Ad

Installation and Operating Instructions
Siemens Vacuum Recloser 3AD 12 27 kV

Order no.: 9229 0040 176 0B Order location: E D MV CO MF 115 AG 04.2009 en
2008 Siemens AG. All rights reserved.
For your safety
Siemens Vacuum Recloser 3AD
DANGER
If the operating instructions are not observed danger to life There is a risk to life if the operating instructions are not read Before unpacking, transporting, installing or commissioning the operating instructions must be read in full and the instructions contained therein must be followed and the warning notices observed.
DANGER
If inadequately qualified personnel is operating the recloser - danger to life Qualified personnel in the sense of these instructions or of the warning notices on the Vacuum Recloser 3AD they are those people familiar with the setting up, installation, commissioning, maintenance and operation of the product, and who have the appropriate qualifications for their activity, such as, for example: training and instruction or authorisation to switch High Voltage circuits and devices/systems on and off, to earth them and to identify them, in line with the standards of safety techniques training or instruction in the care and use of suitable safety equipment in line with safe working principles knowledge of utility safety rules and operating procedures training in first aid.
DANGER
In the case of improper use, non-approved modifications and the use of other than Siemens original spare parts danger to life Product liability Product liability claims are only valid if the Vacuum Recloser 3AD is used properly (see Chapter 0 General), if no non-approved modifications have taken place and if the replacement of the spare parts has been carried out by Siemens personnel or other for this work certified persons.
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Contents
Contents
0 0.1 0.2 1 1.1 1.2 1.3 1.4 2 2.1 2.2 2.3 3 3.1 3.2 3.3 3.4 4 4.1 4.2 4.3 5 5.1 5.2 5.3 6 6.1 6.2 6.3 7 7.1 7.2 7.3 7.4 General Format and aim of the operating instructions Safety Instructions Shipment and storage Packaging Marking Receipt and handling of shipments Unpacking Description Recloser principle and design Switch unit with embedded vacuum interrupter Control cubicle Installation and Commissioning Safety instructions for installation Mechanical installation Electrical installation Commissioning Operation Safety instructions for operation Switching Monitoring / Troubleshooting Maintenance Safety instructions for maintenance Maintenance plan Spare parts Technical Data Electrical and mechanical data Dimensions and weights Name plate Appendix Terminal and circuit diagrams Index Diagrams index Commissioning checklist 5 5 5 7 7 7 8 10 13 13 13 18 25 25 25 31 33 37 37 37 41 43 43 43 44 45 45 48 53 55 55 57 59 60
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General
Blank page 4 9229 0040 176 0B 2009-03-31
General
0
0.1
General
Format and aim of the operating instructions
These operating instructions apply for the Vacuum Recloser 3AD. They should familiarize the personnel with the mechanical design and function of the recloser. There are also notes on operation, and information concerning installation and maintenance. It is required for the operating and installation personnel to familiarize themselves as early as possible with the instructions and other documents provided, in order to gather any relevant further information on the recloser and its features. Note: The operating instructions contain information on proper operation and maintenance of the equipment, together with warning notices. They are intended to point out non-approved actions and to indicate the potential danger associated with operation of the recloser. Should further information be desired, or should particular problems arise which are not covered in the operating instructions, the matter should be referred to the local SIEMENS sales office. In addition, we would point out that the contents of these instructions shall not become part of or modify any prior or existing agreement, commitment or legal relationship. The sales contract contains all the Siemens obligations. The warranty contained in the contract is the complete and sole warranty of Siemens. Any statements contained in these instructions do not create new warranties or modify the existing warranty. In written or verbal communications, please provide the complete description from the operating instructions and use only the designations and numbers for sub-parts used in these locations. The operating instructions remain valid until the end of the product's life. After disposal of the product, it is then possible to dispose of the operating instructions as well. Siemens reserves the right to update or supplement the product by making a structural modifications or expansion. These possible expansions are subject to the same validity as the operating instructions supplied with this product.
0.2
Safety Instructions
The recloser, together with the accessories and special tools also supplied, is in conformity with the statutory laws, rules and standards applicable at the time of delivery, especially those regulations concerning health and safety. Provided that the conditions specified in these operating instructions are applied and complied with (and the safety instructions given in the operating instructions and/or on the product are followed) the recloser will not cause any danger to persons, property or the environment. This applies throughout its entire service life, i. e. from delivery, through installation and operation right up to the time of dismantling and disposal.
0.2.1
Designated use
The recloser is deemed properly used when it is operated in accordance with the agreed terms and conditions of supply and the technical data and the equipment and special tools supplied are used exclusively for their intended purpose and in accordance with the provisions of these operating instructions. Any other use is forbidden, unless the consent of Siemens has been obtained.
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General
If the above-mentioned conditions are not observed, or the safety instructions are not followed, there can be danger from electric high voltage tensioned springs falling and/or tipping parts charged capacitors
0.2.2
Responsibility of the operator

In order to avoid accidents, faults, damage or prohibited impairment of the environment, the party responsible for transportation, installation, operation, maintenance and disposal of the recloser or of parts thereof must ensure that only qualified and instructed personnel are assigned to work, that before starting work, regularly thereafter and following any unusual occurrences, personnel are instructed concerning the possible dangers and also the safety measures required to prevent such, that regulations and instructions for safety at work (together with instructions on action to be taken in the event of accidents and/or fire) are at all times available to personnel and, if necessary, stored in the control cabinet, that the equipment and facilities required for work safety, and also the personal protective clothing etc. necessary for certain procedures, are available and are used, and only spare parts, lubricants and auxiliary materials approved by the manufacturer are used.
0.2.3
Safety instructions in the operating instructions

These safety instructions are appended before the respective sections. In these sections any necessary safety instructions are also given prior to descriptions of the relevant actions/procedures. With regard to the possible consequences of non-compliance with these safety instructions, the following terminology shall apply:
DANGER
denotes an immediate threat of danger. If such a situation is not prevented, death or severe injury can result.
WARNING
denotes a possibly dangerous situation. If such a situation is not prevented, death or severe injury can result.
CAUTION
denotes a possibly dangerous situation. If such a situation is not prevented, minor injuries and/or property damage can result.
Note:
denotes a possibly damaging situation. If such a situation is not prevented, the product or something in its surroundings can be damaged.
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Shipment and storage
1
1.1

Packaging
To permit the goods to be shipped safely, economically and in accordance with regulations, they will be made ready for shipment by Siemens prior to actual packing. Taking into account the various influences on the goods (climate conditions, total duration of transport and storage, method of transport), several different types of packaging are used. The type of packaging is quoted on the dispatch note and described below. Packaging drawings give information concerning the nature and arrangement of transport devices. Basic packaging: Suitable for shipment by road within Europe, including ferries. Suitable for outdoor storage. Description: on palettes with wooden frames and covered with PE protective foil Overseas packaging: Suitable for airfreight or overseas shipment. Suitable for outdoor storage. Stacking capacity 1,000 kg/m top cover area Description: in overseas crates made from treated wood or chipboard.
1.2
Marking
The packaging has symbols which give instructions for safe transport and proper storage. For the dispatch of non-hazardous goods, the following symbols apply. These symbols must be strictly observed.
1 This way up 2 Fragile 3 Keep dry 4 Keep away from direct sunlight 5 Centre of gravity 6 Slinging point 7 Sealed packaging Fig. 1 Symbols for the dispatch of packages
In addition to these symbols, further notes may appear as text and/or illustrations.
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1.3 Receipt and handling of shipments
WARNING
Danger from tipping or falling loads - Danger to life! Do not stand under lifted loads. Do not exceed the carrying capacity of transport equipment and lifting gear. Capacity about 550 kg is needed. Details of masses and weights are listed in the Technical Data (see Chapter 6 Technical Data). Do not exceed the load-bearing capacity of the crate(s). Local safety rules must be applied. The goods must be transported from the manufacturer to the site only by experienced freight forwarders. The Siemens installation personnel may act only as an advisor or supervisor. Transportation remains exclusively the responsibility of the freight forwarder. All goods delivered must be checked on reception by the recipient for Completeness External damage
1.3.1
Check of completeness
Use the dispatch note to check completeness of delivery. The dispatch note includes the following information: Customer order item number, Works order item number, Content in German and in a foreign language, if applicable, Number of Cases Gross weight Net weight Case dimensions Scope of delivery (deviations are possible based on ordering options): Case 1 Switch unit Control cubicle with controller Cable (control cable plus optional sensor cable) Rechargeable batteries Pole mounting frame (standard versions) Case 2 Pole mounting frame (Siemens Design) or substation frame
Fig. 2
Switch unit and Control cubicle in packaging
Fig. 3
Pole mounting frame (Siemens Design) in packaging
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Fig. 4
Switch unit
Fig. 5
Control cubicle
Fig. 6
Pole mounting frame
Fig. 7
Control cable
1.3.2
Check for external damage

Check for damages immediately after unloading when each case is accessible from all sides. For externally visible damages resulting from transport, the recipient must attend to the following: Note the damage immediately in the freight papers and have them countersigned by the carrier. If the damage is serious or involves total loss and high damage costs, Siemens must be informed immediately. Do not tamper with the damage and keep all packaging materials until a decision has been made concerning inspection by carrier or by the transport insurance company. Make a statement of facts (or list of damage) on the spot with the carrier concerned. This is essential for a claim for damages! Consult the reviewer immediately in accordance with the stipulations of the transport insurance companies. Open the damaged case(s) sufficiently to be able to ascertain the total extent of the damage. Name the damaged parts according to the operating instructions; if necessary refer to the illustrations in the instructions showing the parts concerned. This makes identification of the parts easier for the manufacturer.
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If possible, take photographs of the damage caused to the packaging and the contents. This also applies for any evidence of corrosion to the packed goods as a result of moisture entering. Ensure that Siemens receives the statement of facts (or a list of damage) as quickly as possible (a copy is to remain on site). Contact the Siemens representative responsible for the site, or the responsible Siemens agency. Should hidden damage to the goods occur, i. e. damage which is only discovered after receipt during unpacking, proceed as follows: Hold the party concerned for causing the damage liable as quickly as possible and document in a statement of facts or a list of damage.
1.3.3
Transport to site
Transport to the site means the moving of packed or unpacked goods before and during installation. Devices used for moving include: Trucks or other vehicles; ensure that they are capable of carrying the load. Fork-lifts Mobile and/or stationary cranes ropes and chains
WARNING
Risk of load tipping when loading and unloading heavy goods (especially if using winches, jacks and crowbars, etc), danger to life! Secure loads during transport. Stabilise the transport vehicle with props or jacks during loading and unloading, in order to avoid tipping or collapsing of the load area. Always apply the brakes. When using steel ropes, use wooden blocks to prevent them from rubbing against the cases or cutting into them. Use the lifting eyes. Local safety rules must be applied. The recloser must only be shipped in the OFF position. The cover of the controller must be set off during transport and operation.
1.4
Unpacking
CAUTION
Danger from shifting weight or careless unpacking personal injury or material damage! Due to a shifting weight, injury and/or damage may be caused when transporting the Recloser by crane. In the case of careless unpacking, units and parts can cause damage to each other. If shields on the poles are damaged, the switch unit must not be used and it must be returned in the original packaging.
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Unpack in the following order: Open the crate. Cut through the tape and carefully remove the PE protective foil. Remove any loose small parts. Remove the pole mounting frame, assembly materials and other accessories.
CAUTION
Avoid any damage to the components when unpacking and transporting damage can affect subsequent operation The control cubicle, Fig. 8, must not be placed on the connections for the control and sensor cable. If the batteries are installed, do not lay the control cubicle down! For interim storage at the assembly location, place the switch unit Fig. 9 on a suitable base support on its feet. Avoid damage to the position indicator and lock-out handle, e.g. caused by an uneven floor surface!
Lift the control cubicle out of its packaging by using the 2 upper lifting eyes. Lift the switch unit out of its packaging by using suitable lifting tackle with 2 m rope length to the four lifting eyes. Should any damage occur to the paint surface repair the chips before commissioning.
44 63 Fig. 8
Lifting eyes (2) Pole mount brackets Control cubicle
13 Fig. 9
Lifting eyes (4) Switch unit
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1.4.1 Storage
CAUTION
Avoid damage to any units during storage damage can affect subsequent operation Pay attention to the carrying capacity of the storage area. Do not overload any goods by excessive stacking. Do not place heavy goods on top of another. The crates should be arranged so that the case number is clearly visible. The recloser can be stored in its original transport packaging or outside for a limited period under normal operating conditions. When storing, ensure that the recloser is in the following condition: Switch position "OFF" "Manual handle" not actuated (lock-out handle pushed in) Remove the rechargeable batteries from the packaging, store in an airconditioned room and re-charge at least every 6 months. The storage room should be well-ventilated, as dust-free as possible and dry. It should have a temperature of between 0 C and + 40 C. The relative humidity should be maintained at less than approx. 50 %. If the relative humidity is more than 70 %, or the parts are stored outside, the anti-condensation heating provided in the control cubicle and in the switch unit must be used.
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Description
2
2.1
Description
Recloser principle and design
Reclosers are used in distribution systems. Like circuit-breakers they are in charge of making and breaking normal and fault currents. They are fully equipped with sensors and the controller being the protection and control device. In case of line fault, they can break and make several times, thus avoiding longer network interruptions due to temporary faults. 3AD vacuum reclosers are outdoor circuit-breakers designed for repeated opening and reclosing in case of fault. The vacuum recloser consists of two main components: Switch unit (circuitbreaker, see Fig. 4) and control cubicle (see Fig. 5). The development, design and testing of the vacuum recloser is based on current regulations and standards and state-of-the-art technology. The product conforms to the following standards: IEEE C37.60 IEC 60255-11 IEC 60255-21-1 Class I IEC 60255-21-2 Class I IEC 60255-21-3 Class I IEC 60255-22-1 Class III IEC 60255-22-2 Class IV IEC 60255-22-3 Class III IEC 60255-22-4 Class IV IEC 60255-22-5 IEC 60255-22-6 IEC 60255-25 IEC 6255-5 IEC 62271-1 IEC 62271-111
2.2
Switch unit with embedded vacuum interrupter

The switch unit comprises of the poles, the operating mechanism and the housing. The side sections with the support feet, form the basis of the switch unit. In this way, the switch unit can be fixed to the pole mounting frame (see chapter 2.3.3 Auxiliary power supply) or placed on the floor.
11 12 20 25
Operating mechanism housing Side section with support foot Position indicator (underneath) Pole with integrated vacuum interrupter
15 16 17 18 25 26
Fig. 10
Switch unit front view
Name plate Connector for control cable Connector for sensor cable (optional) Earth terminal M12 Pole with integrated vacuum interrupter Upper terminal 3/4" with terminal connectors, generally used as source side 27 Lower terminal 3/4" with terminal connectors, generally used as load side Fig. 11 Switch unit back view
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Description
2.2.1 Pole
The poles are made from cycloaliphatic epoxy resin, specially designed for outdoor use, in which the vacuum interrupters are located. In addition each pole contains a current transformer and an optional voltage sensor. The sequence of the poles is C B - A (sequence left to right). This is marked on the operating mechanism housing by identification indents. (A = 1 dent, B = 2 dents and C = 3 dents) This sequence is equal to the currents IA, IB and IC of the controller.
26 27 28 29
Upper terminal 3/4" with terminal connectors, generally used as source side Lower terminal 3/4" with terminal connectors, generally used as load side Integrated voltage sensor (optional) on generally load side Integrated current transformer on generally load side Pole with integrated vacuum interrupter
14
Identification indents
Fig. 12
Fig. 13
Pole sequence
2.2.1.1 Current transformer

The Vacuum Recloser 3AD is equipped with one integrated current transformer per pole. The current transformer is of the conventional type and has a ratio of 800 A : 1 A. It is for protection purposes and optimized for operation with the controller (see chapter 2.3 Control cubicle). However, the secondary signal is based on IEC 60044-1 and could also be used by any other controller. The secondary wires of the current transformer are connected to a varistor for each pole in the switch unit. This prevents the occurrence of high voltages, if the control cable is removed while the switch unit is in operation.
DANGER
High voltage Danger to life and malfunction of the current transformer! The varistors installed in the switch unit must not be removed. The signal transfer from the current transformers to the controller is by the control cable, i. e. a separate cable is not required.
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Description
2.2.1.2 Voltage sensor (optional)

The Vacuum Recloser 3AD can be equipped with integrated resistive voltage sensors (ordering option). They have a high level of accuracy and are used both for measurement and protection purposes. The ratio is adapted to operation with the controller (see chapter 2.3 Control cubicle) and provides a 110 V/3 secondary signal. No other controller should be used for the voltage measurement, since otherwise the ratio would be changed. An optional separate sensor cable equipped with special screening is used for the signal transfer from the voltage sensors to the controller. This results in a high level of accuracy and protection against disturbances. The sensor cable is connected at the back of the operating mechanism housing, next to the control cable. The secondary wires of the voltage sensors are connected to a varistor for each pole in the switch unit. This prevents the occurrence of high voltage on the sensor cable, if the sensor cable is removed while the switch unit is in operation. The varistor must not be removed!
DANGER
High voltage Danger to life and malfunction of the voltage sensor! The varistors installed in the switch unit must not be removed.
2.2.2
Operating mechanism
The operating mechanism for the vacuum interrupters is located in a metallic housing. To meet the required fast reclosing cycles a magnetic actuator with capacitors as energy storage drives the switch unit. A gang operated mechanism connects the magnetic actuator with the vacuum interrupters The operating mechanism is equipped with anti-condensation heating. It is operated together with the heating in the control cubicle and controlled by a thermostat. A mechanical position indicator is easily visible from the ground and shows the current switch position of the recloser. The coloured display is reflective in the dark when using a torch. Recloser position Recloser is closed Recloser is open Colour of position indicator RED* GREEN*
* Different colours are possible at the customer's request
19 20
Lock-out handle Position indicator Operating mechanism
Fig. 14
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Description
2.2.2.1 Lock-out handle
A lock-out handle with ring protrudes from the operating mechanism housing. The ring is coloured bright yellow and is therefore easily seen. By pulling the lock-out handle, the recloser opens and remains locked in this position. The locking has a dual electrical effect: It locks out both the controller and the electronics. It also mechanically locks the magnetic actuator. As long as the lock-out handle is fully pulled out, it is not possible to close the switch unit electrically, neither locally nor from the control room. The interlocking is not removed until the lock-out handle has been completely pushed in. After this the switch unit can be closed electrically , either locally or from the control room. The switching is described in Chapter (see chapter 4 Operation).
2.2.2.2 Operations counter

A mechanical operations counter is installed at the bottom of the switch unit. It records the total number of switching operations, independently of the electrical recording in the controller. The operations counter is used to keep track of the total number of operations of the switch unit in case the controller gets replaced or reset, alongside the electronic resettable counter in the controller.
21 Operations counter Fig. 15 Operations counter underneath the switch unit
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Description
2.2.3
Pole mounting frame

A pole mounting frame is used to install the switch unit on the overhead line pole, which can also optionally take up surge arresters (see Fig. 17 ). It is recommended that at least one M20 bolt is used as a king bolt to fix the pole mounting frame to the pole. A different size can be used in line with local installation standards. For installing within substations, a special frame is available for (not shown here).
78 Holes for king bolt 79 Switch unit attachment points 87 Supports for surge arresters load side 88 Supports for surge arresters source side 89 Masking plate Fig. 16 Pole mounting frame
30 35 36
Terminal connectors Surge arrester on load side (optional) Surge arrester on source side (optional)
Fig. 17
Pole mounting frame (example with 6 surge arresters)
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Description
2.3 Control cubicle
The control cubicle is delivered with integrated pole mount brackets. It will be installed on the recloser pole or substation frame in operating height as specified by the utility. It is equipped with a lockable door with provision for a padlock. Behind the door is a swing frame which contains the controller, miniature circuit breakers and a general power outlet (GPO) for a laptop. Behind the swing frame there are Printed circuit boards (PCB), rechargeable batteries and a hut rail with connectors.
40 41 43 45 46 47 48
Control cubicle Door Document holder Controller GPO Miniature circuit breakers F1 and F2 Separate CLOSE/OPEN pushbuttons Control cubicle with door open
42 49 50 51 63
Swing frame Hut rail for GPO, miniature circuit breakers and modem (optional) Space for Batteries Thermostat Pole mount bracket Control cubicle with swing frame open
Fig. 18
Fig. 19
The control cubicle is equipped with a thermostat controlled anti-condensation heater, which also controls the heater in the switch unit. Each heater consists of two resistors. The heating is switched off above approx. 40 C.
55 PCB 1 56 PCB 2 57 PCB 3 Fig. 20 PCB inside control cubicle
Hut rail for GPO, miniature CBs and modem (optional) 52 Anti condensation heater Fig. 21 Heating
49
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Description
PCB 1 PCB 2
Power supply board: Power supply unit for charging of batteries and capacitors, protected by F1 Switch unit driver (SUD): Controls the magnetic actuator with monitoring of end positions, monitoring for broken cable and with discharge switch for the capacitors Capacitors for magnetic actuator
PCB 3
56 58
PCB 2 Toggle switch for discharging capacitor (operating position) 64 Discharge LED Fig. 22 Control cubicle (detailed view on PCB2)
2.3.1
Discharge switch for the capacitors

The "service switch" on the SUD module / printed circuit board 2 serves to discharge the capacitor. In the "service" position (right position), the capacitor charging operation is turned off and the capacitor discharged via a resistor - this procedure takes roughly one minute. In this operating mode the red discharge LED next to the switch shows that the voltage at the capacitor is more than 40V (LED on). Work on the capacitor may only be carried out once the LED no longer lights up. Before commissioning, the switch must be brought into the "Operation" position (left position shown on Fig. 22) however, the LED does not light up during operation.
Note:
During operation, the toggle switch (58) must be in the operating position (pointing left). For maintenance work, the toggle switch (58) must be in the discharge capacitors position (pointing right).
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Description
2.3.2 Controller
The controller is the protection and control device for the recloser. It allows operation on site and parameter updates. Function keys and display elements, as well as an interface for the connection of a laptop, are available to the user. All functions and settings can be accessed and modified directly at the controller. The relay incorporates two levels of password protection one for settings, the other for control functions. The Settings Password prevents unauthorized changes to settings from the front fascia or over the data communication channel(s). The Control Password prevents unauthorized operation of controls in the relay Control Menu from the front fascia. The relay is supplied with the passwords set to NONE, i. e. the password feature is disabled. The password must be entered twice as a security measure against accidental changes. Once a password has been entered then it will be required thereafter to change settings or initiate control commands. Once the password has been validated, the user is logged on and any further changes can be made without re-entering the password. If no more changes are made within 1 hour then the user will automatically be logged off, re-enabling the password feature.
C0 C1 C2 C3 C4 C5 C6 C7 C8
Liquid Crystal Display (LCD) Protection Healthy LED Pickup/Starter LED Trip LED Standard Keys Indication LED Function Keys with associated LED Relay labels USB interface Controller
C6 - F1 C6 - F2 C6 - F3 C6 - F4 C6 - F5 C6 - F6 C6 - F7 C6 - F8 C6 - F12
Open / Trip Close On/off automatic recloser function On/off "live line" function On/off earth fault protection On/off sensitive earth fault protection On/off overall protection On/off instantaneous protection Trip and reclose
Fig. 23
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Description
C0 - Liquid Crystal Display (LCD) A 4 line by 20-character liquid crystal display indicates settings, instrumentation, fault data and control commands. C1 - PROTECTION HEALTHY LED This green LED is steadily illuminated to indicate that DC voltage has been applied to the relay power supply and that the relay is operating correctly. If the internal relay watchdog detects an internal fault then this LED will continuously flash. C2 PICKUP / STARTER LED This yellow LED is illuminated to indicate that a user selectable function(s) has picked up. The LED will self reset after the initiating condition has been removed. Functions are assigned to the Pickup LED in the OUTPUT CONFIG>PICKUP CONFIG menu. C3 - TRIP LED This red LED is steadily illuminated to indicate that a user selectable function has operated to trip the circuit breaker. Functions are assigned to the Trip LED using the OUTPUT CONFIG>Trip Contacts setting. Operation of the LED is latched and can be reset by either pressing the TEST/RESET button, energizing a suitably programmed binary input, or, by sending an appropriate command over the data communications channel(s). C4 - Standard (Navigation) Keys The relay is supplied with five pushbuttons. The buttons are used to navigate the menu structure and control relay functions. They are labeled: Increases a setting or moves up menu. Decreases a setting or moves down menu. TEST/RESET Moves right, can be used to reset selected functionality and for LED test (at relay identifier screen). ENTER Used to initiate and accept settings changes. CANCEL. Used to cancel settings changes and/or move up the menu structure by one level per press. NOTE: All settings and configuration of LEDs, BI, BO and function keys can be accessed and set by the user using these keys. Alternatively configuration/settings files can be loaded into the relay using ReyDisp. C5 - Indication LEDs Relays have either 8 or 16 user programmable LED indicators. Each LED can be programmed to be illuminated as either green, yellow or red. Each LED can be labeled by withdrawing the relay and inserting a label strip into the pocket behind the front fascia. A template is available to allow users to create and print customized legends. C6 - Function Keys/ LEDs The 12 programmable can be configured by the user to initiate selected functions from the Control menu (INPUT CONFIG > FUNCTION KEY MATRIX). Each pushbutton has an associated LED. LEDs can be programmed as hand or self reset and can be illuminated as green, yellow or red (OUTPUT CONFIG > LED CONFIG). Each Function key can be labeled by withdrawing the relay and inserting a label strip into the pocket behind the front fascia.
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Description
C7 - Relay labels
Above the LCD three labels are provided, these provide the following information: 1) Product name and order code. 2) Nominal current rating, rated frequency, voltage rating, auxiliary dc supply rating, binary input supply rating, configuration and serial number. 3) Blank label for user defined information. A template is available to allow users to create and print customised labels. Further details of the functions and operation can be found in the controller manual. It is available via Siemens Protection Limited Webpage http://www.reyrolle-protection.com/individual_product.php?product_id=233
2.3.3
Auxiliary power supply

The Control Cubicle works on an internal 48 V bus, which is secured by rechargeable batteries as an uninterruptible power supply. This internal bus is energized by PCB1 and charges both batteries and capacitors. Charging of the batteries is automatically compensated for temperature. PCB1 is supplied by auxiliary power provided on site, either through LV supply or individual power transformer (optional). This supply needs to be connected to X1 (Fig. 50). PCB1 is then protected by miniature circuit breaker F1. The same supply is used for the heater and the GPO. They are protected by miniature circuit breaker F2.
2.3.4
Rechargeable batteries
Four 12 V batteries are supplied with the recloser. They are to be installed in series on site (see Chapter 3 Installation and Commissioning). The batteries are protected by the miniature circuit breaker F3 behind the swing frame. The batteries ensure minimal stand-by operation for 48 hours at 20 C.
Note:
If F3 is operated it directly cuts the power for the Controller, i. e. the controller will neither operate the Recloser nor protect the network. It restarts automatically by closing F3. If the batteries are not in use they should be recharged after 6 month. At tempratures above +50 C, the estimated life of the batteries is much reduced.
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Description
2.3.5
Customer interfaces
The following interfaces are available for customer use: Three binary inputs (BI) and three binary outputs (BO) are provided on the terminal rail (35). They are marked by orange-coloured labels (see Fig. 44). The binary inputs are switched to + 48V. The binary outputs are potential-free On the front of the controller there is a USB interface for connecting a laptop to set parameters, download events and update firmware. For the connection to RTU (Remote Terminal Unit) or SCADA (Supervisory Control and Data Acquisition ) (see Fig. 62): RS/EIA-485 port at rear Connection for IRIG-B signal at rear (optional) Optical ports (Rx/Tx) (optional) RS/EIA-232 port at rear (optional) Communication protocols DNP3, Modbus and IEC 60870-5-103 are supported through the communication interfaces. An optional power supply can be provided for additional communication modules (radio unit or modem). It is directly connected to the auxiliary power supply through F2 and not connected to the uninterruptable power supply. Additional BI/BO might be provided as an ordering option. They are available at the terminal block at rear of the controller.
70 Rear communication interfaces 71 Additional BI/BO for customer use Fig. 24 Rear interfaces
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Description
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Installation and Commissioning

This section provides information about the installation and commissioning with regard to the following: required documents personnel requirements tools, devices and expendable materials to be used accident prevention recording/documentation.
3.1
Safety instructions for installation
DANGER
High voltage Danger to life! This work may only be done by appropriately qualified and instructed personnel. Units should not remain open for any longer than is absolutely necessary, which must be performed with the utmost care. Avoid coming into contact with live components.
WARNING
Danger from tipping or falling loads - Danger to life! Do not stand under lifted loads. Do not exceed the carrying capacity of transport equipment and lifting gear. Details of masses and weights are provided in the Technical Data (see Chapter 6 Technical Data). Local safety rules must be observed.
3.2
Mechanical installation
The following are some of the documents available for installation: These operating instructions Installation and commissioning report A responsible person (or supervisor) must be assigned to oversee the installation and commissioning work. They instructs personnel during installation and commissioning tasks and checks for compliance with the applicable safety measures. They organise, monitors and signs off the work. The installation and commissioning work must be performed by authorised personnel with sufficient qualifications and training. Suitable lifting gear in perfect working condition and transport vehicles with sufficient load-bearing capacity must be used for installation. The accident prevention regulations must be observed. Installation and commissioning must be documented in the report provided.
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3.2.1 Preparatory work
Both the report and installation instructions are based on the sequence of the work to be performed. The on-site conditions may result in deviations to the sequence shown. The following preparatory work must be performed: Instruct installation and maintenance personnel with regard to: Operating safety in electrical plants; Cleanliness and tidiness on the construction site; Safety markings; Dealing with damages; Checking delivery documents for completeness; Checking all shipping units for transport damage; Inspect pole earth and erect if necessary, or check foundation for substation frame and install if required.
3.2.2
Mounting the recloser on the pole

The recloser is mounted in several steps. Pre-assembly of pole mounting frame on the ground Attachment of pole mounting frame to the pole Attachment of switch unit to the pole mounting frame Attachment of control cubicle to the pole
3.2.2.1 Pre-assembly of pole mounting frame

Pre-assembly of the pole mounting frame takes place as per the following exploded view drawings. Depending on which pole mounting frame has been supplied, one of the following pre-assembly procedures must be performed. Pre-assembly of the pole mounting frame (Siemens design) The pole mounting frame is made up of the following components (Siemens design): 1x Pole support 1x Left and right side arms 1x Left and right lateral bracing 1x Supports for surge arrester, source side and load side 1x Masking plate 14x M12 bolts, washers and nuts (fastening torque: 50 Nm 5 Nm) 4x M10 bolts, washers and nuts (fastening torque: 20 Nm 2 Nm)
Note:
The bolts for the support for surge arrester on the source side may only be tightened by hand. The support for surge arrester on the load side and masking plate are mounted on the switch unit.
26
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81 82 83 84 85
Pole support Pole support Left arm Right arm Left lateral brace Individual components of pole mounting frame (Siemens design)
86 87 88 89
Right lateral brace Support for surge arrester, source side Support for surge arrester and load side Masking plate Assembly of pole mounting frame (Siemens design)
Fig. 25
Fig. 26
Pre-assembly of the pole mounting frame (standard version w/ surge arrester brackets) The pole mounting frame is made up of the following parts: 2x Pole brace 2x Pole support 2x Side arm 2x Lateral brace 1x Supports for surge arrester, source side and load side 10x M12 bolts, washers and nuts (fastening torque: 50 Nm 5 Nm) 2x M12 long bolts, washers and nuts (fastening torque: 50 Nm 5 Nm)
Note:
The support for surge arrester and load surface is mounted on the switch unit.
92 Pole support 93 Side arm 94 Lateral brace Fig. 27 Individual components of pole mounting frame (standard version w/ surge arrester brackets)
96 97
Support for surge arrester, source side Support for surge arrester, load surface Assembly of pole mounting frame (standard version w/ surge arrester brackets)
Fig. 28
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27

Pre-assembly of the pole mounting frame (standard version)
The pole mounting frame is made up of the following components: 2x Pole brace 2x Pole support 2x Side arm 2x Lateral brace 14x M16 bolts, washers and nuts (fastening torque: 50 Nm 5 Nm)
101 Pole brace 102 Pole support Fig. 29 Individual components of pole mounting frame (standard version)
103 Side arm 104 Lateral brace Fig. 30 Assembly of pole mounting frame (standard version)
3.2.2.2 Installation of switch unit on the pole

To attach the switch unit the following components are required: Pre-assembled pole mounting frame Switch unit Supports for surge arrester, load side (optional) Masking plate (only with pole mounting frame (Siemens design)) 2 M20 mounting bolts (length equal to pole diameter + 80 mm), 4 M20 nuts, 4 washers (optionally included in scope of delivery, or at least M16) 4 M16 bolts (fastening torque: 50 Nm 5 Nm) 2 M12 bolts, washers and nuts (fastening torque: 50 Nm 5 Nm) 2 M12 bolts, washers and nuts for masking plate (only for pole mounting frame with Siemens design, fastening torque: 50 Nm 5 Nm)
79 Fig. 31 Lifting of the pole mounting frame (Siemens design)
Switch unit attachment points Attachment points on the pole mounting frame (Siemens design)
Fig. 32
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Fig. 33
Lifting of the pole mounting frame (standard version w/ surge arrester brackets)
79 Switch unit attachment points Fig. 34 Attachment points on the pole mounting frame (standard version w/ surge arrester brackets)
79 Fig. 35 Lifting of the pole mounting frame (standard version)
Switch unit attachment points Attachment points on the pole mounting frame (standard version)
Fig. 36
Insert both king bolts through the pole and fit the washer without tightening it (hole spacing 600 mm) Lift pole mounting frame with two ropes and lower into the king bolts. Tighten nuts Check that all bolts of the pole mounting frame are fitted tightly. Supports for surge arrester may only be hand tightened Insert support for the surge arrester on load side into the switch unit and fasten with 2 screws on each side (not for standard version of pole mounting frame) Lift switch unit with 4 ropes using the 4 lifting eyes and lower into the pole mounting frame. Attach switch unit to the pole mounting frame from above with 4 bolts and from the side with 2 bolts (not for standard version of pole mounting frame) Tighten supports for surge arresters on source side (not with standard version of pole mounting frame) Fasten masking plate (for Siemens design of pole mounting frame) to the support with 2 bolts/nuts
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3.2.2.3 Installation of the control cubicle on the pole
To attach the control cubicle the following components are required: 2 king bolts (length equal to pole diameter + 80 mm; not included in scope of delivery; minimum recommendation M16) Control cubicle Batteries
44 63
Lifting eyes Pole mount brackets Lifting of control cubicle
46 54
Temperature sensor Batteries Installation of batteries
Fig. 37
Fig. 38
Insert upper king bolt through the pole (hole spacing 638 mm) Lift control cubicle with 2 ropes using the lifting eyes and fasten to the mounting bolt. Tighten nuts by hand Align control cubicle, insert lower mounting bolt through the pole and fasten Tighten bolted connections and check stability Install the 4 batteries with terminals facing towards the rear and secure with the Velcro strips. Place temperature sensor on the battery under a Velcro strip and fasten with the Velcro strip First connect the positive terminal, then connect the adjacent terminals of two batteries using the short connecting cables and finally connect the negative terminals to the control cubicle connection. Make sure that the connections have the correct polarity (compare with the labelling on the cables).
CAUTION
Risk to operation avoid incorrect polarity of batteries Connecting the rechargeable batteries with the wrong polarity will result in damage to the control electronics (PCB 2) and also failure of the recloser!
Note:
The lower pole support of the control cubicle can also be used as an earth plate.
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3.2.3
Installation at the substation

Assemble the substation frame and fasten it to the prepared foundation. Fasten the switch unit and control cubicle in the positions in the substation frame provided.
Foundationbolt
3-40-90040100
Fig. 39
Assembly of the substation frame
Fig. 40
Foundation plan
3.2.4
Attachment of the surge arrester (optional)

The surge arresters must be fastened in the positions provided on the corresponding supports using the bolts supplied.
3.3
Electrical installation
The following must be carried out in order to establish the electrical connections establish the earth connection, connect the switch unit to the control cubicle, connect the auxiliary voltage and establish the medium-voltage connection.
3.3.1
Establishing the earth connection

Both the switch unit and the control cubicle must be connected to the pole earth or earth potential in the substation. The lower pole mount of the control cubicle can be used as an earth plate for all connections. If surge arresters are installed, these must also be securely earthed. For correct earthing, the following must be observed. The recloser (switch unit plus control cubicle) must be earthed in accordance with local regulations and work practices. The cable to be used must be suitable for earthing. This particularly applies for the cross section of the earth cable and connections. For earthing to be efficient, the cables (control and optional sensor cable) must be installed as close together as possible with the earth conductor (64). Ideally they should be bundled together within a loom.
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16 17 18
Switch unit connector for control cable Control cubicle connector for sensor cable (optional) Earth terminal M12 (switch unit) Connections, switch unit
72 73 74 75
Connector for sensor cable (optional) Connector for control cable Cable glands for auxiliary supply and customer interface cable Earth terminal M12 (control cubicle) Connections, control cubicle
Fig. 41
Fig. 42
10 35 18 40 75
Switch Unit Surge arrester, load side (optional) Earth terminal M12 (switch unit) Control cubicle Earth terminal M12 (control cubicle)
37 99 39 121 122
Control cable Earth connection for surge arrester Earth wire Ground level Pole earth
Fig. 43
Connection of cables and earthing of recloser
3.3.2
Connect cables between switch unit and control cubicle

Connect control cable to the switch unit and control cubicle. The plug-in connection on the control cable is protected against polarity mismatch. Secure plugs to prevent them from loosening using the locking clip. Connect sensor cable to the switch unit and control cubicle (optional). The plugin bolted joint on the sensor cable is protected against polarity mismatch. Check plugs are inserted correctly and secured. Fasten the control and sensor cable to the pole using appropriate means (e.g. cable ties). Loop and fasten excess lengths of cable in the area of the pole mounting frame.
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3.3.3
Connecting the auxiliary voltage

The auxiliary voltage is supplied either by a transformer or existing low-voltage power supply. In both cases insert the connection cable through the cable gland (see Fig. 42) into the control cubicle and attach to the corresponding terminals. Phase to X1-1 Neutral to X1-7 PE to X1-11
60 F3 miniature circuit breaker 61 Terminal connectors for customer use BI/BO 62 Terminal connectors for auxiliary supply Fig. 44 Terminal connectors
3.3.4
Establishing medium-voltage connection

The switch unit is equipped with terminal connectors to fasten cables. Local regulations must be observed when making the connection, in particular with regard to safety isolation or working with live lines.
3.4
Commissioning
The equipment must be commissioned as follows. The annexed installation and commissioning report serves as documentation and a checklist.
3.4.1
Safety instructions for commissioning
DANGER
Live parts on the switch unit and in the control cubicle - Danger to life! Do not touch live parts.
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3.4.2 Function tests
Fig. 45
Control elements
Switch on miniature circuit breakers F1 and F3 The start-up of the controller is shown in the display The PROTECTION HEALTHY LED lights up green after approx. 30s The status LED AuxPower OK lights up green The status LED Recloser OK lights up green The LED next to F1 lights up green Position indicator of the switch unit is green (open) Press close pushbutton The recloser closes LED next to F1 faded LED next to F2 lights up red During switching, the Recloser OK status LED goes out briefly (capacitors are charged for the next switching operation). Within 1s the status LED lights up green again. A longer period indicates that the charging level of the batteries is very low or F3 is not switched on Position indicator of the switch unit is red Press Open pushbutton Recloser opens LED next to F2 faded LED next to F1 lights up green Position indicator of the switch unit is green Press F2 key (CLOSE) on the controller then press ENTER The recloser closes LED next to F1 faded LED next to F2 lights up red During switching the LED status Recloser OK goes out briefly Position indicator of the switch unit is red
34
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Press F1 key (OPEN) on the controller then press ENTER Recloser opens LED next to F2 faded LED next to F1 lights up green Position indicator of the switch unit is green Press Close pushbutton or F2 key (CLOSE) on the controller then press ENTER The recloser closes LED next to F1 faded LED next to F2 lights up red Position indicator of the switch unit is red Mechanical operation by pulling lock-out handle Recloser opens LED next to F2 faded LED next to F1 lights up green Position indicator of the switch unit is green Press Close pushbutton No switching operation shall take place Activate F2 key (CLOSE) on the controller then press ENTER No switching operation shell take place Push lock-out handle back in completely Press Close pushbutton or F2 key (CLOSE) on the controller then press ENTER The recloser closes LED next to F1 faded LED next to F2 lights up red Position indicator of switch unit is red Switch on miniature circuit breaker F2 At external temperatures of <35 C the heaters become warm after approx. 1 min
3.4.3
Final tasks
Adjust controller to the right setting file The controller is default set in - Group 1 If necessary, select another group for a customer-specific parameter set If applicable: Check the voltage and current readings of the controller Check date and time on controller and correct if necessary Set trip counter to zero Delete event memory If necessary, download events for further documentation Close and lock swing frame Fit controller cover and fasten Close and secure control cubicle door
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Installation and Commissioning Note:
For further information and additional operating instructions for the controller, use the separate controller instruction manual. This can be downloaded at http://www.reyrolleprotection.com/individual_product.php?product_id=233.
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Operation
Operation
The extent and content of the provisions for operating the recloser are determined by the fact that the recloser is just one part of a network . The operator of the recloser must adapt his operating instructions to the respective manufacturer's documentation and regulations. This ensures reliable, safe and trouble-free operation of the recloser.
4.1
Safety instructions for operation

In addition to the local safety rules and work practices, special precaution must be taken: The accessories required to operate the recloser must be stored in a clean location and must be checked regularly for completeness and good condition. All keys must be accessible only to the authorised operating personnel. No modifications must be carried out on the recloser. This includes but is not limited to removal of parts, opening the operating mechanism housing, and intervention with the drive system of the recloser. The control cable and the optional sensor cable must not be removed during operation. Removing these cables would mean that no further electrical operation would be carried out, and no measurement values or other signals can be sent from the switch unit to the controller.
DANGER
Live parts on the switch unit and in the control cubicle - Danger to life. Do not work in close proximity to live components without isolating and earthing them. Special rules apply for intended live line working. Do not touch live parts Ensure that only qualified and authorised personnel, who are familiar with the operating instructions and observe the safety precautions, operate the equipment and carry out the switching operation. Opening of the swing frame is intended for maintenance purposes only and allows access to live parts. Do not pull of the connectors of control and sensor cable live parts on the contact section.
4.2
Switching
Switching comprises electrical switching (remote and local operation) and mechanical switching ("lock out"). Switching is carried out automatically by the controller to protect the network, by remote control from the control room, or manually on site.
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Operation
4.2.1 Local operation
"Local operation" describes the manual switching of the recloser on site. These switching actions can be carried out on the control cubicle using the CLOSE/OPEN pushbuttons or the function keys on the controller.
40 45 48
Control cubicle Controller CLOSE/OPEN pushbuttons Control cubicle with controller
Fig. 46
No special prerequisites are necessary before switching.
4.2.1.1 Switching using CLOSE/OPEN pushbuttons

Open/Trip the recloser: Press the green OPEN pushbutton (48). The recloser opens. After switching, the green LED next to the function key F1 shows that the open position has been reached. The red LED next to F2 is off. The switch action is complete. The mechanical position indicator on the switch unit shows "green". Closing the recloser: Press the red Close pushbutton (48). The recloser closes. After switching, the red LED next to the function key F2 indicates that the close position has been reached. The green LED next to F1 is off. The switch action is complete. The mechanical position indicator on the switch unit shows "red".
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Operation
4.2.1.2 Switching via the controller
59 C6-F1 C6-F2 Fig. 47
ENTER key Function key OPEN Function key CLOSE Controller
Opening the recloser: Press the function key F1 . Press the <Enter> key. The recloser opens. After switching, the green LED next to the function key F1 indicates that the open position has been reached. The red LED next to F2 is off. The switch action is complete. The mechanical position indicator on the switch unit shows "green". Closing the recloser: Press the function key F2 . Press the <Enter> key. The recloser closes. After switching, the red LED next to the function key F2 indicates that the close position has been reached. The green LED next to F1 is off. The switch action is complete. The mechanical position indicator on the switch unit shows "red".
4.2.2
Lock-out operation
Lock-out operation combines the mechanical tripping / opening of the recloser and the interlocking to inhibit subsequent closing of the recloser. No special actions or prerequisites are necessary before switching. The lock-out can also be operated when under load. All three poles will be operated simultaneously by the mechanical link of all poles.
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39
Operation
Fig. 48
Lock-out handle with ring for manual operation (pushed in, normal operation)
Fig. 49
Lock-out handle with ring for manual operation (pulled out, recloser open and locked out)
Open the recloser: Using a hot stick or suitable rod from the ground, pull down the lock-out handle, until it reaches the end position. The recloser opens. By operating the lock-out mechanism, the recloser is opened mechanically and locked in this position. The mechanical position indicator on the switch unit shows "green". The green LED next to the function key F1 indicates that the switch unit has operated. The switch action is completed. As long as the lock-out handle is pulled out, it is not possible to close the recloser electrically, neither locally nor from the control room. Closing the recloser: Using a hot stick or suitable rod from the ground, push the lock-out handle back in completely. Close electrically via the controller or CLOSE/OPEN pushbuttons Close from the controller Press the F2 key Press the Enter key The recloser closes. After switching, the red LED next to the function key F2 indicates that the switch position has been reached. The green LED next to F2 is off. The switch action is complete. The mechanical position indicator on the switch unit shows "red". Closing via the CLOSE/OPEN pushbuttons Press the red Close pushbutton (40)
Note:
The lock-out handle needs to be pushed back completely. Otherwise the interlocking still prevents closing.
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Operation
4.3
Monitoring / Troubleshooting
Malfunction Failure of the auxiliary power supply Aux Power OK does not light up Remedy The auxiliary power supply is protected by a miniature circuit breaker in the front plate of the swing frame. Check miniature circuit breaker F1 and switch back on if necessary Check miniature circuit breaker F2 and switch on again if necessary
Heating and socket do not work
Failure of batteries
The batteries are protected by an miniature circuit breaker (behind the swing frame) Check miniature circuit breaker F3 and switch on if necessary Check the battery status via the controller menu and replace batteries if necessary
Switching on is blocked
Manual handle has not fully returned to starting position Push Manual handle back in completely
Incomplete Recloser cycle > Possibly not enough auxiliary power available or only switching off is possible capacitors faulty. In this case, the controller's selfmonitoring function can block the full cycle. Check fault messages from the controller Recloser does not switch despite the fault current Check trip counter and reset, if necessary (controller function)
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Operation
Blank page 42 9229 0040 176 0B 2009-03-31
Maintenance
Maintenance
The switch unit of the 3AD Vacuum Recloser is maintenance-free for 10 000 operating cycles. Regular monitoring and, if need be, replacement of the batteries is necessary for the control cubicle. All other components are maintenance-free.
5.1
Safety instructions for maintenance
WARNING
Electrical voltage - danger to life! This work may only performed by sufficiently qualified personnel who have received appropriate instruction. Do not touch live parts Do not remove the control or sensor cable when the recloser is connected to medium voltage. High voltages are present at the contacts.
5.2
Maintenance plan
The following work should be carried out as part of regular inspections:
Work to be performed
Recommended interval 12 months (Interval according to network operators specifications)
Visual inspections Terminals clean and undamaged No visible corrosion or damage to metal parts and cables No loose parts, e.g. bolts or connections Earth connections stable and undamaged Labelling clearly legible Control cubicle is undamaged and secured Function tests
12 months Controller indicates fault-free operation of the auxiliary power (As part of visual supply, batteries and capacitors (monitoring LEDs) inspection) Fault-free operation of communication modules Perform battery test or check result of last battery test at the controller Protection tests Protection test using secondary injection equipment, in conjunction with recloser function test (see Chapter 3.4.2) Function test of lock-out handle 4 years (Interval according to network operators specifications) Following every maintenance session
Reset counter Switching operations since last visit
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Maintenance
5.3 Spare parts
Spare parts must only be replaced by instructed and certified personnel.
Accessory/Spare part Surge arresters (3EK7) Auxiliary power supply (printed circuit board 1) Switch unit driver (printed circuit board 2) Capacitor board (printed circuit board 3) External current transformer External voltage transformer Transformer 11 kV for auxiliary voltage supply Transformer 12 kV for auxiliary voltage supply Transformer 13,8 kV for auxiliary voltage supply Current/Voltage transformer pole mount frame Control cable Sensor cable Cover for position indicator Bird guards Set of terminal connectors (2 pcs) Set of batteries (4 batteries, 12 Ah, 48 V) Heaters King bolts for pole mounting frame (2 pcs, M20 incl. nut & washer) Operating Manual Recloser
Order Number On request On request On request On request On request On request On request On request On request On request On request On request On request On request On request On request On request On request 9229 0040 176
Remarks
44
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Technical Data
6
6.1 6.1.1
Technical Data
Electrical and mechanical data Main characteristic data
Rated voltage Ur Rated normal current Ir Rated lightning impulse voltage Up Rated short-time withstand voltage Ud Rated short-circuit breaking current ISC Rated short-circuit making current Mechanical life (operating cycles) Rated short-circuit break-ins Ambient temperature range Centre line spacing between phases Flashover distance Phase/phase (conductor/conductor) Phase/earth (conductor/earth) Creepage distance Phase/earth (conductor/earth) Between upper and lower terminal Minimum trip currents Phase faults Earth faults Sensitive earth faults A A A 40 40 4 mm mm 810 1,174 mm mm 312 287 C mm kV A kV kV kA kA 15.5 110 50 12.5 / 16 31.5 / 40 10,000 up to 200 -30 to +55 376 27 125 60
400 / 630 / 800
6.1.2
Operating times
Closing time Opening time Arcing time Interrupting time ms ms ms ms < 60 < 35 < 15 < 50
Dead times for recloser cycle (reclosing interval) Dead time after 1st open Dead time after 2nd and 3rd open Dead time after 4th open s s s 0.2 to 14,400 2 to 14,400 30 to 14,400
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Technical Data
6.1.3 Current transformer data
The current transformer has a ratio of 800 A : 1 A.
6.1.4
Voltage sensor data (optional)

The ratio of the voltage sensors is adapted to operation with the controller and provides a 110 V/3 secondary signal.
6.1.5
Power Consumption
Auxiliary power requirement, controller
< 20
Auxiliary power requirements, heating (control cubicle and switch unit) Auxiliary power requirements, communication (dependent on modem used) External requirements (external user, e. g. laptop)
220
< 15 (typical)
10 (maximum value poss. restricted by power supply used)
6.1.6
Ambient conditions
The Vacuum Recloser 3AD is suitable for use in climate classes according to IEC 721, Part 3.4, as listed below: Climatic environmental conditions: Class 4K4H Other climatic environmental conditions: Class 4Z5 and 4Z7 Biological environmental conditions: Class 4B2 Chemically active substances: Class 4C1 Mechanically active substances: Class 4S2 Mechanical environmental conditions: Class 4M2
+55 C
-30 C
95 %
6-50-90040100
Fig. 50
Symbols of climatic conditions
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Technical Data
6.1.7
Installation heights height correction factor

The insulating capability of insulation in air decreases as the height increases, due to the reduced air density. The stated rated lightning impulse voltage values (see Chapter 6.1.1) are valid according to IEC 62271-1 up to an installation height of 1,000 m above sea level. Above a height of 1,000 m, the insulation level must be corrected in line with Fig. 51:
U U0 Ka U
Altitude correctin factor 1.40
1.50
U0 Ka
1.30
Rated withstand voltage U under standard reference atmosphere Required rated withstand voltage for the installation location Height correction factor
Ka = em (H - 1000) / 8150
1.20
1.10
1.00 1000
Calculation of the height correction factor Ka: H = Installation height in metres m = 1 for alternating-current voltage, lightning impulse voltage (between the conductors, conductor-earth, longitudinal stress)
1500 2000 2500 3000 3500 m 4000
6-51-90040100
Site altitude
Fig. 51
Height correction factor Ka
Example For a required rated power-frequency withstand voltage of 110 kV at a height of 2,500 m, an insulation level of at least 132 kV is required under standard reference atmosphere. 132 kV 110 kV e
1 (2500 - 1000) / 8150
110 kV 1.2
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47
Technical Data
6.2 6.2.1 Dimensions and weights Switch unit
Rated voltage Ur Dimensions Length x Width x Height Weight/Mass mm kg
15 kV 138
27 kV 138
1,175 x 539 x 962
Fig. 52
Important switch unit dimensions
6.2.2
Control cubicle
Rated voltage Ur Dimensions Length x Width x Height (without pole mount brackets) Weight/Mass (without batteries) mm kg 15 kV 27 kV 600 x 600 x 350 45 45
Fig. 53
Control cubicle dimensions
48
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Technical Data
6.2.3
Pole mount frame (Siemens Design)

Rated voltage Ur Dimensions Length x Width x Height Weight/Mass mm kg 15 kV 87 27 kV 87 1334 x 1173 x 660
Fig. 54
Pole mount frame (Siemens design) dimensions
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49
Technical Data
6.2.4
Pole mount frame (standard version w/ surge arrestor brackets)

Rated voltage Ur Dimensions Length x Width x Height Weight/Mass mm kg 15 kV 27 kV 1148 x 1174 x 660
Fig. 55
Pole mount frame (standard version w/ surge arrestor brackets) dimensions
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Technical Data
6.2.5
Pole mount frame (standard version)

Rated voltage Ur Dimensions Length x Width x Height Weight/Mass mm kg 15 kV 27 kV 539 x 1320 x 660
Fig. 56
Pole mount frame (standard version) dimensions
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51
Technical Data
6.2.6 Substation frame
Rated voltage Ur Dimensions Length x Width x Height Weight/Mass mm kg
15 kV 135
27 kV 135
1595 x 580 x 2300
Fig. 57
Substation frame dimensions
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Technical Data
6.2.7
Packaging
Case 1 Dimensions Length x Width x Height Switch unit, control cubicle and cable Case 2 Dimensions Length x Width x Height Pole mounting frame (Siemens Design) mm kg net kg gross mm kg net kg gross 15 kV 15 kV 27 kV 255 355 27 kV 90 166
1700 x 780 x 1140
1540 x 780 x 620
Fig. 58
Switch unit and Control cubicle in packaging
Fig. 59
Pole mounting frame in packaging
6.3
Name plate
The name plate is located at rear of the switch unit. A copy of the name plate is placed inside the control cubicle, which has been delivered together with the switch unit.
Q 600673
f g h j k l m n
b c d e
Vakuum Recloser Design code 1 A WOD Serial No. 3AD/00000000 Year of manuf. 2008 15.5 kV 630 A 110 kV 12.5 kA 140 kg ANSI C 37.60 Order Code 3AD222-1AA61-0BA1 50 kV
6-60-90040100
a b c d e f g
Manufacturer Serial number Rated voltage Ur, rated frequency Rated lightning impulse voltage Up Rated short-time withstand voltage Ud Quality control stamp Design code Name plate
h j k l m n
Date of manufacture Rated normal current Ir Rated short-circuit breaking current Isc Mass m Standard Type designation/Order number
Fig. 60
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53
Technical Data
Blank page 54 9229 0040 176 0B 2009-03-31
7.1
Fig. 61
Controller 7SR224
Close BI9
Appendix
1 2 10 4 5 11 7 8 12 VT
sensor cable
CT B2 B3 B4 B5 B6 B7
Protection Healthy BO1
Open BI1 + thermostat Uint BO6 BO2 BO3 BI2 BI3 BI6 BI7 BI10 BO4 BO5
GPO , optional power supply for modem
current
48V
BI8
voltage
l
Lockout C4
L PE N
e b a
F2 10A T load resistor
close end position open end position
L X1-1
X2-3 RLoad X2-4 BattP X1-1 BatT1 X1-4 BatT2
X1-8 OEP X1-7 CEP X1-6 Lock
X2-1
X2-2
X3-7 ExtPG
X1-5 CapT X1-2 Stat2 X1-3 Stat1
F1 10A 115 / 230 V AC Temp.Sensor X3-4 48V X2-1 +48V battery test
X1-9 COpen X1-10 CClose
position detection
relay
X3-5 MA1
C9
PE X1-11 54,5V DC temperature compensated Temp.Low X3-8 X3-5 GND X3-1 DCDCin X3-2 160VP
X1 PE
X1 L
N X1-7 power supply battery charger
X1 N
Auxiliary power supply
X2-7 man. Open X2-6 Tlow X2-2 GND X2-5 DCDCin / Uint X3-2 160VP
timer
power switches
X3-6 MA2
A9
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A4 A6 C6 C8 B8 A8 heater switch unit
Terminal and circuit diagrams
Circuit diagram of control cubicle

heater controller cubicle F3 16A C1 A1 40 60 V capacitor test 160V X3-3 160V0 X3-6 DCDCon X3-1 160V0 X2-8 DCDCon A2 A3 A5 A7 C2 C3 C5 C7
lockout position switches
magnetic actuator
ground
6-61-90040100
PCB 1
PCB 2
PCB 3 X3-3 UCapP X3-4 UCapN X1 + X1 -
Appendix
55
Appendix
2 4 6 8
+ve -ve +ve -ve
7SR224 BI 4 BI 5 BI 6 BI 7 BI 8 BI 9 BI 10 BI 11 BI 12 BI 13 C BO 1 BO 13 BO 14 BO 7 BO 8 BO 9 BO 10 BO 11 BO 12
1 3 5 7 9 11 13 15 17 19 21 23 25 27
C
I/O
B
PSU
A
Analogue
10 +ve 12 +ve 14 +ve

+ve -ve
Data Comms (Optional)
27
28
27
28
27
28
Rear View Arrangement of terminals and modules Notes BI= BO= Binary Input Binary Output
16 18
20 +ve 22 +ve
+ve
24
26 +ve 28 -ve
+ve -ve
22 24 28
Shows contacts internal to relay case assembly. Contact close when the relay chassis is withdrawn from case.
VAUX
GND BO 2
+ve -ve +ve -ve +ve -ve A
RS485
5 7 9 11
2 4 6 8 10 12 14 16 18 20
BI 1 BI 2 BI 3 BO 3 BO 4 BO 5 BO 6 B
13 15 17 19 21 23 27 25 26
Screen B Term.
1 2 3 4 5 6 7 8 9 10 11 12
1A
5A
I L1 (IA)
1A
5A
I L2 (IB)
I L1 (VA) I L2 (VB) I L3 (Vc) I L4 (VX)
21 22
1A
23 24
5A
I L3 (IC)
25 26
13 1 A 14 15 16
5A
I4 (IG/ISEF) A
27 28
6-62-90040100
Fig. 62
Wiring diagram of control cubicle
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Appendix
7.2
Index
A Anti-condensation heater B Batteries C Capacitors Check for damages Circuit-breaker Communication protocol DNP3 IEC 60870-5-103 Modbus Control cubicle Control voltage Controller Controller instruction manual Current transformer D Discharge switch E Earth connection Earth plate G General power outlet GPO H Housing I Inspections Interface BI/BO IRIG-B Modem Optical ports RS/EIA-232 RS/EIA-485 RTU SCADA USB K King bolts L Lifting eyes Control cubicle Switch unit Liquid Crystal Display Lock-out handle M Malfunction
12, 15, 18 8, 11, 12, 18, 22, 30, 34, 41, 43, 44, 48, 63 19 9 13 23 23 23 23 13, 18, 30, 38 33 18, 20 36 14, 46 19 31 31 18, 22 see General power outlet 13, 15 43 23 23, 33 23 23 23 23 23 23 23 23 29
11 11 20, 21 12, 16, 40 41 57
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Appendix
Medium-voltage connection Miniature circuit breaker O Operating mechanism Operations counter P Packaging PCB Pole Pole earth Pole mount bracket Pole mounting frame Position indicator Power supply board Pre-assembly Printed circuit board S Safety instructions Shipment Standards Storage Substation Substation frame Surge arrester Switch unit Switch unit driver T Thermostat Toggle switch Trip counter U Unpacking USB interface V Varistor Voltage sensors
31, 33 18, 22, 33, 34, 41 13, 15 16 7 see Printed circuit board 14 31 11, 18, 30, 31, 48 17, 26 15, 40 19 26, 27, 28 18, 19, 22, 30, 44 5, 25, 33, 37, 43 7 13 12 17 31 27 13 19 18 See Discharge switch 35 11 20 14 15, 46
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Appendix
7.3
Diagrams index
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Fig. 8 Fig. 9 Fig. 10 Fig. 11 Fig. 12 Fig. 13 Fig. 14 Fig. 15 Fig. 16 Fig. 17 Fig. 18 Fig. 19 Fig. 20 Fig. 21 Fig. 22 Fig. 23 Fig. 24 Fig. 25 Fig. 26 Fig. 27 Fig. 28 Fig. 29 Fig. 30 Fig. 31 Fig. 32 Fig. 33 Fig. 34 Fig. 35 Fig. 36 Symbols for the dispatch of packages....................................................... 7 Switch unit and Control cubicle in packaging ............................................ 8 Pole mounting frame (Siemens Design) in packaging .............................. 8 Switch unit ................................................................................................. 9 Control cubicle ........................................................................................... 9 Pole mounting frame.................................................................................. 9 Control cable.............................................................................................. 9 Control cubicle ......................................................................................... 11 Switch unit ............................................................................................... 11 Switch unit front view ............................................................................... 13 Switch unit back view............................................................................... 13 Pole with integrated vacuum interrupter .................................................. 14 Pole sequence ......................................................................................... 14 Operating mechanism.............................................................................. 15 Operations counter underneath the switch unit ....................................... 16 Pole mounting frame................................................................................ 17 Pole mounting frame (example with 6 surge arresters)........................... 17 Control cubicle with door open ................................................................ 18 Control cubicle with swing frame open .................................................... 18 PCB inside control cubicle ....................................................................... 18 Heating..................................................................................................... 18 Control cubicle (detailed view on PCB2) ................................................. 19 Controller ................................................................................................. 20 Rear interfaces ........................................................................................ 23 Individual components of pole mounting frame (Siemens design).......... 27 Assembly of pole mounting frame (Siemens design) .............................. 27 Individual components of pole mounting frame (standard version w/ surge arrester brackets) ......................................... 27 Assembly of pole mounting frame (standard version w/ surge arrester brackets) ......................................... 27 Individual components of pole mounting frame (standard version)......... 28 Assembly of pole mounting frame (standard version) ............................. 28 Lifting of the pole mounting frame (Siemens design) .............................. 28 Attachment points on the pole mounting frame (Siemens design).......... 28 Lifting of the pole mounting frame (standard version w/ surge arrester brackets) ......................................... 29 Attachment points on the pole mounting frame (standard version w/ surge arrester brackets) ......................................... 29 Lifting of the pole mounting frame (standard version) ............................. 29 Attachment points on the pole mounting frame (standard version)......... 29 59
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Appendix
Fig. 37 Fig. 38 Fig. 39 Fig. 40 Fig. 41 Fig. 42 Fig. 43 Fig. 44 Fig. 45 Fig. 46 Fig. 47 Fig. 48 Fig. 49 Fig. 50 Fig. 51 Fig. 52 Fig. 53 Fig. 54 Fig. 55 Fig. 56 Fig. 57 Fig. 58 Fig. 59 Fig. 60 Fig. 61 Fig. 62
Lifting of control cubicle ........................................................................... 30 Installation of batteries............................................................................. 30 Assembly of the substation frame ........................................................... 31 Foundation plan ....................................................................................... 31 Connections, switch unit .......................................................................... 32 Connections, control cubicle.................................................................... 32 Connection of cables and earthing of recloser ........................................ 32 Terminal connectors ................................................................................ 33 Control elements...................................................................................... 34 Control cubicle with controller.................................................................. 38 Controller ................................................................................................. 39 Lock-out handle with ring for manual operation (pushed in, normal operation).................................................................. 40 Lock-out handle with ring for manual operation (pulled out, recloser open and locked out) .............................................. 40 Symbols of climatic conditions................................................................. 46 Height correction factor Ka ....................................................................... 47 Important switch unit dimensions ............................................................ 48 Control cubicle dimensions...................................................................... 48 Pole mount frame (Siemens design) dimensions .................................... 49 Pole mount frame (standard version w/ surge arrestor brackets) dimensions ................................................................. 50 Pole mount frame (standard version) dimensions ................................... 51 Substation frame dimensions .................................................................. 52 Switch unit and Control cubicle in packaging .......................................... 53 Pole mounting frame in packaging .......................................................... 53 Name plate .............................................................................................. 53 Circuit diagram of control cubicle ............................................................ 55 Wiring diagram of control cubicle ............................................................ 56
7.4
Commissioning checklist
The installation and commissioning report on the following pages is intended for use and copying as a checklist.
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Installation and commissioning report
Customer
City / Location
Contract number
Serial number
Rated voltage
Rated current
Auxiliary voltage
Installation and commissioning report Siemens Vacuum Recloser 3AD
Page 1 from 7
Preparatory tasks
Checklist A.01 Installation and commissioning personnel have received instruction in: Occupational safety in electrical plants Safety markings Dealing with transit damage A.02 Recloser (switch unit and control cubicle) in visual good condition and undamaged A.03 Any paint damage occurring during transport and installation has been repaired A.04 All accessories and special equipment ordered is available / assembled at the installation site A.05 Pole or foundation in suitable condition A.06 Earthing is sufficient and in accordance with local regulations A.07 Ensure correct voltage of recloser, i. e. compare rated voltage of the recloser (see name plate Fig. 60) with the network voltage (contact Siemens representative if voltage is incorrect) A.08 Determine correct auxiliary voltage Digit 11 of the order number indicates the auxiliary voltage required: 3 corresponds to 110 VDC 4 corresponds to 220 VDC 5 corresponds to 110/120 VAC 6 corresponds to 220/240 VAC 9 corresponds to 110/120 VAC with auxiliary transformer (contact Siemens representative if auxiliary voltage is incorrect) Notes
Page 2 from 7
Visual inspections after installation

Checklist B.01 All bolted connections and other assembly elements are tight B.02 Batteries are installed correctly all four connected in series contacts point to the back polarity labelling on the supply wires on the left and right corresponds to the batteries straps are over the batteries and fastened tight B.03 Temperature sensor is in contact with a battery and secured B.04 Cross-section of the earth connection is adequate and connection to the switch unit is ensured B.05 Cross-section of the earth connection is adequate and connection to the control cubicle is ensured B.06 Auxiliary voltage is connected correctly Phase: Neutral: Protective conductor: X1-1 X1-7 X1-11 Notes
B.07 Capacitor discharge switch is in operating position. Switch must be to the left (see Fig. 22, Nr. 58)
Page 3 from 7
Function checks
Checklist C.01 Switch on miniature circuit breaker: F1 and F3 Start-up of controller is shown on display Protection healthy LED lights up green after approx. 30s Status LED AuxPower OK lights up green Status LED Recloser OK lights up green LED next to F1 lights up green Position indicator of the switch unit is green (open) C.02 Press Close pushbutton Recloser closes LED next to F1 faded LED next to F2 lights up red During switching, the Recloser OK status LED goes out briefly (capacitors are charged for the next switching operation). Within 1s the status LED lights up green again. A longer period indicates that the charging level of the batteries is very low or F3 is not switched on Position indicator of the switch unit is red C.03 Press Open pushbutton Recloser opens LED next to F2 faded LED next to F1 lights up green Position indicator of the switch unit is green C.04 Press F2 key (CLOSE) on the controller then press ENTER Recloser closes LED next to F1 faded LED next to F2 lights up red During switching, the status LED Recloser OK goes out briefly Position indicator of the switch unit is red Notes
Page 4 from 7
Function checks
Checklist C.05 Press F1 key (OPEN) at the controller then press ENTER Recloser opens LED next to F2 faded LED next to F1 lights up green Position indicator of the switch unit is green C.06 Press Close pushbutton or F2 key (CLOSE) at the controller then press ENTER Recloser closes LED next to F1 faded LED next to F2 lights up red Position indicator of the switch unit is red C.07 Mechanical operation by pulling on lock-out handle Recloser opens LED next to F2 faded LED next to F1 lights up green Position indicator of the switch unit is green C.08 Press Close pushbutton No switching operation shell take place C.09 Activate F2 key (CLOSE) at the controller then press ENTER No switching operation shell take place C.10 Push lock-out handle back in completely Press Close pushbutton or F2 key (CLOSE) at the controller then press ENTER Recloser closes LED next to F1 faded LED next to F2 lights up red Position indicator of the switch unit is red C.11 Switch on miniature circuit breaker F2 At external temperatures of <35 C the heaters heat up after approx. 1 min Notes
Page 5 from 7
Final tasks
Checklist D.01 Adjust controller to the right setting file The controller is default set in - Group 1 If necessary, select other group with customer-specific parameter set D.02 If applicable: Check the coltage and current readings of the controller D.03 Check date and time on controller and correct if necessary D.04 Set trip counter to zero D.05 Delete event memory If necessary, download events for further documentation D.06 Close and lock swing frame D.08 Fit Controller cover over and fasten D.09 Close and secure control cubicle door Notes
Other services
Checklist E.01 Instruction manual handed to customer / available E.02 Routine test records handed over to customer / available E.03 On-site instruction on recloser / controller provided Notes
Page 6 from 7
Remarks
Signatures
Name Mechanic Department Date Signature
Commissioning engineer Customer
Supervisor
Instructed persons
Page 7 from 7
Published: Siemens AG Energy Sector Power Distribution Division Medium Voltage 13623 Berlin, Germany For questions concerning Customer Support Center. Tel.: +49 180/524 70 00 Fax: +49 180/524 24 71 (Charges depending on provider) e-Mail: support.energy@siemens.com
All rights reserved. If not stated otherwise on the individual pages of this catalog, we reserve the right to include modifications, especially regarding the stated values, dimensions and weights. Drawings are not binding. All product designations used are trademarks or product names of Siemens AG or other suppliers. If not stated otherwise, all dimensions in this instructions are given in mm.
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Installation and Operating Instructions

Siemens Vacuum Recloser 3AD 12 27 kV

2008 Siemens AG. All rights reserved.

For your safety

Siemens Vacuum Recloser 3AD

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Siemens Vacuum Recloser 3AD

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Siemens Vacuum Recloser 3AD

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Siemens Vacuum Recloser 3AD

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Siemens Vacuum Recloser 3AD

Responsibility of the operator

Safety instructions in the operating instructions

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Siemens Vacuum Recloser 3AD

Shipment and storage

Shipment and storage

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Shipment and storage

Siemens Vacuum Recloser 3AD

Switch unit and Control cubicle in packaging

Pole mounting frame (Siemens Design) in packaging

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Siemens Vacuum Recloser 3AD

Shipment and storage

Pole mounting frame

Check for external damage

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Shipment and storage

Siemens Vacuum Recloser 3AD

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Siemens Vacuum Recloser 3AD

Shipment and storage

Lifting eyes (2) Pole mount brackets Control cubicle

Lifting eyes (4) Switch unit

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Shipment and storage

Siemens Vacuum Recloser 3AD

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Siemens Vacuum Recloser 3AD

Switch unit with embedded vacuum interrupter

Switch unit front view

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Siemens Vacuum Recloser 3AD

2.2.1.1 Current transformer

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Siemens Vacuum Recloser 3AD

2.2.1.2 Voltage sensor (optional)

* Different colours are possible at the customer's request

Lock-out handle Position indicator Operating mechanism

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Siemens Vacuum Recloser 3AD

2.2.2.2 Operations counter

21 Operations counter Fig. 15 Operations counter underneath the switch unit

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Siemens Vacuum Recloser 3AD

Pole mounting frame

Pole mounting frame (example with 6 surge arresters)

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Siemens Vacuum Recloser 3AD