voc 39.14.0168.28 621.701.011 :620.1 General-purpose steel castings with enhanced weldability and higher toughness Technical delivery conditions May 1092 17 182 Siahigotsorton mit verbesserter Schwsideignuna und Zahoket tr algemeine Supers Verwendungstwecke technische Literbedingungen Jn keening with current practice in standards publshed by the Intenavonal Organization fr Stendardzation (50), » comma jon used troughout asthe Gecinal marker ‘Tha symbol @ denotes ems which sha the symbol ordering 1 Scope and field of application This standard, in conjunction with DIN 1660 Pars 1 ane 2, specites technical Savery conditions for soe caktngs made from the steal grades specified in tabla and having ‘the mecranical preperves spectica in tape‘. Such east ings ae used precomnanty at temparaturae between 10 fang 500°C Further rolevant apectieatons are given in ON 166%, DIN 17208, DIN 17-245, SaheEisem Werkstonbigter {ron and steol materials sheets) (SEV) 520 and 685, 2 Concept For the purposes of this standard steel castings with on hanced weldebity and higher toughness are castings made ‘tom unaloyed or low-aloy steel having emiler trangth ‘characterises a6 the ste! speciied in DI 168s, but © ‘uch higher impact strength and, owing to thelr low earbon enter (023% or se), are highly auale for welding 3. Designation ‘Te designation to be used when ordering shal give the amo of tho. product (ses! casting), the DIN number (N17 162, the material designtion or umber, and the ymbol dancing heat weetment cancion or strong ela, Samia: Designation ofa stesl casting complying with thie Standard, med of @ material ‘dentiied by materal Gesigration GS-20Mn 5 (material number 11120), Supaled in the quenched and tempered conction w Steel casting DIN 17 182-GS-20Mn5V Steel casting DIN 17182-1.1120V Not The material designations given in tabla + have been ‘akan fom tho Explanatory notes tote 1983 econ 1t Dikstcrmennet (Standarczation Books) 8, and ‘the material mumbore, trom DIN 17 007 Part 2 4 Steel grades ‘The materials covered inthis standard are eassned accond- ing to thet chemical compositon and ther mechanical proparies at ambient temperature ‘denoting tems whieh may, ba agrees upon at the time of sue 1885 eatin 5 Requirements 5.1 Steelmaking process The son! shall be made in an electric furnace ving the oxy ‘en metnod or an equtaert mathoc. (© 1 co agroed, the purchase shal be informed of the ‘Seslmaking process ved. 52. Heat treatment condition ‘52.1. Steel castings shall be supplied in one of the (9 in the cate of grades GS-20 Mn 5 and GS-19 MoNi 64 the heat treatment condtion or attength clase shal be greed atthe time of oderng ‘Table 6 gives guicetne values for heat treatment tempera- tures. 522. @f@ Where machined castings ae supplied, the pur= chaser shall be permitted to request tet they be Siress- ‘afeved. Siest-tellering wil not be necessary where the Castings are ether quanchad and tempered o” fabrication. ‘welded after machining and whee the rate of coating from the tempering o annealing temperature to 300°C i las than 25h 5.3 Chemiesl composition '53.1_The chemical composition, ax determined by cast anaiysis shale in complance with table 5.32. Wherwa product anasis ofa caston tes piace isto be catec ou, the resus may deviate rom th values given In tablet by the amounts Inte i able 2 53 @@ Subject to agreement, devistons trom the specications gen in subciauses 83.1 end 532 are per- ited, provided tha mecnarieal properties, well, and the performance of the ished product are not averealy sifecte. I necessary, imi deviations sha be agreed at the tine of dering 5.4 Mechanical properties SA1 The valves of mechanical properties epscifid in lable 3 as determined on a caston test place ora Sepa ‘etal cast teat pace, shalt be complied wit ‘The values of yield stass, tonsla strength and impact ‘nergy specified in tablo'S shall apply for test peces and Continued on pages 2 to 8 205Page 2 DIN17 182 ‘products having the maximum ruling section thicknesses, 20 Where elongation at facture is to be determined on ‘est pieces taken from the product. the required value shall be the subject of agreement 542 Impact energy shall be determined on tree test pieces. The minimum values species shall apply for the ‘moan tom these thee, &Delng permitted for one single ‘elve tobe lower than the specified minimum vale, but not less than 70° ofthat value 543. Guideline values for impact transhion temperature ‘re given in table 4 55 Surface quality ‘S5.1_The general surtace quality evirements epecifiod in DIN 1680 Par 2 shall be complied with. Note. In the case of castings for heavy-duty vats, the Teauiements spectieg in DIN 1600 Part 10 shal be ompled with. 5:52 @@ Where special agreement has not been reached regarding tho intemal and external condition, the products ‘hall fli tre requeemants of severty evel 5 as specified in IN 1800 Part 2 56 Welding 58:1 The general welding requirements speciied in DIN 1600 Pan? shal be compton wih. 5.62 Filer metals shal be selected as 2 function the see! grade, the product geometry, the stresses expected in. Service, and the post-weld heat teatment. Where annealing is carries out ater welcing, tne filer metai shall be caretuly selected to thatthe product continues to comply with th Fequirements spectid for mecharical properties. Sug (ested Mller matals of proven suitably ere alven In table 5. 158.3. The preheat temperature and interpass temperature thal be selec as function ofthe steel grade, the welds tng condtions, ans te rong section tekness and geome {ny ofthe product. Asa rule the preheat temperature snole De higher es Interne! stroesesincroase, Where the maximum section thickness is between 90 and 80mm, and where ‘manuel metal-are welding with covered electrode is used as the welding process. the preheat and Interpass tempera turer shoul’ be Between 100 2nd 250 °C. For the purposes of this standard and as a departure from DIN 32624, the Interpass temperature fs defined as the temoeratre at the middle ofthe weld bead before the next ‘un Is walded. Use of 2 thermocrayon to measure the iter- pase tomporatute isnot permed ‘5644 Where annealing I carried out atter welding, the an- fevllng terapereture or grades G8-1 Mn Sand GS-20 Mins ‘hall be between 600 end 640°C, Where castings sre ‘quenched and fempered, the annealing temperature Shab De a minimum of 20 K and a maximum of 50K Delow the tempering temperatare, whieh shall be spectied by the casting meratacturer 6 Testing end inspection documents 6.1 Gener ‘The general requtements for tesing end for inspection documents specitid in DIN 1680 Part + shall be eomokee 6.2. Inspection documents 24 © Castings shal be cuppled wih w OIN 50640 {napection document, the type of document being the sub {fet of egreement altho time of ordering, 206 In the cate of third party inspection the purchaser's rep ontatve or the teeing agency shel be atated at the time of ‘ordering and. where required, on the inspection document (eg DIN 5009-31 C inspection cericate). 622 Where it has been agreed to issue # DIN 50.088 inspection certicate or Inspection report. this shal nciude the folowing pertcuiars 2) the reauts of cast analysis fora elements specie in {tebe 1 for the relevant steel grace 1b) the resus of esting for compliance with the values for mechanical properties epectied in table 3: ©) in the ease of castings assigned to covert ovels 501 1083.0rV 1 t0V es specied in DIN 1690 Part 2, the resulls of nor-destuctve testing used to vet the ger fal easting quay and bass for assignment 20 parce ar sevetty level: ©) The resus of any acstional tests agreed upon: ©) symbol denoting hest trestment condition and, where require, the strength cass; marking (et clause 7: @) Irspectors mark 6.3 Tests on the castings supplied 62.1 General “The castings supplied, ots butch theretiom, shal be testes In accordance wn DIN 1650 Parts 1 and 2, taking Into account the spectreations of subelauses 63:2 10 63.5 832. Teste tone cane out (Castings shall be subjected tothe tests refered to in sub clause 622, tems ) 10.) 6.23. Scope of testing Where it es been ereed to test batches of castings for complance withthe requrements epecifed in table, the ‘mass of a batch shall be a maximum of 8) 2500kg where it consiet of products mace from the same maria or originating from same cast; >) 1500Kg where It consists of proauets trom the same st traatmant batch Remainders with a total mass of not more than half the ‘maximum amounts speeted above may be dltrbed ini formly amang the other batches. Testing of batches as deivered is not permitted ‘When testing products originating from the same cast, not ‘mare than four batches per cast need be teste. 6.34 Nondestructive testing ‘To determine the internal ane external condtion, tet pisces chal be taken ang subjected to non-destructive tezing ‘secordance with DIN 54 111 Pat 2, StahiEisen-Prufoaner {Won and ste test sheets) (SEP) 1822, 1886 anc 1096, 64 Sempling Sarping shal be cara out in accordance wth DIN 1690 Pant, the manmum secton tvekneas of carton test Pecos or thove cast seperately being 190: 7 Marking TA. Castings shale marked wit the material designation ‘he the muanutactrere mark 7.2. The requirements speclied ln DIV 1690 Patt, rogers Ing the merking of castings supates with an inspection cer ieee, also apply to castings supplied wit an mspection reportDIN 17 162 Page 3 wos N ares A 02'1 61009 oes eco | oo | oer | oxrorov: | ovo | svocm | ier | remvmerso S005 oN o> N ores A - ovosroco | ozo | siov | ozo | oercos: | aso | avocren | ocvst | vsomwne-so $005 aN woe w Ors A - ozo | sioo | ozo | ovtorosr | ovo | oroasa | sioss Lu e-so 005 N zoo 10 Sun ors - ovo svos oro | sic | ozo | ost oroor | ovo =" ezoorsi'a 3 UM 91-59 = = 5 = e100 w on » s 4 on s 9 sequew | uoneusiop ss0ui a ebejuaniod e s0-jwowen, move ‘sjekoue jseo Aq pauuustep oe uoqyeodues e=IuONS HOKR PUR SEPEAE UIE 1 AGEL 207Page 4 BINT 162 Table 2 Amounts by which the chemicel composition ax determined by prod uct analyele may deviate from the liming valuce spooled for cast manele ‘imiting values as determined | Lint Gevation for product Element | by eattanelyi, os in tebe, analysis), ee apercentage by mass || ese percentage by mass 2010 103 e >or0 10 2028 F002 3i 5080 008 cs 100% 2180 #050 P +0008 = +0008 e +008 Me #005 ® T +001 Nb $001 I £008 v =on0 Fa07 1) i a numberof product analysos ar to be eared out. the devietions shown by an element within ono cast shel ie either ony above the upper tor below the lewor limit of the range specfied forthe cast analysis, but not both atthe tame time, Tabie S._Mechanical properties at ambient temperature of steel castings") vn “man stra « caper | teste | wtnon | smpet welts ttt, [ee | ang, | Senor | Rey weotnen vce, | sess |" | recur, | 150.0, a9, nim | ag | 29, esnation | nanber atl a | ARs a Gsteuns | sara] vometzed wy t lowr Sue ici] 0 | Gowen] a |e upto so] 300 | soouptoeso| 22 85 lowe fuptss0o) 260 | owpweso| a2 | 40 es20us 1320) Nomaized { [Over 100 opt 160] 280 | souptooso) 20 | as overt 20 | Sow oe | Ure w| a0 | sowie) me | 70 as-z0¥ns | 11120 | amie mt ween [over Supio ee] 200” | Oupio eso] zw | 50 | [overiooweto vo _zm0 [soowvosso| ma | a0 G5-eun7 | 15015 | oan we emma Ube to] 50 |stupweo] | eo GS-5 no 74| 15450 | Bake me em 0 upiee®e] 380 [stows] a | eo Gmc ctepe i) Ue tol 200 | eoc | so | 26 | 25 | er | 1a | ie | we International Patent Classification c22sr100 622038108 S01 N 39120 212