Aluminum Carpentry Manual

PRACTICAL
MANUAL
1)13 (A1IIN'T3IBIA ALUMINUM
Prepared by: Luis Garabito

garabito j Is@gmail.co m.
Garabito Plowing
INTRODUCTION MOSQUITO NET PRODUCTION PROCEDURE Luis
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Description
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Calisaya (Suchas), Carlitos (Poronguitas) that each one of them with their patience and guidance They guided me to
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To my co-workers Don Leo, Porfirio, Don Eduardo, Teo, Ale, Reynaldo, Teo, Armando, Javier (lorito),
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Cochabamba-Bolivia
Final product Exploded Product
Mosquito Net Components: For this work, the following will be used:
• Millimeter mesh
• Silicone (black color)
Cochabamba-Bolivia Page 2
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Development of the Cut sheet: For this purpose we proceed to the respective measurement of the covering space
(In our case a Window) both in width (A) and height (H) and in positions indicated in
the graph, the units of measurement must be mm (millimeters). In case of variation in
measurements we opt for a lower value.
After measuring these values, we submit a discount table and prepare the respective cut
sheet.
Table of cutting dimensions: this table will allow us to provide the necessary clearance for our product since
generally the coating space presents bending errors, as well as the minimum values of our components for each
product.
MOSQUITO NET DISCOUNT SHEET

Profile in width Profile in width Mesh
No. CODE BROAD HEIGHT (9133) (9133) Weatherstrip (mm) screws Broad High
1 DERBI_1 TO h H-2 A-2 (A*2)+(H*2)-110 4 TO h
2 Number 1000 1500 1498 998 4890 4 1500 1000
Note: the mesh dimension is the minimum necessary for good tensioning.
Cutting: From the dimensions taken from the Cutting sheet we proceed to this end. The cut must be developed at 45
degrees on both sides of the profile, leaving the weather stripping rail on the inside and the measurement
corresponding to the outside of the profile, as indicated in our graph.
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Forming of the frame. After the respective cutting of pieces, we proceed to assemble the frame with the
corresponding screws and the help of a drill with a 3mm bit as well as a star screwdriver.
Profile union Drilling between Screw connection
profiles
The drilling position is approximately 20 mm from the internal vertex and with an inclination of between 40 and 45
degrees for a good lock.
Mesh laying. With the help of the weather stripping and our already assembled frame, we proceed to lay the mesh on
the frame. For this purpose, you must have a pressure tool for the weather stripping.
Once the laying has been developed, the excess mesh and excess weather stripping will be cut. Moving on to the
silicone coating of the mesh, this will be done especially on the upper surface of the weather stripping, in order to
reinforce it and to present a good finish (aesthetics).
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SLIDING WINDOW PRODUCTION PROCEDURE
OF 2 LEAVES (SERIES 20)
Description: Sliding systems are those whose leaves, provided with wheels, move horizontally and parallel on rails
arranged in the lower part of the frame. The common name for this type of system is Sliding.
Window Components: For this work, the following main components will be used in both the Window Frame and its
Sheets:
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Frame Component
Top Rail (2001) Lower Rail (2002) Jamb (2009)
Blade Components
Besides
• 4mm glass
• Series 20 plush
• Screw No. 8*0.5 in
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Development of Cut sheet: For this purpose we proceed to measure the respective covering space for part of the already
square window, both in width (A) and height (H) and at least in 3 positions indicated by verification, the units of
measurement should be mm (millimeters). In case of variation in measurements we opt for a lower value.
After measuring these values, we submit a discount table and prepare the respective cut sheet.
Cutting dimension table: Also called discount sheet, this table will allow us to give the necessary dimensions of our
components in both the frame and sash of the window to be built.
DISCOUNTS SERIES 20WINDOW OF 2 LEAVES
No. CODE BROAD HEIGHT Leg GLASS

Rail Sup (2001) Head (2004)
Jamban (2009) Infer Rail (2002) Zócalo (2005) (2010) Hitch (2011A) Broad High
1 DERB_1 TO h h A-18 (A/2)+7 H-31 H-31 (A/2)-61 H-102
2 No. 1500 1000 1000 1482 757 969 969 689 898
Note: due to the space occupied by the wheel, the value obtained in one of the sockets assigned to be sliding must be
decreased by 3 mm.
Cutting: From the dimensions taken from the Cutting sheet we proceed to this end. The cut must be developed with a
minimum margin of error, since these are straight and perpendicular to the surface of the cutting table.
Placement of plush : after the cut we move on to place plush on the profiles that need them such as the jamb, leg, hook,
head, socket. Since all of these have the lanes assigned to this function,
note the plush must be from the same 20 series (see graphic).
Die-cutting: also called openwork, this process has the main fusion of creating covers for the assembly of the pieces, it can
be developed by matrices prepared for the different series, or manually with tools such as a mechanical saw, drill, pliers and
file.
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Drilling and drilling of frame components. We will proceed to this end according to the dimensions shown in the graphics
as a minimum value; we will develop this process on the Jambs.
Top Drilling Upper Draft
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Opening and drilling of blade components, this process will be developed on legs and hooks.
Top Drilling Upper Draft
Placement of joints : also called embossing, this process is developed to avoid direct contact between glass and aluminum.
It is also an insulator between the latter and cushions the handling of the sheet.
This consists of covering the entire perimeter edge of the glass with the corresponding weather stripping, that is, series 20,
making a partial cut in the corners to achieve a change in direction necessary for the coating (see graph).
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Assembly: In the same way as the frame, we proceed to assemble the leaf with its respective profiles and its rims for the
sliding leaf. This is called squaring the leaf (this is assembled in an L shape), and once all the leaves are squared, we
assemble with our glass already fogged previously.
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Lower assembly (leg-rim- Upper Assembly (leg - Head) Final blade assembly
socket)
Next we proceed to recess and hang the frame and leaves in our window to be covered.
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SLIDING WINDOW PRODUCTION PROCEDURE
WINDOW DEVELOPMENT
Final product
Window Components: For this work, the following main components will be used in both the window frame and its
leaves:
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Frame Component
Top Rail (2001) Lower Rail (2002) Jamb (2009)
Blade Components
Besides
• 4mm glass
• Series 20 plush
• Parrot beak rivets and screws
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Development of the Cut sheet: For this purpose we proceed to measure the respective covering space for part of the
already square window, both in width (A) and height (H) and at least in 3 points indicated by measurement verification, the
Measurement units should be mm (millimeters). In case of variation in measurements we opt for a lower value.
DISCOUNTS FOR 3 LEAF WINDOW (SERIES 20)
GLASS
No. CODE BROAD HEIGHT Jamban Upper Rail (2001) Head (2004) Hitch (2011A) Broad High
(2009) Lower Rail (2002) Zócalo (2005) Leg (2010) Hitch (2011B)
1 DERBI_1 TO h h A-18 (A/3)+18 H-31 H-31 ((A-15)/3)-45 H-102
2 No. 1500 1000 1000 1482 518 969 969 450 898
Note: due to the space occupied by the wheel, the value obtained in one of the sockets assigned to be sliding must be
decreased by 3 mm.
Cutting: From the dimensions taken from the Cutting sheet we proceed to this end. The cut must be carried out with a
minimum margin of error, since these are straight and perpendicular to the plane of the table and with the respective
machinery available. in the workshop.
Placement of plush : after the cut we move on to place plush on the profiles that need them such as the jamb, leg, hook,
head, socket since all of these have the rails assigned to this function.
Die-cutting: also called openwork, this process has the main fusion of creating covers for the assembly of the pieces, it can
be developed by matrices prepared for the different series, or manually with tools such as a mechanical saw, drill, pliers and
file.
For the 3-leaf model, the cutout is proceeded in the following way both in the frame and the leaves from a plan view (upper
observation) to proceed with the cutout in each component.
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Plan view for Jamb position Plan view for legs and hooks position
Exterior Poseidon
Position-----' 7 Position
Abroad Inside
Posidon
Inside
This view provides us with the top position of each component and we can then proceed to the corresponding draft.
Drilling and drilling of frame components. The dimensions shown in the graph define the minimum necessary
measurements, we will develop this process on the Jambs.
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In addition to these holes, we proceed to drill or drill the Boot-waters, which will be in the space assigned to the sliding sash
similar to the 2-sash window.
Opening and drilling of blade components. The dimensions shown in the graph define the minimum necessary
measurements, this process will be developed on legs and hooks.
Placing joints : also called embossing, this process is developed to avoid direct contact between glass and aluminum, and it
is also a final insulator between the latter.
This consists of covering the entire perimeter edge of the glass with the corresponding weather stripping, that is, series 20,
making a partial cut in the corners to achieve a change in direction necessary for the coating (see 2-sheet window graphic).
Frame assembly. After the respective cutting, punching and drilling of the pieces, we proceed to assemble the frame with
the corresponding screws in the assigned positions.
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Sash Assembly: In the same way as the frame, we proceed to assemble the sash with its respective profiles and its rims for
the sliding sash. This is called squaring the sash. Once all the sashes have been squared, we assemble with our already pre-
filled glass. (see 2-sheet window graphics).
Placing hardware : in this section we will develop the placement of the window lock, called Parrot's Beak because of the
shape it has.
For this purpose we will use tools such as a drill with a 3.5 bit, a riveter and also a star screwdriver.
We proceed as follows, relocating the holes in the parrot beak plate (see graph)
Riveting of the plate on the fixed blade on the right side in the indicated positions.
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The Securing of the parrot beak will be done with the screws it has, and in addition this work will be carried out once all
the leaves have been hung, in the position indicated for the sliding leaf and indicated function.
Securing Pico with the sliding blade Window position and securing
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SLIDING DOOR PRODUCTION PROCEDURE
DOOR DEVELOPMENT
Final product
Door Components: For this work, the following main components will be used in both the Frame and the leaves:
Frame Component: (See 3-pane window graphics)
• Top Rail (2001)

• Lower Rail (2002)
• Jamb (2009)
• Series 20 plush
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Leaf Components: (See 3-leaf window graphics)
• Leg (2010)
• Hitch (2011A)
• Zócalo (2005)
• 4mm glass
• Series 20 plush
• Parrot beak rivets and screws
Development of the Cut sheet: For this purpose we proceed to measure the respective covering space for part of the
already square door, both in width (A) and height (H) and at least in 3 points indicated by measurement verification, the
Measurement units should be mm (millimeters). In case of variation in measurements we opt for a lower value.
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components in both the frame and leaf of the door to be built.
DISCOUNTS FOR 4 LEAF DOOR (SERIES 20)

Leg (2010)
ne CODE BROAD HEIGHT Jamban (2009) Rail Sup (2001) Hitch(2011A)
Head (2004)
RieUnfeC (2002) Zecal9(2005) Adapter (5008) Toothpick (2008)
1 DERBIl TO h h A-18 (A/4J+12 H-31 (A/4)-71
2 Number 1500 1000 1000 1482 387 969 304
Note: due to the space occupied by the wheel, the value obtained in two of the sockets assigned to be sliding must be
decreased by 3 mm.
minimum margin of error, since these are straight and perpendicular to the cutting table and the respective machinery with
which they are cut. account in the workshop.
Placement of plush : after the cut we move on to place plush on the profiles that need them such as the jamb, leg, hitch,
head, socket and adapter since all of these have the rails assigned to this function.
Die-cutting: also called openwork, this process has the main fusion of creating covers for the assembly of the pieces, it
can be developed by matrices prepared for the different series, or manually with tools such as a mechanical saw, drill,
pliers and file.
For the 4-leaf model, the cutout is proceeded in the following way both in the frame and the leaves from a plan view
(upper observation) to proceed with the cutout in each component.
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This view provides us with the top position of each component and we can then proceed to the corresponding draft.
Drilling and drilling of frame components. The dimensions shown in the graph define the minimum measurements
necessary for both upper and lower drilling and drafting, this process will be carried out on the Jambs. (See 3-leaf window
graphics)
In addition to these openings, we proceed to drill or drill the Boot-water, which will be in the space assigned to the sliding
sash (See 2-sash window graphics).
Opening and drilling of blade components.
Sliding Bottom Drilling Bottom Draft Fixed Bottom Drilling
Placing joints : also called embossing, this process is developed to avoid direct contact between glass and aluminum, and
it is also a final insulator between the latter.
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This consists of covering the entire perimeter edge of the glass with the corresponding weather stripping, that is, series
20, making a partial cut in the corners to achieve a change in direction necessary for the coating (See 2-sheet window
graphic).
Frame assembly. After the respective cutting, punching and drilling of the pieces, we proceed to assemble the frame
with the corresponding screws in the assigned positions.
Sheet Assembly: In the same way as the frame, we proceed to assemble the sheet with its respective profiles and its rims
for the sliding sheet. This is called squaring the sheet. Once squared, we move on to joining our toothpick in the central
part of the component. vertical of the blade this can be leg or hook for all the blades respectively.
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And then we proceed to Assemble with our previously coated glass (see 2-pane window graphics).
On one of the sliding sashes we place and fix our adapter for a perfect closure of our sashes. The fixing will be done with
the same screw as our sash and its dimension or size will take the same as that of the leg and its respective opening similar
to it ( See graph).
Hardware placement : in this section we will develop the placement of the door lock, called Parrot's Beak because of the
shape it has and in addition to the puller.
For this purpose we will use tools such as a drill with a 3.5 bit, a riveter and also a star screwdriver.
We proceed as follows, relocating the holes in the parrot beak plate. Riveting of the plate on the fixed leaf in the indicated
positions, (See 3-leaf window graphics)
The Securing of the parrot beak will be done with the screws it has, and in addition this work will be carried out once all
the leaves have been hung, in the position indicated for the sliding leaf and indicated function. (See 3-leaf window
graphics)
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The position of the puller will be according to the need and comfort of the client, both in position, this must be done to
both sliding leaves as shown in graphics with their respective rivets that it has.
Puller position Puller fixation
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BLINDS PRODUCTION PROCEDURE
Description: The lattice has the fundamental function of allowing the passage of air and protecting from
sunlight. The manual develops a practical way of construction for this product.
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Table of cutting dimensions: this table will allow us to provide the necessary clearance for our product since
generally the coating space presents bending errors, as well as the minimum values of our components for each
product.
CUTTING DIMENSIONS TABLE
No. CODE BROAD HEIGHT Grille (JM6386) Quantity (JM6386) Grille (JM6386) Quantity (JM6386) Screw quantity
1 DER_1 TO h H-2 2 A-14 H/65.5 (H/65.5)*4
2 No. 563 327 325 998 549 4.99=5 19.97= 20
Note: the dimension of the grid (JM6386) should not be greater than 1100 since from this point on it begins to
suffer.
bending under its own weight, but provisions must be made.
Cutting: From the dimensions taken from the Cutting sheet we proceed to this end. The cut does not have any
angle, that is, they are cuts perpendicular to the plane of the cutting table.
Drilling: once the cutting is finished, we move on to drilling the side grilles under the following distribution
shown in the graph since it corresponds to an adequate distribution and this will be repeated for the assigned
quantity of grilles.
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Blind assembly. Once the drilling is completed, we move on to joining all the components of our blind in
the following way and with the help of a star screwdriver.
Final assembly Final assembly sectional view
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PRODUCTION PROCEDURE OF A 2-LEAVE BATHROOM BOX
SERIES 12
Description: It is an enclosure or cover of the shower or tub of a bathroom that prevents the expansion of water in an
uncontrolled manner, which could be a threat in the bathroom. The system is also sliding or sliding mode.
Final product Exploded product
Development of the 12 series bathroom box
Box components: For this work, the following main components, the Frame and sheet, will be used:
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Frame Component
Blade Components
Besides
• The Acrylic
• Pullers
• Angular
• Guides
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Development of the Cut sheet: For this purpose we proceed to the respective measurements of the covering space both in
width (A) and height (H) and in at least 3 positions indicated by verification,
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The units of measurement must be in mm (millimeters). In case of variation in measurements we opt for a lower value.
DISCOUNT SHEET
BATHROOM BOX WITH 2 SHEETS SERIES 12
Sheet (1204) Acrylic
N» CODE BROAD HEIGHT Jamban (1202) Top Rail (1203) Lower Rail (1201) Division (1205) Sliding Fixed Sliding Fixed
(A+25)/2 (A+25)/2 (A+25)/2-36 (A+25)/2-36

TO h H-7 TO TO 5 (A/2)-40 H-64 H-54 (H-64)/2-27 (H- 54)/2-27
1012.5 1012.5 976.5 968

2000 1800 1793 2000 1995 960 1736 1746 841 846
minimum margin of error, since these are straight in the components of the frame, the cuts of the sheet are developed at
45º as It is shown in a graphic on both sides with the interior opening for the acrylic (see graphic).
Sheet assembly: once the components have been cut to the specified dimensions, we proceed to assemble them in the
following way, with the help of an angle iron and rivets. We join the corresponding divisions as seen in the graph in each
of the corners.
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Once our sheet frame is assembled, we proceed to attach the acrylic with its corresponding weather stripping to be able to
assemble our boxing sheet and secure it with the corresponding rivets.
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Which concludes the assembly of leaves.
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Rail die-cutting: Also called fretwork, this process has the main purpose of creating covers for the assembly of the pieces
between the jamb and the top rail on both sides of the top rail.
Final assembly of accessories, developed at the conclusion of the built-in.
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PRODUCTION PROCEDURE OF A CORNER BATHROOM BOX WITH 4 LEAVES
SERIES 12
Description: It is an enclosure or cover of the shower or tub of a bathroom that prevents the expansion of water in an
uncontrolled manner, which could be a threat in the bathroom. The system is also sliding or sliding mode.
DEVELOPMENT OF THE SERIES 12 BATHROOM BOX
Final product
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Box components: For this work, the following main components, the Frame and sheet, will be used:
Frame Component (see 2-sheet Box charts)
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• Top Rail (1203)

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• Jamb (1202)
• 3.2 x0.5in rivets
And also: 30 * 20 *2 platinum for corner joint
Sheet Components (see Box 2 sheet graphics)
• Sheet (1204)
• Division(1205)
• Box Wheel
• Screw No.6*2in
• 3.2 x0.5in rivets
• box weatherstrip
• Transparent neutral silicone
Besides
• The Acrylic
• Pullers
• Guides
• Angle 30*20*2
Development of the Cut sheet: For this purpose we proceed to the respective measurements of the covering space both in
width (A) (this should not necessarily have the same dimension since this is a corner box), and height (H) and therefore In
at least 3 positions indicated by verification, the units of measurement must be in mm (millimeters).
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Cutting dimension table: Also called discount sheet, this table will allow us to give the necessary
Luis
dimensions of our components in both the frame and sash of the window to be built.
The table that will be used will be the same as the 2-sheet box, but necessarily for both sides since they are two flat sides.
CROQUELING SERIES 12
CORNER BATHROOM BOX (4 SHEETS)
Sheet (1204) Acrylic

N9 CODE BROAD HEIGHT Jamban (1202) Top Rail (1203) Lower Rail (1201) Division (1205) Sliding Fixed Sliding Fixed
(A+25)/2 (A+25]/2 (A+25)/2-36 (A+25)/2-36
TO h H-7 TO TO 5 (A/2)-40
H-64 H-54 (H-64)/2-27 (H-54]/2-27
1012.5 1012.5 976.5 968
2000 1800 1793 2000 1995 960 1736 1746 841 846
Cutting: From the dimensions taken from the Cutting blade we proceed to this end. The cut must be developed with a
minimum margin of error, the rail cuts are developed at 45º on one side and the blades are on both sides. as shown in
graphic with interior opening for acrylic.
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Sheet assembly: once the components have been cut to the specified dimensions, we proceed to assemble them in the
following way, with the help of an angle iron and rivets. We join the corresponding divisions as seen in the graph in each
of the corners. (See Box charts 2 sheets)
Once this is completed, we join the corresponding division to our frame, this will be located in the central part of the
vertical frame. (See Box charts 2 sheets)
Once our sheet frame is assembled, we proceed to attach the acrylic with its corresponding weather stripping to be able to
assemble our boxing sheet and secure it with the corresponding rivets. (See Box charts 2 sheets)
Attaching accessories to the fixed leaf : Assembling the leaves, we then proceed to assemble the accessory such as the
wheels, puller and guides to the moving leaf in the positions indicated in the bleat graph for both sides on the wheels and
guides, make a hole to the puller (See Box charts 2 sheets)
Which concludes the assembly of leaves.
Rail die-cutting: Also called fretwork, this process has the main purpose of creating covers for the assembly of the pieces
between the jamb and the top rail on the straight side of the top rail.
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After the drilling, we proceed to assemble our box frame and assemble it with rivets at the joining points. This activity will
always be carried out on site or when it is being embedded. . (See Box charts 2 sheets)
Final assembly of accessories, developed at the conclusion of the built-in.
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Blade position
Sliding sash position
Pullers Position Guide position
:■; P-TT
Faced with a not very aesthetic meeting, a 30*20*2 angle will be used to obtain a good sawing of the meeting between
leaves, using rivets and silicone as seen in the graph
Fixing the angle on the blade angle position
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Our next manual will have the following production procedure:
• Mosquito net for doors

• Bathroom lattices
• 2-leaf sliding window series 25
• Sliding door with 3 and 4 leaves series 25
• Series 35 fixed window
• Series 20 and 35 combination bay windows
BAY WITH OPENING

FRONT SLIDING
• Projectable window with the JH series
More suggestions to: garabitojls@gmail.com .

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PRACTICAL

Prepared by: Luis Garabito

AliMV/ (Ai WAA

MOSQUITO NET DISCOUNT SHEET

SLIDING WINDOW PRODUCTION PROCEDURE

OF 2 LEAVES (SERIES 20)

DISCOUNTS SERIES 20WINDOW OF 2 LEAVES

No. CODE BROAD HEIGHT Leg GLASS

Top Drilling Upper Draft

SLIDING WINDOW PRODUCTION PROCEDURE

OF 3 LEAVES (SERIES 20)

DISCOUNTS FOR 3 LEAF WINDOW (SERIES 20)

SLIDING DOOR PRODUCTION PROCEDURE

OF 4 LEAVES (SERIES 20)

Frame Component: (See 3-pane window graphics)

• Top Rail (2001)

Leaf Components: (See 3-leaf window graphics)

DISCOUNTS FOR 4 LEAF DOOR (SERIES 20)

2 Number 1500 1000 1000 1482 387 969 304

Opening and drilling of blade components.

Sliding Bottom Drilling Bottom Draft Fixed Bottom Drilling

Puller position Puller fixation

BLINDS PRODUCTION PROCEDURE

CUTTING DIMENSIONS TABLE

Final assembly Final assembly sectional view

PRODUCTION PROCEDURE OF A 2-LEAVE BATHROOM BOX

Final product Exploded product

Development of the 12 series bathroom box

(A+25)/2 (A+25)/2 (A+25)/2-36 (A+25)/2-36

1012.5 1012.5 976.5 968

Which concludes the assembly of leaves.

Final assembly of accessories, developed at the conclusion of the built-in.

PRODUCTION PROCEDURE OF A CORNER BATHROOM BOX WITH 4 LEAVES

DEVELOPMENT OF THE SERIES 12 BATHROOM BOX

Frame Component (see 2-sheet Box charts)

• Top Rail (1203)

And also: 30 * 20 *2 platinum for corner joint

Sheet Components (see Box 2 sheet graphics)

CORNER BATHROOM BOX (4 SHEETS)

Sheet (1204) Acrylic

Which concludes the assembly of leaves.

Final assembly of accessories, developed at the conclusion of the built-in.

Sliding sash position

Pullers Position Guide position

Fixing the angle on the blade angle position

Our next manual will have the following production procedure:

• Mosquito net for doors

BAY WITH OPENING

• Projectable window with the JH series

More suggestions to: garabitojls@gmail.com .

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