7 Stpcs72 Complete English 2010-09

Siemens AG 2010
Migration solutions with the SIMATIC PCS 7 Process Control System

Catalog ST PCS 7.2 September 2010
SIMATIC PCS 7
Answers for industry.
Siemens AG 2010
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Siemens AG 2010
SIMATIC PCS 7 Migration solutions with the SIMATIC PCS 7 Process Control System
Catalog ST PCS 7.2 September 2010
Systems from Siemens
Introduction
1 2 3 4 5 6 7 8 9 10 11
TELEPERM M migration
APACS+/QUADLOG migration
The products and systems described in this catalog are manufactured/distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 1323-QM). The certificate is recognized by all IQNet countries.
SIMATIC PCS / TISTAR migration
OpenPMC migration
Bailey INFI 90/NET 90 migration

Supersedes: Catalog ST PCS 7.2 October 2009 The products contained in this catalog can also be found in the Interactive Catalog CA 01. Order No.: E86060-D4001-A500-C8-7600 Please contact your local Siemens branch Siemens AG 2010
Systems from other vendors
Honeywell TDC migration
ABB Contronic P migration
Invensys Triconex connection
Integration of third-party controllers using PCS 7/OPEN OS
Appendix
Siemens AG 2010
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Siemens AG 2010
Answers for industry.
Siemens Industry answers the challenges in the manufacturing and the process industry as well as in the building automation business. Our drive and automation solutions based on Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) are employed in all kinds of industry. In the manufacturing and the process industry. In industrial as well as in functional buildings.
Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products up to entire industry solutions. The industry software enables our industry customers to optimize the entire value chain from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the entire drive train from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution.
The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we implement these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazardous Substances). As a matter of course, our production sites are certified according to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy savings up to 60 %.
Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us.
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ERP Enterprise Resource Planning
Management Level
MES Manufacturing Execution Systems
Operations Level
SIMATIC PCS 7 Process Control (DCS)
Industrial Software for Design and Engineering Installation and Commissioning Operation
Maintenance Modernization and Upgrade Energy Management
Control Level
SIMOTION Motion Control System SINUMERIK Computer Numeric Control
Field Level
PROFIBUS PA Process Instrumentation SIMATIC Sensors
Totally Integrated Automation
HART IO-Link
02.03.2009
Setting standards in productivity and competitiveness.

Totally Integrated Automation.
Thanks to Totally Integrated Automation, Siemens is the only provider of an integrated basis for implementation of customized automation solutions in all industries from inbound to outbound.
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Ethernet
SIMATIC IT
Ethernet
SIMATIC WinCC SCADA System
Industrial Ethernet Industrial Ethernet
SIMATIC NET Industrial Communication
SIMATIC Controllers Modular/Embedded/ PC-based
SIMATIC HMI Human Machine Interface
Safety Integrated Low-Voltage Controls and Distribution
PROFINET PROFIsafe PROFIsafe SIMATIC Distributed I/O SINAMICS Drive Systems ASIsafe Industrial Ethernet PROFIBUS AS-Interface
Totally Integrated Power

KNX GAMMA instabus
TIA is characterized by its unique continuity. It provides maximum transparency at all levels with reduced interfacing requirements covering the field level, production control level, up to the corporate management level. With TIA you also profit throughout the complete life cycle of your plant starting with the initial planning steps through operation up to modernization, where we offer a high measure of investment security resulting from continuity in the further development of our products and from reducing the number of interfaces to a minimum.
The unique continuity is already a defined characteristic at the development stage of our products and systems. The result: maximum interoperability covering the controller, HMI, drives, up to the process control system. This reduces the complexity of the automation solution in your plant. You will experience this, for example, in the engineering phase of the automation solution in the form of reduced time requirements and cost, or during operation using the continuous diagnostics facilities of Totally Integrated Automation for increasing the availability of your plant.
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Integrated power distribution from one source.

Totally Integrated Power.
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Communication
IEC 61850 Industrial Ethernet PROFIBUS
Processes / industrial automation
PROFINET
BACnet
KNX EIB
Products and systems

Medium voltage 110 kV Transformers Low voltage Installation technology Building automation
Planning and system conguration
Electrical power distribution in buildings requires integrated solutions. Our response: Totally Integrated Power. This means innovative and integrated, interface-optimized products and systems which have been optimally coordinated and complemented with communication and software modules that link power distribution to building automation or industrial automation. Totally Integrated Power accompanies power distribution projects from one end to the other. From A to Z. From the planning to the buildings use: Totally Integrated Power offers significant advantages in every project stage and to everyone involved in the project the investors, electrical planning engineers, electricians, users and building facility managers.
Our portfolio comprises everything from engineering tools to the matching hardware: from switchgear and distribution systems for medium voltage to transformers, from switching and circuit-protection devices to low-voltage switchgear and busbar trunking systems, as far as to the small distribution board and the wall outlet. It goes without saying that both the medium-voltage switchgear, which requires no maintenance, and the low-voltage switchgear are type-tested, and their busbar connections, too. Comprehensive protection systems ensure the safety of man and machine at any time.
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Siemens AG 2010
SIMATIC PCS 7 process control system

If a company wishes to strengthen its position in the market, it is essential to react flexibly and rapidly to new market requirements, while keeping interruptions in current operation down to a minimum. This is the strength of the SIMATIC PCS 7 process control system from Siemens. As a corner pillar of the Totally Integrated Automation concept, SIMATIC PCS 7 constitutes a uniform complete system which surpasses the capabilities of previous systems and satisfies all demands placed on the process control technology one control system for all industries and applications.
With SIMATIC PCS 7 we are committed to expanding the competitive advantages of customers throughout the complete lifecycle of their industrial plants. The SIMATIC PCS 7 process control system provides advantages in the areas of: - Integration - Performance - Scalability - Modernization - Security - Innovation - Global network of experts
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Siemens has been offering a wide range of innovative migration products and solutions for its globally proven systems for many years already. Right from the beginning, the maxim of Siemens' migration strategy is to modernize the existing installed basis in steps and without completely changing the system if possible without a plant shutdown or with minimum production downtimes. Siemens therefore supports customers' endeavors to achieve long-term safeguarding of investments together with maximization of their return on assets.
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Siemens Migration Strategy System Aspects

HMI/batch - Replaces old HMI - Replaces batch system Controller/network - Replaces controller - Gateway to SIMATIC PCS 7 I/O field connection - Further use of I/Os - Field connection elements for SIMATIC PCS 7
Plant Aspects
Innovation pressure - Improved process control - IT integration - Advanced process control & asset management Lifecycle phases - Maintenance & modernization - Expansion & improvement - Renewal/replacement with state-of-the-art technology
Production Aspects
Strategy - Plant/product future - Planned modernization (revamping) Cost reduction - Maintenance budget - Investment budget Time-to-Market - Production time - Available downtime
Stepwise
Adaptable Innovative Technologies
Flexible
Migration strategy Globalization and incessantly increasing competitive pressures are forcing companies to continuously increase productivity and shorten product time to market. To this end, it is necessary to continuously optimize engineering procedures and the process, and to simultaneously consider new industrial requirements and directives. Today, many systems and plants must be expanded and modernized to ensure that companies can continue to provide products meeting market requirements. However, since the installed basis of hardware, application software and know-how of the operating and maintenance engineers represents an enormous value, the safeguarding of investments for companies operating the plants is always assigned a high priority during all modernization plans. Experience has shown that the success of migration is largely determined by providing a technical solution that optimally matches the customer requirements and the customers plant. Minimization of the technical and financial risks together with safeguarding of investments for as long a period as possible are always fundamental aspects. The different lifecycles of the various system components must also be considered, which currently vary from 5 years for PC-based workstations, 15 years for controllers, up to 25 years or more for input/output components and wiring. Therefore Siemens does not consider its task to simply be the complete replacement of an existing system, but in close collaboration together with customers and their system integrators of an individual, future-oriented solution based on the state-of-the-art SIMATIC PCS 7 process control system - always under the directives: Step-by-step system innovation Adaptable to the specific conditions of the plant Flexible according to production requirements
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Legacy system
OS Migration services in every step of migration project Importing of engineering data of old OS OS replacement by server for PCS 7/OS Clients
SIMATIC PCS 7
Engineering Station
Server
Server
Engineering System
Controller
Importing of controller engineering Linking of existing I/O modules to PCS 7/AS
Gateway to Gateway data coupling
S7-400 S7-400 H S7-400 FH controller PROFIBUS PA
I/O
I/O interface PROFIBUS DP
Motor
Field Termination Adapter

Wiring rack
ET 200M
Step-by-step migration with the right products and services
Portfolio of the migration products

Siemens recognized the significance of migration for process automation at an early point in time, and has been offering a wide range of innovative migration products and solutions for its globally proven systems for many years now. Through consistent extension of this migration offering Siemens has become more and more capable of also modernizing legacy systems from other manufacturers with SIMATIC PCS 7. Right from the start, the principle of Siemens' migration strategy has been to modernize the existing installation step-by-step without completely changing the system if possible without a plant shutdown or with minimum production downtimes. In this manner, Siemens supports customers' endeavors to achieve long-term safeguarding of investments and maximize return on assets.
products and technologies which are even more efficient. A good example of this principle is "Database Automation" (DBA). Using DBA and a plug-in interface, it is possible to download configuration data and to display and configure it using a standardized user interface.
Thus DBA enables system-supported migration of uniform operator system data from different output systems. The results are uniform software quality, security, and traceability. The migration products can be categorized as follows:
Migration component OS migration products
Description Interface from SIMATIC PCS 7 OS Server to system bus of old system OS conversion tool (e.g. DBA) Faceplate library
Services for OS migration Services for AS migration
Tools/services for conversion of process pictures Tools/services for function-based conversion of AS engineering data to SIMATIC PCS 7 Enables existing systems to use SIMATIC BATCH Gateway between system bus of old system and SIMATIC PCS 7 (mainly for AS-AS communication) Engineering tool for gateway Reuse of I/Os (connection of old I/Os to SIMATIC PCS 7 automation systems, mostly for Siemens systems) Field Termination Assemblies (FTAs) for field cabling
BATCH migration components Gateway
Data Base Automation Siemens' expertise in the migration sector has continuously grown. The experience gained in numerous migration projects has been incorporated into new
Reuse of old system I/Os or Field Termination Assembly (FTA)
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Typical migration scenarios The migration path that a user opts for depends on the specific technical and economic factors of each migration project. The migration products offer the modularity and flexibility required to implement different scenarios. Typical migration scenarios which can be implemented using these migration products are described below:
Scenario 1: Replacement of existing HMI system by a SIMATIC PCS 7 operator system If the HMI (Human Machine Interface) system is technically obsolete, if the stocking of spare parts is too expensive, if it no longer complies with current directives and standards for operator workstations, or if functional expansions are required (e.g. IT integration), it is possible to simply replace the existing HMI system with a SIMATIC PCS 7 operator system. The controller with application software and the process I/O are retained.
Scenario 2: Expansion of existing plant
Scenario 3: Comprehensive modernization
The existing plant is initially retained, and is modernized by expanding with further sections/units with SIMATIC PCS 7.
Bottlenecks in the provision of spare parts, insufficient support, and the necessity for functional expansions (e.g. fieldbus technology or IT integration) can also force comprehensive modernization of the old system using the future-oriented SIMATIC PCS 7 process control system. Conversion may also be possible during operation. Further use of the existing I/O level is supported, and the investments made for wiring, hardware components or application engineering are safeguarded.
Advantages of this migration step: Minimum costs Clear risk
Advantages of this migration step: Simple, step-by-step increase in production capacity Clear risk
Advantages of this migration step: Increase in performance Introduction of new technologies (e.g. PROFIBUS fieldbus, HMI) Opening of system for IT world Lengthening of service life of the entire plant Reduction in number of system suppliers Elimination of bottlenecks
Lengthening of service life of the entire plant New application possibilities
Introduction of new technologies (e.g. PROFIBUS fieldbus, HMI) Opening of system for IT world
Opening of system for IT world Together with scenario 1, enables process control using a uniform operator system
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SIMATIC PCS 7 OS clients
SIMATIC PCS 7 Engineering
SIMATIC PCS 7 OS clients
PCS 7/TM OS
ES
PCS 7/ APACS+ OS
4-mation
PCS 7/505 OS
APT
PCS 7/ OPMC OS
SIMATIC IT Management Console
PCS 7 OS server
PCS 7/90 OS
PCS 7/ third-party OS
CS 275
MBUS
H1 TF
Ethernet S7417H
OpenPMC Controller
S7-41x
Bailey Plant Loop/ INFI-NET
Third-party control system
AS 235
TELEPERM M
APACS+/ QUADLOG
SIMATIC PCS/TISTAR
OpenPMC
SIMATIC PCS 7
Bailey Infi/Net 90
Other systems
Migration spectrum The migration of own process control systems to SIMATIC PCS 7 is a matter of course for Siemens, and a significant component of the continued supplier/customer relationship. Siemens is additionally able to offer migration solutions for process control systems from other vendors, e.g. for systems from ABB, Bailey or Honeywell. Siemens works closely with the customer's system integrators when implementing migration projects, for they have the know-how gained over many years and exactly know the plant as well as the customer's requirements. This partnership is a guarantee for the companies operating plants that they will receive an optimum migration solution. A further important aspect is that Siemens supports the migration products as well as the standard products by means of product updating and customer support. A special strength of Siemens compared to other suppliers of migration solutions is the ability to offer customers long-term support through know-how, servicing and provision of components, spare parts and upgrades.
With the future-oriented SIMATIC PCS 7 process control system, innovative migration solutions and services, many years of know-how in process automation and migration, as well as continuous worldwide servicing, Siemens demonstrates its expertise and offers the security of a reliable partner. Migration Support Center Siemens has established several Migration Support Centers (MSC) where the expertise for the migration of specific old systems is concentrated. This is where customer-oriented concepts and tools based on actual practice are developed and applied for migrating the engineering of the old systems. With its extensive specialist knowledge, the Migration Support Center supports the implementation of migration projects by: Development of migration concepts Quotation preparation Engineering/project management
Development of additional migration products and solutions Even if no migration products and solutions have previously been offered in this catalog for your control system, in the future you can benefit from the leading world-class SIMATIC technology and the associated security of investment. Based on experience of migration gained over many years and on universal technologies such as DBA and OPC, Siemens is capable, given the corresponding demand, to develop migration products and solutions for the partial or complete modernization of other control systems using SIMATIC PCS 7. Please contact your regional SIMATIC PCS 7 partner to arrange preliminary discussions and to have a concept or offer drawn up.
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Much more than a catalog. The Industry Mall.

You have a catalog in your hands that will serve you well for selecting and ordering your products. But have you heard of the electronic online catalog (the Industry Mall) and all its benefits? Take a look around it sometime: www.siemens.com/industrymall
Selecting Find your products in the structure tree, in the new "Bread-crumb" navigation or with the integral search machine with expert functions. Electronic configurators are also integrated into the Mall. Enter the various characteristic values and the appropriate product will be displayed with the relevant order numbers. You can save configurations, load them and reset them to their initial status. Ordering You can load the products that you have selected in this way into the shopping basket at a click of the mouse. You can create your own templates and you will be informed about the availability of the products in your shopping cart. You can load the completed parts lists directly into Excel or Word. Delivery status When you have sent the order, you will receive a short e-mail confirmation which you can print out or save. With a click on "Carrier", you will be directly connected to the website of the carrier where you can easily track the delivery status. Added value due to additional information So you have found your product and want more information about it? In just a few clicks of the mouse, you will arrive at the image data base, manuals and operating instructions. Create your own user documentation with My Documentation Manager. Also available are FAQs, software downloads, certificates and technical data sheets as well as our training programs. In the image database you will find, depending on the product, 2D/3Dgraphics, dimension drawings and exploded drawings, characteristic curves or circuit diagrams which you can download. Convinced? We look forward to your visit!
Siemens AG 2010
2/2 2/4 2/5 2/5 2/9 2/9 2/12 2/12 2/14 Introduction Automation
2
Operator control and monitoring PCS 7/TM OS Engineering PROGRAF AS Communication CS 275 GT104CS gateway
Siemens AG 2010
Introduction
Overview
SIMATIC PCS 7 OS clients Engineering system
2
PCS 7/TM OS server PCS 7/TM OS server (dualchannel) PCS 7 OS server
CS 275 (single/redundant)
Gateway
Industrial Ethernet (single/redundant)
AS 414 / AS 416 / AS 417 ET 200M ET 200M ET 200M
DP/PA link
PROFIBUS AS 235 cabinet AS 488 S cabinet with MIG II migration rack AS 414/AS 416/AS 417 TM-EA in TELEPERM M cabinet Field devices
Configuration example for the migration from TELEPERM M to SIMATIC PCS 7
The TELEPERM M process control system from Siemens has proven itself worldwide in many different industry sectors in the past 25 years. More than 15 000 installed systems have proven their performance, reliability and user-friendliness in many years of service, even under extreme operating conditions. The installed platform of the old process control system represents an immense investment in hardware and application software as well as a wealth of valuable and complex know-how accumulated by operating and maintenance personnel. However, many users are now faced with the need to adapt their production operations to market requirements, which means having to expand or modernize their plants. SIMATIC PCS 7, the modern process control system, offers new plants and plant expansions an open platform for modern, forward-looking and economical automation solutions in all industries.
The objective of the migration is to modernize the existing platform step-by-step without changing the system, and at the same time to guarantee past investments for as long as possible. For this purpose, Siemens has been offering optimized migration solutions for the transition from TELEPERM M to SIMATIC PCS 7 for a number of years already. The range of migration products covers hardware and software components as well as services for converting application software, on-site conversions, and the migration of complete systems. At the beginning, TELEPERM M customers primarily chose the step-by-step modernization and functional expansion of individual components of the existing systems: Replacement of existing automation systems by future-compatible automation systems under the premise of importing existing application software and I/O from TELEPERM M. Replacement of operation and monitoring systems by operator systems on the basis of SIMATIC PCS 7 Integration of the distributed SIMATIC process I/Os Nowadays, direct migration of TELEPERM M to SIMATIC PCS 7 is dominant. Customers are committing totally to the SIMATIC system components that have been proven worldwide. They therefore profit on the one hand from the valuable properties of a modern process control system and the synergy effects provided by Totally Integrated Automation (TIA). Siemens supports this trend by means of attractive migration products and optimized services for hardware and software conversion.
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Introduction
Options
Migration services For a migration project to succeed it is not enough just to have a technical solution that is optimally adapted to the customers needs and the individual conditions of the plant in question. Equally important is the fast and punctual implementation of this solution at a high level of quality. This is where we support you optionally by means of: Services for individual phases of the migration process, e.g. AS conversion with retention of the I/Os or substitution of the operator systems including conversion of the user software. Complete migration of your plant as a service from a single source Our migration specialists have extensive knowledge of the systems technology behind TELEPERM M and SIMATIC PCS 7 and many years of experience in engineering, commissioning and service. They will analyze your plant, inform and advise you individually about the migration options and finally draw up a detailed quotation for your migration project. Short stoppage times call for exact planning, which is why our migration specialists join you in organizing and coordinating the smooth performance of all the activities itemized in the quotation. The user software represents a large portion of the total investment and know-how. Hence the quality of its conversion into the new system world is a key criterion for the migrations economic efficiency. In the course of the migration we provide you with fast and reliable conversion of your user software for use on the new SIMATIC PCS 7 system platform. In doing so we make allowance for sector-specific properties as well as special plant solutions. The modern tools that we have developed give you the benefit of consistent quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigurations occasionally required. Finally, we will draw up detailed documentation of your plant as soon as the re-start is completed. We even see to the proper disposal of any replaced system components. For information, consulting, analysis and a quotation, please contact your local Siemens representative.
TELEPERM M Manual Collection The TELEPERM M Manual Collection is available on CD. Updated manuals of current migration products are provided as electronic documentation together with the respective product. In addition, they can also be downloaded from the Internet via "SIMATIC Guide Manuals" (see under "SIMATIC PCS 7 Process Control System" under the heading "Migration"): www.siemens.com/simatic-docu
Ordering data
TELEPERM M Manual Collection Electronic manuals on CD, in 2 languages (German, English)
Order No. 6DL5 900-8AX03-8YX8 C)
C) Subject to export regulations: AL: N, ECCN: 5D992
More information
You can find detailed information, technical specifications and ordering data for individual TELEPERM M migration products in the following sections: "Automation", "Engineering", "HMI" and "Communication". For supplementary products, refer also to Catalog ST PCS 7.1 (Add-ons for the SIMATIC PCS 7 Process Control System). You can find additional information in the Internet at: http://www.siemens.com/teleperm
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Automation
Overview
The migration package PCS 7/TM-EA, which combines a SIMATIC PCS 7 automation system with the components required for the connection to the TELEPERM-E/A distributed I/O in one migration carrier MIG II, and the associated conversion services offered for it have facilitated the gradual changeover from the TELEPERM-E/A I/O to the distributed SIMATIC PCS 7 process I/O since 1999. If you assume that the process I/O of a process cell, including transmitters and actuators, should function for at least 10 years without a new loopcheck, then the preservation of the TELEPERM-I/O in an upcoming migration project appears less attractive today than in the past. With a view to the discontinuation of the TELEPERM-I/O products announced for 2014, we therefore now recommend that you give immediate priority during plant modernization to the complete replacement of existing TELEPERM M automation systems and I/Os with corresponding SIMATIC PCS 7 system components and new software. For this reason, the different versions of the PCS 7/TM-EA migration package (AS 414-3 TM-EA, AS 416-2 TM-EA, AS 416-3 TM-EA and AS 417-4 TM-EA) are no longer offered as standard products in the current Catalog ST PCS 7.2. The PCS 7/TM-EA migration packages and their individual components, however, remain available in order that migration projects based on PCS 7/TM-EA that have already started can be completed or that the stocks of spare parts for plants already migrated with PCS 7/TM-EA can be built up. SIMATIC PCS 7 system components suitable for plant modernization can be found in the chapters "Automation Systems" and "Process I/O" of the ST PCS 7 Catalog.
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Operator control and monitoring
PCS 7/TM OS
Overview
OS Clients Engineering Station Terminal bus PCS 7/TM-OS Server
Plus: - PCS 7 OS Software Server or OS Software Redundant Server Pack - Coupling Package PCS 7/TM-OS Option: PCS 7/TM-OCX (NORA)
Design
SIMATIC PCS 7 Industrial Workstation V7.1 The SIMATIC PCS 7 industrial workstations V7.1 with basic communication Ethernet (BCE) and the Windows XP Professional/Server 2003 operating system from the SIMATIC PCS 7 Catalog ST PCS 7 can be used as basic hardware for PCS 7/TM-OS single stations (single station systems) PCS 7/TM-OS servers and clients (multi-user systems) They can be expanded depending on their use and on the defined scope of delivery by means of: SIMATIC PCS 7 OS software V7.1 Components for connecting to the TELEPERM M CS 275 plant bus (interface module, local bus connecting cable and PCS 7/TM-OS coupling package) Signal module PCS 7/TM-OCX (NORA) V4.1 program package Furthermore, supplementary/expansion components such as network cables, keyboards, multi-monitor graphics cards, process monitors, redundant terminal bus adapters or smart card readers from the Section "SIMATIC PCS 7 Industrial Workstation" of the current SIMATIC PCS 7 Catalog ST PCS 7 are relevant for the configuration of PCS 7/TM-OS Components from the section "Redundant Operator Systems" in the "Operator System" chapter of the same catalog can also be used. Dual-channel operation The SIMATIC PCS 7 Industrial Workstation with BCE, server version, with its associated expansion components typical for servers, already meets all the requirements for dual-channel operation of the PCS 7/TM-OS. Interfacing to the SIMATIC PCS 7 Industrial Ethernet plant bus can also be implemented via CP 1613 A2/CP 1623 as an alternative to BCE communication. The interfacing via CP 1613 A2/ CP 1623 is only required for communication with more than 8 automation systems and when using redundant automation systems. SIMATIC PCS 7 Industrial Workstations with BCE communication can also be subsequently upgraded to CP 1613/1623 communication. To this end, in addition to the CP 1613 A2/CP 1623 module, they require either the S7-1613 communication software or S7-REDCONNECT. In contrast to the S7-1613, the S7-REDCONNECT communication software also supports communication with redundant automation systems. For additional information, refer to Catalog ST PCS 7, Chapter "Operator System", Section "Redundant Operator Systems".
Hardware platform: SIMATIC PCS 7 Industrial Workstation, Server
Plant bus CS 275
AS 23x
AS x88
The PCS7/TM-OS operator systems offered in this catalog can be used for the migration of older operator systems of TELEPERM M. This is simply done by replacing the OS 252, OS 26x or OS 52x operator systems already installed in existing TELEPERM M process cells/units with the SIMATIC PCS 7 operator systems, which are designed for connection to the TELEPERM M plant bus CS 275.
Application
The PCS 7/TM-OS operator system with dual-channel functionality, which is designed to be operated simultaneously on the TELEPERM M CS 275 plant bus and the PCS 7 Industrial Ethernet plant bus, can be used in combination with the GT104CS gateway (see section on "Communication") to effectively link existing TELEPERM M process cells to SIMATIC PCS 7 process cells. The cross-bus communication load can be skillfully shared with this combination: The PCS 7/TM-OS operator system with dual-channel functionality handles - AS-OS communication with the automation systems on the CS 275 and Industrial Ethernet plant buses, as well as - time-of-day synchronization for the TELEPERM M unit The GT104CS gateway permits cross-bus AS-AS communication. The PCS7/TM-OS operator systems can be used as display and control components for the following TELEPERM M automation systems: AS 215 AS 230, AS 230 K AS 235, AS 235 K, AS 235 H AS 388/TM and AS 488/TM SIMATIC S5-150U/S5-155U on the CS 275 plant bus
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PCS 7/TM OS
Function
PCS 7/TM-OS V4.1 coupling package The "PCS 7/TM-OS coupling package for AS 23x/AS x88" enables SIMATIC PCS 7 operator systems to exchange information with the following automation systems via the CS 275 plant bus: AS 215 AS 230, AS 230 K AS 235, AS 235 K, AS 235 H AS 388/TM, AS 488/TM SIMATIC S5-150U/S5-155U The coupling package contains a bus-specific channel DLL and a TM Manager. The channel DLL adapts the TELEPERM M message frames to the OS-specific data structures and procedures by converting the protocol. The TM Manager is a configuration assistant that supports the following configuration functions: ORPA Import In accordance with the AS data defined in the PROGRAF AS+/NT configuration tool, the ORPA import function creates structured tags in the operator system for TELEPERM M standard and user blocks. The selection of parameters to be imported can be modified using filters and a dialog box. Block Import In the operator system, the block import function creates block instances of the block types defined in PROGRAF AS+/NT for TELEPERM M standard and user blocks. The selection of parameters to be imported can be modified using filters and a dialog box. Connection Import The connection import function generates connections in the TELEPERM M channel CS 275. It is possible to define here whether status and plain text messages are transmitted and a startup to the corresponding automation system is executed. Message Generator The Message Generator function determines the block instances which were imported into the operator system and generates messages for these in the AlarmLogging. The message texts can be parameterized. Message class and message type can be defined bit-specifically for MKS blocks. Batch Import The Batch Import function prepares the data for the internal data of SIMATIC BATCH. SIMATIC BATCH can then communicate with the interface blocks in TELEPERM M automation systems in the same manner as with SIMATIC PCS 7 automation systems. Coupling package upgrade/update to PCS 7/TM-OS V4.1 An upgrade package that also includes the PCS 7/TM-OCX program package is available to upgrade existing WinCC/TM V1.0x, PCS 7/TM-OS V2.x or V3.x coupling packages. One upgrade package is required for each SIMATIC PCS 7/TM-OS single station system, operator terminal or server. The Order No. of the upgrade must be selected according to the installed platform (PCS 7/TM-OS coupling package and/or PCS 7/TM-OCX (NORA) program package). PCS 7/TM-OS V4.0 coupling packages can be economically upgraded to V4.1 by means of an update.
PCS 7/TM-OCX (NORA) V4.1 program package
Faceplate (here for the RN block) in the TELEPERM M NORA display (left) and the PCS 7 layout (right)
The PCS 7/TM-OCX (NORA) program package comprises: Faceplates for the standardized display of operable TELEPERM M AS function blocks in various hierarchy levels (icon display/group display/loop display) Faceplates for the visualization of PCS 7 driver blocks of the TELEPERM M I/Os The faceplates for the AS standard function blocks are comparable with the standardized displays of the TELEPERM M OS 525 operator system or with the SIMATIC PCS 7 faceplates. They are of multi-lingual design, i.e. the user can choose between the languages German, English and French. The related electronic documentation is supplied on CD in German and English. The process connection is made by linking the faceplate to the AS standard function block. The Object Control ActiveX (OCX) interactive graphics element performs the logic operation with the process tags. As a result, the PCS7/TM-OCX (NORA) program package not only makes the configuration of pictures easier, it also does much to simplify and speed up the entire OS configuration process. For some AS standard function blocks the PCS 7/TM-OCX (NORA) program package offers not only faceplates in the TELEPERM M NORA presentation but also faceplates in the PCS 7 layout. Both faceplate types can be used simultaneously on the same computer. However, you can use the displays of only one block type for the function "Select display using process tag".
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Siemens AG 2010
PCS 7/TM OS
Intelligent alarm management The PCS 7/TM-OS coupling packages V4.1 support the intelligent alarm management function of the SIMATIC PCS 7 operator system V7.1. By means of intelligent alarm management, those messages which are of less significance for safe and fault-free plant operation during specific plant statuses can be visually and audibly hidden. These messages are still logged and archived as before. This saves a noticeable amount of work for the operators. Insignificant messages can be hidden in two ways: Dynamically, i.e. depending on preconfigured definition for up to 32 operating states (Smart Alarm Hiding) Manually, with time limit In the case of Smart Alarm Hiding, the status (commissioning, startup, service, etc.) of the unit is transferred to PCS 7/TM-OS by means the function block "SRAH" (Status Representation for Alarm Hiding) and its status message. Depending on this status of the process cell, messages which are irrelevant for the operator are hidden there. The function block for AS 23x and AS x88/TM with the fixed type name SRAH is a user block which can be downloaded to the corresponding automation system during operation. It is supplied on the software CD of PCS 7/TM-OS V4.1.
Ordering data
OS single station SIMATIC PCS 7 Industrial Workstation for ES/OS single station
Order No. see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC
Other items required: Interface module for CS 275 incl. local bus connecting cable SIMATIC PCS 7 OS software, single station V7.1 (for licensing) PCS 7/TM-OS V4.1 coupling package Optional: - Signal module - PCS 7/TM-OCX (NORA) V4.1 OS server SIMATIC PCS 7 Industrial Workstation for OS server see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC
Integration
Connecting systems with TELEPERM M basic functions to SIMATIC BATCH V7.1 Using the coupling packages for PCS 7/TM-OS it is possible to connect AS 23x or AS 488/TM automation systems, whose functional process areas are automated with GF blocks of the basic functions program package up to version V1.3 (6DS5305-8AA; released for delivery in 08/89), to SIMATIC BATCH V7.1. Connection takes place through the UNIB, TR1B and EM1B interface blocks, which are inserted in the AS structure. It can only be implemented with client/server-based multi-user systems. Single station systems (single stations) are not suitable for this. The interface blocks enable SIMATIC BATCH to dock on in order to forward control strategies, setpoints and phase change commands to the master recipe phase, and to read its status. The dual-channel functionality of the operator system also supports connection to SIMATIC BATCH, i.e. plant units can be used by different systems within a recipe. It is irrelevant for the recipe whether a plant unit is on a SIMATIC PCS 7 automation system or on a TELEPERM M automation system. This is a great advantage particularly with plant expansions.
Other items required: Interface module for CS 275 incl. local bus connecting cable SIMATIC PCS 7 OS Software Server V7.1 (for licensing) PCS 7/TM-OS V4.1 coupling package Optional: - Signal module - For process visualization on the server: PCS 7/TM-OCX (NORA) V4.1 OS Client SIMATIC PCS 7 Industrial Workstation for OS client see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC
Other items required: SIMATIC PCS 7 OS software Client V7.1 (for licensing) Optional: - Signal module - PCS 7/TM-OCX (NORA) V4.1
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PCS 7/TM OS
Ordering data
PCS 7/TM-OS V4.1 coupling packages
Order No.
Ordering data
CP 1613 A2 PCI card for connection to Industrial Ethernet, with ITP and RJ45 connections CP 1623 PCI Express x1 card for connection to Industrial Ethernet (10/100/1000 Mbit/s), with 2-port switch (RJ45) Communications software for CP 1613/CP 1623 SIMATIC NET S7-1613/2008 for Industrial Ethernet (for S7 communication, except with redundant AS) S7 communications software for CP 1613 A2/CP 1623, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick SIMATIC NET S7-REDCONNECT/2008 (for S7 communication with redundant AS) Software for fail-safe S7 communication over redundant networks, for CP 1613 A2/CP 1623, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick
Order No.
Additional and expansion components
Interfacing to Industrial Ethernet plant bus, upgrading from BCE communication to CP 1613/CP 1623 communication C) 6GK1 161-3AA01
PCS 7/TM-OS coupling package for AS 23x/AS x88 bilingual (German, English) Type of delivery: Certificate of license and authorization disk; software and electronic documentation on CD PCS 7/TM-OCX (NORA) V4.1 program package Standardized displays for operable TELEPERM M AS function blocks and for PCS 7 driver blocks of the TELEPERM M I/Os, trilingual (German, English, French) Type of delivery: Certificate of license and authorization disk; electronic documentation (German, English) and software on CD Note: When the PCS 7/TM-OCX (NORA) is used, a 6DS5 037-1AX program package has to be ordered for each single station system (OS single station) and for each operator terminal (OS client) of a multi-user system. A program package is also required for the process visualization module if it is used on the server. Coupling package upgrade from PCS 7/TM-OS V4.0 to V4.1 consisting of software CD; without license for process coupling and PCS 7/TM-OCX Coupling package upgrade from PCS 7/TM-OS V1.x/V2.x/V3.x to V4.1 Comprising software CD and: Without license for process coupling and PCS 7/TM-OCX License for PCS 7/TM-OS AS 23x/AS x88 coupling package License for PCS 7/TM-OCX License for PCS 7/TM-OS AS 23x/AS x88 coupling package and PCS 7/TM-OCX
6DS5 143-1AX
6GK1 162-3AA00
6DS5 037-1AX
C)
6GK1 716-1CB71-3AA0
C)
6GK1 716-0HB71-3AA0
C)
6DS5 128-1XX00-2XX3
6DS5 128-1XX00-2XX4 6DS5 128-1XX70-2XX4
Subsequent expansion of S7 communications software for CP 1613/CP 1623 for communication with redundant AS SIMATIC NET PowerPack S7-REDCONNECT/2008 Software for expansion of S7-1613 to S7-REDCONNECT, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick 6GK1 716-0HB71-3AC0 C)
6DS5 128-1XX03-2XX4 6DS5 128-1XX73-2XX4
Components for OS connection to the CS 275 plant bus Refer to following section "CS 275 communication"
Note: Further supplementary/expansion components such as network cable, signal module, multi-monitor graphics cards, OS redundancy components, smart card readers, keyboards or process monitors can be found in the SIMATIC PCS 7 Catalog ST PCS 7. In this catalog you can also select the SIMATIC PCS 7 OS software for the different versions of the PCS 7/TM operator station (OS single station, OS server or OS client).
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Siemens AG 2010
Engineering
PROGRAF AS
Overview
OS clients PCS 7/TELEPERM engineering station AS/OS
Hardware: SIMATIC PCS 7 Industrial Workstation (Single Station/Server), N-PCI incl. local bus connecting cable
Interfacing to the SIMATIC PCS 7 plant bus In the case of the SIMATIC PCS 7 Industrial Workstations V7.1 single station/server versions offered below, the interfacing to the SIMATIC PCS 7 plant bus Industrial Ethernet is implemented via RJ45 network card 10/100/1000 Mbit/s and Basic Communication Ethernet (BCE). An alternative to the BCE communication is the more powerful communication by means of CP 1613 A2/CP 1623 and the S7-1613/S7-REDCONNECT communications software. This is however only necessary for communication with more than 8 automation systems and when using redundant automation systems. SIMATIC PCS 7 Industrial Workstations with BCE communication can also be subsequently upgraded to CP 1613/1623 communication. To this end, in addition to the CP 1613 A2/CP 1623 module, they require either the S7-1613 communication software or S7-REDCONNECT. In contrast to the S7-1613, the S7-REDCONNECT communication software also supports communication with redundant automation systems. PROGRAF AS
AS 23x AS x88
Terminal bus
Also: - PROGRAF AS+/NT - Coupling package PCS 7/TM-OS - PCS 7 engineering software AS/OS
PCS 7/TM OS Server
Plant bus CS 275
Based on the SIMATIC PCS 7 Industrial Workstation, single station or server version, a universal PCS 7/TELEPERM Engineering Station AS/OS can be implemented by the addition of hardware and software components, which can then be used for the engineering of all subsystems networked by means of TELEPERM M plant bus CS 275 and SIMATIC PCS 7 Industrial Ethernet plant bus.
The PROGRAF AS+/NT program package is a variant of the PROGRAF AS engineering software that can execute on the following operating systems: Windows NT 4.0 Windows 2000 Professional Windows XP Professional Windows 2000 Server Windows Server 2003 As a component of a PCS 7/TELEPERM Engineering Station AS/OS V7.1, single station or server version, PROGRAF AS+/NT V4.03 can be used for: Engineering, testing and commissioning of the automation systems - AS 230, AS 230 K - AS 235, AS 235 K, AS 235 H - AS 388/TM and AS 488/TM (incl. the der technical design versions AS 488 S and AS 488 K) Software maintenance and documentation A powerful function block diagram (FBD) editor with autorouter that can also represent dynamic values and curves, libraries for reusable elements, rational import and export functions, as well as practical commissioning and test functions offer you effective support for the graphical structuring, testing, optimizing and documentation of the user software of your TELEPERM M automation systems. Structures of existing installed automation systems can be read into PROGRAF AS+/NT, re-compiled and then graphically processed or documented.
Note: PROGRAF AS+/NT V4.03 is still available for TELEPERM M migration projects, quoting Order No. 6DL5 255-1CX.
Design
PCS 7/TELEPERM Engineering Station AS/OS V7.1 The SIMATIC PCS 7 Industrial Workstations V7.1, single station/server versions are suitable as basic hardware for a PCS 7/TELEPERM Engineering Station AS/OS V7.1. These are already equipped with interface modules for connection to the plant bus and the terminal bus of SIMATIC PCS 7. Detailed information on the technology, scope of delivery and ordering data of all versions of the SIMATIC PCS 7 Industrial Workstation V7.1 as well as options/expansions can be found in the "Industrial Workstation/PC" section of the current SIMATIC PCS 7 Catalog ST PCS 7. The expansion to a PCS 7/TELEPERM Engineering Station AS/OS V7.1 requires additional components: CS 275 interface module N-PCI and local bus connecting cable (see section on "Communication") Program package PROGRAF AS+/NT V4.03, Order No. 6DL5 255-1CX PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88 (for details, see section on "Operation and Monitoring") SIMATIC PCS 7 Engineering Software AS/OS V7.1 with AS/OS Engineering unlimited POs and AS runtime license for 600 POs
Note: The SIMATIC PCS 7 Engineering Software AS/OS V7.1 is released for a 2-hour OS test mode. Continuous use in OS productive operation is not possible.
The program package PCS 7/TM-OCX (NORA) V4.1 can also be used as an option (for details, see section on "Operation and Monitoring"). For the SIMATIC PCS 7 Engineering Software AS/OS V7.1 the number of configurable process objects or tags can be increased if required by adding SIMATIC PCS 7 Engineering PowerPacks (see SIMATIC PCS 7 Catalog ST PCS 7, Chapter "Engineering System", Section "ES Software").
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Engineering
PROGRAF AS
Integration
Converting existing user software The user software represents a large portion of the total investment and know-how. Hence the quality of its conversion into the new system world is a key criterion for a migrations economic efficiency. We provide you with fast and reliable conversion of your user software for use on the new SIMATIC PCS 7 system platform. In doing so we make allowance for sector-specific properties as well as special plant solutions. As a result of the modern tools that we developed ourselves, you profit from software of constant quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigurations occasionally required. For quotations and additional information, please contact your regional Siemens representative.
Ordering data
SIMATIC PCS 7 Engineering Software AS/OS V7.1 AS/OS Engineering unlimited POs and AS Runtime license for 600 POs Software enabled for two-hour OS test mode, not to be used for OS productive operation 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional or Windows Server 2003, floating license for 1 user Type of delivery: License key memory stick, certificate of license including terms and conditions Note: For additional SIMATIC PCS 7 Engineering PowerPacks see Catalog ST PCS 7, Chapter "Engineering System", Section "ES Software". PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88 2 languages (German, English) Type of delivery: Certificate of License and authorization disk; software and electronic documentation on CD PCS 7/TM-OCX (NORA) V4.1 program package Standardized displays for operable TELEPERM M AS function blocks and for PCS 7 driver blocks of the TELEPERM M I/Os, trilingual (German, English, French) Type of delivery: Certificate of license and authorization disk; electronic documentation (German, English) and software on CD
Order No. 6ES7 658-5AF17-0YA5
Additional and expansion components
Ordering data
SIMATIC PCS 7 Industrial Workstation for ES/OS single station
Order No. see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC see catalog ST PCS 7, chapter "Industrial Workstation/PC", SIMATIC Rack PC
PCS 7/TELEPERM Engineering Station AS/OS
SIMATIC PCS 7 Industrial Workstation for OS server
6DS5 143-1AX
Other items required: Interface module for CS 275 incl. local bus connecting cable PROGRAF AS+/NT V4.03 program package for configuration of TELEPERM M AS 23x/AS x88 PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88 SIMATIC PCS 7 Engineering Software AS/OS V7.1 for unlimited POs, incl. AS Runtime license for 600 POs Optional: PCS 7/TM-OCX (NORA) V4.1
6DS5 037-1AX
C)
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Engineering
PROGRAF AS
Ordering data
PROGRAF AS+/NT V4.03 Configuration software for TELEPERM M AS 23x/AS x88 automation systems, can be used with Windows NT 4.0/ 2000/ 2000 Server/ XP/ Server 2003 Type of delivery: CD with program package in German and English Software protection (dongle) Update PROGRAF AS+/NT V4.0x to current version
Order No. Still available for TELEPERM M migration, Order No. 6DL5 255-1CX.
Ordering data
SIMATIC NET PowerPack S7REDCONNECT/2008 Software for expansion of S7-1613 to S7-REDCONNECT, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick
Order No.
Subsequent expansion of S7 communications software for CP 1613/CP 1623 for communication with redundant AS 6GK1 716-0HB71-3AC0 C)
Still available for TELEPERM M migration, Order No. 6DL5 255-1CX00-4XX3. Still available for TELEPERM M migration, Order No. 6DL5 255-1CX00-4XX4.
Upgrade PROGRAF AS+ Version 2 or 3 (with Windows 3.11) to current version with return of dongle
Components for connection of the AS/OS engineering station to the CS 275 plant bus Refer to following section "CS 275 communication"
Interfacing to Industrial Ethernet plant bus, upgrading from BCE communication to CP 1613/CP 1623 communication CP 1613 A2 PCI card for connection to Industrial Ethernet, with ITP and RJ45 connections CP 1623 PCI Express x1 card for connection to Industrial Ethernet (10/100/1000 Mbit/s), with 2-port switch (RJ45) Communications software for CP 1613 A2/CP 1623 SIMATIC NET S7-1613/2008 for Industrial Ethernet (for S7 communication, except with redundant AS) S7 communications software for CP 1613 A2/CP 1623 runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick SIMATIC NET S7-REDCONNECT/2008 (for S7 communication with redundant AS) Software for fail-safe S7 communication over redundant networks, for CP 1613 A2/CP 1623 runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick 6GK1 716-1CB71-3AA0 C) 6GK1 161-3AA01
Note: Supplementary/expansion components such as network cables, keyboards, multi-monitor graphics cards or process monitors, as well as additional SIMATIC PCS 7 engineering software, can be found in Catalog ST PCS 7.
6GK1 162-3AA00
6GK1 716-0HB71-3AA0
C)
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Siemens AG 2010
Communication
CS 275
Overview
Through connection to the TELEPERM M CS 275 plant bus, PCS 7/TM-OS operator systems and engineering stations with PROGRAF AS+/NT have access to all types of the following automation systems of an existing TELEPERM M plant: AS 230, AS 235, AS 488/TM S5-150U, S5-155U Characteristic features of the CS 275 bus architecture: Participants within a local range or a cabinet group are connected together at distances up to 20 m by means of the 20-m local bus. The transition from the 20-m local bus to the remote bus is made using inductive bus converters UI. Up to 9 participants (each UI counts as 1 participant) can be connected into a local bus island using the 20-m local bus. The remote bus combines distributed systems/local bus islands over distances up to 4 km. The local bus is redundant as standard, a redundant design for the remote bus is optional. There are various possibilities for connecting the engineering/operator stations to the CS 275 plant bus (see design) depending on the respective initial situation and on the type and scope of migration project.
Design
The following picture and the associated product overview show the basic possibilities for the CS 275 connection of the engineering/operator stations as well as the connection components required in each case. The N-PCI interface module that acts as a CS 275 interface is not yet integrated into the SIMATIC PCS 7 Industrial Workstations, single station or server versions, that can be used as the basic hardware for an engineering/operator station. It must therefore be ordered separately and retrofitted there. The current N-PCI interface module can be used with PCS 7/TM-OS V3.1 SP1 and later and PROGRAF AS+/NT V4.03 and later. It operates with 3.3 V and 5 V PCI bus signal voltage. The N-PCI driver V1.4 or higher that it requires, is part of the scope of delivery of PCS 7/TM-OS in V3.1 SP1 or higher.
N-PCI
1
N-PCI
AV UI1/ UI2
2
ES 902 e.g. to UI, N-AS
Max. 5 m Remote bus connection unit
Max. 15 m
N-PCI
3
AV UI1/ UI2
2.5 m OS 26x
N-PCI
3
AV Remote bus connection unit 2.5 m AS cabinet TELEPERM M
N-PCI
4
N-PCI
N-PCI connecting cable
1 4
Max. 5 m
Basic possibilities for ES/OS connection to the CS 275 plant bus
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Siemens AG 2010
Communication
CS 275
Overview of connecting cables for ES/OS connection to the CS 275 plant bus
Connector type (see graphic) 1 Number of Field of application connectors 4 Preassembly, length Order No.
To connect the N-PCI interface module to a Sub-D socket m 0.3 m o ES 902 m 0.3 m o ES 902 m 6DS8 210-8MB remote bus connection unit (UI1, UI2 and 0.3 m o ES 902 AV) Sub-D socket m 3 m o ES 902 m 0.3 m o ES 902 m 6DS8 210-8MC 0.3 m o ES 902 Sub-D socket m 5 m o ES 902 m 0.3 m o ES 902 m 0.3 m o ES 902 6DS8 210-8SC 6DS8 211-8SB 6DS8 211-8SC 6DS8 211-8AD 6DS8 211-8ED 6DS8 208-8KC
To connect the N-PCI to a local bus island; Sub-D socket m 0.5 m o cable end free connection to an existing ES 902 connecSub-D socket m 5 m o cable end free tor, e.g. to UI or N-AS Sub-D socket m 10 m o cable end free Sub-D socket m 15 m o cable end free To connect the N-PCI to a local bus island; Sub-D socket m 2.5 m o ES 902 connection on distributor (AV) in remote bus connection unit or TELEPERM M AS cabinet To extend a connecting cable 1, 2, 3 or 4 in Sub-D socketm 0.3 m o Sub-D socket m 0.3 m o order to connect more than two ES/OS sys- Sub-D plug tems to local bus island Sub-D socketm 1,5 m o Sub-D socket m 0.3 m o Sub-D plug Sub-D socketm 3 m o Sub-D socket m 0.3 m o Sub-D plug Sub-D socketm 5 m o Sub-D socket m 0.3 m o Sub-D plug
6DS8 212-8MB 6DS8 212-8EC 6DS8 212-8MC 6DS8 212-8SC
Ordering data
N-PCI interface module for the ES/OS connection to the CS 275 local bus, suitable for 3.3 V and 5 V PCI bus signal voltage
Order No. 6DP1 724-8BA
Ordering data
Connecting cable between N-PCI and local bus island (distributor) with 2 connectors (1 Sub-D socket, 1 ES 902 for connection to AV); length: 2.5 m Connecting cable for connection of more than 2 systems with N-PCI to a local bus island (extended by any cable for the N-PCI connection via its Sub-D socket) with 3 connectors (2 Sub-D sockets, 1 Sub-D plug for connection to other cables); length between the two Sub-D sockets: 0.3 m 1.5 m 3m 5m Accessories ES 902 connector for combination with CS 275 local bus connecting cables with open cable end, e.g. 6DS8 211-8..
Order No.
Preassembled connecting cables for ES/OS connection to the CS 275 plant bus Connecting cable between N-PCI and remote bus connection unit with 4 connectors (1 Sub-D socket, 3 ES 902); for distances between N-PCI and UI1 up to: 0.3 m 3m 5m Connecting cable between N-PCI and local bus island (ES 902 connector) with 1 connector (Sub-D socket) and one open cable end for connection to ES 902 connector; length: 0.5 m 5m 10 m 15 m 6DS8 211-8SB 6DS8 211-8SC 6DS8 211-8AD 6DS8 211-8ED 6DS8 210-8MB 6DS8 210-8MC 6DS8 210-8SC
6DS8 208-8KC
6DS8 212-8MB 6DS8 212-8EC 6DS8 212-8MC 6DS8 212-8SC 6DS9 200-8AA
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Siemens AG 2010
Communication
GT104CS gateway
Overview
Function
The Gateway GT104CS is capable of processing the cyclic data exchange between the TELEPERM M automation systems on the plant bus CS 275 and up to 32 SIMATIC PCS 7 automation systems on the Industrial Ethernet plant bus. The CPU of a SIMATIC PCS 7 automation system can process transmitted or received data of at least 10 AKS- + 10 AKE- + 10 BKS- + 10 BKE-blocks in a 1s cycle. This corresponds to 280 analog values and 1280 binary values per second in each communication direction.
Configuration
At the GT104CS gateway, the bus and bus node address are to be set on the plant bus CS 275 by means of DIP switches. For communication with the SIMATIC PCS 7 automation system, the gateway requires only a few parameters (IP address). The connection between the SIMATIC PCS 7 automation systems and the gateway is configured using the SIMATIC Manager. SIMATIC PCS 7 process cells on the Industrial Ethernet plant bus can be linked perfectly with existing TELEPERM M process cells on the CS 275 plant bus by a combination of the PCS7/TM-OS operator system with dual-channel functionality and GT104CS gateway. The necessary configuration work for this is minimal. For the SIMATIC PCS 7 automation systems, function blocks for the TELEPERM M standard functions AKS, BKS, AKE and BKE are also supplied, as well as a central communications block TM_LINK. By means of the TM_LINK communications block and the GT104CS gateway, the AKS, BKS, AKE and BKE blocks of the SIMATIC PCS 7 automation systems communicate with the AKS, BKS, AKE and BKE blocks in the TELEPERM M automation systems, which are assigned by addressing. The function block TM_LINK uses the S7 system functions USEND and URECV internally for communication with the gateway.
Application
The cross-bus communication load can be evenly distributed: The PCS 7/TM-OS with dual-channel functionality handles - AS-OS communication with the automation systems on the CS 275 and Industrial Ethernet plant buses, as well as - time-of-day synchronization for the TELEPERM M unit The cross-bus AS-AS communication operates via the GT104CS gateway. The gateway behaves like a virtual automation system. In connection with the GT104CS gateway, the automation systems AS 488/TM, AS 235 and AS 230 can be used on the TELEPERM M side. The gateway has a bus and node address on the TELEPERM M CS 275 plant bus, via which the cyclic data can be exchanged with as many as 32 automation systems on the SIMATIC PCS 7 Industrial Ethernet plant bus (TCP/IP protocol). The communication is configured in the participating function blocks of the TELEPERM M and SIMATIC PCS 7 automation systems and can also be performed online. Once the connection is set up, the gateway couples the configured transmission and reception blocks.
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Siemens AG 2010
Communication
GT104CS gateway
Ordering data
GT104CS gateway: for the AS-AS bus communication between TELEPERM M and SIMATIC PCS 7 Hardware incl. memory card with gateway system software, AKS/BKS/AKE/BKE function blocks
Order No. 9AE4 100-1EA00 D)
More information
The GT104CS gateway is a SIMATIC PCS 7 add-on product. The responsibility for this product is as specified below. If you have any questions concerning this product, please contact your regional Siemens representative or the department responsible for the product: Siemens AG Industry Sector Industry Solutions Karlsruhe Phone: +49 721 595-6708 Fax: +49 721 595-6383 E-mail: gateway.solutions@siemens.com
D) Subject to export regulations: AL: N, ECCN: 4A994X
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3/2 3/4 3/4 3/7 3/11 3/11 3/14 3/14 3/17 3/17 Introduction
Automation APACS+ controller migration using DP/IO bus link and AS 417H QUADLOG controller migration using DP/IO bus link and AS 417F Operator control and monitoring PCS 7/APACS+ Operator System Engineering PCS 7/APACS+ OS Engineering Station Communication Industrial Ethernet Module (IEM)
Siemens AG 2010
Introduction
Overview
PCS 7 OS / BATCH clients Engineering system
PCS 7/APACS+ OS Server
(dualchannel)
PCS 7 BATCH server
PCS 7 OS server
PCS 7 central archive server
3
IEM Industrial Ethernet (single/redundant) AS 414FH/ AS 417FH AS 414/ AS 416/ AS 417
MBUS
IEM
AS 417H (Single/ Redundancy Station)
MBUS
DP/IO Bus Link
ET 200M ET 200M DP/PA Link ET 200M
ET 200M Field devices PROFIBUS
APACS+/ QUADLOG
APACS+/ QUADLOG
APACS+ I/Os
Configuration example of APACS+/QUADLOG migration
The APACS+ process control system has been used successfully world-wide for over 15 years. Its functionality, reliability and user-friendliness have been demonstrated in more than 10 000 installed systems. Migration of the process control system based on APACS+/QUADLOG controllers with the innovative SIMATIC PCS 7 OS operation and monitoring systems from Siemens provides the opportunity for retaining proven functions and for significantly increasing the functionality and performance at the same time through specific modernization. With its open system platform, SIMATIC PCS 7 provides an ideal basis for modern, future-oriented and economical automation solutions in all sectors.
Depending on the plant size, the hardware and user software of an installed APACS+ system represent a considerable investment volume and, together with the know-how of the operating and maintenance personnel, an enormous value. To preserve and expand the installed basis and to increase its value, Siemens developed a migration strategy which aims to modernize existing operator and engineering systems with SIMATIC PCS 7 while retaining the APACS+/QUADLOG controllers and the lower-lying I/O level. With this strategy, customers can migrate their existing systems efficiently and economically without having to replace any controllers, I/O devices or their wiring, and without any loss of associated investment in the system configuration. In addition, excellent alternatives are provided at the controller level by the AS 41x of SIMATIC PCS 7, especially with plant expansions. These are supported by the controller-controller communication via Industrial Ethernet Modules (IEM) and by PCS 7/APACS+ operator systems which can communicate with both APACS+/QUADLOG controllers and AS 41x by dual channel.
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Siemens AG 2010
Introduction
Benefits Through the migration to SIMATIC PCS 7, the customers of APACS+ also profit from the numerous advantages provided by Totally Integrated Automation (TIA) and the facilities already provided by the system for integration into the corporate information network. These include integration of the SIMATIC IT Manufacturing Execution System as well as monitoring via the World Wide Web or OPC data exchange with IT other applications. In addition to the above-mentioned technical aspects, future compatibility is also an important argument in favor of APACS+/QUADLOG migration. This is achieved by investment by Siemens in continuous product development and the longterm, global servicing for its range of SIMATIC products.
More information
You can find detailed information, ordering data and technical specifications on individual migration products in the following sections: APACS+ controller migration using DP/IO bus link and AS 417H QUADLOG controller migration using DP/IO bus link and AS 417F PCS 7/APACS+ Operator System PCS 7/APACS+ Engineering Station You can find more information on the Internet at: www.siemens.com/simatic-pcs7/migration
Options
Converting OS user software The modern Siemens DBA technology permits fast and secure implementation of your user software. Your investment in the configuration of the existing system is therefore safeguarded. It goes without saying that we also offer this conversion as a service. But you can call upon the services of our experienced migration specialists not only for this reason, but also when generating new graphics. We would be pleased to provide you with an individual quotation. For quotations and additional information, please contact your regional Siemens representative.
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Siemens AG 2010
Automation
APACS+ controller migration using DP/IO bus link and AS 417H
Overview
The PCS 7 APACS+ DP/IO bus link offers the possibility of replacing existing APACS+ controllers (ACM, ACM+ or ACMx) with more powerful SIMATIC PCS 7 AS 417H stations (single station AS 417-4-1H or redundancy station AS 417-4-2H), without having to renew the installed APACS+ I/O modules, field wiring and field technology. The ACM transition board and APACS+ CPU in the module rack are simply replaced by the externally identical components DP/IO bus link transition board and PCS 7 APACS+ DP/IO bus link. The PCS 7 APACS+ DP/IO bus link can then be connected to the AS 417H via the PROFIBUS DP interface of the DP/IO bus link transition boards. As a result of the higher performance and speed of the SIMATIC PCS 7 AS 417H, it is not only possible to replace the controllers on a 1:1 basis, but also to reduce the number of them. One SIMATIC PCS 7 AS 417H automation system is capable of replacing as many as three 3 APACS+ controllers. The PCS 7 APACS+ DP/IO bus link supports both non-redundant and redundant configurations (peer-to-peer redundancy). A AS 417H (single station/redundancy station) with APACS+ I/O modules on the PCS 7 APACS+ DP/IO bus link can also be expanded via PROFIBUS DP with ET 200M remote I/Os.
Design
Non-redundant configuration with AS 417H single station
SIMATIC PCS 7 AS 417H Single Station Connection of up to 3 DP/IO bus links each with up to 28 APACS+ I/O modules DP/IO bus link
CP 443-5
Maximum configuration using the example of a non-redundant architecture with AS 417H single station (AS 417-4-1H)
A PCS 7 APACS+ DP/IO bus link inserted in place of the APACS+ CPU in the former controller module rack is connected via its transition board to a PROFIBUS DP Master interface of the AS 417H single station. For each AS 417H single station as many as 3 PCS 7 APACS+ DP/IO bus links - each with up to 28 APACS+ I/O modules - can be connected via two internal PROFIBUS DP Master interfaces and one CP 443-5 module. In total this means a maximum of 84 APACS+ I/O modules can be connected. The actual limit value depends on the type and the channel allocation of the I/O modules used. Typical numbers are about 15 to 25 APACS+ I/O modules per PCS 7 APACS+ DP/IO bus link.
The actual maximum configuration can be determined using the memory calculator. In doing so, the memory requirement of the module types used is to be multiplied by the respective number of modules. In addition, the memory requirement of the channel types used is to be multiplied by the respective number of channels. The value obtained by adding the two subtotals for modules and channels must not exceed 65 535 bytes.
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Siemens AG 2010
Automation
Memory calculator
Module type Channel type ACDI AVDI CPIF CPIT EACI EADO EAOC EAVI VPIF VPIT IDDO IDMI SDOC RIC RTD SAAI ACDO SADI SAIC SAOC DPCO SDIC SDOC SOEI SOEO TIC_ VIC Number of channels x x x x x x x x x x x x x x x x x x x x x x x x x x x Channel size 62 62 90 54 78 62 90 78 90 54 126 50 66 102 114 102 66 62 86 102 62 42 66 90 110 102 98 Memory requirement per channel type [bytes] =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0
Enter the number of each module and channel type in the correspond- EAM ing cell and calculate the total memory requirement. EAM EAM EAM Module type Number of modules Module mem- Memory requirement ory requireper module type ment [bytes] 630 630 630 738 630 638 630 630 94 738 738 642 400 = = = = = = = = = = = = = 0 0 0 0 0 0 0 0 0 0 0 0 400 400 400 EAM EAM EAM EAM IDM 115V IDM 230V IDM DC ODM 115V RTM SAI SAM SDM 24V SDM+ 24V SDM+ 48V VIM DPIOB 1 x x x x x x x x x x x x x EAM EAM EAM IDM IDM ODM RTM RTM SAI SAM SAM SAM SAM SDM SDM Total memory requirement for modules and channels SDM SDM SDM VIM Available memory space Remaining memory space 65 535 65 135 VIM
Total memory requirement for modules
Total memory requirement, channels
Peer-to-peer redundancy with AS 417H redundancy station
SIMATIC PCS 7 AS 417H Redundancy Station
In the case of peer-to-peer redundancy, each redundant PCS 7 APACS+ DP/IO bus links is connected in a former APACS+ controller module rack via its transition boards to one of two redundant PROFIBUS DP Master interfaces of an AS 417H Redundancy Station (AS 417-4-2H). . For synchronization, the two redundant PCS 7 APACS+ DP/IO bus links are to be connected additionally with a DP/IO bus redundancy cable via their transition boards. The configuration shown in the example of a non-redundant architecture can in principle be applied to the peer-to-peer redundancy with the AS 417H redundancy station.
DP/IO Bus Link APACS I/Os
Redundancy cable
Transition Board
IOBUS
Example configuration for peer-to-peer redundancy with AS 417H redundancy station (AS 417-4-2H)
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Automation
Integration
The PCS 7 APACS+ DP/IO bus link can be used in plant configurations that are based on the SIMATIC PCS 7 V7.1 process control system. A CD with the following content is shipped together with the PCS 7 APACS+ DP/IO bus link: Hardware configuration file for configuration of the APACS+ I/O modules (for integration in the SIMATIC Manager of SIMATIC PCS 7) Function block library with the channel drivers of the APACS+ I/O modules as well as diagnostics blocks and faceplates Documentation The software on this CD supports the integration of the PCS 7 APACS+ DP/IO bus links and of the APACS+ I/O modules in SIMATIC PCS 7. Together with the SIMATIC PCS 7 system software it enables: Graphical hardware parameterization of the APACS+ I/O modules with online diagnostics Generation of hardware and software alarm messages for the APACS+ I/O modules and the PCS 7 APACS+ DP/IO bus link Operation and monitoring, as well as monitoring of the PCS 7 APACS+ DP/IO bus links and of the APACS+ I/O modules
Ordering data
PCS 7 APACS+ DP/IO bus link Type of delivery: Electronic module CD with function block library, configuration software and electronic documentation Additional components DP/IO bus link transition board for the PROFIBUS DP interfacing of the PCS 7 APACS+ DP/IO bus links to the AS 417H Note: One transition board is required for each PCS 7 APACS+ DP/IO bus link. DP/IO bus redundancy cable, length 1 m for the connection of two redundant PCS 7 APACS+ DP/IO bus links for synchronization
Order No. 6EQ2 014-0CE00-0XA0 A)
6EQ2 013-1CE00-0XA0
A)
6EQ2 013-0CE10-0XA0
A)
AS 417H automation systems (bundles) Individual configuration of the AS 417H bundles with the following basic data; completion of order numbers by selecting the preconfigured ordering units from Catalog ST PCS 7, Section "FaultTolerant Automation Systems" or by means of special configurators in the Industry Mall: SIMATIC PCS 7 AS single station / SIMATIC PCS 7 AS redundancy station) Single station AS 417-4-1H Preassembled and tested, memory card 16 MB RAM (up to about 3 000 POs), 1 x CPU 417-4H (up to about 2 500 POs) Redundancy Station AS 417-4-2H Preassembled and tested, memory card 16 MB RAM (up to about 3 000 POs), 2 x CPU 417-4H (up to about 2 500 POs) 6ES7 656-8EM..-..B. 6ES7 654-8EM..-..B.
A) Subject to export regulations: AL: N, ECCN: EAR99H
Note: For additional SIMATIC PCS 7 ordering data, particularly for operator system and engineering system, see Catalog ST PCS 7.
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Siemens AG 2010
Automation
QUADLOG controller migration using DP/IO bus link and AS 417F
Overview
The PCS 7 QUADLOG DP/IO bus link offers the possibility of replacing existing QUADLOG controllers (CCM, CCM+ or CCMx) with a more powerful SIMATIC PCS 7 AS 417F (single station) or SIMATIC PCS 7 AS 417FH (redundancy station), without having to renew the installed QUADLOG I/O modules, field wiring and field technology. The ACM transition board and QUADLOG CPU in the module rack are simply replaced by the externally identical components DP/IO bus link transition board and PCS 7 QUADLOG DP/IO bus link. The PCS 7 QUADLOG DP/IO bus link can then be connected to the AS 417F/FH via the PROFIBUS DP interface of the DP/IO bus link transition boards. As a result of the higher performance and speed of the SIMATIC PCS 7 AS 417F/FH, it is not only possible to replace the controllers on a 1:1 basis, but also to reduce the number of them. One SIMATIC PCS 7 AS 417F/FH automation system is capable of replacing as many as three 3 QUADLOG controllers. The PCS 7 QUADLOG DP/IO bus link supports both non-redundant and redundant configurations (node-to-node redundancy). An AS 417F/FH (single station/redundancy station) with QUADLOG I/O modules on the PCS 7 QUADLOG DP/IO bus link can also be expanded via PROFIBUS DP with ET 200M remote I/Os.
Design
Non-redundant configuration with AS 417F (single station)
SIMATIC PCS 7 AS 417F (single station)
DP/IO bus link Connection of one or two DP/IO bus links each with up to 28 partly configured up to 14 fully configured QUADLOG I/O modules
OVP
OVP
OVP: over voltage protection
Maximum configuration using the example of a non-redundant architecture with AS 417F (single station)
A PCS 7 QUADLOG DP/IO bus link inserted in place of the QUADLOG CPU in the former controller module rack is connected via its transition board to a PROFIBUS DP Master interface of the AS 417F (single station). For each AS 417F this means that one or two PCS 7 QUADLOG DP/IO bus links each with up to 14 fully configured or 28 partly configured QUADLOG-I/O modules can be connected via two PROFIBUS DP Master interfaces. This corresponds to a total of 28 fully configured or 56 partly configured QUADLOG-I/O modules. The actual limit value depends on the type and the channel allocation of the I/O modules used. Typical configurations have about 10 to 20 QUADLOG I/O modules per PCS 7 QUADLOG DP/IO bus link.
The actual maximum configuration can be determined using the memory calculator. In doing so, the memory requirement of the module types used is to be multiplied by the respective number of modules. In addition, the memory requirement of the channel types used is to be multiplied by the respective number of channels. The value obtained by adding the two subtotals for modules and channels must not exceed 65 535 bytes.
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Siemens AG 2010
Automation
Memory calculator
Enter the number of each module and channel type in the corresponding cell and calculate the total memory requirement. Channel type ACDI ACDO ADIC AVDI Module type Number of modules Module memory requirement x x x x x x x x x 3 1 x x x 623 731 731 731 623 623 623 632 623 731 635 400 = = = = = = = = = = = = Memory requirement per module type [bytes] 0 0 0 0 0 0 0 0 0 2 193 0 400 2 781 2 969 CAAI CAIC CAIP CAI CAM CDM CDO EAM IDM ODM RTD SAM SDM+ VIM DPIOB CAIP CAOC CDDO CDOC CDSI CEDO CPIF CPIT DPOC EACI EADO EAOC EAVI Total memory requirement for modules Total memory requirement for modules + channels IDMI RIC RTD SADI SAIC SAOC SDOC SOEI SOEO TIC_ VIC VPIF Available memory space Remaining memory space 65 535 62 566 VPIT 2 Number of channels x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Channel size Memory requirement per channel type [bytes] =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 = 188 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 =0 = 188
61 70 58 61 102 90 106 106 106 125 82 58 125 94 58 70 82 61 94 82 50 106 114 61 85 106 70 98 122 102 98 94 58
Total memory requirement, channels
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Siemens AG 2010
Automation
Node-to-node redundancy with AS 417FH (redundancy station)
SIMATIC PCS 7 AS 417FH Redundancy Station
Integration
The PCS 7 QUADLOG DP/IO bus link can be used in plant configurations that are based on the SIMATIC PCS 7 V7.1 process control system. It can be operated in these configurations together with the following components: Automation systems AS 417F (single station) or AS 417 FH (redundancy station) S7 F Systems V6.1 with S7 F-Lib V1.3 SIMATIC Safety Matrix V6.2: S 7 F Systems V6.1 permits the implementation of safety-oriented applications by means of graphical engineering with the continuous function chart (CFC) using TV-tested function blocks with QUADLOG-specific functions. Even greater convenience during engineering and visualization of complex safety programs is offered by the SIMATIC Safety Matrix V6.2, based on the CFC. According to the principle of a cause & effect matrix, it allows configuration by simply linking the events that occur during the process with precisely defined reactions. CD with function block library, configuration software and electronic documentation The scope of delivery of the PCS 7 QUADLOG DP/IO bus link includes a CD with the following content: Hardware configuration file for parameterizing all QUADLOG I/O modules (for integration in the SIMATIC Manager of SIMATIC PCS 7) Function block library with the channel drivers of the QUADLOG I/O modules as well as diagnostics blocks and faceplates Documentation The software on this CD supports the integration of the PCS 7 QUADLOG DP/IO bus links and of the QUADLOG I/O modules into SIMATIC PCS 7. Together with the SIMATIC PCS 7 system software it enables: Graphical hardware parameterization of the QUADLOG I/O modules with online diagnostics Generation of hardware and software alarm messages for the QUADLOG I/O modules and the PCS 7 QUADLOG DP/IO bus link Operation and monitoring, as well as monitoring of the PCS 7 QUADLOG DP/IO bus links and of the QUADLOG I/O modules
DP/IO Bus Link
QUADLOG I/Os
OVP
OVP Transition board Redundancy cable
Sample configuration for node-to-node redundancy with AS 417FH (redundancy station)
In the case of node-to-node redundancy, two redundant PCS 7 QUADLOG DP/IO bus links are distributed across two separate mounting racks. In these former QUADLOG controller subracks they replace the existing QUADLOG-CPU. Each of the two redundant PCS 7 QUADLOG DP/IO bus links is connected via its transition board to one of two redundant PROFIBUS DP Master interfaces of the AS 417FH (redundancy station). For synchronization, the two redundant PCS 7 QUADLOG DP/IO bus links are to be connected additionally with a DP/IO bus redundancy cable via their transition boards. The configuration shown using the example of a non-redundant architecture can in principle also be transferred to the node-tonode redundancy (2 x 2 PCS 7 QUADLOG DP/IO bus links on one AS 417FH).
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Automation
Ordering data
PCS 7 QUADLOG DP/IO bus link Type of delivery: Electronic module CD with function block library, configuration software and electronic documentation Additional components DP/IO bus link transition board for the PROFIBUS DP interfacing of the PCS 7 QUADLOG DP/IO bus links to the AS 417F/FH Note: One transition board is required for each PCS 7 QUADLOG DP/IO bus link. DP/IO bus over-voltage protection for limiting the voltage on the PCS 7 QUADLOG DP/IO bus link to DC 30 V. DP/IO bus redundancy cable for the connection of two redundant PCS 7 QUADLOG DP/IO bus links for synchronization 1 m long 2 m long 6 m long
Order No. 6EQ2 013-0CE00-0XA0 A)
Ordering data
Order No.
6EQ2 013-1CE00-0XA0
A)
AS 417F/FH automation systems (bundles) Individual configuration of the AS 417H bundles with the following basic data; completion of order numbers by selecting preconfigured ordering units from Catalog ST PCS 7, Section "Safety-related Automation Systems" or by means of special configurators in the Industry Mall: SIMATIC PCS 7 AS single station / SIMATIC PCS 7 AS redundancy station) Single station AS 417F Preassembled and tested, memory card 16 MB RAM (up to about 3 000 POs), 1 x CPU 417-4H with S7 F Systems RT License (up to about 2 500 POs) Redundancy station AS 417FH Preassembled and tested, memory card 16 MB RAM (up to about 3 000 POs), 2 x CPU 417-4H with S7 F Systems RT License (up to about 2 500 POs) 6ES7 656-8EN..-..B. 6ES7 654-8EN..-..B.
UPH: 39PSR6OVP
6EQ2 013-0CE10-0XA0 6EQ2 013-0CE20-0XA0 6EQ2 013-0CE60-0XA0
A) A) A)
Note:: For additional SIMATIC PCS 7 ordering data, particularly for operator system and engineering system, see Catalog ST PCS 7.
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Siemens AG 2010
PCS 7/APACS+ Operator System
Overview
Design
The following software components are required depending on the configuration of a PCS 7/APACS+ operator system as single station or client/server combination (single or redundant):
Required software OS Single Station PCS 7 architecture Client/ server (non-redundant server) Client/server (redundant server)
PCS 7/APACS+ OS single station pack V7.1 (2000 POs) PCS 7/APACS+ OS server pack V7.1 (2000 POs) PCS 7/APACS+ OS redundant server pack V7.1 (2000 POs) PCS 7 OS Software Client V7.1 (See section "OS Software" in Catalog ST PCS 7)
The software packs PCS 7/APACS+ OS offered for migration of APACS+ operator systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single station systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients. Data from different systems can be displayed in one process image on the OS clients of a multiuser system, both from APACS/QUADLOG controllers on the M bus and from the SIMATIC PCS 7 automation systems on the Industrial Ethernet. The multi-client architecture of the operator systems enables a client to retrieve data from different servers. With smaller systems it is possible to use a PCS 7/APACS+ OS server with dual-channel functionality. This implements the communication with the APACS/QUADLOG controllers and the SIMATIC PCS 7 automation systems via two separate communication channels. A PCS 7/APACS+ plant configuration with automation systems (controllers), engineering system and operator system can be expanded by batch clients and batch servers for automation of batch processes using SIMATIC BATCH. Batch clients and OS clients can be operated together on one SIMATIC PCS 7 Industrial workstation or on separate basic hardware. Batch servers are usually set up on a separate SIMATIC PCS 7 industrial workstation, separated from the OS server.
Note: You can find information on the product range and the advanced functions of SIMATIC BATCH as well as ordering data for SIMATIC BATCH V7.1 in Catalog ST PCS 7.
When used with SIMATIC BATCH PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0
(2 licenses)
The number of process objects (PO) supplied with the software components in the table is expandable with SIMATIC PCS 7 PowerPacks from section "OS Software" of Catalog ST PCS 7. In this section of the Catalog you can also select additional software for PCS 7/ APACS+ operator systems. Appropriate basic hardware for a PCS 7/APACS+ operator station as a single station, server or client version can be found in the section "Industrial Workstation/PC" of Catalog ST PCS 7. Communication between the APACS+/QUADLOG controllers on the M-Bus and the PCS 7/APACS+ OS on the Industrial Ethernet plant bus usually takes place via the Industrial Ethernet Module IEM (see last section of this chapter). In the case of small configurations with limited expansion, a PCS 7/APACS+ OS station can also be directly linked to an APACS+ MBUS segment by means of an APACS+/QUADLOG MBI PCI card.
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Siemens AG 2010
PCS 7/APACS+ OS V7.1 (single station/server/redundant server) For the configuration of PCS 7/APACS+ OS operator stations the following software products are available: PCS 7/APACS+ OS Single Station Pack V7.1 (2 000 POs) for a single station PCS 7/APACS+ OS Server Pack V7.1 (2 000 POs)1) for one server PCS 7/APACS+ OS Redundant Server Pack V7.1 (2 000 POs)1) for a redundant pair of servers
Ordering data
PCS 7/APACS+ Operator System PCS 7/APACS+ OS single station pack V7.1 (2000 POs) Software and electronic documentation, English, executes with Windows XP Professional, single license for 1 installation Runtime software, software class A Type of delivery: PCS 7/APACS+ OS single station pack V7.0 (2 000 POs) SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/APACS+ OS Software Media Package V7.1 PCS 7/APACS+ OS server pack V7.1 (2000 POs) Software and electronic documentation, English, executes with Windows Server 2003, single license for 1 installation Runtime software, software class A Type of delivery: PCS 7/APACS+ OS server pack V7.0 (2000 POs) SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/APACS+ OS Software Media Package V7.1 PCS 7/APACS+ OS redundant server pack V7.1 (2000 POs) Software and electronic documentation, English, executes with Windows 2003 Server, single license for 2 installations, including WinCC/Redundancy and RS 232 connecting cable, 10 m Runtime software, software class A Type of delivery: PCS 7/APACS+ OS redundant server pack V7.0 (2000 POs) 2 x SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/APACS+ OS Software Media Package V7.1
Order No. 6EQ2 000-2AB17-3BA0
1) The standard OS client of SIMATIC PCS 7 V7.1 is used to expand PCS 7/APACS+ client/server architectures.
They are equipped with: PCS 7 OS Software Runtime V7.1 incl. SP (2000 POs, incl. 512 archive tags) APACS+ OS channel for communication with the APACS+/QUADLOG controllers Library with PCS 7/APACS+ OS icons and OS faceplates WinCC/Redundancy and RS 232 connecting cable, 10 m (only PCS 7/APACS+ OS redundant server pack) The APACS+ OS channel DLL implements reliable communication with the APACS+/QUADLOG controllers using an original SIMATIC PCS 7 driver, and simultaneously permits communication with the AS 41x controllers by dual channel. It supports the Industrial Ethernet interfacing via the CP 1613/CP 1623 communications processor as well as the connection to the MBUS of APACS+ via Industrial Ethernet and IEM. The PCS 7/APACS+ OS icons and faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the APACS+/QUADLOG controllers. PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0 Together with the APACS+ OS server channel DLL, the PCS 7/APACS+ SIMATIC BATCH runtime license allows exchange of runtime information between SIMATIC BATCH and an APACS+/QUADLOG controller. SIMATIC BATCH servers always communicate with the APACS+/QUADLOG controllers by means of a PCS 7/APACS+ OS server. Therefore a PCS 7/APACS+ SIMATIC BATCH Runtime license is required for each PCS 7/APACS+ OS Server which exchanges data with SIMATIC BATCH.
Note: The PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0 requires the installation of SIMATIC BATCH. The SIMATIC BATCH software V7.1 should be ordered additionally. Information about the SIMATIC BATCH product range and its advanced functions can be found in Catalog ST PCS 7 under "SIMATIC BATCH software".
6EQ2 000-2BB17-3BA0
6EQ2 000-2DB17-3BA0
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Siemens AG 2010
Ordering data
PCS 7/APACS+ SIMATIC BATCH Runtime license V7.0 English, executes with Windows XP Professional/Server 2003, single license for 1 installation Runtime software, software class A Type of delivery: License key disk, certificate of license including terms and conditions SIMATIC PCS 7 OS Software Client V7.1 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user Runtime software, software class A (See section "OS Software" in Catalog ST PCS 7) APACS+/Quadlog MBI PCI card Permits direct interfacing of PCS 7/APACS+ OS to MBUS segments for small configurations with limited expansion
Order No. 6EQ2 000-6XX07-2BB0
Ordering data
Software upgrade PCS 7/APACS+ OS Upgrade Package Runtime from V6.x to V7.1 (OS Single Station or OS Server) Software and electronic documentation, English, executes with Windows XP Professional/Server 2003, single license for 1 installation Runtime software, software class A Type of delivery: PCS 7/APACS+ OS Runtime upgrade package from V6.x to V7.0 SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/APACS+ OS Software Media Package V7.1 PCS 7/APACS+ OS Upgrade Package Runtime from V7.0 to V7.1 (OS Single Station or OS Server) Software and electronic documentation, English, executes with Windows XP Professional/Server 2003, single license for 1 installation Runtime software, software class A Type of delivery: SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/APACS+ OS Software Media Package V7.1
Order No. 6EQ2 000-2XX17-3BE0
6ES7 658-2CX17-0YA5
6EQ2 000-2XX17-3BH0
UPH:16413-16
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Siemens AG 2010
Engineering
PCS 7/APACS+ OS Engineering Station
Design
The following software products are offered for the configuration of a PCS 7/APACS+ OS engineering station: PCS 7/APACS+ OS Engineering Pack V7.1 for the OS engineering and the OS interface of the APACS+/QUADLOG controllers Alternative product versions: - Unlimited POs - without OS runtime license for productive operation as an operator station (2-hour OS test mode possible) - 2 000 POs - with OS runtime license (2 000 POs) for productive operation as operator station PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0 Option package for configuration of SIMATIC PCS 7 OS and SIMATIC BATCH for interfacing of APACS/QUADLOG controllers; use of this software also requires SIMATIC BATCH software. The SIMATIC BATCH software V7.1 can be found in Catalog ST PCS 7, in the section "SIMATIC BATCH software". PCS 7/APACS+ ES Libraries V7.1 Option package for use of function blocks, symbols and faceplates of the APACS+ Basic Application Library in plants with SIMATIC S7-400 controllers (AS 41x) PCS 7/APACS+ OS Engineering Pack V7.1 This software package is required for OS engineering and OS interfacing of the APACS+/QUADLOG controller. Depending on the application area, you can choose between two product versions whose licensing differs as follows: PCS 7/APACS+ OS Engineering Pack V7.1 (unlimited POs, for an exclusive engineering station with unlimited OS engineering license; in this version, the use as an operator station is restricted to a 2-hour test operation. Continuous use in productive operation is not possible. PCS 7/APACS+ OS Engineering Pack V7.1 (2 000 POs), for a combined engineering/operator station; in addition to an OS engineering license for 2 000 POs, this version also includes an OS runtime licenses for 2 000 POs (incl. 512 archive tags). The number of process objects (PO) is expandable with SIMATIC PCS 7 PowerPacks from Catalog ST PCS 7, section "ES Software". Both product versions contain the components listed below: SIMATIC PCS 7 engineering software for OS V7.1 (including SP) with the licenses described above in accordance with Catalog ST PCS 7, Section "ES Software" PCS 7/APACS+ OS DBA Database Engineering Package for the migration of user data. APACS+ OS Server Channel DLL for communication with APACS+/QUADLOG controllers PCS 7/APACS+ OS library with OS icons and OS faceplates OPC Engineering plug-in for interfacing third-party controllers (e.g. Allen-Bradley) Further engineering software for installation on this engineering station can be ordered using Catalog ST PCS 7, Section "ES software". Appropriate basic hardware for a PCS 7/APACS+ engineering station can be found in the section "Industrial Workstation/PC" of Catalog ST PCS 7.
Database Automation (DBA) tool for generation of the PCS 7 OS database
PCS 7/APACS+ OS DBA
A core component for the PCS 7/APACS+ OS Engineering is the Database Automation PCS 7/APACS+ OS DBA. This automatically generates the OS database with the display hierarchy, required tags, alarm messages and alarm priorities as well as the specific block icons and faceplates from the data of the APACS+/QUADLOG controllers. The display hierarchy is the basis for navigation between the process pictures and for alarm management. PCS 7/APACS+ OS DBA automatically positions the type-specific block icons, e.g. for controllers or analog inputs (AI), in the generated process pictures. These block icons are linked to the associated function blocks and faceplates through the database. Manual configuration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks. APACS+ OS Server Channel DLL The APACS+ OS server channel DLL implements reliable communication with the APACS+/QUADLOG controllers using an original SIMATIC PCS 7 driver, and simultaneously permits communication with the AS 41x controllers by dual channel. It supports the Industrial Ethernet interfacing of APACS+/QUADLOG controllers using the CP 1613/CP 1623 communications module in conjunction with the Industrial Ethernet Module IEM, as well as direct connection to the MBUS using an APACS+/QUADLOG MBI PCI card.
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Engineering
PCS7/APACS+ OS library The PCS7/APACS+ OS library contains the following types of symbol and faceplate:
Types of symbol and faceplate of the PCS 7/APACS+ OS library Process control functions Single loop Single loop SS External setpoint Ratio setpoint Cascade Primary Secondary Analog alarm Discrete alarm Resource status Block valve 1 out Block valve 2 out Valve A Valve A alarm Motor 1 out Motor 2 out Motor A Motor A alarm
PCS 7/APACS+ ES libraries V7.1 for SIMATIC PCS 7 AS 41x controller The option package PCS 7/APACS+ ES Libraries is a supplement to the process control libraries of SIMATIC PCS 7 suitable for users with APACS+ applications. It enables function blocks, symbols and faceplates of the APACS+ Basic Application Library also to be used in plants with SIMATIC S7-400 controllers (AS 41x). SIMATIC PCS 7 AS 41x automation systems can then be operated and visualized like APACS/QUADLOG controllers. The optional package PCS 7/APACS+ ES Libraries contains: ES library with preconfigured PID controllers, motor blocks and valve blocks for SIMATIC S7-400 controllers (for block types, see Table "AS blocks of the PCS 7/APACS+ ES Library") Associated block icons and faceplates for the PCS 7 Operator System. CFC and SCL source data for creating user-specific types
AS blocks of the PCS7/APACS+ ES library Process control functions Single loop Single loop SS Single loop EM External setpoint Ratio setpoint Cascade Primary Secondary Analog alarm Discrete alarm Block valve 1 out Block valve 2 out Valve A Valve A alarm Motor 1 out Motor 2 out Motor A Motor A alarm
Process I/O functions Controller diagnostics Process objects
The PCS 7/APACS+ OS icons and faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the APACS+/QUADLOG controllers. OPC engineering plug-in An additional component in DBA enables engineering of OPC connections to any third-party systems, e.g. for interfacing AllenBradley controllers. In addition to process values, this can be used to also integrate messages and alarms from third-party systems into the PCS 7 OS database. Analogous to APACS+, the OPC component supports automatic generation of the OS plant hierarchy as well as positioning of the corresponding block icons. The engineering overhead for integrating third-party systems can thus be drastically reduced. PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0 Optional package for configuration of PCS 7 OS and SIMATIC BATCH for interfacing of APACS+/QUADLOG controllers The optional package PCS 7/APACS+ SIMATIC BATCH DBA Engineering contains: Licenses with which the batch information for a batch project saved in the APACS+ Engineering System 4-mation can be imported into DBA and translated for SIMATIC BATCH. License for exchange of information between SIMATIC BATCH and a PCS 7/APACS+ OS Server during runtime
Note: A prerequisite for the use of the PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0 is the installation of SIMATIC BATCH. The SIMATIC BATCH software V7.1 should be ordered separately. The ordering data can be found in Catalog ST PCS 7, in the section "SIMATIC BATCH software".
Process I/O functions Process objects
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Engineering
Ordering data
PCS 7/APACS+ OS Engineering
Order No.
Ordering data
PCS 7/APACS+ ES libraries V7.1 for SIMATIC PCS 7 AS 41x controller Software and electronic documentation, English, executes with Windows XP Professional, single license for 1 installation Engineering software, software class A Type of delivery: Certificate of license, including terms and conditions CD "PCS 7/APACS+ ES libraries V7.1" Upgrade package PCS 7/APACS+ OS Engineering Upgrade Package from V6.x to V7.1 Software and electronic documentation, English, executes with Windows XP Professional, floating license for 1 user Engineering and runtime software, software class A Type of delivery: PCS 7/APACS+ OS Engineering Upgrade Package from AS/OS V6.x to V7.0 PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (250 to 2 000 POs) PCS 7 Engineering Upgrade Package from AS/OS V7.0 to V7.1 (unlimited POs) PCS 7/APACS+ OS Software Media Package V7.1 PCS 7/APACS+ OS Engineering Upgrade Package from V7.0 to V7.1 Software and electronic documentation, English, executes with Windows XP Professional, floating license for 1 user Engineering and runtime software, software class A Type of delivery: PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (250 to 2 000 POs) PCS 7 Engineering Upgrade Package from AS/OS V7.0 to V7.1 (unlimited POs) PCS 7/APACS+ OS Software Media Package V7.1
Order No. 6EQ2 000-1AX17-2BA5
Software for exclusive engineering station with unlimited OS engineering license Without OS Runtime license for productive operation as an operator station (2-hour OS test mode possible) PCS 7/APACS+ OS engineering pack V7.1 (unlimited POs) Software and electronic documentation, English, executes with Windows XP Professional, floating license for 1 user Engineering software, software class A Type of delivery: PCS 7/APACS+ OS engineering pack V7.0 (unlimited POs) SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (unlimited POs) PCS 7/APACS+ OS Software Media Package V7.1 6EQ2 000-2EB17-3BA5
6EQ2 000-1XX17-3BE5
Software for combined engineering/operator station with OS engineering license for 2 000 POs With OS runtime license (2 000 POs) for productive operation as operator station PCS 7/APACS+ OS engineering pack V7.1 (2 000 POs) Software and electronic documentation, English, executes with Windows XP Professional, floating license for 1 user Engineering and runtime software, software class A Type of delivery: PCS 7/APACS+ OS engineering pack V7.0 (2 000 POs) SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (250 to 2 000 POs) PCS 7/APACS+ OS Software Media Package V7.1 Note: The number of process objects (PO) can be expanded with SIMATIC PCS 7 PowerPacks from the Catalog ST PCS 7, Section "ES Software". Options PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0 English, executes with Windows XP Professional, single license for 1 installation Engineering software, software class A Type of delivery: License key disk, certificate of license including terms and conditions Note: In order to use this product, you also require SIMATIC BATCH software. The SIMATIC BATCH V7.1 can be found in Catalog ST PCS 7, in the section "SIMATIC BATCH software". 6EQ2 000-5XX07-2BB0 6EQ2 000-3EB17-3BA5
6EQ2 000-1XX17-3BH5
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Communication
Industrial Ethernet Module (IEM)
Overview
Technical specifications
Industrial Ethernet Module Design and equipment features Design Rack-mountable device with rugged metal enclosure, suitable for wall and portrait mounting IP20 Intel Core 2 Duo T5500, 1.66 GHz 667 MHz 2 MB 1 GB DDR2-667 SDRAM (SODIMM modules) Mobile Intel 945 GM Express + ICH7R
Degree of protection to EN 60529 CPU Processor Front Side Bus Second Level Cache Work memory Chipset
MBI/MBUS communications module 16413-16 PCI 5v card Drives Hard disk CompactFlash (CF) Card Optical drives No front panel, CF card can be plugged in from the outside No No 2 x 10/100/1000 Mbit/s (RJ45) integrated No 4 terminals, 2 of which high current 1 x COM1
The Industrial Ethernet Module (IEM) is a flexible network gateway for APACS+/QUADLOG systems. The IEM supports the three following architectures: Peer-to-peer communication between ACM/CCM and S7-41x controllers The IEM offers an interface between the MBUS of APACS+/QUADLOG systems and the SIMATIC PCS 7 Industrial Ethernet plant bus. Peer-to-peer communication between ACM/CCM controllers on different MBUS segments The communications function blocks supplied support the forwarding of the following APACS+ data types between the controllers: - REAL - BOOLEAN - WORD MBUS-to-Ethernet communication conversion for APACS+/QUADLOG systems The IEM can replace the RNI (rack-mounted network interface) in existing systems. When using the standard MBUS communication, the OS Engineering Station, OS Single Station or OS Server may be located up to 168 m from the APACS+/QUADLOG rack. This restriction does not apply to system configurations with the IEM. In system architectures with higher availability requirements, redundant network gateways can also be implemented on the basis of the IEM.
Note: Fail-safe communication is not currently available for the QUADLOG controllers (available soon).
Floppy disk drive Interfaces Ethernet PROFIBUS DP USB 2.0 Serial Operating system and software licenses Operating system Licenses Power supply Climatic conditions in operation Temperature Relative humidity Dimensions and weights Dimensions (W x H x D in mm) Weight
Microsoft Windows XP embedded on 2 GB CF Card SIMATIC NET/APACS+ NIM32 110/230 V AC, power cable for the USA +5 ... +45 C 5 ... 80 % at 25 C (no condensation) 297 x 267 x 80 approx. 7 kg
Ordering data
Industrial Ethernet Module IEM for peer-to-peer communication Accessories Flash memory medium for IEM configuration: SIMATIC PC USB FlashDrive 2 GB, USB 2.0, metal enclosure, bootable
Order No. 6EQ2 020-0AB12-5XX0 C)
Any USB flash memory medium (min. 1 MB) is required in addition for the IEM configuration, e.g. SIMATIC PC USB-FlashDrive.
6ES7 648-0DC40-0AA0
A)
A) Subject to export regulations: AL: N, ECCN: EAR99H C) Subject to export regulations: AL: N, ECCN: 5D992
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4/2 4/4 4/6 Introduction
PCS 7/505 OS Engineering Station PCS 7/505 Operator System
Siemens AG 2010

Introduction
Overview
APT engineering
PCS 7/505 OS server
PCS 7/505 OS server
(dualchannel)
PCS 7 OS server
Industrial Ethernet (single/redundant)
CP 1434 TF
RBE
CP 1434 TF
SIMATIC 505
SIMATIC 505
Ethernet SINEC H1 TF (single/redundant)
AS 414FH/ AS 417FH
AS 414 / AS 416 / AS 417
RBE ET 200M ET 200M
ET 200M
DP/PA link
ET 200M
PROFIBUS
Configuration example of migration of SIMATIC PCS/TISTAR systems
Field devices
A large number of SIMATIC PCS/TISTAR systems has been installed worldwide since 1991. These systems represent a wealth of hardware, user software and know-how accumulated by operating and maintenance personnel. In order to retain the installed SIMATIC PCS/TISTAR basic systems and to enhance value, Siemens has developed an effective migration strategy based on the innovative SIMATIC PCS 7 process control system. This strategy enables the existing system to migrate efficiently and profitably, without having to replace any controllers, I/O devices or their wiring, and without any loss of associated investment in the system configuration.
Benefits
Through migration with SIMATIC PCS 7 Engineering and Operator Systems it is possible to significantly increase the functionality and efficiency of process control systems based on 505 controllers. In addition, the ability of the PCS 7/505 operator systems to communicate with both 505 controllers and SIMATIC PCS 7 controllers AS 41x offers exceptional perspectives for future plant expansions. At the same time, SIMATIC PCS 7 customers benefit from Totally Integrated Automation (TIA), a seamless offering of perfectly matched products, systems, and solutions for all hierarchy levels of industrial automation. This is associated with continuous development, long-term support and worldwide service. From this viewpoint, the migration with SIMATIC PCS 7 pays for itself several times over - it safeguards existing investment in control technology, makes the plants more efficient and productive, and extends their life on a cost-effective basis.
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Introduction
Design
The following migration products are available for migration of SIMATIC PCS/TISTAR systems with SIMATIC PCS 7 V7.1: PCS 7/505 OS Engineering Pack V7.1 (unlimited POs for an exclusive engineering station with the functionality for the OS engineering and the OS interfacing of the 505 controllers, consisting of: - SIMATIC PCS 7 OS Engineering V7.1 (incl. Service Pack) - PCS 7/505 OS DBA V7.0 - 505 OS Server Channel DLL - Library with OS function block icons and OS faceplates PCS 7/505 OS Engineering Pack V7.1 (2000 POs) for a combined engineering/operator station with the functionality for the OS engineering, the OS interfacing of the 505 controllers and the OS runtime operation, consisting of: - SIMATIC PCS 7 OS Engineering V7.1 (incl. Service Pack) - PCS 7/505 OS DBA V7.0 - 505 OS Server Channel DLL - Library with OS function block icons and OS faceplates PCS 7/505 OS Server Pack V7.1 for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as client/server system without PCS 7/505 OS server redundancy PCS 7/505 OS Redundant Server Pack V7.1 for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as client/server system with redundant PCS 7/505 OS servers PCS 7/505 OS Single Station Pack V7.1 for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as single station The PCS 7/505 OS Client V7.1 is identical with the SIMATIC PCS 7 OS Client V7.1. Software upgrade If you have already modernized the PCS/TISTAR system with PCS 7/505 OS migration products V6.x or V7.0, you can upgrade the PCS 7/505 engineering and operator stations to V7.1 using the following upgrade software: PCS 7/505 OS engineering upgrade package - V6.x to V7.1 to upgrade a PCS 7/505 OS Engineering Station from V6.x to V7.1 - V7.0 to V7.1 to upgrade a PCS 7/505 OS Engineering Station from V7.0 to V7.1 PCS 7/505 OS Runtime upgrade package - V6.x to V7.1 to upgrade a PCS 7/505 OS single station, a PCS 7/505 OS server or a redundant pair of PCS 7/505 OS servers from V6.1 to V7.1 - V7.0 to V7.1 to upgrade a PCS 7/505 OS single station, a PCS 7/505 OS server or a redundant pair of PCS 7/505 OS servers from V7.0 to V7.1 PCS 7 OS Client/SFC Visualization Upgrade Package - V6.x to V7.1 to upgrade a PCS 7/505 Client from V6.x to V7.1 - V7.0 to V7.1 to upgrade a PCS 7/505 Client from V7.0 to V7.1
Multi-client and dual-channel functionality Data from different systems can be displayed on the OS clients in a process picture: Data from 505 controllers on the Ethernet SINEC H1 TF Data from SIMATIC PCS 7 automation systems on the SIMATIC PCS 7 plant bus Industrial Ethernet. The multi-client architecture of the operator systems enables a client to retrieve data from different servers. With smaller systems it is possible to use a PCS 7/505 OS server with dual-channel functionality. This implements the communication with the 505 controllers and the SIMATIC PCS 7 automation systems via two separate channels DLLs.
Options
Converting OS user software The modern DBA technology of Siemens permits fast and secure implementation of your user software. Your investment in the configuration of the existing system is therefore safeguarded. It goes without saying that we also offer this conversion as a service. But you can call upon the services of our experienced migration specialists not only for this reason, but also when generating new graphics. We would be pleased to provide you with an individual quotation. For quotations and additional information, please contact your regional Siemens representative.
More information
You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/505 Engineering Station" and "PCS 7/505 Operator System". You can find additional information in the Internet at: www.siemens.com/simatic-pcs7/migration
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PCS 7/505 OS Engineering Station
Design
PCS 7/505 OS Engineering Pack V7.1 This software package is required for the configuration of the PCS 7/505 operator station. Depending on the application area, you can choose between two product versions whose licensing differs as follows: PCS 7/505 OS Engineering Pack V7.1 (unlimited POs, for an exclusive engineering station with unlimited OS engineering license; in this version the use as an operator station is restricted to a 2-hour test operation. Continuous use in productive operation is not possible. PCS 7/505 OS Engineering Pack V7.1 (2 000 POs), for a combined engineering/operator station; in addition to an OS engineering license for 2 000 POs, this version also includes an OS runtime license for 2 000 POs. The number of process objects (PO) is expandable with SIMATIC PCS 7 Engineering PowerPacks AS/OS V7.1 from the Catalog ST PCS 7, chapter "Engineering System", section "ES Software". Both product versions contain the components listed below: SIMATIC PCS 7 Engineering Software for OS V7.1 (incl. Service Pack) with the licenses described above in accordance with Catalog ST PCS 7, chapter "Engineering System", section "ES-Software" PCS 7/505 OS DBA V7.0 Database Engineering Package for the migration of user data 505 OS Server Channel DLL The 505 OS Server Channel DLL implements reliable communication with the 505 controllers using a SIMATIC PCS 7 driver, and additionally permits simultaneous communication with the AS 41x automation systems. It supports the Industrial Ethernet interface via the CP 1613/CP 1623 communications processor. Library with PCS 7/505 OS block icons and OS faceplates Additional SIMATIC PCS 7 engineering software for a PCS 7/505 engineering station can be ordered using Catalog ST PCS 7, Chapter "Engineering System", Section "ES software". Appropriate basic hardware for a PCS 7/505+ engineering station can be found in the section "Industrial Workstation/PC" of Catalog ST PCS 7. PCS 7/505 OS DBA V7.0 A core component for the PCS 7/505 OS engineering is the database automation software PCS 7/505 OS DBA. This component automatically generates the OS database with the display hierarchy, required tags, interrupts, alarm messages and alarm priorities as well as the specific block icons and faceplates from the user software of the controller. The display hierarchy is the basis for navigation between the process pictures, for alarm management, and for implementing security measures. PCS 7/505 OS DBA automatically places the type-specific block icons, e.g. controller or analog input(AI), in the generated process pictures. These icons are linked to the corresponding function blocks and faceplates through the database. Manual configuration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks. PCS 7/505 OS library
Symbols and faceplates of the PCS 7/505 OS library Process I/O functions AI AO DI DI10 DO DO10 VLV1 VLV2 RMTR MTR1 MTR2 CALC IVAR TMR CTR LOOP TEXT
Process objects
Mathematical functions
Control functions Display functions
The PCS 7/505 OS symbols and faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the 505 controllers.
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Ordering data
Order No.
Ordering data
Software upgrade PCS 7/505 OS engineering upgrade package from V6.x to V7.1 Software and electronic documentation, 1 language (English), executes with Windows XP Professional, floating license for 1 user Engineering software, software class A Type of delivery: PCS 7/505 OS engineering upgrade package from AS/OS V6.x to V7.0 SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (250 to 2 000 POs) SIMATIC PCS 7 Engineering Upgrade Package from AS/OS V7.0 to V7.1 (unlimited POs) PCS 7/505 OS Software Media Package V7.1 PCS 7/505 OS engineering upgrade package from V7.0 to V7.1 Software and electronic documentation, 1 language (English), executes with Windows XP Professional, floating license for 1 user Engineering software, software class A Type of delivery: SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (250 to 2 000 POs) SIMATIC PCS 7 Engineering Upgrade Package from AS/OS V7.0 to V7.1 (unlimited POs) PCS 7/505 OS Software Media Package V7.1
Order No. 6EQ2 000-3XX17-3BE5 B)
Software for exclusive engineering station with unlimited OS engineering license (not suitable for productive operation as an operator station, 2-hour OS test mode possible) PCS 7/505 OS engineering pack V7.1 (unlimited POs) Software and electronic documentation, 1 language (English), executes with Windows XP Professional, floating license for 1 user Engineering software, software class A Type of delivery: PCS 7/505 OS engineering pack V7.0 (unlimited POs) SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (unlimited POs) PCS 7/505 OS Software Media Package V7.1 6EQ2 000-3ED17-3BA5 B)
Software for combined engineering/operator station with 2 000 OS engineering and runtime POs (can be used as operator station for productive operation) PCS 7/505 OS engineering pack V7.1 (2000 POs) Software and electronic documentation, 1 language (English), executes with Windows XP Professional, floating license for 1 user Engineering software, software class A Type of delivery: PCS 7/505 OS engineering pack V7.0 (2 000 POs) SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (250 to 2 000 POs) PCS 7/505 OS Software Media Package V7.1 6EQ2 000-3EE17-3BA5 B)
6EQ2 000-3XX17-3BH5
B)
B) Subject to export regulations: AL: N, ECCN: EAR99S
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PCS 7/505 Operator System
Overview
The software packs PCS 7/505 OS offered for migration of existing SIMATIC PCS/TISTAR systems are tailored to the architecture of the SIMATIC PCS 7 operator systems. They support singleuser systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.
4
Design
The following software components are required depending on the configuration of a PCS 7/505 operator system as single station or client/server combination (single or redundant server):
Required software SIMATIC PCS 7 architecture OS Single Station Client/ Client/server server (redundant (non-redunserver) dant server)
PCS 7/505 OS Packs V7.1 (single station/server/redundant server) The PCS 7/505 OS Packs contain: PCS 7 OS software runtime V7.1 incl. Service Pack (2 000 POS) for one OS single station, one OS server or two redundant OS servers (incl. WinCC/Redundancy and RS 232 connecting cable, 10 m) 505 OS Channel DLL (Single Station or Server) for communication with the 505 controllers Library with PCS 7/505 OS function block icons and OS faceplates The 505 OS Channel DLL (single station or server) represents an original SIMATIC PCS 7 driver for reliable communication with the 505 controllers. It supports the Industrial Ethernet interface via the CP 1623/CP 1613 communications module. The PCS 7/505 OS icons and OS faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the 505 controllers.
PCS 7/505 OS Single Station Pack V7.1 PCS 7/505 OS Server Pack V7.1 PCS 7/505 OS Redundant Server Pack V7.1 PCS 7 OS Software Client V7.1 (See Catalog ST PCS 7, Chapter "Operator System", Section "OS software")
PowerPacks as well as additional software for PCS 7/505 operator systems can be ordered from Catalog ST PCS 7, Chapter "Operator System", Section "OS Software". Appropriate basic hardware for a PCS 7/505 operator station as a single station, server or client version can be found in the section "Industrial Workstation/PC" of Catalog ST PCS 7.
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Ordering data
PCS 7/505 OS single station pack V7.1 (2000 POs) Software and electronic documentation, 1 language (English), executes with Windows XP Professional, single license for 1 installation Runtime software, software class A Type of delivery: PCS 7/505 OS single station pack V7.0 (2000 POs) SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/505 OS Software Media Package V7.1 PCS 7/505 OS engineering pack V7.1 (2000 POs) Software and electronic documentation, 1 language (English), executes with Windows Server 2003, single license for 1 installation Type of delivery: PCS 7/505 OS engineering pack V7.0 (2000 POs) SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/505 OS Software Media Package V7.1 PCS 7/505 OS Redundant Server Pack V7.1 (2000 POs) Software and electronic documentation, 1 language (English), executes with Windows 2003 Server, single license for 2 installations, including WinCC/Redundancy and RS 232 connecting cable, 10 m Type of delivery: PCS 7/505 OS Redundant Server Pack V7.0 (2000 POs) 2 x SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/505 OS Software Media Package V7.1 SIMATIC PCS 7 OS Software Client V7.1 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user Runtime software, software class A (See Catalog ST PCS 7, Chapter "Operator System", Section "OS software")
Order No. 6EQ2 000-3AE17-3BA0 B)
Ordering data
Software upgrade PCS 7/505 OS Runtime upgrade package from V6.x to V7.1 for OS Single Station or OS Server Software and electronic documentation, 1 language (English), executes with Windows XP Professional/Server 2003, single license for 1 installation Type of delivery: PCS 7/505 OS Runtime upgrade package from V6.x to V7.0 SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/505 OS Software Media Package V7.1
Order No. 6EQ2 000-3XX17-3BE0 B)
6EQ2 000-3BE17-3BA0
B)
PCS 7/505 OS Runtime upgrade package from V7.0 to V7.1 for OS Single Station or OS Server Software and electronic documentation, 1 language (English), executes with Windows XP Professional/Server 2003, single license for 1 installation Type of delivery: SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/505 OS Software Media Package V7.1 SIMATIC PCS 7 OS Client/ SFC Visualization Upgrade Package V6.x to V7.1 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user Runtime software, software class A (See Catalog ST PCS 7, section "Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1") SIMATIC PCS 7 OS Client/ SFC Visualization Upgrade Package V7.0 to V7.1 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user Runtime software, software class A (See Catalog ST PCS 7, section "Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1")
6EQ2 000-3XX17-3BH0
B)
6EQ2 000-3DE17-3BA0
B)
6ES7 652-5CX17-0YE5
6ES7 652-5CX17-0YH5
6ES7 658-2CX17-0YA5
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OpenPMC migration
5
PCS 7/OPMC OS Engineering Station PCS 7/OPMC Operator System
Siemens AG 2010
OpenPMC migration
Introduction
Overview
PCS 7/F2K OS server with SIMATIC IT Historian, OPC Server
SIMATIC IT Management Console
PCS 7/F2K OS server (dual-channel) PCS 7 OS server Industrial Ethernet (single/redundant)
Ethernet (TCP/IP)
OpenPMC Controller
AS 414FH/ AS 417FH
AS 414 / AS 416 / AS 417
ET 200M ET 200M
ET 200M ET 200M
ET 200M
DP/PA link
ET 200M
Field devices PROFIBUS

Configuration example of migration of OpenPMC systems
PROFIBUS
A large number of OpenPMC systems have been installed worldwide. These systems represent a wealth of hardware, user software and know-how accumulated by operating and maintenance personnel. In order to retain the installed OpenPMC systems and to increase their value, Siemens has developed an effective migration strategy based on the innovative SIMATIC PCS 7 process control system. This strategy allows OpenPMC customers to replace their existing systems by state-of-the-art SIMATIC PCS 7 systems, with continued use of their OpenPMC controllers and the installed field technology. At the same time, customers can use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant expansions.
When migrating Siemens OpenPMC systems with SIMATIC PCS 7 V7.0, existing OpenPMC operator stations (SIMATIC IT Historian Server and Clients) are replaced by SIMATIC PCS 7 operator systems (Single Stations or Client/Server systems). The OS Single Stations and the OS Servers of such PCS 7/OPMC operator systems can be operated in redundant or individual mode. The OPC server of SIMATIC IT Historian is used for data exchange between OpenPMC controllers and PCS 7/OPMC servers. The engineering of the PCS 7/OPMC operator systems is based on the data base automation (DBA) software. The data source for DBA is the SIMATIC IT Historian Management Console, which is still used further for configuration of the OpenPMC controllers.
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OpenPMC migration
Introduction
Design
The following migration products are available for upgrading of OpenPMC systems with SIMATIC PCS 7: PCS 7/OPMC OS Engineering Pack V7.0 for the OS engineering, consisting of: - SIMATIC PCS 7 Engineering Software V7.0 - PCS 7/OPMC OS DBA V7.0 PCS 7/OPMC OS Single Station Pack V7.0 for a single station, consisting of: - SIMATIC PCS 7 OS Single Station Software V7.0 incl. Runtime license for 1 operator station PCS 7/OPMC OS Server Pack V7.0 for an individual server, consisting of: - SIMATIC PCS 7 OS Software Server V7.0 incl. Runtime license for a non-redundant PCS 7/OPMC OS Server PCS 7/OPMC OS Redundant Server Pack V7.0 for a redundant pair of servers, consisting of: - SIMATIC PCS 7 OS Redundant Software Server V7.0 incl. Runtime license for a redundant pair of PCS 7/OPMC OS servers Multi-client and dual-channel functionality Data from different systems can be viewed on the OS clients in a process picture: Data from OpenPMC controllers on the OpenPMC Ethernet bus Data from SIMATIC PCS 7 automation systems on the SIMATIC PCS 7 plant bus Industrial Ethernet. The multi-client architecture of the operator systems enables a client to retrieve data from different servers. With smaller quantity frameworks, it is also possible to use a PCS 7/OPMC OS Server with dual-channel functionality. An individual PCS 7/OPMC OS Server implements the communication not only with the OpenPMC controllers, but also with the SIMATIC PCS 7 automation systems.
Options
Converting OS user software The modern DBA technology of Siemens permits fast and secure implementation of your user software. You then benefit from consistent software quality, reliability and verifiability. It goes without saying that we also offer this conversion as a service. We leave you to decide whether you wish to convert your user software yourself or whether you wish to commission our experienced migration specialists. We would be pleased to provide you with an individual quotation. For quotations and additional information, please contact your regional Siemens representative.
More information
You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/OPMC Engineering Station" and "PCS 7/OPMC Operator System". You can find additional information in the Internet at: www.siemens.com/simatic-pcs7/migration
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Siemens AG 2010
OpenPMC migration
PCS 7/OPMC OS Engineering Station
Design
PCS 7/OPMC OS Engineering Pack V7.0 The PCS 7/OPMC OS Engineering Pack software V7.0 is required in order to configure a PCS 7/OPMC operator station. This software package comprises the following components: SIMATIC PCS 7 Engineering Software for OS V7.0, unlimited POs (see Section "ES software V7.0" of Catalog ST PCS 7) PCS 7/OPMC OS DBA V7.0 Database Engineering Package for migration of user data. Contains examples of OpenPMC OS faceplates for use with SIMATIC PCS 7. Defined Type Editor / Defined Type Instance Editor For generation of templates and instances of user function block data structures The SIMATIC IT Historian V6.1 SP1 OPC server is not included in this package. Additional engineering software packages can be ordered in the Section "ES Software V7.0" of Catalog ST PCS 7 and can be installed on an engineering station.
Ordering data
PCS 7/OPMC OS Engineering Pack V7.0 Unlimited POs, 2 languages (English, Italian), executes with Windows XP Professional/Server 2003, floating license for 1 user Electronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVD Type of delivery: License key disk, certificate of license, terms and conditions; PCS 7 V7.0 toolset DVD, Microsoft SQL Server 2005, supplementary CDs/DVDs (e.g. Microsoft service packs and tools); CD "PCS 7/OPMC Options Version 7.0"
Order No. 6EQ2 008-1BA07-3BA5
Appropriate basic hardware for a PCS 7/OPMC Engineering Station can be found in the section "SIMATIC PCS 7 Industrial Workstations V7.0" of Catalog ST PCS 7. PCS 7/OPMC OS DBA V7.0 This OS Engineering package contains the Data Base Automation software. OpenPMC does not possess standard icons, faceplates and tag structures. With OpenPMC projects, these objects are created by the users themselves. The database automation software is used to map the project-specific tag structures in OpenPMC onto corresponding SIMATIC PCS 7 tag structures. PCS 7/OPMC OS DBA contains three example icons, faceplates and tag structures. In this way, project engineers can learn how the necessary icon and function block libraries and tag structures are to be generated for their project. As soon as the SIMATIC PCS 7 tag structures have been configured with the database automation software and the SIMATIC PCS 7 icon and function block libraries have been generated with the PCS 7 Graphics Designer, the database automation software automatically generates the SIMATIC PCS 7 OS database with the display hierarchy, required tags, interrupts, alarm messages and alarm priorities as well as the specific function block icons and faceplates. The display hierarchy is the basis for navigation between the process pictures, for alarm management, and for implementation of safety measures. PCS 7/OPMC OS DBA automatically places the type-specific block icons, e.g. controller or analog input, in the generated process pictures. These icons are linked to the corresponding function blocks and faceplates through the database. Manual configuration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.
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Siemens AG 2010
OpenPMC migration
PCS 7/OPMC Operator System
Overview
The software components offered for migration of existing OpenPMC operator systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.
PCS 7/OPMC faceplate for a PID loop block
Design
The following software components are required depending on the configuration of a PCS 7/OPMC operator system as single station or client/server combination (single or redundant):
Required software SIMATIC PCS 7 architecture OS Single Station PCS 7/OPMC OS Single Station Pack V7.0 PCS 7OPMC OS Server Pack V7.0 PCS 7/OPMC OS Redundant Server Pack V7.0 PCS 7 OS Software Client V7.0 See section "OS Software V7.0" in Catalog ST PCS 7 Client/ Server single Client/ Server redundant
PCS 7/OPMC OS Packs (Single Station/Server/Redundant Server) The PCS 7/OPMC OS Packs contain the following components: SIMATIC PCS 7 OS Software Runtime (250 POs, incl. 512 archive tags) Library with 3 PCS 7/OPMC OS icons and OS faceplates WinCC/Redundancy and RS 232 connection cable, 10 m (only for redundant OS Server) The PCS 7/OPMC OS function block icons and OS faceplates are matched to the special properties of the OpenPMC controllers.
PowerPacks as well as further software for PCS 7/OPMC operator systems can be ordered from the section "OS Software V7.0" of the Catalog ST PCS 7. Appropriate basic hardware for the configuration of an operator station as a PCS 7/OPMC OS single station, PCS 7/OPMC OS server or PCS 7/OPMC client can be found in Catalog ST PCS 7 in the Section "SIMATIC Industrial Workstations V7.0".
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OpenPMC migration
PCS 7/OPMC Operator System
Ordering data
PCS 7/OPMC OS Single Station Pack V7.0 250 POs, incl. 512 archive tags two languages (English, Italian), executes with Windows XP Professional, Single License for 1 installation Electronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVD Type of delivery: License key disk, certificate of license, terms and conditions; PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft service packs and tools); CD "PCS 7/OPMC Options Version 7.0" PCS 7/OPMC OS Server Pack V7.0 250 POs, incl. 512 archive tags two languages (English, Italian), executes with Windows Server 2003, Single License for 1 installation Electronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVD Type of delivery: License key disk, certificate of license, terms and conditions; PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft service packs and tools); CD "PCS 7/OPMC Options Version 7.0" PCS 7/OPMC OS Redundant Server Pack V7.0 250 POs, incl. 512 archive tags 2 languages (English, Italian), executes with Windows Server 2003, single license for 2 installations, incl. WinCC/Redundancy and RS 232 connection cable, 10 m Electronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVD Type of delivery: 2 license key disks, certificate of license, terms and conditions; PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft service packs and tools); CD "PCS 7/OPMC Options Version 7.0"; RS 232 connection cable, 10 m
Order No. 6EQ2 008-2AA07-3BA0
Ordering data
SIMATIC PCS 7 OS Software Client V7.0 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions; PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 including EULA and supplementary CDs/DVDs (e.g. Microsoft service packs and tools) (see Catalog ST PCS 7, Section "OS Software V7.0") SIMATIC IT Historian V6.1 SP1 OPC Server Required for the online connection between SIMATIC PCS 7 Single Station/Server/redundant Server and the OpenPMC controller
Order No. 6ES7 658-2CX07-0YA5
6BQ3 074-2AA03-0CA0
6EQ2 008-2HA07-3BA0
Note: SIMATIC IT Historian V6.1 SP1 OPC Server is not included in the PCS 7/OPMC software packages.
6EQ2 008-2GA07-3BA0
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PCS 7/90 OS Engineering Station PCS 7/90 Operator System
Siemens AG 2010

Introduction
Overview
PCS 7 OS clients Engineering system
PCS 7/90 OS server
PCS 7/90 OS server (dual-channel)
PCS 7 OS server
RS 232 or SCSI
Bailey Engineering Station
RS 232 or SCSI Industrial Ethernet (single/redundant) AS 414FH/ AS 417FH AS 414 / AS 416 / AS 417
CIU
CIU
CIU
Computer Interface Unit (CIU)
ET 200M PCU PCU Bailey Plant Loop/ INFI-NET PCU PCU Bailey Plant Loop/ INFI-NET ET 200M
ET 200M
DP/PA link
6
PCU Process Control Unit (PCU) PCU PROFIBUS
Configuration example of migration of Bailey INFI 90/NET 90 systems
ET 200M
Field devices
Many of the process control systems installed worldwide, including the Bailey INFI 90, are approaching the end of their lifecycle. As individual components are now obsolete or no longer repairable, there is an urgent need to modernize these systems. As the hardware, user software and know-how of the operating and maintenance personnel represents enormous value, a gradual migration is often preferred to a complete "rip-out and replace" procedure. The migration strategy developed by Siemens on the basis of the innovative SIMATIC PCS 7 process control system supports many different types of migration scenarios, thus minimizing the investment requirements for an individual automation project. The functionality and performance of an existing system can be significantly increased by modernizing with the SIMATIC PCS 7 operator station. The controller and the subordinate I/O level are retained. At the same time, it is also possible to use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant expansions. Using its universal migration technology "Data Base Automation" (DBA), Siemens is not only able to migrate its own process control systems, but is additionally able to offer matching migration solutions for systems from other vendors, e.g. for systems from ABB or Bailey.
When migrating Bailey INFI 90/NET 90 systems with SIMATIC PCS 7 V7.1, existing Bailey consoles are replaced by operator systems (single stations or client/server systems) that are based on SIMATIC PCS 7 V7.1. Existing Bailey controller configurations remain unchanged. The OS Single Stations and the OS Servers of such PCS 7/90 operator systems can be operated in redundant or individual mode. The Bailey Plant Loop/INFI-NET is connected in each case to a PCS 7/90 Operator Station (Single Station/Server) via a Computer Interface Unit (CIU) with serial RS 232 or SCSI interface. The Data Base Automation (DBA) software is used when engineering the PCS 7/90 OS stations. The data source for DBA is the Bailey Engineering Workstation with Composer or WinTools.
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Introduction
Design
The following migration products are available for migration of Bailey INFI 90/NET 90 systems with SIMATIC PCS 7 V7.1: PCS 7/90 OS Engineering Pack V7.1 (unlimited POs) for an exclusive engineering station, consisting of - SIMATIC PCS 7 OS Engineering V7.1 (incl. Service Pack) - DBA for Bailey and third-party controllers - Library with icons, faceplates and diagnostics displays PCS 7/90 OS Engineering Pack V7.1 (PO 250) for a combined engineering/operator station, consisting of - SIMATIC PCS 7 OS Engineering V7.1 (incl. Service Pack) - DBA for Bailey and third-party controllers - Library with icons, faceplates and diagnostics displays - RoviSys OPC90 Server (unlimited Bailey tags) PCS 7/90 OS Server Pack V7.1 (PO 250) for a single server, consisting of - SIMATIC PCS 7 OS Software Server V7.1 (incl. Service Pack) - Library with icons, faceplates and diagnostics displays - RoviSys OPC90 Server (unlimited Bailey tags) PCS 7/90 OS Redundant Server Pack V7.1 (PO 250) for a redundant pair of servers, consisting of - SIMATIC PCS 7 Server Redundancy V7.1 (incl. Service Pack) with WinCC/Redundancy and 2 server licenses - Library with icons, faceplates and diagnostics displays - 2x RoviSys OPC90 Server (unlimited Bailey tags) PCS 7/90 OS Single Station Pack V7.1 (PO 250) for a single station, consisting of - SIMATIC PCS 7 OS Software Single Station V7.1 (incl. Service Pack) - Library with icons, faceplates and diagnostics displays - RoviSys OPC90 Server (unlimited Bailey tags) The PCS 7/90 OS Client V7.1 is identical with the SIMATIC PCS 7 OS Client V7.1. Software upgrade If you have already modernized the Bailey INFI 90/NET 90 system with PCS 7/90 OS migration products V6.x or V7.0, you can upgrade the PCS 7/90 engineering and operator stations to V7.1 using the following upgrade software: PCS 7/90 OS Engineering upgrade package - V6.x to V7.1to upgrade a PCS 7/90 OS Engineering Station from V6.x to V7.1 - V7.0 to V7.1to upgrade a PCS 7/90 OS Engineering Station from V7.0 to V7.1 PCS 7/90 OS Runtime upgrade package - V6.x to V7.1 to upgrade a PCS 7/90 OS single station, a PCS 7/90 OS server or a redundant pair of PCS 7/90 OS servers from V6.1 to V7.1 - V7.0 to V7.1 to upgrade a PCS 7/90 OS single station, a PCS 7/90 OS server or a redundant pair of PCS 7/90 OS servers from V7.0 to V7.1 PCS 7 OS Client/SFC Visualization Upgrade Package - V6.x to V7.1to upgrade a PCS 7/90 Client from V6.x to V7.1 - V7.0 to V7.1to upgrade a PCS 7/90 Client from V7.0 to V7.1
Supported system components The PCS 7/90 OS migration products support the following Bailey system components:
Bailey consoles OIU PCView MCS and MCS PLUS OIS Series 1x OIS Series 2x OIS Series 3x OIS Series 40/41/42 OIS Series 43/45 Process Portal A or B Conductor NT Computer Interface Units (CIU) NSPM01 IMSPM01 IMCPM02 IMCPM03 NCIU01 NCIU02 NCIU03 NCIU04 NCIC01 INPCI01 INPCI02 IIMCP01 IIMCP02 INICI01 INICI12 INICI03
Note: PCS 7/90 OS V7.1 has been tested and released with representative configurations on the basis of Network 90 controllers (NMPC01, NMFC01NMFC05) and INFI-NET 90 controllers (IMMFP01). If you are using other types of controller we recommend that you seek support from the Technical Consulting department of Customer Support. You will find information about the range of services of Customer Support and details of regional contacts in the appendix to this catalog.
Multi-client and dual-channel functionality Data from different systems can be displayed on the OS clients in a process picture: Data from Bailey controllers (PCUs) on the Bailey Plant Loop/INFI-NET Data from the SIMATIC PCS 7 automation systems on the SIMATIC PCS 7 plant bus Industrial Ethernet. The multi-client architecture of the operator systems enables a client to retrieve data from different servers. With smaller systems it is possible to use a PCS 7/90 OS server with dual-channel functionality. This implements the communication with the Bailey controllers and the SIMATIC PCS 7 automation systems via two separate channels DLLs.
Options
Conversion of existing graphics from Bailey consoles The modern DBA technology of Siemens permits fast and secure implementation of your user software. Your investment in the configuration of the existing system is therefore safeguarded. It goes without saying that we also offer this conversion as a service. But you can call upon the services of our experienced migration specialists not only for this reason, but also when generating new graphics. We would be pleased to provide you with an individual quotation. For quotations and additional information, please contact your regional Siemens representative.
More information
You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/90 Engineering Station" and "PCS 7/90 Operator System". Additional information is available in the Internet under: www.siemens.com/simatic-pcs7/migration
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Design
PCS 7/90 OS Engineering Pack V7.1 This software package is required for OS engineering and OS interfacing of the Bailey controllers. Depending on the application area, you can choose between two product versions whose licensing differs as follows: PCS 7/90 OS Engineering Pack V7.1 (unlimited POs, for an exclusive engineering station with unlimited OS engineering license; in this version the use as an operator station is restricted to a 2-hour test operation. Continuous use in productive operation is not possible. PCS 7/90 OS Engineering Pack V7.1 (250 POs), for a combined engineering/operator station; in addition to an OS engineering license for 250 POs, this version also includes an OS runtime license for 250 POs. The number of process objects (PO) is expandable with SIMATIC PCS 7 Engineering PowerPacks AS/OS V7.1 from the Catalog ST PCS 7, chapter "Engineering System", section "ES Software". Both product versions contain the components listed below: SIMATIC PCS 7 Engineering Software for OS V7.1 (incl. SP) with the licenses described above in accordance with Catalog ST PCS 7, chapter "Engineering System", section "ES software" PCS 7/90 OS DBA Database Engineering Package for the migration of user data. PCS 7/90 OS library with OS function block icons and OS faceplates OPC Engineering plug-in for interfacing third-party controllers (e.g. Allen-Bradley) The RoviSys OPC90 Server (unlimited Bailey tags) is only included in the PCS 7/90 OS Engineering Pack V7.1 (250 POs) for a combined engineering/operator station, not in the PCS 7/90 OS Engineering Pack V7.1 (unlimited POs). Additional SIMATIC PCS 7 engineering software for a PCS 7/90 engineering station can be ordered using Catalog ST PCS 7, Chapter "Engineering System", Section "ES software". Appropriate basic hardware for a PCS 7/90+ engineering station can be found in the section "Industrial Workstation/PC" of Catalog ST PCS 7. PCS 7/90 OS DBA This OS Engineering package contains the Data Base Automation software as well as Bailey-specific OS icons, OS faceplates and OS diagnostics displays. The Data Base Automation software automatically generates the OS database with the display hierarchy, required tags, alarm messages and alarm priorities as well as the specific block icons and faceplates. The display hierarchy is the basis for navigation between the process pictures, for alarm management, and for implementing security measures. PCS 7/90 OS DBA automatically places the type-specific block icons, e.g. controller or analog input(AI), in the generated process pictures. These icons are linked to the corresponding function blocks and faceplates through the database. Manual configuration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks. The PCS 7/90 OS icons, faceplates and diagnostics displays created in line with the SIMATIC PCS 7 standard take into account the special properties of the Bailey controllers (PCUs). The following functions are supported:
Name ANALOG DAANG DADIG DD DIGITAL MSDD RCM RMCB RMSC Diagnostics STATION N90STA Control station exception report tag INFI 90 status tag; reads status and problem reports from modules CIU status Text selector tag Text string tag FC 21, 22, 23, 80 -Description Analog exception report tag Data acquisition analog tag Data acquisition digital tag Device driver tag Digital exception report tag Multi-state device driver tag Remote control memory tag Remote motor control tag Remote manual set constant tag Bailey block No. FC 30, 70, 158 FC 177 FC 211 FC 123 FC 45 FC 129 FC 62 FC 136 FC 68 Process I/O Functions
Process control functions
CIU Device TEXT TEXTSTR Analog Input (HAI) Analog Output (HAO) Digital Input (HDI) Digital Output (HDO)
-FC 151 FC 194 FC 222 FC 223 FC 224 FC 225
Display functions
Harmony Blocks
Engineering interface for third-party controllers DBA enables the import of a CSV file for defining AS objects. In this way, data that originates from third-party OPC servers, e.g. tags for a third-party controller, can be integrated easily and seamlessly into the process control system.
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Ordering data
Order No.
Ordering data
Software upgrade PCS 7/90 OS engineering upgrade package from V6.x to V7.1 Software and electronic documentation, 1 language (English), executes with Windows XP Professional, floating license for 1 user Engineering and runtime software, software class A Type of delivery: f PCS 7/90 OS engineering upgrade package from AS/OS V6.x to V7.0 f PCS 7 engineering upgrade package from AS/OS V7.0 to V7.1 (250 POs) f PCS 7 engineering upgrade package from AS/OS V7.0 to V7.1 (unlimited POs) f PCS 7/90 OS software media package V7.1 PCS 7/90 OS engineering upgrade package from V7.0 to V7.1 Software and electronic documentation, 1 language (English), executes with Windows XP Professional, floating license for 1 user Engineering and runtime software, software class A Type of delivery: f PCS 7 engineering upgrade package from AS/OS V7.0 to V7.1 (250 POs) f PCS 7 engineering upgrade package from AS/OS V7.0 to V7.1 (unlimited POs) f PCS 7/90 OS software media package V7.1
Software for exclusive engineering station with unlimited OS engineering license (not suitable for productive operation as an operator station, 2-hour OS test mode possible) PCS 7/90 OS engineering pack V7.1 (unlimited POs) without RoviSys OPC90 Server Software and electronic documentation, 1 language (English), executes with Windows XP Professional, floating license for 1 user Engineering software, software class A Type of delivery: PCS 7/90 OS engineering pack V7.0 (unlimited POs) SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (unlimited POs) PCS 7/90 OS Software Media Package V7.1 6EQ2 003-1BD17-3BA5
Software for combined engineering/operator station with 250 OS engineering and runtime POs (can be used as operator station for productive operation) PCS 7/90 OS engineering pack V7.1 (250 POs) including RoviSys OPC90 Server (unlimited Bailey tags) Software and electronic documentation, 1 language (English), executes with Windows XP Professional, floating license for 1 user Engineering and runtime software, software class A Type of delivery: PCS 7/90 OS engineering pack V7.0 (250 POs) SIMATIC PCS 7 Engineering Upgrade Package AS/OS V7.0 to V7.1 (250 POs) PCS 7/90 OS Software Media Package V7.1 6EQ2 003-1BA17-3BA5
6EQ2 003-1XX17-3BH5
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Overview
The software components offered for migration of existing Bailey INFI 90/NET 90 systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.
Example faceplate with adjustable parameters
Design
The following software components are required depending on the configuration of a PCS 7/90 operator system as single station or client/server combination (single or redundant server):
Required software SIMATIC PCS 7 architecture OS Single Station Client/ server (non-redundant server) Client/ server (redundant server)
PCS 7/90 OS Software The PCS 7/90 OS Software is used for the OS interfacing of Bailey controllers (PCUs) using an engineering system (PCS 7/90 ES) as well as for operation and monitoring of the PCUs (Process Control Units) using an operator system (PCS 7/90 OS) based on SIMATIC PCS 7. ES/OS communication with the Bailey controllers is carried out via OPC (OLE for Process Control). The PCS 7/90 OS Software physically supports communication via RS 232 or SCSI. It contains the following components: RoviSys OPC server, configured with DBA Library with block icons, faceplates and diagnostics displays, for reading and writing the available Bailey function block information
PCS 7/90 OS Single Station Pack V7.1
PCS 7/90 OS Server Pack V7.1 PCS 7/90 OS Redundant Server Pack V7.1 PCS 7 OS Software Client V7.1 See Catalog ST PCS 7, Chapter "Operator System", Section "OS software"
PowerPacks as well as additional software for PCS 7/90 operator systems can be ordered from Catalog ST PCS 7, Chapter "Operator System", Section "OS Software". Appropriate basic hardware for a PCS 7/90 operator station as a single station, server or client version can be found in the section "Industrial Workstation/PC" of Catalog ST PCS 7. Note: Please note with redundant PCS 7/90 OS Servers or PCS 7/90 OS Single Stations, that the following functions each occupy a COM port in each station: Optimization of the internal communication over RS 232 connection between the two redundant stations RS 232 interfacing of the Bailey Plant Loop/INFI-NET per Computer Interface Unit (CIU). If the basic hardware of the redundant stations does not include two COM ports, you have the following alternatives: Use of an additional interface expansion card Optimization of the internal redundancy communication via a separate Ethernet connection instead of the serial RS 232 connection (for details, see "SIMATIC PCS 7 V7.1 Fault Tolerant Process Control Systems" manual)
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Ordering data
PCS 7/90 OS single station pack V7.1 (250 POs) Includes RoviSys OPC90 Server Software and electronic documentation, 1 language (English), executes with Windows XP Professional, single license for 1 installation Runtime software, software class A Type of delivery: PCS 7/90 OS single station pack V7.0 (250 POs) SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/90 OS Software Media Package V7.1 PCS 7/90 OS Server Pack V7.1 (250 POs) Includes RoviSys OPC90 Server Software and electronic documentation, 1 language (English), executes with Windows Server 2003, single license for 1 installation Runtime software, software class A Type of delivery: PCS 7/90 OS Server Pack V7.0 (250 POs) SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/90 OS Software Media Package V7.1 PCS 7/90 OS Redundant Server Pack V7.1 (250 POs) incl. 2 x RoviSys OPC90 servers, WinCC/Redundancy as well as RS 232 connection cable, 10 m Software and electronic documentation, 1 language (English), executes with Windows Server 2003, single license for 2 installations Runtime software, software class A Type of delivery: PCS 7/90 OS Redundant Server Pack V7.0 (250 POs) 2 x SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/90 OS Software Media Package V7.1 SIMATIC PCS 7 OS Software Client V7.1 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user Runtime software, software class A (See Catalog ST PCS 7, Chapter "Operator System", Section "OS software")
Order No. 6EQ2 003-2AA17-3BA0
Ordering data
Software upgrade PCS 7/90 OS Runtime upgrade package from V6.x to V7.1 for OS Single Station or OS Server Software and electronic documentation, 1 language (English), executes with Windows XP Professional/Server 2003, single license for 1 installation Runtime software, software class A Type of delivery: PCS 7/90 OS Runtime upgrade package from V6.x to V7.0 SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/90 OS Software Media Package V7.1 PCS 7/90 OS Runtime upgrade package from V7.0 to V7.1 for OS Single Station or OS Server Software and electronic documentation, single language (English), executes with Windows XP Professional/Server 2003, single license for 1 installation Runtime software, software class A Type of delivery: SIMATIC PCS 7 OS Server Upgrade Package V7.0 to V7.1 PCS 7/90 OS Software Media Package V7.1
6EQ2 003-2HA17-3BA0
6EQ2 003-2XX17-3BH0
6
6ES7 652-5CX17-0YE5
6EQ2 003-2GA17-3BA0
SIMATIC PCS 7 OS Client/ SFC Visualization Upgrade Package V6.x to V7.1 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user Runtime software, software class A (See Catalog ST PCS 7, section "Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1") SIMATIC PCS 7 OS Client/ SFC Visualization Upgrade Package V7.0 to V7.1 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user Runtime software, software class A (See Catalog ST PCS 7, section "Upgrades from SIMATIC PCS 7 V6.x/V7.0 to V7.1")
6ES7 652-5CX17-0YH5
6ES7 658-2CX17-0YA5
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Siemens AG 2010

Overview
Many of the globally installed process control systems, for example the Honeywell TDC 3000/2000, have reached the end of their lifecycle. In the case of process control systems whose automation systems (controllers) and operation and monitoring systems are obsolete, the complete rip-out and replace procedure with retention of the field cabling is the best choice for future-oriented automation. The Siemens migration solution for the TDC 3000 based on the SIMATIC PCS 7 process control system is characterized by the fact that the switchover and restart of the process cell is possible within a very short time. With careful preparation, production can usually restart after just one day.
Design
16-channel analog input module FTA (Field Termination Assemblies)
8-channel analog output module FTA
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Siemens FTA modules and connecting cables The table below shows the available Siemens FTA modules and connecting cables for the migration of the Honeywell TDC 3000 system with SIMATIC PCS 7.
Module 16-channel analog input module 8-channel analog output module Honeywell IOP PAIH02 PSTX02 PAOX02 Honeywell FTA MU-TAIH01 MU-TAIH02 MU-TAIH03 MU-TAOX01 MU-TAOX02 MU-TAOY221) MU-TAOY231) MU-TAOY221) MU-TAOY231) MU-TDID12 MU-TDIA12 MU-TDOD112) MU-TDOD122) MU-TDOD132) MU-TDOD142) MU-TDOA11 MU-TDOA12 MU-TDOA13 MU-TDOR12 MU-TDOY23 Siemens FTA 6EQ2 012-1BA10-3BA0 Connection cable 6EQ2 012-2BE30-0BA0 (2 cables required) 6EQ2 012-2BE30-0BA0 SIMATIC PCS 7 ET 200M module 6ES7 331-7NF00-0AB0 (2 modules required) 6ES7332-5HF00-0AB0
6EQ2 012-1BB10-2BA0
16-channel analog output PAOY22 module 32-channel 24 V DC digi- PDIX02 tal input module 32-channel 120 V AC digital input module PDIX02
6EQ2 012-1BB10-2BA0 (2 FTA required) 6EQ2 012-1BC11-4BA0 6EQ2 012-1BC21-4BA0 6EQ2 012-1BD11-3BA0
6EQ2 012-2BE30-0BA0 (2 cables required) 6EQ2 012-2BE30-0BA0 6EQ2 012-2BE30-0BA0 6EQ2 012-2BD30-0BA0
6ES7332-5HF00-0AB0 (2 modules required) 6ES7321-1BL00-0AA0 6ES7321-1BL00-0AA0 6ES7322-1BH01-0AA0
16-channel 24 V DC digi- PDOX02 tal output module PDOY22
16-channel 120 V AC digital output module 16-channel 120 V AC relay output module
1) 2) 3)
PDOX02
6EQ2 012-1BD21-3BA03)
6EQ2 012-2BD30-0BA0
6ES7322-1BH01-0AA0
PDOX02 PDOY22
6EQ2 012-1BD32-3BA03)
6EQ2 012-2BD30-0BA0
6ES7322-1BH01-0AA0
Only non-redundant Fuse rating 5 A Only 120 V AC
Mode of operation
Siemens FTA modules The Siemens migration solution leaves both the field cabling and the original Honeywell FTA (field termination assemblies) cabinet where they are. The FTA modules mounted in this FTA cabinet, however, are replaced by new Siemens FTA modules. This eliminates the enormous amount of time and money required for rewiring the field devices. Siemens offers replacement modules and connection cables for a wide range of Honeywell FTA modules. The Siemens FTA modules have the same dimensions as their Honeywell counterparts. The terminal elements and the dimensions for the fixing holes are also identical. The wired connecting terminals are simply pulled out of the existing Honeywell FTA modules and inserted in the new Siemens FTA modules. Their connecting cables are routed to the I/O modules of SIMATIC PCS 7 that are mounted in a SIMATIC PCS 7 cabinet together with the SIMATIC PCS 7 automation system. This SIMATIC PCS 7 cabinet replaces the corresponding original control cabinet with the Honeywell controller and the I/O modules. Porting the user software Before the modern SIMATIC PCS 7 process control system with its powerful S7-400 automation systems and flexible Windowsbased operator stations can take over the process management, the existing user software must first be ported. The conversion of the control programs and screen displays from Honeywell TDC 3000 to SIMATIC PCS 7 is offered as a service by Siemens. For further information and offers, please contact your regional SIMATIC PCS 7 sales partner.
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Ordering data
Analog input module FTA for ET 200M Replaces Honeywell TDC 3000 MU-TAIH01, MU-TAIH02, MU-TAIH03 16 analog input channels for analog input module 6ES7 331-7NF00-0AB0 (requires 2 modules) Analog output module FTA for ET 200M Replaces Honeywell TDC 3000 MU-TAOX01, MU-TAOX02, MU-TAOY22, MU-TAOY23 8 analog outputs for analog output module 6ES7 332-5HF00-0AB0 Digital input module FTA for ET 200M Replaces Honeywell TDC 3000 MU-TDID12 32 digital input channels 24 V DC for digital input module 6ES7 3211BL00-0AA0 Digital input module FTA for ET 200M Replaces Honeywell TDC 3000 MU-TDIA12 32 digital input channels 120 V AC for digital input module 6ES7 321-1BL00-0AA0 Digital output module FTA for ET 200M Replaces Honeywell TDC 3000 MU-TDOD11, MU-TDOD12, MU-TDOD13, MU-TDOD14 16 digital outputs 24 V DC for digital output module 6ES7 322-1BH01-0AA0 Digital output module FTA for ET 200M Replaces Honeywell TDC 3000 MU-TDOA11, MU-TDOA12, MU-TDOA13 16 digital outputs 120 V AC for digital output module 6ES7 322-1BH01-0AA0 Digital output module FTA for ET 200M replaces Honeywell TDC 3000 MU-TDOR12, MU-TDOY23 16 relay outputs 120 V AC / 5 A for digital output module 6ES7 322-1BH01-0AA0
Order No. 6EQ2 012-1BA10-3BA0 A)
Ordering data
Accessories Connection cable for analog input/output module and digital input module FTA, 8 m with 50-pin Sub-D connector and 40-pin Siemens front connector 6ES7 392-1AM00-0AA0
Order No. 6EQ2 012-2BE30-0BA0 A)
6EQ2 012-1BB10-2BA0
A)
Connection cable for digital output module FTA, 8 m with 50-pin Sub-D connector and 20-pin Siemens front connector 6ES7 392-1AJ00-0AA0
6EQ2 012-2BD30-0BA0
A)
More information
6EQ2 012-1BC11-4BA0 A)
For further information, offers and consultations, please contact: Siemens Industry, Inc Industrial Automation Division Process Automation Spring House, USA E-Mail: pascablesolution.industry@siemens.com
6EQ2 012-1BC21-4BA0
A)
6EQ2 012-1BD11-3BA0
A)
6EQ2 012-1BD21-3BA0
A)
6EQ2 012-1BD32-3BA0
A)
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Overview
Siemens already has a wealth of experience in the migration of Contronic P from a host of projects. Because of the very short remaining time for which the manufacturer will still keep supplies of components, a complete replacement has emerged as the ideal solution for the Contronic P-migration. The particular features of the Siemens migration solution for Contronic P are: Software-supported conversion of user software Changeover during operation Changeover concepts for the field instrumentation tailored to different customer requirements Thanks to the database-supported conversion of the engineering data, errors are avoided and the engineering times significantly reduced in comparison with a regeneration. Optimized control parameters are converted to SIMATIC PCS 7 with largely the same effect. This ensures that the results of the process optimizations, some of which have been established over many years, can continue to be used in the long term. The application is not converted block by block, but functionally, i.e. process tag by process tag. In doing so, a valve or motor controller is mapped in Contronic P by a corresponding typical in SIMATIC PCS 7. The corresponding SIMATIC PCS 7 application is therefore easy to read and to modify.
Benefits
The added value of the system replacement is obtained mainly by: More effective engineering Easier operation through more user-friendly process control (alarm hiding, fast navigation, etc.) Higher performance and quality, optimizable with Advanced Process Control Optimization of maintenance and service through statusbased asset management Support of the business processes by interfacing of IT applications, e.g. SIMATIC IT Comprehensive IT security by means of the PCS 7 Security Concept (high relevance due to increasing Internet usage and networking with office applications) Assured future for the automation of the production plant
Design
Contronic P
Option: Matching using hardware planning tools, e.g. E-Plan
Memory dump of user software
8
SIMATIC PCS 7
Manual conversion Interlocking, STEP programs (SFC) Database Clarification with the customer SIMATIC PCS 7 Import/export wizard Software-based conversion Motor, valve, PID controller Process tags list Typicals library Measurement, PID controller, motor, valve, ... Engineering System
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The migration specialists at Siemens possess extensive plant knowledge in various sectors of industry as well as many years of experience in engineering, service and commissioning. First, they analyze the data of your plant and produce a clear and detailed quotation for the conversion to a modern automation plant based on SIMATIC PCS 7 that is easy to maintain and documented in detail. In order that everything is in the right place at the right time and to ensure a smooth changeover, the migration specialists work with you in the preliminary stages to draw up a realistic detailed plan for the entire sequence of the project. Apart from the expense of purchasing new hardware and software and also porting the user software, one key cost factor in a Contronic P-Migration is the downtime. This is determined by the concept for the changeover of the I/O signals (in the Contronic P-cabinet or on the sub-distribution board) as well as by the quality of the technological implementation of the user software. Although the switchover directly in the Contronic P-cabinet saves space for additional system cabinets, it requires a short plant standstill. When making the switchover on the sub-distribution board, the signals of one process tag can be rewired together while the plant is operating. Analytical software determines which signals belong together and indicates any temporary duplicate wiring that is necessary. This concept, however, requires additional hardware and correspondingly more space. The software-based migration of Contronic P to SIMATIC PCS 7 is carried out in clear, individually tested and verifiable steps. Export of the Contronic P application by means of a "memory dump" of the user software, and importing into a database Acceptance of the existing typicals von Contronic P, e.g. controller, valve or measured value recording, based on standard function blocks of SIMATIC PCS 7 Conversion of the existing user software (up to 80% automatic) This indicates where the automation reaches its limits and human intervention is required. All conversion steps implemented are documented in detail.
More information
For preliminary discussions, elaboration of concepts, and quotations, please contact your regional SIMATIC PCS 7 representative.
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Overview
OS clients
SIMATIC PCS 7 OS server Industrial Ethernet
SIMATIC PCS 7 fault tolerant automation systems Tristation Gateways CM104_TSAA
Tricon-controller
Tricon-controller
Integration of the safety-oriented Tricon and Trident controllers into SIMATIC PCS 7 via CM104_TSAA gateway
In the past it was customary to operate safety-oriented controllers separately from the process control system. Consequently, safety controllers are not always included directly in the modernization of the process control system. A Siemens solution developed for the migration with SIMATIC PCS 7 enables the Triconex safety controllers Tricon and Trident from Invensys to be integrated into the process control system when modernizing existing plants.
Function
The CM104_TSAA gateway manages the data exchange between the SIMATIC PCS 7 automation systems and the Tricon/ Trident controllers. The SIMATIC PCS 7 automation systems communicate with the gateway via the function blocks provided in a separate CFC library, using the S7 system function BSEND/BRECV for this purpose. If defined errors occur, integrated diagnostics functions trigger corresponding alarm messages in the SIMATIC PCS 7 operator system. The integration of event messages in the correct chronological order into the message recording and logging of the SIMATIC PCS 7 operator systems can be implemented on a project-specific basis.
Design
The Tricon and Trident controllers are connected via the CM104_TSAA gateway, the TSAA protocol of Triconex being used for the communication. The CM104_TSAA Gateway operated on the SIMATIC PCS 7 Industrial Ethernet plant bus is connected by means of an Ethernet interface to the Triconex safety controller. Compliant with the redundant system architecture, two gateways are always used in parallel.
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Configuration
More information
As a large number of different Triconex components must be considered when integrating Triconex safety controllers into SIMATIC PCS 7, the CM104_TSAA gateway with the associated function block library is offered only as part of a project-specific service. Please direct any inquiries regarding the preparation of an offer to: Siemens AG Industry Sector Industry Solutions Division, Karlsruhe Phone: +49 721595-7024 E-mail: gateway.solutions@siemens.com You can obtain further information on request from your regional Siemens representative or from the Internet at: www.siemens.com/pcs7_triconex
Triconex communications blocks in the CFC
The basis for configuration of the Triconex communication is a CFC library with specially generated function blocks. Individual, tag-oriented read and write blocks facilitate the positioning of the communications blocks within a technological function block. The read and write function blocks offered for various data types conform to the SIMATIC PCS 7 driver concept. Triconex tags are addressed via Triconex Alias directly to the SIMATIC PCS 7 function blocks. This simplifies the configuration with the SIMATIC PCS 7 import/export wizards as well as the commissioning. Using the integrated simulation functions, the SIMATIC PCS 7 configuration can also be tested without the safety-related controller. The Triconex application requires only that the access by TSAA protocol is enabled and a "sign of life" is implemented.
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Introduction Engineering PCS 7/OPEN OS Engineering Station Operator control and monitoring PCS 7/OPEN OS Operator System
Siemens AG 2010

Introduction
Overview
SIMATIC PCS 7 OS clients Engineering System
Controller Engineering
PCS 7/OPEN OS Server
PCS 7/OPEN OS Server (dual channel)
SIMATIC PCS 7 OS server
Ethernet
Industrial Ethernet (single/redundant) AS 414FH/ AS 417FH AS 414 / AS 416 / AS 417
I/O
ET 200M ET 200M
ET 200M
DP/PA link
Third-party controller
Third-party controller
ET 200M
PROFIBUS
Configuration example for the SIMATIC PCS 7 integration of third-party controllers with PCS 7/OPEN OS
Field devices
Siemens offers a host of OS migration products that enable controllers that do not belong to the range of SIMATIC PCS 7 system components to be integrated into the process management with the SIMATIC PCS 7 operator system. This applies to controllers of Siemens and third-party control systems such as APACS+/ QUADLOG, Bailey INFI 90/NET 90, OpenPMC, TELEPERM M or SIMATIC PCS/TISTAR. Supplementary to this, PCS 7/OPEN OS gives you the option of using the SIMATIC PCS 7 operator system also for the operation and monitoring of controllers for which no specific Siemens OS migration products are available. The prerequisite for the use of PCS 7/OPEN OS is that an OPC server exists for the respective controller type. PCS 7/OPEN OS supports the data exchange with the controllers via OPC DA and OPC A&E.
The core of PCS 7/OPEN OS is based on the database automation software (DBA) familiar from other OS products and essentially comprises the following components: SIMATIC PCS 7 OS engineering and runtime software PCS 7/OPEN OS DBA data base automation software PCS 7/OPEN OS runtime software option The functionality supplied enables the project engineer to integrated the existing third-party controllers with additional engineering services effectively into the process control with the SIMATIC PCS 7 operator system. The additional OS engineering services include: Creation of the type definitions and type instances in the context of the DBA engineering Creation of the OS function block icons and OS faceplates according to the specific properties of the third-party controllers The existing engineering system continues to be used for changing the existing controller configuration.
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Engineering
PCS 7/OPEN OS Engineering Station
Design
SIMATIC PCS 7 engineering system with Windows XP Professional / Windows Server 2003 operating system Field of application Classic, exclusively engineering station Combined engineering/operator station for small applications
Can be used as operator station for productive operation Version SIMATIC PCS 7 Industrial Workstation including operating system BCE communication for up to SIMATIC PCS 7 ES/OS BCE WXP 8 automation systems (single SIMATIC PCS 7 OS Server BCE SRV03 stations only) Industrial Ethernet (IE) communication SIMATIC PCS 7 ES/OS IE WXP SIMATIC PCS 7 OS Server IE SRV03 Project server BCE IE BCE
Project client IE Single station BCE IE BCE
Single station IE
PCS 7/OPEN OS engineering packages, alternatives For the integration of third-party controllers in a new plant PCS 7/OPEN OS Engineering Pack V7.1 (incl. SIMATIC PCS 7 V7.1 software) Without OS Runtime license for productive operation (2-hour OS test mode possible) With OS Runtime license for productive operation
For the integration of third-party controllers into an existing plant PCS 7/OPEN OS Engineering Component Option V7.1 (without SIMATIC PCS 7 V7.1 software)
PCS 7/OPEN OS Engineering Pack V7.1 This software package is required for the engineering of the PCS 7/OPEN OS operator stations. Depending on the application area, you can choose between two product versions whose licensing differs as follows: PCS 7/OPEN OS Engineering Pack V7.1 ( unlimited POs) for an exclusive engineering station with unlimited OS engineering license; in this version the use as an operator station is restricted to a 2-hour test mode. Continuous use in productive operation is not possible. PCS 7/OPEN OS Engineering Pack V7.1 (250 POs) for a combined engineering/operator station; in addition to an OS engineering license for 250 POs, this version also includes an OS runtime license for 250 POs. The number of process objects (PO) is expandable with SIMATIC PCS 7 Engineering PowerPacks AS/OS V7.1, chapter "Engineering System", section "ES Software". Both product versions contain the components listed below: SIMATIC PCS 7 Engineering Software for OS V7.1 with the licenses described above, according to Catalog ST PCS 7, Chapter "Engineering System", Section "ES software" PCS 7/OPEN OS DBA Database Engineering Package, comprising DBA control center, type editor, instance editor and runtime expansion platform Licenses for the loading of the third-party controller engineering data into the DBA, for compiling the DBA configuration into a SIMATIC PCS 7 operator station and for access to the A&E data of the OPC server
Further SIMATIC PCS 7 engineering software for a PCS 7/OPEN OS engineering station can be ordered using Catalog ST PCS 7, Chapter "Engineering System", Section "ES software". Appropriate basic hardware for a PCS 7/OPEN OS engineering station can be found in the section "SIMATIC PCS 7 Industrial Workstation" of Catalog ST PCS 7. PCS 7/OPEN OS Engineering Component Option V7.1 The PCS 7/OPEN OS engineering component option V7.1 is suitable for integrating third-party controllers into an existing SIMATIC PCS 7 V7.1 process control system. Unlike the PCS 7/OPEN OS Engineering Pack V7.1, it is consequently not equipped with the SIMATIC PCS 7 engineering software for OS V7.1.
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Engineering
Function
A core component for the PCS 7/OPEN OS engineering is the database automation software PCS 7/OPEN OS DBA. It generates the OS data with the plant hierarchy, the alarms and messages from the OPC tags budget of the OPC server connected with the third-party controller. The plant hierarchy is the basis for the hierarchical structure of the process pictures on the SIMATIC PCS 7 operator station and for the alarm management. The PCS 7/OPEN OS DBA is also used for the configuration of: Runtime Extension Framework (responsible for the synchronization, persistence of the alarm status information) SIMATIC PCS 7 message system (alarm logging) SIMATIC PCS 7 archive system (tag logging)
Sources of information (whatever is available)
List of Block Types with instances and their address
Third-PartyDocumentation (Function Block Description)
Correspondence List List of tags for display and operation
Hierarchy Definition
Third-Party Engineering Data (Function Block oriented)
Identification of the required Function Blocks for Display and Operation
Block Icon / Faceplate Design
DBA compile CSV file Native Source Document PCS 7/OS Project
OPC Items (OPC Browse)
PCS 7 Standard Faceplates
import
export
- Microsoft Excel - Third-Party ES
- Graphics Designer - Faceplate Designer
Bulk Editing, e.g. with Microsoft Excel
Step 1
Step 2
Step 3
Step 4
Step 5
Working sequence for the integration of the third-party controllers into the SIMATIC PCS 7 operator system
Working sequence for the integration of the third-party controllers into the SIMATIC PCS 7 operator system Step 1 First, the information sources suitable for Step 2 must be determined: Engineering system of the third-party controller Description of the third-party controllers Source data of the OPC server Step 2 The function blocks and their parameters relevant for the display and operation then have to be identified on the basis of the sources of information determined in Step 1. Step 3 The type editor from the PCS 7/OPEN OS DBA must then be used to create templates for the function blocks used in the application. The instance editor first creates an instance of each of these templates. This instance can then be exported to Microsoft Excel for the fast preparation of all instances of one type. The instances created in Microsoft Excel can subsequently be reimported into the instance editor. At the same time, function block icons and faceplates are to be created for all new function block types using SIMATIC PCS 7 OS standard tools (Graphics Designer and Faceplate Designer). Step 4 On completion of all instances, the content of the instance editor is to be exported to the DBA database and the plant hierarchy is to be created. This is followed by the compilation and import of the DBA data into the SIMATIC PCS 7 operator system. Step 5 Following the import of the OS data relevant for the third-party controller into the SIMATIC PCS 7 OS project, the sequence of the subsequent configuration is analogous to a SIMATIC PCS 7 standard project.
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Engineering
Ordering data
Software for exclusive engineering station with unlimited OS engineering license (not suitable for productive operation as an operator station; 2-hour OS test mode possible) PCS 7/OPEN OS Engineering Pack V7.1 (unlimited POs) 1 language (English), executes with Windows XP Professional or Windows Server 2003, single license for 1 installation Electronic documentation, on CD/DVD Type of delivery: License key memory stick, certificate of license including terms and conditions SIMATIC PCS 7 Software Media Package V7.1 CD "PCS 7/OPEN OS Option V7.1" Software for combined engineering/operator station with 250 OS engineering and runtime POs (can be used for productive operation as operator station) PCS 7/OPEN OS Engineering Pack V7.1 (250 POs) 1 language (English), executes with Windows XP Professional or Windows Server 2003, single license for 1 installation Electronic documentation, on CD/DVD Type of delivery: License key memory stick, certificate of license including terms and conditions SIMATIC PCS 7 Software Media Package V7.1 CD "PCS 7/OPEN OS Option V7.1"
Order No.
Ordering data
Order No.
PCS 7/OPEN OS Engineering Packages incl. SIMATIC PCS 7 V7.1 Software
PCS 7/OPEN OS Engineering Packages incl. SIMATIC PCS 7 V7.1 Software for the integration of third-party controllers into an existing SIMATIC PCS 7 V7.1 architecture PCS 7/OPEN OS Engineering Component Option V7.1 1 language (English), executes with Windows XP Professional or Windows Server 2003, single license for 1 installation Type of delivery: License key memory stick, certificate of license including terms and conditions CD "PCS 7/OPEN OS Option V7.1" 6EQ2 001-1XX17-3BA5 B)
6EQ2 001-1BB17-3BA5 B)
6EQ2 001-2BA17-3BA5 B)
PowerPacks for PO expansion See Catalog ST PCS 7, Chapter "Engineering System", Section "ES software"
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PCS 7/OPEN OS Operator System
Overview
The PCS 7/OPEN OS software packages offered for the integration of third-party controllers into the process management of the SIMATIC PCS 7 V7.1 process control system are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single station systems (single stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.
Design
The following software components are required depending on the configuration of a PCS 7/OPEN OS operator system as single station or multi-user system (client/server architecture):
PCS 7/OPEN OS architecture Single Station Components required For the integration of third-party controllers into a new plant PCS 7/OPEN OS Single Station Pack V7.1 PCS 7/OPEN OS Server Pack V7.1 (PO 250) PCS 7/OPEN OS Redundant Server Pack V7.1 (PO 250) SIMATIC PCS 7 OS Software Client V7.11) For the integration of third-party controllers into an existing plant PCS 7/OPEN OS Runtime Component Option V7.1 (ohne SIMATIC PCS 7 V7.1 Software)
1)
Multi-user system OS server not redundant Redundant pair OS client
not redundant (OS type)
For further information and ordering information, refer to Catalog ST PCS 7, Chapter "Operator System", Section "OS Software".
PowerPacks as well as further software for PCS 7/OPEN OS operator systems can be ordered from Catalog ST PCS 7, Chapter "Operator System", Section "OS Software". Appropriate basic hardware for a PCS 7/OPEN OS operator station as a single station, server or client version can be found in the "SIMATIC PCS 7 Industrial Workstation" section of Catalog ST PCS 7. PCS 7/OPEN OS Runtime Packages V7.1 (single station/server/redundant server) The PCS 7/OPEN OS Runtime Packages V7.1 contain: PCS 7 OS software runtime V7.1 (250 POs) for one OS single station, one OS server or two redundant OS servers (incl. WinCC/Redundancy and RS 232 connecting cable, 10 m) PCS 7/OPEN OS runtime software option License for the access to the A&E data of the OPC server
PCS 7/OPEN OS Runtime Component Option V7.1 The PCS 7/OPEN OS runtime component option V7.1 that can be installed on the OS single station and on the OS server is used for integrating third-party controllers into an existing SIMATIC PCS 7 V7.1 process control system. Consequently it is not equipped with SIMATIC PCS 7 OS Software V7.1 like the PCS 7/OPEN OS Runtime Packages V7.1 for the OS single station, the OS server or the redundant OS server pair.
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PCS 7/OPEN OS Operator System
Function
The PCS 7/OPEN OS Runtime Packages V7.1 enable the SIMATIC PCS 7 operator system to: exchange data with the third-party controller via the appropriate OPC server save the collected information in the runtime database organize and display the process data and message/alarms in accordance with the configured plant hierarchy make the data available for the OS clients and the central archive server (CAS) synchronize the data between OS servers
Ordering data
PCS 7/OPEN OS Redundant Server Pack V7.1 (250 POs) 1 language (English), executes with Windows Server 2003, single license for 2 installations, incl. WinCC/Redundancy and RS 232 connection cable, 10 m Type of delivery: License key memory stick, certificate of license including terms and conditions SIMATIC PCS 7 Software Media Package V7.1 CD "PCS 7/OPEN OS Option V7.1" RS 232 connecting cable, 10 m SIMATIC PCS 7 OS Software Client V7.1 5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user (See Catalog ST PCS 7, Chapter "Operator System", Section "OS software")
Order No. 6EQ2 001-2GA17-3BA0 B)
Ordering data
PCS 7/OPEN OS Runtime Packages incl. SIMATIC PCS 7 V7.1 Software PCS 7/OPEN OS Single Station Pack V7.1 (250 POs) 1 language (English), executes with Windows XP Professional, single license for 1 installation Electronic documentation, on CD/DVD Type of delivery: License key memory stick, certificate of license including terms and conditions SIMATIC PCS 7 Software Media Package V7.1 CD "PCS 7/OPEN OS Option V7.1" PCS 7/OPEN OS Server Pack V7.1 (250 POs) 1 language (English), executes with Windows Server 2003, single license for 1 installation Type of delivery: License key memory stick, certificate of license including terms and conditions SIMATIC PCS 7 Software Media Package V7.1 CD "PCS 7/OPEN OS Option V7.1"
Order No.
6EQ2 001-2AA17-3BA0
B)
6ES7 658-2CX17-0YA5
PowerPacks for PO expansion See Catalog ST PCS 7, Chapter "Operator System", Section "OS software" PCS 7/OPEN OS Runtime Packages without SIMATIC PCS 7 V7.1 software for the integration of third-party controllers into an existing SIMATIC PCS 7.1 architecture 6EQ2 001-2HA17-3BA0 B) PCS 7/OPEN OS Runtime Component Option V7.1 1 language (English), executes with Windows XP Professional or Windows Server 2003, single license for 1 installation Type of delivery: License key memory stick, certificate of license including terms and conditions CD "PCS 7/OPEN OS Option V7.1" WinCC/Redundancy V7.0 for archive comparison after OS restart; single license for 2 installations Installation is required on both of the redundant stations RS 232 connecting cable, 10 m 6EQ2 001-2XX17-3BA0 B)
Individual components for redundancy retrofit 6AV6 371-1CF07-0AX0
6ES7 902-1AC00-0AA0
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Appendix
11/2 11/3 11/4 11/6 11/7 11/8 11/9 11/10
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Partner at Industry Automation and Drive Technologies Online Services Service & Support Siemens Solution PartnerAutomation, Power Distribution and PLM Software Licenses Index Ordering data summary Conditions of sale and delivery Export regulations
Siemens AG 2010
Appendix
Partner at Industry Automation and Drive Technologies
At Siemens Industry Automation and Drive Technologies, more than 85 000 people are resolutely pursuing the same goal: longterm improvement of your competitive ability. We are committed to this goal. Thanks to our commitment, we continue to set new standards in automation and drive technology. In all industries worldwide. At your service locally, around the globe for consulting, sales, training, service, support, spare parts ... on the entire Industry Automation and Drive Technologies range. Your personal contact can be found in our Contacts Database at: http://www.siemens.com/automation/partner You start by selecting a Product group, Country, City, Service.
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Appendix
Online Services
Information and Ordering in the Internet and on DVD
Siemens Industry Automation and Drive Technologies in the WWW

A detailed knowledge of the range of products and services available is essential when planning and configuring automation systems. It goes without saying that this information must always be fully up-to-date. Siemens Industry Automation and Drive Technologies has therefore built up a comprehensive range of information in the World Wide Web, which offers quick and easy access to all data required. Under the address http://www.siemens.com/industry you will find everything you need to know about products, systems and services.
Product Selection Using the Offline Mall of Industry

Detailed information together with convenient interactive functions: The Offline Mall CA 01 covers more than 80 000 products and thus provides a full summary of the Siemens Industry Automation and Drive Technologies product base. Here you will find everything that you need to solve tasks in the fields of automation, switchgear, installation and drives. All information is linked into a user interface which is easy to work with and intuitive. After selecting the product of your choice you can order at the press of a button, by fax or by online link. Information on the Offline Mall CA 01 can be found in the Internet under http://www.siemens.com/automation/ca01 or on DVD.
Easy Shopping with the Industry Mall

The Industry Mall is the virtual department store of Siemens AG in the Internet. Here you have access to a huge range of products presented in electronic catalogs in an informative and attractive way. Data transfer via EDIFACT allows the whole procedure from selection through ordering to tracking of the order to be carried out online via the Internet. Numerous functions are available to support you. For example, powerful search functions make it easy to find the required products, which can be immediately checked for availability. Customer-specific discounts and preparation of quotes can be carried out online as well as order tracking and tracing. Please visit the Industry Mall on the Internet under: http://www.siemens.com/industrymall
.
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Appendix
Service & Support
Services covering the entire life cycle
ng & Design Planni
Technical Consulting
nfi Co
Op ti m iza
ti
on
Technical Consulting Technical Support Online Support
Modernizat ion &
Modernization and Optimization
Support in the planning and designing of your project from detailed actual-state analysis, target definition and consulting on product and system questions right to the creation of the automation solution.
io rat gu
n&
Development
Spare Parts and Repairs
Engineering Support Field Service
&
ain ten
anc e
Install
n atio
om &C
i m
ss io
tio er a Op
Engineering Support
nin g
Support in configuring and developing with customer-oriented services from actual configuration to implementation of the automation project.
Our Service & Support are available worldwide to help you with every aspect of Siemens automation and drive technology. We offer on-site support for every phase of the life cycle of your machines and plants in more than 100 countries. Round the clock. Every step of the way, you have access to an experienced team of specialists and their combined expertise. Thanks to regular training and the close cooperation of key employees around the globe, we are able to offer reliable services for a huge range of options.
Field Service
Online Support
With Field Service, we offer services for startup and maintenance essential for ensuring system availability.
The comprehensive information system available round the clock via Internet ranging from Product Support and Service & Support services to Support Tools in the Shop. http://www.siemens.com/ automation/service&support
Spare Parts and Repairs
Technical Support
Competent consulting in technical questions covering a wide range of customer-oriented services for all our products and systems. http://www.siemens.com/ automation/support-request
In the operating phase of a machine or automation system, we provide a comprehensive repair and spare parts service ensuring the highest degree of plant availability.
Optimization and Upgrading
After startup or during the operating phase, additional potential for inceasing the productiviy or for reducing costs often arises. For this purpose, we offer you high-quality services in optimization and upgrading.
11
You will find contact details in the Internet under: http://www.siemens.com/automation/service&support
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Appendix
Service & Support
Knowledge Base on DVD
For locations without online connections to the Internet there are excerpts of the free part of the information sources available on DVD (Service & Support Knowledge Base). This DVD contains all the latest product information at the time of production (FAQs, Downloads, Tips and Tricks, Updates) as well as general information on Service & Support. The DVD also includes a full-text search and our Knowledge Manager for targeted searches for solutions. The DVD will be updated every 4 months. Just the same as our online offer in the Internet, the Service & Support Knowledge Base on DVD comes complete in 5 languages (German, English, French, Italian, Spanish). You can order the Service & Support Knowledge Base DVD from your Siemens contact. Order no. 6ZB5310-0EP30-0BA2
Automation Value Card

By entering the card number and PIN you have full access to the Service & Support services being offered. The charge for the services procured is debited from the credits on your Automation Value Card. All the services offered are marked in currency-neutral credits, so you can use the Automation Value Card worldwide. Order your Automation and Value Card easily and comfortably like a product with your sales contact.
Automation Value Card order numbers Credits 200 500 1 000 10 000 Order no. 6ES7 997-0BA00-0XA0 6ES7 997-0BB00-0XA0 6ES7 997-0BC00-0XA0 6ES7 997-0BG00-0XA0
Small card - great support The Automation Value Card is an integral component of the comprehensive service concept with which Siemens Automation and Drives will accompany you in each phase of your automation project. It doesn't matter whether you want just specific services from our Technical Support or want to purchase something on our Online portal, you can always pay with your Automation Value Card. No invoicing, transparent and safe. With your personal card number and associated PIN you can view the state of your account and all transactions at any time. Services on card. This is how it's done. Card number and PIN are on the back of the Automation Value Card. When delivered, the PIN is covered by a scratch field, guaranteeing that the full credit is on the card.
Detailed information on the services offered is available on our Internet site at: http://www.siemens.com/automation/service&support Service & Support la Card: Examples
Technical Support Priority 24 h Extended Mature Products Priority processing for urgent cases Availability round the clock Technical consulting for complex questions Consulting service for products that are not available any more Tools that can be used directly for configuration, analysis and testing
Support Tools in the Support Shop
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Appendix
Siemens Solution Partner Automation, Power Distribution and PLM
Overview
Solution Partner Finder The Siemens Solution Partner Program helps you to find the optimum partner for your specific requirements. Support is provided by the Solution Partner Finder, a comprehensive online database that showcases the profiles of all our solution partners. You can convince yourself of the competence of the respective Solution Partner by means of the references provided. The following search criteria are possible: Country Technology Sector Company Zip code Once you have located a partner, you are only one small step from contacting them. You can locate the Solution Partner Finder as follows: http://www.siemens.com/automation/partnerfinder Additional information on the Siemens Solution Partner Program is available online at: Siemens Solution Partner Solution Partner Automation, Power Distribution and PLM The products and systems from Siemens Industry Automation and Drive Technologies offer the ideal platform for all automation applications. Under the name Siemens Solution Partner, selected system integrators operate around the world as uniformly qualified solution providers for the portfolio of Siemens automation, power distribution and product lifecycle management products. Day after day, they utilize their qualified product and system know-how as well as their excellent industry expertise to your advantage for all requirements. The Solution Partner emblem is a guarantee of quality. The basis for this is to be found in four defined quality features: Solution quality: A good result in every case based on proven solution knowhow. Expert quality: Certified technical competence guarantees maximum efficiency. Project quality: Straight to the goal with proven project experience. Product range quality: Comprehensive portfolio for state-of-the-art solutions from a single source. http://www.siemens.com/automation/solutionpartner
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Appendix
Software Licenses
Overview
Software types Software requiring a license is categorized into types. The following software types have been defined: Engineering software Runtime software Engineering software This includes all software products for creating (engineering) user software, e.g. for configuring, programming, parameterizing, testing, commissioning or servicing. Data generated with engineering software and executable programs can be duplicated for your own use or for use by thirdparties free-of-charge. Runtime software This includes all software products required for plant/machine operation, e.g. operating system, basic system, system expansions, drivers, etc. The duplication of the runtime software and executable programs created with the runtime software for your own use or for use by third-parties is subject to a charge. You can find information about license fees according to use in the ordering data (e.g. in the catalog). Examples of categories of use include per CPU, per installation, per channel, per instance, per axis, per control loop, per variable, etc. Information about extended rights of use for parameterization/configuration tools supplied as integral components of the scope of delivery can be found in the readme file supplied with the relevant product(s). License types Siemens Industry Automation & Drive Technologies offers various types of software license: Floating license Single license Rental license Trial license Floating license The software may be installed for internal use on any number of devices by the licensee. Only the concurrent user is licensed. The concurrent user is the person using the program. Use begins when the software is started. A license is required for each concurrent user. Single license Unlike the floating license, a single license permits only one installation of the software. The type of use licensed is specified in the ordering data and in the Certificate of License (CoL). Types of use include for example per device, per axis, per channel, etc. One single license is required for each type of use defined. Rental license A rental license supports the "sporadic use" of engineering software. Once the license key has been installed, the software can be used for a specific number of hours (the operating hours do not have to be consecutive). One license is required for each installation of the software. Trial license A trial license supports "short-term use" of the software in a nonproductive context, e.g. for testing and evaluation purposes. It can be transferred to another license. Factory license With the Factory License the user has the right to install and use the software at one permanent establishment only. The permanent establishment is defined by one address only.The number of hardware devices on which the software may be installed results from the order data or the Certificate of License (CoL). Certificate of license The Certificate of License (CoL) is the licensee's proof that the use of the software has been licensed by Siemens. A CoL is required for every type of use and must be kept in a safe place. Downgrading The licensee is permitted to use the software or an earlier version/release of the software, provided that the licensee owns such a version/release and its use is technically feasible. Delivery versions Software is constantly being updated. The following delivery versions PowerPack Upgrade can be used to access updates. Existing bug fixes are supplied with the ServicePack version. PowerPack PowerPacks can be used to upgrade to more powerful software. The licensee receives a new license agreement and CoL (Certificate of License) with the PowerPack. This CoL, together with the CoL for the original product, proves that the new software is licensed. A separate PowerPack must be purchased for each original license of the software to be replaced. Upgrade An upgrade permits the use of a new version of the software on the condition that a license for a previous version of the product is already held. The licensee receives a new license agreement and CoL with the upgrade. This CoL, together with the CoL for the previous product, proves that the new version is licensed. A separate upgrade must be purchased for each original license of the software to be upgraded. ServicePack ServicePacks are used to debug existing products. ServicePacks may be duplicated for use as prescribed according to the number of existing original licenses. License key Siemens Industry Automation & Drive Technologies supplies software products with and without license keys. The license key serves as an electronic license stamp and is also the "switch" for activating the software (floating license, rental license, etc.). The complete installation of software products requiring license keys includes the program to be licensed (the software) and the license key (which represents the license).
Detailed explanations concerning license conditions can be found in the Terms and Conditions of Siemens AG or under http://www.siemens.com/industrymall (Industry Mall Online-Help System)
I IA&DT/Software licenses/En 06.05.10
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Appendix
Index
A
ABB Contronic P ..................................................................................... 8/2 Alarm management ................................................................................ 2/7 APACS+ .................................................................................................. 3/2
P
PCS 7/505 Operator System ...................................................................4/6 PCS 7/505 OS Engineering Station .........................................................4/4 PCS 7/90 Operator System .....................................................................6/6 PCS 7/90 OS Engineering Station ...........................................................6/4 PCS 7/APACS+ Operator System..........................................................3/11 PCS 7/APACS+ OS Engineering Station ...............................................3/14 PCS 7/OPEN OS ....................................................................................10/2 PCS 7/OPEN OS Engineering Station ...................................................10/4 PCS 7/OPEN OS Operator System........................................................10/6 PCS 7/OPMC OS Engineering Station.....................................................5/4 PCS 7/OPMC Operator System ...............................................................5/5 PCS 7/TM-EA ...........................................................................................2/4 PCS 7/TM-OCX (NORA) ..........................................................................2/6 PCS 7/TM-OS ..........................................................................................2/5 PROGRAF AS ........................................................................................2/10
B
Bailey INFI 90/NET 90............................................................................. 6/2
C
CM104_TSAA.......................................................................................... 9/2 Contronic P ............................................................................................. 8/2 CP 1613 A2............................................................................................. 2/9 CS 275 .................................................................................................. 2/13
D
Database Automation ........................................................................... 1/11 DBA....................................................................................................... 1/11 DP/IO Bus Link................................................................................. 3/4, 3/7
E
ES 902 connector ................................................................................. 2/14
Q
QUADLOG...............................................................................................3/2
F
FTA modules ........................................................................................... 7/3
R
Redundancy cable ..................................................................................3/6
G
Gateway CM104_TSAA .......................................................................... 9/2 Gateway GT104CS ............................................................................... 2/15 GF blocks (TELEPERM M) ...................................................................... 2/7
S
SIMATIC BATCH ....................................................................2/7, 3/12, 3/15 SIMATIC PCS...........................................................................................4/2 Smart Alarm Hiding .................................................................................2/7
H
Honeywell TDC ....................................................................................... 7/2
T
TELEPERM M ..........................................................................................2/2 Third-party controller .............................................................................10/2 TISTAR .....................................................................................................4/2 Transition Board.......................................................................................3/4 Triconex ...................................................................................................9/2
I
IEM........................................................................................................ 3/17 Industrial Ethernet Module.................................................................... 3/17 Invensys Triconex ................................................................................... 9/2
K
Coupling package (PCS 7/TM-OS)................................................ 2/6, 2/11
M
M bus .................................................................................................... 3/11 Memory Calculator........................................................................... 3/5, 3/8
N
Node-to-Node redundancy..................................................................... 3/9 NORA...................................................................................................... 2/6 N-PCI .................................................................................................... 2/14
O
OpenPMC ............................................................................................... 5/2
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Appendix
Ordering data summary
6AV6 371-1CF07-0AX0 ........................................................................ 10/7 6BQ3 074-2AA03-0CA0 ......................................................................... 5/6 6DL5 900-8AX03-8YX8 .......................................................................... 2/3 6DP1 724-8BA ..................................................................................... 2/13 6DS5 037-1AX .............................................................................. 2/8, 2/10 6DS5 128-1XX00-2XX3 6DS5 128-1XX00-2XX4 6DS5 128-1XX03-2XX4 6DS5 128-1XX70-2XX4 6DS5 128-1XX73-2XX4 .......................................................................... 2/8 .......................................................................... 2/8 .......................................................................... 2/8 .......................................................................... 2/8 .......................................................................... 2/8 6EQ2 012-1BA10-3BA0 ..........................................................................7/4 6EQ2 012-1BB10-2BA0 ..........................................................................7/4 6EQ2 012-1BC11-4BA0 .........................................................................7/4 6EQ2 012-1BC21-4BA0 .........................................................................7/4 6EQ2 012-1BD11-3BA0 .........................................................................7/4 6EQ2 012-1BD21-3BA0 .........................................................................7/4 6EQ2 012-1BD32-3BA0 .........................................................................7/4 6EQ2 012-2BD30-0BA0 .........................................................................7/4 6EQ2 012-2BE30-0BA0 ..........................................................................7/4 6EQ2 013-0CE00-0XA0 6EQ2 013-0CE10-0XA0 6EQ2 013-0CE20-0XA0 6EQ2 013-0CE60-0XA0 6EQ2 013-1CE00-0XA0 ........................................................................3/10 .................................................................3/6, 3/10 ........................................................................3/10 ........................................................................3/10 .................................................................3/6, 3/10
6DS5 143-1AX ..................................................................................... 2/10 6DS5 143-1AX ....................................................................................... 2/8 6DS8 208-8KC ..................................................................................... 2/13 6DS8 210-8MB ..................................................................................... 2/13 6DS8 210-8MC .................................................................................... 2/13 6DS8 210-8SC ..................................................................................... 2/13 6DS8 211-8AD 6DS8 211-8ED 6DS8 211-8SB 6DS8 211-8SC ..................................................................................... 2/13 ..................................................................................... 2/13 ..................................................................................... 2/13 ..................................................................................... 2/13
6EQ2 014-0CE00-0XA0 ..........................................................................3/6 6EQ2 020-0AB12-5XX0 ........................................................................3/17 6ES7 648-0DC40-0AA0 ........................................................................3/17 6ES7 652-5CX17-0YE5 ....................................................................4/7, 6/7 6ES7 652-5CX17-0YH5 ...................................................................4/7, 6/7 6ES7 654-8EM..-..B. ...............................................................................3/6 6ES7 654-8EN..-..B. ..............................................................................3/10 6ES7 656-8EM..-..B. ...............................................................................3/6 6ES7 656-8EN..-..B. ..............................................................................3/10 6ES7 658-2CX07-0YA5 ...........................................................................5/6 6ES7 658-2CX17-0YA5 ..................................................3/13, 4/7, 6/7, 10/7 6ES7 658-5AF17-0YA5 .........................................................................2/10 6ES7 902-1AC00-0AA0 ........................................................................10/7 6GK1 161-3AA01 ..........................................................................2/9, 2/11 6GK1 162-3AA00 .................................................................................2/11 6GK1 716-0HB71-3AA0 ................................................................2/8, 2/11 6GK1 716-0HB71-3AC0 ................................................................2/8, 2/11 6GK1 716-1CB71-3AA0 ................................................................2/8, 2/11 9AE4 100-1EA00 ..................................................................................2/15 UPH:16413-16 ......................................................................................3/13 UPH:39PSR6OVP .................................................................................3/10
6DS8 212-8EC ..................................................................................... 2/13 6DS8 212-8MB ..................................................................................... 2/13 6DS8 212-8MC .................................................................................... 2/13 6DS8 212-8SC ..................................................................................... 2/13 6DS9 200-8AA ..................................................................................... 2/13 6EQ2 000-1AX17-2BA5 ....................................................................... 3/16 6EQ2 000-1XX17-3BE5 ........................................................................ 3/16 6EQ2 000-1XX17-3BH5 ....................................................................... 3/16 6EQ2 000-2AB17-3BA0 ....................................................................... 3/12 6EQ2 000-2BB17-3BA0 ....................................................................... 3/12 6EQ2 000-2DB17-3BA0 ....................................................................... 3/12 6EQ2 000-2EB17-3BA5 ....................................................................... 3/16 6EQ2 000-2XX17-3BE0 ........................................................................ 3/13 6EQ2 000-2XX17-3BH0 ....................................................................... 3/13 6EQ2 000-3AE17-3BA0 ......................................................................... 4/7 6EQ2 000-3BE17-3BA0 ......................................................................... 4/7 6EQ2 000-3DE17-3BA0 ......................................................................... 4/7 6EQ2 000-3EB17-3BA5 ....................................................................... 3/16 6EQ2 000-3ED17-3BA5 ......................................................................... 4/5 6EQ2 000-3EE17-3BA5 ......................................................................... 4/5 6EQ2 000-3XX17-3BE0 .......................................................................... 4/7 6EQ2 000-3XX17-3BE5 .......................................................................... 4/5 6EQ2 000-3XX17-3BH0 ......................................................................... 4/7 6EQ2 000-3XX17-3BH5 ......................................................................... 4/5 6EQ2 000-5XX07-2BB0 ....................................................................... 3/16 6EQ2 000-6XX07-2BB0 ....................................................................... 3/13 6EQ2 001-1BB17-3BA5 6EQ2 001-1XX17-3BA5 6EQ2 001-2AA17-3BA0 6EQ2 001-2BA17-3BA5 6EQ2 001-2GA17-3BA0 6EQ2 001-2HA17-3BA0 6EQ2 001-2XX17-3BA0 ....................................................................... 10/5 ....................................................................... 10/5 ....................................................................... 10/7 ....................................................................... 10/5 ....................................................................... 10/7 ....................................................................... 10/7 ....................................................................... 10/7
6EQ2 003-1BA17-3BA5 ......................................................................... 6/5 6EQ2 003-1BD17-3BA5 ......................................................................... 6/5 6EQ2 003-1XX17-3BE5 .......................................................................... 6/5 6EQ2 003-1XX17-3BH5 ......................................................................... 6/5 6EQ2 003-2AA17-3BA0 ......................................................................... 6/7 6EQ2 003-2GA17-3BA0 ......................................................................... 6/7 6EQ2 003-2HA17-3BA0 ......................................................................... 6/7 6EQ2 003-2XX17-3BE0 .......................................................................... 6/7 6EQ2 003-2XX17-3BH0 ......................................................................... 6/7 6EQ2 008-1BA07-3BA5 6EQ2 008-2AA07-3BA0 6EQ2 008-2GA07-3BA0 6EQ2 008-2HA07-3BA0 ......................................................................... 5/4 ......................................................................... 5/6 ......................................................................... 5/6 ......................................................................... 5/6
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Appendix
Conditions of sale and delivery Export regulations
Terms and Conditions of Sale and Delivery

By using this catalog you can acquire hardware and software products described therein from Siemens AG subject to the following terms. Please note! The scope, the quality and the conditions for supplies and services, including software products, by any Siemens entity having a registered office outside of Germany, shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity. The following terms apply exclusively for orders placed with Siemens AG. For customers with a seat or registered office in Germany The General Terms of Payment as well as the General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry shall apply. For software products, the General License Conditions for Software Products for Automation and Drives for Customers with a Seat or registered Office in Germany shall apply. For customers with a seat or registered office outside of Germany The General Terms of Payment as well as the General Conditions for Supplies of Siemens, Automation and Drives for Customers with a Seat or registered Office outside of Germany shall apply. For software products, the General License Conditions for Software Products for Automation and Drives for Customers with a Seat or registered Office outside of Germany shall apply. General The dimensions are in mm. In Germany, according to the German law on units in measuring technology, data in inches only apply to devices for export. Illustrations are not binding. Insofar as there are no remarks on the corresponding pages, - especially with regard to data, dimensions and weights given these are subject to change without prior notice. The prices are in (Euro) ex works, exclusive packaging. The sales tax (value added tax) is not included in the prices. It shall be debited separately at the respective rate according to the applicable legal regulations. Prices are subject to change without prior notice. We will debit the prices valid at the time of delivery. Surcharges will be added to the prices of products that contain silver, copper, aluminum, lead and/or gold if the respective basic official prices for these metals are exceeded. These surcharges will be determined based on the official price and the metal factor of the respective product. The surcharge will be calculated on the basis of the official price on the day prior to receipt of the order or prior to the release order. The metal factor determines the official price as of which the metal surcharges are charged and the calculation method used. The metal factor, provided it is relevant, is included with the price information of the respective products. An exact explanation of the metal factor and the text of the Comprehensive Terms and Conditions of Sale and Delivery are available free of charge from your local Siemens business office under the following Order Nos.: 6ZB5310-0KR30-0BA1 (for customers based in Germany) 6ZB5310-0KS53-0BA1 (for customers based outside Germany) or download them from the Internet www.siemens.com/industrymall (Germany: Industry Mall Online-Help System)
Export regulations
Our obligation to fulfill this agreement is subject to the proviso that the fulfillment is not prevented by any impediments arising out of national and international foreign trade and customs requirements or any embargos and/or other sanctions. If you transfer goods (hardware and/ or software and/ or technology as well as corresponding documentation, regardless of the mode of provision) delivered by us or works and services (including all kinds of technical support) performed by us to a third party worldwide, you shall comply with all applicable national and international (re-) export control regulations. If required to conduct export control checks, you, upon request by us, shall promptly provide us with all information pertaining to particular end customer, destination and intended use of goods, works and services provided by us, as well as any export control restrictions existing. The products listed in this catalog / price list may be subject to European / German and/or US export regulations. Therefore, any export requiring a license is subject to approval by the competent authorities. According to current provisions, the following export regulations must be observed with respect to the products featured in this catalog / price list: AL Number of the German Export List Products marked other than N require an export license. In the case of software products, the export designations of the relevant data medium must also be generally adhered to. Goods labeled with an AL not equal to N are subject to a European or German export authorization when being exported out of the EU. Export Control Classification Number Products marked other than N are subject to a reexport license to specific countries. In the case of software products, the export designations of the relevant data medium must also be generally adhered to. Goods labeled with an ECCN not equal to N are subject to a US re-export authorization.
ECCN
Even without a label or with an AL: N or ECCN: N, authorization may be required due to the final destination and purpose for which the goods are to be used. The deciding factors are the AL or ECCN export authorization indicated on order confirmations, delivery notes and invoices. Errors excepted and subject to change without prior notice.
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Siemens AG 2010
Catalogs
Industry Automation, Drive Technologies and Low Voltage Distribution
Further information can be obtained from our branch offices listed in the appendix or at www.siemens.com/automation/partner
Interactive Catalog on DVD for Industry Automation, Drive Technologies and Low Voltage Distribution Drive Systems Variable-Speed Drives SINAMICS G110, SINAMICS G120 Standard Inverters SINAMICS G110D, SINAMICS G120D Distributed Inverters SINAMICS G130 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units SINAMICS GM150, SINAMICS SM150 Medium-Voltage Converters SINAMICS S120 Chassis Format Units and Cabinet Modules SINAMICS S150 Converter Cabinet Units SINAMICS DCM Converter Units Three-phase Induction Motors H-compact H-compact PLUS Asynchronous Motors Standardline Synchronous Motors with Permanent-Magnet Technology, HT-direct DC Motors SIMOREG DC MASTER 6RA70 Digital Chassis Converters SIMOREG K 6RA22 Analog Chassis Converters PDF: SIMOREG DC MASTER 6RM70 Digital Converter Cabinet Units SIMOVERT PM Modular Converter Systems SIEMOSYN Motors MICROMASTER 420/430/440 Inverters MICROMASTER 411/COMBIMASTER 411 SIMOVERT MASTERDRIVES Vector Control SIMOVERT MASTERDRIVES Motion Control Synchronous and asynchronous servomotors for SIMOVERT MASTERDRIVES SIMODRIVE 611 universal and POSMO SIMOTION, SINAMICS S120 and Motors for Production Machines SINAMICS S110 The Basic Positioning Drive Low-Voltage Three-Phase-Motors IEC Squirrel-Cage Motors MOTOX Geared Motors Automation Systems for Machine Tools SIMODRIVE Motors Converter Systems SIMODRIVE 611/POSMO Automation Systems for Machine Tools SINAMICS Motors Drive System SINAMICS S120 Drive and Control Components for Hoisting Equipment Mechanical Driving Machines Flender Standard Couplings Electrical Installation Technology PDF: ALPHA Distribution Boards and Terminal Blocks PDF: ALPHA 8HP Molded-Plastic Distribution System PDF: BETA Low-Voltage Circuit Protection PDF: DELTA Switches and Socket Outlets PDF: GAMMA Building Management Systems PDF: These catalogs are only available as pdf files. MD 10.1 System Solutions Applications and Products for Industry are part of the interactive catalog CA 01 D 81.1 D 87.1 NC 60 D 11.1 Catalog CA 01 Motion Control SINUMERIK & SIMODRIVE Automation Systems for Machine Tools SINUMERIK & SINAMICS Equipment for Machine Tools SIMOTION, SINAMICS S120 and Motors for Production Machines SINAMICS S110 The Basic Positioning Drive D 11 D 12 D 21.3 Low-Voltage Controls and Distribution SIRIUS, SENTRON, SIVACON PDF: SIDAC Reactors and Filters PDF: SIVACON 8PS Busbar Trunking Systems D 23.1 D 84.1 Power Supply and System Cabling Power supply SITOP D 86.1 D 86.2 DA 12 DA 21.1 DA 21.2 DA 22 DA 45 DA 48 DA 51.2 DA 51.3 DA 65.10 DA 65.11 DA 65.3 DA 65.4 PM 21 PM 22 SIMATIC Industrial Automation Systems Products for Totally Integrated Automation and Micro Automation SIMATIC PCS 7 Process Control System Add-ons for the SIMATIC PCS 7 Process Control System PDF: Migration solutions with the SIMATIC PCS 7 Process Control System pc-based Automation SIMATIC NET Industrial Communication SIMATIC Sensors Sensor Technology for Factory Automation Industrial Identification Systems ST 70 ST PCS 7 ST PCS 7.1 ST PCS 7.2 ST PC SIMATIC HMI Human Machine Interface Systems ST 80 Process Instrumentation and Analytics Field Instruments for Process Automation PDF: Indicators for panel mounting SIREC Recorders and Accessories SIPART, Controllers and Software Products for Weighing Technology Process Analytical Instruments PDF: Process Analytics, Components for the System Integration Safety Integrated Safety Technology for Factory Automation FI 01 MP 12 MP 20 MP 31 WT 10 PA 01 PA 11 System cabling SIMATIC TOP connect KT 10.1 KT 10.2 Low-Voltage Controls and Distribution SIRIUS, SENTRON, SIVACON Catalog NC 60 NC 61 PM 21 PM 22
LV 1
SICUBE System Cubicles and Cubicle Air-Conditioning LV 50 LV 60 LV 70 LV 90
SI I0
NC 61
IK PI
HE 1
FS 10 ID 10
ET A1 ET A3 ET B1 ET D1 ET G1
Download-Center PDF versions of the catalogs are available on the Internet at: www.siemens.com/automation/infocenter
Siemens AG 2010
Siemens AG Industry Sector Industrial Automation Systems Postfach 48 48 90026 NRNBERG GERMANY
Subject to change without prior notice PDF (E86060-K4678-A131-A5-7600) 3P.8215.56.21 KG 0910 100 En Printed in Germany Siemens AG 2010
www.siemens.com/simatic-pcs7
The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.

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Siemens AG 2010

Migration solutions with the SIMATIC PCS 7 Process Control System

E86060-K6850-A101-C1 (German) Interactive Catalog CA 01 Products for Automation and Drives CA 01

E86060-K6710-A101-B6-7600 Process Automation Field instruments for Process Automation FI 01

SIMATIC PCS / TISTAR migration

Bailey INFI 90/NET 90 migration

Systems from other vendors

Honeywell TDC migration

ABB Contronic P migration

Invensys Triconex connection

Integration of third-party controllers using PCS 7/OPEN OS

Siemens ST PCS 7.2 September 2010

Answers for industry.

Siemens ST PCS 7.2 September 2010

ERP Enterprise Resource Planning

MES Manufacturing Execution Systems

SIMATIC PCS 7 Process Control (DCS)

Maintenance Modernization and Upgrade Energy Management

Totally Integrated Automation

Setting standards in productivity and competitiveness.

Siemens ST PCS 7.2 September 2010

Industrial Ethernet Industrial Ethernet

SIMATIC NET Industrial Communication

SIMATIC Controllers Modular/Embedded/ PC-based

SIMATIC HMI Human Machine Interface

Safety Integrated Low-Voltage Controls and Distribution

Totally Integrated Power

Siemens ST PCS 7.2 September 2010

Integrated power distribution from one source.

Siemens ST PCS 7.2 September 2010

Products and systems

Planning and system conguration

Siemens ST PCS 7.2 September 2010

SIMATIC PCS 7 process control system

Siemens ST PCS 7.2 September 2010

Siemens ST PCS 7.2 September 2010

Siemens Migration Strategy System Aspects

Adaptable Innovative Technologies

Siemens ST PCS 7.2 September 2010

Importing of controller engineering Linking of existing I/O modules to PCS 7/AS

Gateway to Gateway data coupling

S7-400 S7-400 H S7-400 FH controller PROFIBUS PA

I/O interface PROFIBUS DP

Field Termination Adapter

Step-by-step migration with the right products and services

Portfolio of the migration products

Migration component OS migration products

Services for OS migration Services for AS migration

BATCH migration components Gateway

Reuse of old system I/Os or Field Termination Assembly (FTA)

Siemens ST PCS 7.2 September 2010

Scenario 2: Expansion of existing plant

Scenario 3: Comprehensive modernization

Advantages of this migration step: Minimum costs Clear risk

Lengthening of service life of the entire plant New application possibilities

Siemens ST PCS 7.2 September 2010

SIMATIC PCS 7 OS clients

SIMATIC PCS 7 Engineering

SIMATIC PCS 7 OS clients

Bailey Plant Loop/ INFI-NET

Third-party control system

Siemens ST PCS 7.2 September 2010

Much more than a catalog. The Industry Mall.

Siemens ST PCS 7.2 September 2010