THEORETICAL MASS BALANCE OF S

Hydrogen
Water
Carbon Dioxide
Hydrogen sulphide
Methane
Ethane
Propane
Butane
Butene
Ammonia

Kmole/hour
11.3
33.09
2.05
307.65
0.64
0.48
0.32
0.16
0
0.7

ACID GAS
Kg/hour
22.7808
596.11635
90.2205
10484.712
10.2656
14.4336
14.11072
9.2992
0
11.921

Percentage
0.202426549
5.296994651
0.801684949
93.16547579
0.091218482
0.128254664
0.125385604
0.082631206
0
0.105928102

TOTAL

356.39

11253.85977

100

Components

Calculation of Air required in Main Combustion Chamb

Components

Total(Acid Gas+Sour Gas) in Kmole/hour

Oxygen required (kmole/hour)

Hydrogen
Water
Carbon Dioxide
Hydrogen sulphide*
Methane
Ethane
Propane
Butane
Butene
Ammonia

11.3
55.04
2.05
316.11
0.9
0.68
0.45
0.16
0.11
21.71

none (inert)
none (inert)
none (inert)
142.2495
1.8
2.38
2.25
1.04
0.66
16.2825

TOTAL

408.51

166.662

SULPHUR PRODUCED IN FIRST CONDENSER

Hydrogen sulphide Entering First
Condenser (Kmole/hr)

Hydrogen sulphide Leaving First Condenser

(kmole/hr)

Hydrogen Sulphide Converted

(kmole/hr)

316.11
Hydrogen sulphide Entering First
Condenser (Kg/hr)
10773.0288

75.45

240.66

Hydrogen sulphide Leaving First Condenser

Hydrogen Sulphide Converted (kg/hr)
(Kg/hr)
2571.336

8201.6928

SULPHUR PRODUCED IN SECOND CONDENSER

Hydrogen sulphide Entering
Second Condenser (Kmole/hr)

Hydrogen sulphide Leaving Second

Condenser (kmole/hr)

Hydrogen Sulphide Converted

(kmole/hr)

75.45

33.24

42.21

Hydrogen sulphide Entering

Second Condenser (Kg/hr)

Hydrogen sulphide Leaving Second

Condenser (Kg/hr)

Hydrogen Sulphide Converted (kg/hr)

2571.336

1132.8192

1438.5168

SULPHUR PRODUCED IN THIRD CONDENSER

Hydrogen sulphide Entering Third Hydrogen sulphide Leaving Third Condenser
Condenser (Kmole/hr)
(kmole/hr)
33.24

Hydrogen Sulphide Converted

(kmole/hr)

14.65

18.59

Hydrogen sulphide Entering Third Hydrogen sulphide Leaving Third Condenser

Hydrogen Sulphide Converted (kg/hr)
Condenser (Kg/hr)
(Kg/hr)
1132.8192

499.272

TOTAL PERCENTAGE CONVERSTION:

TOTAL SULPHUR FORMED (Kg/Hour) :

633.5472

SS BALANCE OF SRU
Kmole/hour
0
21.95
0
8.46
0.26
0.2
0.13
0
0.11
21.01

SOUR GAS
Kg/hour
0
395.42925
0
288.3168
4.1704
6.014
5.73248
0
6.1721
357.8003

Percentage
0
37.1771451
0
27.10673403
0.39208927
0.565419353
0.538951635
0
0.58028347
33.63937714

52.12

1063.63533

100

uired in Main Combustion Chamber

n required (kmole/hour)

Oxygen required (Kg/hour)

none (inert)
none (inert)
none (inert)
142.2495
1.8
2.38
2.25
1.04
0.66
16.2825

none (inert)
none (inert)
none (inert)
4551.827526
57.59802
76.157382
71.997525
33.278856
21.119274
521.0220893

166.662

5333.000672

Air (23% O2 by wt.) in Kg/hour

23186.95944

DUCED IN FIRST CONDENSER

gen Sulphide Converted

(kmole/hr)

Sulphur Produced (Kmole/hr) [Converstion

is 1:1]

Sulphur Produced (Kg/hr)

[Converstion is 1:1]

240.66

240.66

7717.9662

Sulphide Converted (kg/hr) Percentage Converstion in First Condenser

8201.6928

76.1317263

DUCED IN SECOND CONDENSER

gen Sulphide Converted

(kmole/hr)

Sulphur Produced (Kmole/hr) [Converstion

is 1:1]

Sulphur Produced (Kg/hr)

[Converstion is 1:1]

42.21

1353.6747

42.21

Percentage Converstion in Second

Condenser

Sulphide Converted (kg/hr)

1438.5168

13.35294676

DUCED IN THIRD CONDENSER

gen Sulphide Converted

(kmole/hr)
18.59

Sulphur Produced (Kmole/hr) [Converstion

is 1:1]

Sulphur Produced (Kg/hr)

[Converstion is 1:1]

18.59

596.1813

Sulphide Converted (kg/hr) Percentage Converstion in Third Condenser

633.5472

5.880864256

95.36553731
9667.8222

PRACTICAL MASS BALANCE OF SR

ACID GAS: 10000 kg/hr
Hydrogen
Water
Carbon Dioxide
Hydrogen sulphide
Methane
Ethane
Propane
Butane
Butene
Ammonia

Percentage
0.202426549
11.29699465
0.801684949
87.16547579
0.091218482
0.128254664
0.125385604
0.082631206
0
0.105928102

ACID GAS
Kg/hour
20.2426549
1129.699465
80.1684949
8716.547579
9.1218482
12.8254664
12.5385604
8.2631206
0
10.5928102

TOTAL

100

10000

Components

Kmole/hour
10.04099945
62.70882404
1.821597248
255.7672412
0.568693778
0.426520333
0.284346889
0.142173445
0
0.62200882
332.3824052

Calculation of Air required in Main Combustion Chamb

Components

Total(Acid Gas+Sour Gas) in Kmole/hour

Oxygen required (kmole/hour)

Hydrogen
Water
Carbon Dioxide
Hydrogen sulphide*
Methane
Ethane
Propane
Butane
Butene
Ammonia

10.04099945
77.15456457
1.821597248
261.3349389
0.739805055
0.558144392
0.369902527
0.142173445
0.072393233
14.44911628

none (inert)
none (inert)
none (inert)
117.6007225
1.479610111
1.953505372
1.849512637
0.92412739
0.434359397
10.83683721

TOTAL

366.6836351

135.0786746

SULPHUR PRODUCED IN FIRST CONDENSER

Hydrogen sulphide Entering First

Condenser (Kmole/hr)

Hydrogen sulphide Leaving First Condenser

(kmole/hr)

Hydrogen Sulphide Converted

(kmole/hr)

261.3349389

88.85387922

172.4810597

Hydrogen sulphide Entering First

Condenser (Kg/hr)
8906.294717

Hydrogen sulphide Leaving First Condenser

Hydrogen Sulphide Converted (kg/hr)
(Kg/hr)
3028.140204

5878.154513

SULPHUR PRODUCED IN SECOND CONDENSER

Hydrogen sulphide Entering
Second Condenser (Kmole/hr)

Hydrogen sulphide Leaving Second

Condenser (kmole/hr)

Hydrogen Sulphide Converted

(kmole/hr)

88.85387922

38.65143746

50.20244176

Hydrogen sulphide Entering

Second Condenser (Kg/hr)

Hydrogen sulphide Leaving Second

Condenser (Kg/hr)

Hydrogen Sulphide Converted (kg/hr)

3028.140204

1317.240989

1710.899215

SULPHUR PRODUCED IN THIRD CONDENSER

Hydrogen sulphide Entering Third Hydrogen sulphide Leaving Third Condenser
Condenser (Kmole/hr)
(kmole/hr)
38.65143746

Hydrogen Sulphide Converted

(kmole/hr)

14.61024336

24.0411941

Hydrogen sulphide Entering Third Hydrogen sulphide Leaving Third Condenser

Hydrogen Sulphide Converted (kg/hr)
Condenser (Kg/hr)
(Kg/hr)
1317.240989

497.9170937

TOTAL PERCENTAGE CONVERSTION:

TOTAL SULPHUR FORMED (Kg/Hour) :

819.323895

S BALANCE OF SRU
SOUR GAS: 700 kg/hr
Percentage
0
37.1771451
0
27.10673403
0.39208927
0.565419353
0.538951635
0
0.58028347
33.63937714

SOUR GAS
Kg/hour
0
260.2400157
0
189.7471382
2.74462489
3.957935471
3.772661445
0
4.06198429
235.47564

Kmole/hour
0
14.44574053
0
5.567697717
0.171111277
0.13162406
0.085555639
0
0.072393233
13.82710746

100

700

34.30122992

uired in Main Combustion Chamber

n required (kmole/hour)

Oxygen required (Kg/hour)

none (inert)
none (inert)
none (inert)
117.6007225
1.479610111
1.953505372
1.849512637
0.92412739
0.434359397
10.83683721

none (inert)
none (inert)
none (inert)
3763.093759
47.34589598
62.51002306
59.18236991
29.57105994
13.89902289
346.7668701

135.0786746

4322.369001

DUCED IN FIRST CONDENSER

Air (23% O2 by wt.) in Kg/hour

18792.9087

gen Sulphide Converted

(kmole/hr)

Sulphur Produced (Kmole/hr) [Converstion

is 1:1]

Sulphur Produced (Kg/hr)

[Converstion is 1:1]

172.4810597

5531.467583

172.4810597

Sulphide Converted (kg/hr) Percentage Converstion in First Condenser

5878.154513

66

DUCED IN SECOND CONDENSER

gen Sulphide Converted

(kmole/hr)

Sulphur Produced (Kmole/hr) [Converstion

is 1:1]

Sulphur Produced (Kg/hr)

[Converstion is 1:1]

50.20244176

1609.992307

50.20244176

Percentage Converstion in Second

Condenser

Sulphide Converted (kg/hr)

1710.899215

19.21

DUCED IN THIRD CONDENSER

gen Sulphide Converted

(kmole/hr)
24.0411941

Sulphur Produced (Kmole/hr) [Converstion

is 1:1]

Sulphur Produced (Kg/hr)

[Converstion is 1:1]

24.0411941

771.0010948

Sulphide Converted (kg/hr) Percentage Converstion in Third Condenser

819.323895

9.19938

94.40938
7912.460985