Escolar Documentos
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TECHNICAL SPECIFICATION
VOLUME-IIA
BID DOCUMENT NO: NESCL/OPTCL/CS-OS-616-02
SCOPE OF WORKS
FOR
(PACKAGE-2)
ON TURNKEY BASIS SUBSTATION & TRANSMISSIONN LINE PACKAGE
VOL-IIA
PACKAGE REF. NO:- NESCL/OPTCL/CS-OS-616-02
IMPORTANT NOTE
THE BIDDERS ARE ADVISED TO VISIT THE SITE BEFORE QUOTING THE BID. THEY SHOULD ASCERTAIN ALL THE REQUIRED DATA FOR TURNKEY COMPLETION OF THE SUBSTATION AND ASSOCIATED TRANSMISSION LINES SUCH AS; 1. SOIL BEARING CAPABILITY. 2. REQUIRED BENCHING AND FILLING FOR SITE LEVELLING. 3. TYPE OF STRUCTURES FOR BOTH LINE & SUBSTATION. 4. TOTAL QUANTITY OF ATERIALS/STRUCTURES/EQUIPMENTS. 5. TYPE OF FOUNDATIONS FOR ERECTION OF LINE TOWERS & SUB STATION EQUIPMENTS/STRUCTURES. 6. ASCERTAINING THE LENGTH OF THE REQUIRED BOUNDARY WALL, FENCING AND ROADS. 7. ANY OTHER DATA REQUIRED FOR DESIGNING OF THE LINE & SUBSTATION.
SCOPE OF WORK
1. General
The Employer is strengthening their Transmission and Distribution systems by way of constructing 220kV and 132kV transmission lines, their associated terminal bays & new substations at various locations in the state of Odisha as outlined in the detailed scope of work. The entire works are to be carried out on Turnkey Basis up to final commissioning of all substations and transmission lines and handing over the same to the Employer, M/S ORISSA POWER TRANSMISSION CORPOTATION LIMITED. The broad scope of work under this package covers i) ii) iii) Establishment of new substations. Extension of existing substations where ever required. Construction of new transmission lines.
as per the specification & details provided in the contract documents . The out line of the works includes i) Design, manufacture, testing, supply & commissioning of all equipments for different substations and transmission lines, as detailed in the specifications and schedule of quantities and in subsequent clauses except supply of power transformer and PLCC indoor equipments which shall be supplied by the Employer. The contractor shall load, unload, transport, erect, connect to the system, test and commission the power transformer & the PLCC equipments. Since there will be LILO on existing lines, the installations of PLCC equipment at remote (existing) end and proposed end of the substations shall be under the scope of the contractor. A general single line diagram showing installations, removing and erection of PLCC equipments has been provided in the technical specification. An indicative structural layout of the substation has been provided in the technical specification which may be followed as a basis for finalization of the substation structural layout in consultation with OPTCL. Execution of all civil works as per schedule for erection of all substation equipments, structures and foundation of transformers, control rooms, store sheds, pump house, D&E type quarters, roads, culverts, rain water harvesting arrangements etc. , construction of earth mat, cable trench, drainage system, boundary wall etc. Erection, testing, commissioning of all equipment and handing over of the substation bays complete in all respect as per approved scheme and to the satisfaction of the Employer including statutory inspection. The makes of the equipments/components/materials shall be approved by the employer before placement of the order with the contractor/manufacturer with necessary credentials.
ii)
iii)
iv)
NESCL/OPTCL/CS-OS-616-02
v)
The contractor (s) has the responsibility to arrange construction power supply for construction of the project. The expenditure for such arrangement till completion of the project shall be to the contractors account. The contractor(s) has the responsibility to arrange clean water for construction and curing to the civil works. The work as mentioned in the price schedule shall generally be considered for the evaluation of the bid.
vi)
vii)
viii) The contractor shall have to engage his own security at his own cost for security of all the materials including owners supply materials (handed over to him for the site) that are required for successful completion of the project till final handing over of the entire work to OPTCL. ix) Contractor has to obtain Project License in respect of the projects from the competent authority at his own cost, prior to commencement of works. The scope of work includes the provision of one official copy of each Standard listed in the appropriate schedule.
x)
NESCL/OPTCL/CS-OS-616-02
(b) At IIT ARGUL (District-KHURDA) i. ii. iii. 132/33 KV sub station comprising of (3X40MVA) sub-station as per single line diagram attached for the purpose. Associated 132 KV LILO transmission line of 19.337 kM on double circuit towers. 2 nos 132kV feeder bay extension at 220/132/33kV substation at Karadagadia
A power map of Odisha is enclosed at the end of this chapter to help bidders locate the proposed work site.
2.1. Substations
2.1.1. Electrical The scope includes but is not limited to i) Supply erection, testing & commissioning of the following equipments: 1. Circuit breakers 2. Isolators 3. Current transformers 4. Voltage transformers (capacitive and electromagnetic) 5. CT, CVT, IVT console boxes with aluminium alloy having minimum three mm thickness. 6. All other out door kiosks/boxes, BMKs shall be MS sheet of minimum 2mm thickness with aluminium alloy canopy of 3mm thickness. 7. Surge arresters 8. Post insulators 9. Protection, control, and metering systems 10. PLCC systems 11. Insulator strings and other hardware 12. Busbar, circuit conductor and all conductor accessories 13. Power and control cables, cabling accessories, cable trays etc. 14. ACDC systems including all distribution boards, battery and charger systems, auxiliary transformers. 15. Air conditioning plant and systems for control room 16. Fire fighting systems and equipment 17. Steel structures for switchyard gantries and portals (lattice type); and equipment (pipe or lattice type) including those for lightning protection 18. Earthing system and conductors 19. Testing and maintenance equipment
NESCL/OPTCL/CS-OS-616-02 SCOPE DETAILS PACKAGE-2 Page-3 of 22
20. Lighting of substation area and substation buildings. Illumination and emergency lighting system at different locations. 21. Control and relay panels as proposed. 22. Installation of 220 V battery sets and 48 Volts Battery sets as proposed with suitable Battery chargers for the above batteries. 23. Event logger panel 24. AC and DC distribution boards as per requirement and as proposed. 25. Bus bar protection scheme (for 220kV SS only). 26. Disturbance recorder with Time synchronization. 27. Sub station level PC/Lap top provision for Relay configuration with their software. 28. The scope covers supply, delivery, installation and commissioning of exhaust fans to provide ventilation of Control Room building. Exhaust fans as specified below are to be provided in the following locations of Control Room building above lintel level : i. ii. Battery Room Toilet 8 No. 1 No.
The exhaust fans will be having 600 mm. Diameter for battery room and 450 mm diameter for the toilet, propeller type conforming to IS: 2312 and designed for continuous use. The exact locations of fixing the exhaust fans will be finalized while approving drawing for control room building. The supply voltage of exhaust fans shall be 230 V A.C. depending on rating of the fan. Exhaust fans will be having 4 poles to obtain a speed of 1440 r.p.m, 29. Any other items required for completion of the project are also in the scope of this contract in order to complete the sub-station in all respect. ii) Erection, testing & commissioning of the following equipments: 1. Power transformers /auto transformers 2. Indoor PLCC equipments at both the ends iii) Only supply of the following equipments:
1. Mandatory spares for substation equipment being supplied under this contract as perBid
technical specifications.
adopt OPTCL designed standard structures for use in various substation, the details of which are given at Clause no 12 of this chapter. 2) Supply of all clamps, connectors and hardware required for commissioning of the substation. The quantity and rating of the connectors and clamps are dependent on the layout and requirement of the substation. 3) Soil testing for soil resistivity and soil bearing capacity before designing. 4) Site development including leveling, filling & compacting of the sub-station area to the desired height. 5) Construction of sub-station retaining wall and fencing by GI heavy-duty goat mesh fencing and brick masonry retaining walls as per site requirement. 6) Construction of boundary wall along the property line of the substation with Main gate, security shed and two nos. switch yard gates in the sub-station. Provisions of a security shed near the main gate. The structure shall be RCC framed structure. There shall be provision of electrical illumination facilities. 7) Fencing of substation area and other areas 8) There shall be provision of plantations of fruit bearing plants and water tap provision for watering the plants in the sub-stations. 9) Construction of all foundations for columns , gantries ,all switchgear such as circuit breakers and isolators, CTs, CVTs and other substation equipment such as line traps, bus bar post insulator, etc. 10) Construction of foundation of transformer and reactors including supply and putting of rail from the service bay to the transformer plinth, all foundations of columns, equipment structures. Separate foundations for the marshalling boxes of the isolators are to be considered. 11) Anti termite treatment of switch yard and colony buildings. 12) Switchyard buildings such as control room, DG set room and fire fighting pump house. There shall be provision of a water cooler including water purifier inside the control room building. Provision of split type air conditioners inside the control room & PLCC room of Control Room building and conference area. 13) There shall be provision of store shed, one Ramp with winch for lifting the materials and lowering the materials up to 5 MT and out side platform to store the materials like transformer bushing, CT, CVT and other equipments. 14) Construction of D-type, E-type quarters. 15) Supply and spreading of uniform 20mm nominal size HG metal of 100mm thick inside both the switch yard area of the Sub- Stations. The spreading will be done above a finished level of switch yard land by plain cement concrete of thickness 75 mm (ratio
NESCL/OPTCL/CS-OS-616-02 SCOPE DETAILS PACKAGE-2 Page-5 of 22
1:4:8). Anti weed treatment of the switch yard area to be made as per prevailing practice before spreading of PCC. 16) Construction of drainage system of the sub-stations and the newly constructed quarters & flood water discharge systems. Miscellaneous works like manholes soak pits, RCC, trench, fencing, etc. within the switchyard. 17) Construction of rain water harvesting arrangements in the substation. 18) Construction of cable trenches with trays & covers & sump pit with pump, as per requirement. 19) Construction of approach road to the new sub-stations as per requirement. Construction of periphery roads inside the fencing. The roads inside the switchyard & at the periphery shall be of 3.75 mtrs wide & the road inside switch yard shall be of concrete road as per technical specification. The other roads main and approach road shall be 7 mtrs wide and shall be bitumen grading. 20) Supply and putting of sub-station illumination system. All the light fittings shall be metal halide type & these fittings shall be mounted on switch yard portal structures such as columns & beams. No separate lighting mast is required. Entire substation lighting system in the switch yard & colony shall be designed using under ground cables only. No over head conductors are permitted for this purpose. For street lighting one outdoor lighting kiosk with two incomers of 200A rating switch fuse units (SFU) & with six feeders of 32A rating fitted with MCB shall be considered. Similar type of out door kiosk shall be considered for colony power supply with 200A SFU & ten out going feeder of 32A rating fitted with MCB shall be considered 21) Designing and providing the earth mat and earthing of the sub-station lighting protection, equipment earthing etc. Earth mat shall be designed using 75X10mm GI flat. For lightening protection individual spike not less than 2.5mtrs shall be provided on each column of the switchyard. Water tap provision shall be provided for pouring water into the earth pits constructed inside & around the periphery fence the switchyard. The earthing shall be extended beyond 2 mtrs from the fencing and the fencing earthing are also to be taken care. 22) Boring of two nos. new bore wells at a suitable location including construction of RCC pump house with 5 HP submersible pumps and its control inside the new proposed substation area. Making water supply arrangement for the colony and the Substation area including supply & erection of PVC pipe & its fittings, from pump house to Over head tank & from over head tank to all the distributaries system as per approval of the layouts. 23) Township colony, residential quarters for staff and employees of the Employer including electrification, water supply & other amenities for quarters. 24) Civic amenities for the township including drainage and sewerage systems. 25) All other materials, which the contractor feels to be required for completion of the substation.
NESCL/OPTCL/CS-OS-616-02 SCOPE DETAILS PACKAGE-2 Page-6 of 22
ii) Equipment other than Transformer iii) Transformer 5. Power Frequency withstand voltage (KV rms)
NESCL/OPTCL/CS-OS-616-02
40/40/31.5/25 10500/6125/3625/900
Min. recommended clearance in air(mm)as per CBIP i) Phase-to-phase ii) Phase-to-earth iii) Sectional clearance 4200/2100/1300/320 4000/2100/1300/320 6500/5000/4000/3000 8500/5500/5000/4000
9. Min. ground clearance (as per IE Rules) 10. Bus configuration for 400/220/132/33 kV
Selection of ACSR conductor shall be Chosen from Moose, Zebra and panther as per requirement and decision of employer. 11. Phase-to-phase distance: i) Along the bay (mm) ii) Strung bus (mm) 12. Reference design temperature 7000/4500//3000/1500 7000/4500/3000/1500 50 Deg. Centigrade.
Detailed technical particulars of different equipments have been specified in the respective specifications in the subsequent section. If any technical particulars are missed from this volume the same may please be referred from relevant IS: specification for bidding purpose.
4. Design work
The Bidder shall furnish detailed design of the substations & transmission lines. The design work shall include but not limited to technical calculations, preparation of drawings and bill of materials and specifying equipments not specified in the specification but necessary for the completion of the substations & transmission lines on the turnkey basis. The technical calculation design drawings, etc. shall be submitted to the Employer for approval. However the layout drawing furnished by OPTCL shall be taken as a guide line.
5. Standards
All materials and equipments shall generally comply in all respects with the latest edition of the relevant Indian Standards. International Electro-Technical Commission (IEC) or any other internationally accepted Standard equivalent or better than relevant Indian Standard. Equipment complying with all other authoritative standards such as
NESCL/OPTCL/CS-OS-616-02
British, ASA, VDE, etc. will also be considered if performance equivalent or superior to Indian Standard is ensured. In the event of supply of equipment confirming to any International or internationally recognized Standard other than the Standard listed in the Specification. The salient features of comparison shall be brought out and furnished along with the bid. In case of adopting any standard other than that IS or IEC, a complete set of adopted standard shall be supplied by the bidder. However it is desirable and preferred that the equipment offered shall comply with one consistent set of standard unless other than exceptional cases. The equipment shall also comply with the latest revision of Indian Electricity Act and Indian Electricity Rules and any other Electrical Statutory Provision, Rules and Regulations.
6. Reference Drawings
Drawings showing indicating scope of work are enclosed. Drawings are complementary to specifications and shall be referred to for better understanding as well as for estimation of quantities and bill of materials for arising at lump sum bid price on turnkey basis. The bidder shall submit with the tender, plan of the substation showing broadly the scope of work incorporated as per technical specification. All the drawings shall be submitted in quadruplicate, enumerated in conformity with relevant clause stipulated in the Technical Section. These drawings shall show proposed layout plan with section. Drawings sufficient overall dimension, clearance etc. required for assembling and dismantling and space requirements of all the apparatus to be supplied to enable the Employer to examine the design and layout at the installation.
The following information shall be marked on the container/boxes/packages etc. a. Contractors/manufacturers name, project title and contract reference. b. Plant/accessory identification No. and title. c. Net/gross weight. d. Employers name with other dispatch particulars such as destination. The employer shall take no responsibility for any damage done to the plant on route to the site of work or place of delivery whichever is applicable.
8.
Tests
i. Unless otherwise specified in respective section, all equipment shall be subjected routine and type test as covered and specified in any standard in presence of the authorized representative of the employer. ii. Bidder shall submit type test report from a recognized laboratory along with the bid. iii. At least 15 days advance notice shall be given by the contractor to the employer for witness the tests.
ii)
iii) iv)
NESCL/OPTCL/CS-OS-616-02
10.
Bidder has to follow submission of drawings, data, document as per the format given below.
Post Order For For With Bids Review Records Final Document Transpa Prints rency (Photostat)
Sl. No.
Description
Electr onic
1.
2.
3.
4.
5. 6. 7. 8.
9. 10.
11.
Switchyard single line diagram including relay metering Switchyard layout, plan, section & sizing of various equipments Switchyard earthing and lightning protection calculations. Battery, battery charger, DCDB sizing calculations. Switchyard lighting calculations Switchyard earthing and lightning layout. Switchyard lighting layout. Switchyard control room equipment and cable layout. Switchyard clamps and connector details. Relay, metering and control panel block logic diagram. Control panel schematic drawings.
12. Logic for castle key interlock between breaker and isolator. 13. Relay, metering & Control panel and ACDB,DCDB GA drawings. 14. Switchyard equipment GA drawings and control schematics. 15. Cable schedule. 16. Interconnection diagrams.
NESCL/OPTCL/CS-OS-616-02 SCOPE DETAILS PACKAGE-2 Page-11 of 22
Sl. No.
Description
Electr onic
17. Relay setting calculations and Coordination drawings. 18. SLDs of ACDB and DCDB. 19. Soak pit and waste oil pit layout and sizing calculation. 20. Structural design calculations super structures. 21. Civil drawings for foundation and cable trenches. 22. Structural fabrication drawings of equipments gantries etc. 23. Filled in equipment data sheets as per enclosed format. 24. Complete literature, leaflets for all equipments. 25. Operational/ maintenance manual. 26. Deviation schedule w.r.t. a) Specification b) Document/ attachments. 27. List of spare parts for each major equipment. 28. List of special tools and tackles. 29. List of sub-vendors. 30. QA plan of vendor 31. Installation operating and maintenance instruction. 32. Inspection Plan and Testing Procedure. 33. Test Records. 34. List of commissioning/ maintenance spares.
NESCL/OPTCL/CS-OS-616-02
Sl. No.
Description
Electr onic
11. Minimum clearance for substation design shall be as per details given in the table below.
Highest system voltage (kV) Insulation level (kVP) Switching Impulse Voltage (KVP) Sectional Clearance (mm) Minimum clearance Ground Clearanc e (mm)
Between phases
1050
NESCL/OPTCL/CS-OS-616-02
1. 2. 3. 4. 5.
COLUMN: T8S TYPE,- HEIGHT-10.5 MTRS,WEIGHT- 0.777 MT COLUMN: T9S TYPE,-HEIGHT-7.5 MTRS,WEIGHT - 0.592 MT BEAM:G4 TYPE,-LENGTH-5.5 MTRS,WEIGHT-0.306 MT BEAM:G4X TYPE,-LENGTH-5.5 MTRS,WEIGHT-0.306 MT BEAM:G6 TYPE,-LENGTH- MTRS,WEIGHT-7.25 MT THE BAY WIDTH OF DIFFERENT VOLTAGE LEVEL ARE AS BELOW 220 KV SYSTEM SHALL BE 18 MTRS 132 KV SYSTEM SHALL BE 10.4/13.1MTRS. 33 KV SYSTEM SHALL BE 5.5 MTRS
D 1. 2. 3.
B. 220 KV Transmission line. (i) (ii) (iii) (iv) (v) (vi) OA type: Unit weight: 4.351 MT. + 3 mtrs: Unit weight: 0.727 MT. + 6 mtrs: Unit weight: 1.448 MT. OB type: Unit weight: 7.574 MT. + 3 mtrs: Unit weight: 1.305 MT. + 6 mtrs: Unit weight: 2.242 MT.
SCOPE DETAILS PACKAGE-2 Page-14 of 22
NESCL/OPTCL/CS-OS-616-02
(vii) (viii) (ix) (x) (xi) (xii) (xiii) (xiv) (xv) (xvi)
OC type: Unit weight: 9.839 MT. + 3 mtrs: Unit weight: 1.436 MT. + 6 mtrs: Unit weight: 2.599 MT. +15 mtrs: Unit weight: 6.670 MT UR : Unit weight: 13.585 MT. UR + 3 mtrs type: Unit weight: 17.316 MT. UR + 6 mtrs type: Unit weight: 4.249 MT. Templates for OA- Unit weight: 0.597 MT Templates for OB- Unit weight: 0.815 MT Templates for OC- Unit weight: 1.172 MT
(xvii) Templates for UR- Unit weight: 1.509 MT C. No. of Bolts & Nuts used in each of the Tower
Type of Tower PA PB PC OA OB OC UR
14. Approved Make Of Switchgear And Equipments. The following make of the equipments/materials shall be supplied with prior approval from OPTCL.
1. Breakers-Alstom /Siemens /ABB/ Crompton /BHEL. 2. CT,PT&CVT- Areva /Siemens/ABB/ Compton/ BHEL. 3. SA- Areva /CGL/Oblum. 4. CR Panels-Siemens/ Areva/ABB. 5. Battery and charger- Exide for Battery, Caldyne for Charger 6. Isolator- ABB/Siemens/Switch gear and structural /GR Power/Areva . 7. Station transformer-Alstom / Crompton
NESCL/OPTCL/CS-OS-616-02 SCOPE DETAILS PACKAGE-2 Page-15 of 22
8. Hardware fittings-Rashtriya Udhyog / Eritech /IAC. 9. Conductors- APAR/Gupta Cables/ Hightech Powercon / Eritech / Cabcon / Sterlite 10. Fire fighting: Mini Max, Cease Fire. 11. Lighting fixtures: Philips, Bajaj, CGL. 12. Wave trap: BPL, ABB, AREVA. 13. Tower Structure: Either from the OPTCL Rate contract holders or from Reputed make to be approved by OPTCL 14. PVC insulated Control and XLPE insulated Power cable- Nicco, Gloster, CCI, KEI, Crystal, Poly Cab 15. Insulators: BHEL, WS, MGK Birla, Modern Insulator 16. Earth Wire: Bharat Wire ropes, Usha Martin, UIC Wires. 17. Cement: OPC Grade 43: ACC, Ultra Tech, Lafarge. 18. Steel: SAIL, TISCO (TATA), RINL 19. GI Pipe: TATA, JINDAL 20. Air Conditioners: Hitachi, Carrier, Blue Star. 21. PVC wires (FRLS type): L&T, Finolex 22. All Switches-Anchor/ABB/ Cona 23. All MCB-L&T(Hager)/MDS/ indo Asian 24. ACB and MCCB-L&T, Siemens/Merlin Gerin 25. All PVC Wires-FRLS type Anchor/L&T/ Finolex /KDK/ Indo Asian 26. All Clamps and Connectors- Heavy duty type of reputed make to be approved by OPTCL. 27. All Civil Engineering Materials- reputed make to be approved by OPTCL. 28. Foundation Bolts- Reputed make 29. GI Bolts and Nuts-Nexo or reputed make to be approved by OPTCL Any other items required for completion of the project shall be considered as included & the make of such items shall be subject to approval by OPTCL.
NESCL/OPTCL/CS-OS-616-02
1 2 3
4 5 6 7
Soda Acid Type Foam Type Dry chemical Powder Type(Trolley mounted) Dry Powder Type Carbon dioxide (CO2 Carbon Dioxide (CO2) Carbon dioxide (CO2) Trolley mounted Fire bucket with (a set comprises of six nos Bucket in each stand & one stand )
2 5 5 2
4 10 10 4
2 5 5 2
Set
The quantities are indicative. Bidders are advised to design as per the requirement.
100 kv transformer oil breakdown voltage test set Insulation resistance tester (megger) Oil sampling bottle SF6 gas leak detector LCD, digital multimeter Analogue Multimeter(features same as digital multimeter) LCD, clamp on meter Digital earth tester
1 1 4 1 2 1 2 1 6
1 1 4 1 2 2 2 1 6
1 1 4 1 2 1 2 1 6
Discharge rod as per standard Nos for carrying out the switch yard maintenance work
NESCL/OPTCL/CS-OS-616-02
Srl. No
Description of Items
10 11 12 13
Rubber gloves of operation of isolators and earth switch Relay tools kit Portable emergency light Latest version desktop PC of reputed make with all its accessories including CPU, Monitor, UPS and having all latest loaded software and also its back up in shape of CD and separate pen drive . Suitable for loading of software as recommended by the relay manufacturer. It includes supply of one no portable laser printer of reputed make. Make of PC and printer: HP/DELL
2 1 4 1
2 1 4 1
** The multimeters (both digital and analogue), clamp on meters, earth tester shall preferably of Motwane make. Prior approvals of OPTCL for all the testing equipments are to be taken.
4 5 6 7 8
2 2 1 1 1
2 2 1 1 1
2 2 1 1 1
NESCL/OPTCL/CS-OS-616-02
Sl No
Description of Items
Sly wrench a)12inch 2 nos b)18inch 1 no Insulated handle screw drivers of different sizes as per required a)12inch plain head 2 nos b)8inch plain head 2 nos c) 12inch star head 1 no d) small size6inch plain and star head 2 each e)Complete set of different head in one box/set -1set L-N keys set of different sizes in one box/set M.S Files(12inch and 6inch sizes) Round files and flat files-one each of different sizes) Hammar with handle a)1 lb 2 nos b)1/2 lb-2 nos c)2 lb-1 no Crow bar a)5 ft 2nos b)3ft-2 nos Steel scale(12inch) Steel tape a)5 mtrs-2 nos b)30mtrs-1 no Oil cane Spirit level (8inch) Plumb head with string and attachment Maintenance safety belt with all attachment and helmets(complete one set) Hand drill machine with different bits and key.(Wolf make) Vacuum cleaner having hot blower provision with all attachments (Eureka Forbes make) 230-250VAC,80W,450mm sweep,1400 rpm stand(rugged) FAN Make: Almonard,CGL
1 Set Set 1
11 12
Set set
1 1
1 1
1 1
13
Set
14
set
15 16
Nos Set
2 1
2 1
2 1
17 18 19 20
Nos No No Set
2 2 1 3
2 2 1 4
2 2 1 3
21
No
22
No
23
No
NESCL/OPTCL/CS-OS-616-02
** All the T&Ps shall be of Taparia make. The hand drill and vacuum cleaner shall be wolf and Eureka Forbes make.
1 2 3
5 6 7
10
11
5ftX3ft executive table with drawer both sides 3ftX2&1/2ft Table with one side drawer Computer table suitable keeping monitor, CPU,UPS and printer with two nos revolving arm chair suitable for computer use. Executive revolving ,adjustable(height) chairs with arm Cane gutting S type steel chairs with arm 6ftX3ft conference table Cushion arm steel chairs for conference table purpose 6ft height steel almirah (only with selves) for keeping records and other valuable items 6ft height steel almirah with glass doors for library purpose 6ft height (having minimum 6 lockers facility) steel cupboard with locking arrangement 4ft steel rack (minimum three selves) for keeping the files and other items
5 7 1
6 8 1
5 7 1
Nos
18 1 6
24 1 8
18 1 6
Nos
Nos
Nos
Nos
10
NESCL/OPTCL/CS-OS-616-02
O T1S
A 10.4 G1
R 13.1 G1
O T1S
A 10.4 G1
D T1S
G2 R O A G2 D 14.9875 14.9875
10.4 T4S
G1
G1 T4S
G2 14.9875
R O
T4S
T4S A T4S G1 G1 G1 TIS TIS Transf ormer T1S Transf ormer 3.5 G1,2 T1S TIS 10.4 D T1S 10.4 R O A D
4.5
T1S 8.4
4.5 R R
33 KV SIDE
4.5
R O
O A D
G4X T9S
A D
T8S G6 T9S
G4 T8S
G4 T8S
G4 T8S
G4 G6 T9S
T8S
T8S
G4 T8S
G4 T8S
G4 G6 7.25 T9S
5.5 R O A D
5.5 R O A D
Page 1 of 1
40MVA, 132/33kV
PVC CABLE
AB SW HG FUSE
33kV RESERVE BUS F1 F2 F3 F4 STRACTURAL NETWORK OF 132/33 KV SUB STATION FOR IIT,ARGUL AND 132 KV BAY EXTENSION AT KARADAGADI FOR IIT,ARGUL.
Page 1 of 4
O 10.4 G1
O 13.1 G1
D 10.4 G1 10.4 G1
T1S
T1S
T1S
T1S
T1S R
G1 T4S
G1
10.4 T4S
G2
O A
T4S D T4S G1 G1 G1 TIS TIS Transf ormer G1,2 T1S TIS 10.4 D R T1S 10.4 O A D
4.5
G2
G1 T1S
T1S 8.4
3.5
T1S
4.5 R O A
T9S R O A D G4 T8S G4 T8S G4 T8S G4 G6 T9S 5.5 R O A D 5.5 R O A D * ALL THE DIMENSIONS ARE IN MTRS T8S T8S G4 T8S G4 T8S G4 G6 7.25 T9S G4X
33 KV SIDE
R T9S O
G4X T9S
5.5 A D 7.05
Page 2 of 4
STRUCTURAL NETWORK
132 KV BAY EXTENSION AT KARADAGADIA T1S EXISTING G1 G1 T1S
SYMBOLS USED
SURGE ARRESTOR
WAVE TRAP
G2
CURRENT TRANSFORMER
EXISTING T4S
G2
EXISTING
G1 T1S
G1 T1S
ISOLATOR
FDR-1 FDR-2
POWER TRANSFORMER
SA
PVC CABLE
RESERVE BUS
AB SWI
HG FUSE
Page 3 of 4
SCOPE OF WORK
AT IIT,ARGUL BAY EXTN AT KARADGADIA
OTHER IMPORTANT INFORMATIONS 132kV BUS CONDUCTOR- MAIN-- TWIN ACSR MOOSE 132kV BUS CONDUCTOR- RESERVE-- SINNGLE ACSR MOOSE 33kV BUS CONDUCTOR- MAIN-- TWIN ACSR MOOSE 33kV BUS CONDUCTOR- RESERVE-- SINNGLE ACSR MOOSE BUS CONFIGURATION: MAIN & TRANSFER BUS SYSTEM.
132kV Feeder bay -2Nos. 132 KV Feeder bay: 2 Nos 132kV Transfoprmer Bay- 3 Nos. 132kV Bus Couplar Bay-1 No. 132/33kV, 40MVA-3 No 33kV Feeder bay -4Nos. 33kV Transfoprmer Bay- 3 Nos. 33kV Bus Couplar Bay-1 No.
REQUIREMENT OF EQUIPMENT/MATERIALS 132kV EQUIPMENTS / MATERIALS Sl No. Items Qty 1 SF6 Circuit Breake 6 2 Current Transform 18 3 CVT 6 4 IVT 3 5 Surge Arrester 15 6 Wave Trap 4 7 BPI 21 8 SI w/o ES 9 9 DI w/o ES 3 10 DI with ES 2 11 D Ten Insulator str 18 12 S.Ten Insulator str 54 13 Sus Insulator string 27 14 BMK 3 15 Lighting Board 1 16 Receptical Board 1 1 17 Receptical Tfr oil fi 18 T1S 20 19 T4S 5 20 G1 9 21 G2 4 22 G1,2 3 23 G1X 4
33kV EQUIPMENTS / MATERIALS Sl No. Items Qty 1 Vaccum C Breaker 8 2 Current Transform 24 3 IVT 3 4 Surge Arrester 21 5 BPI 16 6 SI w/o ES 9 7 DI w/o ES 3 8 DI with ES 4 9 SI with BM 2 10 NCT 6 For Tfr 11 D Ten Insulator str 18 12 S.Ten Insulator str 42 13 Sus Insulator string 39 14 BMK 3 15 Lighting Board 1 16 Receptical Board 1 17 T9S 11 18 T8S 9 19 G4 7 20 G4X 4 21 G6 3 22 250 KVA STN TFR 2 For Stn Tfr 23 HG FUSE SET 2 For Stn Tfr 24 AB Switch 2 set For Stn Tfr 25 Surge Arrester 6 For Stn Tfr
132kV BAY EXTENSION AT KARADAGADIA Sl No. Items Qty 1 SF6 Circuit Brea 2 2 Current Transfo 6 3 CVT 6 4 IVT 5 Surge Arrester 6 6 Wave Trap 4 7 BPI 4 8 SI w/o ES 2 9 DI w/o ES 0 10 DI with ES 2 11 D Ten Insulator 6 12 S.Ten Insulator 24 13 Sus Insulator st 12 14 T1S 4 15 T4S 1 16 G1 4 17 G2 2 18 BMK 1 19 Lighting Board 1
Page 4 of 4
BANKI
132 KV
FDR
AB SW
PVC CABLE
Page 1
SCHEMATICLAYOUTFORSPEECH,PROTECTION& CONNECTIVITYRELATEDTO132KVKARODGADIAARGULDCLINE
Mendhasal
WT
Karodgadia 220kV
R Y WT
WT
Ckt-II
CVT
CVT
CVT LMU
CVT LMDU
LMU
RTU
2wTelephone
48V/300AH BATT
FCBC (75A)
R A C
MUX 1511 BA
M R U A X C 1511 BA
S P L I T T E R (SP10
GENERALMANAGER TELECOMMUNICATION
SCHEMATIC LAYOUT FOR SPEECH,PROTECTION & DATA RELATED TO 132KV KARODGADIA-BANKI SC LINE
Mendhasal
WT
Karodgadia 220kV
R Y WT
132kV
Banki Ckt-I
R Y B WT
WT
WT
WT Y B
Ckt-II
CVT LMDU
CVT LMDU
CVT
CVT LMU
CVT LMDU
LMU
RTU
2wTelephone
48V/300AH BATT
FCBC (75A)
R A C
MUX 1511 BA
M R U A X C 1511 BA
S P L I T T E R (SP100
)
NESCL/OPTCL/CS-OS-616
10 11 [I] [II] 12 13 14
15 16 17 [a]
Bidders name and address. Name and address of the Manufacturer. Manufacturers type and designation. Standards applicable. Type of IVT/CVT Rated primary voltage (kv). Rated secondary voltage (volts). Winding-I. Winding-II. Winding-III. Rated frequency [HZ]. Rated burden:Protection Winding Protection Winding Metering Winding Number of secondary windings. Accuracy class. [protection] Winding [metering] Winding Rated voltage factor for continuous operation at rated frequency. Rated voltage factor for 30 seconds at rated frequency. One minute dry and wet power frequency withstand voltage for primary side [kv] rms. One minute power frequency withstand voltage for secondary winding [kv] rms. 1.2/50 micro- second impulse withstand test voltage for primary side Temperature rise over an ambient temperature of 50C With 1.2 times rated primary voltage at rated frequency and at rated burdens. [I] Winding [C] [II] Oil [C] [III] Other parts [C] With 1.5 times rated primary voltage for 30 seconds at rated frequency and at rated burdens.
[b]
NESCL/OPTCL/CS-OS-616
Sl. No .
Description.
220KV IVT
132KV IVT
33KV IVT
3P/0.2 Accuracy Class [I] Winding [C] [II] Oil [C] [III] Other parts [C] Class of insulation. Total creepage distance in (mm) Maximum radio interference voltage at 1.1 times maximum line to ground voltage (micro volts) Corona inception and extinction voltage (kv) rms Partial discharge level (piccocoulombs) Primary.[For 220KV, 132KV & 33KV IVT] (a) No. of primary turns (b) Material of primary (c) Size of the primary conductor bare/insulated. (d) Cross sectional area of primary conductor (sq.mm) (e) Current density adopted for primary winding(A/sq.mm) (f) Type of primary winding. (g) Name of the insulating materials used for primary conductor. (h) Weight of primary winding. Secondary. [For 220KV, 132KV & 33KV IVT] (a)No. of secondary turns (b) Material of secondary Size of the secondary conductor bare /insulated. (d)Cross sectional area of secondary conductor (mm2) (e)Current density adopted for secondary winding(A/mm2) (f)Type of secondary winding (g)Name of the insulating materials used for secondary conductor. (h)Weight of secondary winding. Core. [For 220KV, 132KV & 33KV IVT] (a)Shape of the core
132KV CVT
18 19 20 21 22 23
24
25.
NESCL/OPTCL/CS-OS-616
Sl. No .
Description.
220KV IVT
132KV IVT
33KV IVT
3P/0.2 Accuracy Class (b)Material and grade of the core laminations (c)Thickness of the core lamination (mm) (d)Maximum flux density adopted (Tesla) (e)Net iron area of the core (f)Watt loss/kg. for the core materials at the operating flux density(W/kg) (g) Total weight of the core(kg) (h)Whether B-H curve for core material enclosed? (i)Whether specific loss vrs. Flux density curve enclosed ? INSULATION. .[For 220KV, 132KV & 33KV IVT] (a) Insulation between core and secondaries. (b) Insulation between secondaries. Insulation between secondary and primary. (d) Insulation between primary .and core. DIMENSIONS OF CORE AND WINDINGS. .[For 220KV, 132KV & 33KV IVT] (a)Diameter of the core (mm) (b)Inner diameter of the secondary windings(mm) (c) Outer diameter of the secondary windings (mm) (d) Inner diameter of the primary winding(mm) (e) Outer diameter of the primary winding(mm) (f) Minimum clearance from primary winding to tank(mm) (g) Minimum clearance from secondary winding to tank(mm) Percentage voltage ratio (error)/phase , displacement (min.)at 100% rated . burden at 0.8PF lagging for measuring winding. (a) 80% of rated voltage at frequency:(b) 120% of rated voltage at frequency:-
132KV CVT
26
27
28.
NESCL/OPTCL/CS-OS-616
Sl. No .
Description.
220KV IVT
132KV IVT
33KV IVT
3P/0.2 Accuracy Class (c) Accuracy of standard PT to be used. during determination of errors (0.05 or better. Percentage Voltage ratio /phase . displacement (min.)at 25% rated burden at 0.8PF lagging for measuring winding. (a) 80% of rated voltage at rated frequency:(b) 120% of rated voltage at rated frequency:Percentage voltage (ratio)error /phase displacement (min.) at 100% rated burden at 0.8PF lagging for protection winding (a)5% of rated voltage. (b)1.2 times rated voltage ( c)1.5 times rated voltage (d) 2% of rated voltage.. Percentage voltage (ratio) error /phase displacement (min) at 25% of rated burden at 0.8PF lagging for protection winding (a)5% of rated voltage (b)1.2 times rated voltage. 1.5 times rated voltage. (d) 2% of rated voltage. Whether IVT/CVT is suitable for horizontal transportation. Quantity of oil per IVT/ CVT (Ltrs/kg) Standard to which oil conforms. Characteristic of oil(Prior to filling) Breakdown voltage (kv-rms) Dielectric dissipation constant tan delta) Water content(PPM) Gas content(PPM) Interfacial tension at 27 degree C(N/m) Specific resistance. At 90 deg.C(ohm-cm)
132KV CVT
29.
30.
31.
32. 33. 34. 35. 35. 1. 35. 2. 35. 3 35. 4 35. 5 35. 6 35.
NESCL/OPTCL/CS-OS-616
Sl. No .
Description.
220KV IVT
132KV IVT
33KV IVT
132KV CVT
6.1 35. At 27 deg.C(ohm-cm) 6.2 36. Whether IVTS are hermetically sealed ? 37. 38. 39. 40 41. 41. 1 41. 2 41. 3 41. 4 41. 5 41. 6 41. 7 41. 8 01. 02. 03. 04.
If so how ? Total Weight (kg) Transport weight (kg) Dimensional details. Whether IVT characteristic enclosed? TANK AND SECONDARY TERMINAL BOX. Material of the IVT/ CVT tank
curves
Material of the secondary terminal box. Thickness of the IVT/ CVT tank material. Thickness of the secondary terminal box material. Zinc coating of IVT/ CVT tank(g/sq.m) Zinc coating of the secondary terminal box (g/sq.m) Weather proof rating of secondary terminal box. Weight of tank fitting and other accessories. TERMINAL CONNECTORS Manufacturers name Applicable standards., Type. Material of connector. (a)Clamp body. (b)Bolts and Nuts. (c ) Spring Washers Rated current. (a) Rated terminal load(kg) (b) Factor of safety. Minimum thickness of any part(mm) Weight of connector complete with hardware.
NESCL/OPTCL/CS-OS-616
Sl. No .
Description.
220KV IVT
132KV IVT
33KV IVT
132KV CVT
09. Type test reports as per IS enclosed. 10. OGA drawing enclosed. 01 02. 03. 04
BUSHING/SUPPORT INSULATOR Manufacturers name Type. Applicable standards. Dimensions: (i)Height(mm) (ii)Diameter(top)(mm) (iii)Diameter( bottom)(mm)
05 Total creepage distance (mm). 06. Rated voltage(KV)(rms) 07. Power frequency withstand voltage for 08. 09. 10. 11. 12. 13.
(1 minute dry and wet(KV/rms) 1.2/50 micro-second Impulse withstand voltage (KVP) Corona Extinction voltage(kv) Weight(kg) Maximum allowable span (mm) Cantilever strength(kg) OGA drawing enclosed.
NESCL/OPTCL/CS-OS-616
1. 2.
Rated capacitance of the CVT High frequency capacitance for entire carrier frequency range. Equivalent series resistance over the entire frequency. Stray capacitance and stray conductance of the LV terminal over entire carrier frequency range. Capacitance (PF) /Tan delta between:a) HV-HF point b) HF point-Ground point of International Transformer. c) HV-Ground point of Intermediate Transformer winding. Capacitive reactance of the two parts of the divider i.e. High voltage capacitor, and Intermediate voltage capacitor, connected in parallel. Total Inductive reactance, offered by CVT. Voltage ratio of the capacitor divider. Open circuit Intermediate voltage. Rated open circuit Intermediate voltage. Reference range of temperatures within which the CVT complies with the relevant accuracy requirements. Protective device, in-corporate in the CVT for limiting over voltages and/or to prevent sustained Ferro resonance. Rated voltage of Surge Arrester, connected at the secondary of CVT. Natural frequency of coupling (KHZ). Self tuning frequency of CVT (KHZ).
3.
4.
5.
6.
7. 8. 9. 10. 11.
12.
13.
14. 15.
17. 18.
Temperature rise over ambient. One minute power frequency test voltage of secondary winding (KV). One minute power frequency test voltage of H.F. terminal (KV). One minute power frequency test voltage of capacitor (dry & wet) (KV). 1.2/50/micro second Impulse withstand test voltage of capacitor (KVP). 250/2500 micro second switching surge withstand voltage of capacitor (dry & wet). Literature Whether the followings are enclosed? Type Test reports as per IEC 186. OGA drawing of CVT and terminal connector. Characteristic curves. Drawing showing clearance from earthed object. Details of Surge Arrester, connected at secondary winding of CVT. ELECTROMAGNENIC UNIT:CORE:a) Core diameter (mm) b) Window Weight (mm) c) Leg centre (mm) d) Net cross sectional area of iron In the core (mm ) e) Core lamination thickness (mm) f) Type & grade of core. g) Design flux density at rated voltage. And rated frequency (Tesla) h) Design flux density at highest system voltage & lowest system frequency (Tesla). i) Minimum knee point voltage (volts). GTP- Page 9 of 196
19.
20.
21.
22.
23.
23.1 23.2
24. 24.1
NESCL/OPTCL/CS-OS-616
24.2
PRIMARY WINDING:a) No. of turns. b) Bare size of conductor c) Insulated size of conductor. d) Area of cross section. e) Current density (A/ mm). f) Conductor material. g) Class of insulation. h) Power frequency withstand level. (KV-rms). i) Impulse withstand level (KVP). Secondary Winding Protection Winding Protection Winding Metering Winding.
24.3
a) b) c) d) e) f) g) h)
No.of turns Bare conductor size (mm) Insulated conductor size (mm) Cross-sectional area (sq.mm) Current density (A/ mm) Conductor material. Class of Insulation. Power frequency withstand Level (KV-rms).
NESCL/OPTCL/CS-OS-616
ANNEXURE B.
CALIBRATION STATUS OF TESTING EQUIPMENTS AND INSTRUMENTS/METERS.
Name Meters of the and equipment test. s required for the correspon di-ng test with range, accuracy, make and Sl. No. Date of Calibration. Due date Name of of Cali- the Calibration. brating Agency. Whether Calibrating Agency is Govt. Approved. Whether documents relating to Govt. Approval of the calibrating Agency
furnished ?
Whether the meters/ equipment fulfill the accuracy class as per calibration report
Whether the calibra ting agency has put any limitation towards the use of the particular meter/equi pment. If yes, state the limitations . 9
Whether green sticker or blue sticker or yellow sticker has been affixed on the body of the particular equipment/me ter. State the colour of the affixed sticker.
Inspite of imposed limitations,, whether the particular meter/equip ment can still be used ? Justify its use for correspondi ng test(s).
Remarks
10
11
12
NESCL/OPTCL/CS-OS-616
1 Date of Test. 2 3 4 Name of the Laboratory where the Test has been conducted. Whether the Laboratory is Government Approved.
NESCL/OPTCL/CS-OS-616
ANNEXURE-C
5 6 7 8
Whether the Test reports are valid as per Clause No.8.1 of T.S. Whether the copy of Test Report in complete shape alongwith drawings etc. furnished or not ? Whether the Tested I.V.T. fulfills the technical require-ments as per TS. If the type tested I.V.T does not fulfill the technical requirements as per this specification, whether the bidder agrees to conduct the particular test(s) again at their own cost without any financial liability to OPTCL in the presence of OPTCLs representative within the specified delivery period. Re mark
NESCL/OPTCL/CS-OS-616
13
ANNEXURE I
SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS FOR 220V LEAD ACID PLANTE STORAGE BATTERY.
[To be filled in by the bidder] 350AH/550AH Values/Others 1. 2. 3. 4. 5. [a] [b] [c] [d] [e] 6. [a] [b] [c] [i]. [ii]. [iii] [iv] [v]. [vi] 7. 8. 9. 10. 11. [a] [b] [c] 12. Manufacturers Name and address alongwith Fax No. & Tele phone No. Conforming to standards Type and designation as per ISS Manufacturers type and designation AH capacity and voltage of the battery at 27 deg.C. At 10 hour rate of discharge. At 5 hours rate of discharge. At 1 hour rate of discharge At 1 minute rate of discharge. At hour rate of discharge. Open circuit voltage of each battery cell. Fully charged Floating condition. When completely discharged at. 10hr. rate. 5 hour rate 1 hour rate hr. rate 1 minute rate 1-second rate. Recommended float charging voltage [volts] across the battery terminals. Recommended boost charging voltage [volts]. Time required for boost charging from discharged conditions [in hours] Trickle charging Current range/cell AH capacity at 10 hour rate at 10 hour rate at room temperatures of : 15 deg C. 27 deg C. 50 deg C. CELL DETAILS
NESCL/OPTCL/CS-OS-616
14
No. of cells per battery Total nos. of plates per cell. No. of positive plates per cell.
(iv) (v) (vi) (vii) (viii) (a) (b) (c) (d) (e) ix. (a) (b) (c) (d) (e) x. xi. xii. (a) (b) (c) 13. 14. (a) (b) (c) 15. 16. (a) (b) (c)
Type of positive plate No. of negative plates per cell Type of negative plate Surface area of plates in sq. mm.
CONSTRUCTIONAL DETAILS AND DIMENSIONS OF
Positive plate Negative plate Material of the container Thickness of the container Overall dimensions of each cell (LxBxH) Weight per Cell (Kg) Active elements-positive Active elements-Negative Container Net dry weight Weight with electrolyte Distance between centre of cells where erected. Nominal cell voltage. Internal resistance of each cell at Fully charged condition Fully discharged condition Floating condition Type, Thickness and materials of the separators Containers Type Material Outside dimensions (LxBxH) Cover and its type and material Clearance in mm between Top of plates and top of container Bottom of plates and bottom of container Edges of plates and inner surface of container.
NESCL/OPTCL/CS-OS-616
15
(f)
(i) (ii) 19. (a) (b) (c) 20. (a) (b) 21. (a) (b) (c) (d) (e) (i) (ii) (f) (g)
Amount of electrolyte and specific gravity at 27 deg. C for first filling. First filling per set with 10% of extra furnished. Electrolyte conforms to standard Rated specific gravity of electrolyte when fully charged at rooms temperature of 15 deg. C 27 deg. C 50 deg C. Specific gravity of electrolyte at the end of discharge at 10 hour discharge rate. Maximum electrolyte temp. that the cells can withstand without injurious effect. Continuously For short period
INTER CELL CONNECTOR
Whether Inter-cell connector to be furnished ? (Yes / No) Type of inter-cell connector (bolted or others) Materials of inter cell connector Inter row, inter-tier connectors and end take-off furnished ? (Yes / No) Description, size, current rating, type and material. RACKS No. of racks per battery No. of cells per rack Type of racks (rows and tiers) Material of the rack Racks provided with Numbering tags for cell Teak wood clamps for cables Whether anti-acid coating provided ? Description of rack insulators
NESCL/OPTCL/CS-OS-616 16 E27-GTP- Page 16 of 196
Outline dimensions of racks Net weight of racks Shipping weight Recommended rate for charging Start the battery in 8 hours. (a) Current (b) Voltage 23. Recommended float charge rate 24. Resistance of the battery including inter-connector between the cells in ohms. 25. Maximum short circuit current per (a) battery (b) Allowable duration of short circuit 26. Short circuit current for a dead short across the battery terminals when (a) Float at 2.1 volts per cell. (b) Boost charge to 2.75 volts per cell. 27.(a) Time to full charge at finishing rate only (b) Time to full charge at higher starting rate (c) Time for full charge to charge by two step charging at starting up and finishing rates 28. Guaranteed AH efficiency at 10 hour rate of discharge in percent. 29. Guaranteed WH efficiency at 10 hour rate of discharge in percent. 30. Instructions for filling and initial charging of the battery with finishing and two step charging rates. 31. Recommended interval at which battery should be discharged at 10 hour rate and quick charged. 32. Recommended floating voltage per cell and the minimum variation. 33. Recommended maximum period of storage before the first charge. 34. Average life in years
Finish
NESCL/OPTCL/CS-OS-616
17
39.
(a)
(b)
(c)
Guaranteed life of battery in years. Estimated life of battery in years. Total shipping weight of battery units Dimensioned lay-out drawings of the rack and battery to be attached with the tender. (Whether furnished ? Yes / No) The following characteristic curves, to be furnished alongwith the tender (whether furnished) Battery discharge curves at various rates between one minute and 10 hour rate. (Yes / No.) Curves showing the relation between the specific gravity and amount of charge in the battery for both charging and discharging conditions. (Yes / No) Curves showing the relation between cell voltage and charging current when charged at Finishing rate (Yes/ No) High starting rate (Yes/ No) Two step charging by starting and finishing rate (Yes / No) Curve of internal resistance at the end of various discharge rates (Whether furnished (Yes / No)
NESCL/OPTCL/CS-OS-616
18
ANNEXURE II GUARANTEED TECHNICAL PARTICULARS FOR BATTERY CHARGER (220 V D.C. SYSTEM) SUITABLE FOR SPECIFIED LEAD ACID PLANTE STORAGE BATTERY (To be filled in by the Bidder) Values/ Others 1. 2. 2.1 2.2 2.3 3. 4. 5. 6. 6.1 6.2 6.3 6.4 7. 8. 8.1 8.2 9. 10. Manufacturers Name Rated output of the charger Voltage (volts) Current (amps) Power factor Short time rating Type of cooling Hottest stack temperature (0C) Charger dimensions Height (mm) Depth (mm) Width (mm) Sheet thickness (mm) Charger weight Charger rated output current Float charging mode Boost charging mode Load limiter current setting range (Trickle mode) RECTIFIER TRANSFORMER
19
Float
Boost
E27-GTP- Page 19 of 196
NESCL/OPTCL/CS-OS-616
Charger 10.1 Make 10.2 Type 10.3 Rated KVA 10.4 Over current impedance (ohms) 10.5 Input line winding connection in vector representation 10.6 Rated primary voltage (volts) 10.7 Rated secondary voltage (volts) 10.8 Rated frequency (Hertz.) 10.9 Rated output (amps) 10.10 Turn ratio 10.11 Insulation level 10.12 Impulse withstand test voltage (KVP) 10.13 One minute power frequency over voltage. (a) (b) Primary winding (KV-rms). Secondary winding (KV-rms)
Charger
10.14 Material of primary winding conductor 10.15 Material of secondary winding conductor 10.16 Size, Cross-sectional area and current density of primary winding conductor. 10.17 Size, cross-sectional area and current density of secondary winding conductor 10.18 No. of turns of primary / phase 10.19 No. of turns of secondary / phase 10.20 Name of the insulating materials used and class 10.21 Core 10.21.1 Name of the core material 10.21.2 Grade of the core 10.21.3 Thickness of core material (mm) 10.22 Maximum temperature rise over an ambient temperature of 500C
NESCL/OPTCL/CS-OS-616
20
(a) Primary Winding (0C) (b) Secondary Winding (0C) (c) Core (0C) 10.23 standards applicable
11.0 RECTIFIER ASSEMBLY : 11.1 Make 11.2 Type of semi conductor material 11.3 Rated direct current per cell (A) 11.4 Rated direct voltage (V) 11.5 Rated input voltage (V) 11.6 Type of connections of rectifier elements. 11.7 Forward power loss and reverse power loss (watts). 11.8 Forward voltage drop and reverse voltage drop (volts) 11.9 Conversion efficiency (%) 11.10 Rated DC output voltage (V) 11.11 Rated AC input voltage (V) 11.12 Rated output current (A) 11.13 Ripple factor 11.14 Voltage factor 11.15 Current factor 11.16 Maximum temperature rise over an ambient temperature of 500C (0C) 11.17 Maximum permissible ambient temperature for guaranteed rating (0C) 11.18 Maximum and minimum permissible humidity rating (%) 11.19 Life expectancy (years) 11.20 Standard(s) applicable 11.21 Characteristic curve of DC output plotted against output current (Whether submitted ?) Yes / No. 12.0 AUTOMATIC VOLTAGE REGULATOR 12.1 manufacturers name
NESCL/OPTCL/CS-OS-616 21 E27-GTP- Page 21 of 196
12.2 Manufacturers type 12.3 Percentage stabilisation of the rectifier with the help of AVR when (a) (b) Input voltage changes with of its nominal value. DC output of the rectifier varies from no-load to full load.
12.4 Rated output voltage 12.5 Allowable AC frequency fluctuations 12.6 Voltage setting range 12.7 Response time of automatic voltage regulator 13.0 Manual voltage regular (float mode) 13.1 Type 13.2 Voltage setting range 14.0 Boost charging current setting range 15.0 Boost charging limit setting range 16.0 DIODES 16.1 Manufacturers name 16.2 Type of circuit 16.3 Method of construction 16.4 Continuous current rating (Amps.) 16.5 Short time current rating (Amps) 16.6 Type of cooling 16.7 Forward power loss and reverse power less (W) 16.8 Life expectancy 16.9 Forward voltage drop on rated current 16.10 Resistance offered for reverse current flow 16.11 Maximum temperature rise over an ambient temperature of 500 C. 17.0 CONTACTORS / MOULDED CASE CIRCUIT BREAKERS 17.1 Type 17.2 Make 17.3 Rated voltage (V)
NESCL/OPTCL/CS-OS-616 22 E27-GTP- Page 22 of 196
17.4 Rated continuous currents (A) 17.5 Contact material 17.6 Operating coil 17.6.1 Voltage (V) 17.6.2 Voltage range and power for closing and holding 17.6.3 Voltage range and power for drop off. 17.7 Thermal trip rating 17.8 Thermal trip time 17.9 Details of CT if any 17.10 Auxiliary contacts 17.10.1 Number 17.10.2 Current rating 17.11 Characteristics of back-up HRC fuse 18.0 RELAYS : 18.1 Make and type of protective and alarm relays (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) (k) Thermal overload relay Input under voltage relay Single phasing alarm relay Phase reversal relay D.C. output over-voltage relay D.C. output under voltage relay Charger failure relay Battery earth fault relay A.C. input failure relay (for connecting the D.C. load) Fuse failure relay Alarm accept relay
18.2 Rated voltage of each of the above (a) AC/DC (b) Permissible variation (c) Frequency
NESCL/OPTCL/CS-OS-616
23
18.3 VA burden of each of the above 18.4 Operating time of each of the above 18.5 Time vs current curves of each of the above. (to be enclosed alongwith the offer) 18.6 Reset time 18.7 Accuracy 18.8 Setting range 18.9 Reset factor 18.10 Number of contacts (a) (b) Normally open Normally closed
18.11 Rating of contacts (a) (b) (c) Rated Voltage (V) Rated making and breaking Continuous rating
18.12 No. of operations 18.13 Operation indicator 19.0 INDICATING LAMPS 19.1 Manufacturers name 19.2 Type and designation 19.3 Permissible voltage variation 19.4 19.5 20.0 20.1 Rated power consumption (watts). Series resistance, if any SWITCHES: Manufacturers name
20.2 Ratings (a) Continuous current (b) Short circuit making capacity (c) Breaking capacity
NESCL/OPTCL/CS-OS-616
24
(d) Voltage 20.3 Operating mechanism details 20.4 Type of visual indication (a) OFF and ON position (b) Fuse blow out 21.0 FUSES (a) Make (b) Type (c) Rating (Amps) (d) Interrupting rating (KA) 22.0 INSTRUMENTS 22.1 Manufacturers Name (a) Ammeter (b) Voltmeter 22.2 Type (a) Ammeter (b) Voltmeter 22.3 Standard (a) Ammeter (b) Voltmeter 22.4 Scale range 22.4.1 Ammeter (a) Float charger (b) Boost charger (c) Battery float (d) Battery boost 22.4.2 Volt meter (a) Input supply (b) Charger output (c) Load
NESCL/OPTCL/CS-OS-616
25
22.5 Size of dial (a) Volt meter (b) Ammeter 22.6 Accuracy class (a) Volt meter (b) Ammeter 22.7 Temperature at which calibrated 22.8 Limit of errors 22.9 Out line dimensions 22.10 Type of mounting 22.11 Selector switch for volt meter (AC & DC) (a) Make (b) Rating 23.0 CAPACITOR 23.1 Manufacturers name 23.2 Type 23.3 Capacitance (Farad) 23.4 Maximum temperature rise over an ambient temperature of 500C. 24. 25. Reference float voltage at ambient temperature of 270C Whether protection is given for float voltage to Avoid low battery voltage due to sensor or circuit Malfunction. (Yes/ No)
NESCL/OPTCL/CS-OS-616
26
ANNEXURE IV-A (For Testing of Battery) (To be filled in by the bidder) CALIBRATION STATUS OF TESTING EQUIPMENTS AND INSTRUMENTS/ METERS
Name of the Test Meters & Equipments required for the corresponding test with range, accuracy, make & Sl. No. Date of Calibration Due date of Calibration Name of the Calibratig Agency Whether Calibrating Agency is Govt. approved Whether documents relating to Govt. approval of the calibrating Agency furnished Whether the meters/ equipments fulfil the accuracy class as per calibration report. Whether the calibrating agency has put any limitation towards the use of the particular meter/ equipment. If yes, state the limitations 9 Whether the calibrating agency has put any limitation towards the use of the particular meter/equipment/ meter. State the colour of the affixed sticker 10 Inspite of imposed limitations. Whether the particular meter / equipment can still be used ? Justify its use for corresponding test(s) 11 Remarks
12
NESCL/OPTCL/CS-OS-616
ANNEXURE IV-B (For Testing of Battery Charger) (To be filled in by the bidder) CALIBRATION STATUS OF TESTING EQUIPMENTS AND INSTRUMENTS/ METERS
Name of the Test Meters & Equipments required for the corresponding test with range, accuracy, make & Sl. No. Date of Calibration Due date of Calibration Name of the Calibratig Agency Whether Calibrating Agency is Govt. approved Whether documents relating to Govt. approval of the calibrating Agency furnished Whether the meters/ equipments fulfil the accuracy class as per calibration report. Whether the calibrating agency has put any limitation towards the use of the particular meter/ equipment. If yes state the limitations 9 Whether the calibrating agency has put any limitation towards the use of the particular meter/equipment/ meter. State the colour of the affixed sticker 10 Inspite of imposed limitations. Whether the particular meter / equipment can still be used ? Justify its use for corresponding test(s) Remarks
11
12
NESCL/OPTCL/CS-OS-616
ANNEXURE V A (To be filled in by the bidder) CHECK LIST TOWARDS TYPE TEST REPORTS FOR BATTERY
Name of the Type Test Date Test of Name of the Laboratory where the Test has been conducted Whether Laboratory Government approved the is Whether the Test report is valid as per Spn. Whether the Test report in complete shape alongwith drawings etc. furnished or not ? 6 Whether the type tested Plante lead acid battery fulfills the technical requirements as per TS 7 If the type tested battery does not fulfill the technical requirements as per this specification, whether the bidder agrees to conduct he particular type test again at their own cost without any financial liability to OPTCL in the presence of OPTCLs representative within the specified delivery period 8 Remarks
NESCL/OPTCL/CS-OS-616
ANNEXURE V B (To be filled in by the bidder) CHECK LIST TOWARDS TYPE TEST REPORTS FOR BATTERY CHARGER
Name of the Type Test Date Test of Name of the Laboratory where the Test has been conducted Whether the Laboratory is Government approved Whether the Test report is valid as per Spn. Whether the Test report in complete shape alongwith drawings etc. furnished or not ? Whether the type tested battery charger fulfills the technical requirements as per TS If the type tested battery charger does not fulfill the technical requirements as per this specification, whether the bidder agrees to conduct he particular type test again at their own cost without any financial liability to OPTCL in the presence of OPTCLs representative within the specified delivery period Remarks
NESCL/OPTCL/CS-OS-616
FOR
NESCL/OPTCL/CS-OS-616
GUARANTEED TECHNICAL PARTICULARS FOR CIRCUIT BREAKERS ( To be filled in & furnished by the Bidder , separately for 245kv &145 KV SF6 Circuit Breakers) 1. (a) (b) 1. 2. Makers name and country of manufacture Manufacturers type Designation
4. Number of Poles 5. Class 6. Rated normal current (a) Under site conditions(Amps) (b) Rated (Amps) 7. (a) Rated short circuit breaking current (i) (ii) (iii) (iv) (iii) (b) Rms value of AC component of rated short circuit current (KA) Percentage DC component Assymetrical Breaking Current at Highest System Voltage Certificate or report no Oscillogram no. Rated short circuit making current (KA peak)
At Higher rated Voltage (i) (ii) At Lower rated Voltage (c) (i) Maximum Breaking capacity Under Phase Opposition(KAP) (iii) (iv) Max Pole discrepancy(ms) Max arc duration & Corresponding current under lockout pressure
NESCL/OPTCL/CS-OS-616
8. First pole to clear factor 9. Rated transient recovery voltage for terminal faults (kV peak) 10. Rated characteristics for short line faults. 11. Rated operating sequence 12. Rated duration of short circuit(Sec.) 13. Rated out of phase making & breaking current (kA) 14. (a) (ii) (b) (i) (ii) (iii) (iv) (v) (c) Opening time (ms) (i) Maximum Opening time under any condition With limiting Voltage & Pressure. At 100% rated breaking current (ms) At 50% rated breaking current (ms) At 25% rated breaking current (ms) At 10% rated breaking current (ms) Maximum arcing time at lowest fault current (ms). Break Time (ms) (i) (ii) (iii) (iv) (v) (v) At 100% rated breaking current (ms) At 50% rated breaking current (ms) At 25% rated breaking current (ms) At 10% rated breaking current (ms) Maximum break time at lowest fault current (ms). Maximum Total Break Time under any duty condition For any current up to rated breaking current with limiting condition of Voltage & Pressure(ms)
NESCL/OPTCL/CS-OS-616
(d) (e)
Closing time (ms) Minimum dead time for 3 phase reclosing (f) Maximum Close Open Time under any condition With limiting Voltage & Pressure.
Rated line charging breaking current (kA) Rated small inductive breaking current (kA) (i)Max. rise of temperature over ambient for current rating under sl. 6. (ii)Max. rise of temperature for Main contacts over design ambient temperature of 50deg C.
18.
Interrupting capacity based on duty cycle as per sl. 11. (a) (b) AC ;component (kA) Percentage DC component.
Latching current (kA) No. of breaks in series per pole. Length of contact travel (mm) Total length of break per pole (mm) Rate of contact travel: (a) (b) At tripping (metres/sec.) At closing (metres/sec.)
24.
Type of devices, if any, used to obtain uniform voltage distribution between breaks.
NESCL/OPTCL/CS-OS-616
25.
Recovery voltage distribution between breaks in percent of rated voltage. (a) (b) (c ) Single line to ground fault Interruption on short lines. Switching off an unloaded, transformer
26.
(i) Type of main contact. (ii) Number of auxiliary contacts per pole for normal operation(NO & NC) (iii)Number of auxiliary contacts per pole provided for Owners use(NO & NC) (iv) Current rating of Auxiliary contacts Type of arcing-contacts and/or arc control device
27.
28.
Material of contacts: i. ii. iii. Main Arcing Whether contacts are silver plated v. Contact pressure, kg/sq. mm.
29. Insulation level of the breaker: (a) 1 minute power frequency withstand voltage kV rms(Dry & Wet) (i) Between live terminals & Ground (ii) Between terminals with Breaker contacts open (b) Switching surge withstand test Voltage kV (peak) - To earth (c ) Across open contacts
NESCL/OPTCL/CS-OS-616
30.
i) ii) iii)
RIV level (Max) Corona inception voltage (kV rms) Corona extinction voltage (kV rms)
31.
Minimum clearances (a) (b) ( c) Between phases (live parts)(mm) Between live parts and earth (mm) Total Creepage Distance (i) To ground (ii) Between Terminals
32. 33.
Whether the circuit breaker is fixed trip or trip free Method of closing Normal (a) (b) Emergency Type of closing mechanism (a) (b) Normal voltage of closing Pick up range (volts DC) Power at normal voltage of closing mechanism (watts) Power at 85% of normal voltage of closing mechanism(watts) (c) No of closing coils in operation
34. 35.
36. (b)
(a)
37. 38.
Type of tripping mechanism Number of Tripping Coil (A) Normal voltage of tripping coils(volts)
NESCL/OPTCL/CS-OS-616
(a) (b)
Power at normal voltage for Tripping coils (watts) Power at 70% normal voltage for Tripping coils (watts).
No. of tripping coils in operation (c) (d) Pick up range (V DC) (B) Number of close open operation (i) possible after failure of AC supply to motor (ii) Time required for motor to charge the closing spring(Sec) (iii) Wheather indication of spring charged condition will be provided in control cabinet.
39. 40.
Arc duration at 100% (ms) Interruption capacity: a) Opening Arcing time no. of loops and time including resistor current duration (cycle) Resistor current duration (cycle) Total length of the arc (mm) Max. length of the arc (mm) Total interrupting time measured from instant of trip coil energisation to arc extinction of resistor current (cycles) b) Closing time measured from instant of application of power to
NESCL/OPTCL/CS-OS-616
closing device upto arcing contacts touchings (cycles) 41. arc Critical current (current giving the longest when a break takes place) (kA) a) Recovery voltage when circuit breaker tested at 100% rated breaking capacity (kV inst.) b) Rate of rise of restriking voltage at breaking i) for 30% breaking capacity (kV/microsecs.) ii) for 100% breaking capacity (kV/microsecs.) c) Maximum over-voltage factor of the circuit breaker when switching off. i) Unloaded transformers ii) Loaded transformer iii)Open circuited lines 42. When switching of synchronous systems: Max. current (kA) (a) Max. contacts of 1 pole (kV) (b) No. of openings the circuit breaker is capable of performing without inspection, replacement of contacts or other main parts. (a) (b) at 50% rated current at 100% rated current (c ) at current corresponding to 50% rated breaking capacity. (d ) at current corresponding to 100% rated breaking capacity.
43.
NESCL/OPTCL/CS-OS-616
44. (A)a) W eight of complete circuit breaker (Kg). b) Impact loading for foundation design, to include deed load plus impact value on opening at maximum interrupting ratings, in terms of equivalent static load (Kg.) c ) Overall dimensions: Height (mm) Width (mm) Length (mm) (B)- Type & Material of Gasket used to ensure gas tight joints for (i)Metal to Metal Joint (ii) Metal to Porcelain Joints (C ) Type & Make of a) Density Monitor b)Pressure Gauge (D) Density Monitor Setting a) Lock Out b) Alarm Porcelain: a) b) c) d) e) f) g) h) i) j) k) l) Make Type Descriptive pamphlet no. Weight (kg.) Transport dimensions (mm) Height above floor, required to remove porcelain (mm). Insulation class One minute power frequency withstand, kV (rms) (dry & wet) Flash over voltage (kV) Lightning impulse withstand voltage kV (peak) (dry & wet) Switching surge withstand voltage kV (peak) (wet) Corona discharge voltage (kV rms)
45.
NESCL/OPTCL/CS-OS-616
m) n)
Creepage distance, total protected (mm) Permissible safe cantilever loading on installed porcelain (Kg.m)
46. (i)Rated pressure of SF6 gas in the circuit breaker (Kg/sq.cm ) (ii) Rated Pressure of SF6 in operating Chamber(kg/cm2) at 20deg C (iii) Limits of Pressure of extinguishing medium 47. Rated pressure of SF6 gas in the gas cylinders (Kg/sq.cm ) 48. (i)Quantity of SF6 gas required per single pole unit (Kg.) at rated Pressure & at 20 deg C (ii) Guaranteed Maximum Leakage rate per Year. 49. Quantity of SF6 gas per cylinder (Kg.) Standard to which SF6 Gas Complies. 50. (i) Weight of empty cylinder (Kg.) (ii) Wheather Breakers are dispatched filled with SF6 Gas or filled at site. 51. Quantity of absorbent required per pole (Kg.) 52. Recommended interval for renewal of absorbent in case of outdoor circuit breakers operating in tropical conditions.
Chemical composition of absorbent 53. 54. Quantity of absorbent covered in the scope of supply (including spare quantities) 55. 56. Limits of gas pressure for pressure operation of circuit breaker (Kg/sq.cm ) Pressure and temperature at which the temperature compensated gas pressure switch will a. give alarm (Kg/sq.cm., deg. C) cut off (Kg/sq.cm. deg. C) b. Name of SF6 supplier and country of origin. Quantity of SF6 gas supplied for Actual use in breakers (Kg.) a. E27-GTP- Page 40 of 196
57. 58.
NESCL/OPTCL/CS-OS-616
59.
As spare (Kg.) b. Chemical composition of gas: Qty. of air by weight (ppm) a. b. Qty. of H20 by weight (ppm) c. Qty. of CF4 by weight (ppm) Qty. of free acid by weight (ppm) d. e. Density f. Oil Content Resistivity g.
60. Motor For Circuit Breaker a) Manufactures name & address Eqipment driven by motor or not. b) c) Motor Type d) Country of Origin Type of Duty e) f) Type of Enclosure & Method of Cooling g) Applicable Standard to which motor confirms Type of mounting h) i) Direction of rotations as viewed from non driving end. j) Standard Continuous rating at 50deg C k) Rated Voltage l) Rated Speed at rated Voltage & Frequency(rpm). m) Full Load current at rated voltage & frequency. n) Power Factor at rated load. o) Rating of the Motor. p) Time for fully charging the closing spring 61. Control Cabinet (a) Material of enclosure (b) Thickness of sheet steel Painting for control cubicle (c) (d) Paint shade (e) Degree of protection Dimension (f) (g) Material of gasket Name of the firm. Designation & Seal .. Signature of Bidder.. Date .
NESCL/OPTCL/CS-OS-616
SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS FOR 36 KV CIRCUIT BREAKERS 1. 2. 3. 4. 5. a) b) 6. 7. 8. a) b) 9. Name of Manufacturer. Manufacturers type designation. Rated Voltage. KV KV
Maximum (continuous) service rated Voltage Normal current rating. Under normal conditions. Under site conditions. Short time current rating for seconds (rms) Maximum temperature rise over ambient. Breaking capacity. Symmetrical. Assymmetrical. Making capacity.
-C
KVA MVA KA
MS
MS
11.Arcing time.
M.S.
12.
Make time.
M.S.
13.
M.S.
14.
M.S.
15.
Yes/No
NESCL/OPTCL/CS-OS-616
16.
One minute dry power frequency Withstanding test voltage (KV rms) Between line terminal and ground objects. - KV rms.
-KV rms.
17.
1.2/50micros full wave impulse withstand test voltage for the two cases above.
i)
-KV(Peak)
ii)
i)
Type of bushing.
ii)
KV rms
iii)
KV rms.
iv)
KV rms.
V)
KV(Peak)
vi)
Creepage distance.
mm
vii)
KV
viii)
Weight of bushing.
Kg.
i)
Between phases.
mm
ii)
mm
iii)
mm
NESCL/OPTCL/CS-OS-616
iv)
20.
21.
22.
23.
24.
25.
26.
27.
28.
Contact pressure.
29.
30.
31.
32.
i)
ii) iii)
These open when breaker is closed. Those adjustable with respect to the position of main contacts. Type of operating mechanism. i) Operning ii) Closing.
33.
34. 35.
NESCL/OPTCL/CS-OS-616
at 220V D.C. 36. Power required for close coil At 220V D.C. 37. Watts
38. 39.
Nos. of terminal connector. Steel support structure galvanized Whether yes or no Yes/No Kg.
With foundation Nuts & Bolts to be provided 40. 41. 42. Type test certificate Furnished Circuit Breaker weight. Quantity. Nos.
Date:-
NESCL/OPTCL/CS-OS-616
FOR
CURRENT TRANSFORMER
NESCL/OPTCL/CS-OS-616
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
1. 2.
3. 4. 5. 6. 7.0 7.1
7.2
8.
9. 10.
Bidders name and address Name and address of the Manufacturer Manufactures type designation Standards applicable Rated frequency (HZ) Rated Voltage (KV) Rated current (A) Rated continuous current (A) Rated extended primary current (A) Short time thermal current withstand for stipulated time duration (KA) Dynamic current withstand (KAP) 1.2/50 s impulse withstand voltage (KVP)
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
11.
12. 13.
One minute dry and wet power frequency withstand voltage (KVrms) No. of cores per CT Transformation Ratio No. of secondary turns Rated output at all ratios for metering core (VA) Accuracy class Minimum Knee point voltage at different taps for all PS class cores (V) Secondary winding resistance at different taps for all cores () (750C) Maximum exciting current at all ratios (for all PS class cores) 100% KPV
14.
15.
16. 17.
18.
19.0
19.1
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
19.2
19.3
19.4
20.
21.
22.
23.
(Knee point voltage) (mA) 25% KPV (Knee point voltage) (mA) 20% KPV (Knee point voltage) (mA) 10% KPV (Knee point voltage) (mA) Instrument security factor at different ratios. Radio interference voltage at 1.1 Vr / 31/2 at 1.0 MHZ (Micro volts) Whether auxiliary CT provided for metering winding Corona extinction voltage (KV rms) Partal discharge level (PC) Total creepage distance (mm) Primary No. of primary turns Material and cross-section of primary (mm2)
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
26.3 27.
28.
Type of primary Whether CT is suitable for transportation horizontally. Percentage current (ratio) error and phase displacement in minutes at rated burden and at 5% rated current 10% rated current 20% rated current 120% rated current Percentage current (ratio) error and phase displacement in minutes at 25% rated burden and At 5% rated current At 10% rated current At 20% rated current At 120% rated current Quantity of oil per CT (Litres) Standard to which oil
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
32.
32.1 32.2
conforms generally. Characteristics of oil (prior to filling) Breakdown voltage (KVrms) Dielectric dissipation constant (tan delta) Water content (ppm) Gas content Interfacial tension at 270C (N/m) Specific resistance At 900C (cm) At 270 C (cm) Whether current transformers are hermetically sealed. If so, how ? Total weight (Kg) Transport weight (Kg) Temperature rise over an ambient temperature of 500C for continuous
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
37.
38.1 38.2
38.3 38.4
38.5
operation at rated continuous thermal current. Winding Oil External surface of the core, metallic parts in contact with or adjacent to insulation. Whether CT characteristic curves enclosed. Ratio and phase angle curve Magnetisation curves Ratio correction factor curves. DATA ON PRIMARY WINDING Rated primary current (A) No. of conductors in one turn No. of turns of primary Material of the primary conductors Size of the primary conductor
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
38.6
38.7
38.8
38.9
38.1 0
(Bare/ Insulated (mm x mm) Cross-sectional area of each conductor (mm2) Total crosssectional area of primary winding (mm2) conductors Current density(A/mm2) (i) At highest ratio (ii) At intermediate ratio (iii) At lowest ratio Short circuit current densiry (A/mm2) (i) At highest ratio (ii) At intermediate ratio (iii) At lowest ratio Ampere-turn of Primary (AT) (i) At highest ratio (ii)At intermediate ratio (iii) At lowest
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
39.2 39.3
39.3 .1 39.3 .2 39.3 .3 39.3 .4 39.3 .5 39.4 39.4 .1 39.4 .2 39.4 .3 39.4 .4 39.4 .5
ratio Length of primary conductor (m) Weight of primary winding (kg.) CORE Material and grade of the core Thickness of core (mm) Net Iron crosssectional area of core (mm2) Core-1 Core 2 Core 3 Core 4 Core 5 Mean magnetic path length (cm) Core 1 Core 2 Core 3 Core 4 Core 5
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
39.5
39.6
Whether B-H curve for the core material, used, furnished ? (B-wb/m2, HAT/cm) Whether specific loss vs. flux density graph for the core material used furnished ? Axial length of core (mm) Core 1 Core 2 Core 3 Core 4 Core 5 Inside diameter / outside diameter of the cores (mm) Core 1 Core 2 Core 3 Core 4 Core 5
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
Weight of the core (kg) Core 1 Core 2 Core 3 Core 4 Core 5 SECONDARY WINDINGS Rated secondary current (A) Material of the secondary windings Size of the secondary conductor [Bare / Insulated] [mm] Core 1 Core 2 Core 3 Core 4 Core 5 Cross sectional area of the
40.2
40.3 .
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
secondary conductor (mm2) Core 1 Core 2 Core 3 Core 4 Core 5 Current density of secondary windings (A/mm2) Core 1 Core 2 Core 3 Core 4 Core 5 No. of secondary turns Core 1 Core 2 Core 3 Core 4 Core 5
40.5 .1 40.5 .2 40.5 .3 40.5 .4 40.5 .5 40.6 40.6 .1 40.6 .2 40.6 .3 40.6 .4 40.6
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
.5 40.7 40.7 .1 40.7 .2 40.7 .3 40.7 .4 40.7 .5 40.8 40.8 .1 40.8 .2 40.8 .3 40.8 .4 40.8 .5 40.9
No. of layers Core 1 Core 2 Core 3 Core 4 Core 5 No. of turns / layer Core 1 Core 2 Core 3 Core 4 Core 5 Average length / turn of secondary windings (mm) Core 1 Core 2 Core 3 Core 4 Core 5
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
40.1 0
40.1 1 40.1 1.1 40.1 1.2 40.1 1.3 40.1 1.4 40.1 1.5 41 41.1
Resistance of the conductor used for secondary winding per meter length at 750C (/M) Weight of secondary windings (kg) Core 1 Core 2 Core 3 Core 4 Core 5 INSULATION Name and class of insulating material between core and secondary winding. Name/s of Insulating materials between secondary winding and primary windings. Insulating materials used to achieve
41.2
41.3
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
42. 42.1
42.1 .1
grading of capacitance. DIAMETER OF WINDINGS Inside / outside diameter of secondary windings (mm) Inside / outside diameter of secondary windings (mm) Core 1 Core 2 Core 3 Core 4 Core 5 Inside / outsde diameters of primary winding (mm) Minimum clearance from tank (mm) Minimum clearance from secondary to tank (mm) TANK AND SECONDARY TERMINAL BOX Material of the
42.3
42.4
43.
43.1
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
43.2
43.3
43.4
43.5
43.6
43.7
43.8
CT tank Material of the CT secondary terminal box Thickness of CT tank material (mm) Thickness of CT secondary terminal box material (mm) Zinc coating of the CT tank (gm/m2) as per relevant upto date ISS Zinc coating of the CT secondary terminal box (gm/m2) as per the relevant upto date ISS. Ingress protection rating of the secondary terminal box. Weight of the tank, fittings and other accessories (kg) TERMINAL CONNECTOR Manufacturers name Applicable standard
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
Type Material of connector Clamp body Bolts and Nuts Spring washers Rated current (Amp) Rated terminal load (Kg) Factor of safety Minimum thickness of any part (mm) Weight of clamp complete with hardwares (kg) Type test reports as per IS enclosed OGA drawing enclosed INSULATOR Manufacturers name Type Applicable standards Height (mm) Diameter (top) (mm) Total creepage distance (mm) Rated voltage
44.9
44.1 0 44.1 1 45. 45.1 45.2 45.3 45.4 45.5 45.7 45.8
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
. 45.9
(KV) Power frequency withstand voltage for 1 min. dry and wet. (KV rms)
45.1 0
1.2/50 microsec impulse withstand voltage (KVP) Corona extinction vollage (KV)
45.1 1
45.1 2 45.1 3
Weight (Kg)
Cantilever strength (Kg) The drawing enclosed. Dielectric dissipation factor at 245/1.732KV (for 220KV C.T)
NESCL/OPTCL/CS-OS-616
Sl. No.
Description
a)400200A100/ 1-1-1A
33KV
b) 800400200A-/ 1-1-1A a) 800400200A/ 1-1-11A
220KV
1200-600300A/ 1-1-1-1-1A
47.
and 145/1.732 KV (for 132 kv C.T.) at ambient temperature. Accuracy class of standard C.T. to be used towards determination of ratio errors and phase angle errors for metering cores.
NESCL/OPTCL/CS-OS-616
FOR
NESCL/OPTCL/CS-OS-616
The Contractor must complete a schedule for each size of cable supplied
ITEM NO. 1 DESCRIPTION Standards to which the cable conforms UNITS IS-1554/IEC 502 BIDDERS OFFER
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Catalogue Number Conductor Material Conductor Strands Conductor Shape Conductor cross sectional area Outer Diameter of Conductor Number of Cores Reduced neutral conductor cross sectional area Insulation Material Minimum thickness of insulation Nominal thickness of insulation Outer Diameter over insulation Nominal thickness of inner sheathing Sheath Material Type of armouring Number and diameter/size of armour wires/strips
NESCL/OPTCL/CS-OS-616
18 19 20 21
Minimum outersheath thickness Nominal outersheath thickness Overall diameter of cable Minimum Bending Radius
mm mm mm mm
BIDDERS OFFER
Cable identification per Clause 9 Rated Voltage per IEC 502/IS - 1554 Conductor DC resistance per km at 20C Conductor AC resistance per km at 20C and 50Hz Maximum continuous rating of cable in the conditions outlined in Clause 4: System Conditions Minimum insulation resistance per km at 90C Maximum permissible continuous conductor temperature Maximum permissible continuous outersheath temperature DC test voltage for 15 mins. after installation Delivery length per drum Weight of conductor per km Weight of cable per km Gross weight of full cable drum Outer diameter of the cable drum
26
27 28
29
30 31 32 33 34 35
kg
mm
NESCL/OPTCL/CS-OS-616
36 37 38 39 40
Width of cable drum Maximum permissible cable pulling tension Maximum permissible cable side wall pressure Manufacturers Name Country of Origin
mm
kg kg
-
NESCL/OPTCL/CS-OS-616
FOR
NESCL/OPTCL/CS-OS-616
A P P E N D I X - IV
Code Word
2.
Makers name address and Country. a) b) c) Aluminum rods Steel Wire/rods Complete conductor
3.
4.
5.
6.
NESCL/OPTCL/CS-OS-616
in sq. mm. 7. Standard area of cross section in sq. mm. a) b) c) Aluminum strand Steel strand Conductor
8.
Diameter of complete conductor in mm. Minimum ultimate tensile stress of strand, in Kg/sq. mm. Before stranding and after stranding for a) b) Aluminum strand. Steel strand
9.
10.
Guaranteed ultimate tensile strength of conductor in Kg. Minimum breaking load in Kg. Before stranding and after stranding for a) b) Aluminum strand. Steel strand.
11.
12. 13.
Purity of aluminum rods. Zinc coating of steel strand. a) Uniformity of coating number and/duration of dips. b) Minimum weight of coating gm/sq. mm.
14.
NESCL/OPTCL/CS-OS-616
b) c) 15.
Steel. Conductor.
16.
Continuous maximum current rating of conductor in still air at 45 C ambient temperature, considering temp. rise of 50C.
17.
18.
Co-efficient of linear expansion per degree centigrade of. a) b) c) Aluminum strand. Steel Strand. Conductor.
19.
20.
21.
Initial and final sags and tension and stringing charts, whether furnished.
22.
23.
24. 25.
NESCL/OPTCL/CS-OS-616
in one reel in Kg. 26. 27. Weight of the reel in Kg. Gross weight of the reel including weight of the conductor. 28. Wheather the conductor will be manufactured as per the relevant Indian Standard Specification & as per Section-IV Technical specification of this specification. 29. Wheather the conductor will be Tested as per the relevant Indian Standard Specification & as per Section-IV Technical specification of this specification. ( Cause-12 of Section IV of Technical Specification) 29. Other particulars, if any.
NESCL/OPTCL/CS-OS-616
GUARANTEED TECHNICAL PARTICULARS OF THE GALVANIZED STEEL G.I. EARTH WIRE TO BE FURNISHED BY THE BIDDER(For 7/3.15 and 7/3.66mm)
1. 2. 3. Makers name, address and country Percentage of carbon content of the steel wire. Particular of steel strands a) Number of strands. b) Diameter c) Standard sectional area d) Minimum ultimate tensile strength. e) Minimum breaking land f) Final stress in steel wires (a) Uniformity of coating of number and duration of dips. 1. 2. b) Minimum weight of coating Standard overall diameter of ground wire. Area of cross section of ground wire. Guaranteed ultimate tensile strength of ground wire. Maximum working tension Resistance in ohms per KM at 200C. Standard length of ground wire. Modulus of elasticity of ground wire. Co-efficient of linear expansion. Zinc coating :a) Number of one minute dip b) Number of half minute dip. c) Quality of zinc Weight of coating on wire Process of galvanising : :
4.
: : : : : : : : :
: : : :
14. 15.
NESCL/OPTCL/CS-OS-616
GUARANTEED TECHNICAL PARTICULARS FOR INSULATORS (SEPARATE SHEETS MAY BE FILLED IN FOR EACH VOLTAGE RATING) Sl. No. 1. 1. 2. Makers name and address and country. Size and designation of Ball and socket and standard to which if will conform mm. No. of insulator discs per string. Outside dia of the disc. Mm Spacing mm Creepage distance of the single disc mm Electromechanical strength of single disc. Kg. Withstand voltage of single disc. Power frequency: a) Dry-kV (rms) b) Wet-kV (rms Description. Single Suspension 3. Double suspensi on 4. Single Tension 5. 6. Double Tension.
2.
3. 4. 5. 6.
7.
8.
8.1
NESCL/OPTCL/CS-OS-616
Description.
Single Suspension
Double suspensi on
Single Tension
Double Tension.
9.
Withstand voltage for the complete string. Power frequency: a) Dry-kV (rms) b) Wet kV (rms) With and without corona ang.
9.1
9.2
Lighting impulse voltage 1.2/50 micro second. a) Positive kV(peak) b) Negative Kv(Peak) -do-
9.3
Switching surge voltage 250/2500 micro second (for 400KV only) -doa) Dry-kV
NESCL/OPTCL/CS-OS-616
Sl. No.
Description.
Single Suspension
Double suspensi on
Single Tension
Double Tension.
(rms) b) Wet kV (rms) 10. Flashover voltage for the disc. Power frequency: a) Dry-kV (rms) b) Wet kV (rms) 10.2 Lighting impulse voltage 1.2/50 micro second. a) Positive kV(peak) b) Negative Kv(Peak) 11. Flashover voltage for the complete string. Power frequency: a) Dry-kV (rms) b) Wet kV With and without corona ring.
10.1
11.1
NESCL/OPTCL/CS-OS-616
Sl. No.
Description.
Single Suspension
Double suspensi on
Single Tension
Double Tension.
(rms) 11.2 Lighting impulse voltage 1.2/50 micro second. a) Positive kV(peak) b) Negative Kv(Peak)
NESCL/OPTCL/CS-OS-616
FOR
ISOLATORS
NESCL/OPTCL/CS-OS-616
GUARANTEED TECHNICAL PARTICULARS FOR DISCONNECTOR (ISOLATORS) (To be filled in separately for Disconnectors of different voltage classes and types) 400/220/132/33 KV 1. 2. 3. 4. 5. 6. 7. Type / installation Manufacturers Name and Country of manufacure standard/s according to which the isolator are manufactured Maximum design voltage at which the isolator can operate (kv) frequency (Hz) Rated Voltage (kv) Max. current that can be safely interrupted by the isolator Inductive (A & % PF) Capacitive (A & % PF) 8. Continuous current rating (Amps) 9. (i) (ii) a) b) c) d) Rated short time current For 3 second (KA rms) Rated peak short time current (kVp) 10. Current density at the minimum cross-section of Moving blade (Amps/Sq.mm) Terminal pad Contacts Terminal Connector
NESCL/OPTCL/CS-OS-616
11. Max. temp rise of current carrying parts when carrying rated current continuously. (deg. C) 12. factor for specified site conditions. 13. a) b) ii) (a) (b) iii) (a) (b) iv) v) vi) Derating Insulation levels. i) Impulse withstand voltage (kV peak) Phase to Earth Across isolating Distance Switching surge withstand voltage (kV peak) Phase to Earth Across isolating Distance Power frequency withstand voltage (kV rms) Phase to Earth Across isolating distance Radio interference voltage at 1.1 times maximum line to ground voltage (micro volts) Corona inception voltage (kV rms) Corona extinction voltage (KV rms) 14. Minimum clearance in air: i) ii) iii) (a) (b) 15. a) Between poles (mm) Between live parts and earth (mm) Between live part when switch is open On the same pole (mm) Between adjacent poles (mm) Rated mechanical terminal load Load along the terminal connector side (kg) ii) 14. (i) (ii) Load across the terminal connector side(kg) Contact zone Horizontal deflection (mm) Vertical deflection (mm) 16. Torque required to operate the switch in Kg. m.
NESCL/OPTCL/CS-OS-616
(iii)
Total amplitude of longitudinal movement w.r.t. conductor supporting fixing contact (mm)
15. Design and Construction i) No. of Insulators per pole ii) a) b) i) a) b) ii) a) b) iii) iv) a) b) c) v) a) Contacts Material and grade Cross-sectional area in sq.mm Moving Blades Material and grade Cross sectional area Contact Support Material and size of channel / block Material and size of plate Rain hood Material grade and size Turn and twist mechanism Material and size of clamps Material and size of springs Whether springs are encased Nuts and Bolts. Size, material and grade in live parts. b) Size material and grade in other parts viii) ix) a) b) x) a) b) c) xi) Insulator base plate Material and size of plate below insulators Bearings. Material and size of housing No. of bearings, location and size Tandem pipe Size class and no. of pipes Size of shackle, screw No. of bearings / bush and its material and size Type of inter lock
NESCL/OPTCL/CS-OS-616
xii) Down pipe size and class xiii) Type of universal / swivel joint a) b) a) Between bearing and down pipe Between down pipe and operating mechanism xiv) Operating mechanism Control cabinet Material and thickness Degree of protection Type size and no. of cable glands Whether removable gland plate provided. b) Make type, rating and qty. of motors per isolator Gears Limit switches Contactors Over load relay Single phase preventor Auxiliary switch Terminal blocks Insuiator wires HRC fuses Pole discrepancy relay Timer Space Heater Interlocks xv) Insulators a) Type b) No. of units per insulator stack. c) Rating of insulator (kV) d) Height of each insulator stack (mm) e) Bolt circle diameter (mm) f) Tensile strength (kg) g) Compressive strengh
NESCL/OPTCL/CS-OS-616
h) Torsional strength (kg. m) i) Cantilver strength upright (kg) j) Power frequency dry flash over voltage (kV) rms k) Power frequency wet flash over voltage (kV) rms l) Power frequency puncture voltage (kV) rms m) Impulse flash over voltage (positive wave) (kV) peak n) Impulse withstand voltage (kV) peak o) Power frequency withstand voltage (kV) rms p) Visual discharge voltage level (kV) rms q) Creepage distance Total (mm) Protected (mm) r) a) b) c) a) Dry arcing distance (mm) xvi) Base Size of steel sections used Overall size Total weight xvii) Terminal connectors Clamp Body
Alloy Composition Plating if any Area at min. cross section b)Bolts and nuts size Alloy composition Tensile strength c)Type of washers used d)Materials of braids e)Temperature rise when carrying rated current at 50 deg. C ambient (deg.C) f)Weight of each type of clamp (kg)
NESCL/OPTCL/CS-OS-616
List of bought out items. Sl . N o. Particulars of components Qty. Rat ing Make Ty pe
19.0 20.0
List of test certificates (Type and routine) List of drawings furnished. Name of the firm . Signature of Bidder . Designation and seal .. Date .
NESCL/OPTCL/CS-OS-616
FOR
SURGE ARRESTORS
NESCL/OPTCL/CS-OS-616
ANNEXURE-A.
120 KV
8 9
10 11
12 13
14
NESCL/OPTCL/CS-OS-616
15
16
17 18 19
(KVP). One minute power frequency (dry) & (wet) withstand voltage of arrester (KV-rms). Impulse withstand test voltage of arrester housing with 1.2/50 microsecond wave (KVP). High current short duration (4/10 micro-second impulse wave) (KAP). Low current long duration (KAP). Reference voltage and corresponding reference current of arrester (KV)(mA). Maximum internal leakage current by its rms or peak value and both resistive and capacitive component separately at (a) COV (resistive/capacitive) (mA). (b) 1.1 COV (resistive/capacitive) (mA). (c) COV at 150C (resistive/capacitive) (mA). (d) Reference voltage (resistive/capacitive)(mA). Pressure relief class. Are the protection levels affected by pollution of external insulation. Energy absorption capability per operation of the arrester, during a switching surge discharge (KJ). Maximum amount of energy that may be despatched into the arrester during discharge assuming that discharge takes place within 1 minute period and state the switching surge current (KJ/KA).
Internal pressure required to operate pressure relief device as a percentage of burst pressure of porcelain (KJ) & %.
20
21 22 23
24
25
26
27 28
Dynamic over-voltage withstand capability (KV-rms). (a) For 0.1 Second. (b) For 1 Second. (c) For 10 Seconds. (d) For 100 Seconds. Minimum prospective symmetrical fault current (KA). Rejection rate of ZnO blocks during E27-GTP- Page 88 of 196
NESCL/OPTCL/CS-OS-616
29
30
31
32
manufacturing and operation for the past three years (%) separately. (a) 2004-2005. (b) 2005-2006. (c) 2006-2007. ZnO DISC DATA. (a) Rated voltage of ZnO disc. (KVrms). (b) No. of ZnO discs in a unit (Nos.) (c) No. of units of arrester (Nos.) (d) Height/thickness of ZnO discs (mm). (e) Diameter of ZnO disc (mm). EXTERNAL INSULATION. (a) Type. (b) Applicable standard. (c)(i) Lightning Impulse withstand test voltage of housing with 1.2/50 micro sec. Wave (KVP). (ii) Wet switching impulse test voltage (KVP) (d) One minute power frequency withstand voltage of arrester housing KV rms. [i] Dry. [ii] Wet. (e) Total creepage distance of arrester housing (mm). (f) Cantilever strength of complete arrester (Kg-m). OVER ALL DIMENSIONS. (a) Overall Height (mm). (b) Height upto top of terminal pad from mounting plane (mm). (c) Material of terminal pad. (d) Size of terminal pad (mm). (e) Mounting dimensions and diameter of mounting holes (mm). (f) Diameter of insulator (mm). (g) Total weight of complete arrester (Kg.) TERMINAL CONNECTOR. (a) Manufacturers Name. (b) Applicable standards. (c) Type.
NESCL/OPTCL/CS-OS-616
33
(d) Material of connector. [i] Clamp body. [ii] Bolts and Nuts. [iii] Spring washers. (e) Rated current (Amps.) (f) Rated terminal load (kg.) (g) Factor of safety. (h) Minimum thickness of any part (mm). (i) Weight of clamp complete with hard ware (kg.) (j) Type test report as per IS enclosed. (k) OGA Drawing enclosed. INSULATORS. (a) Manufacturers Name. (b) Type. (c) Applicable standards. (d) Height (mm). (e) Diameter (top)(mm). (f) Diameter (bottom) (mm). (g) Total creepage distance (mm). (h) Rated voltage (KV rms). (i) Power frequency withstand voltage for 1 min. dry and wet (KV rms). (j) 1.2/50 micro - second impulse withstand voltage (KVP) (k) Corona Extinction voltage (KVrms) (l) Weight (kg.) (m) Maximum allowable span (mm). (n) Cantilever strength (Kg m).
NESCL/OPTCL/CS-OS-616
FOR
NESCL/OPTCL/CS-OS-616
1. 2. 3.
Name of the manufacturer. Service. KVA Rating:a) b) H.V. Winding. L.V. Winding. KVA KVA
4.
5. 6. 7.
8. 9.
Connection symbol (See IS: 2026 (Part-IV-1977). Tappings:a) b) Range Number of steps for high E27-GTP- Page 92 of 196
NESCL/OPTCL/CS-OS-616
voltages variation. 10. Reference ambient temperature:a) b) c) d) e) 11. 12. Maximum ambient air/temperature. Maximum daily average ambient air temperature. Maximum yearly average ambient air temperature. Minimum ambient air temperature. Maximum cooling water temperature. C. C. C. C. C.
Type of cooling (See IS-2026 (Part-II)/1977.) Temperature rise (See 2026 (Part-II)/1977) a) b) Temperature of oil Winding. Total loss at rated nominal voltage at normal tap & rated frequency. ii) iii) Stray loss at 75C. % Regulation. C. C. KW
13.
i)
14.
(A) Component losses. a) No-load loss at rated nominal voltage and normal frequency. Load loss at rated current and rated frequency b) at normal tapping at 75C. & at extreme taps. (B) i) ii) Resistance at normal tap & at 75C. H.V. L.V. KW
15.
NESCL/OPTCL/CS-OS-616
at full rated current at 75C. for the a) Normal tap. b) Lowest tap position c) Highest tap position. 16. Reactance at rated current and rated frequency. 17. No load current at rated nominal voltage and rated frequency and at 50%, 75%, 100%, 110% & 121% voltage & at rated frequency. 18. Insulation level (See IS-2026 (Part-III/1977). Separate source power frequency voltage withstand a) i) H.V. Winding KV rms. ii) L.V. Winding. Induced over voltage withstand. b) i) H.V. Winding. ii) L.V. Winding. c) Full wave lighting impulse withstand voltage with time vrs. peak voltage characteristic curves. i) ii) d) 19. H.V. Winding. L.V. Winding. P.I. value. KV Peak. KV Peak. KV rms. KV rms. KV rms. Percentage.
Efficiencies at 75C at unity power factor. a) b) c) d) At full load. At full load At full load At 120% of full load. Percent -do-do-
20.
Regulation at full load at 75C a) b) At unity power factor. At 0.8 power factor loading & lagging. -do-do-
21.
NESCL/OPTCL/CS-OS-616
a) State. i) No.of Radiators on main tank. ii) Make & type iii) Total radiating surface iv) Thickness of radiator fins Clear distance between fins v) vi) Width of radiator fins 22. 23. 24. Number of coolers or cooler banks per transformer Rating of each cooler or cooler bank. Terminal arrangement. a) b) c) 25. High voltage. Low voltage. Neutral.
Approximate masses:Core a) Winding. b) c) Tank, fittings & accessories. (Name of accessories to be mentioned). d) e) f) g) Oil. Core coil assembly radiators Total mass a)Approximate quantity of oil required for first filling. b)Name of the manufacturer of oil used Kg. Kg. Kg. Kg. Kg. Kg. Kg. Ltrs.
26.
27.
Approximate tank dimensions for over all dimensions. Length a) b) Breadth. c) Height. Thickness of main tank cover plate, d) side & bottom plate. e) Tank inside & outside dimension. mm mm mm mm mm E27-GTP- Page 95 of 196
NESCL/OPTCL/CS-OS-616
Length/breadth/height. No. of tubes in each rediator. Tube length in copper, thickness & dia. Each side tubes (Nos.). 28. Despatch details. a) b) Approximate mass of heaviest package. Approximate dimensions of largest package. mm mm mm mm Kg.
Length. i) ii) Breadth. iii) Height. 29. 30. Un-tanking height. Additional technical particulars. i) (a) i. Maximum flux density at highest system voltage & 48.5 c/s frequency. ii) Maximum flux density at rated system voltage & rated frequency. (b) Maximum current density in windings. (c) Size of conductor used. High voltage. Low voltage. ii) Efficiency at 75C and 0.8 P.F. lagging At full load. At full load At full load Over loading capacity & efficiency. iii) iv) Load at which maximum efficiency occurs. Maximum efficiency.
Tesla or Wo/m.
Amps/Sq.Cm HV/LV
Percent. -do-do-doPercent. KV KV
Impulse level with 1/50 Micro.S. Wave. v) High voltage Low voltage vi) No-load loss at 110% rated nominal
NESCL/OPTCL/CS-OS-616
voltage and rated frequency. vii) viii) No load current at 110% & 121% of nominal voltage & rated frequency. Type of winding. High voltage. Low voltage. No. of turns of H.V. No. of turns of L.V. ix) Insulation materials. Turn insulation high voltage. Turn insulation low voltage. Insulation core to low voltage. Insulation high voltage to low voltage. x) Clearance:Minimum clearance between phases. a) In oil. b) Out of oil. Maximum clearance high voltage to tank in oil. Minimum clearance high voltage to earth in oil. xi) Minimum clearance height for lifting core & windings from rank. 31. CORE :(i) (ii) to be ponding to desired flux densities. with Core materials used. (grade & thickness). Loss in watts/Kg. of core materials corres-
KV Percentage.
mm mm mm mm mm.
(iii)
NESCL/OPTCL/CS-OS-616
Core circumcircle dia (d). No. of core bolt holes per phase. Dia of each core bolt holes in mm. Net iron section (cm). Total GI (Kg.) Total (KW). Limb/Yoke.
No. of steps. 4
Stack in mm.
Width of core in mm. Stacking factor of core. ----------------------------------------------------------------------------------------------------------------------32.(a) WINDING :Current per phase (Amp.) regulating. conductor bare (mm) No. of conductor insulation (mm). Conductor section (mm) Current density (A/mm) Turns per phase (T). Coils per limb. Arranged. Turns per coil. Turns per layer. Layers per coil. Winding depth. Coil dia inside. Coil dia outside. LV HV HV
NESCL/OPTCL/CS-OS-616
Length of mean turns. Resistance at 75C, Total 1 R including stray at 75C, Weight of copper with/without insulations. (b) Radiators provided (Nos.). No. of fins provided. Radiator size in mm (Length x wide x fin Nos.) Loss to be dissipated by Radiators in KW. Dissipation per fin at 50C. Thermal head in mm. Radiator area. 33. Oil data:1. 2. 3. 4. 5. 34. Quantity for first filling. Grade of oil used. Makers name. BOV at the time of filling. Type of oil. Ltr.
Make of breather and type with capacity of silica gal filled in grams.
35.
Inter layer insulation provided in design for:1. 2. 3. 4. Top and bottom layer. In between all layers. Details of insulation. Whether wedges are provided at 50% turns of the coil. mm mm mm
36.
NESCL/OPTCL/CS-OS-616
37.
Particulars of bushings:1. 2. 3. 4. 5. Makers name. Type IS-3347/IS-1180. Rating as per I.S. Dry flash over voltage KV We flash over voltage KV.
38.
39.
Polarisation Index :Measurement of Insulation resistance at 10 minutes/1 minute. HV/E. LV/E. HV/LV.
NESCL/OPTCL/CS-OS-616
FOR
Surge Arrestor
NESCL/OPTCL/CS-OS-616
ANNEXURE-A.
120 KV
30KV
8 9
10 11
12 13
14
NESCL/OPTCL/CS-OS-616
15
16
17 18 19
One minute power frequency (dry) & (wet) withstand voltage of arrester (KV-rms). Impulse withstand test voltage of arrester housing with 1.2/50 microsecond wave (KVP). High current short duration (4/10 micro-second impulse wave) (KAP). Low current long duration (KAP). Reference voltage and corresponding reference current of arrester (KV)(mA). Maximum internal leakage current by its rms or peak value and both resistive and capacitive component separately at (a) COV (resistive/capacitive) (mA). (b) 1.1 COV (resistive/capacitive) (mA). (c) COV at 150C (resistive/capacitive) (mA). (d) Reference voltage (resistive/capacitive)(mA). Pressure relief class. Are the protection levels affected by pollution of external insulation. Energy absorption capability per operation of the arrester, during a switching surge discharge (KJ). Maximum amount of energy that may be despatched into the arrester during discharge assuming that discharge takes place within 1 minute period and state the switching surge current (KJ/KA).
Internal pressure required to operate pressure relief device as a percentage of burst pressure of porcelain (KJ) & %.
20
21 22 23
24
25
26
27 28
Dynamic over-voltage withstand capability (KV-rms). (a) For 0.1 Second. (b) For 1 Second. (c) For 10 Seconds. (d) For 100 Seconds. Minimum prospective symmetrical fault current (KA). Rejection rate of ZnO blocks during manufacturing and operation for the E27-GTP- Page 103 of 196
NESCL/OPTCL/CS-OS-616
29
30
31
32
past three years (%) separately. (a) 2004-2005. (b) 2005-2006. (c) 2006-2007. ZnO DISC DATA. (a) Rated voltage of ZnO disc. (KVrms). (b) No. of ZnO discs in a unit (Nos.) (c) No. of units of arrester (Nos.) (d) Height/thickness of ZnO discs (mm). (e) Diameter of ZnO disc (mm). EXTERNAL INSULATION. (a) Type. (b) Applicable standard. (c)(i) Lightning Impulse withstand test voltage of housing with 1.2/50 micro sec. Wave (KVP). (ii) Wet switching impulse test voltage (KVP) (d) One minute power frequency withstand voltage of arrester housing KV rms. [i] Dry. [ii] Wet. (e) Total creepage distance of arrester housing (mm). (f) Cantilever strength of complete arrester (Kg-m). OVER ALL DIMENSIONS. (a) Overall Height (mm). (b) Height upto top of terminal pad from mounting plane (mm). (c) Material of terminal pad. (d) Size of terminal pad (mm). (e) Mounting dimensions and diameter of mounting holes (mm). (f) Diameter of insulator (mm). (g) Total weight of complete arrester (Kg.) TERMINAL CONNECTOR. (a) Manufacturers Name. (b) Applicable standards. (c) Type. (d) Material of connector.
NESCL/OPTCL/CS-OS-616
33
[i] Clamp body. [ii] Bolts and Nuts. [iii] Spring washers. (e) Rated current (Amps.) (f) Rated terminal load (kg.) (g) Factor of safety. (h) Minimum thickness of any part (mm). (i) Weight of clamp complete with hard ware (kg.) (j) Type test report as per IS enclosed. (k) OGA Drawing enclosed. INSULATORS. (a) Manufacturers Name. (b) Type. (c) Applicable standards. (d) Height (mm). (e) Diameter (top)(mm). (f) Diameter (bottom) (mm). (g) Total creepage distance (mm). (h) Rated voltage (KV rms). (i) Power frequency withstand voltage for 1 min. dry and wet (KV rms). (j) 1.2/50 micro - second impulse withstand voltage (KVP) (k) Corona Extinction voltage (KVrms) (l) Weight (kg.) (m) Maximum allowable span (mm). (n) Cantilever strength (Kg m).
NESCL/OPTCL/CS-OS-616
NESCL/OPTCL/CS-OS-616
TECHNICAL DATA REQUIREMENTS CONTROL AND RELAY PANELS ---------------------(Bidders Name ) 1. Name and address of Manufacturer of panels 1.
4. Thickness of sheet steel (i) Front (ii) Back .. (iii) Sides .. 5. Degree of protection .. 6. Name of the manufacturer of relays. 6. 4. i) ii) iii) 5.
. Type ) energy meters 9. Confirm whether offered manufacturer of C&R 9 Panels and protective relays have tested Commissioned & they are in successful operation For at least two years in 400 /220/132/33 kV system. For 400/220/132 KV Sub-Station
NESCL/OPTCL/CS-OS-616
. 3. Switched or Non-switched type (is . It with separate measurements for Single/three phase faults) 4. Setting range of off set feature 4 5. Whether the relay is having self .. Monitoring feature. 6. Whether relays is compatible for PLCC equipment and can be used for Permissive Under reach/over reach /Blocking scheme etc. 7. Suitable for single and three phase Trip? 5. 3.
6.
7.
.. 9. Whether it is communicable to other relays 9............................... of different manufacturer. Also mention the communicating protocol. 10. Features like broken conductor,SOTF,Distance 10............................ to fault locater & other features as per Tech Spec are available or not.
NESCL/OPTCL/CS-OS-616
11. No of tripping contacts with making Capacity of 30 amp for 0.2 seconds. 12. In case 16 contacts as per above .. Clause are not available with the distance relay Offered, type tripping relays being offered. 13. Maximum operating time for at 50% of the .. Reach setting of 2 ohms and 10/20 ohms (with CVT) including all trip relays, if any (Bidder is required to enclose isochronic Curve with CVT on line) a) at SIR=4 . b) at SIR=15, (3 phase faults) .. c) at SIR=15 (other faults) . 14.
11.
12.
13.
a) b) c)
IDMT earthy fault relay meeting Normal 14................. Inverse Characteristics as per IEC 60253 Is being offered as built in feature for 400/220/132 KV lines. If no, type of IDMT relay being offered 15....................... 16........ a) b) c) d) e)
15. 16.
Built in feature offered with the relay (YES/NO) a) Disturbance recorder b) Fault locater c) Over voltage (one stage only) d) Auto recluse along with Dead line . e) Charging and check synchronizing. . 17. Indicate the no. of Binary Input & Out put contacts 17........................
NESCL/OPTCL/CS-OS-616
(B) STATIC DISTANCE PROTECTION SCHEME 1. Name and address of Manufacturer . 2. Manufacturers type and designation
1.
2.
. 3. Switched or Non-switched type (is . it with separate measurements for Single/three phase faults) 4. Setting range of off set feature. 4 5. Whether the relay is compatible for PLCC . Equipment and can be used for permissive Under reach/over reach/Blocking scheme etc. 6. Suitable for single and three phase Trip 7. Type of shaped characteristic . 8. No of tripping contacts with making Capacity of 30 amp for 0.2 seconds. 9. In case 16 contacts as per above .. Clause are not Available with the distance relay Offered, type of tripping relays being offered. 10. Maximum operating time for at 50% of the .. Reach setting of 2 ohms and 10/20 ohms (with CVT) including all trip relays, if any (Bidder is required to enclose isochronic Curve with CVT on line) a) at SIR=4 . b) at SIR=15, (3 phase faults) .. c) at SIR=15 (other faults) . 11. Built in feature offered with the relay (YES/NO) 5. 3.
6.
7. 8.
9.
10.
a) b) c)
NESCL/OPTCL/CS-OS-616
a) Disturbance recorder b) Fault locator c) Over voltage (one stage only) d) Auto recluse along with Dead line . Charging and check synchronizing. (C) BACKUP DIRECTIONAL OVER CURRENT AND EARTH FAULT PROTECTION SCHEME( Numerical) 1. Name and address of Manufacturer
a) b) c) d)
1.
. 5. Directional sensitivity. 5.
.. 7. Over current unit setting range inverse time 7 8. Earth fault unit setting range inverse time 8.
.. 9. VT Fuse failure relay/ feature included . For alarm. 10. Whether it is communicable to other relays 10............................... of different manufacturer. Also mention the communicating protocol. 9.
NESCL/OPTCL/CS-OS-616
(D) LINE OVER VOLOTAGE PROTECTION RELAY 1. Name and address of Manufacturer. 1.
. 5. Operating time 5.
.. 8. Built in feature of Main/Main 2 distance . Relay is offered. If so, which stage is Offered as built in (E) DISTANCE TO FAUALT LOCATOR 1. Name and address of Manufacturer of panels . 2. Manufacturers type and designation 1. 8.
2.
. 3. Built in feature of Main/Main 2 distance . Relay is offered 4. Maximum registering time . 5. Whether direct display unit provided? . 6. Whether both phase to phase fault and .. Phase to earth fault measuring units included? 3.
4. 5. 6.
NESCL/OPTCL/CS-OS-616
7.
Whether-On-Line type
7. ..... 8.
8. Accuracy for the typical conditions defined .. Under technical specification. (F) DISTURBANCE RECORDER a. Acquisition unit. 1. Name and address of Manufacturer .
1.
.. Relay is offered. 6. 7. 8. Pre-fault memory (milli seconds) Post fault memory (seconds) Total storage memory is seconds. 6. . 7. . 8.
. 9. 10. 11. Sampling Frequency. Resolution of the event channels (ms) Time display present? 9. . 10. . 11.
b. Evaluation Unit. 1. 2. Name and address of Manufacturer Manufacturers type and designation 1. . 2
NESCL/OPTCL/CS-OS-616
3. 4.
No. of acquisition unit that can be connected` To one evaluation unit. Technical parameters of evaluation unit A. Processor and speed. B. RAM and hard disk capacity. C. Additional facilities. D. Details of printer.
3. 4. A. B. C. D. 5.
5.
(G) AUTO RECLOSE RELAY 1. Name and address of Manufacturer. 2. Manufacturers type and designation. 3. 4. Electromechanical/ static /numerical. Auto re closure relay along with Dead line charging And check synchronizing relay (For 132 KV Lines) offered as a part of distance relay. Built in feature of Main 1/ Main 2 distances.
1 2. . 3 4.
5.
5.
.. Relay is offered. 6. 7. 8. 9. Suitable for single and three phase? Single phase dead time setting Range. Three phase dead time setting range. Reclaim time setting range. 5. .. 6. 7. . 8
2.)
NESCL/OPTCL/CS-OS-616 E27-GTP- Page 114 of 196
TRANSFORMER PROTECTION
a) Differential relay. 1. 2. 3. 4. 5. 6. 7. 8. 9. Name and address of Manufacturer Manufacturers type and designation Second harmonic restraint provided. Whether three instantaneous units provided Operating current setting range. Bias setting range,. Operating time at 5X setting current. Resetting time. How ratio / phase angle corrections are being done (inter posting transformer/ internal feature in the relay) Whether numerical or not Fifth Harmonic restraint feature. Communication protocol b) Restricted Earth Fault Protection Name and address of Manufacturer Manufacturers type and designation Operating time at 2 x setting. Whether numerical Whether suitable for all type of transformer windings or not. c) Over Fluxing relays. 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Whether inverse time operating characteristics Maximum operating time. Accuracy of operating time. 1. . 2 5. . 6. . 7. 1. . 2 3. . 4. . 5.. 6. .. 7. .. 8. . 9.
1. 2. 3. 4. 5.
1. . 2 3. .. 4................. 5.............
NESCL/OPTCL/CS-OS-616
1. 2. 3. 4. 5.
Name and address of Manufacturer Manufacturers type and designation Whether Characteristic will confirm to IEC 255-3 Directional sensitivity. Over current unit setting range a) b) Inverse time High set
1. . 2 3. 4 5. .. a) b) . 7. a) b) .. 7................ 8..............
6.
7. 8.
4. 5.
4. 5. .
NESCL/OPTCL/CS-OS-616
6.
6.
c) Local breaker back-up protection. 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Operating time Resetting time. Setting ranges a) b) Current Time. 1. . 2 3. . 4. 5. a) .. b) ..
4. 5. 6. 7.
Principle of operation (Biased.High/Low impedance) 4. . Operating time Resetting time. Resetting ranges. (i) Current. (ii) Time. 5. . 6. .. 7. .. (i) .. (ii) 8. ..
8.
Whether will it cause tripping for the differential Current below the load current of heavily Loaded feeder (Bidder shall submit application Check of the same). 9. Whether LBB protection features available. 10. Features of disturbance recording 11. Communication protocol
NESCL/OPTCL/CS-OS-616
2. 3. 4.
Manufacturers type and designation Operating principle or type of movement. Range: (i) (ii) (iii) iv) v) Voltage. Current Frequency Megawatt Megavar
5. 6. 7. 8.
Accuracy class. Total deflection angle Overall dimensions in mm. Burden (i) (ii) Current coil Voltage coil.
9.
1. 2. 3. 4. 5. 6.
Name and address of Manufacturer Manufacturers type and designation Accuracy class. Full span response time Is it strip type recorder/ digital type If it is digital type i) ii) iii) No of channels beings used. Whether time tagged information is available Whether EMNC./EMI compatibility is tested
1. . 2 3. 4. .. 5. 6 I) .. ii) .. iii) .
b) Recording Meter for Current 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Accuracy class. Full span response time Is it strip type recorder/ digital type 1. . 2 3. 4. .. 5.
NESCL/OPTCL/CS-OS-616
6.
If it is digital type i) ii) iii) No of channels beings used. Whether time tagged information is available Whether EMNC./EMI compatibility is tested c) Recording Meter for MW
6 I) .. ii) .. iii) .
1. 2. 3. 4. 5. 6.
Name and address of Manufacturer Manufacturers type and designation Accuracy class. Full span response time Is it strip type recorder/ digital type If it is digital type i) ii) No of channels beings used. Whether time tagged information is available
1. . 2 3. 4. .. 5. 6 I) .. ii) .. ii) .
iii)Whether EMC./EMI compatibility is tested i d) Recording Meter for MVAR 1. 2. 3. 4. 5. 6. Name and address of Manufacturer Manufacturers type and designation Accuracy class. Full span response time Is it strip type recorder/ digital type If it is digital type i) ii) No of channels beings used. Whether time tagged information is available
1. . 2 3. 4. .. 5. 6 I) .. ii) .. iii) .
iii)Whether EMC./EMI compatibility is tested e) Recording Meter for frequency. 1. 2. 3. 4. 5. 6. Name and address of Manufacturer Manufacturers type and designation Accuracy class Full span response time. Is it strip type recorder/ digital type If it is digital type
1. . 2 3. .. 4. .. 5. .. 6
NESCL/OPTCL/CS-OS-616
i) ii) iii)
No of channels beings used. Whether time tagged information is available Whether EMC./EMI compatibility is tested
I) .. ii) .. iii) .
6) OTHERS:
a) Terminal Block 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Rated current. Rated voltage. Minimum no. of conductors of area 2.5mm suitable for connection. (i) All circuits except CT./P.TCircuits. (i) (ii) C.T. Circuits. (ii) . 1. . 2 3. 4. 5.
b) Switches. i) Control Switches. 1. 2. 3. 4. 5. 6. Name and address of Manufacturer Manufacturers type and designation No.of contacts. Type of handle. Rating of handle. Rating of contacts. a) b) Make and carry continuously. Make & carry for 0.5 sec. 1. . 2 3. 4. .. 5. . 6. .. . a) .. b) .
c) d)
Break resistive load, in Amps (d.c) Break inductive load with L/R=40 m.sec inn Amps. (d.c)
c) .. d) ..
7.
7.
1.
1. .
NESCL/OPTCL/CS-OS-616
2. 3. 4. 5. 6.
Manufacturers type and designation Contact ratings. No.of positions. Removable handle type? No.of contacts iii) Indicating Lamps.
2 3. .. 4. 5. 6.
1. 2. 3.
Name and address of Manufacturer Manufacturers type and designation Ratings (i) (ii) (iii) Current Voltage Wattage
1. . 2
4. 5.
Whether series resistors are provided? If series resistors provided, give (i) (ii) Ohmic value Wattage
6. 7. 8.
Life of Lamps in burning hours. Permissible voltage variation Whether LED type iv) Push Buttons.
1.
Name of Manufacturer.
1.
. 2. 3. 4. Manufacturers type and designation Contact ratings. No.of contacts v) Semaphore Indicators. 1. 2. 3. 4. 5. Name and address of Manufacturer Manufacturers type and designation Is colour similar to mimic? No.of positions Burden DC 1. . 2 3. . 4. . 5. .. 2 3. .. 4.
NESCL/OPTCL/CS-OS-616
6.
6. ..
1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
Make type & Model No. Nominal AC input voltage. Frequency. Input measuring Range Output current range. Accuracy range. Response time. A.C. ripple on output Load Resistance (Maxm.)
1. . 2. .. 3. . 4. .. 5. 6. .. 7. 8. 9. . 10.
. vii) Annunciators. 1. 2. 3. 4. 5. Make Type & Model No. Static/electromechanical No. of lamps per window Lamps 1. 2. 3. . 4. 5.
. a) b) 6. Voltage Wattage. a) b) .. 6.
Minimum duration of impulse for initiating. Contact in millisecond Type of reset self/manual.
7.
NESCL/OPTCL/CS-OS-616
NESCL/OPTCL/CS-OS-616
LYGHTING SYSTEM
A 1. Lighting System & Accessories Manufacturers Name and address 1.. a) Fixture a). b) Accessories b). Applicable Standards for 2 a) Fixture a). b) Accessories b). 3. A
2.
3. Manufacturers Name type and catalogue no. for . a) Fixture a). b) Accessories b). 4. maximum permissible supply voltage Variation for satisfactory operation of a) Fixture a). b) Accessories b).
B. Conduits&Accessories (Foreachtype&size) 1. ManufacturersNameandaddress 2. Manufacturerstype,designation 3. Applicablestandard B.
1. 2..
3. C
1.
NESCL/OPTCL/CS-OS-616
2. Manufacturerstype,designation 3. Typeofenclosure
2.. 3. D.
1. 2.
3.
E.
Lighting Transformer
2.
E.
1.
3.
4.
5. Degreeofprotectionforenclosure
5.
F.
Lighting Ploes
1. 2.
3...
G.
Lighting Wires. 1.
G.
2.
3.
NESCL/OPTCL/CS-OS-616
4. Insulation Thickness.
4.
NESCL/OPTCL/CS-OS-616
NESCL/OPTCL/CS-OS-616
DISTRIBUTION BOARD
L.T. Switchgear
1. Manufacturers Name
2. WhetherManufacturershavesupplied 50Nos.drawoutAircircuitbreaker paneloutofwhich5Nos.arewithCT andrelayingscheme.
1.
2. YES NO
3.
Whethermanufacturershavesupplied 50Nos.MCpanelssimilartotheofferedpanels.
3.
YES
NO
4. Whether100nos.(atleast)circuitbreakersof themakeandtypebeingofferedarealready beenoperatingsatisfactorily. 5. Ratedshortcircuitcurrent 5.1 Symmetricalshortcircuitwithstand Currentatratedvoltageofswitchgear cubicle. 5.2 Peakshortcircuitwithstandcurrent 6. Degreeofprotection. .. 6.1 Breaker/MCC/AC&DC .. 6.2 DistributionCubicles. 6.3 BusbarChamber .. 7. Standardheight,width&depthoftypicalpanel 7.1 CircuitBreakerPanel 7.2 MCCpanel
4.
YES
NO
5. 5.1
5.2 6.
6.1.
6.2.. 6.3
7. 7.1.. 7.2
NESCL/OPTCL/CS-OS-616
7.3
8. 9. YES NO
NESCL/OPTCL/CS-OS-616
FOR
NESCL/OPTCL/CS-OS-616
GUARANTED TECHNICAL PARTICULARS TO BE FIILED BY THE BIDDERS SCHEDULE : B Manufacturers And Place Of Manufacture, Testing And Inspection (To be filled up by Bidder)
Item Line conductors (ACSR) : Manufacturer SUPPLIED Place of manufacture BY THE Place of testing and inspection EMPLOYER
Earthwire (galvanised steel) : Steel billets Drawing steel wires Stranding complete conductors Insulator units HV testing laboratory Insulator set fittings Earthwire fittings Conductor joints Conductor spacers/spacer dampers Vibration dampers (for earthwires and conductors) Steel towers : Design Steel billets, etc. Steel sections Fabrication Galvanising Check assembly Tower tests Bolts and nuts Tower fittings -
NESCL/OPTCL/CS-OS-616
Earthing materials
SCHEDULE : C General Technical Particulars And Guarantees (Parameters considered and guaranteed by the Bidder for the purpose of this Contract. The data filled in shall form the part of the Contract, in case of Award and shall be binding on the Contractor )
NESCL/OPTCL/CS-OS-616
Each single conductor: ACSR conductor of code name IEC STANDARD No INDIAN STANDARD No Material of conductor Number and diameter of wires: Aluminium Total area of conductor Overall diameter of stranded conductor Mass of conductor per kilometre Ultimate strength of conductor Maximum tension of conductor at 5C and 36% full wind pressure Maximum tension of conductor at 32C with full wind pressure Maximum tension of conductor in still air at minimum temperature of 5C Assumed equivalent modulus of elasticity of conductor No./mm mm2 mm kg Newton Newton
Newton Newton
N/mm2
NESCL/OPTCL/CS-OS-616
per C
*Maximum span for: One vibration damper at each end of span Two vibration dampers at each end of span Three vibration dampers at each end of span m m m
Dimensions from clamp mouth to vibration damper attachment: First damper Second damper when required Third damper when required mm mm mm
* Delete as appropriate and fill in details for selected damping system (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 2.3.14, for the approval of the Project Manager. )
NESCL/OPTCL/CS-OS-616
N/mm2
NESCL/OPTCL/CS-OS-616
per C
*Maximum span for: One vibration damper at each end of span Two vibration dampers at each end of span Three vibration dampers at each end of span m m m
Dimensions from clamp mouth to vibration damper attachment: First damper Second damper when required Third damper when required mm mm mm
* Delete as appropriate and fill in details for selected damping system (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 2.3.14, for the approval of the Project Manager. )
NESCL/OPTCL/CS-OS-616
N/mm2 per C
NESCL/OPTCL/CS-OS-616
*Maximum span for: One vibration damper at each end of span Two vibration dampers at each end of span Three vibration dampers at each end of span m m m
Dimensions from clamp mouth to vibration damper attachment: First damper Second damper when required Third damper when required mm mm mm
* Delete as appropriate and fill in details for selected damping system (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 2.3.14, for the approval of the Project Manager. Also ,for spacer and spacer damper the Contractor shall furnish placement chart, for the approval of the Project Manger, as per the Clause No. 2.4.3.2 and 2.5.20 respectively. )
NESCL/OPTCL/CS-OS-616
C . 5 - Earth Wire : 132 kV and 220 kV Constructions (To be filled up by the Bidder)
Unit Complete earth conductor: Appropriate Indian Standard No Appropriate IEC Standard No Material of conductor Number and diameter of wires Overall diameter of conductor Mass of conductor per kilometre Ultimate strength of conductor Lay length Direction of the lay of the outer layer Chemical composition of the steel wire Carbon Manganese Phosphorous Sulphur Silicon Purity of Zinc for galvanising Steel strands after galvanising Diameter Minimum breaking load of one strand Galvanising a) Minimum weight of Zinc coating per sq.m. of the uncoated wire surface after galvanising No./mm mm kg Newton mm GSW
mm kN gms
NESCL/OPTCL/CS-OS-616
C . 5 - Earth Wire : 132 kV and 220 kV Constructions (Continued) (To be filled up by the Bidder)
Unit b) Minimum no. of one minute dips that the galvanised strand can withstand after stranding in Standard Preece Test Maximum tension at 5C and 36% full wind Maximum tension at 32C with full wind Maximum tension of conductor in still air at 5C Assumed equivalent modulus of elasticity of Conductor Assumed equivalent coefficient of linear expansion of conductor Maximum length of conductor on drum # D.C. resistance at 20 o C Maximum span for: One vibration damper at each end of span Two vibration dampers at each end of span Three vibration dampers at each end of span Dimensions from clamp mouth to vibration damper attachment First damper Second damper when required Third damper when required mm mm mm m m m Nos. GSW
hbar
per C km ohms/km
# It is permitted to supply two lengths of 2 kms each, in a single drum. (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 3.3 , for the approval of the Project Manager. )
NESCL/OPTCL/CS-OS-616
NESCL/OPTCL/CS-OS-616
hbar
C km ohms/km.
# It is permitted to supply two lengths of 2kms each, in a single drum. (After placement of order, the Contractor has to carry-out vibration analysis and furnish a detailed vibration damper placement chart, as has been specified at Clause No. 3.3 , for the approval of the Project Manager.)
NESCL/OPTCL/CS-OS-616
NESCL/OPTCL/CS-OS-616
mm
mm
NESCL/OPTCL/CS-OS-616
mm
Outside dimensions of the joint after compression a) Steel sleeve i) Corner to corner ii) Surface to surface b) With aluminium encasing Length of the steel sleeve a) Before compression b) After compression Final length of the joint after compression with aluminium encasing Compression pressure Slipping strength Resistance of the completed joint Galvanising : a) Minimum weight of Zinc coating per Sq.m. of uncoated surface b) No. of one minute dips all the galvanised parts can withstand in Standard Preece test c) Purity of Zinc for galvanizing Flexible copper bonds Resistance of the Cu-bond Total weight of the Cu-bonds Slipping strength
mm
mm
mm
Tonne kN ohms
gms./sq.m
ohms kg kN
NESCL/OPTCL/CS-OS-616
Micro Volts
NESCL/OPTCL/CS-OS-616
Micro Volts
T-connector (only for ACSR MOOSE) Weight of the T-connector Axial tensile strength of the welded portion of the T-connector Breaking strength of the T-connector Resistance of the completed Tconnection
kgs kN
kN ohms
NESCL/OPTCL/CS-OS-616
Micro Volts
NESCL/OPTCL/CS-OS-616
Micro Volts %
NESCL/OPTCL/CS-OS-616
C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for ACSR PANTHER Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing Vibration Dampers for ACSR ZEBRA Total weight of the damper kgs Left Weight of each damper mass Resonance frequencies 1) First frequency 2) Second frequency Dimension of each damper mass Material of : 1) Damper mass 2) Messenger cable No. of strands in messenger cable Lay ratio of the messenger cable strands Min. tensile strength of messenger cable Mass pull-off strength Clamping torque Slipping strength of the damper clamp 1) Before fatigue test 2) After fatigue test kg/sq.mm. kN kg.-m kN Hz Hz mm kgs Right gm/sq.m Unit
Nos.
NESCL/OPTCL/CS-OS-616
C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for ACSR ZEBRA Magnetic power loss per vibration damper Min. corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 154 kV Percentage variation in reactance after fatigue test in comparision with that before the fatigue test Percentage variation in power dissipation after fatigue test in comparision with that before the fatigue test Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing Vibration Dampers for ACSR MOOSE Total weight of the damper kgs Left Weight of each damper mass Resonance frequencies 1) First frequency 2) Second frequency Dimension of each damper mass Material of : 1) Damper mass 2) Messenger cable Hz Hz mm kgs Right gm/sq.m Unit Watts kV
Micro Volts %
Nos.
NESCL/OPTCL/CS-OS-616
C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for ACSR MOOSE No. of strands in messenger cable Lay ratio of the messenger cable strands Min. tensile strength of messenger cable Mass pull-off strength Clamping torque Slipping strength of the damper clamp 1) Before fatigue test 2) After fatigue test Magnetic power loss per vibration damper Min. corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz , at 305 kV Percentage variation in reactance after fatigue test in comparision with that before the fatigue test Percentage variation in power dissipation after fatigue test in comparision with that before the fatigue test Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing gm/sq.m Watts kV kg/sq.mm. kN kg.-m kN Unit
Micro Volts %
Nos.
NESCL/OPTCL/CS-OS-616
C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for 7/3.15mm Earthwire Total weight of the damper Unit kgs Left Weight of each damper mass Resonance frequencies 1) First frequency 2) Second frequency Dimension of each damper mass Material of : 1) Damper mass 2) Messenger cable No. of strands in messenger cable Lay ratio of the messenger cable strands Min. tensile strength of messenger cable Mass pull-off strength Clamping torque Slipping strength of the damper clamp 1) Before fatigue test 2) After fatigue test Percentage variation in reactance after fatigue test in comparision with that before the fatigue test Percentage variation in power dissipation after fatigue test in comparision with that before the fatigue test % kg/sq.mm. kN kg.-m kN Hz Hz mm kgs Right
NESCL/OPTCL/CS-OS-616
C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for 7/3.15mm Earthwire Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing Vibration Dampers for 7/3.66mm Earthwire Total weight of the damper kgs Left Weight of each damper mass Resonance frequencies 1) First frequency 2) Second frequency Dimension of each damper mass Material of : 1) Damper mass 2) Messenger cable No. of strands in messenger cable Lay ratio of the messenger cable strands Min. tensile strength of messenger cable Mass pull-off strength Clamping torque Slipping strength of the damper clamp 1) Before fatigue test 2) After fatigue test kg/sq.mm. kN kg.-m kN Hz Hz mm kgs Right gm/sq.m Unit
Nos.
NESCL/OPTCL/CS-OS-616
C . 9 - Vibration Damper For Conductor and Earthwire (Continued ) ( To be completed by the Bidder )
Vibration Dampers for 7/3.66mm Earthwire Percentage variation in reactance after fatigue test in comparision with that before the fatigue test Percentage variation in power dissipation after fatigue test in comparision with that before the fatigue test Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanizing gm/sq.m Unit %
Nos.
NESCL/OPTCL/CS-OS-616
C . 10 - Bundle Spacers For 400kV Line Conductors (To be filled up by the Bidder)
Unit Material of component parts(indicate type of alloy) 1) Insert 2) Main body 3) Retaining rods ( if any ) Manufacturing process for 1) Insert 2) Main body 3) Retaining rods ( if any ) Retaining rods (if used ) 1) Type of alloy used 2) No. of retaining rods used for each spacer 3) Diameter of the rod 4) Length of the rod 5) Total weight of one set of the rods Elatomer 1) Supplier 2) Type 3) Moulded on the insert or not 4) Shore hardness 5) Thickness on the insert 6) Temperature for which designed Minimum strength of the spacer 1) Compressive load 2) Tensile load Weight of the spacer Designed clamping torque (if applicable ) Slipping strength of spacer clamp 1) Before vibration test 2) After vibration test mm
o
mm mm kgs
kN kN kgs kg-m
kN kN
NESCL/OPTCL/CS-OS-616
C . 10 - Bundle Spacers For 400kV Line Conductors (Continued ) (To be filled up by the Bidder)
Unit Magnetic power loss per spacer Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanising Min. corona extinction voltage under dry conditions gm/sq.m Watts
Nos.
% kV
Micro Volts
ohms
NESCL/OPTCL/CS-OS-616
C.11 - Bundle Spacers For Jumpers Of 400kV Lines (To be filled up by the Bidder)
Unit Material of component parts (indicate type of alloy) 1) Insert 2) Main body Manufacturing process for 1) Insert 2) Main body Elatomer 1) Supplier 2) Type 3) Moulded on the insert or not 4) Shore hardness 5) Thickness on the insert 6) Temperature for which designed Minimum strength of the spacer for jumpers 1) Compressive load 2) Tensile load Weight of the spacer for jumpers Designed clamping torque for spacer for jumpers Slipping strength of spacer clamp for jumpers Magnetic power loss per spacer for jumpers Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanising Min. corona extinction voltage under dry conditions Radio interference voltage under dry conditions Electrical resistance of the elastomer cushioned spacer for jumpers (specify the range ) mm
o
gm/sq.m Nos.
% kV MicroVolt ohms
NESCL/OPTCL/CS-OS-616
C.12 - Spacer Dampers For 400kV Line Conductors (To be filled up by the Bidder)
Unit Material of component parts (indicate type of alloy / rubber component) 1) Insert 2) Main body 3) Retaining rods ( if any ) 4) Damping ball Manufacturing process for 1) Insert 2) Main body 3) Retaining rods ( if any ) 4) Damping ball Retaining rods (if used ) 1) Type of alloy used 2) No. of retaining rods used for each unit 3) Diameter of the rod 4) Length of the rod 5) Total weight of one set of the rods Elatomer 1) Supplier 2) Type 3) Moulded on the insert or not 4) Shore hardness 5) Thickness on the insert 6) Temperature for which designed Minimum strength of the spacer damper 1) Compressive load 2) Tensile load kN kN mm
o
mm mm kgs
NESCL/OPTCL/CS-OS-616
C.12 - Spacer Dampers For 400kV Line Conductors ( Continued ) (To be filled up by the Bidder)
Unit Weight of the spacer damper Designed clamping torque (if applicable ) Slipping strength of spacer damper clamp 1) Before vibration test 2) After vibration test Galvanising of ferrous parts (if any ) 1) Minimum weight of Zinc coating per Sq.m. of the uncoated surface 2) Minimum No. of one minute dips the ferrous parts can withstand in the Standard Preece Test 3) Purity of Zinc used for galvanising Min. corona extinction voltage under dry conditions gm/sq.m kN kN kgs kg-m
Nos.
% kV
Micro Volts
Watts
Electrical resistance of the elastomer cushioned spacer damper (specify the range )
ohms
NESCL/OPTCL/CS-OS-616
C.13 - Disc Insulator Units ( Standard Type ) (To be filled up by the Bidder)
Unit Weight of the single disc unit Size and designation of the ball pin shank Diameter of the disc Tolerance on the diameter Ball to ball spacing between disc Tolerance on ball to ball spacing Minimum creepage distance of a single disc Positive tolerance on the minimum creepage distance Shell material ( Glass/Porcelain ) Power frequency flashover voltage (rms) of single disc unit 1) Dry 2) Wet Power frequency withstand voltage (rms) of single disc unit 1) Dry 2) Wet Power frequency puncture voltage (rms) of single disc unit kV kV kV kV kV kg mm 70kN 90kN 120kN 160kN
mm +/-mm mm +/-mm mm
+mm
NESCL/OPTCL/CS-OS-616
C.13 - Disc Insulator Units ( Standard Type ) ( Continued ) (To be filled up by the Bidder)
Unit Impulse flashover voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Impulse withstand voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Steepness of the impulse voltage which the disc unit can withstand in Steep Wave Front Test Corona extinction voltage ( rms ) under dry condition, for single unit Maximum RIV at 1 MHz and at 10 kV (rms) for single unit Purity of Zinc used for galvanising No. of dips in Standard Preece Test 1) Cap socket 2) Ball pin Axial and radial run-out (According to IEC ) 1) As per pointer A 2) As per pointer B mm mm Micro Volts. % kV per micro sec. 70kN 90kN 120kN 160kN
NESCL/OPTCL/CS-OS-616
C.13A - Composite Insulator Units ( Standard Type ) (To be filled up by the Bidder)
Unit Weight of the single insulatort unit Size and designation of the ball pin shank / clevis and tongue Diameter of (along with tolerance) 1) central core without housing sleeve cover 2) central core with housing sleeve cover 3) weather shed Length of single insulator unit Tolerance on unit insulator length Minimum creepage distance of a single insulator unit Positive tolerance on the minimum creepage distance Core material Shed material Power frequency flashover voltage (rms) of single disc unit 1) Dry 2) Wet Power frequency withstand voltage (rms) of single disc unit 1) Dry 2) Wet kV kV kV kV mm +/-mm mm kg mm 70kN 90kN 120kN 160kN
mm
+mm
NESCL/OPTCL/CS-OS-616
C.13A - Composite Insulator Units ( Standard Type ) ( Continued ) (To be filled up by the Bidder)
Unit Impulse flashover voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Impulse withstand voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Steepness of the impulse voltage which the disc unit can withstand in Steep Wave Front Test Corona extinction voltage ( rms ) under dry condition, for single unit Maximum RIV at 1 MHz and at 10 kV (rms) for single unit Purity of Zinc used for galvanising No. of dips in Standard Preece Test 1) Cap socket 2) Ball pin Micro Volts. % kV per micro sec. 70kN 90kN 120kN 160kN
Note : Any other parameters which Bidder feels are necessary to define the offered composite insulator unit, shall be indicated and guaranteed in the above format.
NESCL/OPTCL/CS-OS-616
C.14 - Disc Insulator Units ( Anti-fog Type ) (To be filled up by the Bidder)
Unit Weight of the single disc unit Size and designation of the ball pin shank Diameter of the disc Tolerance on the diameter Ball to ball spacing between disc Tolerance on ball to ball spacing Minimum creepage distance of a single disc Positive tolerance on the minimum creepage distance Shell material ( Glass/Porcelain ) Power frequency flashover voltage (rms ) of single disc unit 1) Dry 2) Wet Power frequency withstand voltage (rms ) of single disc unit 1) Dry 2) Wet Power frequency puncture voltage (rms) of single disc unit kV kV kV kV kV kg mm 70kN 90kN 120kN 160kN
mm +/-mm mm +/-mm mm
+mm
NESCL/OPTCL/CS-OS-616
C.14 - Disc Insulator Units ( Anti-fog Type ) ( Continued ) (To be filled up by the Bidder)
Unit Impulse flashover voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Impulse withstand voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Steepness of the impulse voltage which the disc unit can withstand in Steep Wave Front Test Corona extinction voltage ( rms ) under dry condition, for single unit Maximum RIV at 1 MHz and at 10 kV (rms) for single unit Purity of Zinc used for galvanising Purity of Zinc used for sleeve No. of dips in Standard Preece Test 1) Cap socket 2) Ball pin Axial and radial run-out (According to IEC ) 1) As per pointer A 2) As per pointer B mm mm Micro Volts. % % kV per micro sec. 70kN 90kN 120kN 160kN
NESCL/OPTCL/CS-OS-616
C.14A - Composite Insulator Units ( Anti-fog Type ) (To be filled up by the Bidder)
Unit Weight of the single insulatort unit Size and designation of the ball pin shank / clevis and tongue Diameter of (along with tolerance) 1) central core without housing sleeve cover 2) central core with housing sleeve cover 3) weather shed Length of single insulator unit Tolerance on unit insulator length Minimum creepage distance of a single insulator unit Positive tolerance on the minimum creepage distance Core material Shed material Power frequency flashover voltage (rms) of single disc unit 1) Dry 2) Wet Power frequency withstand voltage (rms) of single disc unit 1) Dry 2) Wet kV kV kV kV mm +/-mm mm kg mm 70kN 90kN 120kN 160kN
mm
+mm
NESCL/OPTCL/CS-OS-616
C.14A - Composite Insulator Units ( Anti-fog Type ) ( Continued ) (To be filled up by the Bidder)
Unit Impulse flashover voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Impulse withstand voltage ( peak ) of single disc unit ( dry ) 1) Positive 2) Negative Steepness of the impulse voltage which the disc unit can withstand in Steep Wave Front Test Corona extinction voltage ( rms ) under dry condition, for single unit Maximum RIV at 1 MHz and at 10 kV (rms) for single unit Purity of Zinc used for galvanising No. of dips in Standard Preece Test 1) Cap socket 2) Ball pin Micro Volts. % kV per micro sec. 70kN 90kN 120kN 160kN
Note : Any other parameters which Bidder feels are necessary to define the offered composite insulator unit, shall be indicated and guaranteed in the above format.
NESCL/OPTCL/CS-OS-616
C . 15 - Insulator Strings (Suspension Sets For 132 kV Lines ) (To be filled up by the Bidder)
Unit Single I Suspension Strings Double I Suspension Strings Pilot Suspension Strings
Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage (only for strings with anti-fog disc units) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 105kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string
kV(rms)
kV kV
kV kV kV(rms)
kV(rms)
Micro Volts kN
NESCL/OPTCL/CS-OS-616
C . 15 - Insulator Strings (Suspension Sets For 132 kV Lines ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings
( Continued )
Overall length of the set including clamp and all fittings (specify the tolerance also ) Weight of the set, complete with all fittings and arcing horns Weight of the counter-weights Minimum arcing gap distance Maximum magnetic power loss of the suspension assembly Slipping strength of the suspension assembly (clamp torque Vs. slip curve shall be enclosed ) Particulars of Standard/AGS preformed armour rod set for suspension assembly 1) No. of rods per set 2) Direction of the lay 3) Overall length after fitting on the conductor 4) Actual length of each rod along its helix 5) Diameter of each rod 6) Tolerance in a) Diameter of each rod b) Length of each rod c) Difference of length between the longest and shortest rod in a set 7) Type of Aluminium alloy used for manufacture of PA rods 8) UTS of each rod
mm
kg
kg mm Watts
kN
mm mm mm
kg/mm 2
NESCL/OPTCL/CS-OS-616
C . 15 - Insulator Strings (Suspension Sets For 132 kV Lines ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings
( Continued )
Particular of Elastomer (for AGS clamps only ) 1) Supplier of elastomer 2) Type of elastomer 3) Shore hardness of elastomer 4) Temperature range for which elastomer is designed 5) Moulded on insert Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface
o
yes/no % No.
gm/sq.m
NESCL/OPTCL/CS-OS-616
C . 16 - Insulator Strings ( Tension Sets For 132 kV Lines ) ( To be filled up by the Bidder )
Unit Single Tension Strings Double Tension Strings
Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage ( only for strings with anti-fog units ) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 105kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string Overall length of the set including clamp and all fittings (specify the tolerance also )
kV(rms)
kV kV
kV kV kV (rms)
kV(rms)
Micro Volts kN
mm
NESCL/OPTCL/CS-OS-616
C . 16 - Insulator Strings ( Tension Sets For 132 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit Single Tension Strings Double Tension Strings
Weight of the set, complete with all fittings and arcing horns Minimum arcing gap distance Electrical resistance of the complete tension assembly along with jumper connection Slipping strength of the tension assembly Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface
kg
mm ohms
kN % No.
gm/sq.m
NESCL/OPTCL/CS-OS-616
C . 17 - Insulator Strings (Suspension Sets For 220 kV Lines ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings Double I Suspension Strings Pilot Suspension Strings
Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage (only for strings with anti-fog disc units) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 154kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string
kV(rms)
kV kV
kV kV kV(rms)
kV(rms)
Micro Volts kN
NESCL/OPTCL/CS-OS-616
C . 17 - Insulator Strings (Suspension Sets For 220 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings Double I Suspension Strings Pilot Suspension Strings
Overall length of the set including clamp and all fittings (specify the tolerance also ) Weight of the set, complete with all fittings and arcing horns Weight of the counter-weights Minimum arcing gap distance Maximum magnetic power loss of the suspension assembly Slipping strength of the suspension assembly (clamp torque Vs. slip curve shall be enclosed ) Particulars of Standard/AGS preformed armour rod set for suspension assembly 1) No. of rods per set 2) Direction of the lay 3) Overall length after fitting on the conductor 4) Actual length of each rod along its helix 5) Diameter of each rod 6) Tolerance in a) Diameter of each rod b) Length of each rod c) Difference of length between the longest and shortest rod in a set 7) Type of Aluminium alloy used for manufacture of PA rods 8) UTS of each rod
mm
kg
kg mm Watts
kN
mm mm
mm
kg/mm 2
NESCL/OPTCL/CS-OS-616
C . 17 - Insulator Strings (Suspension Sets For 220 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings Double I Suspension Strings Pilot Suspension Strings
Particular of Elastomer (for AGS clamps only ) 1) Supplier of elastomer 2) Type of elastomer 3) Shore hardness of elastomer 4) Temperature range for which elastomer is designed 5) Moulded on insert Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface
o
yes/no % No.
gm/sq.m
NESCL/OPTCL/CS-OS-616
C . 18 - Insulator Strings ( Tension Sets For 220 kV Lines ) ( To be filled up by the Bidder )
Unit Single Tension Strings Double Tension Strings
Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage ( only for strings with anti-fog units ) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 105kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string Overall length of the set including clamp and all fittings (specify the tolerance also )
kV(rms)
kV kV
kV kV kV (rms)
kV(rms)
Micro Volts kN
mm
NESCL/OPTCL/CS-OS-616
C . 18 - Insulator Strings ( Tension Sets For 220 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit Single Tension Strings Double Tension Strings
Weight of the set, complete with all fittings and arcing horns Minimum arcing gap distance Electrical resistance of the complete tension assembly along with jumper connection Slipping strength of the tension assembly Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface
kg
mm ohms
kN % No.
gm/sq.m
NESCL/OPTCL/CS-OS-616
C . 19 - Insulator Strings (Suspension Sets For 400 kV Lines ) ( To be filled up by the Bidder )
Unit Single I Suspension Strings Pilot Suspension Strings
Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Switching surge withstand voltage (peak) under wet conditions 1) Positive 2) Negative Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage ( only for strings with anti-fog units ) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 305kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string
kV(rms)
kV kV
kV kV
kV kV kV (rms)
kV(rms)
Micro Volts kN
NESCL/OPTCL/CS-OS-616
C . 19 - Insulator Strings (Suspension Sets For 400 kV Lines ) ( To be filled up by the Bidder )
Unit
( Continued )
Overall length of the set including clamp and all fittings (specify the tolerance also ) Weight of the set, complete with all fittings and arcing horns Weight of the counter-weights Minimum arcing gap distance Maximum magnetic power loss of the suspension assembly Slipping strength of the suspension assembly (clamp torque Vs. slip curve shall be enclosed ) Particulars of Standard/AGS pre-formed armour rod set for suspension assembly
mm
kg
kg mm Watts
kN
1) No. of rods per set 2) Direction of the lay 3) Overall length after fitting on the conductor 4) Actual length of each rod along its helix 5) Diameter of each rod 6) Tolerance in a) Diameter of each rod b) Length of each rod c) Difference of length between the longest and shortest rod in a set 7) Type of Aluminium alloy used for manufacture of PA rods 8) UTS of each rod
mm mm mm
kg/mm 2
NESCL/OPTCL/CS-OS-616
C . 19 - Insulator Strings (Suspension Sets For 400 kV Lines ) ( To be filled up by the Bidder )
Unit
( Continued )
Particular of Elastomer (for AGS clamps only ) 1) Supplier of elastomer 2) Type of elastomer 3) Shore hardness of elastomer 4) Temperature range for which elastomer is designed 5) Moulded on insert Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface
o
yes/no % No.
gm/sq.m
NESCL/OPTCL/CS-OS-616
C . 20 - Insulator Strings ( Tension Sets For 400 kV Lines ) ( To be filled up by the Bidder )
Unit SingleTension Strings (Low Duty) Double Tension Strings
Power frequency withstand voltage of the string with arcing horns and corona control rings / grading rings under wet conditions Switching surge withstand voltage (peak) under wet conditions 1) Positive 2) Negative Impulse flashover voltage (peak) under dry conditions 1) Positive 2) Negative Impulse withstand voltage (peak) under dry conditions 1) Positive 2) Negative Salt-fog pollution withstand voltage ( only for strings with anti-fog units ) Minimum corona extinction voltage under dry conditions Radio interference voltage under dry conditions at 1MHz, at 305kV Mechanical strength of the complete insulator string along with all hardware fittings Maximum voltage (in percentage ) across any disc in the complete insulator string under phase to earth voltage ( not applicable for string with composite insulator units ) Number of insulator units in each string
kV(rms)
kV kV
kV kV
kV kV kV (rms)
kV(rms)
Micro Volts kN
NESCL/OPTCL/CS-OS-616
C . 20 - Insulator Strings ( Tension Sets For 400 kV Lines ) ( Continued ) ( To be filled up by the Bidder )
Unit SingleTension Strings (Low Duty) Double Tension Strings
Overall length of the set including clamp and all fittings (specify the tolerance also ) Weight of the set, complete with all fittings and arcing horns Minimum arcing gap distance Electrical resistance of the complete tension assembly along with jumper connection Slipping strength of the tension assembly Purity of Zinc used for galvanising Minimum No. of one minute dips the ferrous parts can withstand in Standard Preece Test Minimum weight of Zinc coating per Sq.m. of the uncoated surface
mm
kg
mm ohms
kN % No.
gm/sq.m
NESCL/OPTCL/CS-OS-616
Newton
Newton
degrees
degrees
NESCL/OPTCL/CS-OS-616
Newton
Newton
degrees
degrees
NESCL/OPTCL/CS-OS-616
Newton
Newton
degrees
degrees
NESCL/OPTCL/CS-OS-616
C . 24 - Tower Design Particulars (Common for all Towers) (To be filled up by the Bidder)
Unit Maximum ratio of unsupported length of steel compression member to their least radius of gyration: Leg members, ground wire peak members and lower members of the crossarms in compression Other members carrying computed stresses Redundant members Tension only members Mild steel Maximum ultimate stresses, for checking tower designs not subjected to test (unless otherwise approved) : Compression members, Bidder to indicate his design Assumptions Tension members (elastic limit) Shear on bolts Bearing on bolts N/mm2 N/mm2 N/mm2 N/mm2 High yield steel
NESCL/OPTCL/CS-OS-616
C . 25 - Particulars Of Double Circuit Towers : 132 kV Construction (To be filled up by the Bidder)
TYPE OF TOWER Type of insulator sets Maximum angle of deviation Normal span length Minimum ground clearance of line conductor at 85C, normal ground Sag of line conductor in normal span length at 85C Maximum distance of line conductor below crossarm Height above ground of bottom conductor Crossarm Minimum height of earth conductors above upper line conductor : at tower : at mid-span Vertical spacing between line conductors at tower : Minimum Actual Overall tower height Maximum differential foundation movement permitted under ultimate loads Clearance between conductors of one circuit and tower climbing leg of the other circuit : Minimum Actual Horizontal distance, from tower centre line of insulator attachments Horizontal distance, from tower centre line of earth conductors degree m Unit DA Suspension DB Tension DC Tension DD Tension
m m
m m m
mm
m m
NESCL/OPTCL/CS-OS-616
C . 25 - Particulars Of Double Circuit Towers : 132 kV Construction ( Continued ) (To be filled up by the Bidder)
TYPE OF TOWER Tower body dimensions at bottom crossarm level (transverse x longitudinal) Overall tower base dimensions at ground line (transverse x longitudinal) : Maximum for standard height towers Actual for standard height towers Total transverse overturning moment at ground line of standard height tower. Mass of complete standard height tower above ground line (including bolts/nuts; bolts/nuts to be indicated separately ) Mass of tower body extension above ground line : 3 metre body extension only 6 metre body extension only 9 metre body extension only 12 metre body extension only 18 metre body extension only Unit DA DB DC DD
m kN-m.
kg
kg kg kg kg kg -
NESCL/OPTCL/CS-OS-616
C . 26 - Particulars Of Double Circuit Towers : 220 kV Construction (To be filled up by the Bidder)
TYPE OF TOWER Type of insulator sets Maximum angle of deviation Normal span length Minimum ground clearance of line conductor at 85 C, normal ground Sag of line conductor in normal span length at 85 C Maximum distance of line conductor below crossarm Height above ground of bottom conductor crossarm Minimum height of earth conductors above upper line conductor : at tower : at mid-span Vertical spacing between line conductors at tower : Minimum Actual Overall tower height Maximum differential foundation movement permitted under ultimate loads Clearance between conductors of one circuit and tower climbing leg of the other circuit : Minimum Actual Horizontal distance, from tower centre line of insulator attachments Horizontal distance, from tower centre line of earth conductors degree m Unit DA Suspension DB Tension DC Tension DD Tension
m m
m m m
mm
m m
NESCL/OPTCL/CS-OS-616
C . 26 - Particulars Of Double Circuit Towers : 220 kV Construction ( Continued ) (To be filled up by the Bidder)
TYPE OF TOWER Tower body dimensions at bottom crossarm level (transverse x longitudinal) Overall tower base dimensions at ground line (transverse x longitudinal) Maximum for standard height towers Actual for standard height towers Total transverse overturning moment at ground line of standard height tower Mass of complete standard height tower above ground line (including bolts/nuts; bolts/nuts to be indicated separately ) Mass of tower body extensions above ground line 3 metre body extension only 6 metre body extension only 9 metre body extension only 12 metre body extension only 18 metre body extension only 25 metre body extension only kg kg kg kg kg kg Unit DA DB DC DD
m m kg-m.
kg
NESCL/OPTCL/CS-OS-616
C . 27 - Particulars Of Double Circuit Towers : 400 kV Construction (To be filled up by the Bidder)
TYPE OF TOWER Type of insulator sets Maximum angle of deviation Normal span length Minimum ground clearance of line conductor at 85 C, normal ground Sag of line conductor in normal span length at 85 C Maximum distance of line conductor below crossarm Height above ground of bottom conductor crossarm Minimum height of earth conductors above upper line conductor : at tower : at mid-span Vertical spacing between line conductors at tower : Minimum Actual Overall tower height Maximum differential foundation movement permitted under ultimate loads Clearance between conductors of one circuit and tower climbing leg of the other circuit : Minimum Actual Horizontal distance, from tower centre line of insulator attachments Horizontal distance, from tower centre line of earth conductors degree m Unit DA Suspension DB Tension DC Tension DD Tension
m m
m m m
mm
m m
NESCL/OPTCL/CS-OS-616
C . 27 - Particulars Of Double Circuit Towers : 400 kV Construction ( Continued ) (To be filled up by the Bidder)
TYPE OF TOWER Tower body dimensions at bottom crossarm level (transverse x longitudinal) Overall tower base dimensions at ground line (transverse x longitudinal) Maximum for standard height towers Actual for standard height towers Total transverse overturning moment at ground line of standard height tower Mass of complete standard height tower above ground line (including bolts/nuts; bolts/nuts to be indicated separately ) Mass of tower body extensions above ground line 3 metre body extension only 6 metre body extension only 9 metre body extension only 12 metre body extension only 18 metre body extension only 25 metre body extension only kg kg kg kg kg kg Unit DA DB DC DD
m kg-m.
kg
NESCL/OPTCL/CS-OS-616
kg/m3 kg/m3 kg/m3 kN/m2 kN/m2 kN/m2 kN/m2 kN/m2 Degree Degree Degree Degree Degree kN/m2
NESCL/OPTCL/CS-OS-616
Grade/standard Tensile breaking stress Elongation on breaking Gauge length of specimen Diameter of specimen Yield point as percentage of breaking stress Insulators and fittings: Insulator unit metalwork Phase and earth conductor metal fittings Steel Malleable cast iron N/mm2 % mm mm
Steel
Insulator caps
Grade/standard Tensile breaking stress Elongation on breaking Gauge length of specimen Diameter of specimen Yield point as percentage of breaking stress N/mm2 % mm mm
NESCL/OPTCL/CS-OS-616