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SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
[CONTENTS]
SECTION 1. SUMMARY
SERVICING PRECAUTIONS .......................................................................................................... 1-2 ESD PRECAUTIONS....................................................................................................................... 1-3 SPECIFICATIONS ........................................................................................................................... 1-4
SECTION 2. ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE ................................................................................. 2-1 CD PART TROUBLESHOOTING GUIDE......................................................................................... 2-3 WAVEFORMS OF MAJOR CHECK POINT .................................................................................. 2-11 INTERNAL BLOCK DIAGRAM of ICs ............................................................................................ 2-13 BLOCK DIAGRAM ......................................................................................................................... 2-25 SCHEMATIC DIAGRAM ................................................................................................................ 2-27 MAIN SCHEMATIC DIAGRAM ...................................................................................................... 2-29 CDP SCHEMATIC DIAGRAM ....................................................................................................... 2-31 PRINTED CIRCUIT DIAGRAM ...................................................................................................... 2-33
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SECTION 1. SUMMARY
SERVICING PRECAUTIONS
Always disconnect the power source before:
1) Removing or reinstalling any component, circuit board, module or any other instrument assembly. 2) Disconnecting or reconnecting any instrument electrical plug or other electrical connection. 3) Connecting a test substitute in parallel with an electrolytic capacitor in the instrument. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard.
Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service
manual might be equipped.
Do not apply power to this instrument and or any of its electrical assemblies unless all solid-state
device heat sinks are correctly installed.
Always connect a test instruments ground lead to the instrument chassis ground before
connecting the test instrument positive lead. Always remove the test instrument ground lead last. 1) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing, follow the printed or indicated service precautions and service materials. 2) The Components used in the unit have a specified conflammability and dielectric strength. When replacing any components, use components which have the same ratings. Components marked in the circuit diagram are important for safety or for the characteristics of the unit. Always replace with the exact components. 3) An insulation tube or tape is sometimes used and some components are raised above the printed writing board for safety. The internal wiring is sometimes clamped to prevent contact with heating components. Install them as they were. 4) After servicing always check that the removed screws, components and wiring have been installed correctly and that the portion around the service part has not been damaged. Further check the insulation between the blades of attachment plug and accessible conductive parts.
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ESD PRECAUTIONS
[Electrostatically Sensitive Devices (ESD)]
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such omponents commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1) Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2) After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3) Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4) Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ESD devices. 5) Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD devices. 6) Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7) Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8) Minimize bodily motions when handling unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
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SPECIFICATIONS
1. GENERAL Power requirements ..................................................................................................................... DC12V~15V Ground system ................................................................................................................................... Negative Dimensions(W x H x D) ...................................................................................................... 188 x 58 x 166mm Weight .............................................................................................................................................. Net: 1.3kg 2. RADIO SECTION Frequency range Intermediate frequency Usable sensitivity Signal to noise ratio 3. COMPACT DISC SECTION Frequency response ..................................................................................................................... 40Hz~20kHz Channel separation ...................................................................................................................... 50dB(1kHz) Signal to noise ratio .................................................................................................................................. 60dB 4. AUDIO SECTION Maximum output power ....................................................................................................................... 50W x 4 Speaker impedance ............................................................................................................... 4 x 4 or 8 x 4 NOTE: The design and specifications are subject to change without notice in the sourse of product improvement. FM 65.0~74.0MHz(Optional), 87.5~108MHz 10.8MHz 10dBV 55dB AM(MW) 522~1,620kHz (Optional:530~1,710kHz/ 520~1,620kHz) 450kHz 28dBV 45dB
- 1-4 -
SECTION 2. ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE
(1) No Power.
Any Key power on. YES NO Is power turnd on? YES NO DISC loading? YES NO Check laser circuitry. Q501, IC502 Check focusing circuitry. Q501,IC502 Check DISC.
Check loading supply circuitry. Check power supply circuitry.
YES
NO
NO
OK
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Check voltage in the power supply circuitry. YES Is u-com IC401 reset circuit normal? Pin10
NO
NO
YES
Is u-com IC401X1, X2 terminal Pin38, 39 input? OSC : 9.8304MHz YES Is u-com IC401 keyin Pin 9, 37 5volt input? YES Is u-com IC401 Pin 66,67,88,89 output waveform normal?
NO
NO
NO
NO
YES
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- 2-3 -
- 2-4 -
- 2-5 -
- 2-6 -
- 2-7 -
- 2-8 -
- 2-9 -
- 2-10 -
#3. FOCUS DRIVE AND MOTOR WAVEFORM (R5 1 3, IC504 pin 1 5) When focus search failed or there is no disc on the tray
- 2-11 -
#4. SPINDLE DRIVE AND MOTOR WAVEFORM (IC504 pin6, 1 2) when TOC reading
#5. TRACK DRIVE AND MOTOR WAVEFORM (R508, IC504 pin23) during normal play
#6. RF, TRACKING AND FOCUS ERROR WAVEFORM (IC502 pin8, 2 1 , 23) during normal play
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- 2-13 -
2) PORT DESCRIPTION
- 2-14 -
Pin
26 27 28
I/O
I O O
Description
In MD, SW2 state input. Refer to CD Player. DSP power suppler ON ouptut In MD, load motor "forward" command output PCD_F Low Low High High PCD_R Low High Low High Function Open mode Reverse Forward Break mode
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
O O I O O O I O O O I O I O O O O O O O O O O I O I I I I O O O I I I O I O I I
P16/T1PWML PDSP_OCEN P17/T1PWMH/BUZ PBEEP SI2P0/SO2 PFRT_DO SI2P1/SI2/SB2 N.C SI2P2/SCK2 PFRT_CLK SI2P3/SCK20 N.C PWM1 N.C PWM0 N.C VDD2 VDD VSS2 GND P00 PPLL_CE P01 PFRT_CE P02 PFRT_RES P03 P04 P05 P06 P07 P20/INT4/T1IN P21/INT4/T1IN P22/INT4/T1IN P23/INT4/T1IN P24/INT5/T1IN P25/INT5/T1IN P26/INT5/T1IN P27/INT5/T1IN PB7/D7 PB6/D6 PB5/D5 PB4/D4 PB3/D3 PB2/D2 PB1/D1 PB0/D0 VSS3 VDD3 PC7/A7 PREMOTE PLED N.C N.C N.C PDSP_IDRF PDSP_IRST N.C N.C N.C N.C PCDC_DO POPT_OUT0 POPT_OUT1 POPT_IN2 POPT_IN1 POPT_IN0 PPLL_CLK PPLL_DI PPLL_DO PTEL_MUTE GND VDD N.C
CDs audio signal mute output To DSP, data output From DSP, data input Clock output for interface with DSP In MD, motor driver s power save command ouput Power Save Mode(High), Normal Mode(Low) In MD, all motor s output "cut off" command ouput Cut Off Mode(High), Normal Mode(Low) Constant velocity signal input Ok(High), Not Ok(Low) DSP chip enable output Beep sound (2KHz) output To LCD driver, data output Not to be used Clock output for interface with LCD driver Not to be used Not to be used Not to be used Power supply (+5V) Ground PLL IC enable output LCD driver enable output LCD driver reset output Normal(High), Reset(Low) External amplifier ON output LED flashing control output Not to be used Not to be used Not to be used Focusing OK signal input Ok(High), Not Ok(Low) DSP reset output Not to be used Not to be used Not to be used Not to be used To CD changer, data output For diode option check, signal 1 output. Refer to Option Diode. For diode option check, signal 2 output. Refer to Option Diode. For diode option check, signal 1 or 2 input2. Refer to Option Diode. For diode option check, signal 1 or 2 input1. Refer to Option Diode. For diode option check, signal 1 or 2 input0. Refer to Option Diode. Clock output for interface with PLL IC From PLL IC, data input To PLL IC, data output Telephone mute input Ground Power supply (+5V) Not to be used
- 2-15 -
Pin
73 74 75 76 77 78 79 80
I /O
O O O O I I O I
Description
To power amp, "MUTE" command output Mute(High), Sound(Low) Clock for interface with volume controller To volume controller, data output System Power supplier ON output On(High), Off(Low) From ISO jack, ACC signal input ACC On(Low), ACC Off(High) Not to be used CD changer power supplier ON output CDC On(High), CDC Off(Low) Front pannel existence signal input Front Pannel Ok(High), Absent(Low)
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2) Block Diagram
- 2-17 -
3) PORT DESCRIPTION
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Symbol D11 D10 D9 D8 UDQM SDRCK A11 A9 A8 A7 A6 A5 A4 LDQM NWE NCAS NRAS NCS A3 A2 A1 A0 DRVDD1 DVSS1 A10 *BA1 *BA0 DVDD1 SPOUT *SPPOL TRVP *TRVM *TRVP2 *TRVM2 TRP *TRM FOP *FOM IOVDD1 TBAL FBAL FE TE ADPVCC RFENV LDON NRFDET OFT BDO AVDD1 IREF ARF DSLF PWMSEL PLLF PLLFO AVSS1 LOOUTL LOVSS1 I/O I/O I/O I/O I/O O O O O O O O O O O O O O O O O O O I I O O O I O O O O O O O O O O I O O I I I I O I I I I I I O I O O I O I Function DRAM data signal I/O 11 DRAM data signal I/O 10 DRAM data signal I/O 9 DRAM data signal I/O 8 SDRAM upper byte data mask signal output SDRAM clock signal output DRAM address signal output 11 DRAM address signal output 9 DRAM address signal output 8 DRAM address signal output 7 DRAM address signal output 6 DRAM address signal output 5 DRAM address signal output 4 SDRAM lower byte data mask signal output DRAM write enable signal output DRAM CAS control signal output DRAM RAS control signal output SDRAM chip select signal output DRAM address signal output 3 DRAM address signal output 2 DRAM address signal output 1 DRAM address signal output 0 Power supply 1 for DRAM interface I/O Ground 1 for digital circuits DRAM address signal output 10 SDRAM bank selection signal output 1 SDRAM bank selection signal output 0 Power supply 1 for internal digital circuits Spindle drive signal output (absolute value) Spindle drive signal output (polarity) Traverse drive signal output (positive polarity) Traverse drive signal output (negative polarity) Traverse drive signal output 2 (positive polarity) Traverse drive signal output 2 (negative polarity) Tracking drive signal output (positive polarity) Tracking drive signal output (negative polarity) Focus drive signal output (positive polarity) Focus drive signal output (negative polarity) Power supply 1 for digital I/O Tracking balance adjustment signal output Focus balance adjustment signal output Focus error signal input Tracking error signal input Voltage input for supply voltage monitor RF envelope signal input Laser ON signal output RF detectoion signal input Off-track signal input Dropout signal input Power supply 1 for analog circuits Analog reference current input RF signal input DSL loop filter pin PWM output mode selection input Low: Direct High: 3-state PLL loop filter pin (for phase comparison) PLL loop filter pin (for speed comparison) Ground 1 for analog circuits L-ch audio output for line-out output Ground for line-out output
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Symbol LOOUTR LOVDD1 N.C. TMON1 N.C. N.C. TMON2 DVDD3 DVSS2 *EXT0 *EXT1 *EXT2 MCLK MDATA MLD *STAT *BLKCK *SMCK *PMCK *TX *FLAG NRST NTEST DVSS3 X1 X2 IOVDD2 DVDD2 D2 D1 D0 D3 D4 D5 D6 D7 D15 D14 DRVDD2 D13 D12
I/O O I O O I I I/O I/O I/O I I I O O O O O O I I I I O I I I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I I/O I/O
Function R-ch audio output for line-out output Power supply for line-out output Test monitor output 1 Test monitor output 2 Power supply 3 for digital circuits Ground 2 for digital circuits Expansion I/O port 0 Expansion I/O port 1 Expansion I/O port 2 Microcontroller command clock signal input Microcontroller command data signal input Microcontroller command load signal input Status signal output Subcode block clock signal output 4.2336-/8.4672-MHz clock signal output 88.2-kHz clock signal output Digital audio interface signal output Flag signal output LSI reset signal input Test mode setting input Ground 3 for digital circuits Crystal oscillator circuit input Crystal oscillator circuit output Power supply 2 for digital I/O Power supply 2 for internal digital circuits DRAM data signal I/O 2 DRAM data signal I/O 1 DRAM data signal I/O 0 DRAM data signal I/O 3 DRAM data signal I/O 4 DRAM data signal I/O 5 DRAM data signal I/O 6 DRAM data signal I/O 7 DRAM data signal I/O 15 DRAM data signal I/O 14 Power supply 2 for DRAM interface I/O DRAM data signal I/O 13 DRAM data signal I/O 12
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2) BLOCK DIAGRAM
I/O Control
LWE LDQM
Bank Select
Row Decoder
Output Buffer
Sense AMP
512K x 16 512K x 16
Address Register
DQI
CLK ADD
LRAS
LCBR
Col. Buffer
LCKE
LRAS
LCBR
LWE
LCAS
LWCBR
LDQM
Timing Register
CLK
CKE
CS
RAS
CAS
WE
L(U)DQM
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I IC504 BA5810FM
28 27 26 25 24 23 22 21 20 19 18 17
10k
16
10k
15
10k
10k
10k
7.5k 7.5k
+
16k
10k 10k
10k
+ +
LEVEL SHIFT LEVEL SHIFT 10k 10k 10k 10k 10k LEVEL SHIFT
16k
7.5k
16k
7.5k 16k
LEVEL SHIFT
X3
POWER SAVE
10
11
12
13
14
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I IC505 AMC1117
I BLOCK DIAGRAM
- 2-22 -
I IC601 PT2313L
LOUT 17 LIN 16 LOUD_L BOUT_L 12 19 BIN_L 18 TREB_L 4 Speaker ATT 25 LFOUT LIN1 LIN1 15 LIN2 LIN2 14 LIN3 13 LIN3 Input Selector RIN3 RIN3 9 RIN2 RIN2 10 RIN1 RIN1 11 Speaker ATT Voume & Loudness Bass Treble 24 RFOUT Mute RB Speaker ATT 22 RROUT Mute 2 VDD 3 1 7 ROUT 6 RIN 8 LOUD 21 BOUT_R AGND REF 20 BIN_R 5 TREB_R Mute & Gain Control Voume & Loudness Bass Treble 23 LROUT Speaker ATT RB Mute
Supply
- 2-23 -
I IC801 TDA8571J
MODE 15 10 VP1 1 VP2 8 VP3 16 VP4 23
IN1
+ 30 K
OUT1+
+ -
OUT1-
Vref IN2 11
+ 30 K
OUT2+
OUT2-
VDIAG
+ 30 K
17
OUT3+
+ -
19
OUT3-
Vref IN4 14
+ 30 K
22
OUT4+
+ -
20
OUT4-
3 PGND1
6 PGND2
18 PGND3
21 PGND4 MGG153
I IC901 LC75811
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BLOCK DIAGRAM
2(FL,FR) 24,25 10,14 6 7 27 28 11,14
7,9
LINE SW/E.VOLUME
2
13,19
OP AMP S4560
MUTE CCNTROL
Q720,721,722,723 4-CH (FL,FR,RL,RR)
LINE-OUT (OPTION)
CDC SIGNAL
9.4V 14V
POWER ON Q380,381
PN801 #6 REMOTE
PICK-UP
RESET IC201
58, 60
PN801 #5 PHONE
DSP IC (MN6627933)
32 71,69,68,70
55 10 24 3 11
90 5
91 4
43
15,16,17,18
56, 57 73,74,75,33,34,7
69~72 1~50
LCD DISPLAY
CD MECHA (4404R-C004A)
7,8,20 1,2
U-COM
14, 19
uPD789166
66, 67 88, 89
32.768
2-25
2-26
2-27
2-28
2-29
2-30
2-31
2-32
2-33
2-34
2-35
2-36
2-37
2-38
2-39
2-40
CAUTION
Exposed blade will cause severe injury
330
286 A40 260 259 258 A41 251 262 284 252 269 253 250 256 255 276 271 272 273 454 A45 270 281 275 277 278 454 450 254 263 264 257 261 A43 266 452 283 265 268 A26 451 267 A46 287 452
452
835
3-1
3-2
3-3
3-4