Service Manual POWERED SUBWOOFER S-W20 CONTENTS ‘SAFETY INFORMATION DISASSEMBLY PCB PARTS LIST ‘ADJUSTMENT. PANEL FACILITIES. SPECIFICATIONS. Proneer PACKING, EXPLODED VIEWS AND PARTS LIST SCHEMATIC AND PCB CONNECTION DIAGRAMS PCB CONNECTION DIAGRAM ORDER NO. PET99021 PIONEER CORPORATION 4-1. Wogure 1-Chome, Meguro-ku, Tokyo 153-6655, Japan INC. .0.Box 1760, Long Beach, CA S080-1760, USA. PIONEER ELECTRONICS SERVS-w20 1. SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual d yourselfer. Qualified technicians have the necessary test equi ment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and r void the warranty. If you are not qual ability of the product and may sd to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician, WARNING ‘This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. NoTICE (FOR CANADIAN MODEL ONLY) Health & Safety Code Section 25249.6 ~ Proposition 65 Fuse symbols -§FF (ast operating fuse) andlor -4E=H (slow operating fuse) on PCB indicate that replacement parts must be of identical designation, REMARQUE (POUR MODELE CANADIEN SEULEMENT) Les symboles de fusible -E=H- (fusible de type rapide) evou -=Br (fusible de type lent) sur CC! indiquent que les pidces de remplacement doivent avoir méme désignation. (FOR USA MODEL ONLY) 1, SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician, LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester ‘such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal pars of the appliance (inputfoutput terminals, screwheads, metal overlays, control shalt, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60H2 outlet and turn the AC power switch ‘on. Any current measured must not exceed 0.5mA, | Reading should oi be soove’ Ceaxage Device arent | 05m under fester tet key a Testa exposed metal surfaces g sates: wi an ug reversed at (Using AC adaptor ‘ground lug required) AC Leakage Test ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL, ‘SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2, PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident trom visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc Replacement parts which have these special safety characteristics are identified in this Service Manual Electrical components having such features are identified bby marking with a A on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does ‘not have the same safety characteristics as the PIONEER recommended replacement one, shown in the pars lst in this Service Manual, may create shack, fire, or other hazards, Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service ‘Manual. A subscription to, or additional copies of, PIONEER. Service Manual may be obtained at a nominal charge from PIONEER,S-w20 2. DISASSEMBLY © POWER AMP SECTION + Remove the 8 screws from the power amplifier, + Remove the connector lead, otc * PLASTIC COVER += The plastic cover is attached to the cabinet by its bosses applied with adhesive. To detach it, pry it open by inserting a flat blade scewdrver between the cabinet and the grille. © SPEAKER + Remove each of the 4 screws 3. PACKING, EXPLODED VIEWS AND PARTS LIST NOTES: ‘© Paris marked by "NSP" are generally unavailable because they are notin our Master Spare Parts List. ‘© The 2 mark found on some component parts indicates the importance ofthe safety factor ofthe part. Therefore, when replacing, be sure to use pars of identical designation ‘© Pars marked by " @ "are not always kept in tock, Their delivery time may be longer than usual or they may be wnavaable. 3.1 PACKING Parts List Mark. No. Deseription Parts No, 1 Operating instructions zmsit 2 RCACAble Accessory Pack 2ssais 3 ComerPad Assy 2758653, Poly Bag 275536, 5 Packing Case 2so2s-w20 3.2 EXTERIOR SECTION Parts List Mark No._ Description Parts No, NSP 1 Cahinct Enclosure 272562 NSP 2 Amplifier Assembly 2nss7 A 3 Plastic Cover 2nes {© Paper Pot Tube 2st 5 Fron Por Ring 275823, 6 Rear Pont Ring Assembly 275858 7 Transducer 2msia 8 Foot 2ss1i6 9 Logo 2oni89 10 Screw (or Foot) 22539 1 Screw for Amplifier and Trans) 221908S-w20 3.3 POWER AMP SECTION NOTES: @ Parts marked by “ NSP” are generally unavailable because they are notin our Master Spare Parts List. (© The i, mark found on some component pars indicates the importance ofthe safety factor ofthe par. Therefore, when replacing, be sure to use pats of identical designation 1 Serew adjacent 10 ¥ mark on the product are used for disassembly: m EXTERIOR SECTION PARTS LIST Mark No. Description Parts No. Mark No. Description Parts No. A 1 AC Power Cord PDGt08e 12 Roar Case “ANC7O39 2 OPERATION ASSY AWU7541 13 Mica Sheet ‘AEETOSS 3 Operation Pane! ANC7S17, 14 Vol Kno Assy PxAt621 NSP 4 Heat Sink ANATS7 NSP 15. VolKnob ACTOS! 5 Serew ABATOS2 NSP 16 Spring PaHt229 © AMP ASSY AWu7540 AS 17 Fuso(FU1) 5A REK1067 7 Screw ‘BPZ80P080F2K 18 Fuse Caution Label ‘ARW7083 28 Rear Case Assy |AKG7085 18 ICP 65 Label ARW7084 8 Cora Stopper cw-22c 20 PES Holder ANG7329 40 Ar Packing & AEBTI72 21 Serew 1Pz90P120FMC 11 Air Packing S AgBri741 - 2 - 8 7 o . . . . . . 3 S-W20 4. BLOCK DIAGAM AND SCHEMATIC DIAGRAM meena ane | EE ace Charge balance and DC feedback a | | OPERATON ren Gain Adj , ' MAIN Volume ABBY : AWUTE41 Ihrevcanio +6V vi Power | | ® i re Aue Speaker j : PF IC201 ' | APF. A NJM2904M ie © Over O 2) 7 jetection| Level Butt | l | = 6s | | IC 201 os 3 sO C13, C14 t NuM2goam (+6dB) onan 2 82 ——— Enh vst eaee 53 {Fut + ev ICAI * ‘AC120V | REK1067(5A) T11 ies ed ocean * NUM2904M Signal Sew 60Hz a 46V {feedback H+} # L i 10 Power Clip i ! ~ l -—-—-. ++12.6vAMP 12.6 Det. AMP ASSY 1h i D101-D104 a O55 +: AWU7540 | 56886 Bes DTAT246K | t THe | T ry : | A AMP ASSY trea eS Coy | : AWU7540 3S male | ' Bee Bo G3sBA20. j Se a )) —— B=, Te 34 ! a2 [thermal } + Ica | 'RFesoPetection if] ibe [Stare | | wee | (By) | : : | Total Gain so | (53V) 5248 (SoH) | | 20 LEVEL DIAGRAM 6 - = U - . > - 3 - 4 . . 5 ® 8 S-w201 S-W20 veat977 (1°) A201 Roe 6201 tor 18750 Line LeveL nazoaay Fasis| HIGH PASS FILTER 4 D20pyve425e 7 52147. sre4g-0600 iN pcaeinoer — | [*8¥, VEFi040 — INSULATION, EV amp assy [earn A] A [Ee 11 Inpur=50nv/S0H2 ( AWU754@ ) nex 7019 (54) Total Gaines O40 Pte NawreanrA ras A c2412K i OPERATION ASSY ( AWU7541 ) SIGNAL ROUTE ‘| >: AUDIO SIGNAL [ » NOTE FOR FUSE REPLACEMENT CAUTION -FOR CONTINUED PROTECTION AGAINST RISK OF FIRE] REPLACE WITH SAME TYPE AND RATINGS ONLY. ER TRANSFORMER, f) sc [© @| -. |@ 16| ve jo ©) « |O} saat POW! 1 AATITOC8 ‘AC POWER CORD] rr KUC: PDG1064 | AFUt1REK1@67 (54) A ®ve A Hy He 5 / Lave SLB 7 Ff 22 ® | So area] Ot ]3- ne® | son Ife | | oj 4 rt KUC : 60Hz ACi20V | A are i a Lne FY 25 ‘SECONDARY PRIMARY. PRIMARY PONER Ae) cap FS fete 2a N o ° 3 (ort Set Cancel] AcK7er3 (34) Tera, teat Al [theemar 6 ee or. 14 versane// 10%—/ eo) ‘EK TOV (6A ALL CAPACITORS ARE IN 6 UNLESS OTHERWISE SPECIFIED MA: COMA crrta cKsavs s6cs0st cEAT. Ha CEHAT ALL RESISTORS ARE INQ awe 1/10W (CHIP) awe 178 PU m2 A arr7e58 POWER Ase TRANSFORMER S°5°89| 8k POWER ON/OFF MOTE CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME ‘TYPE NO. 491005 FOR IC21, 4910003 FOR IC11, IC12 MFD. BY LITTELFUSE INC.1 S-w20 5. PCB CONNECTION DIAGRAM SIDE A’ rome oom [eine] 4 FRIS P 4 [sOl Ly pent l J SRE] POWER SW YeLLov. . . . 3 = 4 S-w20 EN ane assy SEA ow 7 on = [paira as loss ose mt ee Sy Gat est crsere I, Se 2H cecnon > or 7 Pe oe ge ee So i =| a el 2 4 ofp sr ose s t os 101s 24..86 = = no or Se OS econ Qe g (> ANE?S19-c ga aR 7 = NEUIpAL_UVE Ey oreration assy scvonencons_| ee owas — O_AiBE FC ey ew canes” o 9 i ceenarzoh Boletos . RG i o HS Bo + See sarin erctOL B55 IP vies; - 2 fs 3 . 4 S-w20 EN amp assy SIDE B * Slee ‘eles | oo eNP7318¢¢° ‘cm roe roa (ANP7319-C)S-W20 6. PCB PARTS LIST NOTES: « Pars parked “NSP are generat aval because the ae ot inow Mast Spare Pans Lis 1 The Amar found on some omponn pars inate the porn ofthe sof utero he part There when replacing be net he partof ental desgation en eg crea ara Rhy ey Bx "When here are elective igs ar dt apart fom suchas 90) lm and 7% lerance i shown by Jest and k= 109) 560 2+ 56% 10'— 561 RDIAPUS EDS tase l0 a8 RDIAPU st 3s osm Nan nS ID 19> IRO RIP ROK x2 Whentheve are deere dig auch as high pein meta fin rer 562k Q + 562 x 10! —» 5621 RNIAPCE)E 2D F Mark No. _ Description PartNo. Mark No. Description PartNo. LIST OF PCB ASSEMBLIES NSP SyB WOOFER ANP awresa pee ir CBERATON Ass anureel COILS AND FILTERS Au anrsst ‘TRANSFORMERS: Te arr EX awe assy as arrose SEMICONDUCTORS ones! wnzt00 cas SUMTa06eA CAPACITORS ta Perici A C2 0.083F7250v) ace7023 oat Sexronsan Gia, Stt znourov) teem ae ae Sia coe Cece. tron Seas coarse ee mane Caen 6, 02,051 Gears A a8 -28C2333(k) a amy cxot ceaTiones A 53,054 /2SC4060 cer ‘CEATIROMSO. 86, a8 2sK246 33, 034 Cearoziuse & cents so a & carers os oorteex A et IRF640 ces CEATRIOMSO 52, B55, 1160806 C22 (CEHATIROMSO 23, 053 188133 C62 (CEHAT2R2M50 & cereus ran score Cah.coe aonaaes = er a Ei ozs cxsaveroas0 017, 018, B37 MTZJ15A_ C64 (CKSQYB223K50 en rans a ceoarowrac Cas-c2r.cas cksaveeracco oes wrz0 = Connteace oe pen er trees 4 D101-D104,016,024,028 856886 RESISTORS Panto Seca ar poruzess S Aairosod vet — =r Rav iosoa a ke socots thar anny tense ra Sesion ear Reaves Revdebon 13S-w20 Mark No. Description Part No. OTHERS ‘CNaot 4 CONNECTOR sorsroa0 St Gaseassr ae ADxrate ichi.1er2 ProTecTon(sa) Aeros (Gat paoTESTOMeA) dewrore finke FUSEGUP Acero A TERMINAL KC-061 PeBSINDER verto«0 PX oreration assy ‘SEMICONDUCTORS icant, 208 Nata bat peLrote Dave hrgiezs caPaciToRS cots cosos:asus0 aot Cexrioowtso Gat-cers Searsomne Save Geruacouso Coo GxsavstraKso cas cxsaveseaxso Soto Santanroaise Saar Sawanaraiso RESISTORS R20 (5040) Acs7osa Ofer Resse asinosency OTHERS W201 JUMPER WIRE 20Pryor2ee skeo1PuACK vasio7? {P CABLE HOLDER rowa.ofo0 4S-W20 7. ADJUSTMENT ATTENTION + Don't make speaker terminal shor circuit during the power supply injection + Since the PRIMARY par of the AMP ASSY is not insulated, be careful of electric shock. + Be sure to disconnect the power supply cord before touching the AMP ASSY board. * Discharge the C13, Cid capacitors! 6.1 MEASURING INSTRUMENTS. + Provide yourself with the following measuring devides: (1) Digital volumeter (2) Oscilloscope (3) Atenuator (4) Low-frequency oscillator = GAIN Adjustment (1) Decrease the level ofthe Adjustment Variable resistors (VR) For the channel to adjusted. (2) Increase LEVEL VOLUME maximum. (3) Adjust GAIN (VR41) volume, Apply the signal to the Line IN of JA201 + As the gain from IN to SPEAKER OUT S34B( (reg. = $0 Hz), input of 10mVrms to Input results in output oF 0.72 W (45 Vems/28 2) at SPEAKER OUT, + Aller power-supply ON, after waiting abut 10 seconds, it adjustment because, wave form rises behind time for slow star operation, MTest Point EX ave assy SEAT Digital Voltmeter - + paw 280 3W Adjustment VR vRat Gain Adj 18s-w20 8. PANEL FACILITIES REAR SECTION If the output of the receiver connected to this unit is high ori the output has a low range boosted by the Bass con- trol, Bass boost, or other means, there may be some sound distortion even if the level of the unit is lowered. In this case, lower the output level (Volume, Bass control, Bass boost) on the receiver side. 16 ) POWER indicator |lluminates RED when the power is being supplied @ Subwoofer LEVEL knob Volume of subwoofer is adjusted with this knob. Turn this, knob clockwise to raise the level. Starting with “MIN”, turn this knob and raise the volume sloviy. Ifthe units turned on withthe volume set too high, it could cause hearing and/or speaker damage. Do not tum the volume up excessively high. The low frequency ‘sound is apt to be raised too high since itis less disturbing land harder to detect than high frequencies. Caution must be taken here since the amplifier and speaker of the HTP702.SW, HTP202/302-SW will be clipped when the ‘output of the amplifier or receiver is increased with the ‘subwoofer level set to "MAX’ Subwoofer input terminal (LINE LEVEL INPUT) Connect SUBWOOFER OUTPUT terminal ofthe receiver to this terminal with the accessory RCA cord.9. SPECIFICATIONS S-w20 s-w20 Cabinet A loor, bass-teflext type, with a builtin amplifier having a PVC-sheet finish with a wood pattern 20 em (@ inch) Continuous Average Power Output is 100 Watts* min, at 28 ohms from 20 Hertz to 200 Hertz with no more than 1%"* total harmonic distortion. 100 mv 18 ka (at 60 Hz) impedance) *Line level input Crossover Frequency | 150Hz Outline Dimension (WxHxD) 255 x447 x 290 mm 10 x 17-518 x 11-7/16 inch Weight 7.6 kg (16 1b 12.02) Power Requirements 120 VAC, 60 Hz Power Consumption 64W 130VA Accesories: FCA cord (10ft) x 1 (Operating instructions x + ‘Note: Spectications and design subject to possible modliicavion ‘without noice due to improvements. "Measured pursuant othe Fedoral Trade Commissions Trade Fagulation rae on Power Output Claims for Amiens ‘Measured by Audio Spectrum Anayzer 7