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Table of Contents
OptimaTM Coating UltimaTM Tool Steel Features and Benets of Wilson Replacement Amada Tooling Quick-Adjust A & B Stations Features and Benets of Wilson Replacement Amada Tooling C, D & E Stations Wilson Amada Style Quick Adjust A Station Wilson Amada Style A Station Wilson Amada Style Quick Adjust B Station Wilson Amada Style B Station Wilson Amada Style C Station Wilson Amada Style D Station Wilson Amada Style E Station Wilson Amada ABS Tooling Wilson Amada Style ABS Quick Adjust A Station Wilson Amada Style ABS A Station Wilson Amada Style ABS Quick Adjust B Station Wilson Amada Style ABS B Station Wilson Amada Style ABS C Station Wilson Amada Style ABS Quick Release C Station Wilson Amada Style ABS D Station Wilson Amada Style ABS Quick Release D Station Wilson Amada Style ABS E Station Wilson Amada Style ABS Quick Release E Station Close to Clamps Tooling DuraDie Replacement Insert Assembly Punch Shims, Die Shims & Slug Ejectors Non Standard Keying Shear Options Notes 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31
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Optima Coating
The New Standard in Tooling Performance!
Optima is a proprietary TiCN (titanium carbo-nitride) coating that was custom engineered at our in-house coating facilities. It features unique properties that signicantly enhance tooling performance. This coating, which is available only to Wilson Tool customers, provides a level of surface hardness, wear resistance and lubricity never before associated with coated or uncoated punch press tooling.
Some of the many benets that you will enjoy with our Optima coating include:
Longer tool life Increased wear resistance More hits between sharpenings Reduced adhesion (galling) Reduced slug pulling Reduced corner breakdown Improved special tooling performance Lower overall tooling costs In-house coating facilities allow us to deliver faster and maintain total quality control
Number of hits
Punch Life
Punch Life
Nibbling 14ga. (1.9mm) 304 Stainless Steel 10,000,000 9,000,000 8,000,000 7,000,000 6,000,000 5,000,000 4,000,000 3,000,000 2,000,000 1,000,000 0
D2 M2 TIN Optima
Material Adhesion
Square mm of Material Adhesion (Galling) on Punch Tips Nibbling 12ga. (2.1mm) Aluminium 51.61mm
D2
M2
TIN
The white area indicates actual results achieved through three tool sharpenings of 0.25mm each. The complete graph indicates projected results with a total of 6mm removed for sharpening.
Number of Hits
Number of Hits Before First Sharpening
Nibbling 14ga. (1.9mm) 304 Stainless Steel 1,200,000
Optima
Tip Wear
Punch Tip Corner Wear
Nibbling 14ga. (1.9mm) 304 Stainless Steel 0.76mm 0.64mm Amount of Corner Wear 0.5mm 0.38mm 0.25mm 0.13mm 0mm
TIN D2
Number of hits
M2
0
Using a 7.9mm Round Punch
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Extremely tough punch heads and canisters treated with Nitrex coating for greater strength, increased life and greater wear resistance
Increased grind life. Fully adjustable over 6.35mm to maximise punch use
Revitalise your existing tools. Give old tools a new lease of life!
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C, D & E Stations
Push button punch length adjustment; (eliminating the need for shims)
50.8mm (C) and 88.9mm (D) station guide assemblies are keyed at 0, 90 and 225
Provides four times more grind life than traditional old style guide assemblies
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PUNCH HEAD Cat. No. 13395 PUNCH HEAD RETAINER Cat. No. 13396 SPRING PACK ASSEMBLY Cat. No. 13394 CANISTER Cat. No. 13398
SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 970476 NYLON WIRE Cat. No. 24437 SPRING Cat. No. 24291 RETAINING RING Cat. No. 24290
Notes
Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information.
Description
Punch & Guide Assembly Punches Guides
Round Shape Fitted Optima Add On Round Shape Optima Add On Round Shape (0) Shape (0 & 45) Shape (0 & 90) Round Shape Fitted Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13425 13427 2183 2182 13065 13066 13067 13068 13044 13143 2192 1808 2193 13801 -
Price
Punch
Die
Stripper
N/C N/C
Punch Die Stripper
N/C
Stripper Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Punch Round (2.3mm max dia.) add Shape add Round add Shape add
Die
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URETHANE PLUG Cat. No. 13868 SOCKET HEAD CAP SCREW Cat. No. 970476
Notes
Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information.
Description
Punch & Guide Assembly Punches Guides
Round Shape Fitted Optima Add On Round Shape Optima Add On Round Shape (0) Shape (0 & 45) Shape (0 & 90) Round Shape Fitted Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13057 13059 2183 2182 13065 13066 13067 13068 13044 13143 2192 1808 2193 13801 -
Price
Punch
Die
Stripper
N/C N/C
Punch Die Stripper
N/C
Stripper Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Punch Round (2.3mm max dia.) add Shape add Round add Shape add
Die
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URETHANE PLUG (2 Reqd) Cat. No. 13868 SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 6333 RETAINING RING Cat. No. 974202 SPRING Cat. No. 30 RETAINING RING Cat. No. 24294 O-RING Cat. No. 24295
PUNCH HEAD Cat. No. 13400 PUNCH HEAD RETAINER Cat. No. 13401
SPRING PACK ASSEMBLY Cat. No. 13399 CANISTER Cat. No. 13402
Description Round Punch & Shape Fitted Guide Assembly Optima Add On Punches Round
Guides
Shape Optima Add On Round Shape (0) Shape (0 & 45) Shape (0 & 90) Round Shape Fitted Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Shape (0 & 45) Positive Shape (0 & 45) Negative Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13431 13433 2185 2184 13413 13414 13415 13416 1890 1917 2194 2021 2195 13804 2263 2264 -
Price
N/C N/C
Add ons for Shapes
Small Widths 0.79 - 1.0mm A Dimension* < 11.10mm Clearance < 0.10mm
Add
Punch
Die
Stripper
N/C
N/C
N/C N/C
Stripper Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. * A Dimension = longest distance across shape.
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PUNCH HEAD ASSEMBLY Cat. No. 13866 SPRING COVER Cat. No. 2732 SPRING Cat. No. 35122
Description Round Punch & Shape Fitted Guide Assembly Optima Add On Punches Round
Guides
Shape Optima Add On Round Shape (0) Shape (0 & 45) Shape (0 & 90) Round Shape Fitted Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Shape (0 & 45) Positive Shape (0 & 45) Negative Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13090 13092 2185 2184 13413 13414 13415 13416 1890 1917 2194 2021 2195 13804 2263 2264
Price
N/C N/C
Add ons for Shapes Punch Die Stripper
Stripper Dies
Small Widths 0.79 - 1.0mm A Dimension* < 11.10mm Clearance < 0.10mm
Add
N/C
N/C
N/C N/C
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. * A Dimension = longest distance across shape.
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O-RING Cat. No. 972430 ADJUSTMENT PUSH BUTTON Cat. No. 10539 SPRING COVER Cat. No. 5693 ADJUSTMENT LOCKING BALL Cat. No. 972420 ADJUSTMENT SHAFT Cat. No. 5735 WAVE SPRING Cat. No. 971692 PUNCH HOLDER Cat. No. 5556 ANTI-LOCK SHIM Cat. No. 5412 DISC SPRING (2 Reqd) Cat. No. 971690 URETHANE (3/32 Sq. x 27/64) (Pkg of 50) Cat. No. 6116 SOCKET HEAD CAP SCREW (M12 x 40mm) Cat. No. 6605 GUIDE Cat. No. 5420 SPECIAL SCREW Cat. No. 429
RETAINING RING Cat. No. 972441 SPRING Cat. No. 972396 DISC SPRING (12 Reqd) Cat. No. 5744 DRIVER ASSEMBLY Cat. No. 5729 DRIVER Cat. No. 5736
SPRING SUPPORT Cat. No. 5008 RETAINING RING Cat. No. 5746 SOCKET HEAD CAP SCREW (2 Reqd) (Spl. M5 x .8 Cone Pt.) Cat. No. 5197 LOCK WASHER (2 Reqd) Cat. No. 2112 SOCKET HEAD CAP SCREW (M3 x 12mm) Cat. No. 6326
PUNCH HOLDER KEY Cat. No. 5373 GUIDE STRIPPER RING Cat. No. 5035
Description
Guide Assembly
Standard Standard (LVD) Standard WLS Standard WLS (LVD) Round Shape Optima Add On Round Shape Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
5583 35191 5592 35193 1933 1934 1848 1854 2196 1850 2197 13807
Price
N/C
Die
Stripper
N/C N/C
Add ons for Shapes Small Widths 0.79 - 1.0mm 1.01 - 2.34mm Small A Dimension* < 29.21mm 29.22 - 31.72 Clearance < 0.10mm
Add
Punches
Punch
Die
Stripper
N/C
Strippers Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Standard guide assys. are keyed for shapes at 0, 90 and 225. All punches will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. * A Dimension = longest distance across shape.
10
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O-RING Cat. No. 972430 ADJUSTMENT PUSH BUTTON Cat. No. 5737 SPRING COVER Cat. No. 5423 ADJUSTMENT LOCKING BALL Cat. No. 972420 ADJUSTMENT SHAFT Cat. No. 5739 WAVE SPRING Cat. No. 971692 PUNCH HOLDER Cat. No. 5558 ANTI-LOCK SHIM Cat. No. 5413 URETHANE (3/32 Sq. x 27/64 (pkg of 50) Cat. No. 6116 SPRING DISC (2 Reqd) Cat. No. 971690 SOCKET HEAD CAP SCREW (M12 x 50mm) Cat. No. 970467 GUIDE Cat. No. 5430 SPECIAL SCREW Cat. No. 429
RETAINING RING Cat. No. 972441 SPRING Cat. No. 972396 DISC SPRING (7 Reqd) Cat. No. 5449
DRIVER ASSEMBLY Cat. No. 5730 DRIVER Cat. No. 5740 SOCKET HEAD CAP SCREW (2 Reqd) (Spl. M5 x .8 Cone Pt.) Cat. No. 5197 LOCK WASHER (2 Reqd) Cat. No. 2112 SPRING SUPPORT Cat. No. 5738 RETAINING RING Cat. No. 5747
PUNCH HOLDER KEY Cat. No. 1862 LOCK WASHER (2 Reqd) Cat. No. 2112
SOCKET HEAD CAP SCREW (2 Reqd) (M5 x 12mm) Cat. No. 6110 GUIDE STRIPPER RING Cat. No. 5036
Description
Guide Assembly
Standard Standard (LVD) Standard WLS Standard WLS (LVD) Round Shape Optima Add On Round Shape Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
5584 35198 5593 35200 1937 1938 1864 1869 2198 1865 2199 13810
Price
Punch
N/C N/C
Die
Stripper
Punches
Punch
Die
Stripper
N/C
Strippers Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Standard guide assys. are keyed for shapes at 0, 90 & 225. 1.6mm Rooftop shear is given to all punches with 'A' dimension greater than 50.8mm, and width greater than 6.35mm, at no extra charge. All punches 6.35mm and under in width will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. * A Dimension = longest distance across shape.
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11
O-RING Cat. No. 972430 ADJUSTMENT PUCH BUTTON Cat. No. 5737 SPRING COVER Cat. No. 5423 ADJUSTMENT LOCKING BALL Cat. No. 972420 ADJUSTMENT SHAFT Cat. No. 5739 LIFTER PIN (4 Reqd) Cat. No. 5209 SOCKET HEAD CAP SCREW (4 Reqd) (Spl M5 x 13.39mm Cone Pt.) Cat. No. 5210 WAVE SPRING Cat. No. 971692 URETHANE (3/32 Sq. x 27/64) (Pkg of 50) Cat. No. 6116 ANTI-LOCK SHIM Cat. No. 5413 PUNCH HOLDER Cat. No. 5560 DISC SPRING (2 Reqd) Cat. No. 971690 SPECIAL SCREW Cat. No. 429
RETAINING RING Cat. No. 972441 SPRING Cat. No. 972396 DISC SPRING (7 Reqd) Cat. No. 5449
DRIVER ASSEMBLY Cat. No. 5731 DRIVER Cat. No. 5742 RETAINING RING Cat. No. 5747 SPRING SUPPORT Cat. No. 5741
PUNCH HOLDER KEY Cat. No. 1862 LOCK WASHER (2 Reqd) Cat. No. 2112 SOCKET HEAD CAP SCREW (2 Reqd) (M5 x 12mm) Cat. No. 6110 GUIDE Cat. No. 5438
SOCKET HEAD CAP SCREW (M12 x 50mm) Cat. No. 970467 GUIDE STRIPPER RING Cat. No. 5037
Description
Guide Assembly Punches
Standard Standard WLS Round Shape Optima Add On Round Shape Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
5585 5594 1941 1942 1877 1882
Price
Punch
N/C N/C
Die
Stripper
N/C
Strippers
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Dies
Notes
Standard guide assys. are keyed for shapes at 0 & 90. 1.6mm Rooftop shear is given to all punches with 'A' dimension greater than 50.8mm, and width greater than 6.35mm, at no extra charge. All punches 6.35mm and under in width will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. * A Dimension = longest distance across shape.
12
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Punches, guides and strippers are fully compatible and interchangeable with Amada original ABS tooling.
Description
Bolt-on Strippers
C Station Round Shape D Station Round Shape E Station Round Shape
Cat. No.
13629 13630 13631 13632 13633 13634
Price
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13
URETHANE PLUG (2 Reqd) Cat. No. 13868 SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 970476 NYLON WIRE Cat. No. 24437 SPRING Cat. No. 24291 RETAINING RING Cat. No. 24290
PUNCH HEAD Cat. No. 13395 PUNCH HEAD RETAINER Cat. No. 13396 SPRING PACK ASSEMBLY Cat. No. 13394 CANISTER Cat. No. 13397 SPRING SUPPORT Cat. No. 13398
Notes
Slug Hugger dies must be ordered punch size plus
STRIPPER (See below)
clearance. Size restrictions apply. Contact Sales Desk for further information (patented). Slug Hugger 2 available on request.
Description
Punch & Guide Assembly Punches Guides
Round Shape Fitted Optima Add On Round Shape Optima Add On Round Shape (0) Shape (0 & 45) Shape (0 & 90) Round Shape Fitted Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13823 13824 13827 13870 13073 13074 13075 13076 13045 13152 2192 1808 2193 13801 -
Price
Punch
Die
Stripper
N/C N/C
Punch Die Stripper
N/C
Stripper Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Punch Round (2.3mm max dia.) add Shape add Round add Shape add
Die
14
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URETHANE PLUG Cat. No. 13868 SOCKET HEAD CAP SCREW Cat. No. 970476
Notes
Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Contact Sales Desk for further information (patented). Slug Hugger 2 available on request.
Description
Punch & Guide Assembly Punches Guides
Round Shape Fitted Optima Add On Round Shape Optima Add On Round Shape (0) Shape (0 & 45) Shape (0 & 90) Round Shape Fitted Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13856 13858 13827 13870 13073 13074 13075 13076 13045 13152 2192 1808 2193 13801 -
Price
Punch
Die
Stripper
N/C N/C
Punch Die Stripper
N/C
Stripper Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Punch Round (2.3mm max dia.) add Shape add Round add Shape add
Die
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15
URETHANE PLUG (2 Reqd) Cat. No. 13868 SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 6333 RETAINING RING Cat. No. 974202 SPRING Cat. No. 30 RETAINING RING Cat. No. 24294 O-RING Cat. No. 24295
PUNCH HEAD Cat. No. 13400 PUNCH HEAD RETAINER Cat. No. 13401 SPRING PACK ASSEMBLY Cat. No. 13399 CANISTER Cat. No. 13402
Description
Punch & Guide Assembly Punches Guides
Round Shape Fitted Optima Add On Round Shape Optima Add On Round Shape (0) Shape (0 & 45) Shape (0 & 90) Round Shape Fitted Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13825 13826 13828 13872 13097 13098 13099 13100 2433 2432 2194 2021 2195 13804 -
Price
N/C N/C
Add ons for Shapes
Small Widths 0.79 - 1.0mm A Dimension* < 11.10mm Clearance < 0.10mm
Add
Punch
Die
Stripper
N/C
N/C
N/C N/C
Stripper Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. * A Dimension = longest distance across shape.
16
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PUNCH HEAD ASSEMBLY Cat. No. 13866 SPRING COVER Cat. No. 2732 SPRING Cat. No. 35122
Description
Punch & Guide Assembly Punches Guides
Round Shape Fitted Optima Add On Round Shape Optima Add On Round Shape (0) Shape (0 & 45) Shape (0 & 90) Round Shape Fitted Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13860 13862 13828 13872 13097 13098 13099 13100 2433 2432 2194 2021 2195 13804 -
Price
N/C N/C
Add ons for Shapes
Small Widths 0.79 - 1.0mm A Dimension* < 11.10mm Clearance < 0.10mm
Add
Punch
Die
Stripper
N/C
N/C
N/C N/C
Stripper Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. * A Dimension = longest distance across shape.
UK Ireland
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email:
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17
O-RING Cat. No. 972430 ADJUSTMENT PUSH BUTTON Cat. No. 10539 SPRING COVER Cat. No. 5693 ADJUSTMENT LOCKING BALL Cat. No. 972420 ADJUSTMENT SHAFT ASSEMBLY Cat. No. 5735 WAVE SPRING Cat. No. 971692 PUNCH HOLDER Cat. No. 5556 ANTI-LOCK SHIM Cat. No. 5412 DISC SPRING (2 Reqd) Cat. No. 971690 SPECIAL SOCKET HEAD CAP SCREW Cat. No. 13843 GUIDE UNIT ASSEMBLY Cat. No. 5420 SPECIAL SCREW Cat. No. 429
RETAINING RING Cat. No. 972441 SPRING Cat. No. 972396 DISC SPRING (12 Reqd) Cat. No. 5744 DRIVER ASSEMBLY Cat. No. 5729 DRIVER Cat. No. 5736
SPRING SUPPORT Cat. No. 5748 SPECIAL SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 5197 LOCK WASHER (2 Reqd) Cat. No. 2112 RETAINING RING Cat. No. 972570 SOCKET HEAD CAP SCREW Cat. No. 6326
PUNCH HOLDER KEY Cat. No. 5373 GUIDE STRIPPER RING** Cat. No. 5035
Description
Guide Assembly Punches
Round Shape Optima Add On Round Shape Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13084
Price
N/C
Die
Stripper
N/C N/C
Add ons for Shapes Small Widths 0.79 - 1.0mm 1.01 - 2.34mm Small A Dimension** < 29.21mm 29.22 - 31.72 Clearance < 0.10mm Punch Die Stripper
Strippers Dies
N/C
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Standard guide assys. are keyed for shapes at 0, 90 and 225. All punches will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. ** Stripper ring must be used with 4X blanking screws Cat No. 5006 & washers 970485 for ABS (supplied and assembled). Cat No. 2810 pack of 4 stripper clips & screws supplied but not assembled as an alternative method to hold stripper. * A Dimension = longest distance across shape.
18
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O-RING Cat. No. 972430 ADJUSTMENT PUSH BUTTON Cat. No. 10539 SPRING COVER Cat. No. 5517 ADJUSTMENT LOCKING BALL Cat. No. 972420 ADJUSTMENT SHAFT Cat. No. 5735 WAVE SPRING Cat. No. 971692 PUNCH HOLDER Cat. No. 5556 ANTI-LOCK SHIM Cat. No. 5412 DISC SPRING (2 Reqd) Cat. No. 971690 SPECIAL SOCKET HEAD CAP SCREW Cat. No. 13843 GUIDE Cat. No. 5518 SPRING (5 Reqd) Cat. No. 971694 SPECIAL PIN (2 Reqd) Cat. No. 5522 STRIPPER CLIP (3 Reqd) Cat. No. 5521
RETAINING RING Cat. No. 972441 SPRING Cat. No. 972396 DISC SPRING (12 Reqd) Cat. No. 5744 DRIVER ASSEMBLY Cat. No. 5724 DRIVER Cat. No. 5736
SPRING SUPPORT Cat. No. 5748 SPECIAL SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 5197 LOCK WASHER (2 Reqd) Cat. No. 2112
RETAINING RING Cat. No. 972570 SOCKET HEAD CAP SCREW (M3 x 12mm) Cat. No. 6326
LOCK WASHER Cat. No. 6327 PUNCH HOLDER KEY Cat. No. 5373 LOCKING BUTTON (2 Reqd) Cat. No. 5518 SPRING (2 Reqd) Cat. No. 8155
Description
Guide Assembly Punches
Round Shape Optima Add On Round Shape Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13829
Price
N/C
Die
Stripper
N/C N/C
Add ons for Shapes Small Widths 0.79 - 1.0mm 1.01 - 2.34mm Small A Dimension* < 29.21mm 29.22 - 31.72 Clearance < 0.10mm Punch Die Stripper
N/C
Strippers Dies
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Standard guide assys. are keyed for shapes at 0, 90 and 225. All punches will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. M12 bolt Cat No. 6605 included but not assembled. * A Dimension = longest distance across shape.
UK Ireland
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email:
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19
O-RING Cat. No. 972430 ADJUSTMENT PUSH BUTTON Cat. No. 5737 SPRING COVER Cat. No. 5423 ADJUSTMENT LOCKING BALL Cat. No. 972420 ADJUSTMENT SHAFT ASSEMBLY Cat. No. 5739 WAVE SPRING Cat. No. 971692 PUNCH HOLDER Cat. No. 5558 ANTI-LOCK SHIM Cat. No. 5413 SPRING DISC (2 Reqd) Cat. No. 971690 SPECIAL SOCKET HEAD CAP SCREW Cat. No. 13844 GUIDE UNIT ASSEMBLY Cat. No. 5430 SPECIAL SCREW Cat. No. 429
RETAINING RING Cat. No. 972441 SPRING Cat. No. 972396 DISC SPRING (7 Reqd) Cat. No. 5449
DRIVER ASSEMBLY Cat. No. 5730 DRIVER Cat. No. 5740 SPECIAL SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 5197 LOCK WASHER (2 Reqd) Cat. No. 2112 SPRING SUPPORT Cat. No. 5738 RETAINING RING Cat. No. 5747 PUNCH HOLDER KEY Cat. No. 1862
SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 6110 GUIDE STRIPPER RING** Cat. No. 5036
Description
Guide Assembly Punches
Round Shape Optima Add On Round Shape Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13085 13616 13617 5152 5153 2198 1865 2199 13810
Price
Punch
N/C N/C
Die
Stripper
Strippers Dies
N/C
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Standard guide assys. are keyed for shapes at 0, 90 and 225. All punches will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. ** Stripper ring must be used with 4X blanking screws Cat No. 5006 & washers 970485 for ABS (supplied and assembled). Cat No. 2810 pack of 4 stripper clips & screws supplied but not assembled as an alternative method to hold strippers. * A Dimension = longest distance across shape.
20
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O-RING Cat. No. 972430 ADJUSTMENT PUSH BUTTON Cat. No. 5737 SPRING COVER Cat. No. 5561 ADJUSTMENT LOCKING BALL Cat. No. 972420 ADJUSTMENT SHAFT ASSEMBLY Cat. No. 5739 WAVE SPRING Cat. No. 971692 PUNCH HOLDER Cat. No. 5558 ANTI-LOCK SHIM Cat. No. 5413 SPRING DISC (2 Reqd) Cat. No. 971690 SPECIAL SOCKET HEAD CAP SCREW Cat. No. 13844 GUIDE UNIT ASSEMBLY Cat. No. 5524 GUIDE ONLY Cat. No. 5527 SPRING (6 Reqd) Cat. No. 971694 SPECIAL PIN (2 Reqd) Cat. No. 5522 STRIPPER CLIP (3 Reqd) Cat. No. 5521
RETAINING RING Cat. No. 972441 SPRING Cat. No. 972396 DISC SPRING (7 Reqd) Cat. No. 5449
DRIVER ASSEMBLY Cat. No. 5725 DRIVER Cat. No. 5740 SOCKET HEAD CAP SCREW (2 Reqd) (Spl. M5 x .8 Cone Pt.) Cat. No. 5197 LOCK WASHER (2 Reqd) Cat. No. 2112 SPRING SUPPORT Cat. No. 5738 RETAINING RING Cat. No. 5747
LOCK WASHER (2 Reqd) Cat. No. 2112 SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 6110 LOCKING BUTTON (2 Reqd) Cat. No. 5519 SPRING (2 Reqd) Cat. No. 8155
Description
Guide Assembly Punches
Round Shape Optima Add On Round Shape Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13830 13616 13617 5152 5153 2198 1865 2199 13810
Price
Punch
N/C N/C
Die
Stripper
Strippers Dies
N/C
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Standard guide assys. are keyed for shapes at 0, 90 & 225. 1.6mm Rooftop shear is given to all punches with 'A' dimension greater than 50.8mm, and width greater than 6.35mm, at no extra charge. All punches 6.35mm and under in width will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information.
UK Ireland
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email:
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21
O-RING Cat. No. 972430 ADJUSTMENT PUSH BUTTON Cat. No. 5737 SPRING COVER Cat. No. 5423 ADJUSTMENT LOCKING BALL Cat. No. 972420 ADJUSTMENT SHAFT ASSEMBLY Cat. No. 5739 LIFTER PIN (4 Reqd) Cat. No. 5209 SPECIAL SOCKET HEAD CAP SCREW (4 Reqd) Cat. No. 5210 WAVE SPRING Cat. No. 971692 ANTI-LOCK SHIM Cat. No. 5413 PUNCH HOLDER Cat. No. 5560 DISC SPRING (2 Reqd) Cat. No. 971690 SPECIAL SCREW Cat. No. 429
RETAINING RING Cat. No. 972441 SPRING Cat. No. 972396 DISC SPRING (7 Reqd) Cat. No. 5449
DRIVER ASSEMBLY Cat. No. 5731 DRIVER Cat. No. 5742 RETAINING RING Cat. No. 5747 SPRING SUPPORT Cat. No. 5741
PUNCH HOLDER KEY Cat. No. 1862 LOCK WASHER (2 Reqd) Cat. No. 2112 SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 6110 GUIDE UNIT ASSEMBLY Cat. No. 5438
SPECIAL SOCKET HEAD CAP SCREW Cat. No. 13844 GUIDE STRIPPER RING** Cat. No. 5037
Description
Guide Assembly Punches
Round Shape Optima Add On Round Shape Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13088
Price
Punch
N/C N/C
Die
Stripper
Strippers Dies
N/C
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Standard guide assys. are keyed for shapes at 0, 90 and 225. All punches will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information. ** Stripper ring must be used with 4X blanking screws Cat No. 5006 & washers 970485 for ABS (supplied with assembled). Cat No. 2810 pack of 4 stripper clips & screws supplied but not assembled as an alternative method to hold strippers. * A Dimension = longest distance across shape.
22
UK Ireland
Tel (Free): 0800 373 748 Tel (Free): 1-800 709 009
email:
sales@wilsontool.eu.com
O-RING Cat. No. 972430 ADJUSTMENT PUSH BUTTON Cat. No. 5737 SPRING COVER Cat. No. 5561 ADJUSTMENT LOCKING BALL Cat. No. 972420 ADJUSTMENT SHAFT ASSEMBLY Cat. No. 5739 LIFTER PIN (4 Reqd) Cat. No. 5209 SPECIAL SOCKET HEAD CAP SCREW (4 Reqd) Cat. No. 5210 WAVE SPRING Cat. No. 971692 ANTI-LOCK SHIM Cat. No. 5413 PUNCH HOLDER Cat. No. 5560 DISC SPRING (2 Reqd) Cat. No. 971690 SPECIAL SOCKET HEAD CAP SCREW Cat. No. 13844 SPRING (8 Reqd) Cat. No. 971694 SPECIAL PIN (2 Reqd) Cat. No. 5522 STRIPPER CLIP (4 Reqd) Cat. No. 5521
RETAINING RING Cat. No. 972441 SPRING Cat. No. 972396 DISC SPRING (7 Reqd) Cat. No. 5449
DRIVER ASSEMBLY Cat. No. 5726 DRIVER Cat. No. 5742 RETAINING RING Cat. No. 5747 SPRING SUPPORT Cat. No. 5741 PUNCH HOLDER KEY Cat. No. 1862
LOCK WASHER (2 Reqd) Cat. No. 2112 SOCKET HEAD CAP SCREW (2 Reqd) Cat. No. 6110
GUIDE UNIT ASSEMBLY Cat. No. 5534 GUIDE ONLY Cat. No. 5537 LOCKING BUTTON (2 Reqd) Cat. No. 5519 SPRING (2 Reqd) Cat. No. 8155 GUIDE STRIPPER RING Cat. No. 5538
Description
Guide Assembly Punches
Round Shape Optima Add On Round Shape Round Slug Hugger Round Standard Shape Slug Hugger Shape Standard Ultima Add On (Round) Ultima Add On (Shape)
Cat. No.
13831
Price
Punch
N/C N/C
Die
Stripper
Strippers Dies
N/C
to round or shape punch for extra straight before radius, extra back taper, or no back taper.
Notes
Standard guide assys. are keyed for shapes at 0 & 90. 1.6mm Rooftop shear is given to all punches with 'A' dimension greater than 50.8mm, and width greater than 6.35mm, at no extra charge. All punches 6.35mm and under in width will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Slug Hugger 2 available on request. Contact Sales Desk for further information.
UK Ireland
Tel (Free): 0800 373 748 Tel (Free): 1-800 709 009
email:
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23
Cat. No.
5157 5330 2464 5333 13814 13813 13812 13811
Price
Cat. No.
5159 5340 2467 5343 13821 13820 13819 13818
Price
Notes
Slug Hugger dies must be ordered punch size plus clearance. Size restrictions apply. Contact Sales Desk for further information (patented). * A Dimension = longest distance across shape.
24
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DuraDie
Slitting, complex shapes, clusters and close to clamps DuraDie is the perfect solution for all these jobs
Slitting Solution
This is a special die holder assembly which provides you with the ideal slitting solution. The die inserts are fully supported by the die base and are hard wearing and economical to replace.
Problem Solving
The DuraDie assembly is also the perfect solution when you are punching complex two dimensional shapes and cluster patterns with small webs between holes. In fact the DuraDie system can help whenever die strength is an issue.
Shock Resistant
The aperture (which closely follows the prole in the die insert), is cut into the shock resistant die holder which fully supports the special die blade and the specially located shims.
Durable
With a die insert made using Ultima, a special powdered tool steel, you will get more hits between regrinds and reduced downtime.
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25
DuraDie
50.8mm (C) Station Slitting
M6 X 10 LG BALL ENDED THRUST SCREW Cat. No. 24323
Description
Die Base Assembly (not including die blade) Die Blade (Slughugger) Shim Pack Knockout Tool
Cat. No.
12989 12992 12995 24310
Price
DIE HOLDER Cat. No. 12990
Description
Die Base Assembly (not including die blade) Die Blade (Slughugger) Shim Pack Knockout Tool
Cat. No.
13006 13009 13012 24310
Price
DIE HOLDER Cat. No. 13007
Description
Die Base Assembly 0&90 (not including die blade) Die Blade relieved on 1 side (Slughugger)
Cat. No.
13276 13280 13282 13012 24310
Price
3 X 12 LG ROLL PIN Cat. No. 24233
Description
Die Base Assembly (not including die blade) Die Blade (Slughugger) Shim Pack Knockout Tool
Cat. No.
13015 13014 13017 24313
Price
DIE HOLDER Cat. No. 13016
Description
Die Base Assembly 0&90 (not including die blade) Die Blade relieved on 1 side (Slughugger) Die Blade relieved on 2 sides (Slughugger) Shim Pack Knockout Tool
Cat. No.
13284 13288 13290 13017 24313
Price
26
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Body (M - 12)
Cat. No. Price
Punch Insert
Cat. No. Price
Set (M - 12)
Cat. No. Price
Socket Head Cap Screw 3/8 - 16 x 1-1/2 long (for 50.8mm (C) station) Socket Head Cap Screw 3/8 - 16 x 1-1/2 long (for 88.9mm (D) & 114.3mm (E) stations) High Collar Lock Washer for 3/8 screw Dowel Pin 1/4 Dia. x 450 long (All stations)
Notes
* Optima is standard on punch inserts. * Blade insert punches under 9.53mm in width will be shipped with no shear unless specified. * Double Valley Shear is recommended for widths of 4.75mm up to 9.53mm and minimum lengths of 50.8mm when used for nibbling. * Undersized dimensions will incur additional charges. Please consult the fee schedule for the appropriate station to determine the charge. * See shear chart on page 30. * For widths less than 2.36mm, consult the sales desk. * Maximum width 19mm. * Inserts are available as obround to be used with rectangle dies, to eliminate Saw Tooth Effect.
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27
Die Shims
Station Quantity Cat. No. Price Station 0.25mm Thick Individually 12.7mm (A) 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E) 1 1 1 1 1 2101 2097 2089 2081 2073 12.7mm (A) 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E)
Punch Shims
Quantity Individually 1 1 1 1 1 Package 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E) 25 10 5 5 98 2169 2170 2171 13080 152 2096 2088 2080 Cat. No. Price
0.25mm Thick Package 12.7mm (A) 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E) 25 25 10 5 5 2208 2209 2210 2211 2212
0.75mm Thick Individually 12.7mm (A) 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E) 1 1 1 1 1 2721 2723 2725 2727 2729 Hole Diameter in Punch 3.2mm 4.8mm 9.5mm 12.7mm Assortment
Slug Ejectors
Square Urethane Quantity 50 50 50 50 50 Cat. No. 6116 6117 6118 6119 6410 Price
0.75mm Thick Package 12.7mm (A) 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E) 25 25 10 5 5 2722 2724 2726 2728 2730
1.5mm Thick Individually 12.7mm (A) 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E) 1 1 1 1 1 1.5mm Thick Package 12.7mm (A) 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E) 25 25 10 5 5 2172 2173 2174 2175 2176 2104 2100 2092 2084 2076
28
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Die View
Die View
Front of Machine
Wilson Tools keying diagram.
Front of Machine
This key location matches Amadas turret punch press programming method.
Example
Shape at 23
Shape at single angles other than standard (Note: No additional charge on A & B Stations for shape at 45 increments)
Station 12.7mm (A) 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E) Punches No Charge Dies Guides or Strippers No Charge Not Applicable Not Applicable Not Applicable Not Applicable
Standard Keying, plus extra pins or keys for shapes at other than 45 increments
Station 12.7mm (A) 31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E) Punches Not Available Not Available per pin per pin per pin Dies Not Available Not Available per key per key per key Guides or Strippers per key per key Not Applicable Not Applicable Not Applicable
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29
Shear Options
Type of Shear
Rooftop
Benet
Best shear for punching at maximum tonnages.
Limitation
When nibbling, bite must be 75% of punch dimension or excessive side loading will result. The punch is less resistant to breakage when punching at high tonnages because of inverted stresses. More susceptible to breakage because of a sharp focal point for stresses use with great care. The punch is less resistant to breakage when punching at high tonnages because of inverted stresses. Can only be used on punches up to 25.4mm diameter or 'A' dimension*.
Inverted Rooftop
JK Shear
A special punch tip shear that allows you to punch high strength materials with a reduced risk of breakage.
Special Shears
Inverted Rooftop Double Valley Double Concave
1.6mm Shear 3.2mm Shear
Station
31.75mm (B) 50.8mm (C) 88.9mm (D) 114.3mm (E)
A Dimensions*
Within 31.75mm Within 50.8mm Within 88.9mm Within114.3mm
Single Concave
1.6mm Shear 3.2mm Shear
N/A
N/A
JK Shear
Shape Round Rectangle, Square, Hexagon Single D, Double D Obround Add on Price
Minimum 8 6 10 12 5 15
Best 12 11 15 18 10 20
Maximum 16 16 20 24 15 25
Notes
If specied: 3.2mm maximum rooftop shear can be given at N/C for any round or shape in 50.8mm (C), 88.9mm (D) or 114.3mm (E). For rooftop shear on any round or shape in 12.7mm (A) or 31.75mm (B) stations, add 1.6mm rooftop shear is given to all punches with 'A' dimension* greater than 50.8mm and width greater than 6.35mm at no extra charge. All punches 6.35mm and under in width will be shipped with no shear unless specied. *'A' Dimension = longest distance across shape. **NOTE: In some instances, inverted rooftop is substituted for single and double concave shears.
30
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Notes
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31
Notes
32
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Notes
UK Ireland
Tel (Free): 0800 373 748 Tel (Free): 1-800 709 009
email:
sales@wilsontool.eu.com
33
email: sales@wilsontool.eu.com
www.wilsontool.ro
Distribuitor:
Tel: 0040-331-401599 Tel/Fax: 0040-231-515702 Tel Mob: 0040-745-528494 E-mail: office (at) sm-tech.ro Web: www.sm-tech.ro www.wilsontool.ro
V stm la dispoziie cu plcere cu orice informaie sau ofert pentru scule Wilson Tool destinate mainii d-voastr de tantat CNC sau presei d-voastr abkant