Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.

2011

TECHNICAL DATASHEET
S.No. DESCRIPTION Belt Conveyors General 1 Make 2 Material Handled 3 Bulk Density 4 Material Temp. 5 Moisture 6 Angle of Repose 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Angle of Surcharge Capacity - Designed Belt Width Belt Speed Type of Conveyor Total length between centres Angle of Inclination (Approx.) Vertical Distance Is belt flat or troughed Belt joints Belt designation Belt material and construction Belt make Number of plies and duck weight Belt cover material & grade Belt conver thickness - Top - Bottom Belt speed Belt tension (actual) Horse power required at drive pulley shaft Motor Rating Idlers Make Roller material Length of idler (Carrying) Length of idler (Return) Make and type of bearings Bearing designation Are bearing lubricated and sealed for life Bearing load rating Load rating of assembly Type of seal included Method of lubrication Is cross sectional drawing of idler indicating sealing and lubricating arrangement included Is bearing selected for normal life of 25,000 hrs ? 27.1 Carrying Idler Type Diameter of idler Spacing Idler Housing Shaft diameter at bearing Estimated weight / unit 27.2 Total no. of idlers Impact Idler Type Yes/No Yes/No -MM MM MM Kg Nos. -Yes/No Yes During detailed engineering During detailed engineering Double labyrinth seals Life Lubricated Yes Yes 1-Roll 114.3 500 CRCA 25 42 4 1-Roll UNIT SPECIFICATION C-1

t/m3 deg deg. deg TPH MM M/Sec. M Deg. M

Wood Log 0.55 Ambient 15 to 20 35 25 60 1000 0.6 Horizontal 4 0 0 Troughed Hot Vulcanised Nylon / Nylon As per the attached List of Makes 500/3 M-24

24 25 26

MM MM M/S Kg kW kW

5 2 0.6 170 3.15 Client scope 3.70 Shree MS ERW pipe, Shaft EN-8 / Bright Bar 400 1200 SKF / FAG and Seize Resistance

27

mm mm

Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.2011 Diameter of idler Thickness of rubber disc Spacing Idler Housing Shaft diameter at bearing Estimated weight / unit Total no. of idlers 27.3 Return Idler Type Diameter of idler Spacing Idler Housing Shaft diameter at bearing Estimated weight / unit 28 Total no. of idlers Pulleys Make Material and type of construction Angle of wrap Lagging material Fixture of pulley to shaft Make and type of bearings Method of lubrication Weight of pulley assembly Pillow block size and designation 28.1 Head Pulley diameter Face width Shaft diameter Shell thickness Rubber lagging thickness Type of lagging / grooving 28.2 Qty Tail / Take up Pulley diameter Face width Shaft diameter Shell thickness Rubber lagging thickness Type of lagging / grooving 28.3 Qty Snub / Bend Pulley diameter Face width Shaft diameter Shell thickness Rubber lagging thickness Type of lagging / grooving 29 Qty Take-up Make Type Takeup travel Position where takeup is applied Counter weight included Estimated weight of carriage and pulley 30 Motor Guard Is motor guard provided ? Material of guard Method of fixing guard 31 Speed Reduction Unit Make Type of reducer Reduction ratio No No MM MM MM MM MM Kg MM MM MM MM MM No MM MM MM MM MM MM MM MM MM Kg Nos. -MM MM MM Kg Nos. 88.9 140 400 CRCA 25 37 5 1-Roll 114.3 3000 CRCA 25 22 1 Shree EN-8 / Forged steel and MS fabricated Deg. 210 Rubber having shore hardness of 60-65 on scale-A SKF and double rows spherical roller bearing with adopter sleeve Grease lubricated through nipples & labyrinth seal for sealing 768 During detailed engineering 400 1200 80 12 10 Herringbone Pattern Plain Rubber Lagging 1 320 1200 70 10 N.A N.A 1 270 1200 60 10 N.A N.A 1 Shree STU 100 During detailed engineering During detailed engineering During detailed engineering Yes MS Bolting As per the attached List of Makes Helical 50 : 1

MM Kg Kg

---

Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.2011 Rated mechanical power Mechanical efficiency Enclosure Bearing type and make Method of lubrication Quantity of lubricant fill Type of primary side coupling Type of secondary side coupling Are coupling guards included ? Internal hold back arrangement in speed reduction unit Belt Cleaners Type and number of external cleaners Yes/No Yes/No kW 15 0.95 As per the attached List of Makes Grease lubrication through nipples As per manufacturer standard Tyre Geared Yes Yes

32

Primary - Pre scrapper with abrasive polyvrethene blade & Secondary - Main scraper sprung blade type with tungsten tip and elastomount Later V-plough type at tail end PU MS N.A.

33

34

35

Size of external cleaner Type and number of internal cleaners Material of construction - Scraper blade - Holding plate - Counter weight Chutes Material of construction : - Chute - Liner, if any Thickness of straight surfaces Thickness of sloping surfaces Sloping angle / valley angle Frame Work Size of stringers Width of walkway Chequered plate thickness Is walkway provided ? Is access ladder provided for walkway ? Are handrails provided as per specification ? Material of deck plates Thickness of deck plates Length of deck plates Electrical Switches for Conveyors Zero Speed Switch Make Model Duty Quantity Rating ( volts amps. Break )

MM MM

MS TISCRAL / SAILHARD 8 10 60 deg Max.

MM MM Yes/No Yes/No Yes/No MM MM

NA 5 No No No MS Plate 3.15 3

Nos.

As per the attached list of makes Later GD 1

Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.2011

TECHNICAL DATASHEET
S.No. DESCRIPTION 1 Belt Conveyors General 1 Make 2 Material Handled 3 Bulk Density 4 Material Temp. 5 Moisture 6 Angle of Repose 7 Angle of Surcharge 8 Capacity 9 - Designed 10 Belt Width 11 Belt Speed 12 Type of Conveyor 13 Total length between centres 14 Angle of Inclination (Approx.) 15 Vertical Distance 16 Is belt flat or troughed 17 Belt joints 18 Belt designation 19 Belt material and construction 20 Belt make 21 Number of plies and duck weight 22 Belt cover material & grade 23 Belt conver thickness - Top - Bottom 24 Belt speed 25 Belt tension (actual) 26 Horse power required at drive pulley shaft Motor Rating 27 Idlers Make Roller material Length of idler (Carrying) Length of idler (Return) Make and type of bearings Bearing designation Are bearing lubricated and sealed for life Bearing load rating Load rating of assembly Type of seal included Method of lubrication Is cross sectional drawing of idler indicating sealing and lubricating arrangement included Is bearing selected for normal life of 25,000 hrs ? 27.1 Carrying Idler Type Diameter of idler Spacing Idler Housing Shaft diameter at bearing Estimated weight / unit Total no. of idlers 27.2 Self Aligning Carrying Idler Type Diameter of idler Spacing Idler Housing Shaft diameter at bearing Estimated weight / unit Total no. of idlers 27.3 Impact Idler Type UNIT LFC CB-1 CB-2 CB-3 SPECIFICATION CB-4 CB-5 CB-6 CB-7 RCB-8

t/m3 deg deg. deg TPH MM M/Sec. M Deg. M

Wood Log 0.55 Ambient 15 to 20 35 25 65 1200 0.6 Inclined 33.14 5 2.28

Wood Chips 0.34 Ambient 15 to 20 45 30 120 1200 1.3 Inclined 84.88 16 20.98

Wood Chips 0.34 Ambient 15 to 20 45 30 120 1200 1.3 Inclined 82.98 16 15.75

Wood dust 0.15 Ambient 15 to 20 35 25 7 650 0.8 Inclined 62.44 20 15.77

Wood Chips 0.34 Ambient 15 to 20 45 30 120 1200 1.3 Inclined 180.60 16 33.8 Troughed Hot Vulcanised

Wood Chips 0.34 Ambient 15 to 20 45 30 120 1200 1.3 Horizontal 35.50 0 0

Wood Chips 0.34 Ambient 15 to 20 45 30 120 1200 1.3 Inclined 134.50 12 19.8

Wood Chips 0.34 Ambient 15 to 20 45 30 120 1200 1.3 Horizontal 162.50 0 0

Wood Chips 0.34 Ambient 15 to 20 45 30 120 1200 1.3 Horizontal 7.30 0 0

500/3

500/3

500/3

Nylon / Nylon As per the attached List of Makes 500/3 500/3 500/3 M-24 5 2 0.8 269 4.68 5.50 5 2 1.3 1,623 25.50 Client scope 30.00 5 2 1.3 364 6.38 7.50

500/3

500/3

500/3

MM M/S Kg kW kW

5 2 0.6 315 9.35 11.00

5 2 1.3 991 15.73 18.50

5 2 1.3 949 15.73 18.50

5 2 1.3 1,099 18.70 22.00

5 2 1.3 674 12.75 15.00

5 2 1.3 208 6.38 7.50

mm mm

1400 1400

465 1400

465 1400

Shree MS ERW pipe, Shaft EN-8 / Bright Bar 250 465 465 750 1400 1400 SKF / FAG and Seize Resistance Yes During detailed engineering During detailed engineering Double labyrinth seals Life Lubricated Yes Yes

465 1400

465 1400

465 1400

Yes/No

Yes/No Yes/No -MM MM MM Kg Nos. -MM MM MM Kg Nos. -1-Roll 114.3 500 3-Roll 114.3 1000 3-Roll 114.3 1000 3-Roll 114.3 1000

37 61 1-Roll 114.3

48 77 3-Roll 114.3

48 76 3-Roll 114.3

28 57 3-Roll 114.3

3-Roll 114.3 1000 CRCA 25 48 167 3-Roll 114.3 15000 CRCA 25 75 12 3-Roll

3-Roll 114.3 1000

3-Roll 114.3 1000

3-Roll 114.3 1000

3-Roll 114.3 1000

48 32 3-Roll 114.3

48 124 3-Roll 114.3

48 150 3-Roll 114.3

48 6 3-Roll 114.3

70 2 1-Roll

75 6 3-Roll

75 5 3-Roll

42 4 3-Roll

75 2 3-Roll

75 9 3-Roll

75 11 3-Roll

0 0 3-Roll

Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.2011

27.4

27.5

28

Diameter of idler Thickness of rubber disc Spacing Idler Housing Shaft diameter at bearing Estimated weight / unit Total no. of idlers Return Idler Type Diameter of idler Spacing Idler Housing Shaft diameter at bearing Estimated weight / unit Total no. of idlers Self Aligning Return Idler Type Diameter of idler Spacing Idler Housing Shaft diameter at bearing Estimated weight / unit Total no. of idlers Pulleys Make Material and type of construction Angle of wrap Lagging material Fixture of pulley to shaft Make and type of bearings Method of lubrication Weight of pulley assembly Pillow block size and designation Head Pulley diameter Face width Shaft diameter Shell thickness Rubber lagging thickness Type of lagging / grooving Qty Tail / Take up Pulley diameter Face width Shaft diameter Shell thickness Rubber lagging thickness Type of lagging / grooving Qty Snub / Bend Pulley diameter Face width Shaft diameter Shell thickness Rubber lagging thickness Type of lagging / grooving Qty Take-up Make Type Takeup travel Position where takeup is applied Counter weight included Estimated weight of carriage and pulley Motor Guard Is motor guard provided ? Material of guard Method of fixing guard Speed Reduction Unit Make Type of reducer Reduction ratio

MM MM MM MM Kg Nos. -MM MM MM Kg Nos. -MM MM MM Kg Nos.

114.3 165

88.9 140

88.9 140

88.9 140

64 5

88 5

88 5

34 5

88.9 140 400 CRCA 25 88 5 1-Roll 114.3 3000 CRCA 25 27 54 1-Roll 114.3 30000 CRCA 25 70 6

88.9 140

88.9 140

88.9 140

88.9 140

88 5

88 5

88 5

88 5

114.3

114.3

114.3

114.3

114.3

114.3

114.3

114.3

27 10

27 26

27 26

15 19

27 11

27 41

27 49

27 2

114.3

114.3

114.3

114.3

114.3

114.3

114.3

114.3

70 1

70 2

70 2

37 2

70 1

70 4

70 5

0 0

Deg.

Shree EN-8 / Forged steel and MS fabricated 210 Rubber having shore hardness of 60-65 on scale-A SKF and double rows spherical roller bearing with adopter sleeve Grease lubricated through nipples & labyrinth seal for sealing 1675 920 1920 1575 1757 During detailed engineering 400 1400 1400 1400 1400 750 110 80 100 90 70 12 10 Herringbone Pattern Plain Rubber Lagging 1 1 1 1 1 320 1400 1400 1400 1400 750 90 70 80 70 60 10 N.A N.A 2 2 2 2 2 270 1400 1400 1400 1400 750 60 50 60 60 60 10 N.A N.A 3 3 3 3 3 Shree VGTU VGTU 4515 888 During detailed engineering During detailed engineering During detailed engineering Yes MS Bolting As per the attached List of Makes Helical 40 : 1 25 : 1 25 : 1

Kg MM MM MM MM MM No MM MM MM MM MM No MM MM MM MM MM No

873

1675

1623

877

28.1

1400 80

1400 100

1400 90

1400 80

1 1400 70

1 1400 70

1 1400 70

1 1400 70

28.2

1 1400 60

2 1400 60

2 1400 60

1 1400 60

28.3

29

MM Kg Kg

HGTU 825

VGTU 2125

VGTU 1925

VGTU 1550

VGTU 3363

VGTU 4063

STU 110

30

31

---

20 : 1

25 : 1

25 : 1

25 : 1

25 : 1

25 : 1

Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.2011

32

Rated mechanical power Mechanical efficiency Enclosure Bearing type and make Method of lubrication Quantity of lubricant fill Type of primary side coupling Type of secondary side coupling Are coupling guards included ? Internal hold back arrangement in speed reduction unit Belt Cleaners Type and number of external cleaners Size of external cleaner Type and number of internal cleaners Material of construction - Scraper blade - Holding plate - Counter weight Chutes Material of construction : - Chute - Liner, if any Thickness of straight surfaces Thickness of sloping surfaces Sloping angle / valley angle Frame Work Size of stringers Width of walkway Chequered plate thickness Is walkway provided ? Is access ladder provided for walkway ? Are handrails provided as per specification ? Material of deck plates Thickness of deck plates Length of deck plates Electrical Switches for Conveyors Pull Cord Switch Make Model Duty Quantity Spacing Rating ( volts amps. Break ) No. of contacts Belt Sway Switch Make Model Duty Quantity Rating ( volts amps. Break ) No. of contacts Zero Speed Switch Make Model Duty Quantity Rating ( volts amps. Break ) Transfer Tower Type of tower No. of tower Material of construction Clear internal dimensions Type of sheeting provided

kW

17

30

30

20

62 0.95

30

44

30

30

Yes/No Yes/No

As per the attached List of Makes Grease lubrication through nipples As per manufacturer standard Tyre Geared Yes Yes

Primary - Pre scrapper with abrasive polyvrethene blade & Secondary - Main scraper sprung blade type with tungsten tip and elastomount Later V-plough type at tail end PU MS N.A.

33

MM MM

MS TISCRAL / SAILHARD 8 10 60 deg Max.

34

MM MM Yes/No Yes/No Yes/No MM MM

All gantries for 1200 mm Belt width shall be provided with 750 mm width walkways one side and 650 mm on other side of the conveyor. For 650 mm Belt width, one side walkway of 650 mm wide shall be provided. Handrails for conveyor walkways shall be provided. Yes Yes Yes MS Plate 3.15 31 3 30 3 15 15 3 3 6.5

35 35.1

Nos. M

As per the attached list of makes Later GD 4 12 2 30 2 NO + 2 NC As per the attached list of makes Later GD 2 4 1 2 NO + 2 NC As per the attached list of makes Later GD 1 1 1

10

12

35.2

Sets

35.3

Nos.

36

Junction Tower 1 MS Color coated sheet

Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.2011

TECHNICAL DATASHEET
S.No. DESCRIPTION A Conveyor Material Location Conveyor no. Capacity Designed / Rated Horizontal Length Lift Belt Width Belt Speed Angle of Inclination (Approx.) B Head Pulley Head Pulley Dia. Shaft diameter @ Brg. Plummer Block Bearing CRS Bearing Type C Tail Pulley / Take-up Pulley Tail / Take-up Pulley Dia. Shaft diameter @ Brg. Plummer Block Bearing CRS Bearing Type D Snub / Bend Pulley Snub / Bend Pulley Dia. Shaft diameter @ Brg. Plummer Block Bearing CRS Bearing Type E Idlers Tr. Idler Return Idler Impact Idler SACI SARI TRANSITION Drive Motor Gear Box Size Make Hold Back Input Coupling Size Output Coupling Size UNIT SPECIFICATION Limestone Rotary Kiln Feed LSC 24 / 29 30 8.56 600 0.5 16 400 70 1000 Double row self alligning roller brgs 323 60 1000 Double row self alligning roller brgs 250 50 1000 Double row self alligning roller brgs 88.9 mm dia. x 4.85 mm thk, 3 roll, 35 Trf. @ 1000 spacing 88.9 mm dia. x 4.85 mm thk, Single roll, Flat Idler @ 3000 spacing 127 mm dia., 3 roll, 35 Trf. @ 400 spacing 88.9 mm dia. x 4.85 mm thk, 3 roll, 35 Trf. @ 15000 spacing 88.9 mm dia. x 4.85 mm thk, Single roll, Flat Idler @ 30000 spacing 20 1 no. @ Tail end 1 no. @ head end 10 1 no. @ Tail end 1 no. @ head end 3.7 kW, 1500 RPM Geared Motor ELECON/FLENDER/PREMIUM/NORD/SHANTHI Integral with gearbox Tyre Geared Type

-TPH M M MM M / Sec Deg. MM MM MM

MM MM MM

MM MM MM

Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.2011

Belt F Frame Sizes Stringers Short Post Deck Plate Head Frame Tail Frame Take-up Travel Skirt Board Length Ext. Scraper Int. Scraper Pull Cord Switch Belt Sway Switch Chute with Liner

600 mm wide, 250 / 2, N-N, with 3 top & 1.5 mm bottom rubber cover of ' M-24 ' Grade ISMC 100 ISMC 75 2 mm thk. For 3 mtrs. Length of conveyor ISMB 150 / ISMC 150 ISMB 150 SCREW 750 2.5 1 secondary V ' Plough Type At 5 mtrs distance from head end of conv. Total - 2 nos. 1 set @ 10 mtrs from head pulley, 1 set @ 10 mtrs from Tail pulley - total - 2 sets Hood - 3.15 thk., Main pl. 8 thk. + 10 thk. Sail hard on wearing sides

MM M

Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.2011

TECHNICAL DATA SHEET OF GRIT CONVEYOR Conveyor No. Conveyor No. Conveyor Type Material handled Bulk Density Profile Centres (Horizontal) Lift Conveyor Speed Capacity ( Rated / Design ) Recommended Motor kW and RPM Hold Back Chain No. of strand Chain Pitch Chain rating/working load Safety Factor Chain Center Input Coupling (Motor to Gear Box) Drive Sprocket Bearing Shaft Driven Sprocket Bearing Shaft Idler Sprocket Bearing Shaft Take up Type Travel Casing Slats Chain Guide track Supporting Structure mm mm Unit Shree Conveyors GC Slat Chain Conveyor, Submerged in water with material draged on bottom of RCC trough Mud collected from the logs being washed 0.2 - 0.4 21.23 6.96 0.1 (6 mtr/ Minute) 1.5 / 2.0 3 HP / 7.5 RPM geared motor Paul & Rachet type Forged Link Chain 2 142 10000 kgs/strand 8 on working tension 600 Through V Belt Cast Steel / Fabricated with machine cut teeth Self Aligning double row roller bearing EN - 8, 100 mm Cast Steel / Fabricated with machine cut teeth Self Aligning double row roller bearing EN - 8, 90 mm Cast Steel / Fabricated with machine cut teeth Self Aligning double row roller bearing EN - 8, 90 mm SCREW 400 Fabricated out of MS plate of 6 mm thick with 10 mm polymer liner Fabricated out of MS plate of 10 mm thick suitably stiffened Fabricated out of MS plate 6 mm thick with 10 mm thick liner for both carrying & return chains Steel rolled sections confirming to IS : 2062, support of conveyor from ground level & necessary maintenance platform. Fabricated out of MS plate of 6 mm thick with 10 mm polymer liner.

T/m m m m/sec. TPH kw,rpm

MM

Discharge chutes

Client: M/s J.K. PAPERS LTD. Ref.: SCS/PKS/SK/PM/2KXI/N-1182/17718 dtd. 08.08.2011

TECHNICAL DATASHEET OF DE-WATERING CONVEYOR Conveyor No. Conveyor No. Conveyor Type Profile Centres (Horizontal) Chain No. of strand Chain rating/working load Chain pitch Material Handled Bulk Density Capacity ( Rated / Design ) Chain Speed Chain center Lift Recommended Motor kW and RPM Motor type Bottom plate Thk. Perforation plate/thk Perforation length Final drive Head Sprockets Material No. of Teeth Shaft dia at bearing/Material Bearing diameter/No. Tail Sprocket PCD Material No. of Teeth Shaft dia at bearing/Material Bearing diameter/No. Pressure Sprocket Material No. of Teeth Shaft dia at bearing/Material Bearing diameter/No. Take-up Type/location Hold Back/Brake Discharge Chute Plate Thickness Material Liner Material Thickness Supporting Structure mm mm 6 Cast Steel / Fabricated with machine cut teeth Sail Hard 10 Steel rolled sections confirming to IS : 2062, support of conveyor from ground level & necessary maintenance platform. 1 no. zero speed switch & 2 no. pull cord switch 1 Nos. mm mm Nos. mm mm Nos. mm mm mm mm T/cu.m TPH m/sec. mm Mtrs. kw,rpm inch m Unit Shree Conveyors DC Chain Driven Slat Conveyor 13.23 Make- Rolcon 2 10000 kgs/strand 142 mm pitch Forged link chain Debris 0.2 - 0.4 1.5 / 2.0 0.25 800 4.72 5.5 / 12 Geared Motor 6 4 mm thk perforated SS304 Up to 6.0 Mtr. Length 6000 Through chain and sprocket 415 Cast Steel / Fabricated with machine cut teeth 9 100 / EN-8 22222 CK 415 Cast Steel / Fabricated with machine cut teeth 9 90 / EN-8 22220 CK 415 Cast Steel / Fabricated with machine cut teeth 9 90 / EN-8 22220 CK STU Hold Back shall be provided, Paul & rachet type

Safety switches Zero speed/Pull cord Quantity