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Introduction
This section discusses field tapping beginning with the opening of areas that
have new trees available for harvesting, plantation tapping and procedures,
tapping and collection methods and standards, tappers responsibility, and
preservation of field latex. The entire replanting costs and investments in
plantation will have to be repaid through proper and judicious exploitation of the
rubber trees.
For budded trees, the present recommendation is to open the trees for
tapping when a girth size of 45 cms or more is reached at a height of
160 cms from the ground. This recommendation was derived after
taking into account the anatomy and growth of the tree, average
height of tappers as well as yield comparison from different heights of
opening.
New areas should be brought into tapping either in the months of April
or October. Opening should be avoided during “wintering periods” and
dryer months.
Late Qualifiers
Late qualifiers refers to trees that do not meet the required girth size
during the opening. The bringing of these trees (late qualifiers) into
tapping and the re-tasking of new areas for tapping shall be done as
described in the preceding paragraph on the opening of new trees for
tapping.
At least five (5) additional lines should be added below the first panel
line as they are cut off during the successive tapping. A shallow
vertical line on the left-hand vertical boundary (or back guide line) of
the panel shall likewise be made running from the top-edge of the
panel to the union of the tree.
E X H IB IT 1 : G r a p h ic a l P r e s e n ta tio n o f P r o c e d u r e
fo r O p e n in g tr e e s fo r ta p p in g
The same procedure also applies for a front (right-hand) guide line.
These vertical lines mark the correct panel and tapping beyond the
lines should not be permitted. Nor should tapping be less than half
spiral (S/2), as potential production is then lost.
After the panel has been marked, each tree will be equipped with:
This initial cut must be made with a tapping knife for young rubber
with three over deepening cuts in the virgin bark. The objective is to
open a tapping groove in the virgin barks, making an initial cut
approximately 1” (2.5 cm) wide. This pre-opening permits the tapper to
start tapping closer to the proper tapping depths desired for
commercial tapping.
Under normal conditions and using the total tappable trees in a given
area, the tapping task is established at 550-600 trees for flat land, and
about 525-540 trees for contour land with good terraces.
The number of trees per task / section will vary depending on the
tapping systems employed and the terrain. However, the following
guidelines should be followed whenever possible.
Table 1: Recommended Tasks Size for Plantations in Region 9
Level Year of Tapping
Terrain Length
of Cut 5 - 10 10 -1 5 15-20 20-25 25 above
Flat & Low ½S 550-600 525-550 500-525 475-500 450
Undulating
High ½S 350 325 300
The recommended task size for plantation will vary according to the
age of trees and tapping systems adopted. Young trees brought into
tapping will require larger task size compared to old areas on account
of higher tree density per unit area, smaller girth size, shorter tapping
cut per tree, and uniform bark.
½ S d/3 - 67% with a task size of 550 to 600 trees per tapper.
Under special circumstances and with Management approval,
other downward tapping systems may be employed, like 1/2S d/2
100% provided that the shift in the tapping system should pass
thorough review and recommendations from authorized rubber
plantation experts/consultants.
b. Upward tapping.
Any area to be tapped on a third daily system will be divided into three
equal sections, each containing an equal number of tapping tasks.
Each area will be tapped every third tapping day.
If a fourth daily tapping system is used the new area will be divided
into four sections, each containing an equal number of tapping tasks.
In all cases, the average girth will be determined by dividing the total
measurement of circumferences recorded by the number of trees
measured.
Over the years any trees marked for girth measurement which suffer
severe wind damage, or become non- representative due to disease
attack or physical injuries will no longer be included in this program.
It will not be necessary to introduce substitute trees to replace those
lost but merely continue measuring the remaining marked trees, from
which the average will be computed.
Girth measurements are important, because they reflect whether the
initial tree vigor is being maintained through proper field maintenance,
fertilizing and proper tapping. One expects a reduction of girth size
upon the start of tapping, but this will not completely retard the growth
of the trees.
a. Temporary Markings.
b. Boundary Marking.
Because the task sizes change frequently in the first two years, a
metal plate on spring wire is recommended to marking tasks for
the said period. This will be changed to more permanent paint,
marked on the tree bark after two years from tapping.
After the second year, a single band of coaltar (acid free) will
indicate a boundary between tappers tasks. Two bands may also
be marked to indicate a boundary between capataze's areas.
d. Directional Changes
The square plate itself indicates the first or last tree in the task,
and the arrows indicate the direction the tapper must follow.
2. Tapping Procedures
1. General Instruction
Tappers should begin tapping NOT LATER than first light, unless it
is raining or the tapping panels are too wet to tap. If it is raining, an
alarm signal shall be made to alert tappers to just wait in their
respective houses until further advise. If the rain fell during the
night, and trunks are too wet, the tappers should wait until they
hear the alarm signal from the tapping supervisor authorized to do
the call, whereupon they then report in the mustering line and
prepare for work.
Under normal conditions tapping operations follow standard
schedules to maintain a good crop yield. The following schedules
may be adopted as general guide for plantations in Region 9, to
wit:
In situations where there is only light rain and the Head / Assistant
has given no signal to stop, collection schedule shall be the same
as on normal tapping days.
1.4 Normal collection should ideally be done after latex has stopped
dripping. This normally takes place between 11.30 am and 12.00
noon. This is about 5 to 6 hours after the first tree has been
tapped. Collecting after latex has stopped dripping will result in the
collection of higher volume of latex which are normally processed
into first grade rubber product and lesser volume of second grade
cup lumps (scrap).
2. Methods of Tapping
Under this method the tapper will execute the following tapping
procedures:
c. Collect the cup lump, tree lace and spout scrap in the lump
basket. None of the above may be thrown away.
d. Using the correct tapping knife for the age of the tree, open a
fresh tapping cut then put a clean latex cup in the hanger in an
upright position.
f. The tapper then moves on to the next tree while cleaning the
cup taken from the tree just tapped.
The yield obtained from the tree is influenced by the skills of the
tappers. Tapping should only be to a depth of 1mm -1.2 mm from
the cambium. This is a layer where greater network of latex
vessels are found. Thus to obtain higher yield the tree has to be
tapped to a correct depth without wounding the cambium.
U p w ard 40
0
T a p p in g 5 cm .
½ S
300
8 cm .
160 cm .
D o w n w a rd
T a p p in g
½ S
GRO UND LEVEL
a. The tapper must try to follow the 40 angle of the tapping cut, as
marked on the tree. Panel markings must be made.
b. The upward cut should start 5 cm above the low end of the
point where downward tapping started.
g) Use a “stick” to guide the latex down the cut. With the upside
down cut of upward tapping the latex is held in the groove by
surface tension, hence the need to guide the latex initially,
otherwise gravity may induce the latex to spill down the front of
the panel.
i) The safety groove, above the bark island must be cleaned once
a month. The spout must be installed lower than the safety
groove. The purpose of the safety groove is to guide any latex
which may accidentally spill down the face of the panel into the
tapping cut, and not permit a loss of production.
j) The panel should be kept free of dry rubber which stays on the
panel face after there has been a spillage from the upward cut.
The upward tapping gauge must have a short wire hook on the
handle to facilitate pulling this dried lace off the panel face.
For v/2 cut, the two sides of the cut should be measured at 45
each.
The v/2 cut should have as its guide the edge of the virgin bark of
either HO-1 panel or HO-2 panel. The whole v/2 cut should start 5
cms above the previous downward tapping. A special template
must be used. Panels should be marked.
450 450
5 cm .
O ld D o w n w a r d
T a p p in g M a r k
½ v /2 160 cm .
3. Tappers Responsibilities
Each tapper is responsible for seeing that all his equipment is clean
and in serviceable condition. He is also responsible for supplying
missing equipment to trees in his task, and for reporting missing or
stolen equipment to his immediate superior.
Each tapper shall carry or have the following tools and equipment on
his task on a daily basis, to wit:
Two (2) good tapping knives will be assigned per tapper. These
knives must be appropriate for the age of rubber being tapped.
The knives must be properly sharpened with a depth gauge in
the end of the handle.
One (1) honing stone for sharpening knives
Five (5) pcs. 500 or 750 cc plastic latex cups
Ten (10) pcs. Spouts
One (1) plastic cup lump basket
Five (5) pieces cup hangers
Two (2) 30 -liter latex cans (depending on task yield)
One (1) 20- liter galvanized latex collection pail
One (1) bark scraper ( made from old tapping knives)
One (1) plastic bottle (1,2 liter) for anticoagulant
A clean piece of plastic for each bucket
A length of inner tube rubber to tie each plastic cover
a) Tapping Cups.
For plantations that collect latex for processing to crumb and sheet
rubber (i.e. PSR 5L, Pale Crepe 1) the frequency of cleaning cups
is reduced to every three to four months ( 3 to 4 months per year).
When the bottom of the tapping cut touches the ground preventing
the proper placement of cup and cup hanger, the cup shall be
placed in a hole dug in the ground to hold the cup upward and
prevent spillage of latex. The hanger is placed on the trunk above
the panel for future use.
In the event that one cup cannot hold all the latex produced, an
additional cup or cups may be added, one below the other for
upward tapping, and for downward tapping, the panel should be
split in 2 halves, with a cup for each half.
b) Cup Hangers.
The spring type is used on all rubber trees, and is made of 135 cm
of 2mm steel wire. The diameter of the loop which holds the cup
must be 11.0 cm wide for 750 cc cup, and 10.0 cm wide for a 500
cc cup. The neck must stand out from the tree about 2.5 cms, to
enable the cup to sit in a horizontal position in the hanger.
c) Spouts.
Spouts should be kept as free as possible of old tree lace and “rats
tails” of coagulated rubber.
d) Lump Basket.
The basket used for lump, scrap and tree lace collection is made
from a used formic acid container or 20 liter plastic containers, with
a perforated bottom to permit drainage.
The basket should be cleaned daily and must be free from any
contamination at all times.
The lump basket may also have an attached outside wire hook for
holding tapping cups.
e) Latex Cans.
Collecting Pail.
Each tapper must have sufficient 30 liter latex cans to receive all
the production from his task. For well built and healthy tappers,
collection may be done using a bamboo pole or “pingga”, where 2
latex pails hanging on opposite side of the poles are used to
collect bigger volumes of latex in a given route.
All pails / buckets must be clean, free of rust, and with no leaks.
f) Scrapers.
Each tapping knife shall have a hole in the blade, near the handle,
for adjusting cup hangers.
a) The tapper shall tap all tappable trees, and collect all lumps and
tree laces and other rubber scrap from all productive trees of his
tasks. Wet cuplump contains volatile fatty acids (VFA) that can
cause fresh latex to pre-coagulate when contaminated.
c) The tapper must report the presence of panel diseases and any
other irregularities in his task such as fallen trees, theft of rubber
(lump and latex), theft of cups, illegal tapping and the presence of
stray animals.
d) Any tapper who is sick at home or meets an accident while
working in the field must try to send someone to report this fact to
his direct superior or Capataz.
e) The tapper will wait for the official collection signal, before
commencing with latex collection. The collection route through his
task shall be the same as the tapping route.
f) After collecting the latex, the tapper will replace the cup on the cup
hanger so that late drippings from tapped trees can be collected, at
the second (or next) collection. If there is a second collection the
tapper may add anticoagulant (ammonia or soda ash) to the cup.
g) The tapper should not leave latex on trees tapped in the morning
for second collection in the afternoon.
h) Tappers must be prohibited from bringing tree laces or cup lumps
to their house for household use.
i) Adulteration of latex with water or anything else is strictly
prohibited.
j) Care must be taken to prevent latex spillage on the way to the
latex station; all long buckets should have plastic covers tied onto
them.
When the tapper has completed his collection, the next steps are:
a) To carry the latex to the receiving tank at the latex station, where
he pours it into the tank. He then returns the empty weighing
buckets to the latex station helper who will clean excess latex off
the exterior and then hand the buckets to the next user.
b) The tapper will now take his tree lace and cup lump, including the
fresh coagulated latex from the day's tapping, and place same in
the lump weighing container at the station and finally have them all
weighed and recorded by the clerk. He should be encouraged to
check his raw rubber weights before placing it on the collection
station.
c) He will next dump the scrap rubbers into special containers
brought to the field for that purpose. The capataz on-duty or latex
receiver at the station will both be responsible to see that the
tapper does not weigh his knife and other equipment in with his
cup lumps.
d) After he has delivered his latex to the bulking tank and after his
properly assorted lump has been deposited in appropriate
containers, the tapper is required to rinse out his own latex
container at the station using clean water for each bucket.
Field latex coagulates within 4-24 hours after leaving the tree; the actual
time being dependent upon the presence of certain bacteria and some
other destabilizing materials in the latex. Thus, preservation is a must in
order to maintain the latex in fluid condition and to prevent coagulation and
putrefaction. Preserving latex is important to ensure good recovery of high
grade rubber of up to 80% and better prices for the product. Generally,
fresh latex harvest is also used as basis in the computation of production
premium for tappers.
The choice of preservatives used depends very much upon the grade and
type of rubber to be produced and the time of preservation required. The
latex is usually preserved with ammonia.
Regular Anti-coagulant:
A plastic container with a small hole in its cover can be used to apply 2-
3 drops of the ammonia solution per cup. The remaining solution should
be applied in the buckets after field collection.
3. The solution should not be put into an empty container but must be
added after latex is poured into the container.