XYZ GAS SYSTEM

Operations and Maintenance Procedures

B31Q Task #0081 Revision date: 06/25/08 Page 1 of 3 Version 2.0

Install Cathodic Protection Electrical Isolation Devices

It is not recommended that a multimeter/voltmeter be used to test for resistance across insulated flange assemblies and fittings since the results will likely be unreliable, especially with pipe segments that are attached to buried facilities. Installing an insulated flange assembly 1. Inspect the insulating gasket and flanges for defects. 2. Align flanges so that the faces are parallel to each other and the bolt holes line up. Do not force flanges into alignment using mechanical devices such as jacks or other tools that place excessive strain in the completed assembly. 3. Insert the full-face gasket between the flanges. 4. Insert several bolts, install nuts and tighten to hold the flanges in alignment. Insulating tubes and washers need not be installed on these bolts as these bolts will be removed later in this procedure. 5. Insert insulating tubes on remaining bolt holes. 6. Insert bolts through the insulating tubes. 7. Place insulating washers onto the bolts. 8. Place steel washers and nuts on bolts and hand tighten. 9. Remove the bolts installed in step 4 and repeat steps 5-8 for these bolts. 10. Partially tighten the bolts in sequence starting with the bolt at 12 oclock, then 6 oclock, then 3 oclock, then 9, oclock, etc. Depending on the size of the flange there may be 16 or more bolts. Repeat this process until all the bolts are properly tightened. 11. Check the effectiveness of the insulator by touching the two leads of the Radio Frequency Insulation tester to each side of the flange assembly. 12. If the Radio Frequency Insulation tester indicates there is electrical conductivity across the flange assembly, disassemble the flanges and start over at step 1.

SCOPE AND PURPOSE This procedure is to ensure that cathodically protected pipelines are electrically isolated. RESPONSIBILITY The [Operator Names or Job Position], or other designee, is responsible to ensure that the cathodic protection electrical isolation devices are installed as described in this procedure. PERSONNEL SAFETY (Where Applicable) Do not install cathodic protection electrical isolation devices if lightning is present. Before attempting to install electrical isolation devices use a Radio Frequency Insulation tester across the two pieces of pipe material to be isolated. EQUIPMENT AND MATERIALS Necessary equipment and materials to perform the task, such as, but not limited to: Hand tools Flange Insulator kits Radio Frequency (RF) Insulation tester Other equipment and materials as needed INSTRUCTIONS Operator Qualification This activity is a covered task under the Operator Qualification Plan and may only be performed by or directed and observed by an individual who is currently qualified to install electrical isolation devices. Refer to the OQ Plan for specific qualification requirements. Maintenance and Operation of Equipment Check the batteries in the Radio Frequency Insulation tester before going into the field.

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XYZ GAS SYSTEM

Operations and Maintenance Procedures

B31Q Task #0081 Revision date: 06/25/08 Page 2 of 3 Version 2.0

Install Cathodic Protection Electrical Isolation Devices

13. If the assembly is to be buried, apply coating according to procedure #0991 or #1011, otherwise, apply coating according to procedure #1001. Installing an insulated, bolted, compression coupling (pipe joining) 1. Inspect the surfaces of the pipe and coupling where the gasket is to seat to ensure they are free of grease, coating, scale, dirt or other materials. Remove any irregularities in the pipe that might damage the gasket. If the pipe ends are ragged, smooth them off to prevent damage to the gasket. 2. Apply soapy water to the pipe ends to aid in positioning the gasket without damaging it. 3. Install both the skirted gasket and the polyethylene insulator to one of the pipe ends. The middle sleeve must be positioned equally over both pipe ends. Leave no more than 1 inch gap between pipe ends. 4. Tighten the nuts sequentially as described above in step 10 for flanged fittings. 5. Check the effectiveness of the insulator by touching the two leads of the Radio Frequency Insulation tester to each side of the pipe assembly, check for conductivity across the fitting. 6. If the Radio Frequency Insulation tester indicates there is electrical conductivity across the fitting, disassemble the fitting and start over at step 1. 7. Soap test the coupling under operating pressure. 8. If the assembly is to be buried, apply coating according to procedure #0991 or #1011, otherwise, apply coating according to procedure #1001. Installing an insulated, stab-fitting, compression coupling (pipe joining) 1. Clean pipe surfaces where coupling is to be installed. Ensure pipe is free of grease, coating, scale, dirt or other materials. 2. Disassemble the coupling and slide the end nuts onto each piece of pipe so that the threaded ends face each other. 3. Apply soapy water to gaskets position on the pipe ends in the same configuration that the gaskets were when disassembled. 4. Stab pipe ends into the coupling body until contact is made with the pipe end spacer. 5. Tighten end nuts using a smooth jawed wrench while holding the coupling body from rotating using a pipe wrench. 6. Check the effectiveness of the insulator by touching the two leads of the Radio Frequency Insulation tester to the pipe on each side of the coupling. 7. If the Radio Frequency Insulation tester indicates there is electrical conductivity across fitting, disassemble the fitting and start over at step 1. 8. Soap test the coupling under operating pressure. 9. If the assembly is to be buried, apply coating according to procedure #0991 or #1011, otherwise, apply coating according to procedure #1001. Installing a weld-in insulator (manufactured insulated pipe segment) 1. Inspect the insulated pipe segment for defects. 2. Use a Radio Frequency Insulation tester to check for the absence of conductivity prior to welding. 3. Always use an API 1104 qualified welder to perform all welding functions. 4. Soap test the fitting under operating pressure after welding is completed and cooled. 5. Check the effectiveness of the insulator by touching the two leads of the Radio

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XYZ GAS SYSTEM

Operations and Maintenance Procedures

B31Q Task #0081 Revision date: 06/25/08 Page 3 of 3 Version 2.0

Install Cathodic Protection Electrical Isolation Devices

Frequency Insulation tester to the pipe on each side of the coupling. 6. If the Radio Frequency Insulation tester indicates there is electrical conductivity across fitting, the device is faulty and should be replaced. 7. If the assembly is to be buried, apply coating according to procedure #0991 or #1011, otherwise, apply coating according to procedure #1001. Installing an insulated threaded fitting (dielectric or insulating union) on a meter riser 1. Inspect the insulating fitting for defects. 2. Apply thread compound to the meter riser. 3. Thread the non-insulated end of the insulating fitting onto the riser and tighten. 4. Thread the insulating end of the insulating fitting onto the pipe nipple downstream of the intended union position. 5. Install these types of fittings with the insulating end looking upwards to ensure positive identification in the future. 6. Tighten the insulated fitting using appropriate hand tools. 7. Check the effectiveness of the insulator by touching the two leads of the Radio Frequency Insulation tester to the pipe on each side of the coupling. 8. If the Radio Frequency Insulation tester indicates there is electrical conductivity across fitting, disassemble the fitting and start over at step 1. 9. Soap test the fitting under operating pressure. 10. Apply coating according to procedure #1001. Installing an insulating meter swivel(s) 1. If a dielectric or insulating union is used on a meter riser, an insulating meter swivel should not be required. 2. If a dielectric or insulating union is not used on a meter riser, an insulating meter swivel should be installed to isolate the meter set from fuel gas and other associated interior piping such that the buried gas system cathodic protection is not compromised. Some gas system operators prefer to install an insulating meter swivel on both the inlet and outlet meter spuds in the case that one of the insulating meter swivels fails over time. Tighten the meter swivel(s) against the meter spuds using new meter swivel seals. Soap test the fitting under operating pressure after installation is completed. Apply coating according to procedure #1001.

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REPORTING/NOTIFICATION Complete documentation in accordance with Operation and Maintenance Manual. RELATED PROCEDURES 0071 Inspect or Test Cathodic Protection Electrical Isolation Devices 0591 Leak Test at Operating Pressure 0641 Visually Inspect Pipe and Components Prior to Installation 0721 Joining of Pipe Threaded Joints 0731 Joining of Pipe Flange Assembly 0801 Welding 0811 Visual Inspection of Welds 0951 Installation of Pipe Above Ground 0991 Coating Application and Repair Brushed or Rolled 1001 Coating Application and Repair Sprayed 1011 External Coating Application and Repair Wrapped 1041 Install Mechanical Clamps and Sleeves 1061 Installation of Customer Meters and Regulators Residential and Commercial 1171 Installing Customer Meters Large Commercial and Industrial

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