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Oscar Olvera

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Automotive Transport Military Railway Aircraft Household appliances Navy

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Is a manufacturing process that cuts and forms sheet metal into a desired shape or profile, without chip removal. The stamping press provides the power to transform the material The stamping dies give the desired shape or profile.

Part

Die

Process

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Is a cold-forming operation, which means that no heat is introduced into the die or the sheet material intentionally. The stamping die's cutting and forming sections typically are made from special types of hardenable steel called tool steel or wear-resistant materials.

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High productivity Fast tool depreciation Part repeatability Part low cost Easy to automate

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Sheet metal is the engineering material most used for the manufacturing of products in all industry fields. It is the ideal material, due to the following characteristics:
? ? ? ? Easy manufacturing Forming capacity Low cost High productivity

Sheet metal parts produced by stamping can replace parts produced by sinterig, welding and casting. With the following benefits.
? ? ? ? Lower weight (ligther) Higher mechanical strength Lower cost Higher productivity (more parts/hr). notable

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Large dimensions parts can be produced from sheet metal by stamping allowing great plastic deformation, without material removal.

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Punching Shearing Bending

Blanking

Drawing

Profiling

Cutting

? Punching ? Shearing ? Blanking ? Others (Notching, Trimming, Slitting)

Forming

? Bending ? Drawing ? Others (Flanging, Spinning, Profiling)

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The sheet metal, positioned between two dies, is severed as the die cutting edges move past each other.

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Forming operations deform sheet material by exposing it to tension, compression, or both. Most part defects, such as splits and wrinkles, occur in forming operations.

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Forming operation in which the metal is plastically deformed along a straight axis.

Punch

Sheet

Die

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Metal forming process in which the part shape is formed by controlling sheet metal flow into a cavity and over a punch.

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Is a special, one-of-a-kind precision tool that cuts and forms sheet metal into a desired shape or profile as the sheet metal is pressed, or stamped, between two mating components. A die gets the force it needs from a press. Dies range in size from those used for making microelectronics components, to those used for making entire autobody sides.

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Production Vol., speed

(Type, consumption)

Material

Die type?

Equipment, $$$, etc.

Part Size, Shape and Tol.

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Single-station

Dies
Transfers Progressive

Each station that forms or cuts the sheet metal represents a single operation die. Tools that typically are hand or robotically loaded. Low-production parts Production of parts that are too big and bulky to handle with automation. Large line dies are placed in individual presses Small line dies can be placed within a single press.

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Advantages:

Cutting dies

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Disadvantages:
? Lower production speeds ? Require expensive robots or human labor. ? Several presses to manufacture a single part.

Drawing die

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Line dies that are timed together and spaced an even distance apart in a single press. The distance between each die is referred to as the pitch. Piece parts are transferred by special traveling rails mounted within the press boundaries. Transfer systems can perform numerous motions. The two basic types are 2-D (two-axis) and 3-D (three-axis).

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1. 2.

Parts

Embutir. Reducir embut. 3. Reducir embut. 4. Perfilar. 5. Calibrar. 6. Perforar. 7. Recortar 8. Punzonar. 9. Agujerear. 10. Bordonar. 11. Cortar.

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Is one of the most common, fastest methods available for producing piece parts. Parts are tied together by a portion of the original strip or coil, called a strip carrier. Can produce as many as 1,500 parts per minute. All necessary stations are mounted on a single common die set. Stations are timed and sequenced so that the piece part can be fed ahead a constant given distance called the progression or pitch.

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No blank-holder Part insufficient flatness

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No blank-holder Part insufficient flatness

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Blank-holder Better part flatness All types of operations

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All types of operations

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Die plates are steel or aluminum plates that correspond to the size of the die. They serve as the foundation for mounting the working die components. Must be machined so that they are parallel and flat within a critical tolerance. The machining methods are milling and grinding. The upper and lower die shoes assembled together with guide pins create the die set

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Align the upper and lower die shoes precisely. Precision-ground components, often manufactured within 0.0001in (0.002 mm) There are two basic types of guide pins and bushings:
? Friction pins ? Ball bearing-style pins.

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Stripping force

Stripping pad Sheet Die

Cutting

Drawing

Bending

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Springs supply the force needed to hold, strip, or form metal.

UPPER PLATE (BASE SUPERIOR): Materials: Casting GG25 Steels: F111 F112

TOOL HOLDER (PORTA PUNZONES): Materialss: Steels: F111 - F112 F114 TOOL GUIDE (GUA PUNZONES): Materiales: Ac. F111 - F112 F114 BLANK HOLDER PAD (PISADOR): Materiales: Ac.: F112 F114 HT F522 HT (CEMENTADO)

PUNCHES: Materials: Steels: F521-F522 1.2379 1.3343+T y R + PVD Widia (Metal duro) TEMPERED ANNEALED, 60 -64 Rc GUIDE PINS (ELEMENTOS GUA) Materials: Steels: F151F152 Cementado T. y R. Bronze + Graphite

TOOL HOLDER (PORTA MATRICES): Materiales: Ac. F111 - F112 F114

DIES (MATRICES): Materials: Steels : F521 F522 HT 1.2379 - 1.3343+T y R. + PVD Widia (Metal duro) TEMPERED ANNEALED 60 -64 Rc

LOWER PLATE (BASE INFERIOR): Materials: Casting GG25 Steels: F111 F112

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