Avt Z

Avant Z System Overview
Translucent Pellets: Stain and Glaze Technique

Compatible with all YTZP zirconia frameworks 35 OU pellets simulate natural incisal translucency 7 Z-Stains and 4 Z-Stain Modifiers for shading white zirconia cores 19 Pellet Shades (16 Classic + 3 Bleach)
Unshaded Pellets: I-30, I-40, and I-55

Characterize restorations using artiStains LFS and Avant Z Glaze 6 Repair Powders: Body - Light, Medium, Dark
Incisal - Clear, Neutral, Grey Dentin Pellets & Avant Z Press Powders: Cutback and Layer Technique
Compatible with all YTZP zirconia frameworks 55 OU pellets simulate dentin layer of natural teeth 7 Z-Stains and 4 Z-Stain Modifiers for shading white zirconia cores 19 Pellet Shades (16 Classic + 3 Bleach) Layer using Opal Press Incisals: Clear, Light, Neutral, White, Blue, Grey, Dark Grey, Blue/White, Ivory Characterize restorations using artiStains LFS and Avant Z Glaze
Layering Powders: Traditional Layering Technique

Compatible with all YTZP Zirconia frameworks 7 Z-Stains and 4 Z-Stain Modifiers for shading white zirconia cores 50 OU Bodies: 16 Classic Shades + 3 Bleach Opal Incisals: Clear, Light , Neutral, White, Blue, Grey, Dark Grey, Blue/White, Ivory 65 OU Opaceous Bodies: 16 Classic Shades + 3 Bleach Modifiers (Hue, Chroma, Value):
Opal ITI (Intensive Tint Incisals) Trans BLUSH Modifiers

6 Repair Powders: Body - Light, Medium, Dark;
Incisal Clear, Neutral, Grey

Characterize restorations using artiStains LFS and Avant Z Glaze
Technical Data:
Coefficient of Thermal Expansion: 25-500C (10-6 K-1): 9.70.5 Flexural Strength, MPa: 125-130 Solubility, g/cm2: 1720
Pentron Ceramics, Inc., Somerset, NJ USA
For technical assistance, 203.303.2010
Table of Contents
Avant Z- See the Difference ....................................................................................................................................................................2 Indications and Contraindications ............................................................................................................................................................3 Avant Z System- Product Offering ....................................................................................................................................................4-5 Preparation and Cementation ................................................................................................................................................................6-7 Substructure Design and Preparation ..................................................................................................................................................8-9 Avant Z Stain ........................................................................................................................................................................................10-11 Pressing Guidelines: Wax-up/Spruing/Investing/Pressing/Divesting ....................................................................................12-13 Avant Z Translucent Pellets: Stain and Glaze Technique........................................................................................................14-15 Avant Z Dentin Pellets & Avant Z Press Powders: Cutback and Layer Technique ......................................................16-17 Avant Z Layering Powders ................................................................................................................................................................18-19 Shade Coordination Charts ................................................................................................................................................................20-21 Pressing and Firing Programs ............................................................................................................................................................22-23 Troubleshooting ......................................................................................................................................................................................24-31 Avant Z Kits ..........................................................................................................................................................................................32-34 Photo Gallery..................................................................................................................................................................................................35
[1]
Avant Z- See the Difference!
OPACITY AND TRANSLUCENCY

The opacity scale, expressed in Opacity Units (O.U.), ranging from 0 to 100, is used to express the relative opacity of a porcelain to other porcelains. A measurement of 0 indicates a complete transmission of light (clear glass), and 100 indicates complete reflectance of light (opaque). This scale helps to plan segmental porcelain layering in restorations to control light reflectance and transmission to create desired effects.
FLUORESCENCE
Natural dentition exhibits fluorescent properties which contribute to the visual aesthetics of natural teeth. In order for a dental restoration to provide the highest aesthetics, the restorative material must fluoresce light at the same wavelength as the surrounding natural dentition. Natural teeth generally fluoresce in the blue-white region of the visible light spectrum. Avant Z porcelain was designed with true-to-nature fluorescence that closely resembles the fluorescence of natural teeth.
OPALESCENCE
Opalescent materials appear orange in light transmission and blue in light reflectance; opalescent porcelains contain particles that scatter, reflect, and refract incident light. As a result, opalescent porcelain creates vitality in dental restorations and provides the translucency of a natural tooth without unnatural greyness or whiteness. The result is a natural-looking restoration that blends extremely well with the patients own teeth under a variety of light sources.
SHADING
The Avant Z porcelain shade system is spectrophotometrically engineered to provide predictable accuracy in hue, chroma, and value. Each component (eg. Z Stain, dentin pellet, translucent pellet, press incisal, opaceous body, body, incisal, modifiers) is coordinated to ensure the utmost shade accuracy in the final restoration. In addition, the aesthetic characteristics of Avant Z porcelain promote a natural match to adjacent dentition by way of three fabrication techniques: Avant Z Translucent Pellets: Stain and Glaze Technique, Avant Z Dentin Pellets: Cutback and Layer Technique, and Avant Z Layering Technique. The coordinated shading, fluorescence, and opalescence of Avant Z porcelain enable the fabrication of aesthetic multi-unit cases regardless of technique. Please note that Avant Z Shades are formulated to coordinate with both white zirconia cores using Z Stain and Lava* shaded zirconia cores. When using other manufacturers shaded zirconia, please select the ones which match closest to Lava shades. * Not a registered trademark of Pentron Ceramics, Inc.
[2]
Indications & Contraindications
INDICATIONS
Avant Z Porcelain is indicated for use with 100% dense Y-TZP zirconia frameworks* with a CTE of (10-11) x 10-6/C. Single crowns Implant abutments
Bridges with multiple abutments
Inlays, Onlays, and Veneers
Can be pressed to full contour without a zirconia substructure using the Stain and Glaze Technique only.
* Not all Y-TZP-zirconium oxide frameworks are the same. Please refer to zirconia manufacturers guidelines for specific indications.
CONTRAINDICATIONS
Pressing or veneering crowns and bridges without a zirconia substructure Improper preparations Preparations which do not provide adequate reduction Bruxism or clenching
[3]
Avant Z Product Offering
THE AVANT Z
[4]
Avant Z Product Offering
PORCELAIN SYSTEM
[5]
Preparation and Cementation
Not all Y-TZP-zirconium oxide frameworks are the same. Please refer to zirconia manufacturers instructions for specific preparation and cementation guidelines.
ANTERIOR CROWN PREPARATION

Rounded internal line angles Chamfered or shoulder preparation
Reduction of 1.0 mm at gingival margin Incisal reduction 1.5 mm to 2.0 mm
Facial reduction 1.0 mm to 1.5 mm
POSTERIOR CROWN PREPARATI0N

Occlusal reduction 1.5 mm 2.0 mm Internal line angles are rounded Taper between 4 and 8
Gingival margin reduction 1.0 mm
Axial reduction 2.0 mm
[6]
Preparation and Cementation
Not all Y-TZP-zirconium oxide frameworks are the same. Please refer to zirconia manufacturers instructions for specific preparation and cementation guidelines.
ZIRCONIA SUPPORTED RESTORATIONS

Zirconia supported restorations may be cemented using conventional cements and luting materials. Resin modified glass ionomers and resin cements (non-adhesive) are recommended over Zinc oxide phosphate cements due to aesthetic results. Zirconia supported restorations may also be adhesively cemented with composites.
INLAYS, ONLAYS, AND VENEERS

Inlays, onlays, and veneers without a zirconia substructure using the Stain and Glaze Technique may be adhesively cemented with composites.
[7]
Substructure Design & Preparation
Not all Y-TZP-zirconium oxide frameworks are the same. Please refer to zirconia manufacturers instructions for specific design and preparation guidelines. Since Avant Z Porcelain is indicated for use with 100% dense Y-TZP zirconia frameworks with a CTE of (10-11) x 10-6/C, it is important to follow the specific zirconia manufacturers instructions for design. Observing the prescribed design, minimum thicknesses and connector dimensions contributes to the success of the restoration.
GENERAL GUIDELINES:
The zirconia substructure must be designed to provide support for porcelain overlay. It should be designed following the anatomy of the tooth. In large preparations, the excess space must be compensated by the designed zirconia rather than the porcelain material. Minimum thickness: 0.3 mm in the anterior region; 0.6 mm in the posterior region Connector Dimensions: 7 12 mm2 in the anterior region; 9 12 mm2 in the posterior region
ANTERIOR AND POSTERIOR CROWN FRAMEWORK DESIGN
[8]
Substructure Design & Preparation
If grinding of the Zirconia framework was done prior to pressing, sandblast the framework with alumina not coarser than 50 microns and pressures not exceeding 50 psi. Clean the framework thoroughly by steam cleaning and/or ultrasonically cleaning. This step is VERY IMPORTANT.
[9]
Avant Z Stain
Avant Z Stains are compatible with all YTZP Zirconia frameworks. Their thin application (10-30 microns) on white zirconia substructures enhances the bonding and aesthetics of both layered and pressed restorations. Avant Z Stains (Z1-Z7) were designed to simulate Lava* shaded frameworks. Visual comparison to a Lava framework or Avant Z Stain shade guide pictured above is necessary to ensure its proper application. Avant Z Stain is not required for making bleach shades (A00, B00, and Superbleach). For additional characterization, Avant Z Stains and Modifiers can be applied to any white or shaded zirconia substructure.
MIXING RATIO FOR AVANT Z STAIN

1 scoop Avant Z Stain : 4 drops of Universal Stain and Glaze Medium
* Not a registered trademark of Pentron Ceramics, Inc.
[ 10 ]
Avant Z Stain
Avant Z Stains applied on a white zirconia core will have the same shade appearance after it is fired.
SPRAYING AVANT Z STAIN

Avant Z Stain can also be applied by spraying using an air brush. Mix Avant Z Stain with ADDS (American Diversified Dental Systems) Spray n Bake Spray Opaque Liquid.
MIXING RATIO FOR SPRAY TECHNIQUE

1.5g Z Stain Powder: 12g liquid
[ 11 ]
Avant Z Pressing Guidelines
Wax crowns to full contour anatomy onto the prepared zirconia substructure and maintain a minimum wax thickness of 0.7mm. Waxing up in the reduced form can also be done for the Cutback and Layer technique. Use 8 gauge wax sprues (48 mm in length) to attach crowns to sprue base. When spruing a bridge, use one sprue per unit. To determine the amount of pellets to use, weigh the zirconia framework before waxing. Once the wax-up is complete, weigh the restoration again including sprues. The difference in weight is the WEIGHT of WAX.
Weight of Wax (g) 0.50 0.56 1.20 1.21 1.90
Number of Pellets 1 x 2g 2 x 2g 3 x 2g
[ 12 ]
Avant Z Pressing Guidelines
Invest and burnout ring according to investment manufacturers instructions. DO NOT pre-heat Avant Z pellets. Following proper burnout time, rapidly place pellet/s and pre-heated disposable plunger into ring. Transfer immediately onto pressing furnace platform and begin pressing program. See page 22 for pressing parameters. Once ring has cooled down to room temperature, divest by scoring the ring lengthwise. Carefully pry apart sections with lab knife. Use 50 micron glass beads at 40psi to remove remaining investment. Blasting at pressures greater than 40psi is too abrasive and will damage the surface of the crown. Keeping the restorations wet with water, cut off sprues using a diamond disc. Use only fine diamond burs for final contouring. Do not generate excessive heat or vibration as it may cause cracks. If contacts are missing or additional contour is required, they may be added using Avant Z Repair Porcelain.
[ 13 ]
Avant Z Translucent Pellets:

Stain & Glaze Technique
SHADE COORDINATION CHART FOR AVANT Z TRANSLUCENT PELLET RESTORATIONS Lava* Shade FS1 FS3 FS3 FS4 FS4 FS1 FS2 FS5 FS5 FS2 FS6 FS6 FS6 FS7 FS7 FS7 NS NS NS Avant Z Stain Z1 Z3 Z3 Z4 Z4 Z1 Z2 Z5 Z5 Z2 Z6 Z6 Z6 Z7 Z7 Z7 Avant Z Trans Pellet A1 A2 A3 A3.5 A4 B1 B2 B3 B4 C1 C2 C3 C4 D2 D3 D4 A00 B00 SB Cervical Chroma Stain A A B A A B B B B C C C C D A B Complex Grey A B Blue/Grey Pink Pink Pink Pink Dark Orange Pink Pink Pink Dark Orange Grey Incisal Stain Characterization Stain White Pink Dark Orange Pink Dark Orange
[ 14 ]
Avant Z Translucent Pellets:

Stain & Glaze Technique
After sprue removal, clean the crown thoroughly by steam cleaning and/or ultrasonically cleaning before applying surface stains. artiStains LFS stains are mixed with Stain and Glaze liquid to a creamy consistency. Use a shade tab to plan the amount and position of color on the restoration. To achieve a basic shade, follow the Shade Coordination Chart and apply the recommended Cervical Stain and Incisal Stain. The extent of color applied to the cervical, middle, and incisal third of the crown is dictated by your shade guide sample. For example, B1 will have a slight amount of color at the cervical edge, whereas D4 will have color drawn up to the end of the cervical half. For darker shades, hue and chroma can be intensified by multiple layers of stain instead of a single, thick application. For posterior teeth, apply stain to occlusal fossae, pits, and fissures to characterize the restoration. Once proper hue, chroma, and value are achieved with stains, clean the restoration in an ultrasonic cleaner with distilled water or steam clean before glazing. Apply Avant Z Paste Glaze onto the entire surface of the restoration. Avant Z Glaze has been formulated in paste form to provide the correct viscosity to achieve proper thickness and coverage of glaze. If necessary, Avant Z Glaze can be diluted by using Stain and Glaze Liquid. Please note that over-dilution with Stain and Glaze Liquid will result in an underfused appearance.
[ 15 ]
Avant Z Dentin Pellets & Press Powders:

Cutback and Layer Technique
SHADE COORDINATION CHART FOR AVANT Z DENTIN PELLET RESTORATIONS Lava* Shade FS1 FS3 FS3 FS4 FS4 FS1 FS2 FS5 FS5 FS2 FS6 FS6 FS6 FS7 FS7 FS7 NS NS NS Avant Z Stain Z1 Z3 Z3 Z4 Z4 Z1 Z2 Z5 Z5 Z2 Z6 Z6 Z6 Z7 Z7 Z7 Avant Z Body A1 A2 A3 A3.5 A4 B1 B2 B3 B4 C1 C2 C3 C4 D2 D3 D4 A00 B00 SB Avant Press Incisal Opal Neutral Opal Light Opal Grey Opal Grey Opal Grey Opal Neutral Opal Light Opal Light Opal Light Opal Grey Opal Grey Opal Grey Opal Grey Opal Light Opal Grey Opal Grey Opal White Opal White Opal White
[ 16 ]
Avant Z Dentin Pellets & Press Powders:

Cutback and Layer Technique
PRESSED CORE CONTOURING AND CUTBACK:

Cut off sprue using a diamond disc. Keep restoration wet with water during sprue removal and grinding. Use only fine diamond burs for final contouring. Do not generate excessive heat or vibration as it may cause cracks. Cutback and contour the incisal surface of the crown to make room for subsequent addition of layering materials. Be sure to maintain a minimum thickness of 0.7mm so that shade is not affected. Clean the crown thoroughly by steam cleaning and/or ultrasonically cleaning before applying layering materials. Apply the recommended Avant Z Press incisal to the cutback crown and fire per firing chart. Once the proper shade is achieved, glaze the restoration using Avant Z Glaze. Additional characterizations can be achieved using artiStains LFS stain.
LAYERING OVER PRESSED CORES

Avant Z Layering Powders may also be used over pressed crowns, except in situations when the margin of the zirconia framework is shortened greater than 1.0mm.
ACCEPTABLE
UNACCEPTABLE Zirconia margins shortened greater than 1.0mm
[ 17 ]
Avant Z Layering Powders
SHADE COORDINATION CHART FOR AVANT Z LAYERED RESTORATIONS Lava* Shade FS1 FS3 FS3 FS4 FS4 FS1 FS2 FS5 FS5 FS2 FS6 FS6 FS6 FS7 FS7 FS7 NS NS NS Avant Z Stain Z1 Z3 Z3 Z4 Z4 Z1 Z2 Z5 Z5 Z2 Z6 Z6 Z6 Z7 Z7 Z7 Avant Z Body A1 A2 A3 A3.5 A4 B1 B2 B3 B4 C1 C2 C3 C4 D2 D3 D4 A00 B00 SB Avant Z Opal Incisal Neutral Light Grey Grey Grey Neutral Light Light Light Grey Grey Grey Grey Light Grey Grey White White White
[ 18 ]
Avant Z Layering Powders
Easy and reliable shade reproduction can be achieved by layering Avant Z body and opal incisal powders using traditional layering techniques. Natural looking restorations can be created through the use of Opaceous shades and modifiers, Opal ITIs, and Translucent Blush Modifiers. These options enable ceramists to control translucency, opacity, hue, chroma, and value in every layer. Additional characterizations can be achieved using artiStains LFS stains and Avant Z Glaze.
It is important to determine the ideal fusion temperature in your furnace through visual confirmation. Properly fused restorations exhibit preserved surface texture and anatomy with a high surface shine.
[ 19 ]
Shade Coordination Charts
SHADE COORDINATION CHART FOR AVANT Z TRANSLUCENT PELLET RESTORATIONS

Lava* Shade FS1 FS3 FS3 FS4 FS4 FS1 FS2 FS5 FS5 FS2 FS6 FS6 FS6 FS7 FS7 FS7 NS NS NS Avant Z Stain Z1 Z3 Z3 Z4 Z4 Z1 Z2 Z5 Z5 Z2 Z6 Z6 Z6 Z7 Z7 Z7 Avant Z Trans Pellet A1 A2 A3 A3.5 A4 B1 B2 B3 B4 C1 C2 C3 C4 D2 D3 D4 A00 B00 SB Cervical Chroma Stain A A B A A B B B B C C C C D A B Complex Grey A B Incisal Stain Characterization Stain White Pink Dark Orange Pink Dark Orange Pink Pink Dark Orange Pink Pink Pink Pink Dark Orange Pink
Grey
Blue/Grey
SHADE COORDINATION CHART FOR AVANT Z DENTIN PELLET RESTORATIONS

Lava* Shade FS1 FS3 FS3 FS4 FS4 FS1 FS2 FS5 FS5 FS2 FS6 FS6 FS6 FS7 FS7 FS7 NS NS NS Avant Z Stain Z1 Z3 Z3 Z4 Z4 Z1 Z2 Z5 Z5 Z2 Z6 Z6 Z6 Z7 Z7 Z7 Avant Z Body A1 A2 A3 A3.5 A4 B1 B2 B3 B4 C1 C2 C3 C4 D2 D3 D4 A00 B00 SB Avant Press Incisal Opal Neutral Opal Light Opal Grey Opal Grey Opal Grey Opal Neutral Opal Light Opal Light Opal Light Opal Grey Opal Grey Opal Grey Opal Grey Opal Light Opal Grey Opal Grey Opal White Opal White Opal White
[ 20 ]
Shade Coordination Charts
SHADE COORDINATION CHART FOR AVANT Z LAYERED RESTORATIONS Lava* Shade FS1 FS3 FS3 FS4 FS4 FS1 FS2 FS5 FS5 FS2 FS6 FS6 FS6 FS7 FS7 FS7 NS NS NS Avant Z Stain Z1 Z3 Z3 Z4 Z4 Z1 Z2 Z5 Z5 Z2 Z6 Z6 Z6 Z7 Z7 Z7 Avant Z Body A1 A2 A3 A3.5 A4 B1 B2 B3 B4 C1 C2 C3 C4 D2 D3 D4 A00 B00 SB Avant Z Opal Incisal Neutral Light Grey Grey Grey Neutral Light Light Light Grey Grey Grey Grey Light Grey Grey White White White
[ 21 ]
Pressing & Firing Programs
PRESSING PARAMETERS
100g Ring T1: Start Temp T2: High/pressing Temp R: Heating Rate H1: Time@T2 before pressing H2:Pressing Time V: Vacuum 700C 870C 60C 10 min 12 min 28 (710mm) 200g Ring 700C 870C 60C 15 min 12 min 28 (710mm) 250g Ring 700C 870C 60C 20 min 15 min 28 (710mm)
FIRING PARAMETERS FOR AVANT Z PRESSED RESTORATIONS

Firing Parameters Low Temp Pre-Dry Heat Rate Vac Vac Start Vac Stop Hi Temp Hold Cool Avant Z Stain 425C (800F) 6 min 55C/min (100F/min) Full 480C (900F) 1000C (1830F) 1000C (1830F) 0 0 Avant Z Press Incisal 1st Bake 425C (800F) 6 min 40C/min (70F/min) Full 480C (900F) 780C (1435F) 780C (1435F) 0 0 Avant Z Press Incisal 2nd Bake 425C (800F) 6 min 40C/min (70F/min) Full 480C (900F) 770C (1420F) 770C (1420F) 0 0 artiStains LFS Stain & Avant Z Glaze 425C (800F) 6 min 70C/min (125F/min) Full 480C (900F) 765C (1410F) 765C (1410F) 0 0
It is recommended that you adjust high temperature and leave all other parameters the same (adjust vacuum release accordingly if high temperature is changed.) These firing/pressing parameters are guidance values. Normally, deviations of up to 15C or about 25F may occur due to: Variations from furnace to furnace; Regional and seasonal differences in power supply; Several electrical devices are operated on the same circuit. Overcrowded circuits can cause deviations above normal.
[ 22 ]
Pressing & Firing Programs
FIRING PARAMETERS FOR AVANT Z LAYERED RESTORATIONS

Firing Parameters Avant Z Stain Body/Incisal 1st Bake Body/Incisal 2nd Bake Natural Glaze artiStains LFS Stain & Avant Z Glaze 425C (800F) Repair Powders
Low Temp
425C (800F)
425C (800F)
425C (800F)
425C (800F)
425C (800F)
Pre-Dry
6 min 55C/min (100F/min) Full
6 min 55C/min (100F/min) N/A
Heat Rate
Vac
Vac Start
480C (900F)
480C (900F)
480C (900F)
N/A
480C (900F)
480C (900F)
Vac Stop
1000C (1830F)
800C (1470F)
785C (1445F)
N/A
765C (1410F)
770C (1420F)
Hi Temp
1000C (1830F)
855C (1570F)
840C (1545F)
820C (1510F)
765C (1410F)
770C (1420F)
Hold
Cool
It is recommended that you adjust high temperature and leave all other parameters the same (adjust vacuum release accordingly if high temperature is changed). These firing/pressing parameters are guidance values. Normally, deviations of up to 15C or about 25F may occur due to: Variations from furnace to furnace; Regional and seasonal differences in power supply; Several electrical devices are operated on the same circuit. Overcrowded circuits can cause deviations above normal.
[ 23 ]
Troubleshooting
PROBLEM
CAUSE
SOLUTIONS
TROUBLESHOOTING: Avant Z Stains

Shades are too dark Z Stain applied too thick or too intensely Exposed white zirconia core When using the spray technique, spray nozzle is clogged When using the spray technique, Z Stain Powder and spray liquid was not homogeneously mixed Visually compare to Avant Z Stain Shade Guide or to Lava* framework. Apply Z Stain to margin rim
White margin shows
Shades are too yellow
Clean spray nozzle before spraying a new shade. Regularly rinse out with water. Ensure that the mixture is homogenous and that individual pigments do not separate.
TROUBLESHOOTING: Pressing Technique

Ring Cracks Before Pressing Completion of the proper set time was not observed The heat rate in the burnout oven is too rapid for overnight burnout of the refractory Uneven ring surface typically resulting from the paper ring seam. Follow the recommended setting times provided in the refractory investment instructions. Use the rapid burnout method or follow the prescribed heat rate for the refractory investment instructions for the overnight burnout method. Use petroleum jelly on the inside seam of the paper. After set, smooth any residual seam left by the paper ring to achieve a uniform ring surface.
[ 24 ]
Troubleshooting
PROBLEM
CAUSE
SOLUTIONS

Ring Cracks During Pressing The top and/or bottom surface of the invested ring is not perpendicular to the pressing surface Line the paper ring up evenly when investing and ensure the stabilizer and leveling rings are properly seated flush to the investment. Remove any residual flash from the top of the ring after set and ensure that the bottom of the ring is even and smooth. Check the refractory investment instructions to verify the proper investing ratios.
The investment was not properly prepared; the dilution factor used was greater than or less than the prescribed amount Pressing platform has debris causing an uneven surface The plunger was not properly seated in the ring The pressure setting of the compressed air source is too high Improper burnout process was used The shape of the prepared wax up is jagged with sharp edges Too many pellets were used in the 100g ring The pellet material is not soft enough during pressing
Clean the surface of the pressing platform so it is free of any debris. Make sure the plunger is upright, clean and perpendicular to the pressing surface before starting the pressing cycle. Ensure the compressor is set at 120 psi and that the pressure setting on the pressing furnace is between 4.5 and 5.5 bars (68-83 psi, average 75 psi). Refer to the refractory investment instructions for proper burnout cycle. Round off the edges of the wax ups and the sprue connections. Use only 1 pellet for a 100g press. Increase the pressing temperature (T2) by increments of 5C. To fine tune, increase the pressing time (H2) by 35 minutes.
[ 25 ]
Troubleshooting
PROBLEM
CAUSE
SOLUTIONS

Core Cracks After Pressing The ring was divested too quickly The wax up is too thin Ensure the ring is cool to the touch before divesting. Increase the thickness of the wax pattern. Wax patterns must be at least 0.7mm thick. Use zirconia with a CTE of (10-11) x a10-6/C
The CTE of the Zirconia substructure is not compatible with Avant Z pellets. Divesting with materials other than glass beads The sprue length is too long or too short
Use only glass beads for divesting patterns. Observe the correct pressure in sandblaster. The sprue length must be at least 4mm and should not exceed 8mm length. The total height of units and sprues together should be less than 18mm. Lower the pressing temperature (T2) by increments of 5C.
Incorrect pressing temperature used. Overheating of the core during pressing is a common cause for cracking. The pressure setting of the compressed air source is too high Too much heat was produced during grinding
Ensure the compressor is set at 120 psi and that the pressure setting on the pressing furnace is between 4.5 and 5.5 bars (68-83 psi, average 75 psi). Always wet the core before and during grinding to prevent excessive heat.
[ 26 ]
Troubleshooting
PROBLEM
CAUSE
SOLUTIONS

Incomplete Pressing Restorations are too close to the external wall of the investment Too few pellets were used Adjust the sprue angle to bring the units closer to the center of the ring. Restorations should be at least 14" away from the sides of the paper ring. Refer to the table on Page 12 to determine the proper number of pellets and ring size for the restoration. Refer to the refractory investment instructions for proper burnout cycle. Increase the pressing time (H2) by 5 minutes. If pressing is still incomplete, raise the pressing temperature (T2) by 9F (5C) until a complete press is achieved. Do not adjust any other pressing parameters. Only attach sprues to the top of the central post of the ring former, not to the edges. First, verify furnace accuracy and calibrate as necessary. Reduce the pressing temperature (T2) by 10C increments as needed. Do not adjust any other pressing parameter. Be sure wax patterns are free of any and all residue before investing. Use ash free wax and non-oil based lubricants. Remove any residual die spacer from the wax pattern. Use a non-oil based lubricant.
Burnout temperature is too low Pressing cycle requires adjustment
The restoration was not sprued properly
Porosity in Pressed Core
The pressing temperature is too high
Contaminant in the wax pattern prior to pressing
An excessively oily lubricant was used when fabricating the wax patterns
[ 27 ]
Troubleshooting
PROBLEM
CAUSE
SOLUTIONS

Porosity in Pressed Core (contd) An oxide residue formed during the burnout stage Do not burnout items other than those to be used with Avant Z at the same time. Be sure a complete burnout has been achieved or carbon residue trapped in the refractory investment ring will contaminate the restoration, muffle, and the platform of your pressing furnace. Break the skin of the restoration using an appropriate grinding medium then blast the core with glass beads at 30 psi. Clean the restoration with steam or an ultrasonic cleaner before adding porcelain. Apply petroleum jelly to the base of the ring former and to the bottom of the leveling ring. Clean and purge burnout furnace and pressing furnace regularly. Ensure thorough burnout of rings.
Porosity in the Overlay Porcelain
The surface of pressed core not prepared or cleaned properly
Investment Sticks to Ring Former
Ring former was not properly prepared with petroleum jelly Contaminant in burnout oven, refractory investment, pressing furnace platform or furnace muffle
Pressed Porcelain Exhibits Contamination or Discoloration
[ 28 ]
Troubleshooting
PROBLEM
CAUSE
SOLUTIONS
TROUBLESHOOTING: Stain & Glaze Technique

Unable to attain shade using stain recommendations Uncoordinated pellet and stain selection Mixing of hues Use the chart on Page 20 as a guide for pellet and stain selection. Bake stain layers separately. Multiple stain bakes will not affect fit. Fire each stain application separately before applying subsequent layers. Hue and chroma can be intensified by multiple layers of stain instead of a single, thick application. Apply glaze in a subsequent bake. Mixing stain with glaze dilutes stain concentration. Using the Layering Technique will affect light transmission and the translucency of the finished restoration.
Low Chroma
Single, thick application of stain
Stain and glaze (powder) applied together
Lowered or Increased Translucency
Application of overlay porcelains of varying opacities
TROUBLESHOOTING: Dentin Pellets & Press Powders: Cutback & Layer Technique
Press incisals appear overfused Firing temperature is too high Firing temperature of glaze is too high Margins round off Zirconia margin was shortened >1.0mm and Layering powders were used Reduce temperature by 5C (9F) Reduce temperature by 5C (9F)
Use Press powders when zirconia margin is shortened >1.0mm
[ 29 ]
Troubleshooting
PROBLEM
CAUSE
SOLUTIONS
TROUBLESHOOTING: Layering Powders

Cloudy Gingival/ Incisal with Lack of Translucency Porcelain was under-fired Increase first bake high temperature until the proper fired appearance is achieved. Verify furnace temperature accuracy and calibrate as necessary. Use only Avant Z Build-Up liquid, Avant Z Modeling liquid, or distilled water to wet porcelain. Use distilled water only for second wetting if necessary. Use distilled water only to reconstitute porcelain. Refer to the firing chart for proper settings. Verify furnace temperature accuracy and calibrate as necessary. Check hose connections and pump function. Increase vacuum setting to maximum, if necessary. Reduce the firing rate by up to 13C/min (25F/min). Build porcelain to a uniform thickness. See Firing Parameters on Page 23. Dry time is 5 minutes minimum. Increase dry time by 3-5 minutes as necessary. Add porcelain powder. Reduce the firing rate by up to 13C/min (25F/min) as needed.
Incorrect build-up liquid was used
Porcelain was reconstituted with more build-up liquid or modeling liquid Vacuum was released too early Poor vacuum in furnace
Firing rate is too rapid
Porcelain Ruptured or Cracked
Very thin porcelain build up adjacent to a thick build up. Insertion temperature is too high Dry time is too short Porcelain is too wet Firing rate is too rapid
[ 30 ]
Troubleshooting
PROBLEM
CAUSE
SOLUTIONS
TROUBLESHOOTING: Layering Powders

Unable to Achieve a Natural Glaze Glaze temperature is too low Glaze temperature can be increased to 8C (15F) less than the second bake temperature. Restoration can be polished. Remove surface glaze and clean the restoration. Proceed with porcelain build-up. Verify furnace temperature accuracy and calibrate as necessary. Use a very thin blade edge to open interproximals almost to the opaque layer. Increase temperature by 5C (about 10F) until glazed surface is achieved. Do not over dilute paste with Glaze liquid.
Subsequent Porcelain Bakes do not Adhere
Previous bake was over-fired
Interproximal Cracking
Failure to open interproximals
Unable to achieve glazed surface when using Avant Z Glaze
Underfused Glaze applied too thinly
[ 31 ]
Avant Z Kits
BUNDLED KITS
Avant Z Complete System (M70KB) Includes the following Avant Z kits: Z-Stains Kit (M70KD) Layering Body Kit (M70KE) Opaceous Body Kit (M70KS) Layering Incisal Kit (M70KF) Translucent Pellet Kit (M70KG) Dentin Pellet Kit (M70KH) Avant Z Overlay System (M70KA) Includes the following Avant Z kits: Layering Body Kit (M70KE) Layering Incisal Kit (M70KF) Avant Z Dentin Pellet System (M70KC) Includes the following Avant Z kits: Dentin Pellet Kit (M70KH) Press Incisals Kit (M70KJ) Avant Z Translucent Pellet System (M70KB) Includes the following Avant Z kits: Translucent Pellet Kit (M70KG) artiStains for Avant Z Kit (M70KL) Z-Stains Kit (M70KD) Pressing Accessories Kit (M70KK) Z-Stains Kit (M70KD) Pressing Accessories Kit (M70KK) Z-Stains Kit (M70KD) Press Incisals Kit (M70KJ) Pressing Accessories Kit (M70KK) Modifier Kit (M70KM) Repair Kit (M70KN) artiStains for Avant Z Kit (M70KL)
PORCELAIN KITS
Avant Z Layering Body Kit (M70KE) Includes 20 Body shades: A1-D4, A-00, B-00, Super Bleach and Modifier White (20g) plus Avant Z Build-up liquid (30ml) Avant Z Opaceous Body Kit (M70KS) Includes 20 Opaceous Body shades: A1-D4, A-00, B-00, Super Bleach and Modifier White (20g) Avant Z Layering Incisal Kit (M70KF) Includes 9 Avant Z Opal Incisal Powders: Clear, Light, Neutral, White, Grey, Dark Grey, Blue, Blue/White and Ivory (20g)
[ 32 ]
Avant Z Kits
PORCELAIN KITS (contd)

Avant Z Modifier Kit (M70KM) Includes 11 Avant Z Blush Modifiers (4g): Purple Rain, Yellow Lemon, Red/Brown Rust, Orange Sunbright, Orange Sunset, Grey Cloud, Blue Sky, Pink Rose, Brown, Gingiva, Yellow 4 Avant Z Blush Modifiers (20g): Chroma A-D 10 Opal ITI Shades: Enamel A-D, Grey, Indigo, Orange, Pink, Yellow and Violet Avant Z Repair Kit (M70KN) Includes 3 Avant Z Repair Body Shades (12g): Light, Medium, Dark 3 Avant Z Repair Incisal Shades (12g): Clear, Neutral, Grey Avant Z Overlay Prover Kit (M70KA) Includes 20g each: Avant Z Body A-2, Avant Z Incisal Opal Light, Avant Z Trans Blush Modifier, Chroma A Avant Z Stain Z3 Avant Z Paste Glaze (4g) Universal Glaze Medium (30ml) Avant Z Build-up Liquid (30ml)
AVANT Z STAINS KITS

Avant Z Stains Kit (M70KD) Includes 11 Avant Z Stains: Shades Z1-Z7, White, Orange, Dark Orange and Blue/Grey (20g) Avant Z Paste Glaze (4g) Universal Glaze Medium (30ml) artiStains LFS for Avant Z Kit (M70KL) Includes 10 artiStains LFS shades: Chroma A-D, Grey, Pink, Blue Grey, Dark Orange , White & Complex Grey (3g)
[ 33 ]
Avant Z Kits
PELLET KITS
Avant Z Dentin Pellet Kit (M70KH) Includes 20 Dentin Pellet shades: A1-D4, A-00, B-00, Super Bleach and I-55 (10g) Avant Z Translucent Pellet Kit (M70KG) Includes 21 Translucent Pellet shades A1-D4, A-00, B-00, Super Bleach, I-30 & I-40 (10g) Avant Z Pellet Prover Kit (M70KP) Includes Avant Z A2 shade Dentin Pellet (10g) and Translucent Pellet (10g) Avant Z Press Incisal Opal Light (12g) Avant Z Stain Z3 (20g) 3 artiStains LFS shades: Chroma A, Grey and Blue Grey (3g) Avant Z Paste Glaze (4g) Universal Glaze Medium (30ml) Avant Z Build-up Liquid (30ml)
AVANT Z PRESSING KITS

Press Incisal Kit (M70KJ) Includes 9 Avant Z Opal Press Incisals (12g): Clear, Light, Neutral, White, Grey, Dark Grey, Blue, Blue/White and Ivory Avant Z Build-up Liquid (30ml) Pressing Accessories Kit (M70KK) Includes 1 each 100g, 200g and 250g Ring Formers 100/200g disposable ring papers (50) 250g disposable ring papers (25) 50 disposable plungers Build-up Wax (42g)
Kit contents subject to change
[ 34 ]
Photo Gallery
AVANT Z TRANSLUCENT PELLETS: STAIN & GLAZE TECHNIQUE
AVANT Z DENTIN PELLETS & PRESS POWDERS: CUTBACK & LAYER TECHNIQUE
AVANT Z LAYERING POWDERS
Special thanks to: Francesco Ferretti, MDT Estech Dental Studios, Rome, Italy; Dr. Marco Nicastro, Rome, Italy and Klaus Schmidt, JP Deutchland, Germany for laboratory, dentistry and photography contributions.
[ 35 ]
Notes
[ 36 ]
REF Z70 rev 0
Pentron Ceramics, Inc. 500 Memorial Drive Somerset, NJ 08873 USA TECHNICAL SERVICE (800) 243-3100 / (203) 303-2010
EC REP
CEpartner4U, Esdoornlaan 13, 3951DB Maarn. The Netherlands Tel: +31 (0)6-516.536.26

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Avant Z System Overview

Translucent Pellets: Stain and Glaze Technique

Unshaded Pellets: I-30, I-40, and I-55

Layering Powders: Traditional Layering Technique

Opal ITI (Intensive Tint Incisals) Trans BLUSH Modifiers

Incisal Clear, Neutral, Grey

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Avant Z- See the Difference!

OPACITY AND TRANSLUCENCY

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Indications & Contraindications

Bridges with multiple abutments

Inlays, Onlays, and Veneers

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Avant Z Product Offering

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Avant Z Product Offering

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Preparation and Cementation

ANTERIOR CROWN PREPARATION

Reduction of 1.0 mm at gingival margin Incisal reduction 1.5 mm to 2.0 mm

Facial reduction 1.0 mm to 1.5 mm

POSTERIOR CROWN PREPARATI0N

Gingival margin reduction 1.0 mm

Axial reduction 2.0 mm

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Preparation and Cementation

ZIRCONIA SUPPORTED RESTORATIONS

INLAYS, ONLAYS, AND VENEERS

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Substructure Design & Preparation

ANTERIOR AND POSTERIOR CROWN FRAMEWORK DESIGN

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Substructure Design & Preparation

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

MIXING RATIO FOR AVANT Z STAIN

* Not a registered trademark of Pentron Ceramics, Inc.

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

SPRAYING AVANT Z STAIN

MIXING RATIO FOR SPRAY TECHNIQUE

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Avant Z Pressing Guidelines

Weight of Wax (g) 0.50 0.56 1.20 1.21 1.90

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Avant Z Pressing Guidelines

Pentron Ceramics, Inc., Somerset, NJ USA

For technical assistance, 203.303.2010

Avant Z Translucent Pellets: