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SNOLAVAIIN
Constructors Inc.
Bothell, Washin gton

CSISECTION05 12 00
SPECIFICATION SP-S775 REVISIN 1

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STRUCTURAL STEEL FRAMING

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SNOLAVAUN
Constnictors Inc.

Fnix Power Per S.A. Chilca, Per

REVISIN NDEX
Revision 1: March 10, 2011 2.03 A Deleted lead- and chromate-free, nonasphaltic, rust-inhibiting primer Added in organic zinc primer, MP#19 and Top Coat will be Epoxy/Polyurethane 2.03 B Deleted MPI#18, MPI#19, or SSPC-Paint 20, ASTM A 780. Added Cold galvanizing component meeting requirement of MPI # 18

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STRUCTURAL STEEL FRAMING

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Constnictors Inc.

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TABLE OF CONTENTS
1. 2. 3. 4. RELATED DOCUMENTS 1 SUMMARY 1 DEFINITIONS 1 PERFORMANCE REQUIREMENTS 2 1.07 DELIVERY, STORAGE, AND HANDLING 3

5. 6.

STRUCTURAL-STEEL MATERIALS 4 BOLTS, CONNECTORS, AND ANCHORS 4

2.07

SHOP PRIMING 7

2.09

SOURCE QUALITY CONTROL 8

7.

EXAMINATION 8 PREPARATION 9 FIELD QUALITY CONTROL 10 REPAIRS AND PROTECTION 11

8.

9. 10.

Contract No. 0691 00 Revisin 1, March 10, 2011 12 00 (SP-S775) r1.doc

Section 05 12 Page i

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SECTION 05 12 00 STRUCTURAL STEEL FRAMING

PART 1 - GENERAL 1.01 A. B. C. RELATED DOCUMENTS SNC Lavalin Quality Specification SSQC-001 - Erection SNC Lavalin Quality Specification PSQC-005-Fabrication Referenced Codes and Standards: 1. 11. American Institute of Steel Construction a. 360-05 Specification for Structural Steel Buildings b. Seismic Provisions for Structural Steel Buildings, 341-05 American Society for Testing and Materials (ASTM) 12. American Welding Society (AWS) a. D1.1 American Welding Code 13. Research Council on Structural Connections a. Specification for Structural Joints Using ASTM A 325 or A 490 Bolts Society for Protective Coatings (SSPC) SUMMARY

14. 1.02

A. Section Includes: 15. 16. 1.03 A. Structural steel. Grout. DEFINITIONS Structural Steel: Elements of structural-steel frame, as classified by AISC 303, "Code of Standard Practice for Steel Buildings and Bridges." Heavy Sections: Rolled and built-up sections as follows: Shapes included in ASTM A 6 with flanges thicker than 1-1/2 inches. Welded built-up members with plates thicker than 2 inches. Column base plates thicker than 2 inches.
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B. 17. 18. 19.

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STRUCTURAL STEEL FRAMING

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Constructors Inc.

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1.04

PERFORMANCE REQUIREMENTS

A. Connections not designed by the Engineer and shown on the Drawings shall be developed by the Supplier. Connections shall be designed in accordance with the requirements of the AISC Specification. Where Drawings indicate specific end forces and moments connections shall be designed for such. Design all connections, except where noted as slip-critical on the Drawings, as bearing connections with threads included in the shear plane. Provide complete details of connections as required for fabrication. 1.05 B. A. SUBMITTALS Product Data: For each type of product indicated. Shop Drawings: Show fabrication of structural-steel components. 1 . C. D. 2 . E. F. 4 Include details of cuts, connections, splices, camber, holes, and other pertinent data. Include embedment drawings. Indicate welds by standard AWS symbols, distinguishing between shop and field welds, and show size, length, and type of each weld. Show backing bars that are to be removed and supplemental fillet welds where backing bars are to remain. Indicate type, size, and length of bolts, distinguishing between shop and field bolts. Identify pretensioned and slip-critical high-strength bolted connections.

Qualification Data: For qualified fabricator. G. Paint Compatibility Certificates: From manufacturers of topcoats applied over shop primers, certifying that shop primers are compatible with topcoats. Mill test reports for structural steel, including chemical and physical properties. Product Test Reports: For the following: 20. Bolts, nuts, and washers including mechanical properties and chemical analysis. Direct-tension indicators. Tension-control, high-strength bolt-nut-washer assemblies. Shear stud connectors. Shop primers. Nonshrink grout.

21. 22. 23. 24. 25.

Source quality-control reports.

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STRUCTURAL STEEL FRAMING

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Constructors Inc.

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1.06 A.

QUALITY ASSURANCE The Fabricators Quality Assurance requirements shall be as described in SNC Lavalin Quality Specification PSQC-005. Fabricator Qualifications: A qualified fabricator that participates in the AISC Quality Certification Program and is designated an AISC-Certified Plant, Category STD. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1, "Structural Welding Code - Steel."

B.

C.

D.

Comply with applicable provisions of the following specifications and documents: 26. 27. 28. 29. 1.07 AISC 303. AISC 341. AISC 360. RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts." DELIVERY, STORAGE, AND HANDLING

A. Store materials to permit easy access for inspection and identification. Keep steel members off ground and spaced by using pallets, dunnage, or other supports and spacers. Protect steel members and packaged materials from corrosion and deterioration. 1. Do not store materials on structure in a manner that might cause distortion, damage, or overload to members or supporting structures. Repair or replace damaged materials or structures as directed. B. Store fasteners in a protected place in sealed containers with manufacturer's labels intact. 30. 31. Fasteners may be repackaged provided Owner's testing and inspecting agency observes repackaging and seals containers. Clean and relubricate bolts and nuts that become dry or rusty before use. 32. Comply with manufacturers' written recommendations for cleaning and lubricating ASTM F 1852 fasteners and for retesting fasteners after lubrication.

1.08 A.

COORDINATION Coordinate selection of shop primers with topcoats to be applied over them. Comply with paint and coating manufacturers' recommendations to ensure that shop primers and topcoats are compatible with one another. Coordinate installation of anchorage items to be embedded in or attached to other construction without delaying the Work. Provide setting diagrams, sheet metal templates, instructions, and directions for installation.

B.

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STRUCTURAL STEEL FRAMING

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Constructors Inc.

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PART 2 - PRODUCTS 2.01 A. B. C. D. E. 33. STRUCTURAL-STEEL MATERIALS W-Shapes: ASTM A 992 or ASTM A 572, Grade 50. Channels, Angles, M , S-Shapes: ASTM A 36 or ASTM A 572, Grade 50. Plate and Bar: ASTM A 36 or ASTM A 572, Grade 50. Cold-Formed Hollow Structural Sections: ASTM A 500, Grade B structural tubing. Steel Pipe: ASTM A 53 Type E or S, Grade B. Weight Class: Standard, Extra strong or Double-extra strong as indicated on Drawings. Finish: As indicated on Drawings. Welding Electrodes: Comply with AWS requirements.

34. F. 2.02 A.

BOLTS, CONNECTORS, AND ANCHORS High-Strength Bolts, Nuts, and Washers: ASTM A 325, Type 1, heavy-hex steel structural bolts; ASTM A 563, Grade C, heavy-hex carbon-steel nuts; and ASTM F 436, Type 1, hardened carbon-steel washers; all with plain finish. High-Strength Bolts, Nuts, and Washers: ASTM A 490, Type 1, heavy-hex steel structural bolts; ASTM A 563, Grade DH, heavy-hex carbon-steel nuts; and ASTM F 436 , Type 1, hardened carbon-steel washers with plain finish. Zinc-Coated High-Strength Bolts, Nuts, and Washers: ASTM A 325, Type 1, heavy-hex steel structural bolts; ASTM A 563, Grade DH heavy-hex carbon-steel nuts; and ASTM F 436 , Type 1, hardened carbon-steel washers.

B.

C.

1.

Finish: Hot-dip or mechanically deposited zinc coating. D. E. Shear Connectors: ASTM A 108, Grades 1015 through 1020, headed-stud type, coldfinished carbon steel; AWS D1.1, Type B. Unheaded Anchor Rods: ASTM F 1554, Grade 36 or ASTM F 1554, Grade 55, weldable as indicated on Drawings. 35. 36. 37. 38. Nuts: ASTM A 563 heavy hex carbon steel. Plate Washers: ASTM A 36 carbon steel. Washers: ASTM F 436, Type 1, hardened carbon steel. Finish: Plain or galvanized as noted on Drawings. Galvanized finish to be hotdip zinc coating, ASTM A 153, Class C or mechanically deposited zinc coating, ASTM B 695, Class 50.
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STRUCTURAL STEEL FRAMING

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Constructors Inc.

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F.

Headed Anchor Rods: ASTM F 1554, Grade 36 or Grade 55, weldable as indicated on Drawings. Nuts: ASTM A 563 heavy-hex carbon steel. Plate Washers: ASTM A 36 carbon steel. Washers: ASTM F 436, Type 1, hardened carbon steel. 42. Finish: Plain or galvanized as noted on Drawings. Galvanized finish to be hotdip zinc coating, ASTM A 153 Class C or mechanically deposited zinc coating, ASTM B 695, Class 50. Threaded Rods: ASTM A 36 or A 572, Grade 50 as noted on Drawings. Nuts: ASTM A 563 heavy hex carbon steel. Washers: ASTM F 436, Type 1, hardened ASTM A 36 carbon steel. 45. Finish: Plain or galvanized as noted on Drawings. Galvanized finish to be hotdip zinc coating, ASTM A 153, Class C or mechanically deposited zinc coating, ASTM B 695, Class 50.

39. 40. 41.

G. 43. 44.

H. Clevises and Turnbuckles: Made from cold-finished carbon steel bars, ASTM A 108, Grade 1035. I. Eye Bolts and Nuts: Made from cold-finished carbon steel bars, ASTM A 108, Grade 1030. J. 2.03 A. Sleeve Nuts: Made from cold-finished carbon steel bars, ASTM A 108, Grade 1018. PRIMER Primer: Fabricator's standard lead- and chromate-free, nonasphaltic, rust-inhibiting primer inorganic zinc primer complying with MPI#79 MPI#19 and compatible with topcoat. Top Coat will be epoxy or epoxy Polyurethane system by others. Galvanizing Repair Paint: Cold galvanizing compound meeting requirement of MPI # 18 and ASTM A-780. MPI#18, MPI#19, or SSPC-Paint 20, ASTM A 780. GROUT

B.

2.04

A. Nonmetallic, Shrinkage-Resistant Grout: ASTM C 1107, factory-packaged, nonmetallic aggregate grout, noncorrosive and nonstaining, mixed with water to consistency suitable for application and a 30-minute working time.
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STRUCTURAL STEEL FRAMING


2.05 A.

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Constructors Inc.

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FABRICATION Structural Steel: Fabricate and assemble in shop to greatest extent possible. Fabricate according to AISC's "Code of Standard Practice for Steel Buildings and Bridges" and AISC 360. 46. 47. 48. 49. 50. Camber structural-steel members where indicated. Fabricate beams with rolling camber up. Identify high-strength structural steel according to ASTM A 6 and maintain markings until structural steel has been erected. Mark and match-mark materials for field assembly. Complete structural-steel assemblies, including welding of units, before starting shoppriming operations.

B.

Thermal Cutting: Perform thermal cutting by machine to greatest extent possible. C . D . E. F. 1. Plane thermally cut edges to be welded to comply with requirements in AWS D1.1. Bolt Holes: Cut, drill, or punch standard bolt holes perpendicular to metal surfaces. Finishing: Accurately finish ends of columns and other members transmitting bearing loads. Cleaning: Clean and prepare steel surfaces that are to remain unpainted according to SSPCSP 1, "Solvent Cleaning" Shear Connectors: Prepare steel surfaces as recommended by manufacturer of shear connectors. Use automatic end welding of headed-stud shear connectors according to AWS D1.1 and manufacturer's written instructions. G. Steel Wall-Opening Framing: Select true and straight members for fabricating steel wall-opening framing to be attached to structural steel. Straighten as required to provide uniform, square, and true members in completed wall framing. H. Welded Door Frames: Build up welded door frames attached to structural steel. Weld exposed joints continuously and grind smooth. Plug-weld fixed steel bar stops to frames. Secure removable stops to frames with countersunk machine screws, uniformly spaced not more than 10 inches o.c. unless otherwise indicated. I. Holes: Provide holes required for securing other work to structural steel and for other work to pass through steel framing members. 51. 52. 53. Cut, drill, or punch holes perpendicular to steel surfaces. Do not thermally cut bolt holes or enlarge holes by burning. Baseplate Holes: Cut, drill, or punch holes perpendicular to steel surfaces. Weld threaded nuts to framing and other specialty items indicated to receive other work.
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Contract No. 0691 00 Revisin 1, March 10, 2011 12 00 (SP-S775) r1.doc

STRUCTURAL STEEL FRAMING

SNOLAVAIJN
Constructors Inc.

Fnix Power Per S.A. Chilca, Per

2.06 A.

SHOP CONNECTIONS High-Strength Bolts: Shop install high-strength bolts according to RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint specified. 1. Joint Type: All joints to be snug tightened unless noted as pretensioned or slip critical on Drawings.

B.

Weld Connections: Comply with AWS D1.1 and AWS D1.8 for tolerances, appearances, welding procedure specifications, weld quality, and methods used in correcting welding work. 1. Assemble and weld built-up sections by methods that will maintain true alignment of axes without exceeding tolerances in AISC 303 for mill material.

2.07 A.

SHOP PRIMING Shop prime steel surfaces except the following: 54. Surfaces embedded in concrete or mortar. Extend priming of partially embedded members to a depth of 2 inches. Surfaces to be field welded. Surfaces to be high-strength bolted with slip-critical connections. Surfaces to receive sprayed fire-resistive materials (applied fireproofing). Galvanized surfaces. Surface Preparation: Clean surfaces to be painted. Remove loose rust and mill scale and spatter, slag, or flux deposits. Prepare surfaces according to the following specifications and standards

55. 56. 57. 58. B.

1.

SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning." C. Painting: Interior and exterior exposed steel to be painted as indicated on Drawings and SLCI painting specification SP-P020. Both color and paint type to be approved by Owner prior to painting. 2.08 GALVANIZING

A. Hot-Dip Galvanized Finish: Apply zinc coating by the hot-dip process to structural steel according to ASTM A 123. Interior and exterior exposed steel to be galvanized as indicated on Drawings. 1. Fill vent and drain holes that will be exposed in the finished Work unless they will function as weep holes, by plugging with zinc solder and filing off smooth.
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STRUCTURAL STEEL FRAMING

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Constructors Inc.

Fnix Power Per S.A. Chilca, Per

2.09 A.

SOURCE QUALITY CONTROL Testing Agency: The Fabricator will engage an independent testing and inspecting agency to perform shop tests and inspections and prepare test reports. 1. Provide testing agency with access to places where structural-steel work is being fabricated or produced to perform tests and inspections.

B.

Correct deficiencies in Work that test reports and inspections indicate does not comply with the Contract Documents. Bolted Connections: Shop-bolted connections will be tested and inspected according to RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts." Welded Connections: In addition to visual inspection, shop-welded connections will be tested and inspected according to AWS D1.1 and the following inspection procedures, at testing agency's option: Liquid Penetrant Inspection: ASTM E 165. 60. Magnetic Particle Inspection: ASTM E 709; performed on root pass and on finished weld. Cracks or zones of incomplete fusion or penetration will not be accepted. Ultrasonic Inspection: ASTM E 164. Radiographic Inspection: ASTM E 94. In addition to visual inspection, shop-welded shear connectors will be tested and inspected according to requirements in AWS D1.1 for stud welding and as follows: 63. 64. Bend tests will be performed if visual inspections reveal either a less-thancontinuous 360-degree flash or welding repairs to any shear connector. Tests will be conducted on additional shear connectors if weld fracture occurs on shear connectors already tested, according to requirements in AWS D1.1.

C.

D.

59.

61. 62. E.

PART 3 - EXECUTION 3.01 A. EXAMINATION Verify, with steel Erector present, elevations of concrete- and masonry-bearing surfaces and locations of anchor rods, bearing plates, and other embedments for compliance with requirements. 1. Prepare a certified survey of bearing surfaces, anchor rods, bearing plates, and other embedments showing dimensions, locations, angles, and elevations. B. Proceed with installation only after unsatisfactory conditions have been corrected.

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STRUCTURAL STEEL FRAMING

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Constructors Inc.

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3.02

PREPARATION

A. Provide temporary shores, guys, braces, and other supports during erection to keep structural steel secure, plumb, and in alignment against temporary construction loads and loads equal in intensity to design loads. Remove temporary supports when permanent structural steel, connections, and bracing are in place unless otherwise indicated. 1. Do not remove temporary shoring supporting composite deck construction until cast-in-place concrete has attained its design compressive strength. 3.03 A. ERECTION The Erectors Quality Assurance requirements shall be as described in SNC Lavalin Quality Specification SSQC-001. Set structural steel accurately in locations and to elevations indicated and according to AISC 303 and AISC 360. Base Plates: Clean concrete- and masonry-bearing surfaces of bond-reducing materials, and roughen surfaces prior to setting plates. Clean bottom surface of plates.

B.

C.

1 . 2 . 4.

Set plates for structural members on wedges, shims, or setting nuts as required. Weld plate washers to top of baseplate. Snug-tighten anchor rods after supported members have been positioned and plumbed. Do not remove wedges or shims but, if protruding, cut off flush with edge of plate before packing with grout. Promptly pack grout solidly between bearing surfaces and plates so no voids remain. Neatly finish exposed surfaces; protect grout and allow to cure. Comply with manufacturer's written installation instructions for shrinkage-resistant grouts.

D. E.

Maintain erection tolerances of structural steel within AISC's "Code of Standard Practice for Steel Buildings and Bridges." Align and adjust various members that form part of complete frame or structure before permanently fastening. Before assembly, clean bearing surfaces and other surfaces that will be in permanent contact with members. Perform necessary adjustments to compensate for discrepancies in elevations and alignment. 65. Level and plumb individual members of structure. 66. Make allowances for difference between temperature at time of erection and mean temperature when structure is completed and in service. Splice members only where indicated. Do not use thermal cutting during erection unless approved by Engineer. Finish thermally cut sections within smoothness limits in AWS D1.1.
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F. G.

Contract No. 0691 00 Revisin 1, March 10, 2011

STRUCTURAL STEEL FRAMING

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Constructors Inc.

Fnix Power Per S.A. Chilca, Per

H. Do not enlarge unfair holes in members by burning or using drift pins. Ream holes that must be enlarged to admit bolts. I. Shear Connectors: Prepare steel surfaces as recommended by manufacturer of shear connectors. Use automatic end welding of headed-stud shear connectors according to AWS D1.1 and manufacturer's written instructions.

3.04

FIELD CONNECTIONS

A. High-Strength Bolts: Install high-strength bolts according to RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts" for type of bolt and type of joint specified. 1. Joint Type: Snug tightened unless noted as pretensioned or slip critical on Drawings.. B. Weld Connections: Comply with AWS D1.1 and AWS D1.8 for tolerances, appearances, welding procedure specifications, weld quality, and methods used in correcting welding work. 67. 68. Comply with AISC 303 and AISC 360 for bearing, alignment, adequacy of temporary connections, and removal of paint on surfaces adjacent to field welds. Remove backing bars or runoff tabs , back gouge, and grind steel smooth. 69. Assemble and weld built-up sections by methods that will maintain true alignment of axes without exceeding tolerances in AISC's "Code of Standard Practice for Steel Buildings and Bridges" for mill material. FIELD QUALITY CONTROL Testing Agency: The Erector will engage a qualified independent testing and inspecting agency to inspect field welds and high-strength bolted connections. Bolted Connections: Bolted connections will be tested and inspected according to RCSC's "Specification for Structural Joints Using ASTM A 325 or A 490 Bolts." Welded Connections: Field welds will be visually inspected according to AWS D1.1. 1. In addition to visual inspection, field welds will be tested and inspected according to AWS D1.1 and the following inspection procedures, at testing agency's option: a. b. Liquid Penetrant Inspection: ASTM E 165. Magnetic Particle Inspection: ASTM E 709; performed on root pass and on finished weld. Cracks or zones of incomplete fusion or penetration will not be accepted. Ultrasonic Inspection: ASTM E 164. Radiographic Inspection: ASTM E 94.

3.05 A.

B.

C.

c. d.

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STRUCTURAL STEEL FRAMING

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Constructors Inc.

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D.

In addition to visual inspection, test and inspect field-welded shear connectors according to requirements in AWS D1.1 for stud welding and as follows: 70. 71. Perform bend tests if visual inspections reveal either a less-than-continuous 360-degree flash or welding repairs to any shear connector. Conduct tests on additional shear connectors if weld fracture occurs on shear connectors already tested, according to requirements in AWS D1.1.

E.

Correct deficiencies in Work that test reports and inspections indicate does not comply with the Contract Documents. REPAIRS AND PROTECTION Galvanized Surfaces: Clean areas where galvanizing is damaged or missing and repair using cold galvanizing compound to comply with MPI #18 and ASTM A 780. Touchup Painting: Immediately after erection, clean exposed areas where primer is damaged or missing and paint with the same material as used for shop painting to comply with SSPCPA 1 for touching up shop-painted surfaces. Touchup paint all bolts. 1. Clean and prepare surfaces by SSPC-SP 2 hand-tool cleaning or SSPC-SP 3 power-tool cleaning. END OF SECTION 05 12 00

3.06 A.

B.

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