnelshouldrepairthe T/Pump. Improper repair may result in death or serious injury, equipment damage, or malfunction. Always perform the FUNCTIONAL CHECK AND SAFETY INSPECTION (pp.10-14)aftermakingrepairsandbeforereturningtheT/Pumpto patient use. Document your findings on theINSPECTION FORM (p. 15). Improper repair may result in death or serious injury, equipment damage, or malfunction.

CAUTION
Do not perform any powered tests with the reservoir empty. Damage to the T/Pump may result.

CALIBRATION EQUIPMENT

TPT9 ---------- GAYMAR Flow and Temperature Tester [When testing TP500C, use also an Adaptor Hose Assembly, P/N 77926-000) TPC1 --------- GAYMAR T/Pump Test Cover TFC1 ---------- Thermometer, 30F to 125F (-2C to 52C), 1C accuracy,12"long,3"immersion(e.g.,Brooklyn Thermometer #73544 or equivalent) Insulatedalignmenttool T/Pad --------- Any GAYMAR 12 or 22 series T/Pad; or, TP612 or TP622 pad as applicable

Thecalibrationshouldbeperformedinatemperaturecontrolledroom, between 70F and 75F.

CALIBRATION

1 Remove the pump cover by removing the two (2) screws at each end . ofthepump.Thefillcap/valveassemblycanberemovedbyunscrewing thecapandplasticretainer.Thecoverisnowfreetoberemoved. 2 CarefullyremovethebluetorquesealfromtheR3trimpot(fig.12, . item 63,p.27),locatedatthetoprightcorneroftheprintedcircuit bad or. 3 Installtestcover.SeeFUNCTIONALCHECK(p.12)andfigures7A/7B. .

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CALIBRATION

SERVICE MANUAL TP500/TP500C T/PUMP

4 Connect pump, pad, TPT9 flow/temp tester, and adaptor hose assem. blyifrequired(seefig.8,p.23). 5 Fillpumpwithroomtemperaturedistilledwater. . 6 Set Temp Dial to 107F (maximum). .

NOTE: Besurethetemperaturedialisalwayssettothe maximum clockwise position when making calibrationmeasurementsandadjustments.

7 Theprimaryshortingswitch(fig.7A/7B,p.22)onthetestcovermust . beintheOPENposition.Thebackuplimitthermostatshortingswitch (fig.7A/7B)mustbeintheOPENposition. 8 Turn unit on and allow to come to a steady temperature, approxi. matelythirty(30)minutes. The HEATER INDICATOR on the cover should be on whenever the heaterison.

NOTE: Flow must be 9 gph, minimum. If not, refer to TROUBLESHOOTING(p. 21).

9 .

Startrecordingthetemperaturereadingseverythirty(30)secondsfor five(5)minutesforatotaloften(10)readings.Theaverageofthese readingsshouldbe107F2F.Ifnot,itwillbenecessarytoadjustthe R3trimpot(fig.7A/7B,p.22).Thisisaccomplishedbyinsertingan insulatedalignmenttoolthroughthesmallholeintheleftsideofthe TPC1 test cover. Turn the potentiometer screw clockwise to increase the water temperature. Turn the screw counterclockwise to decrease thewatertemperature. Do not force the adjusting screw past its stops.

1. Afterthefinaladjustmentismade,lettheunitrunforone-halfhour 0 andrecheckthecalibrationasdescribedinstep9.Thebandwidth shouldnotexceed2F.Bandwidthisthedifferencebetweenthe maximum and minimum temperature excursions. If the OVER TEMP lightisactivatedduringthecalibrationadjustment,thewatermustbe replacedwithwater75Forlessandthecalibrationprocedure repeated. 1. Withoutlettingthepumpcool,proceeddirectlytotheBackupLimit 1 Thermostat Test as outlined in the FUNCTIONAL CHECK (p. 13). Recordallresultswhenrecalibrating. Applybluetorquesealafterthetrimpothasbeenadjustedproperly.

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SERVICE MANUAL TP500/TP500C T/PUMP

TROUBLESHOOTING
POSSIBLE CAUSE REMEDY Turn switch off, unplug pump, and dump water out. Unkink pad and/or hose. Open hose clamps. Refill with room temperature distilled water to proper level. Plug pump in, turn switch on, and wait 40 minutes.

PROBLEM "OVER TEMP" light is on. 1. 2. 3.

Pad or hose is kinked. Hose clamps are closed. Water level is low, or reservoir is empty. Pump is filled with water that is too hot (it must be below 75F). One of the backup limit thermostats has failed.

4.

Unplug pump and install a test cover. Determine which thermostat has failed. Refer to Backup Limit Thermostat Tests (p. 13). Replace thermostat (p. 18). Unplug pump, install test cover, and perform Calibration (pp. 19-20). Replace PC board as required (pp. 17-18). Refill with room temperature distilled water to proper level. Refer to "OVER TEMP" section above. The light on the switch should be lit. Verify that the switch is fully engaged in the "ON" position. Insert the plug fully into the receptacle.

5.

PC board (temperature controller) has failed.

T/Pump will not pump. ON/OFF switch pilot light is lit. T/Pump will not pump. ON/OFF switch pilot light does not light.

1. 2. 1.

Water level is low, or reservoir is empty. "OVER TEMP" light is on. The "ON" switch may not be fully engaged.

2.

The electrical cord is not plugged into a grounded electrical receptacle. Check circuit breaker. If center button has moved forward exposing white band, breaker has tripped. Damaged cord or plug, or break in continuity between cord and breaker.

3.

Unplug T/Pump. Determine cause. Reset breaker.

4.

Check plug terminals. Check power cord continuity to breaker. NOTE: Flex cord while checking continuity. Replace power cord assembly as required. Place unit on level surface. Check if setpoint has been set too low. Remove cover and check power to heater. If power is present, heater is probably defective. Cold heater resistance is approximately 80 ohms. Replace if required. If there is no power at heater terminals, replace PC board. Refer to "OVER TEMP" section above. Replace ON/OFF switch. NOTE: Neon pilot light is not replaceable.

T/Pump pumps OK, but will not heat.

1. 2.

Unit is tipped. Heater is not receiving power, or is defective.

3. T/Pump pumps OK, but ON/OFF switch pilot light does not light. Flow rate is less than 9 gph. 1.

"OVER TEMP" light is on. ON/OFF switch defective.

1.

Flow path is restricted or obstructed.

Be sure pump is at same level as pad, pad is flat, and water temperature is 107F. (Flow is specified under these conditions.) Look for obstructions in the flow path. Open hose clamps. The orifice in the return hose fitting (fig. 5, item 10, p. 9) is the smallest hole. See #1 above. If flow path is clear, replace motor. Disconnect heater and check again. Replace heater if necessary. If current leakage remains high, continue disconnecting components until fault is located. Check that connections are tight (applies to older style [non-molded type] plugs). Disconnect power lead at circuit breaker and switch. Measure resistance of power cord alone. Replace if necessary. If problem persists, check grounding wire to each component for continuity.

2. Current leakage is too high. 1.

Motor is malfunctioning. Heater will be the most probable cause.

Resistance to ground failure (greater than 0.5 ohm)

1.

Cord or plug connection(s) will be most probable cause.

Water leaks from Connector: Clik-Tite Connector 1. 2. Damaged O ring. Locking ring on Clik-Tite connector is not snapped into place (see fig. 3, p. 5). The couplings are not securely connected. If defective, replace Clik-Tite connector. Snap Clik-Tite locking ring shut.

Colder-style Connector

3.

Push the male and female ends together until you hear a "click." If it still leaks, replace connector.

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TPC1 TEST COVERS

Figure 7ANEW STYLE TPC1 TEST COVER

SERVICE MANUAL TP500/TP500C T/PUMP

CAUTION

Route TPC1 wires as shown to avoid interferencewithT/Pumpfanmotor.

NOTE: Always match color of TPC1 wiring connectionstocolorof T/Pumpwiring.

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SERVICE MANUAL TP500/TP500C T/PUMP

TEST SETUP

Figure 8AFUNCTIONAL CHECK TEST DIAGRAM (TP500)

Figure 8BFUNCTIONAL CHECK TEST DIAGRAM (TP500C)

2 3

3A CB1 CIRCUIT BREAKER GRN R5 SETPOINT R2 931 1% Q1 2N3904 S1 SWITCH, TILT MERCURY 1 6 5 4 D5 1N4007 R7 390 Q2 BTB12 R6 390 2 3 R9 510 J2 U2 MOC3063 D2 1N5236B C1 100uF 25V RT1 R8 18.7K 1% D4 1N914 DS1 OVERTEMP LIGHT J3 B1 PUMP GRN S2 THERMOSTAT WELL SNAP-ACTION DISC S3 THERMOSTAT MANIFOLD SNAP-ACTION DISC GRN R3 20K 1% 150W, 80 OHM COLD

Figure 9CIRCUIT DIAGRAM

CIRCUIT DIAGRAM, T/PUMP

7 1 5 R1 2 15K 5% 3 + 6 4 U1 LM741 D3 1N914

Switchwiring:

Larger switch

HEATER

2 4
BLUE J1 R4 3.9K 5% D1 1N4007 R10 200 YELLOW VIOLET ORANGE

POWER SWITCH

NEUTRAL GRN

WHITE

120V

LINE

BLACK

NOTES: 1. ALL RESISTANCES ARE IN OHMS. 2. ALL RESISTORS ARE 5% CARBON UNLESS NOTED. 3. ALL CAPACITORS ARE IN MICROFARADS UNLESS NOTED. 4. REFERENCE: THIS DRAWING CORRELATES TO GAYMAR DRAWING (B) 11958-000 REVISION NONE. 5. CAUTION: THE ACTUAL ASSEMBLIES ARE SUSCEPTIBLE TO DAMAGE FROM ELECTROSTATIC DISCHARGE. HANDELING OF THIS PRODUCT SHALL BE ACCOMPLISHED ONLY WITH A DEQUATE PROVISION TO PREVENT ATTENTION ELECTROSTATIC DISCHARGE DAMAGE.

FRONT VIEW

REAR VIEW

Static-Sensitive Devices

Smaller switch

SERVICE MANUAL TP500/TP500C T/PUMP

FRONT VIEW

REAR VIEW

SERVICE MANUAL TP500/TP500C T/PUMP

CIRCUIT DIAGRAMS, TEST COVERS

Figure 10ACIRCUIT DIAGRAM FOR TPC1 TEST COVER (To connect, refer to figure 7A)

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EXPLODED VIEW
Figure 11EXPLODED VIEW

SERVICE MANUAL TP500/TP500C T/PUMP

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SERVICE MANUAL TP500/TP500C T/PUMP

REPLACEMENT PARTS
Description

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

P/N 04553-001 77875-000 08632-000 08087-000 90085-033 03650-000 04152-000 77121-000 91190-002 04013-000 05069-000 90085-003 04877-000 90085-041 91272-011 09019-000 10408-000 78009-000

Qty 1 1 1 1 4 1 1 1 3 1 2 1 1 1 8 1 1 1 1 1 1 4 1 1 2 2 Cap/Valve Assembly

Handle (Replacement Kit) [Included with item 4] Instruction Label [Included with item 4] Cover Assembly [includes items 2, 3, 58, and 59] Fastener Clip [Included with item 4] Fill Gasket Fan Motor Kit [includes item 13] Nut, 6-32 SST Heater (120V) Heater Gasket OVER TEMP Light Clip Motor Seal Gasket [included with item 8] Circuit Breaker Clip Screw, 6-20 x 5/8", type B, SST UL Label, TP500 [included with item 17] UL Label, TP500C [included with item 17] Tray w/ Sensor Brkt, Thrmostat* TP500 [includes items 16, 18, 37] Tray w/ Sensor Brkt, Thrmostat* TP500C [includes items 16, 18, 37] Warning/Caution Label [included with item 17] Reser voir Seal Screw, 6-32 x 1/2", SST Pump Housing Impeller Screw, pan head, 6-32 x 1/4", SST Screw, fillister head, 6-32 x 1/4", SST

17 78009-001 18 19 20 21 22 23A 23B

*

08242-000 07968-000 90018-061 03567-000 03611-000 90018-057 91454-052

Thewellbackuplimitthermostatispartofthetrayassembly. Do not attempt to drill out the old thermostat. A leakproof installation is not possible. Installtrayassembly(seep.18).

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REPLACEMENT PARTS
Item 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38A 38B 39 40 41A 41B 42 43 44 45 46 47 48 49 08090-000 77867-000 04257-001 90385-000 81002-000 90500-000 03394-000 03881-000 78301-000 91282-007 11184-000 08086-000 08648-000 91275-027 03975-000 03887-000 03884-000 78028-000 90076-018 78315-000 03989-000 03988-000 03983-000 03381-000 90255-000 P/N 03568-000 90514-011 Qty 1 6 1 1 1 1 4 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 Bottom Housing Screw, 6-20 x 5/8", type BT, SST Serial Number Label [included with item 28; NOT AVAILABLE SEPARATELY] Description

SERVICE MANUAL TP500/TP500C T/PUMP

Hospital Identification Label [included with item 28] Reser voir (Replacement Kit) [includes items 26, 27, 29] Water Level Label [included with item 28] Suction Cup Tubing, 1/4" ID x 3-1/2" long Circuit Breaker w/ Clip Manifold Fitting Brass Bearing Washer Switch Kit (120V) OVER TEMP Lamp with clip Front Label [included with item 17] Hose Assembly, TP500 [includes items 41A and 41B] Hose Assembly TP500C [includes item 42] Screw, 4-40 x 3/8", SST Indicator Male Clik-Tite [included with item 38A] Female Clik-Tite [included with item 38A] Female Colder-style Connector, TP500C [included with item 38B] Strain Relief Bushing Power Cord Kit with molded plug Hose Fitting (orificed) Hose Fitting (no orifice) Brass Manifold Block Manifold Gasket Plug (replacement)

2 8

SERVICE MANUAL TP500/TP500C T/PUMP

REPLACEMENT PARTS
Description

Item 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

P/N 90436-000 90085-015 03969-000 78053-000 90462-000 77869-000 90139-004 90018-025 07999-000

Qty 1 1 1 1 2 1 2 2 1 Fibre Washer Fastener Clip Potentiometer Shaft

Backup Limit Thermostat (manifold) Spacer PC Board Assembly, includes thermistor Lockwasher, Internal Screw, 4-40 x 1/4", SST LOGO Label [Included with item 4] Hose Strap [Included with item 4. NOT AVAILABLE SEPARATELY]

03661-000 TFC1 TPC1 TPT9 77926-000

2 1 1 1 1

Temperature Adjusting Key [NOT SHOWN] Thermometer [NOT SHOWN] Test Cover [NOT SHOWN] Flow and Temperature Test Tool [NOT SHOWN] Hose Adaptor Assembly [see figure 8B]

2 9

WARRANTIES
WARRANTIES

SERVICE MANUAL TP500/TP500C T/PUMP

GAYMAR equipment and products are warranted against defects in material and workmanship under normal use and operation from the date ofpurchaseforthetimeperiodslistedbelowfortherespectiveequipment and products. Except for such warranty, GAYMAR disclaims all other express and/or implied warranties including, but not limited to, the implied warranties of merchantability and of fitness for a particular purpose.

PUMP

Alllaborperformedandpartsprovidedfreeofchargeforaperiodofone (1)fullyearfromthedateofpurchase,providedtheequipmentisreturned withpriorauthorization*prepaidtoanauthorizedGAYMARservice centerorthefactory.

PAD, SINGLE PATIENT USE

Freereplacementofproductwheredefectsinmaterialsand/or workmanshipareevidentattimeofdeliveryprovidedtheproductis returnedwithpriorauthorization*prepaidtoGAYMARIndustries.

PAD, REUSABLE

Freereplacementofproductwheredefectsinmaterialsand/or workmanship occur within 90 days from date of delivery provided the product is returned with prior authorization* prepaid to GAYMAR Idsre. nutis

PARTS

Defectivepartswillbeexchangedfreeofchargewheredefectsinmaterials and/orworkmanshipoccurwithin90daysfromdateofdeliveryprovided the parts are returned with prior authorization* prepaid to GAYMAR Idsre. nutis

* Forpriorauthorizationonallitemsbeingreturnedtothefactoryand for a Return Goods Number (RG#), call Customer Service at (716)662-2551 1 800 828-7341

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SERVICE MANUAL TP500/TP500C T/PUMP

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SERVICE MANUAL TP500/TP500C T/PUMP

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SERVICE MANUAL TP500/TP500C T/PUMP

GAYMAR INDUSTRIES, INC.

10 Centre Drive Orchard Park, NY 14127-2295 Phone: 1 800 828-7341 (716) 662-2551

T/PUMPS AND T/PADS ARE MADE IN THE USA

FAX: 1 800 993-7890 (716) 662-0748