Pioneer XR-VS500D XR-VS300D Chassis RRV2340

ORDER NO.
RRV2340
STEREO DVD CASSETTE DECK RECEIVER
XR-VS500D
XR-VS300D
Type
DBXJ DDXJ/RA DDXJ/RB DDXJ/RD DLXJ/NC
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model XR-VS500D XR-VS300D Power Requirement
AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V
Region No.
3 1 2 4 3
The voltage can be converted by the following method.

With the voltage selector With the voltage selector With the voltage selector With the voltage selector With the voltage selector
This service manual should be used together with the following manual(s):
Model No.
XR-A9800D/KUCXJ
Order No.
RRV2329
Remarks
CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. CONTRAST OF MISCELLANEOUS PARTS ........ 3 3. SCHEMATIC DIAGRAM ..................................... 10 4. PCB CONNECTION DIAGRAM .......................... 20 5. GENERAL INFORMATION ................................. 22
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000

T ZZK AUG. 2000 Printed in Japan
XR-VS500D, XR-VS300D
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
LABEL CHECK (For DLXJ/NC Type)

WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
Printed on the Rear Panel
LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 655 nm FOR CD : MAXIMUM OUTPUT POWER : 5mW WAVELENGTH : 785 nm
Additional Laser Caution 1. Inside detection switch (S201 on the SMEB assy) and loadingstatus detection switch (S9503 on the MOTOR assy) are detected by the microprocessor (IC11 in the DVDM assy). To permit the laser diode to oscillate, it is required to set the inside detection switch for the inside position (S201 : ON) and to set the loading-status detection switch for the clamp position (the center terminal of S9503 is shorted to +5V). The 655 nm laser diode for DVD oscillation will continue if pin 19 of IC1 is shorted to +5V (fault condition) in the DVDM assy. The 785 nm laser diode for CD oscillates if pin 20 of IC1 is shorted to +5V in the DVDM assy. In the test mode , the laser diode oscillates when microprocessor detects a PLAY signal, or when the PLAY key is pressed (S5931 ON in the DISPLAY assy), with the above requirements satisfied. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. : Refer to page 82 on the service manual RRV2329.
2. CONTRAST OF MISCELLANEOUS PARTS

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. Reference Nos. indicate the pages and Nos. in the service manual for the base model. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 560 56 x 101 RD1/4PU 5 6 1 J 47 x 103 473 47k RD1/4PU 4 7 3 J R50 0.5 RN2H R 5 0 K 1R0 1 RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 101 5621 RN1/4PC 5 6 2 1 F
CONTRAST TABLE for XR-VS500D

XR-VS500D/DBXJ, DDXJ/RA, DDXJ/RB, DDXJ/RD, DLXJ/NC and XR-A9800D/KUCXJ are constructed the same except for the following :
Part No. Ref. No. Mark Symbol and Description
PCB ASSEMBLIES MAIN ASSY AF ASSY COMPLEX ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Remote Control Unit Packing Case Warranty Card Operating Instructions (English/French) Operating Instructions (English/Chinese) Operating Instructions (Spanish/Arabian) Region Label Caution Sheet P5-12 P5-12 P5-13 P5-13 P5-25 P5-41 P5-42 P5-43 NSP NSP EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Rear Panel Fuse Card Getter 65 Label Fuse (FU2, FU3 : T3.15A) Name Label Region Label Caution Label SISIR Label FRONT PANEL SECTION Display Panel FL Cover Sub Panel S Mic Knob XR-A9800D XR-VS500D XR-VS500D XR-VS500D XR-VS500D XR-VS500D /KUCXJ /DBXJ /DDXJ/RA /DDXJ/RB /DDXJ/RD /DLXJ/NC XWM3174 XWM3172 XWM3172 XWM3172 XWM3172 XWM3172 XWZ3330 XWZ3322 XWZ3322 XWZ3322 XWZ3322 XWZ3322 XWM3178 XWM3176 XWM3176 XWM3176 XWM3176 XWM3176 XWZ3332 XWZ3326 XWZ3326 XWZ3326 XWZ3326 XWZ3326 XWZ3331 XWZ3324 XWZ3324 XWZ3324 XWZ3324 XWZ3324 ADG7022 ADG1158 ADG1158 ADG1158 ADG1158 ADG1154 XZN3109 XZN3110 XZN3110 XZN3110 XZN3110 XZN3110 XHD3144 XHD3138 XHD3138 XHD3138 XHD3138 XHD3139 ARY7045 Not used Not used Not used Not used Not used XRE3036 Not used Not used Not used Not used XTS3042 Not used REK1085 Not used Not used XRE3035 Not used Not used Not used Not used XTS3038 Not used AEK1061 Not used Not used Not used XRE3035 XRC3022 Not used XRE3035 Not used Not used Not used Not used XTS3038 Not used AEK1061
For Packing Case
Remarks
P5- 1 P5- 4 P7- 1 P3- 1 P3- 5 P3-11 P3-12 P3-14
NSP
XRE3035 XRE3035 XRC3022 XRC3022
VRW1708 VRW1701 VRW1705 XRH3001 Not used XRH3001 Not used XTS3038 Not used AEK1061 Not used XTS3038 Not used AEK1061 Not used XTS3038 Not used AEK1061
Accessories
XNC3065 XNC3066 XNC3066 XNC3066 AAX2374 Not used Not used Not used XAX3175 XAX3176 XAX3176 XAX3176 ARW7050 Not used Not used Not used Not used AEK1059 AEK1059 AEK1059 Not used Not used Not used Not used XAK3135 XAK3164 XAK3203 Not used Not used Not used Not used Not used XAK3136 XAK3163 XAK3202 XAB3007 XAL3051 XAX3183 Not used Not used XAK3136 XAK3163 XAK3202 XAB3007 XAL3051 XAX3184 Not used Not used XAK3136 XAK3163 XAK3202 XAB3007
XNC3066 XNC3067 Not used Not used XAX3176 XAX3176 Not used Not used AEK1059 AEK1059 *1 XAL3051 Not used *2 XAX3185 Not used For Rear Panel Not used PRW1018 *3 Not used XAX3181 For Rear Panel XAK3136 XAK3163 XAK3202 XAB3007 XAK3136 XAK3163 XAK3202 XAB3007 No. 1
NSP NSP NSP P7-26 P7-33 P7-42
Notes : For PCB ASSEMBLIES, Refer to CONTRAST OF PCB ASSEMBLIES and 3. SCHEMATIC DIAGRAM. The numbers in the remarks column correspond to the numbers on the EXPLODED VIEWS . *1 Refer to 3. SCHEMATIC DIAGRAM. *2 Stick Name Label on the Rear Panel. *3 Refer to LABEL CHECK. 3

XR-VS300D/DBXJ, DDXJ/RA, DDXJ/RB, DLXJ/NC and XR-A9800D/KUCXJ are constructed the same except for the following :
PCB ASSEMBLIES MAIN ASSY AF ASSY SECONDARY ASSY COMPLEX ASSY REAR AMP ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Remote Control Unit Packing Case Warranty Card Operating Instructions (English/French) Operating Instructions (English/Chinese) Operating Instructions (Spanish/Arabian) Region Label Caution Sheet P5-12 P5-12 P5-13 P5-13 P5-15 P5-25 P5-26 P5-41 P5-42 P5-43 P5-44 P5-44 EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Power Bracket Rear Panel SEC Holder Fuse Card Getter 65 Label $M Mecha. DVD (5p) $M Mecha. DVD (2p) Fuse (FU2, FU3 : T3.15A) Name Label Region Label Caution Label SISIR Label FRONT PANEL SECTION Display Panel FL Cover Sub Panel S DV Button L Mic Knob XR-A9800D XR-VS300D XR-VS300D XR-VS300D XR-VS300D /KUCXJ /DBXJ /DDXJ/RA /DDXJ/RB /DLXJ/NC XWM3174 XWM3171 XWM3171 XWM3171 XWM3171 XWZ3330 XWZ3316 XWZ3316 XWZ3316 XWZ3316 XWZ3323 XWZ3317 XWZ3317 XWZ3317 XWZ3317 XWM3178 XWZ3325 XWZ3332 XWZ3331 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318
Remarks
P5- 1 P5- 2 P5- 3 P5- 4 P7- 1 P3- 1 P3- 5 P3-11 P3-12 P3-14
NSP
ADG7022 ADG1158 ADG1158 ADG1158 ADG1154 XZN3109 XZN3108 XZN3108 XZN3108 XZN3108 XHD3144 XHD3135 XHD3135 XHD3135 XHD3136 ARY7045 Not used Not used Not used Not used XRE3036 Not used Not used Not used Not used XTS3042 Not used REK1085 Not used Not used XRE3035 Not used Not used Not used Not used XTS3039 Not used AEK1061 Not used Not used Not used XRE3035 Not used Not used Not used Not used XTS3039 Not used AEK1061
For Packing Case
XRE3035 XRE3035 XRC3022 XRC3022 VRW1708 VRW1701 XRH3001 Not used Not used XTS3039 Not used AEK1061 Not used XTS3039 Not used AEK1061
Accessories
NSP NSP NSP NSP NSP NSP NSP
XNG3033 Not used Not used Not used Not used XNC3065 XNC3063 XNC3063 XNC3063 XNC3064 XMR3032 XMR3033 XMR3033 XMR3033 XMR3033 AAX2374 Not used Not used Not used Not used XAX3175 XAX3174 XAX3174 XAX3174 XAX3174 ARW7050 Not used XXA3019 Not used Not used XXA3018 Not used AEK1059 Not used Not used Not used Not used XAK3135 XAK3164 XAK3203 XAD3057 Not used Not used Not used Not used Not used XAK3134 XAK3163 XAK3202 XAD3058 XAB3007 Not used Not used XXA3018 AEK1059 XAL3049 XAX3183 Not used Not used Not used Not used XXA3018 AEK1059 Not used Not used XXA3018 AEK1059
*1 *2
For Rear Panel
XAL3049 Not used XAX3184 Not used Not used PRW1018 Not used XAX3181 XAK3134 XAK3163 XAK3202 XAD3058 XAB3007
*3
For Rear Panel
P7-26 P7-33 P7-42 P7-50
XAK3134 XAK3134 XAK3163 XAK3163 XAK3202 XAK3202 XAD3058 XAD3058 XAB3007 XAB3007
No. 1
Notes : For PCB ASSEMBLIES, Refer to CONTRAST OF PCB ASSEMBLIES and 3. SCHEMATIC DIAGRAM. The numbers in the remarks column correspond to the numbers on the EXPLODED VIEWS . *1 Refer to 3. SCHEMATIC DIAGRAM. *2 Stick Name Label on the Rear Panel. *3 Refer to LABEL CHECK.
EXPLODED VIEWS
Front Panel
CONTRAST OF $M MECHA. DVD

XXA3018 and XXA3019 are constructed the same except for the following :
Part No. Ref. No. Mark
P5-10 P5-10 P5-14 P5-14 P5-18 P5-18 P5-21 P5-23 P5-24 P5-55 P5-55
Symbol and Description

CONNECT ASSY (6CH) CONNECT ASSY (2CH) 25P Flexible Cable 15P Flexible Cable 30P Flexible Cable 16P Flexible Cable 7P Flexible Cable/30V DVD Base DVD Shield 21P Flexible Cable 7P Flexible Cable
XXA3019 (XR-A9800D)
XWX3023 Not used XDD3046 Not used XDD3044 Not used XDD3053 XNG3034 XNK3006 XDD3052 Not used
XXA3018 (XR-VS300D)
Not used XWX3019 Not used XDD3049 Not used XDD3043 ADD7197 ANG7262 ANK7066 Not used XDD3045
Remarks
Notes : For PCB ASSEMBLIES, Refer to PCB PARTS LIST, 3. SCHEMATIC DIAGRAM and 4. PCB CONNECTION DIAGRAM.
CONTRAST OF PCB ASSEMBLIES
J F SECONDARY ASSY
XWZ3317 and XWZ3323 are constructed the same except for the following :
Mark Symbol and Description
C33, C34 (4700F/80V) C33, C34 (4700F/71V)
Part No. XWZ3323

ACH7071 Not used
XWZ3317
Not used XCH3001
Remarks
AF ASSY
Part No. XWZ3330
STK407-070B AEK7019 Not used Not used IRFI9Z34G IRFIZ34G Not used 1SS133 Not used RTF1209 VTL1081 Not used Not used CKSRYB103K50 CKSRYB471K50 CEAT330M16 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used CEAT100M50 Not used RS1/16S822J RD1/4PU822J RS1/16S471J Not used Not used Not used Not used Not used Not used Not used Not used AKE7018 KPE9 HLEM30R-1 Not used Not used XKN3007 Not used Not used Not used
XWZ3322, XWZ3316 and XWZ3330 are constructed the same except for the following :
IC3301 IC3305, IC3306 IC3305, IC3306 IC3835 Q3351 Q3352 Q3803 D3002 D3803 F2201, F2202 L3065 CHIP BEAD L3065 C3011, C3012 C3042, C3991 C3623, C3624 C3625 C3815 C3816, C3819 C3817 C3818 C3828C3830 C3831 C3832 C3833C3836 C3837 C3838 C3839, C3840 C3842, C3843 C3858 C3890 R3010 R3026 R3627 R3831 R3832R3834 R3835, R3839 R3836, R3837 R3838, R3846 R3840R3842, R3844, R3845 R3843 R3855 CN3601 CN3603 CN5104 CN5104 JA3441 JA3991 (5A) (7A)
XWZ3322
STK407-070B AEK7019 Not used M65847AFP IRFI9Z34G IRFIZ34G 2SD1858X 1SS133 MTZJ5.6B XTF3002 VTL1081 Not used Not used CKSRYB103K50 CKSRYB471K50 CEAT330M16 CEAT100M50 CEAT470M16 CCSRYB473K16 CCSRCH101J50 CKSRYB683K16 CKSRYB102K50 CKSRYB122K50 CKSRYB103K50 CCSRCH471J50 CKSRYB472K50 CKSRYB224K10 CEAT2R2M50 Not used CKSRYB822K50 RS1/16S822J RS1/4PU822J RS1/16S471J RS1/4PU102J RS1/16S102J RS1/16S682J RS1/16S472J RS1/16S153J RS1/16S103J RS1/16S562J RS1/16S680J XKE3004 KPE9 HLEM30R-1 Not used Not used XKN3007 Not used Not used Not used
XWZ3316
STK407-090B Not used AEK7021 M65847AFP IRF9540A IRF540A 2SD1858X Not used MTZJ5.6B XTF3002 Not used LCTB4R7K1608 CEAT100M50 Not used Not used Not used CEAT100M50 CEAT470M16 CCSRYB473K16 CCSRCH101J50 CKSRYB683K16 CKSRYB102K50 CKSRYB122K50 CKSRYB103K50 CCSRCH471J50 CKSRYB472K50 CKSRYB224K10 CEAT2R2M50 Not used CKSRYB822K50 RS1/16S472J RD1/4PU472J Not used RD1/4PU102J RS1/16S102J RS1/16S682J RS1/16S472J RS1/16S153J RS1/16S103J RS1/16S562J RS1/16S680J XKE3004 Not used Not used HLEM16R-1 VKB1060 XKN3004 BBZ30P140FMC XEE3003 XNG3016
Remarks
4P SPEAKER TERMINAL 9P JUMPER CONNECTOR 30P FFC CONNECTOR 16P FFC CONNECTOR 2P PIN JACK HEADPHONE JACK SCREW MICA SHEET FET BRACKET
K F REAR AMP ASSY

IC3401 Q3401Q3404 Q3405, Q3410 Q3406Q3409, Q3411Q3413, Q3415 Q3414, Q3471, Q3472 D50, D3425, D3426, D3471, D3472 D61, D62, D3403D3408, D3427, D3428 D3409 D3429 L3401L3403 AF CHOKE COIL L3404 CHIP BEAD RY3401, RY3402 C3401C3403 C3404C3406 C3407C3409 C3410C3412 C3413C3415 C3416, C3417, C3431 C3419 C3420 C3421 C3422, C3471, C3472 C3423, C3424, C3429 C3425C3428 C3432 R3401R3404 R3405R3408 R3409R3411 R3412 R3413R3415 R3416R3418 R3419R3421 R3422 R3424 R3425R3428 R3429, R3430, R3432 R3433 R3434, R3475, R3476 R3435 R3436R3437, R3439, R3440 R3438 R3441 R3442R3444 R3445R3447 R3448 R3449 R3471R3473 R3477R3478 CN3401 1P PIN JACK CN3404 FFC CONNECTOR 25P CN3404 J3401 JA3403 FFC CONNECTOR 15P JUMPER WIRE AUDIO 3P PIN JACK 9P CABLE HOLDER
Part No. XWZ3325

STK402-230 2SD2114K DTA124EK 2SC2412K 2SA1037K 1SS355 1SS133 MTZJ12C MTZJ4.7B ATH-133 VTL1081 ASR7017 CEANP2R2M50 CKSRYB222K50 CCSRCH221J50 CEANP100M35 CCSRCJ3R0C50 CEAT101M50 CEATR47M50 CEAT101M10 CEAT100M50 CCSRCH100D50 CKSRYB103K50 CKSRYF104Z25 CEAT221M16 RS1/16S332J RS1/16S102J RS1/10S273J RS1/10S104J RS1/16S563J RS1/10S561J RD1/4PU563J RS1/10S223J RS1/16S102J RS1/10S823J RS1/10S153J RS1/16S273J RS1/10S392J RS1/16S104J RS1/16S223J RS1/16S103J RS1/16S224J RD1/4LMF100J RS1/16S100J RS3LMF102J RD1/4PU681J RS1LMFR22J RD1/4MUF101J AKB7042 HLEM25R-1 Not used D15A09-100-2651 XKB3007 51063-0905
XWZ3319
Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used HLEM15R-1 Not used Not used Not used
Remarks
L F PRIMARY ASSY
S1 VOLTAGE SELECTOR R1 (2.2M/ 1/2W) AN1 1P AC INLET CN2 4P VH CONNECTOR H3H6 FUSE CLIP
Part No. XWZ3332

Not used RCN1080 XKP3042 Not used Not used
XWZ3326
XKX3001 Not used XKP3041 B4P7-VH AKR7001
XWZ3320
Remarks
M F DISPLAY ASSY
IC3931 IC5601 Q5822Q5824, Q5827 D3931 D5592 D5593 D5595 L3921, L3922 CHIP BEAD L3931 C3931, C3934, C3940 C3932 C3933 C3935 C3937 C3938 C3939 C3942 C3943 C5601 C5603, C5604 R3931 R3932, R3937, R3938 R3933 R3934 R3935 R3936 R3939 R3940 R5590, R5984, R5985, R5987, R5990 R5591 R5610 R5619 R5620, R5621, R5626 R5986, R5988, R5989 VR3931 (10k-B) CN5502 CN5502 FFC CONNECTOR 21P FFC CONNECTOR 7P
Part No. XWZ3331

Not used HEF4794BT Not used Not used 1SS133 1SS133 1SS181 VTL1081 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used CCSRCH101J50 CCSRCH100D50 Not used Not used Not used Not used Not used Not used RS1/16S0R0J Not used RS1/16S473J RS1/16S152J Not used RS1/16S221J RS1/16S102J RS1/16S103J Not used 52492-2120 Not used
XWZ3324
M65855FP HEF4794BT Not used MTZJ5.1B Not used 1SS133 1SS181 VTL1081 LCTB100K2125 CKSRYB103K50 CEJAR47M50 CEJQ220M10 CKSRYB473K16 CEJA4R7M50 CKSRYB472K50 CKSRYB123K50 CKSRYF104Z25 CEJQ101M10 CCSRCH101J50 CCSRCH100D50 RS1/16S472J RS1/16S123J RS1/16S153J RS1/16S124J RS1/16S822J RS1/16S103J Not used RD1/4PU121J RS1/16S473J RS1/16S152J Not used RS1/16S221J RS1/16S102J RS1/16S103J XCS3002 52492-2120 Not used
XWZ3318
M65855FP Not used DTC143EK MTZJ5.1B Not used Not used Not used Not used LCTB100K2125 CKSRYB103K50 CEJAR47M50 CEJQ220M10 CKSRYB473K16 CEJA4R7M50 CKSRYB472K50 CKSRYB123K50 CKSRYF104Z25 CEJQ101M10 Not used Not used RS1/16S472J RS1/16S123J RS1/16S153J RS1/16S124J RS1/16S822J RS1/16S103J Not used RD1/4PU121J Not used Not used RS1/16S0R0J Not used Not used Not used XCS3002 Not used 52492-0720
Remarks
Mark No. Description Part No. Mark No. Description Part No.
PCB PARTS LIST for XR-VS300D
G F CONNECT ASSY (2CH)

SEMICONDUCTORS
IC8202 IC8203 IC8301 IC8201 Q8203, Q8204 Q8205, Q8206 Q8302 Q8201 Q8301 Q8202 D8304, D8305 LA7137M NJM78L08A PCM1716E TA7302P 2PB709A 2SD2114K DTA124EK DTC114YK DTC124EK PDTA124EK 1SS355
COILS AND FILTERS

L8201 L8241L8245 CHIP BEADS L8103 CHIP BEADS L8205 CHIP SOLID INDUCTOR LCTA470J2520 VTL1081 VTL1095 VTL1145
CAPACITORS
C8104 C8105, C8106, C8109, C8110, C8316 C8201 C8111 C8311, C8312 C8209, C8210, C8217, C8226, C8227 C8235 C8212, C8223 C8301, C8302, C8305, C8306, C8309 C8315, C8317 C8101, C8232, C8233, C8304 C8202C8206, C8208, C8211 C8213, C8214, C8216, C8221, C8222 C8228, C8236, C8237, C8308 C8313, C8314 CCSRCH101J50 CCSRCH221J50 CCSRCH390J50 CEAT102M10 CEJA100M16 CEJA101M10 CEJA101M10 CEJA331M6R3 CEJA470M10 CGCYX104K25 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB681K50
RESISTORS
All Resistors RS1/16S&&&J
OTHERS
CN8202 JA8203 CN8105 CN8103 CN8104 JA8201 CN8106 CN8102 CN8107 CN8101 KN8301 S8201 4P MINI DIN SOCKET OPTICAL LINK OUT FFC CONNECTOR 15P FFC CONNECTOR 16P FFC CONNECTOR 7P 1P PIN JACK 7P FFC CONNECTOR 27P FFC CONNECTOR 7P FFC CONNECTOR 32P FFC CONNECTOR EARTH METAL FITTING SLIDE SWITCH AKP7008 GP1F32T HLEM15S-1 HLEM16S-1 HLEM7S-1 VKB1063 VKN1183 VKN1203 VKN1211 VKN1263 VNF1084 VSH1020
3. SCHEMATIC DIAGRAM
3.1 CONNECT ASSY (2CH) for XR-VS300D
A
(V) (V)
(V)
(C) (Y)
(C) (C) (Y) (Y)
(C) (V)
B
(Y)
(Y)
CN80
F 3/3F
(Y)
(D)
(Y)
(D)
(D)
10
F 1/3
CN20
GF
1
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"
GF
CONNECT ASSY (2 CH) (XWX3019)
: The power supply is shown with the marked box.

: AUDIO SIGNAL ROUTE
(D) (V) (Y) (C)
: DVD AUDIO SIGNAL ROUTE : V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE
F 2/3 CN6
I 2/3F CN5104
M F CN5502
K CN3404
GF
8
11
XR-VS500D, XR-VS300D 3.2 AF (2/3) ASSY

G F CN8103
A
(TA) (OUT) FOR XR-VS300D
G 4/4 CN8103
FOR XR-VS500D
: TUNER AUDIO SIGNAL ROUTE : REC OUT SIGNAL ROUTE : AUDIO SIGNAL ROUTE
(F)
(F) (PB) (REC) (K) (MIC)
: AUDIO (FRONT) SIGNAL ROUTE : DECK PB SIGNAL ROUTE : DECK REC SIGNAL ROUTE : KARAOKE SIGNAL ROUTE : MIC SIGNAL ROUTE
(F) (TA)
I 3/3F
(TA) (TA)
R3026 XR-VS500D : 8.2k XR-VS300D : 4.7k
(TA)
B
XR-VS300D ONLY
(OUT)
(F) (F) (PB) (F)
(F)
LC75396NE
(PB)
(OUT)
R3010 XR-VS500D : 8.2k XR-VS300D : 4.7k
(OUT) (OUT) (PB)

L3065 XR-VS500D : VTL1081 XR-VS300D : 4.7H
(PB) (MIC)
XR-VS500D ONLY
12
2/3F
1 2 3
M F CN5501
4
(MIC)
H CN6201
I
(TA)
2/3F AF ASSY (XR-VS500D : XWZ3322) (XR-VS300D : XWZ3316)

I 3/3F
(TA)
BA4558F-HT
BA4558F-HT BA4558F-HT
(F)
BA4558F-HT
(MIC)
(F)
(F) (MIC)
(K)
XR-VS500D ONLY
I 3/3F
(F) (F) (K)
I 1/3,3/3F
C
(MIC) (PB) (MIC) (K) (K)
(MIC)
I 3/3F
(PB)
(REC)
I 3/3 I 3/3F
(PB) (REC)
I 1/3
5 6 7
2/3F
8
13
XR-VS500D, XR-VS300D 3.3 AF (3/3) and SECONDARY ASSYS
I
(F)
I 2/3F
(F)
1/2 (F)
1/2 2/2 2/2
(F)
1SR139-100 1SR139-100
(F)
Q3351 XR-VS500D : IRFI9Z34G XR-VS300D : IRF9540A
(F)
(F)
I 1/3
IC3305, IC3306 XR-VS500D : AEK7019 XR-VS300D : AEK7021
(F)
Q3352 XR-VS500D : IRFIZ34G XR-VS300D : IRF540A
IC3301 XR-VS500D : STK407-070B XR-VS300D : STK407-090B
(F)
I 2/3F I 1/3 I 2/3F
I 2/3F
XR-VS500D ONLY
K J3401
14
K J3402
3/3F
1 2 3 4
(F)
(F)
FAN MOTOR
(F)
: AUDIO (FRONT) SIGNAL ROUTE
(F) (F) (F) (F)
XKE3004
XR-VS500D ONLY
(F)
XR-VS300D ONLY
(F)
(F) (F)
JA3991
XKN3007
B
JA3991 XR-VS500D : XKN3007 XR-VS300D : XKN3004
XR-VS500D ONLY
XR-VS500D ONLY
To POWER TRANSFORMER
C33, C34 XR-VS500D : ACH7071 XR-VS300D : XCH3001
J F (XR-VS500D : XWZ3323)
I 2/3F
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 4911.25 MFD, BY LITTELFUSE INC. FOR IC3302 (AEK7010). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491005 MFD, BY LITTELFUSE INC. FOR IC15, IC3305 AND IC3306 (AEK7019). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491.630 MFD, BY LITTELFUSE INC. FOR IC17 (AEK7006).
SECONDARY ASSY
(XR-VS300D : XWZ3317)
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491004 MFD, BY LITTELFUSE INC. FOR IC16 (AEK7018). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010 MFD, BY LITTELFUSE INC. FOR IC11 AND IC12 (AEK7022). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010F MFD, BY LITTELFUSE INC. FOR IC13 AND IC14 (AEK7068).
JF I
3/3F
8
15
3.4 PRIMARY ASSY

A
POWER TRANSFORMER XR-VS500D : XTS3038 XR-VS300D : XTS3039
NJM7805-FA
M F J81
S1WB(A)60SD
16
LF
1
JF
SECONDARY ASSY
L F PRIMARY ASSY
(XR-VS500D : XWZ3326) (XR-VS300D : XWZ3320)

AEK1059 (T3.15A)
SKX3001
C
AEK1061 (T5A)
ATF1136
NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.
LF
8
17
XR-VS500D, XR-VS300D 3.5 DISPLAY and BLUE LED ASSYS

A
(MIC) (MIC) (MIC)
MIC
(MIC)
(MIC)
M F DISPLAY ASSY
B
(MIC)
orange SLP6118C51H green SLP3118C51H
BLUE LED ASSY (XWZ3321)
XR-VS500D ONLY
N
10MHz
PDC064A
green SLP3118C51H
D5619,D5620: red SLP9118C51H
FL TUBE
18
MF N
1
G 4/4 CN8104 L F CN81

FOR XR-VS500D
FOR XR-VS500D
G F CN8104
FOR XR-VS300D
FOR XR-VS300D
I 2/3F
CN5105
J81
(MIC) (MIC)
: MIC SIGNAL ROUTE
To DECK MECHANISM UNIT
(MIC) (MIC) XR-VS500D ONLY Q5822-Q5824 XR-VS300D ONLY D5902: SLP7118C51H D5903: SLP9118C51H D5904: SLP3118C51H
C
XR-VS500D ONLY
XR-VS500D ONLY
D
S5911 : DISC 1 S5912 : DISC 3 S5913 : DISC 2 S5914 : STANDBY/ON S5915 : DISC CHANGE S5916 : OPEN/CLOSE S5917 : EQUALIZER S5918 : AUDIO MODE S5919 : ZOOM SURROUND S5920 : ASES/COPY S5921 : REC/STOP S5922 : DOLBY/DTS S5923 : TAPE / S5924 : AUX S5925 : DVD/CD S5926 : TUNER BAND S5927 : 2NR ON/OFF S5928 : VIDEO NR S5929 : SET S5930 : THEATER CONTROL S5931 : P.BASS(DEMO) S5932 : DISPLAY MODE S5933 : VISUAL MODE S5934 : MONO S5935 : FREQ/STATION S5936 : TIMER/CLOCK ADJ S5937 : 7 (STOP/ST.MEMORY) S5938 : / + (TUNING+) S5939 : ` /8 (PLAY/PAUSE) S5940 : 1/4 (TUNING) S5951 : VOLUME UP/DPWN S5952 : JOG dial
MF
8
19
4. PCB CONNECTION DIAGRAM

A

F CN80
B
IC8201
F
CN20
IC8203
I
CN5104
SIDE A
(XNP3030-B)
K CN3404 M CN5502
F CN6
20
GF
1
IC8204 Q8202 Q8201 IC8202 Q8204 Q8203
Q8205 IC8301 Q8301 Q8302 Q8206
SIDE B
(XNP3030-B)
GF
4
21
5. GENERAL INFORMATION
5.1 IC
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
PDC064A (DISPLAY ASSY : IC5501) for XR-VS300D

System Control Microcomputer
Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Pin Name
XDVDRESET KYC STB XRDY1 A/V MODE LED TIMER LED RY ON/OFF BLUE LED XRESET VOL JOG MORP JOG VSS CF1 CF2 VDD KEY1 KEY2 KEY3 MS ST/TUNE SPE-IN 3.3DETECT MODEL3 AC LT11 REMOCON G01 G02 G03 G04 G05 G06 G07 G08 G09 G10 G11 G12 G13 G14 G15 S01 VDD S02/D5597 S03/D5596 S04/D5595 S05/D5594
I/ O
O O O O O O O O O O I I I I I I I I I I I I O I
Function
Reset output of DVD microcomputer Strobe output of Keycom IC (M65847AFP) Communication ready output of DVD microcomputer AUDIO/VISUAL mode LED output Timer LED output Relay ON/OFF BLUE LED output Volume JOG input Sound Morphing JOG input Ground
Power supply Key input 1 (A/D) Key input 2 (A/D) Key input 3 (A/D) Deck MS input Tuner STEREO/TUNE input Spectrum analyzer signal input DVD 3.3V detection input Model distinguish input 3 AC pulse interrupt input Communication latch input of DVD microcomputer Remote control interrupt input Grid 1 output Grid 2 output Grid 3 output Grid 4 output Grid 5 output Grid 6 output Grid 7 output Grid 8 output Grid 9 output Grid 10 output Grid 11 output Grid 12 output Grid 13 output Grid 14 output Grid 15 output Segment 1 output Power supply Segment 2 output Segment 3 output Segment 4 output Segment 5 output/Destination SW4 input
O I/O I/O
22
No.
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Pin Name
VFDP S06/D5593 S07/D5592 S08/D5591 S09/TH S10 S11 S12 S13 S14/ARF S15/ARR S16/MODE1 S17/MODE2 S18/HALF1 S19/HALF2 S20/CrO2_1 S21/CrO2_2 S22 S23 S24 VDD SOL2 SOL1 MOTOR LED DISC3 LED DISC2 LED DISC1 REEL1 REEL2 PLL CE EVOL CE POWER LINE MUTE VSS VDD EXP CLK EXP DATA EXP CE SCAN ON SSI(SSO) SSO(SSI) SSCK SYSDATA TXDATA SYSCLK
I/ O
Segment 6 output/Destination SW3 input Segment 7 output/Destination SW2 input Segment 8 output/Destination SW1 input Segment 9 output/Protection input Segment 10 output Segment 11 output Segment 12 output Segment 13 output Segment 14 output/DECK ARF SW input Segment 15 output/DECK ARR SW input Segment 16 output/DECK MODE SW1 input Segment 17 output/DECK MODE SW2 input Segment 18 output/DECK HALF SW1 input Segment 19 output/DECK HALF SW2 input Segment 20 output/DECK CrO2 SW1 input Segment 21 output/DECK CrO2 SW2 input Segment 22 output Segment 23 output Segment 24 output Pull-up/Down Power supply DECK solenoid output 2 DECK solenoid output 1 DECK motor output
Function
I/O
O I O O O O O O O I O O O O O O O O O O O I O O I O
DISC3 LED output DISC2 LED output DISC1 LED output DECK reel pulse input 1 DECK reel pulse input 2
Chip enable output of Tuner PLL Chip enable output of electronic volume IC Power output Line mute output Ground Power supply Clock output for EXP IC Data output for EXP IC Chip enable output of EXP IC (BU4094BCF) Outputs for SW reading Communication data output of DVD microcomputer (outputs at AMP side) Communication data input of DVD microcomputer (inputs at AMP side) Communication clock output of DVD microcomputer Data output of the Tuner PLL data/electronic volume IC Tuner data input Clock output of the Tuner PLL data/electronic volume IC
23
ORDER NO.
RRV2390
XR-VS500D
XR-VS300D
Type
DBXJN DDXJN/RA DDXJN/RB DDXJN/RD DLXJN/NC

Model XR-VS500D XR-VS300D Power Requirement
AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V
Region No.
3 1 2 4 3
The voltage can be converted by the following method.

With the voltage selector With the voltage selector With the voltage selector With the voltage selector With the voltage selector
Model No.
XR-A9800D/KUCXJ
Order No.
RRV2329
Remarks
CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. CONTRAST OF MISCELLANEOUS PARTS ........ 3 3. SCHEMATIC DIAGRAM ..................................... 10 4. PCB CONNECTION DIAGRAM .......................... 20 5. GENERAL INFORMATION ................................. 22
PIONEER CORPORATION

T ZZK SEPT. 2000 Printed in Japan
LABEL CHECK (For DLXJN/NC Type)



XR-VS500D/DBXJN, DDXJN/RA, DDXJN/RB, DDXJN/RD, DLXJN/NC and XR-A9800D/KUCXJ are constructed the same except for the following :
PCB ASSEMBLIES MAIN ASSY AF ASSY COMPLEX ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Remote Control Unit Packing Case Warranty Card Operating Instructions (English/French) Operating Instructions (English/Chinese) Operating Instructions (Spanish/Arabian) Region Label Caution Sheet P5-12 P5-12 P5-13 P5-13 P5-25 P5-26 P5-38 P5-41 P5-42 P5-43 NSP NSP NSP P7-19 P7-21 P7-22 P7-23 P7-24 EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Rear Panel SEC Holder Tray Cap Fuse Card Getter 65 Label Fuse (FU2, FU3 : T3.15A) Name Label Region Label Caution Label SISIR Label FRONT PANEL SECTION JOG Knob FUNC Button L FUNC Button R FUNC Frame L FUNC Frame R XR-A9800D XR-VS500D XR-VS500D XR-VS500D XR-VS500D XR-VS500D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DDXJN/RD /DLXJN/NC XWM3174 XWM3172 XWM3172 XWM3172 XWM3172 XWM3172 XWZ3330 XWZ3322 XWZ3322 XWZ3322 XWZ3322 XWZ3322 XWM3178 XWM3176 XWM3176 XWM3176 XWM3176 XWM3176 XWZ3332 XWZ3326 XWZ3326 XWZ3326 XWZ3326 XWZ3326 XWZ3331 XWZ3324 XWZ3324 XWZ3324 XWZ3324 XWZ3324 ADG7022 ADG1158 ADG1158 ADG1158 ADG1158 ADG1154 XZN3109 XZN3110 XZN3110 XZN3110 XZN3110 XZN3110 XHD3144 XHD3166 XHD3166 XHD3166 XHD3166 XHD3167 ARY7045 Not used Not used Not used Not used Not used XRE3036 Not used Not used Not used Not used XTS3042 Not used REK1085 Not used XNC3065 XMR3032 XAK3157 AAX2374 XAX3175 Not used XRE3035 Not used Not used Not used Not used XTS3038 Not used AEK1061 XNC3066 XMR3035 XAK3210 Not used XAX3176 Not used Not used Not used XRE3035 XRC3022 Not used XRE3035 Not used Not used Not used Not used XTS3038 Not used AEK1061
For Packing Case
Remarks
P5- 1 P5- 4 P7- 1 P3- 1 P3- 5 P3-11 P3-12 P3-14
NSP
XRE3035 XRE3035 XRC3022 XRC3022
VRW1708 VRW1701 VRW1705 XRH3001 Not used XRH3001 Not used XTS3038 Not used AEK1061 XNC3066 XMR3035 XAK3210 Not used XAX3176 Not used AEK1059 XAL3068 XAX3183 Not used Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 Not used XTS3038 Not used AEK1061 Not used XTS3038 Not used AEK1061
Accessories
NSP NSP
XNC3066 XNC3066 XNC3067 XMR3035 XMR3035 XMR3035 XAK3210 XAK3210 XAK3210 Not used Not used Not used XAX3176 XAX3176 XAX3176 Not used AEK1059 XAL3068 XAX3184 Not used Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 Not used Not used AEK1059 AEK1059 XAL3068 Not used XAX3185 Not used Not used PRW1018 Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 *1 *2
For Rear Panel
ARW7050 Not used Not used AEK1059 Not used XAL3067 Not used Not used Not used Not used Not used XAA3015 XAD3061 XAD3051 XAD3052 XAD3053 Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092
*3
XAX3181 For Rear Panel XAA3019 XAD3089 XAD3090 XAD3091 XAD3092

P7-25 P7-26 P7-33 P7-42 P7-50 P7-51

DV ENT Button Display Panel FL Cover Sub Panel DV Button L DV Button R Mic Knob
XR-A9800D XR-VS500D XR-VS500D XR-VS500D XR-VS500D XR-VS500D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DDXJN/RD /DLXJN/NC XAD3056 XAD3085 XAD3085 XAD3085 XAD3085 XAD3085 XAK3135 XAK3207 XAK3207 XAK3207 XAK3207 XAK3207 XAK3164 XAK3163 XAK3163 XAK3163 XAK3163 XAK3163 XAK3203 XAK3208 XAK3208 XAK3208 XAK3208 XAK3208 XAD3057 XAD3086 XAD3086 XAD3086 XAD3086 XAD3086 XAD3059 Not used XAD3088 XAB3007 XAD3088 XAD3088 XAB3007 XAB3007 XAD3088 XAB3007
Remarks
XAD3088 XAB3007 No. 1

XR-VS300D/DBXJN, DDXJN/RA, DDXJN/RB, DLXJN/NC and XR-A9800D/KUCXJ are constructed the same except for the following :
PCB ASSEMBLIES MAIN ASSY AF ASSY SECONDARY ASSY COMPLEX ASSY REAR AMP ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Remote Control Unit Packing Case Warranty Card Operating Instructions (English/French) Operating Instructions (English/Chinese) Operating Instructions (Spanish/Arabian) Region Label Caution Sheet P5-12 P5-12 P5-13 P5-13 P5-15 P5-25 P5-26 P5-38 P5-41 P5-42 P5-43 P5-44 P5-44 EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Power Bracket Rear Panel SEC Holder Tray Cap Fuse Card Getter 65 Label $M Mecha. DVD (5p) $M Mecha. DVD (2p) Fuse (FU2, FU3 : T3.15A) Name Label Region Label Caution Label SISIR Label XR-A9800D XR-VS300D XR-VS300D XR-VS300D XR-VS300D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DLXJN/NC XWM3174 XWM3171 XWM3171 XWM3171 XWM3171 XWZ3330 XWZ3316 XWZ3316 XWZ3316 XWZ3316 XWZ3323 XWZ3317 XWZ3317 XWZ3317 XWZ3317 XWM3178 XWZ3325 XWZ3332 XWZ3331 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318
Remarks
P5- 1 P5- 2 P5- 3 P5- 4 P7- 1 P3- 1 P3- 5 P3-11 P3-12 P3-14
NSP
ADG7022 ADG1158 ADG1158 ADG1158 ADG1154 XZN3109 XZN3108 XZN3108 XZN3108 XZN3108 XHD3144 XHD3163 XHD3163 XHD3163 XHD3164 ARY7045 Not used Not used Not used Not used XRE3036 Not used Not used Not used Not used XTS3042 Not used REK1085 Not used Not used XRE3035 Not used Not used Not used Not used XTS3039 Not used AEK1061 Not used Not used Not used XRE3035 Not used Not used Not used Not used XTS3039 Not used AEK1061
For Packing Case
XRE3035 XRE3035 XRC3022 XRC3022 VRW1708 VRW1701 XRH3001 Not used Not used XTS3039 Not used AEK1061 Not used XTS3039 Not used AEK1061
Accessories
XNG3033 Not used Not used Not used Not used XNC3065 XNC3063 XNC3063 XNC3063 XNC3064 XMR3032 XMR3036 XMR3036 XMR3036 XMR3036 XAK3157 XAK3210 XAK3210 XAK3210 XAK3210 AAX2374 Not used Not used Not used Not used XAX3175 XAX3174 ARW7050 Not used XXA3019 Not used Not used XXA3018 Not used AEK1059 Not used Not used Not used Not used XAL3064 Not used Not used Not used XAX3174 Not used Not used XXA3018 AEK1059 XAL3065 XAX3183 Not used Not used XAX3174 Not used Not used XXA3018 AEK1059 XAX3174 Not used Not used XXA3018 AEK1059
*1 *2
For Rear Panel
XAL3065 Not used XAX3184 Not used Not used PRW1018 Not used XAX3181
*3
For Rear Panel

FRONT PANEL SECTION JOG Knob FUNC Button L FUNC Button R FUNC Frame L FUNC Frame R DV ENT Button Display Panel FL Cover Sub Panel DV Button L DV Button R Mic Knob XR-A9800D XR-VS300D XR-VS300D XR-VS300D XR-VS300D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DLXJN/NC XAA3015 XAD3061 XAD3051 XAD3052 XAD3053 XAD3056 XAK3135 XAK3164 XAK3203 XAD3057 XAD3059 Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAD3085 XAK3205 XAK3163 XAK3208 XAD3087 XAD3088 XAB3007 XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAD3085 XAK3205 XAK3163 XAK3208 XAD3087 XAD3088 XAB3007 No. 1
Remarks
P7-19 P7-21 P7-22 P7-23 P7-24 P7-25 P7-26 P7-33 P7-42 P7-50 P7-51
XAD3085 XAD3085 XAK3205 XAK3205 XAK3163 XAK3163 XAK3208 XAK3208 XAD3087 XAD3087 XAD3088 XAD3088 XAB3007 XAB3007
EXPLODED VIEWS
Front Panel
CONTRAST OF $M MECHA. DVD

XXA3018 and XXA3019 are constructed the same except for the following :
P5-10 P5-10 P5-14 P5-14 P5-18 P5-18 P5-21 P5-23 P5-24 P5-55 P5-55

CONNECT ASSY (6CH) CONNECT ASSY (2CH) 25P Flexible Cable 15P Flexible Cable 30P Flexible Cable 16P Flexible Cable 7P Flexible Cable/30V DVD Base DVD Shield 21P Flexible Cable 7P Flexible Cable
XXA3019 (XR-A9800D)
XWX3023 Not used XDD3046 Not used XDD3044 Not used XDD3053 XNG3034 XNK3006 XDD3052 Not used
XXA3018 (XR-VS300D)
Not used XWX3019 Not used XDD3049 Not used XDD3043 ADD7197 ANG7262 ANK7066 Not used XDD3045
Remarks
Notes : For PCB ASSEMBLIES, Refer to PCB PARTS LIST, 3. SCHEMATIC DIAGRAM and 4. PCB CONNECTION DIAGRAM.
J F SECONDARY ASSY
C33, C34 (4700F/80V) C33, C34 (4700F/71V)
Part No. XWZ3323

ACH7071 Not used
XWZ3317
Not used XCH3001
Remarks
AF ASSY
Part No. XWZ3330
STK407-070B AEK7019 Not used Not used IRFI9Z34G IRFIZ34G Not used 1SS133 Not used RTF1209 VTL1081 Not used Not used CKSRYB103K50 CKSRYB471K50 CEAT330M16 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used CEAT100M50 Not used RS1/16S822J RD1/4PU822J RS1/16S471J Not used Not used Not used Not used Not used Not used Not used Not used AKE7018 KPE9 HLEM30R-1 Not used Not used XKN3007 Not used Not used Not used
IC3301 IC3305, IC3306 IC3305, IC3306 IC3835 Q3351 Q3352 Q3803 D3002 D3803 F2201, F2202 L3065 CHIP BEAD L3065 C3011, C3012 C3042, C3991 C3623, C3624 C3625 C3815 C3816, C3819 C3817 C3818 C3828C3830 C3831 C3832 C3833C3836 C3837 C3838 C3839, C3840 C3842, C3843 C3858 C3890 R3010 R3026 R3627 R3831 R3832R3834 R3835, R3839 R3836, R3837 R3838, R3846 R3840R3842, R3844, R3845 R3843 R3855 CN3601 CN3603 CN5104 CN5104 JA3441 JA3991 (5A) (7A)
XWZ3322
STK407-070B AEK7019 Not used M65847AFP IRFI9Z34G IRFIZ34G 2SD1858X 1SS133 MTZJ5.6B XTF3002 VTL1081 Not used Not used CKSRYB103K50 CKSRYB471K50 CEAT330M16 CEAT100M50 CEAT470M16 CCSRYB473K16 CCSRCH101J50 CKSRYB683K16 CKSRYB102K50 CKSRYB122K50 CKSRYB103K50 CCSRCH471J50 CKSRYB472K50 CKSRYB224K10 CEAT2R2M50 Not used CKSRYB822K50 RS1/16S822J RS1/4PU822J RS1/16S471J RS1/4PU102J RS1/16S102J RS1/16S682J RS1/16S472J RS1/16S153J RS1/16S103J RS1/16S562J RS1/16S680J XKE3004 KPE9 HLEM30R-1 Not used Not used XKN3007 Not used Not used Not used
XWZ3316
STK407-090B Not used AEK7021 M65847AFP IRF9540A IRF540A 2SD1858X Not used MTZJ5.6B XTF3002 Not used LCTB4R7K1608 CEAT100M50 Not used Not used Not used CEAT100M50 CEAT470M16 CCSRYB473K16 CCSRCH101J50 CKSRYB683K16 CKSRYB102K50 CKSRYB122K50 CKSRYB103K50 CCSRCH471J50 CKSRYB472K50 CKSRYB224K10 CEAT2R2M50 Not used CKSRYB822K50 RS1/16S472J RD1/4PU472J Not used RD1/4PU102J RS1/16S102J RS1/16S682J RS1/16S472J RS1/16S153J RS1/16S103J RS1/16S562J RS1/16S680J XKE3004 Not used Not used HLEM16R-1 VKB1060 XKN3004 BBZ30P140FMC XEE3003 XNG3016
Remarks
4P SPEAKER TERMINAL 9P JUMPER CONNECTOR 30P FFC CONNECTOR 16P FFC CONNECTOR 2P PIN JACK HEADPHONE JACK SCREW MICA SHEET FET BRACKET
K F REAR AMP ASSY

IC3401 Q3401Q3404 Q3405, Q3410 Q3406Q3409, Q3411Q3413, Q3415 Q3414, Q3471, Q3472 D50, D3425, D3426, D3471, D3472 D61, D62, D3403D3408, D3427, D3428 D3409 D3429 L3401L3403 AF CHOKE COIL L3404 CHIP BEAD RY3401, RY3402 C3401C3403 C3404C3406 C3407C3409 C3410C3412 C3413C3415 C3416, C3417, C3431 C3419 C3420 C3421 C3422, C3471, C3472 C3423, C3424, C3429 C3425C3428 C3432 R3401R3404 R3405R3408 R3409R3411 R3412 R3413R3415 R3416R3418 R3419R3421 R3422 R3424 R3425R3428 R3429, R3430, R3432 R3433 R3434, R3475, R3476 R3435 R3436R3437, R3439, R3440 R3438 R3441 R3442R3444 R3445R3447 R3448 R3449 R3471R3473 R3477R3478 CN3401 1P PIN JACK CN3404 FFC CONNECTOR 25P CN3404 J3401 JA3403 FFC CONNECTOR 15P JUMPER WIRE AUDIO 3P PIN JACK 9P CABLE HOLDER
Part No. XWZ3325

STK402-230 2SD2114K DTA124EK 2SC2412K 2SA1037K 1SS355 1SS133 MTZJ12C MTZJ4.7B ATH-133 VTL1081 ASR7017 CEANP2R2M50 CKSRYB222K50 CCSRCH221J50 CEANP100M35 CCSRCJ3R0C50 CEAT101M50 CEATR47M50 CEAT101M10 CEAT100M50 CCSRCH100D50 CKSRYB103K50 CKSRYF104Z25 CEAT221M16 RS1/16S332J RS1/16S102J RS1/10S273J RS1/10S104J RS1/16S563J RS1/10S561J RD1/4PU563J RS1/10S223J RS1/16S102J RS1/10S823J RS1/10S153J RS1/16S273J RS1/10S392J RS1/16S104J RS1/16S223J RS1/16S103J RS1/16S224J RD1/4LMF100J RS1/16S100J RS3LMF102J RD1/4PU681J RS1LMFR22J RD1/4MUF101J AKB7042 HLEM25R-1 Not used D15A09-100-2651 XKB3007 51063-0905
XWZ3319
Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used HLEM15R-1 Not used Not used Not used
Remarks
L F PRIMARY ASSY
S1 VOLTAGE SELECTOR R1 (2.2M/ 1/2W) AN1 1P AC INLET CN2 4P VH CONNECTOR H3H6 FUSE CLIP
Part No. XWZ3332

Not used RCN1080 XKP3042 Not used Not used
XWZ3326
XWZ3320
Remarks
M F DISPLAY ASSY
IC3931 IC5601 Q5822Q5824, Q5827 D3931 D5592 D5593 D5595 L3921, L3922 CHIP BEAD L3931 C3931, C3934, C3940 C3932 C3933 C3935 C3937 C3938 C3939 C3942 C3943 C5601 C5603, C5604 R3931 R3932, R3937, R3938 R3933 R3934 R3935 R3936 R3939 R3940 R5590, R5984, R5985, R5987, R5990 R5591 R5610 R5619 R5620, R5621, R5626 R5986, R5988, R5989 VR3931 (10k-B) CN5502 CN5502 FFC CONNECTOR 21P FFC CONNECTOR 7P
Part No. XWZ3331

Not used HEF4794BT Not used Not used 1SS133 1SS133 1SS181 VTL1081 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used CCSRCH101J50 CCSRCH100D50 Not used Not used Not used Not used Not used Not used RS1/16S0R0J Not used RS1/16S473J RS1/16S152J Not used RS1/16S221J RS1/16S102J RS1/16S103J Not used 52492-2120 Not used
XWZ3324
M65855FP HEF4794BT Not used MTZJ5.1B Not used 1SS133 1SS181 VTL1081 LCTB100K2125 CKSRYB103K50 CEJAR47M50 CEJQ220M10 CKSRYB473K16 CEJA4R7M50 CKSRYB472K50 CKSRYB123K50 CKSRYF104Z25 CEJQ101M10 CCSRCH101J50 CCSRCH100D50 RS1/16S472J RS1/16S123J RS1/16S153J RS1/16S124J RS1/16S822J RS1/16S103J Not used RD1/4PU121J RS1/16S473J RS1/16S152J Not used RS1/16S221J RS1/16S102J RS1/16S103J XCS3002 52492-2120 Not used
XWZ3318
M65855FP Not used DTC143EK MTZJ5.1B Not used Not used Not used Not used LCTB100K2125 CKSRYB103K50 CEJAR47M50 CEJQ220M10 CKSRYB473K16 CEJA4R7M50 CKSRYB472K50 CKSRYB123K50 CKSRYF104Z25 CEJQ101M10 Not used Not used RS1/16S472J RS1/16S123J RS1/16S153J RS1/16S124J RS1/16S822J RS1/16S103J Not used RD1/4PU121J Not used Not used RS1/16S0R0J Not used Not used Not used XCS3002 Not used 52492-0720
Remarks
PCB PARTS LIST for XR-VS300D

SEMICONDUCTORS
IC8202 IC8203 IC8301 IC8201 Q8203, Q8204 Q8205, Q8206 Q8302 Q8201 Q8301 Q8202 D8304, D8305 LA7137M NJM78L08A PCM1716E TA7302P 2PB709A 2SD2114K DTA124EK DTC114YK DTC124EK PDTA124EK 1SS355
COILS AND FILTERS

L8201 L8241L8245 CHIP BEADS L8103 CHIP BEADS L8205 CHIP SOLID INDUCTOR LCTA470J2520 VTL1081 VTL1095 VTL1145
CAPACITORS
C8104 C8105, C8106, C8109, C8110, C8316 C8201 C8111 C8311, C8312 C8209, C8210, C8217, C8226, C8227 C8235 C8212, C8223 C8301, C8302, C8305, C8306, C8309 C8315, C8317 C8101, C8232, C8233, C8304 C8202C8206, C8208, C8211 C8213, C8214, C8216, C8221, C8222 C8228, C8236, C8237, C8308 C8313, C8314 CCSRCH101J50 CCSRCH221J50 CCSRCH390J50 CEAT102M10 CEJA100M16 CEJA101M10 CEJA101M10 CEJA331M6R3 CEJA470M10 CGCYX104K25 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB681K50
RESISTORS
All Resistors RS1/16S&&&J
OTHERS
CN8202 JA8203 CN8105 CN8103 CN8104 JA8201 CN8106 CN8102 CN8107 CN8101 KN8301 S8201 4P MINI DIN SOCKET OPTICAL LINK OUT FFC CONNECTOR 15P FFC CONNECTOR 16P FFC CONNECTOR 7P 1P PIN JACK 7P FFC CONNECTOR 27P FFC CONNECTOR 7P FFC CONNECTOR 32P FFC CONNECTOR EARTH METAL FITTING SLIDE SWITCH AKP7008 GP1F32T HLEM15S-1 HLEM16S-1 HLEM7S-1 VKB1063 VKN1183 VKN1203 VKN1211 VKN1263 VNF1084 VSH1020
A
(V) (V)
(V)
(C) (Y)
(C) (C) (Y) (Y)
(C) (V)
B
(Y)
(Y)
CN80
F 3/3F
(Y)
(D)
(Y)
(D)
(D)
10
F 1/3
CN20
GF
1
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"
GF
CONNECT ASSY (2 CH) (XWX3019)

(D) (V) (Y) (C)
F 2/3 CN6
I 2/3F CN5104
M F CN5502
K CN3404
GF
8
11
XR-VS500D, XR-VS300D 3.2 AF (2/3) ASSY

G F CN8103
A
(TA) (OUT) FOR XR-VS300D
G 4/4 CN8103
FOR XR-VS500D
(F)
(F) (PB) (REC) (K) (MIC)
(F) (TA)
I 3/3F
(TA) (TA)
R3026 XR-VS500D : 8.2k XR-VS300D : 4.7k
(TA)
B
XR-VS300D ONLY
(OUT)
(F) (F) (PB) (F)
(F)
LC75396NE
(PB)
(OUT)
R3010 XR-VS500D : 8.2k XR-VS300D : 4.7k
(OUT) (OUT) (PB)

L3065 XR-VS500D : VTL1081 XR-VS300D : 4.7H
(PB) (MIC)
XR-VS500D ONLY
12
2/3F
1 2 3
M F CN5501
4
(MIC)
H CN6201
I
(TA)

I 3/3F
(TA)
BA4558F-HT
BA4558F-HT BA4558F-HT
(F)
BA4558F-HT
(MIC)
(F)
(F) (MIC)
(K)
XR-VS500D ONLY
I 3/3F
(F) (F) (K)
I 1/3,3/3F
C
(MIC)
I 3/3F
(PB)
(REC)
I 3/3 I 3/3F
(PB) (REC)
I 1/3
5 6 7
2/3F
8
13
XR-VS500D, XR-VS300D 3.3 AF (3/3) and SECONDARY ASSYS
I
(F)
I 2/3F
(F)
1/2 (F)
1/2 2/2 2/2
(F)
1SR139-100 1SR139-100
(F)
Q3351 XR-VS500D : IRFI9Z34G XR-VS300D : IRF9540A
(F)
(F)
I 1/3
IC3305, IC3306 XR-VS500D : AEK7019 XR-VS300D : AEK7021
(F)
Q3352 XR-VS500D : IRFIZ34G XR-VS300D : IRF540A
IC3301 XR-VS500D : STK407-070B XR-VS300D : STK407-090B
(F)
I 2/3F I 1/3 I 2/3F
I 2/3F
XR-VS500D ONLY
K J3401
14
K J3402
3/3F
1 2 3 4
(F)
(F)
FAN MOTOR
(F)
(F) (F) (F) (F)
XKE3004
XR-VS500D ONLY
(F)
XR-VS300D ONLY
(F)
(F) (F)
JA3991
XKN3007
B
JA3991 XR-VS500D : XKN3007 XR-VS300D : XKN3004
XR-VS500D ONLY
XR-VS500D ONLY
C33, C34 XR-VS500D : ACH7071 XR-VS300D : XCH3001
J F (XR-VS500D : XWZ3323)
I 2/3F
SECONDARY ASSY
(XR-VS300D : XWZ3317)
JF I
3/3F
8
15
3.4 PRIMARY ASSY

A
POWER TRANSFORMER XR-VS500D : XTS3038 XR-VS300D : XTS3039
NJM7805-FA
M F J81
S1WB(A)60SD
16
LF
1
JF
SECONDARY ASSY
L F PRIMARY ASSY

AEK1059 (T3.15A)
SKX3001
C
AEK1061 (T5A)
ATF1136
LF
8
17
XR-VS500D, XR-VS300D 3.5 DISPLAY and BLUE LED ASSYS

A
(MIC) (MIC) (MIC)
MIC
(MIC)
(MIC)
M F DISPLAY ASSY
B
(MIC)
XR-VS500D ONLY
N
10MHz
PDC064A
green SLP3118C51H
D5619,D5620: red SLP9118C51H
FL TUBE
18
MF N
1
G 4/4 CN8104 L F CN81

FOR XR-VS500D
FOR XR-VS500D
G F CN8104
FOR XR-VS300D
FOR XR-VS300D
I 2/3F
CN5105
J81
(MIC) (MIC)
: MIC SIGNAL ROUTE
(MIC) (MIC) XR-VS500D ONLY Q5822-Q5824 XR-VS300D ONLY D5902: SLP7118C51H D5903: SLP9118C51H D5904: SLP3118C51H
C
XR-VS500D ONLY
XR-VS500D ONLY
D
MF
8
19

A

F CN80
B
IC8201
F
CN20
IC8203
I
CN5104
SIDE A
(XNP3030-B)
K CN3404 M CN5502
F CN6
20
GF
1
IC8204 Q8202 Q8201 IC8202 Q8204 Q8203
Q8205 IC8301 Q8301 Q8302 Q8206
SIDE B
(XNP3030-B)
GF
4
21
5.1 IC
PDC064A (DISPLAY ASSY : IC5501) for XR-VS300D

Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Pin Name
XDVDRESET KYC STB XRDY1 A/V MODE LED TIMER LED RY ON/OFF BLUE LED XRESET VOL JOG MORP JOG VSS CF1 CF2 VDD KEY1 KEY2 KEY3 MS ST/TUNE SPE-IN 3.3DETECT MODEL3 AC LT11 REMOCON G01 G02 G03 G04 G05 G06 G07 G08 G09 G10 G11 G12 G13 G14 G15 S01 VDD S02/D5597 S03/D5596 S04/D5595 S05/D5594
I/ O
O O O O O O O O O O I I I I I I I I I I I I O I
Function
Reset output of DVD microcomputer Strobe output of Keycom IC (M65847AFP) Communication ready output of DVD microcomputer AUDIO/VISUAL mode LED output Timer LED output Relay ON/OFF BLUE LED output Volume JOG input Sound Morphing JOG input Ground
Power supply Key input 1 (A/D) Key input 2 (A/D) Key input 3 (A/D) Deck MS input Tuner STEREO/TUNE input Spectrum analyzer signal input DVD 3.3V detection input Model distinguish input 3 AC pulse interrupt input Communication latch input of DVD microcomputer Remote control interrupt input Grid 1 output Grid 2 output Grid 3 output Grid 4 output Grid 5 output Grid 6 output Grid 7 output Grid 8 output Grid 9 output Grid 10 output Grid 11 output Grid 12 output Grid 13 output Grid 14 output Grid 15 output Segment 1 output Power supply Segment 2 output Segment 3 output Segment 4 output Segment 5 output/Destination SW4 input
O I/O I/O
22
No.
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Pin Name
VFDP S06/D5593 S07/D5592 S08/D5591 S09/TH S10 S11 S12 S13 S14/ARF S15/ARR S16/MODE1 S17/MODE2 S18/HALF1 S19/HALF2 S20/CrO2_1 S21/CrO2_2 S22 S23 S24 VDD SOL2 SOL1 MOTOR LED DISC3 LED DISC2 LED DISC1 REEL1 REEL2 PLL CE EVOL CE POWER LINE MUTE VSS VDD EXP CLK EXP DATA EXP CE SCAN ON SSI(SSO) SSO(SSI) SSCK SYSDATA TXDATA SYSCLK
I/ O
Segment 6 output/Destination SW3 input Segment 7 output/Destination SW2 input Segment 8 output/Destination SW1 input Segment 9 output/Protection input Segment 10 output Segment 11 output Segment 12 output Segment 13 output Segment 14 output/DECK ARF SW input Segment 15 output/DECK ARR SW input Segment 16 output/DECK MODE SW1 input Segment 17 output/DECK MODE SW2 input Segment 18 output/DECK HALF SW1 input Segment 19 output/DECK HALF SW2 input Segment 20 output/DECK CrO2 SW1 input Segment 21 output/DECK CrO2 SW2 input Segment 22 output Segment 23 output Segment 24 output Pull-up/Down Power supply DECK solenoid output 2 DECK solenoid output 1 DECK motor output
Function
I/O
DISC3 LED output DISC2 LED output DISC1 LED output DECK reel pulse input 1 DECK reel pulse input 2
Chip enable output of Tuner PLL Chip enable output of electronic volume IC Power output Line mute output Ground Power supply Clock output for EXP IC Data output for EXP IC Chip enable output of EXP IC (BU4094BCF) Outputs for SW reading Communication data output of DVD microcomputer (outputs at AMP side) Communication data input of DVD microcomputer (inputs at AMP side) Communication clock output of DVD microcomputer Data output of the Tuner PLL data/electronic volume IC Tuner data input Clock output of the Tuner PLL data/electronic volume IC
23
ORDER NO.
RRV2409
XR-VS500D
Type
YPWXJ YPWXJN
Model XR-VS500D
AC240V AC240V
Power Requirement
Region No.
4 4
Remarks
Model No.
XR-A9800D/KUCXJ
Order No.
RRV2329
Remarks
CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. CONTRAST OF MISCELLANEOUS PARTS ........ 3 3. SCHEMATIC DIAGRAM ....................................... 5
PIONEER CORPORATION

T ZZK NOV. 2000 Printed in Japan
XR-VS500D
LABEL CHECK
XR-VS500D

CONTRAST TABLE
XR-VS500D/YPWXJ, YPWXJN and XR-A9800D/KUCXJ are constructed the same except for the following :
Ref. No. Mark Symbol and Description
PCB ASSEMBLIES MAIN ASSY AF ASSY COMPLEX ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Packing Case Warranty Card Polyethylene Bag Carton Spacer EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Rear Panel SEC Holder Tray Cap Fuse Card Getter 65 Label Name Label Name Label Caution Label FRONT PANEL SECTION JOG Knob FUNC Button L FUNC Button R FUNC Frame L FUNC Frame R DV ENT Button Display Panel FL Cover Sub Panel DV Button L NSP DV Button R Front Panel Assy
XR-A9800D /KUCXJ
XWM3174 XWZ3330 XWM3178 XWZ3332 XWZ3331 ADG7022 XHD3144 ARY7045 Not used Not used XTS3042 Not used REK1085 Not used XNC3065 XMR3032 XAK3157 AAX2374 XAX3175 ARW7050 Not used Not used Not used XAA3015 XAD3061 XAD3051 XAD3052 XAD3053 XAD3056 XAK3135 XAK3164 XAK3203 XAD3057 XAD3059 XXG3066
Part No. XR-VS500D /YPWXJ

XWM3173 XWZ3327 XWM3177 XWZ3329 XWZ3328 ADG1160 XHD3140 ARY7027 AHG7033 Not used Not used XTS3038 Not used AEK1061 XNC3068 XMR3032 XAK3157 Not used XAX3177 Not used XAL3051 Not used PRW1018 XAA3015 XAD3061 XAD3051 XAD3052 XAD3053 XAD3056 XAK3136 XAK3163 XAK3203 XAD3057 XAD3059 XXG3066
XR-VS500D /YPWXJN
XWM3173 XWZ3327 XWM3177 XWZ3329 XWZ3328 ADG1160 XHD3168 ARY7027 AHG7033 XHB3007 Not used XTS3038 Not used AEK1061 XNC3068 XMR3035 XAK3210 Not used XAX3177 Not used XAL3051 XAL3069 PRW1018 XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAD3085 XAK3207 XAK3163 XAK3209 XAD3086 XAD3088 XXG3069
Remarks
P5- 1 P5- 4 P7- 1 P3- 1 P3-11 P3-12
NSP NSP
For Power Cord For Packing
P5-12 P5-12 P5-13 P5-13 P5-25 P5-26 P5-38 P5-41 P5-42 P5-43 NSP NSP
NSP NSP
*1 *1 *2
P7-19 P7-21 P7-22 P7-23 P7-24 P7-25 P7-26 P7-33 P7-42 P7-50 P7-51 P7-52
Notes : For PCB ASSEMBLIES, Refer to CONTRAST OF PCB ASSEMBLIES and 3. SCHEMATIC DIAGRAM. *1 Stick Name Label on the Rear Panel. *2 Refer to LABEL CHECK. 3
XR-VS500D
AF ASSY
Part No. XWZ3330
AKE7018
Mark
CN3601

4P SPEAKER TERMINAL
XWZ3327
XKE3004
Remarks
L F PRIMARY ASSY
R1 (2.2M/ 1/2W) AN1 1P AC INLET CN2 4P VH CONNECTOR
Part No. XWZ3332

RCN1080 XKP3042 Not used
XWZ3329
Not used XKP3041 B4P7-VH
Remarks
M F DISPLAY ASSY
Mark
D5591
Part No. XWZ3331

Not used
XWZ3328
1SS133
Remarks
XR-VS500D
3.1 DISPLAY ASSY
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST" A
MF
DISPLAY ASSY
(XWZ3328)
MF
4
XR-VS500D
3.2 PRIMARY ASSY

A
POWER TRANSFORMER XTS3038
NJM7805-FA
M J81
S1WB(A)60SD
LF
1
SECONDARY ASSY
XR-VS500D
L F PRIMARY ASSY
(XWZ3329)
C
AEK1061 (T5A)
ATF1136
LF
8
ORDER NO.
RRV2329
XR-A9800D
Type
KUCXJ
Model XR-A9800D
AC120V
Power Requirement
Region No.
1
Remarks
CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. EXPLODED VIEWS AND PARTS LIST ................ 3 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 16 4. PCB CONNECTION DIAGRAM .......................... 50 5. PCB PARTS LIST ............................................... 68 6. ADJUSTMENT .................................................... 75 7. GENERAL INFORMATION ................................ 82 7.1 DIAGNOSIS ................................................. 82 7.1.1 TEST MODE SCREEN DISPLAY ......... 82 7.1.2 TROUBLE SHOOTING ......................... 84 7.1.3 ERROR CODE ...................................... 85 7.1.4 DISASSEMBLY ..................................... 89 7.1.5 POWER ON SEQUENCE ..................... 95 7.2 PARTS ......................................................... 97 7.2.1 IC ........................................................... 97 7.2.2 DISPLAY ................................................ 99 8. PANEL FACILITIES AND SPECIFICATIONS .. 101
PIONEER CORPORATION
c PIONEER CORPORATION 2000

T IZK AUG. 2000 Printed in Japan
XR-A9800D
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation.
(slow operating fuse) on PCB indicate that replacement parts must
REMARQUE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la mme dsignation.
(fusible de type lent) sur CCI indiquent que les pices
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
Device under test Test all exposed metal surfaces
Reading should Leakage not be above current 0.5mA tester
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
XR-A9800D
2. EXPLODED VIEWS AND PARTS LIST

NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on the product are used for disassembly.
PACKING PARTS LIST
13 10 (1/2) 12 10 (2/2)
2.1 PACKING
Mark No.
1 2 3 4 5 NSP
3
Description
Power Cord Video Cord (L=1.5m) FM Antenna AM Loop Antenna Remote Control Unit Battery Cover Dry Cell Battery (R6P, AA) Packing Sheet Front Pad Rear Pad Packing Case Warranty Card PA/DC Polyethylene Bag (0.03 230 340) Operating Instructions (English/French)
Part No.
ADG7022 VDE1034 ADH7004 XTB3001 XZN3109 XZN3105 VEM-013 AHG7049 XHA3020 XHA3021 XHA3144 ARY7045 Z21-038 XRE3036
5
LO V EK PE EL S AB .P CF SS LP SI D CS XU A TA MO DN AR TS ITA R NO ME TO NO M
UC TI NU LO RT NO C E
R OA
AK
S ID
CS CS
ID C
OP W RE
YA
RA M G P
EL
ID ER
EP
O DN AB
52
0R
X-
6 1
6 7 8 9 10 11 12 13 14
2 9 (1/2) 8 9 (2/2) 14 4 7
NSP
11
XR-A9800D 2.2 EXTERIOR SECTION

52 Note : Attatch on the same numbers three. 45 45 51 40 52
44
51 52
B
52 11 Refer to "2.4 $M DVD MECHA UNIT".

L
43
46 46 5
25
A
52 52 51 41 52 31
2 23 10 19
28
J
12 50
P
46
51 51 28
G
46 9 55 21
M D L N J
13
H
7 52
I
14
18
50 3
N
F
46 22 46 46
20 49 49
15
O
49 24 46 46 38 37
B C
32 47 49
34
27
54 46 33 46 46 48 6
K
46 27
47
26
D
29 8
F E G E K H
49
I
17
49
49
I
16
P
36 1
O
F G
30
42
Refer to "2.3 FRONT PANEL SECTION".

A
XR-A9800D
EXTERIOR SECTION PARTS LIST

Mark No.
1 2 3 4 5 6 7 8 9 10 NSP 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Description
AF Assy SECONDARY Assy REAR AMP Assy PRIMARY Assy BIND 1 Assy BIND 2 Assy FM/AM TUNER Module DC Fan Motor DVD MAIN Assy CONNECT Assy (6 CH)
Part No.
XWZ3330 XWZ3323 XWZ3325 XWZ3332 AXQ7065 AXM7014 XWX3014 XWX3023
Mark No.
NSP 30 31 32 33 34 35 36 37 38 39 NSP NSP NSP 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
Description
Chassis Wire Clip A Sub Heat Sink Heat Sink D Mold B Card Spacer DVD Badge Tray Cap Bonnet Case Fuse Card Getter 65 Label $M Mecha. DVD (5P) Disc Label Screw Screw Screw Screw Screw Screw Screw Screw Sub Heat Sink
Part No.
XNA3006 XEC3003 XNH3013 XNH3016 AMR7006 XEC3008 XAM3002 XAK3157 XZN3098 AAX2374 XAX3175 ARW7050 XXA3019 XAX3127 BBZ30P080FMC ABA1021 BPZ30P350FZK BBZ30P180FMC ASZ40P060FMC BPZ30P100FZK VBT30P080FZK BPZ30P080FMC XNH3014
$M DVD Mecha Unit AXA7083 Power Transformer (T1) XTS3042 Fuse (FU1, 6.3A) REK1085 25P Flexible Cable XDD3046 (CONNECT CN8105 AF CN3404) Power Bracket XNG3033 Connector Assy 3P XDE3037 (AF CN2303 DECK I) Connector Assy 5P XDE3038 (AF CN2301, CN2302 DECK II) 30P Flexible Cable XDD3044 (CONNECT CN8103 AF CN5104) 32P Flexible Cable/30V ADD7195 (CONNECT CN8101 DVDM CN80) 27P Flexible Cable/30V ADD7196 (CONNECT CN8102 DVDM CN20) 7P Flexible Cable/30V ADD7197 (CONNECT CN8106 DVDM CN6) Radiation Sheet AEB7173 DVD Base XNG3034 DVD Shield XNK3006 Rear Panel SEC Holder FET Bracket B PCB Bracket Heat Sink C XNC3065 XMR3013 XNG3032 ANG7263 XNH3015
Flexible Cable 21P XDD3052 (DISPLAY CN5502 CONNECT CN8104)
XR-A9800D
2.3 FRONT PANEL SECTION
26 30
N
29
54
54
33 49
D
36 43 37
54 54
M
23
9 32 16
C
54
11
21 24
35 17 27 39 46 10 8 22 54 Refer to "2.5 DECK MECHANISM UNIT". 3 54 D
C
40 19 34 38 28 41 47 15 50 25 18 12
11
7 5
54
A
44 51 20 42 52 13 45 48
XR-A9800D
FRONT PANEL SECTION PARTS LIST

Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Description
Part No.
Mark No.
29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Description
V Lens S LT Conductor S FL Filter FL Cover Cover Sheet L Cover Sheet R Power Button CD Button SC Button SC Button L SC Button R DOLBY Button Sub Panel S ST Lens S Deck Lens L S Deck Lens R S JOG Conductor Deck Door_L Deck Door_R Front Panel DV Button L DV Button R Front Panel Assy Screw Screw
Part No.
XAK3153 XAK3155 XAK3162 XAK3164 XAK3184 XAK3185 XAD3044 XAD3045 XAD3060 XAD3047 XAD3049 XAD3054 XAK3168 XAK3151 XAK3159 XAK3160 XAK3165 XAN3022 XAN3026 XMB3027 XAD3057 XAD3059 XXG3058 BPZ30P100FZK BPZ30P080FMC
DISPLAY Assy XWZ3331 BLUE LED Assy XWZ3321 Deck Mechanism Unit XYM3012 Flexible Cable 27P XDD3041 (DISPLAY CN5501 AF CN5105) Flexible Cable 15P XDD3050 (DISPLAY CN2901 DECK MECHA) GND Plate B XNG3031 GND Plate C XNG3047 Ratch Spring_L Ratch Spring_R Damper Assy Door Spring_L Door Spring_R Cushion Spring Ratch Mold_L Ratch Mold_R Volume Knob JOG Knob MIC Knob FUNC Button L FUNC Button R FUNC Frame L FUNC Frame R DV ENT Button Display Panel EQ Panel S JOG Lens S ABH7130 ABH7131 XXA3025 XBH3010 XBH3011 XEB3010 XMR3001 XMR3002 XAA3013 XAA3015 XAB3007 XAD3061 XAD3051 XAD3052 XAD3053 XAD3056 XAK3135 XAK3150 XAK3152
NSP
XR-A9800D
2.4 $M DVD MECHA UNIT

21 25 Bottom View 24
5 27 23 17
16 29 12
14 15 10 7 10 8 11 4 Refer to "2.6 TRAVERSE MECHANISM ASSY".
13 1 30 30
28 3
C
18 22
2 6 26 5
Bottom View
XR-A9800D
$M DVD MECHA UNIT PARTS LIST

Mark No.
NSP NSP NSP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Description
Part No.
SW Assy VWG2002 TRADE Assy VWG2003 MOTOR Assy VWG2004 TRAVERSE Mechanism Assy-S VXX2653 Flexible Cable (8P) VDA1715 (TRADE CN9001 SMEB CN202) Flexible Cable (13P) ADD7199 (TRADE CN9002 DVDM CN3) Flexible Cable (24P) ADD7198 (Pickup Assy DVDM CN4) Servo Spring ABH7126 Float Rubber C Float Rubber B Belt Main Cam Gear Pulley Lock Lever Planet Gear Actuator Rotary Tray Motor Pulley Clamper Plate Mecha Base Clamper FFC Holder Clamper Holder Loading Tray Servo Base Slider Motor (LOADING) Screw Shaft Press Rubber VEB1301 AEB7066 AEB7072 ANW7093 ANW7094 ANW7095 ANW7096 ANW7097 ANW7113 PNW1634
VNE2162 XNW3011 VNL1738 VNL1803 VNL1804 XNW3002 XNW3010 VXM1033 IPZ30P080FMC VEB1300
Detail of Float Rubber (No.9, No.10)

AEB7066 VEB1301
(Soft)
(Hard)
XR-A9800D
2.5 DECK MECHANISM UNIT

DECK MECHANISM UNIT (1/2)
42
22 41 23
67
101
100
61
19 81 103
20 102
62 46 19 81 45
1 13
15 104 17 16 80 60
18
88 83
63 3
Note : When part #17 or #60 is replaced, part #16 also need to be replaced at the same time.
4 5 84
10
XR-A9800D
80
39 86 35 107 70 80 34 36 32 33 37 43
105
51 25 68 82 69 50 87
30 27 29
66 85 14 6
28 106 52
64
65
11
14
12
11
XR-A9800D
DECK MECHANISM UNIT (2/2)
22 23 53 107 67
101
100
61
19 81 103
20 102
62 15 19 18 104 17 80 16 60 82 Note : When part #17 or #60 is replaced, part #16 also need to be replaced at the same time. 83 63 81 45 47
2 13
4 5 84
12
XR-A9800D
35 107 70 43
34 36 37
32
33
105 26 25 68
69
48
107 87
30 29
27 28
66 85 6 14 106 31
64
65
11
14
12
13
XR-A9800D
DECK MECHANISM UNIT PARTS LIST

Mark No.
1 2 3 4 5 6 11 12 13 14 15 16 17 18 19 20 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 39 41 42 43 45 46 47 48 50 51 52 53
Description
Assyy HD Holder Assyy HD Holder Frame HD Plate AZ Spring AZ Lever HD Chassis HD Cap Pinch R Cap Pinch L Roller Pinch Assy Plate D Cap Reel Gear Reel Lever ST Guide C Lever Brake Arm SW Arm CS Assy Cover Assy Flywheel LA Arm Trigger Arm Cam Gear Cam Coller Assy Flywheel RA Assy Clutch Arm UD A Gear UD Pulley D Plunger Assy Bobbin Assy Motor Belt BR Belt AR Belt FR PCB HD Housing Housing Pulley IDL Assy PCB Assy Flywheel L Assy Flywheel RB Pulley
Part No.
50-093-4373 50-093-4104 50-219-3024 50-119-4046 50-160-4108 50-259-3342 50-112-3045 50-219-4033 50-219-4034 50-027-41054 50-219-4311 50-228-4020 50-222-4006 50-259-4041 50-219-4014 50-259-3251 50-239-4027 50-239-4026 50-093-4063 50-093-3366 50-268-3016 50-139-4292 50-221-3009 03-300-4455 50-093-3360 50-093-4069 50-239-4017 50-222-4007 50-223-4254 03-300-4442 50-093-4125 50-093-4316 02-084-4205 02-084-4203 02-083-4188 50-070-4057 S5BPHKS S3BPHKS 50-223-4023 50-093-4363 50-093-3367 50-093-3361 33-229-4264
Mark No.
60 61 62 63 64 65 66 67 68 69 70 80 81 82 83 84 85 86 87 88 100 101 102 103 104 105 106 107
Description
Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Screw Screw Screw Screw Screw Screw Screw Screw Screw Washer Washer Washer Washer Washer Washer Washer Washer
Part No.
01-081-4601 01-082-4652 01-082-4651 01-082-4650 01-080-4649 01-080-4607 01-080-4635 01-082-4654 01-082-4598 01-082-4597 01-081-4657 GSE10A2003 GSE20A2005 GSE10A2004 GSD10A2018 03-300-4056 GSL10A1704 GSP10A2603 GSP11A2012 GSE20A2004 GWN21X040040 GWM19X055035S GWM19S035035 GWM17S050035S GWM48X075010 GWP23X040020 GWP21X045020 GWP12X030040S
14
XR-A9800D
2.6 TRAVERSE MECHANISM ASSY-S
Top View 35 30 16 19 8 6 22 20 33 12 9 37 10 23 7 21 2 14 10 37 18 32 33 28 34 15 5 10 13 10
37 18
26 11 25 27
31 37
7 29 7 1 3 36
17 24
TRAVERSE MECHANISM ASSY-S PARTS LIST

Mark No.
NSP NSP NSP NSP NSP 1 2 3 4 5 6 7 8 9 10 NSP 11 12 13 14 15 16 17 18 19 20
Description
SMEB Assy FGSB Assy Motor Motor Pickup Assy Table Sheet Screw Centering Spring Hook Spring Skew Spring Gear Spring Reflected Sheet Guide Bar Sub-guide Bar Hold Spring Magnet Holder Motor Base Cover Centering Ring Disc Table
Part No.
VWG2048 VWG2009 VXM1079 VXM1078 VWY1055 DEC2040 VBA1058 VBH1278 VBH1317 VBH1303 VBH1308 VEC1959 VLL1504 VLL1505 VNC1017 VNE2070 VNE2154 VNE2155 VNL1746 VNL1747
Mark No.
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 NSP 36 37
Description
Hook FFC Holder Mechanism Base FG Holder Gear A Gear B Gear C Slider Gear D Magnet Screw Screw Screw Magnet Holder Assy Spindle Motor Assy Carriage Motor Assy Screw
Part No.
VNL1770 VNL1802 VNL1806 VNL1807 VNL1808 VNL1809 VNL1810 VNL1811 VNL1814 VYM1024 JFZ17P025FZK JGZ17P028FMC VBA1051 VXX2507 VXX2649 VXX2650 PBA1069
NSP
NSP NSP NSP NSP
15
XR-A9800D
3. BLOCKDIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM
27M 16M 27M 197 36/16M 205 45 39 36 64 (D) VOUT YOUT COUT ADAI(AC3)
(24P) SPDL MOTOR OEIC 15 18,19 22,23 FCS TRKG 3 2 4 1 T_DRV T_RTN F_RTN F_DRV RF 10
(24P)
CN4
RF B1-B4 7,6, 3,2 22 23 21 24
107
RF IC 6-9 IC1 LA9701M
54 46 56 57 42 35
RFO DSPRF BH PH FE TE
170
DVD DECODER MY CHIP IC12 PE5108A

Q105
57-60 63-66 56 55
SD0-SD7
78,80-84 86,87 91 89
SREQ XSACK
MPEG2 DECODER AV-1 IC18 MB86373B
PICKUP ASSY
B TRADE ASSY
CN9001
7 8 5 2 1 4 6 (8P) 8 10 6 4 7 9 2 1
(13P) SPDL+ SPDLSLDR_R SLDR_F LOAD+ LOAD8 10 6 4 7 9
(13P) 10 9 13 12 31 32 20 14 15 34 35 17 3 FDO TDO SLDO 47 48 45
CN9002 CN30
32 33 30 31 39
4M DRAM IC15 MN414800CSJ-07
16M SDRAM IC19 MB811171622A -100FN
M
CARRIAGE MOTOR
CN202
(8P)
SPDL & FTS DRIVER IC3 M56788FP

37 LODDRV
28
SPDO
46
SERVO DSP IC2 LC78652W

14
WORK SRAM (1M) IC14 KM68V1000CLG-7L
FLASH MEMORY IC13 XYW3001

27M 16M 5 36/16M 1
D
SMEB ASSY
CN201
3 2 1
CN9501 (6P) J9501 (6P)
16M 42
SYSTEM CONTROL CPU IC11 PD3410A
J9502 (4P) J9502 (4P)
CLOCK GENERATOR IC21 CY2081SL-638
A SW ASSY
(F)
DVD MAIN ASSY
M
LOADING MOTOR
FGSB ASSY
C MOTOR ASSY
(F)
(F) 17
(F)
I
45 46 48
AF ASSY
H
C
FM AM
21
CN5104
(30P)
FM/AM TUNER MODULE (AXQ7065)
REC L OUT R
7 LCH 7
50 51 52 53
49
+ +
(F) 34
(F)
(F)
CN6201
(14P)
CN3051
(14P)
54 55
32
AUX
L R
IC3001 LC75396NE
33 (F) (F)
(F) 31
(F)
DECK MECHA. UNIT CN2303 TAPE DECK (PB)

1 2 3
IC2301 HA1221NT
PBL 8
IC2201 HA12136AF DOLBY NR

PBL 19 14 11
(F)
Q2301 Vref CN2301 D2301

PBL
PB AMP
PBL 5
REC AMP
RECL 2 27
VR2301
9 16
F2201 MPX 5 3
RECL
TAPE DECK (REC/PB)
1 2 3
D2303 Vref MAIN IC3901-1/2 BA4558F

+
DECK CONTROL
MIC SUB
IC3901-2/2 BA4558F
+
VR3901 MIC LEVEL
16
1 2 3 4
XR-A9800D
CN80
(V) (Y) (C) (D) 13 (D) Q83 Q81 Q85
F1 VIDEO FILTER
CN8101
(32P) V/CB/S Y (V) 3 (Y) 27 (C) 31 (D) 13 13 12 6 10 29
Q84 (V) Q82 (Y)
(32P) 29 27
IC8202 LA7137M VIDEO AMP

(V)
G CONNECT ASSY(6 CH)

(V) (Y) 3 (C) 4
AMP AMP AMP
21
(Y)
13
Q86 (C) 31
C/CR ADAI (AC3)
(C)
17
LS,RS VOLUME CONTROL IC8802 IC8703-1/2 M62429FP

(R) 25
JA8201 COMPOSITE VIDEO OUT CN8202 S VIDEO OUTPUT JA8203 OPTICAL OUT
(27P)
(27P)
IC8204 TC74HCT7007AF
(D)
CN20
M + 6V +12V +12V SW+5V V2R5 +3.3V
1,2 5 7 10 | 12 26 27 23 21 16 | 18
CN8102 DECODER DTS PRO LOGIC AC3 IC8501 YSS912C

(D) 3 45 85 (D) 46 (D) 47 13 | 16 12 | 15 84 8 9 7
(R) 1 2
IC8601 AK4527VQ
23
LSFI 3 +
(C)
LSO CTRO 6 5+
(C)
17
RLIN
IC8704-1/2
2 3 + 1
1 2 21
IC8401 LC89055W
(D)
CIN SWIN
(D) 6 24
CFI
(S)
IC8704-2/2
7
6 7
IC8851-2/2
7 (S)
23
DIR
16
DIRIN0
DIRO
6 LFEI 5 +
PQ2TZ15 IC401 O I REG
SDOUT A0-A14, D0-D7
(F) 27
IC8801 M62429FP IC8701-2/2 C.LFE VOLUME CONTROL 6

7 5 +
(F)
CN8105
(25P)
IC8706-1/2 BA4558F
2
+
LIN- LIN+
29 30
LFI
IC8502 W24257AJ-12
IC8701,IC8703,IC8704,IC8851 BA4558F
CONTROL
(F) (30P) 21 17 (21P) (F)
CN8103
CN8104
(F)
(F)
(25P)
CN3404
(R) (R) 17
IC3401 STK402-230 POWER AMP

RY3402
1 6 7 (R)
SPEAKER L REAR R
VOCAL FADER IC3836 BA3838F

(F) 6
SW1 SW2
+ +
(F)
(C)
(C) 21 16
RY3401
18 19 (C)
3 (S) 23 (S)
C
CENTER
(S) (F)
PRE-OUT SW
R
(F) (F)
FRONT L SPEAKER
K REAR AMP ASSY

: RF Signal Route : Audio Signal Route (L ch)
(V) (Y) (C)
IC3301 STK407-070B
(F) 14 7 (F) (F)
RY3601
PHONES
: V Signal Route : Y Signal Route : C Signal Route : DVD Audio Signal Route (L ch) : Audio (FRONT) Signal Route (L ch) : Audio (REAR) Signal Route (L ch) : Audio (CENTER) Signal Route : Audio ( PREOUT SW) Signal Route
POWER AMP
CONTROL
(27P)
(D)
CN5105
2 MIC
CN5502 V5621 FL DISPLAY IC5501 PDC064A SYSTEM CONTROL

(15P) (21P)
(F) (R)
CN5501
(27P)
X5901 REMOTE SENSOR

KEY SW
2
(C) (S)
M DISPLAY ASSY
5 6
CN2901
17
7 8
18
XR-A9800D
3.2 OVERALL CONNECTION DIAGRAM
1
J5601 J5602
51048-0200 51048-0200
J81
M
CN5502
52492-2120 HLEM21S-1
CN8104 CN8102
VKN1258 VKN1583
24
CN8107 CN20
VKN1267
DISPLAY ASSY (XWZ3331)
2
CN5501
CN2901
HLEM27R-1
PICKUP ASSY (VWY1055)
HLEM15R-1
CLFEVOL LSRSVOL DIRLOCK DIRCS CDCCS CDATA DSPD0 CCLK DIR DATA HP DSPCS SDSPCS REAR RY R MUTE XRDY1 3.3DET SSI SSO SSCK XDVDRESET LT11
CN5105 CN5104
HLEM30R-1 HLEM30S-1
F F 1/3- F 3/3
HLEM27S-1
CN8103
CN8101
VKN1263
CN80
VKN1518
DECK MECHANISM UNIT (XYM3012)
DVD MAIN ASSY (XWX3014)
G G 1/4- G 4/4
CONNECT ASSY (6CH) (XWX3023)
DECK MECHA.
AF ASSY (XWZ3330)
DECK MECHA.
CN82
GND(12M) GND(12M) GND(12D) GND(5) GND(5) GND(3) GND(3) GND(3) GND(3) GND(3) DVD ON/OFF GNDA DVDL GNDA DVDR GNDA FL OUT_E GNDA FR OUT_E GNDA FL IN_DVD GNDA LINE MUTE FR IN_DVD EXP DATA EXP CLK EXP CE E+5.0 E+5.0 HP DETECT
I 1/3- I 3/3
DC FAN MOTOR AXM7014
XR-A9800D
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
CN201
D
1 8
SMEB ASSY (VWG2048)

8 1
1 3
FGSB ASSY (VWG2009)
C MOTOR ASSY (VWG2004) B TRADE ASSY (VWG2003)
V+5S
A SW ASSY (VWG2002)
V+5S
CN202
CN8106
VKN1238
VKN1299
CN6
CN8105
HLEM25S-1 E+12 E+3.3 V+3.3 V+3.3 V+3.3 VD+5 VD+5 E+5 VM+6 VM+6 VM+12 VM+12 E-12 VD+12 DVD_ON/OFF RMUTE RLIN GNDA RRIN GNDA CIN GNDA SWIN RRYON/OFF HP DETECT
CN3404
HLEM25R-1
K
REAR AMP ASSY (XWZ3325)
J3401
D15A09-100-2651
J3402
D15A11-100-2651
REC OUT
CN3603
KPE9
CN3604
KPE11
C
J11 T1 POWER TRANSFORMER XTS3042
PHONES
J
SECONDARY ASSY (XWZ3323)
CN1
B2P3
FU1 REK1085 (6.3A)
L
PRIMARY ASSY (XWZ3332)
AN1
XKP3042
T2 SUB TRANSFORMER
CN3051
KP200IB14
POWER CORD ADG7022
CN6201
KP200IA14L AC120V 60Hz
CN81
D20PYY0430E
19
5 6 7 8
XR-A9800D 3.3 PICKUP, SW, TRADE, MOTOR, SMEB and FGSB ASSYS
A
(T)
(T)
: RF SIGNAL ROUTE
(F)
(F)
(F) (T)
(F) (F) (T)
PICKUP ASSY (VWY1055)
(T) (S)
: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE
F 1/3
CN4
E
B
FGSB ASSY (VWG2009)

PC101 GP2S60
TRADE ASSY (VWG2003)

CN202 VKN1212 S201 DSG1016
CN201 52044-0345
(S)
(S)
(S)
F 1/3
CN30
C
(S) (S) (S) (S)
(S)
(S)
(S)
CARRIAGE MOTOR ASSY (VXX2650) (SLIDER)
D
SPINDLE MOTOR ASSY (VXX2649) SLIDER MOTOR (LOADING) VXM1033
SMEB ASSY (VWG2048)
ASG7009 DSG1017 ASG7009
C
D
MOTOR ASSY (VWG2004)
SW ASSY (VWG2002)
20
AB C D E
1 2
XR-A9800D
WAVEFORMS for DVD MAIN ASSY

Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : Disc MA1, Title 1-chp 1 No. 5 : CD, ABEX-784 Track 1 No. 12 to 14 : MJK1, Title 1-chp 4 No. 15 to 17 : MJK1, Title 1-chp 5 A
Foot of R169 (RF) V: 100mV/div. H: 0.2sec/div.
Q281 - Collector (FG) V: 1V/div. H: 5msec/div.
13
IC18 - pin 39 (Y output) V: 0.2V/div. H: 5msec/div.
GND GND GND
CN7 - pin 5, 6 (RFO) V: 500mV/div. H: 0.1sec/div.
Foot of R261 (FPWM) V: 1V/div. H: 5msec/div.
14
IC18 - pin 36 (C output) V: 0.2V/div. H: 5msec/div.
B
GND GND GND
IC12 - pin 170 (MY CHIP input) V: 1V/div. H: 0.2sec/div.
Foot of R262 (VPWM) V: 1V/div. H: 5msec/div.
15
IC18 - pin 45 (CB output when selecting color difference output) V: 0.2V/div. H: 5msec/div.
GND GND GND
CN7 - pin 9, 10 (Tracking Error) (AI-Inner Tracking Off) V: 500mV/div. H: 2msec/div.
10
Foot of R263 (PPWM) V: 1V/div. H: 5msec/div.
16
IC18 - pin 39 (Y output when selecting color difference output) V: 0.2V/div. H: 5msec/div.
C
GND GND
IC2 - pin 39 (EFM before slice) V: 1V/div. H: 1sec/div.
11
Foot of R264 (RPWM) V: 1V/div. H: 5msec/div.
17
IC18 - pin 36 (CR output when selecting color difference output) V: 2V/div. H: 5msec/div.
GND GND
IC2 - pin 1 (EFM) V: 1V/div. H: 0.2sec/div.
12
IC18 - pin 45 (Composite Video output) V: 2V/div. H: 1msec/div.
GND
GND
21
5 6 7 8
XR-A9800D 3.4 DVD MAIN ASSY (1/3)

A 1
F 2/3
SH_2
F 2/3
(DVD)
(DVD)
CN20 B
VKN1583 (DVD) (CD) (CD) (F)
F 2/3
CN8102
F 2/3
FOFST
(F) (F) (F) (F) (T) (T) (T) (F)
(DVD)
2 4
G 1/4
(F)
(T) (T)
(T)
CN4
VKN1464 (T) (F) (F)
F 2/3
C
PICKUP ASSY
(F) (F) (T)
F 2/3
SH_1
F 2/3
(F) (T) (T) (F) (F) (T) (T) (F)
CN30
VKN1472
B CN9002
(F) (F) (T) (T) (S) (S) (S)
(T)
(S) (S)
(S)
SH_3
F 2/3
(F)
(F)
(S)
(S) (T)
22
F 1/3
1
XR-A9800D
F 1/3 DVD MAIN ASSY
(XWX3014)

: RF SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
(F) (T) (S)
: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE
(DVD)
(DVD)
F 2/3
MY_4
F 3/3 F 2/3
MY_5
F 2/3
MY_2
F 2/3 SH_4
6
ADDRESS
F 2/3
(T) (F) (CD)
(T) (F) (CD)
5
(S) (F) (T) (S) (F) (T)
F 2/3
RESET
F 2/3
8
F 2/3
MY_3
DATABUS
F 2/3
10 11 9
F 2/3
D
F 1/3
8
23
F 2/3 DVD MAIN ASSY (XWX3014)

A

(D)
: DVD AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
XYW3001
F 3/3
B
F 1/3 F 3/3
F 3/3
MY_1
F 3/3
AV1_1
F 3/3
F 1/3
MY_5
PE5108A
F 1/3
F 1/3
3
F 1/3
MY_4
F 3/3 F 1/3
MY_3
F 3/3
AV1_2
(D)
F 3/3
(D)
(D)
MY_2
F 1/3
24
F 2/3
1
XR-A9800D
ADDRESS
F 1/3, 3/3
F 1/3, 3/3
DATABUS
F 3/3
SH_7
F 3/3
SH_5
20MHz
F 3/3
F 3/3
SH_6
F 1/3 SH_4
SH_1 SH_2
F 1/3
F 1/3
CN8106
F 1/3
SH_3
CN6
VKN1299
F 3/3
F 1/3
FOFST
F 1/3
F 1/3 F 1/3
F 1/3, 3/3
RESET
NO CONNECTION
G 1/4
D
IR
F 3/3
F 2/3
8
25

A
F 3/3 DVD MAIN ASSY
(XWX3014)
SH_5
F 2/3 ADDRESS
F 2/3
DATABUS
F 2/3
F 2/3
AV1_1
(D) (D)
14 17
13 16
(D)
AV1_2
(C)
F 2/3
(Y)
F 2/3
(V)
F 2/3
(V)
12 15
(V) (Y) (C) (Y) (C)
(V)
26
F 3/3
1
XR-A9800D
F 2/3
(D)
: DVD AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE
(V) (Y)
: V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE
F 2/3
(C)
F 2/3 F 1/3
B
F 2/3
SHL_7
F 2/3
MY_1
CN80
VKN1518
Q81-Q86 : 2SA1576A (V)
(V)
RESET
F 2/3
(V) (Y) (D) (Y) (D)
(V)
(Y) (Y)
(V)
(Y) (C) (C)
(C)
(Y) (V) (C)
F 2/3
(Y) (V) (C)
F 2/3 IR
NO CONNECTION NO CONNECTION
G 1/4
(C)
CN8101
F 3/3
8
27
XR-A9800D 3.7 CONNECT ASSY (6 CH) (1/4)

A
G 1/4 CONNECT ASSY (6 CH)

(XWX3023)
(C) (V) (Y) (Y)
F 3/3
CN80
(D) (Y)
(Y)
(Y)
(Y)
CN20
(D)
(D)
F 1/3
G 4/4
28
G 1/4
1
XR-A9800D

(D)
F 2/3
CN6
(V) (Y) (C)
B
(V) (V) (V)
(C) (Y) (Y) (Y)
(C) (C) (Y)
(Y)
(D)
(D)
(D)
(D)
G 2/4
D
G 1/4
8
29

A
(D)
G 1/4
(D)
(D)
(D)
(D)
: DVD AUDIO SIGNAL ROUTE
30
G 2/4
1
XR-A9800D
UDZS5.1B

G 4/4
(XWX3023)
G 4/4
(D) (D)
G 2/4
8
31

A
(F) (F)
G 4/4
(F) (F) 2/2

(XWX3023)
1/2
(R) (R) (R) 1/2 (R)
2/2
(C) (C) 1/2 (C) (C)
2/2
32
G 3/4
1
XR-A9800D
(F)
(F)
(F) (R) (C)
: AUDIO (FRONT) SIGNAL ROUTE : AUDIO (REAR) SIGNAL ROUTE : AUDIO (CENTER) SIGNAL ROUTE
(F)
(F)
(R)
(R)
(R)
(C)
(C)
(C)
G 4/4
G 4/4
G 3/4
8
33

G 1/4,2/4
A
G 2/4

(XWX3023)
G 3/4
2/2
C
1/2
AK4527VQ
(F) (R)
(F) (R) (C)
(D)
(C)
34
G 4/4
1
XR-A9800D

(D) (F) (R) (C)
: DVD AUDIO SIGNAL ROUTE : AUDIO (FRONT) SIGNAL ROUTE : AUDIO (REAR) SIGNAL ROUTE : AUDIO (CENTER) SIGNAL ROUTE
G 3/4
(F)
G 3/4
I 2/3
B
(C) (C) (R) (R)
M CN5502
C
1/2 (R) (C)
2/2
K CN3404
D 5 6 7
G 4/4
8
CN5104
35
XR-A9800D 3.11 FM/AM TUNER MODULE

MIX AMP
RF AMP
OSC
1T378A
1T378A
BUFFER
IF AMP
FM +B SW
MW RF TUNING BLOCK AKX7041
36
H
1
XR-A9800D

AF AMP
CN3051
AF AMP
CN6201
REGULATOR
KP200IA14L
I 2/3
C
PLL
H
8
37
XR-A9800D 3.12 AF ASSY (1/3)

A
I 1/3 AF ASSY (XWZ3330)
(REC) (PB)
(REC)
: DECK PB SIGNAL ROUTE : DECK REC SIGNAL ROUTE
(REC)
(REC)
(PB)
(PB)
(PB)
(REC)
(REC) (REC) (PB) (PB) (PB) (REC) (PB)
38
1/3
1 2 3 4
XR-A9800D
BA4558F-HT
BA4558F-HT
(PB)
(PB)
(PB)
I 2/3
(PB) (PB) (REC)
(REC)
(REC) (REC)
(REC)
RTF1209
RTF1209
I 2/3
I 3/3 I 2/3 I 2/3,

3/3
I 2/3
1/3
8
39
XR-A9800D 3.13 AF ASSY (2/3)
G 4/4
A
CN8103
I 3/3
(TA) (TA) (TA)
(TA)
(F)
(OUT)
(TA)
(PB)
(F) (F) (F)
(F)
LC75396NE
(PB)
(OUT) (OUT) (PB) (PB) (MIC)
(OUT)
(F)
40
2/3
1 2 3
M CN5501
4
(MIC)
XR-A9800D
H CN6201
I 2/3
(TA)
AF ASSY (XWZ3330)
I 3/3
(TA) (OUT) (TA) (F) (PB) (REC) (K) BA4558F-HT BA4558F-HT (MIC)
BA4558F-HT
(MIC) (F) BA4558F-HT
(F)
(F)
(MIC)
(K)
I 3/3
(F) (F)
(K)
I 1/3,3/3
C
(MIC)
I 3/3
(PB)
(REC)
I 3/3 I 3/3
(PB) (REC)
I 1/3
5 6 7
2/3
8
41
XR-A9800D 3.14 AF ASSY (3/3) and SECONDARY ASSY

A
I 3/3 AF ASSY (XWZ3330)

(F)
I 2/3
(F)
1/2 (F)
1/2 2/2 (F) 2/2
(F) (F)
1SR139-100 1SR139-100
(F)
(F)
I 1/3
(F)
(F)
I 2/3 I 1/3 I 2/3
I 2/3
K J3401
42
K J3402
2 3 4
3/3
1
(F)
XR-A9800D
FAN MOTOR
(F)
(F) (F) (F) (F)
(F)
(F) (F) (F)
JA3991
XKN3007
J
I 2/3
SECONDARY ASSY (XWZ3323)
3/3
J
8
43
XR-A9800D 3.15 REAR AMP ASSY

A
K
CN3401
AKB7042
REAR AMP ASSY (XWZ3325)
(C) (C) (C)
(C)
(R)
(R) (R) (R) (R)
JA3403
XKB3007
(C)
44
K
1
I 3/3
CN3604
I 3/3
CN3603
XR-A9800D

(R) (C)
: AUDIO (REAR) SIGNAL ROUTE : AUDIO (CENTER) SIGNAL ROUTE
(R)
(C)
(C)
(C) (R) (C)
(R)
(R) (C) (C)
(R) (C)
MTZJ4.7B
G 4/4
C D 5 6 7
K
8
CN8105
45
(R)
XR-A9800D 3.16 PRIMARY ASSY

A
POWER TRANSFORMER XTS3042
M J81
1SS133
NJM7805FA 1SS133 S1WB(A)60SD
46
L
1
1SS133
J
3
SECONDARY ASSY
XR-A9800D
PRIMARY ASSY (XWZ3332)
6.3A REK1085
ATF1136 R1 2.2M (1/2W)
L
8
47
XR-A9800D 3.17 DISPLAY and BLUE LED ASSYS

A
(MIC) (MIC) (MIC)
MIC
(MIC)
(MIC)
M
DISPLAY ASSY (XWZ3331)
B
(MIC)
N
10MHz
PDC064A
green SLP3118C51H
D5619,D5620: red SLP9118C51H
FL TUBE
48
MN
1
XR-A9800D
G 4/4 L
CN81
CN8104
I 2/3
CN5105
J81
(MIC)
: MIC SIGNAL ROUTE
(MIC)
(MIC) (MIC)
D5902: SLP7118C51H D5903: SLP9118C51H D5904: SLP3118C51H
D
M
8
49
XR-A9800D

A
NOTE FOR PCB DIAGRAMS :

1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.
Connector
Transistor
Capacitor
B C E B B C E D D G S G S D G S C E B C E
SIDE A
Transistor with resistor
Field effect transistor
P.C.Board
Chip Part
SIDE B
Resistor array
B
3-terminal regulator
4.1 SW, TRADE, MOTOR, SMEB and FGSB ASSYS
C MOTOR ASSY
LOADING MOTOR
B TRADE ASSY
C
M
(VNP1669-A)
F
CN30
A SW ASSY
(VNP1669-A)
CARRIAGE MOTOR
PC101
(VNP1669-A)
R101
M
(VNP1722-A) SPINDLE MOTOR
E FGSB ASSY
(VNP1661-B)
D SMEB ASSY
50
A B C D E
1 2
SIDE A
3 4
XR-A9800D
4.2 FM/AM TUNER MODULE

A
I CN3051
H FM/AM TUNER MODULE
Q6204
VR6201 Q6203
SIDE A

C
(ANP7159-B)
Q6304 Q6306 Q6401 Q6302 Q6303 Q6301 Q6214 Q6403 Q6402 Q6404 Q6205 Q6202 Q6201 IC6202 IC6201
SIDE B
H
4
51
XR-A9800D
4.3 DVD MAIN ASSY

A
This diagram has four layers. In the two middle layers, mainly Vcc and GND are Connected.
DVD MAIN ASSY
G CN8101
G CN8106
IC15
Q84
Q82
Q86
Q83 Q81 Q85 IC8 IC5
IC7
IC25
IC22 IC18
16M
PICKUP ASSY
VC1 Q109
Q101
Q106
IC1 IC11 Q102 Q103 IC401
B
CN9002
IC3
Q7
Q6
D (VNP1719-A)
G CN8102
52
F
1
SIDE A
2 3 4
XR-A9800D
This diagram has four layers. In the two middle layers, mainly Vcc and GND are Connected. A
DVD MAIN ASSY
Q88
Q90
Q92
Q87
Q89
Q91
IC12
IC26
IC19
IC21 IC2
IC27 Q112 Q107 IC17 IC16 Q108
C
Q114 Q113 Q105
IC14 Q281
Q1
IC13 Q251
Q3
D (VNP1719-A)
SIDE B
1 2 3
F
4
53
XR-A9800D
4.4 CONNECT ASSY (6CH)

A
G CONNECT ASSY (6 CH)
F CN80
Q8205
IC8201
IC8203 IC8202
F CN20
IC8901
I CN5104
IC8401 IC8501
IC8502 IC8601
IC8706 Q8922 Q8728 Q8921
Q8725 Q8721
IC8702 IC8701
C
IC8802 IC8851 Q8871
Q8741 Q8726 Q8872 Q8722 Q8747 Q8918 Q8917 Q8916
(XNP3031-B)
K CN3404
D
M CN5502
F CN6
SIDE A
54
G
1
XR-A9800D
IC8204 Q8201-Q8204
Q8535 Q8925 Q8924 IC8703 Q8734 Q8742
Q8731 Q8733 Q8732 Q8727
C
IC8801
Q8874 Q8915 IC8704 Q8873
Q8875
(XNP3031-B)
SIDE B
G
4
55
XR-A9800D 4.5 AF ASSY

G CN8103 H CN6201
I
A
AF ASSY
K
J3401
56
Q3081
IC3302 IC3301
Q3803
VR2801 VR2301 VR2302 VR2802 Q2803 Q2803 Q2804 IC3306 Q81 Q3352 Q3351
XR-A9800D
M
CN5501
DECK MECHANISM UNIT
K
J3402
J
J11
DC FAN MOTOR
D (XNP3028-B)
SIDE A
VR2801 2 VR2802 Q2803 IC3306 Q81 Q3351
VR2303 VR2305 VR2304 VR2306 IC3305 IC2301
57
XR-A9800D
I AF ASSY
58
IC5891
Q3009 Q2802 IC5892
Q2306 Q3608 Q3607 Q3621
Q2103-Q2105
Q2102 IC2201 Q2301 Q2302
Q2201-Q2204 Q2805 Q3353 Q82-Q65 Q2807 Q3354 Q3602
Q Q
XR-A9800D
SIDE B
(XNP3028-B)
04 Q2805 Q82-Q65 Q2807 Q3354 Q3602 IC3835 IC3836 Q3318 Q3317 IC3001 Q3603 Q3311-Q3314 IC3304 IC3303 Q3102 Q3605 Q3315 Q3101 Q3606 Q3601 IC5691 Q3001-Q3003 Q3005 Q3006
59
XR-A9800D 4.6 REAR AMP ASSY

A
I CN3603
K REAR AMP ASSY
IC3402
IC3401
Q57 IC53
IC52 IC51
IC54 Q64
Q62 Q51 Q52
Q55 Q60
G
CN8105
D
I CN3604
(XNP3029-B)
SIDE A
60
K
1
XR-A9800D
K REAR AMP ASSY
Q3472
Q3471
Q3406-Q3415
Q57 IC53
IC52 IC51 Q63
Q64
Q62 Q52 Q51
Q55 Q60
Q3417 Q3405
Q53
Q54 Q3403 Q3402 Q3401
D
(XNP3029-B)
SIDE B
Q3404
K
4
61
XR-A9800D 4.7 SECONDARY ASSY

A
(T1) POWER TRANSFORMER
IC16 IC12 IC14
IC15 IC13
IC11
IC17
I J11 SIDE A
(XNP3028-B)
Q31
SECONDARY ASSY
J
SIDE B
SECONDARY ASSY
(XNP3028-B)
62
J
1
XR-A9800D 4.8 PRIMARY ASSY

M J81
PRIMARY ASSY
Q81 IC82
IC81
NEUTRAL
LIVE
SIDE A SIDE B
(T1) POWER TRANSFORMER
(XNP3029-B)
AC IN
PRIMARY ASSY
(XNP3029-B)
IC82
L
4
63
XR-A9800D
4.9 DISPLAY and BLUE LED ASSYS

A
N BLUE LED ASSY
(XNP3029-B)
M DISPLAY ASSY
B
G CN8104
L
CN81
SIDE A
64
IC5601 IC3901
M N
1
XR-A9800D
DECK MECHANISM UNIT
I
CN5105
D (XNP3029-B)
IC5501 IC3931
M
8
65
XR-A9800D
M DISPLAY ASSY
B
SIDE B
Q5605
Q2906 Q2904 Q2903 Q2908 Q2907 Q2901
Q2911 Q2910 Q5607
IC3931
Q5501 Q5502
66
M
1
XR-A9800D
N BLUE LED ASSY
(XNP3029-B)
(XNP3029-B)
IC5501 502 Q5653 Q5652 Q5651 Q5650 Q5654 Q5655 IC5601 IC3901 Q5823 Q5826 Q5608 Q5825 Q5827 Q5601 Q5821 Q5602 Q5824 Q5801 Q5606 Q5604 Q5822
M N
8
67
XR-A9800D
5. PCB PARTS LIST

NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 ........................................................ RD1/4PU 5 6 1 J 560 56 101 473 ........................................................ RD1/4PU 4 7 3 J 47k 47 103 0.5 R50 ..................................................................................... RN2H R 5 0 K 1 1R0 ..................................................................................... RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5621 ...................................................... RN1/4PC 5 6 2 1 F 5.62k 562 101
Mark No.
Description
Part No.
VWM1878 VWG2002 VWG2003 VWG2004 VWT1161 VWG2048 VWG2009 XWX3014 XWX3023 AXQ7065 XWM3174 XWZ3330 XWZ3323 XWM3178 XWZ3325 XWZ3332 XWZ3331 XWZ3321
Mark No.
Description
Part No.
LIST OF ASSEMBLIES
$M MECHA PCB ASSY SW ASSY TRADE ASSY MOTOR ASSY TRAVERSE MECHANISM ASSY SMEB ASSY FGSB ASSY DVD MAIN ASSY CONNECT ASSY (6CH) FM/AM TUNER MODULE MAIN ASSY AF ASSY SECONDARY ASSY COMPLEX ASSY REAR AMP ASSY PRIMARY ASSY DISPLAY ASSY BLUE LED ASSY
D SMEB ASSY
SWITCH
S201 DSG1016
OTHERS
CN201 CN202 3P FFC CONNECTOR 8P FFC CONNECTOR PC BOARD SMEB 52044-0345 VKN1212 VNP1722
FGSB ASSY
PC101 GP2S60
SEMICONDUCTOR RESISTORS
All Resistors RS1/10S J
F A SW ASSY
SWITCHES
S9502 S9501 ASG7009 DSG1017
DVD MAIN ASSY

IC21 IC14 IC1 IC2 IC3 IC19 IC18 IC16 IC17 IC15 IC5,IC7 IC11 IC12 IC401 IC23 IC8 IC13 Q106,Q109,Q81-Q86 Q105,Q114,Q251 Q102 CY2081SL-638 KM68V1000CLG-7L LA9701M LC78652W M56788FP
MB811171622A-100FN
SEMICONDUCTORS
OTHERS
J9501 JUMPER WIRE 6P D20PWY0610E
B TRADE ASSY
OTHERS
CN9501 CN9002 CN9001
6P JUMPER CONNECTOR
MB86373B MC74VHC541DT MC74VHCT541ADT MN414800CSJ-07 NJM2100M PD3410A PE5108A PQ2TZ15 TC7SH32FU TC7SHU04F XYW3001 2SA1576A 2SC4081 HN1A01F
FFC CONNECTOR 13P FFC CONNECTOR 8P
52147-0610 SLW13R-1C7 SLW8R-1C7
C MOTOR ASSY
SWITCH
S9503 ASG7009
OTHERS
J9502 JUMPER WIRE 4P D20PWW0405E
68
XR-A9800D
Mark No. Description Part No.
HN1B04FU HN1C01F HN1C01FU HN1K03FU RN1902 RN1911 RN4982 KV1471E RB501V-40
Mark No.
Description
Part No.
CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 VCG1030 VCG1032 VCH1166 VCH1191 VCM1013
Q103,Q281,Q6,Q7 Q101 Q112,Q113 Q108 Q107 Q3 Q1 D302 D6
C701,C702,C704-C710 C712-C726,C831-C833 C837-C839 C820,C821 (2.2F) C299,C844 (0.47F) C368,C409,C411 (47F/6.3V) C405 (330F) VC1 (30pF)
COILS AND FILTERS

F8500 CHIP BEAD L101,L150,L330 L304 F1 VIDEO FILTER L81 CHIP COIL DTF1069 LCYA100J2520 LCYA2R7J2520 VTF1155 VTL1067
RESISTORS
R123 (394) R732,R733,R735,R736 (474) R632,R840 (1004) R608,R609,R613,R624,R627 (100k4) R629,R631,R633,R634,R638 (100k4) R654,R657,R658,R662,R706 (100k4) R717,R718 (100k4) R121,R663 (224) R712,R715 (04) R1020,R162,R2010,R2020,R2030 R2040,R3050,R3520,R366,R4010 R4020,R4030,R4040,R4050,R4060 R685,R722,R8000,R821 R202 R700 R396 R361,R364 R807 R363,R365 R825-R827 R395 R805 R397,R806,R808 R848-R850 R164 R391 R394 R3510 (100) Other Resistors ACN7047 ACN7077 DCN1092 DCN1094 DCN1094 DCN1094 DCN1094 DCN1104 DCN1106 RS1/10S0R0J RS1/10S0R0J RS1/10S0R0J RS1/10S0R0J RS1/10S101J RS1/10S1R2J RS1/16S1001F RS1/16S1003F RS1/16S1201F RS1/16S1503F RS1/16S1600F RS1/16S1801F RS1/16S2401F RS1/16S2701F RS1/16S4700F RS1/16S5600F RS1/16S5601F RS1/16S6801F VCN1120 RS1/16S J
CAPACITORS
C123,C145,C282,C283,C613 C627,C629,C843 C322 C206,C210,C211 C126,C333,C845 C116,C151,C314 C152 C209 C104-C108,C134,C236 C122,C208 C128,C335 C127,C334 C124,C146 C117,C240,C352,C360 C129,C142 C113,C139 C413,C700,C808 C111,C149,C205,C207,C401 C403,C407 C140,C223,C224,C252,C264 C312,C801,C802,C807 C809-C815,C817-C819 C229 C148,C217,C414 C216,C313,C337 C133,C136,C203,C220,C225 C239,C320,C321,C603,C625 C703,C711 C101,C102,C114,C118,C119 C121,C138,C204,C212,C213 C227,C228,C231,C263 C315-C317,C332,C804 C281,C354 C153,C266 C214,C251,C261 C357 C330 C109,C110,C120,C130,C131 C143,C150,C202,C215 C221,C222,C226,C230,C235 C265,C319,C327,C359,C367 C369,C370,C402,C404,C406 C408,C410,C412,C415 C601,C602,C604-C612 C614,C615,C617-C623,C626 CCSRCH101J50 CCSRCH101J50 CCSRCH120J50 CCSRCH151J50 CCSRCH180J50 CCSRCH220J50 CCSRCH221J50 CCSRCH331J50 CCSRCH470J50 CCSRCH471J50 CCSRCH560J50 CCSRCH5R0C50 CCSRCH680J50 CCSRCH681J25 CEV101M10 CEV220M16 CEV221M4 CEV470M6R3 CEV470M6R3 CKSQYB105K10 CKSQYB105K10 CKSQYB105K10 CKSQYB224K16 CKSQYF105Z16 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB222K50 CKSRYB223K25 CKSRYB472K50 CKSRYB473K16 CKSRYB682K50 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16
OTHERS
X2 CN6 CN7 CN4 CN30 CN80 CN20 X1
CHIP CERALOCK (20MHz) DSS1110
VDA1681 VKN1299 B TO B CONNECTOR 14P VKN1324 24P FFC CONNECTOR VKN1464 13P FFC CONNECTOR 32P FFC CONNECTOR 27P FFC CONNECTOR CRYSTAL (13.824MHz) VKN1472 VKN1518 VKN1583 VSS1129
FLEXIBLE CABLE 07P 7P FFC CONNECTOR

SEMICONDUCTORS
IC8601 IC8701,IC8703,IC8704,IC8706,IC8851 IC8901 IC8202 IC8401 AK4527VQ BA4558F-HT BU4094BCF LA7137M LC89055W
69
XR-A9800D
M62429FP NJM78L08A TA7302P TC74HCT7007AF W24257AJ-12 YSS912C 2SB1197K 2SD2114K 2SD2114K DTA124EK DTA143EK DTC114YK DTC124EK PDTA124EK 1SS181 1SS184 UDZS5.1B
Mark No.
Description
Part No.
CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB152K50 CKSRYB222K50 CKSRYB223K50 CKSRYB332K50 CKSRYB471K50 CKSRYB472K50 CKSRYB473K16
IC8801,IC8802 IC8203 IC8201 IC8204 IC8502 IC8501 Q8203,Q8204 Q8727,Q8728,Q8733,Q8734 Q8741,Q8742 Q8915,Q8916,Q8918 Q8205 Q8201 Q8535,Q8917 Q8202 D8901,D8902 D8903 D8501
C8408,C8409,C8411,C8416,C8417 C8419,C8503,C8505,C8509,C8513 C8516,C8519,C8522,C8526 C8531-C8534,C8542,C8545,C8601 C8604,C8605,C8613,C8615,C8616 C8839-C8841,C8901 C8745,C8746,C8765 C8619,C8620,C8743,C8744,C8763 C8766 C8723-C8726 C8643 C8762 C8241
RESISTORS
R8514 (1k4) R8403,R8404,R8500,R8503,R8509 (1004) R8525,R8529,R8603,R8607 (1004) R8994-R8997 R8625 R8626 Other Resistors ACN7060 DCN1092 DCN1092 RS1/10S0R0J RS1/10S100J RS1/10S180J RS1/16S J
COILS AND FILTERS

L8401,L8402,L8501-L8503 DTF1064 CHIP BEAD L8201 LCTA470J2520 L8205,L8206 VTF1096 CHIP SOLID INDUCTOR L8241-L8244 CHIP BEAD VTL1081
OTHERS
X8401,X8501 VSS1140 CRYSTAL RESONATOR (12.288MHz) CN8202 4P MINI DIN SOCKET AKP7008 JA8203 OPTICAL LINK OUT GP1F32T CN8104 FFC CONNECTOR 21P HLEM21S-1 CN8105 CN8103 JA8201 CN8106 CN8102 CN8101 CN8107 FFC CONNECTOR 25P FFC CONNECTOR 30P 1P PIN JACK 7P FFC CONNECTOR 27P FFC CONNECTOR 32P FFC CONNECTOR 7P FFC CONNECTOR HLEM25S-1 HLEM30S-1 VKB1063 VKN1238 VKN1258 VKN1263 VKN1267
SWITCH
S8201 VSH1020
CAPACITORS
C8220,C8224,C8504,C8507,C8515 C8518,C8523,C8524,C8527,C8529 C8540,C8721,C8722 C8741,C8742,C8761 C8405,C8406,C8511,C8512 C8201 C8521 C8111 C8727-C8730,C8747-C8750 C8753-C8756,C8767-C8772 C8801-C8804 C8209,C8210,C8217,C8226,C8227 C8235,C8239,C8502,C8842 C9001,C9002 C8402,C8501,C8546,C8602,C8606 C8612,C8617,C8618 C8621,C8622,C8627,C8628,C8814 C8543 C8212,C8223 C8413 C8101,C8232,C8242,C8244,C8400 C8414,C8415,C8421,C8506,C8508 C8510,C8514,C8517,C8520,C8525 C8528,C8530,C8541,C8641,C8642 C8733,C8734,C8758,C8759 C8791-C8794,C8818,C8819,C8947 C8202-C8206,C8208,C8211 C8213,C8214,C8216,C8221,C8222 C8228,C8233,C8234,C8236,C8237 C8243,C8401,C8403,C8404 CCSRCH101J50 CCSRCH101J50 CCSRCH101J50 CCSRCH151J50 CCSRCH200J50 CCSRCH390J50 CCSRCH471J50 CEAT102M10 CEJQ100M50 CEJQ100M50 CEJQ100M50 CEJQ101M10 CEJQ101M10 CEJQ101M16 CEJQ101M6R3 CEJQ101M6R3 CEJQ220M25 CEJQ221M6R3 CEJQ331M6R3 CEJQ470M10 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16

SEMICONDUCTORS
IC6201 IC6202 Q6402 Q6203 Q6201,Q6202 Q6214,Q6403 Q6404 Q6401 Q6204 Q6205 D6202 D6401,D6402 LA1832ML LC72131MD 2SC2223 2SC2705 2SC2712 2SC2714 2SK302 3SK194 DTA124ES DTC124EK 1SS254 1T378A
COILS AND FILTERS

L6404 L6401 L6402 F6204 F6203 FM COIL FM RF COIL FM RF COIL FM CERAMIC FILTER FM CERAMIC FILTER ATC1003 ATC1020 ATC1021 ATF-107 ATF-119
70
XR-A9800D
ATF-155 ATF7008 ATF7011 LAU2R2J
Mark No.
Description
Part No.
F6401 FM BAND PASS FILTER F6206 FM CERAMIC DISCRIMINATOR F6202 AM CERAMIC FILTER L6206,L6208,L6403
AF ASSY
IC3302 (1.25A) IC3305,IC3306 (5A) IC3836 IC2101,IC3101,IC3102,IC3303,IC3304 IC5691 IC5891,IC5892 IC2201 IC2301 IC3001 IC3301 Q3354,Q3601,Q3602,Q3621,Q82 Q2806 Q2803,Q2804 Q2801 Q2102,Q2201,Q2202,Q3101,Q3102 Q3353,Q3603,Q3605-Q3608,Q83 Q85 Q3081,Q81 Q2203,Q2204,Q2805,Q3001,Q3002 Q3005,Q3006,Q3311,Q3312 Q2301,Q2302,Q3317,Q3318 Q3313,Q3315 Q3003,Q3009 Q2104,Q2105,Q3314 Q2103,Q2306,Q2802,Q2807,Q84 Q3351 Q3352 D3301,D3302 D2191,D2301-D2306,D3001,D3002 D3101,D3102,D3351-D3354 D3361,D3362,D3601-D3604,D3606 D3612,D3613,D3621,D3622 D3625-D3627,D5891,D81,D89 D91,D92 D2102,D2103,D2201,D2202,D3051 D3607 D3355,D3356 D3303 D3357,D3358 D3083 D3313 D3359,D3360 D90 D82 D3363,D3364 D2001 AEK7010 AEK7019 BA3838F BA4558F-HT BA4558F-HT BU4094BCF HA12136AF HA12211NT LC75396NE STK407-070B 2SA1037K 2SB1197K 2SC1815 2SC2240 2SC2412K 2SC2412K 2SC2412K 2SD1858X 2SD2114K 2SD2114K 2SK368 DTA124EK DTA143EK DTC124EK DTC143EK IRFI9Z34G IRFIZ34G 1SR139-100 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS355 1SS355 20E2-FC D5SBA20 MTZJ10C MTZJ11C MTZJ12C MTZJ18B MTZJ2.7A MTZJ24D MTZJ39C MTZJ6.2A
SEMICONDUCTORS
TRANSFORMERS
T6201 T6401 ATB7008 ATE7002
CAPACITORS
C6208 C6212,C6274,C6275,C6408 C6412 C6221,C6222,C6416 C6271 C6415 C6406 C6401,C6419 C6407 C6410 C6413 C6414 C6405 C6234,C6235 C6245 C6224 C6243 C6231 C6227 C6214,C6236 C6262 C6219 C6244 C6249,C6250,C6265,C6266 C6258 C6215 C6211,C6254,C6403,C6417 C6201,C6205,C6210,C6237,C6276 C6278,C6280,C6281,C6402,C6409 C6418 C6251,C6252 C6203,C6259 C6228 C6209 C6230 C6218,C6223,C6255 C6220,C6226,C6242,C6256 C6225 CCSQCH100D50 CCSQCH101J50 CCSQCH102J50 CCSQCH150J50 CCSQCH200J50 CCSQCH330J50 CCSQCH331J50 CCSQCH5R0C50 CCSQCK1R0C50 CCSQCK2R0C50 CCSQRH180J50 CCSQRH8R0D50 CCSQTH150J50 CEAL1R0M50 CEAL470M16 CEAT100M50 CEAT101M16 CEAT1R0M50 CEAT220M25 CEAT2R2M50 CEAT3R3M50 CEAT470M10 CEAT470M16 CEAT4R7M50 CEJA470M16 CFTLA103J50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB103K50 CKSQYB153K50 CKSQYB223K50 CKSQYB472K50 CKSQYB473K50 CKSQYB821K50 CKSQYF103Z50 CKSQYF223Z50 CKSQYF473Z50
RESISTORS
R6280 R6413,R6416,R6418,R6906,R6909 R6401 VR6201 (10k) Other Resistors RD1/4PU101J RS1/8S0R0J RS1/8S470J PCP1029 RS1/10S J
COILS AND FILTERS

L3601,L3602 AF CHOKE COIL L2801 OSC COIL L2301,L2302 F2201,F2202 MPX FILTER L3002-L3004,L3065 CHIP BEAD L3991 L2101 AXIAL INDUCTOR AXIAL INDUCTOR ATH-133 ATX7002 LTA822J RTF1209 VTL1081 XTL3001 XTL3003
OTHERS
BN6202 X6202 X6201 CN6201 4P ANTENNA TERMINAL AKE7051 CERAMIC RESONATOR ASS1066 (456kHz) CRYSTAL RESONATOR ASS1093 (7.2000MHz) 14P SOCKET KP200IA14L MW RF TUNING BLOCK AXX7041
RELAY
RY3601 ASR7008
71
XR-A9800D
CCSRCH100D50 CCSRCH101J50 CCSRCH220J50 CCSRCJ3R0C50 CEANL1R0M50 CEANP100M35 CEANP2R2M50 CEAT100M50 CEAT100M50 CEAT100M50 CEAT101M16 CEAT101M50 CEAT1R0M50 CEAT1R0M50 CEAT220M50 CEAT220M50 CEAT221M16 CEAT221M25 CEAT2R2M50 CEAT2R2M50 CEAT2R2M50 CEAT2R2M50 CEAT330M16 CEAT3R3M50 CEAT470M16 CEAT470M25 CEAT4R7M50 CEATR22M50 CEATR47M50 CFTLA334J50 CFTLA474J50 CKCYB681K2H CKSQYB104K25 CKSQYB105K10 CKSQYB224K16 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB122K50 CKSRYB152K50 CKSRYB222K50 CKSRYB223K50 CKSRYB272K50 CKSRYB273K16 CKSRYB332K50 CKSRYB471K50 CKSRYB472K50 CKSRYB473K16 CKSRYB561K50 CKSRYB682K50 CKSRYB682K50 CKSRYB683K16 CKSRYB821K50 CKSRYF104Z50 CQHA822J2A CQMBA103J50 CQMBA223J50 XCH3004
Mark No.
Description
Part No.
RD1/2LMF680J RD1/2VM330J RD1/4LMF100J RD1/4PU101J RD1/4PU102J RD1/4PU104J RD1/4PU221J RD1/4PU222J RD1/4PU471J RD1/4PU4R7J RD1/4PU822J RS1/10S104J RS1/10S153J RS1/10S222J RS1/10S223J RS1/10S471J RS1/10S561J RS1/10S562J RS1/10S823J RS1LMF821J RS2LMF331J RS3LMFR22J VCP1156 VCP1162 VCP1164 RS1/16S J
CAPACITORS
C2301,C2302,C3603,C3606 C5892 C2192 C3319,C3320 C3311,C3312,C3361,C3362 C3317,C3318 C3313,C3314 C2207,C2803,C2810,C3047,C3048 C3063,C3064,C3081,C3107,C3334 C3602,C3858,C81,C85 C2002,C2316,C3045,C3046,C3091 C3303,C3304,C3684 C2312,C2313,C3035,C3036,C3108 C3328 C2106,C2214,C2215,C2321,C2322 C87 C2001 C3601 C2201,C2202,C2205,C2206 C2212,C2213,C2319,C2320 C3005-C3010,C3017,C3018,C3104 C3621,C3851-C3854,C5691,C5692 C2804,C2805,C3625 C3105 C3321,C3322,C3329,C3330,C3841 C2195 C3106,C3109,C3857 C2203,C2204 C3102,C3325 C3027,C3028 C3023,C3024 C2802 C5891 C2194 C3845 C3075,C3076 C2315,C2317,C2318,C3042,C3053 C3083,C3086,C3098,C3103,C3991 C88 C2191,C2193,C3021,C3022,C3071 C3099,C3846,C3847,C3855 C3033,C3034,C3077 C2208,C2209 C3315,C3316 C2323,C2326 C2324,C2325 C3029,C3030 C2808,C2809 C3623,C3624 C2333,C2334,C2807 C3101,C3111,C3112,C3844 C2303,C2304,C2343,C2344 C3019,C3020,C3031,C3032 C3326,C3327 C3025,C3026 C2307,C2308,C2331,C2332 C3331-C3333 C2801 C2210,C2211 C2806 C3306,C3307 (4700F/50V)
RESISTORS
R2812 R89 R3619,R3620 R3353,R3354 R3024,R3025,R5892,R5894,R5895 R3029,R3317,R3318,R3326 R3081,R5893 R3035,R3851 R2813 R2809 R3026 R3355,R3356 R3357,R3358,R3611,R3612 R2309 R3330 R2001 R3319,R3320,R81 R3605,R3606 R3603,R3604 R3347 R3991,R3992 R3601,R3602 VR2303-VR2306 (10k) VR2301,VR2302 (100k) VR2801,VR2802 (220k) Other Resistors
OTHERS
CN3601 CN2302 CN2303 CN2301 CN5105 CN5104 CN3051 CN3604 CN3603 JA3003 JA3001 J82 JA3991 17P CABLE HOLDER 4P SPEAKER TERMINAL KR CONNECTOR KR CONNECTOR KR CONNECTOR 3P 27P FFC CONNECTOR 30P FFC CONNECTOR 14P PLUG 51063-1705 AKE7018 B2B-PH-K-S B3B-PH-K-R B3B-PH-K-S
HLEM27S-1 HLEM30R-1 KM200IB14 11P JUMPER CONNECTOR KPE11 9P JUMPER CONNECTOR KPE9 VKB1046 VKB1060 XDX3002 XKN3007
2P PIN JACK 2P PIN JACK CONNECTOR ASSY 2P HEADPHONE JACK
SECONDARY ASSY
IC17 (630mA) IC16 (4A) IC15 (5A) IC11,IC12 (10A) IC13,IC14 (10A) Q31 D33 D12,D13 D11 D34 D31 D35,D36 AEK7006 AEK7018 AEK7019 AEK7022 AEK7068 2SA965 1SS133 G3SBA20L G5SBA20L MTZJ36A MTZJ8.2B S5688G
SEMICONDUCTORS
72
XR-A9800D
ACH7071 ACH7120 CEAT220M50 CEAT221M63 CEAT682M16 CQMA103K2E
Mark No.
Description
Part No.
CEAT220M50 CEAT221M16 CEATR47M50 CEHAT100M50 CEJA100M16 CEJA1R0M50 CKSRYB103K50 CKSRYB222K50 CKSRYF104Z50
CAPACITORS
C33,C34 (4700F/80V) C16 (6800F/25V) C31 C32 C35 C13
C53 C3432 C3419 C66 C57,C59,C62 C56,C61 C3423,C3424,C3429 C3404-C3406 C3425-C3428
RESISTORS
R31 R32 RD1/4PU103J RD1/4PU222J
RESISTORS
R3442-R3444 R3477,R3478 R52 R54 R64 R66 R3419-R3421 R70 R3449 R3412 RD1/4LMF100J RD1/4MUF101J RD1/4PU121J RD1/4PU181J RD1/4PU222J RD1/4PU472J RD1/4PU563J RD1/4PU680J RD1/4PU681J RS1/10S104J RS1/10S121J RS1/10S153J RS1/10S223J RS1/10S273J RS1/10S27R0F RS1/10S392J RS1/10S471J RS1/10S561J RS1/10S823J RS1/16S6800F RS1LMFR22J RS3LMF102J RS1/16S J
OTHERS
17P CABLE HOLDER 51063-1705
K REAR AMP ASSY

SEMICONDUCTORS
IC51 IC53 IC52,IC54 IC3401 Q3414,Q3471,Q3472 Q51,Q52,Q55,Q60,Q62 Q64 Q3406 Q3407 Q3408,Q3409,Q3411-Q3413,Q3415 Q3417,Q53,Q54,Q63 Q3401-Q3404 Q57 Q3405,Q3410 D3403-D3406,D3408,D3427,D3428 D52,D54,D61,D62,D72 D3425,D3426,D3471,D3472,D50 D3409 D56,D58-D60 D3429 D73 D53,D55 NJM7805FA NJM7806FA NJM7812FA STK402-230 2SA1037K 2SB1237X 2SB1566 2SC2412K 2SC2412K 2SC2412K 2SC2412K 2SD2114K 2SD2395 DTA124EK 1SS133 1SS133 1SS355 MTZJ12C MTZJ15C MTZJ4.7B MTZJ6.2C MTZJ7.5C
R73 R3429,R3430,R3432 R3422 R3409-R3411 R60 R3434,R3475,R3476 R72 R3416-R3418 R3425,R3426,R3428 R61 R3471-R3473 R3448 Other Resistors
OTHERS
CN3401 J3401 J3402 CN3404 JA3403 9P CABLE HOLDER 11P CABLE HOLDER 1P PIN JACK JUMPER WIRE JUMPER WIRE FFC CONNECTOR 25P PCB BINDER AUDIO 3P PIN JACK 51063-0905 51063-1105 AKB7042 D15A09-100-2651 D15A11-100-2651 HLEM25R-1 VEF1040 XKB3007
COILS
L3401-L3403 AF CHOKE COIL L3404 CHIP BEAD ATH-133 VTL1081
RELAYS
RY3401,RY3402 ASR7017
L
CCSRCH100D50 CCSRCH221J50 CCSRCJ3R0C50 CEANP100M35 CEANP2R2M50 CEAT100M50 CEAT101M10 CEAT101M16 CEAT101M50 CEAT1R0M50
PRIMARY ASSY
IC81 Q81 D85,D88-D90 D81 NJM7805FA 2SD1859X 1SS133 S1WB(A)60SD
SEMICONDUCTORS
CAPACITORS
C3422,C3471,C3472 C3407-C3409 C3413-C3415 C3410-C3412 C3401-C3403 C3421,C52,C54,C64 C3420 C65 C3416,C3417,C3431 C55
COIL
L1 LINE FILTER ATF1136
TRANSFORMER
T2 XTT3004
RELAYS
RY81 ASR7018
73
XR-A9800D
ACE7027 CEAT100M50 CEAT102M25
Mark No.
Description
Part No.
CKSQYB105K10 CKSQYF224Z25 CKSRYB102K50 CKSRYB103K50 CKSRYB104K16 CKSRYB471K50 CKSRYB472K50 CKSRYB473K16 CKSRYF104Z25 CKSRYF104Z50 CKSRYF473Z50
CAPACITORS
C1,C2 (0.01F) C83 C82
C5999 C5625 C5804,C5951,C5953 C3911 C3909,C5816 C5506 C3907,C5503,C5504,C5509 C5507,C5508 C5602 C5634,C5901 C5813,C5822
RESISTORS
R1 (2.2M, 1/2W) Other Resistors RCN1080 RD1/4PU J
OTHERS
H1,H2 CN1 AN1 FUSE CLIP 2P VH CONNECTOR 1P AC INLET AKR7001 B2P3-VH XKP3042
RESISTORS
R5506,R5508 R2905,R5524,R5536 R5601,R5617 R5530 R5613,R5618 RA7T104J RD1/4PU102J RD1/4PU151J RD1/4PU221J RD1/4PU331J RD1/4PU391J RD1/4PU681J RS1/10S101J RS1/10S221J RS1/10S471J RS1/10S620J XCS3002 RS1/16S J
M DISPLAY ASSY
SEMICONDUCTORS
IC3901 IC5601 IC5501 Q5501,Q5607,Q5608 Q2903,Q2906,Q2908 Q5602,Q5605,Q5606,Q5801 Q2910,Q2911,Q5826 Q5601 Q2901,Q2904,Q2907,Q5502,Q5604 Q5650-Q5655,Q5821,Q5825 D5592,D5593,D5626,D5811 D5561-D5568,D5570,D5595 D2901-D2903,D5623-D5625 D5627-D5632,D5901 D5601-D5608,D5610,D5611 D5615,D5616,D5618,D5622,D5904 D5612,D5614,D5617,D5621 D5902 D5619,D5620,D5903 D5651 BA4558F-HT HEF4794BT PDC064A 2SA1037K 2SB1132 2SC2412K DTA124EK DTC124EK DTC143EK DTC143EK 1SS133 1SS181 1SS355 1SS355 SLP3118C51H SLP3118C51H SLP6118C51H SLP7118C51H SLP9118C51H UDZS5.6B
R5609 R2902,R2907 R5805 R5902-R5904 R5614,R5616 R5606-R5608 VR3901 (10k-B) Other Resistors
OTHERS
X5501 CERAMIC RESONATOR (10MHz) 2P CABLE HOLDER 4P CABLE HOLDER FFC CONNECTOR 21P DSS1048 51048-0200 51048-0400 52492-2120 AKN7004 D20PYY0210E D20PYY0425E GP1U28X HLEM15R-1 HLEM27R-1 VNF1096 XAV3009
CN5502
JA3901,JA3902 SR JACK J5601 JUMPER WIRE 2P J81 JUMPER WIRE 4P X5901 REMOTE RECEIVER UNIT CN2901 FFC CONNECTOR 15P CN5501 5621 V5621 27P FFC CONNECTOR FL HOLDER FL TUBE
COILS
L3901,L3902 L3921,L3922 CHIP BEAD L3914,L3915 CHIP SOLID INDUCTOR L5811 AXIAL INDUCTOR LCTB100K1608 VTL1081 VTL1145 XTL3004
SWITCHES
S5911-S5940 S5951 S5952 XSG3001 XSX3003 XSX3004
N BLUE LED ASSY

SEMICONDUCTOR
D5613 E1L4E-7B(123)
CAPACITORS
C5812 (0.047F/5.5V) C5603,C5604 C5601 C5513,C5523 C3903 C5821 C5803 C3901,C3902,C3904,C3906 C3905,C5510,C5811,C5814 C5997,C5998 ACH1246 CCSRCH100D50 CCSRCH101J50 CCSRCH221J50 CCSRCH331J50 CEJA100M16 CEJA1R0M50 CEJA2R2M50 CEJA470M16 CKSQYB104K25
OTHERS
2P CABLE HOLDER LED HOLDER 51048-0200 XAK3154
74
XR-A9800D
6. ADJUSTMENT
6.1 TUNER SECTION
FM Tuner Section
Set the mode selector to FM BAND. Connect the wiring as shown in Fig. 1. Step No.
1 2
Adjustment Title
Front End Sensitivity TUNED IND. Lighting Level
FM SG (1kHz, 75kHz dev.) Frequency (MHz)

98 98
Level (dBV)
0 to 30 18 2
Reception Frequency Display

98MHz 98MHz
Adjustment Location
L6402 T6401 VR6201
Specifications
Adjust so that the DC voltage between the IC6201 - pin 20 and GND becomes at maximum level. Adjust so that the indicator of TUNED IND. strats to light up.
Note: Before adjusting, make sure there is no gap between L6401 and L6402. If there is a gap between them, bring them into contact with each other first, and then make adjustments.
AM Tuner Section
Set the mode selector to AM BAND. Connect the wiring as shown in Fig. 1. Step No.
1
Adjustment Title
Front End Sensitivity
AM SG (400Hz, 30% Mod.) Frequency Level (kHz) (dBV/m)

999 (1) 35 to 45
Reception Frequency Display

999kHz (1)
Adjustment Location
T6201
Specifications
Adjust so that the DC voltage between the IC6201 - pin 20 and GND becomes at maximum level.
Note (1) : For the area using 10kHz step, frequency should be 1000kHz. 60cm Loop antenna
AM SG
Center FM SG
Center
AM antenna terminal
MPX SG
PRODUCT
DC Voltmeter
FM75 antenna terminal
Fig.1 AM and FM Adjustment Wiring Diagram
FM/AM TUNER MODULE

SIDE A
AM antenna terminal YELLOW BLACK AXX7041 FM antenna terminal Pin 20 VR6201 T6401 L6401 IC6201 T6201
L6402
Fig.2 Adjustment Point 75
XR-A9800D
6.2 CASSETTE DECK SECTION

Adjustment points and test points are shown in Fig.3, Fig.5 and Fig.7.
Mechanical Adjustment
Test tape : NCT-111 (3kHz, 30min).
1. Tape Speed Adjustment

No. Mode
Deck PLAY
Test Tape
Adjusting Points
Measurement Points
Adjustment Procedure
Press the PLAY SW and adjust so that the reading becomes 3000Hz 20Hz. Confirm that wow & flutter level is below 0.3% (in the reverse direction, confirm that the reading is within 2940Hz to 3090Hz).
Remarks
ADJ. VR on TAPE TEST NCT-111 CASSETTE (Playback : 3kHz) POINT (Rch) MECHA (Fig. 3) (AF Assy)
Tape Speed ADJ. VR AF Assy Front Side Cassette Mechanism Section (Side View)
Fig.3 Tape Speed ADJ. Point
Electrical Adjustment
Check the following before starting.
(1) Confirm that the tape speed adjustment has been completed. (2) Clean the heads and demagnetize them using a head eraser. (3) Set the measurement level to 0 dBV = 1 Vrms. (4) Use the specified tape for adjustment. Use the labeled (A) side of the test tape. STD-331E : For playback check STD-633 : Normal blank tape (5) Provide yourself with the following measuring devides: AC millivoltmeter Low-frequency oscillator Attenuator Oscilloscope (6) Adjust both right and left channels unless otherwise specified. (7) Turn the DOLBY NR switch off unless otherwize specified. (8) Warm up the unit for several minutes before adjustment. In particular, be sure to warm up the unit in the REC/PLAY mode for 3 to 5 minutes before starting recording/playback frequency characteristics adjustment. (9) Always follow the indicated adjustment order. Otherwise, a complete adjustment may not be achieved.
Playback Adjustment (Decks and )

(1) Head Azimuth Adjustment (2) Playback Level Adjustment
Recording Adjustment (Deck )

(1) Bias Oscillation Frequency Adjustment (2) Recording Bias Adjustment (3) Recording Level Adjustment. (4) ALC Operation Check
As the reference recording level is 250nwb/m for STD-331E, the recording level will be higher by 4 dB for STD-331B (160nwb/m). When adjusting, pay carefull attention to the type of tape used.
76
XR-A9800D
0 dB 30s 315Hz
0 dB: 315 Hz, 250 nwb/m 30s 6.3kHz 30s 10kHz 30s 315Hz 10s ......................................................................................................... 10s 20 dB 12.5 6.3 500 250 125 14kHz kHz 10kHz 8kHz kHz 4kHz 2kHz 1kHz Hz 63Hz 40Hz Hz Hz 10s
Fig.4 STD-331E Test Tape
Playback Adjustment
(1) Head Azimuth Adjustment
Do not switch between forward and reverse operation with the screwdriver inserted.
Step 1 Mode PLAY Input Signal/ Test Tape STD-331E test tape (Playback: 10kHz, 20dB) Adjusting Points Deck Deck Head azimuth adjustment screw (Fig. 5) Measurement Points Adjustment Value Remarks After adjustment, apply silicon bond to the head azimuth adjustment screw.
TAPE TEST Max. playback POINT (L, Rch) signal level (AF Assy)
(2) Playback Level Adjustment

Since this adjustment determines playback dolby NR level, perform it carefully.
Step Mode Input Signal/ Test Tape STD-331E test tape
(Playback: 315Hz, 0dB)
Adjusting Points Deck Deck
Measurement Points
Adjustment Value
Remarks
PLAY
VR2303 (L ch) VR2304 (R ch) TAPE TEST POINT (L, Rch) 3.7dBV 2dB VR2305 (L ch) (AF Assy) VR2306 (R ch)
PLAYBACK
250 3dB 10k 12.5k
3dB 4dB
RECORDING
250 3dB 10k 12.5k
3dB 5dB
REV Azimuth Adjustment Screw
FWD Azimuth Adjustment Screw
Fig. 5 Head Azimuth Adjustment Screw
Fig. 6 Frequency Characteristics
77
XR-A9800D
Recording Adjustment
(1) Bias Oscillation Frequency Adjustment
Step Mode Input Signal/ Test Tape Load the STD-633 test tape and set the recording mode. Adjusting Points Deck Deck L2801 (AF Assy) Between A point Fig. 7 and GND Measurement Points Adjustment Value Oscillation frequency to be 105.0kHz 2kHz. Remarks If the REC/STOP button for four seconds while the power is in STAND BY mode, the frequency will decrease 2 to 3 kHz.
REC
(2) Recording Bias Adjustment

Since this adjustment affects recording bias, prevent distortion from increasing due to underbias.
Step Mode Input Signal/Test Tape Input a 315 Hz signal to the AUX terminal and set the input selector to AUX. Load the STD-633 test tape and record/playback the 315Hz and 10kHz signals (see the Note below) Adjusting Points Deck Deck Deck Deck VR2801 (L ch) VR2802 (R ch) Input signal level Measurement Points TAPE TEST POINT (L, Rch) (AF Assy) TAPE TEST POINT (L, Rch) (AF Assy) Adjustment Value Remarks
REC
26dBV
REC PLAY
Repeat adjustment until playback level of the 10kHz signal is within 0 0.5 dB from that of the 315Hz signal.
Note : Set the 10 kHz input signal level to the same value as the 315 Hz input signal level of step 1.
(3) Recording Level Adjustment

Step Mode Input Signal/Test Tape Input a 315 Hz signal to the AUX terminal and set the input selector to AUX. Load the STD-633 test tape and record/playback the 315Hz signal. Adjusting Points Deck Input signal level Deck Deck Deck VR2301 (L ch) VR2302 (R ch) Measurement Points TAPE TEST POINT (L, Rch) (AF Assy) TAPE TEST POINT (L, Rch) (AF Assy) Adjustment Value Remarks
REC
7.7 dBV 0.5dB
REC PLAY
Repeat recording, playback and adjustment until playback level of the 315 Hz signal becomes 7.7 dBV.
(4) ALC Operation Check

Step 1 2 Mode Input Signal/Test Tape Input a 315 Hz signal to the AUX terminal and set the input selector to AUX. Adjusting Points Input signal level Set to a level + 10dB above the input level at step 1. Measurement Points TAPE TEST POINT (L, Rch) (AF Assy) Adjustment Value 8.2 dBV Confirm that the reading is 2.2 2.5 dBV. Remarks
REC/ PAUSE
78
XR-A9800D
AF ASSY
SIDE A
TAPE TEST POINT L ch R ch VR2303 VR2305
FRONT
VR2301 VR2302
VR2304 VR2306
A VR2801 VR2802
L2801
Fig.7 Adjustment and Measurement Points
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XR-A9800D
6.3 DVD SECTION

6.3.1 ADJUSTMENT ITEMS AND LOCATION
Note : When the Traverse mechanism adjustment is not properly adjusted, jitter, error rate and play ability are defective. The noise may come out by the case.
Adjustment Points (PCB Part) DVD MAIN ASSY

CN80
Adjustment Items [Electrical Part]

1 Master Clock Adjustment
SIDE A
IC15
16M
IC18
6.3.2 JIGS AND MEASURING INSTRUMENTS
VC1 1 CN4 13 14
2 1 CN7
IC1
CN30 IC3 CN20
6.3.3 NECESSARY ADJUSTMENT POINTS
When
EXCHANGE PCB ASSY
Exchange board DVD MAIN ASSY
80
CN7 1, 2 3, 4 5, 6 7 8 9,10 11,12 13 14
: FE : GNDS : RFO : SREQ : 2.5V : TE : VREF : VCODR : FDO
Frequency counter Display digit 8-digit
Screwdriver (small)
Adjustment Points
Mechanical point Electric point
Note : is adjusted already.
XR-A9800D
6.3.4 ELECTRICAL ADJUSTMENT 1
Master Clock Adjustment
When not properly adjusted : Uneven color
Normal mode Power ON
DVD MAIN ASSY
16.934400MHz 80Hz
VC1
Player
START
DVD MAIN ASSY
16M
Frequency counter
SIDE A
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XR-A9800D
7.1 DIAGNOSIS
7.1.1 TEST MODE SCREEN DISPLAY
Consecutive double-OSD display is supported during test mode. The screen is composed 10 lines with a maximum of 32 characters per line. It can't be used with the debugging display mode together.
Screen Composition
Character in bold : Item name : Information display
Address Background color Tracking status Spindle status and AFB status AGC setting FTS servo IC information C1 error value of CD and DVD Internal operation mode of the mechanism control Disc judgment and CD 1/3 beam switch Equalizer value and jitter value Output video system and Skirt terminal output AV1 chip version FL controller version and region setting for the player FL controller destination setting Port No. of Flash ROM and system controller Flash ROM version and Flash ROM size System controller revision DVD mechanism controller revision (Control and part No. of GUI-ROM) Remote control code Key code Mechanism position value and slider position
First Screen Display

Caution : The first screen and second screen switch by pressing [DISPLAY] key of the remote control unit. It is only a version display part on the lower right of the screen those contents of display change. ATB : ON/OFF information display and AGC manual setting display deleted with the second generation. The displays of Tilt error value, Tilt servo status and pickup DVD/CLD display deleted with the third generation becomes LD part is deleted.
Description of Each Item on the Display

(1) Address indication
The address being traced is displayed in number. DVD : ID indication (hexadecimal number, 8 digits) [] CD : A-TIME (min. sec.) [ 0 0 0 0 ] (Note : For DVDs, decimal-number indication is possible.)
(6) 1 Spindle status [SPDL ]

Spindle accelerator and brake, free-runnimg FG servo Rough, velocity phase servo Offset addition, rough, velocity phase servo [A/B] [FG] [SRV] [O_S] [ON ] [OFF]
2 AFB status [AFB ]

ON OFF
(2) Code indication of the remote control unit [R ]

The code for the key pressed on the remote control unit, which is received by the FL controller, is displayed while the key is pressed. In the case of the double code, the second code will be displayed.
(7) Mechanism position value [M ]

Position code [1] to [3]
(3) Key code indication for the main unit [K ]

The code for the key pressed on the main unit, which is received by the system controller, is displayed while the key is pressed.
(8) Slider position [S ]

CD TOC area CD active area [IN ] [CD ]
(4) Background color indication [C R G B ] (5) Tracking status [TRKG ]

Tracking on Tracking off 82 [ON ] [OFF]
(9) AGC setting [AGC ]

AGC on AGC off [AGC-ON] [AGC-OFF]
XR-A9800D
(10) Output video system [V ]

NTSC system PAL system Auto-setting [NTSC] [PAL ] [AUTO]
(19) The part number of the flash ROM and system controller [ / ]
1 Part number of the flash ROM (Example) VYW1536-A (Example) PD6256A9 2 Part number of the system controller (Example) PD3381T1 <Front> = W1536A = 6256A9 <Rear> = 3381T1
Skirt terminal output [SK ]

VIDEO [00] S-VIDEO [01] RGB [02] : Display only the model which can do the output setting of skirt terminal.
(20) 1 Version of the flash ROM [V : . ] 2 Flash ROM size [FLSH = ] (21) Revision of the system controller [S : . / . ]
1 Revision number of the external ROM part (flash ROM) of the system controller <Front> 2 Revision of the internal ROM part of the system controller <Rear>
(11) FTS servo IC information

DSP coefficient indication [KS [ ] ] Displays the address (four digits) of the specified coefficient and the setting value (four digits) with [TEST] and [9] keys.
(12) Error rate indication

1 C1 error value of CD 2 C1 error value of DVD [ER C1 ] [ER ]
(13) Internal operation mode of mechanism controller [MM : ]

Internal mechanism mode (2 digits) and internal mechanism step (2 digits) of the mechanism controller
(22) Revision of the DVD mechanism controller [M : . ]

Revision number of the external ROM part (flash ROM) of the DVD mechanism controller
(14) 1 Disk sensing [DSC ]

The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ]
(23) Control and part numbers of the GUI-ROM [GUI : ]

No GUI model displays as " / ". OEM model displays the part number of GUI-ROM [GUI : ]
2 CD 1/3 beam switch [BM ] (15) 1 Equalizer value [E ] 2 Jitter value [J ]

nake the jitter four times, and renew it in every one second. [4 ] CD is effective only in the jitter value.
(16) Version of the AV-1 chip [ AV : . ' ' ] (17) 1 Version of the FL controller [FL : ] 2 Region setting of the player [REG : ]
Setting value [1] to [6]
(18) Destination setting of the FL controller [MDL : / ]

For charactors in front represent the type of model : There charactors that follow represent the destination code. J : /J, K : /KU, /KC, /KU/KC, R : /RAM, /RL, /RD, /LB, WY : /WY
83
XR-A9800D
7.1.2 TROUBLE SHOOTING

XR-A9800D microcomputer troubleshooting
Symptom of problem The power supply does not enter though the power supply outlet is put, standby LED lit even if the POWER key is pushed. The AC pulse is not input. Whether the AC pulse is input to AC input terminal (26Pin) is confirmed. If the AC pulse is not input, the AC pulse generation circuit is confirmed. The oscillation circuit of the microcomputer does not oscillate. The microcomputer or the oscillation circuit is broken. The microcomputer or the oscillation circuit is exchanged. It enters the state of POWER OFF soon even in case of the POWER ON. The PROTECT input does not become "H". Whether "H" is input to PROTECT input (55Pin) when "H" is output to the terminal of SCAN ON is confirmed. If "H" is not input, diode D5570 etc. are confirmed. If the function is DVD, the 3.3DETECT input is 2.9V or less. If the voltage of the 3.3DETECT (24Pin) terminal of the microcomputer is 2.9V or less, the voltage is adjusted to 2.9V or more. DVD does not operate at all. Time is not displayed in FL DISPLAY at the DVD function. It does not communicate with the DVD microcomputer. Whether terminal (5,27Pin,95-97Pin) for the communication with the DVD microcomputer does the communication operation is confirmed. If the communication operation is not done, whether the FFC cable etc. are disconnected is confirmed. Whether "H" is output to terminal DVDRESET (3Pin) is confirmed. KEY is not accepted at all. It is recognized that other KEY has already been pushed. When KEY is not pushed, whether KEY input terminal (18-20Pin) is 5V is confirmed. If the KEY input terminal is not 5V, whether KEY SW on the line breaks is confirmed. The Spectrum analyzer display does not displayed. The Spectrum analyzer input is not input. Whether Spectrum analyzer input terminal (23Pin) is 0.3V or more is confirmed. Whether DISPLAY MODE is DISP6 when it is 0.3V or more is confirmed. Whether Spectrum analyzer IC control terminal (810Pin) was changeable when it is 0.3V or less is confirmed. If it was changeable, whether Spectrum analyzer IC breaks is confirmed. Thought cause The microcomputer is not reset. Check method Whether terminal RESET (11Pin) is "H" is confirmed. The operation of the RESET circuit is confirmed if not becoming "H".
84
XR-A9800D
7.1.3 ERROR CODE

Error codes that are displayed on the FL display without using the remote control unit
FL Display
AV1 VER CPU AERR DMA AERR FLASH ID FLASH WR FLASH SI FLASH SU ILLGAL RESERVE SLOT
Possible causes
AV-1 chip is not a match with the program of system controller CPU address error (Hardware is unusual.) DMA address error (Hardware is unusual.) Difference in versions of the internal ROM of the system controller and of the flash ROM, or bus line failure or reverse installation Write protect error of the flash ROM
Operation of the unit

The sound may not out with the specific audio. No operation No operation No operation No operation
Difference in part number of the flash ROM (When the ROM which could't be used was No operation used.) Or size error of the flash ROM (Use 4 or 8 M-bit.) Check sum error of the flash ROM (It exceeds the regular size.) or reverse installation (Hardware is unusual.) The system controller fetched a code other than an operation code (Hardware is unusual.) Undefined interrupt (Hardware is unusual.) Inappropriate slot command issued (Hardware is unusual.) No operation No operation No operation No operation
To display: ESC + DISPLAY + DISPLAY; Location of the display: At the two digits of six digit display part at center of the FL display To display the error history: ESC + DISPLAY + One shot; Location of the display: TV screen FL Description of Error
Search timeout
Causes if with a DVD

Search could not be complete within 7 seconds. A search could not be completed after 3 retries, search backup was executed 4 times, or in a case of timeout (6 seconds) while the unit was tracing 11 tracks or more beyond the target while the search operation was converging. Timeout (10.5 seconds) while tracing at the stage of convergence of a search.
Causes if with a CD
Search could not be complete within 7 seconds, and it could not enter the target area within 7 seconds by VCD scan.
Operation of the Unit

CD : Stops, DVD: Continues operation
11
12
Search retry error
Backup against slider skip was executed 4 times during a search, or slider skip CD: Stops, twice resulted in starting from the read- DVD: Continues operation in point.
19
Tracing timeout while converging
Stop During Track (Index) Search, the search for the beginning of a program could not be completed within 3 seconds (20 Stop seconds in the case of Index Search) after positioning based on the TOC data was completed.
1B
Index 0 search error
22
Timeout of slider inner circumference Timeout of slider outer circumference
Inside switch could not ON within 3 seconds.
Stop
23
Inside switch could not OFF within 2 seconds.
Stop Adjusts focus at the innermost circumference and tries to return to its position where the error was generated (for 3 times),then opens. If the same error persists after one retry, the tray opens. (No FOK pulse)
33
No FOK pulse during playback CLVA
When the focus was deviated continuously 20 times.
38
If normal starting was impossible in the following three cases, disc-type sensing will be retried if other errors occure excepting C5 error. However, when the focus error Disc-type-sensi- "33" was occured continuously 3 times, it is finished as "38 error" at the moment: Open ng error (1) startup with the first disc-type-sensing result, (2) forced startup with another disc by designating the disc type, (3) forced startup with the original disc by designating the disc type.
321 321 321 321 321 321
Error codes that are displayed on the FL display by using the remote control unit (Mechanism controller error)
85
XR-A9800D
FL
39 41
Description of Error
SGC converge timeout Spindle timeout

SGC could not converge during detects the peak
Causes if with a CD

Open Stop
The unit did not enter Stop mode within 10 seconds of issuance of a Stop command. The spindle could not converge into within 12% of the target FG rotation speed within 10 seconds after spindle kick. The first time after startup (the first time after disc distinction), it doesn't become the number of the target rotation within five seconds. The first time after startup, detects the abnormal rotation number of high-speed continuously 3 loops. DVD: 5 to 9 mS , CD: 40 to 60 mS After the second times after startup, it doesn't become the number of the target rotation within five seconds. Detects the abnormal high-speed or low-speed rotations. DVD: 5 to 9 mS , CD: 40 to 60 mS
48
Spindle FG transition timeout
Stops. (FG timeout)
49
Spindle PLL transition timeout
Stops. ("73" is displayed during starting process.) Stops. ("73" is displayed during starting process.) Stop
4A
Spindle lock timeout Spindle could not lock more than 1.5 seconds before start the AFB. Auto sequence timeout of peak detection Auto sequence timeout of focus jump down Auto sequence timeout of focus jump up ABUSY did not return within 1 second after the DDTCT (peak detection) command was sent. ABUSY did not return within 30 mS after the FJMPD (Focus jump 1 to 0) command was sent. ABUSY did not return within 30 mS after the FJMPU (Focus jump 0 to 1) command was sent.
51
52
Stop
53 54 55
Stop Stop Stop
Auto sequence ABUSY did not return within 50 mS after the timeout of play AGC GSUMON (play-AGC-measuring) command was sent. Auto sequence timeout of disc-type- ABUSY did not return within 2 seconds after the DJSRT (disc-sensing) command was sent. sensing Auto sequence timeout of ATB2 Auto sequence timeout of tracking servo ON Auto sequence timeout of ATB1 Auto sequence timeout of focus gain adjustment Auto sequence timeout of tracking gain adjustment Auto sequence timeout of offset adjustment Auto sequence timeout of modulation factor measurement Auto sequence timeout of auto focus bias Auto sequence already busy Pause retry error ABUSY did not return within 1 second after the TBLOFS (Internal ATB after the completion of external ATB) command was sent. ABUSY did not return within 500 mS after the TSON (tracking servo ON) command was sent. ABUSY did not return within 200 mS after the TBL (external ATB) command was sent. ABUSY did not return within 2 seconds after the FGN (focus gain adjustment) command was sent. ABUSY did not return within 2 seconds after TGN (tracking gain adjustment) command was sent. ABUSY did not return within 1 second after the CMDAVE (offset adjustment) command was sent. ABUSY did not return within 200 mS after the ADJMIR (modulation factor measurement) command was sent. ABUSY did not return within 2 seconds after the AFB (auto focus bias) command was sent. A command could not be sent because ABUSY was low. ABUSY did not return within 200 mS after TLV command was sent. Pause mode could not be restored within three retries after it had been released.
56
Stop
57 58 59
Stop Stop Stop
5A
Stop
5B
Stop
5C
Stop
5D
Stop
5F 62
Stop Continues operation
86
XR-A9800D
FL
71 72 73 74
ID can not read during tracing Subcode check failure during playback ID can not read at the startup Subcode check failure during startup Timeout for reading TOC of the mechanism controller Timeout for reading TOC of the system controller Switching error at currousel loading Stop error of currousel tray Push error of currousel tray Pull error of currousel tray Stop error of currousel loading tray Abnormal error of currousel switch Currousel initialize error Communication timeout of DSP command Communication timeout for reading DSP coefficient Communication timeout for writing DSP coefficient Communication timeout for continuously writing DSP coefficient Timeout error for backup Retry error for backup Retry error for trace

An ID could not be read for 1 second or more.
Causes if with a CD

Stop
No frame could be read for 3 seconds or more. An ID could not be read within 1 second after the AFB adjustment had been finished.
Stop Opens (ID readout failure)
No subcode could be read within 3 Opens (Subcode readout seconds after AFB adjustment had failure). been finished. TOC readout took 30 seconds or more. Stop
81
82 97 9A 9B 9C 9D
Reading TOC of the system controller took 30 seconds or more. Stop Clamping could not be completed during loading. Currousel tray rotation could not be completed within 10 seconds. Push in the tray from the loading tray open state. Pull out the tray from the loading tray close state. Loading tray movement could not be completed within 10 seconds. Tray switch error was detected with the currousel tray. Initialization could not be achieved with the currousel tray. A command could not be issued to DSP because Command Busy (XCBUSY) was in force (XCBUSY = L) for a specified time (about 200 S). Command Busy (XCBUSY) was in force for a specified time (about 200 S) before and after a coefficient read command was issued to DSP, or the address echo-back after command issuance did not match the setup address. Command Busy (XCBUSY) was in force for a specified time (about 1024 mS) before and after the coefficient write command was issued to DSP. Command Busy (XCBUSY) was in force for 200 S during continuous coefficient writing, or before and after a continuous write command was issued to DSP. In the tracing state during the backup sequence, codes could not be read for 1 second or more. In the backup sequence, tracking ON sequence of the servo DSP could not be completed even if more than 500 mS after the tracking ON command was issued. Tracing impossible after retring the tracking ON for 3 times in the backup sequence. During tracing, runaway was detected after three iterations of backup operations for detecting runaway. Retry clamp operation Stop Close the tray Open the tray Open the tray Stop (Initialize the mechanism in the mechanism controller.) Turn off the power instantly (no indication on the FL display and no writing to flash memory.) No operation
9E
9F
A1
A2
No operation
A3
No operation
A4
No operation
B1
Stops
B2 B3 C3
Stops Stops Stops (the mechanical controller operates independently).
Detection of tracking During playback, the overcurrent detection port was at L for 300 ms or more overcurrent continuously.
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XR-A9800D
FL
Causes if with a CD

Turns off the power instantly (No indication on the FL display and no writing to flash memory) Stops
Sh r - r e (C5) coroetsciocuiitntg strror r p nd e E3 F5 Violation against digital copy guard Tray being pushed
While the power was on, the overcurrent detection port was at L for 40 ms or more continuously.
The tray switch that had been Open mode was forcibly changed to a mode other than Closes Open by an external force. Reverses the loading Loading, unloading or clamping could not be completed within a specified time (about direction. It timeout is 5 seconds). repeated upon retry, the unit stops. The following error occured eight times. (1) Focus ON sequence could not be completed even if more than two seconds after the focus ON command (to the servo DSP) was sent. (2) Focus IN sequence was finished, actually focus IN was not completed. Stops wherever possible then opens (stops in the case of side B).
F8
Loading timeout
FC
Focus
Error codes that are displayed on the FL display by using the remote control unit (Device error)
To display: ESC + DISPLAY + DISPLAY; Location of the display: At the two digits of left of the FL display FL Description of Error Causes if with a DVD Causes if with a CD Operation of the Unit
No operation or it becomes debugging indication if the power is able to ON. AV1 access error bit3=1 08 etc. (read, write NG) bit2=1 04 etc. MY CHIP access error bit1=1 01 etc. SRAM access error
88
XR-A9800D
7.1.4 DISASSEMBLY DVD MAIN ASSY 1

Remove a Bonnet (Eleven screws).
11
Main Cam
Note: The loading tray can be pulled out when the main cam is in this position. (The Lock Lever should be in the notch of the Main Cam.)
$M MECHA. DVD (5P)
2
Fitting Lock Lever
10 8
6
Tray Cap
From CONNECT Assy(6 CH) CN8103
CONNECT Assy(6 CH)

CN8104 CN8105
8 9
CN5104
AF Assy
3 4
3 Unhook
From DISPLAY Assy CN5502
From REAR AMP Assy CN3404
DVD Shield
13 12
PICKUP Assy Rear Front
12
7
ON OFF (at Disassembling)
$M DVD Mecha Unit
89
XR-A9800D
14 Release the All Connectors from DVD MAIN Assy. 15 16 15
HOW TO EXCHANGE THE FUSE (PRIMARY ASSY) 1

Remove a Bonnet (Eleven screws).
17 2
Unhook
DVD MAIN Assy
18 17
DVD Base CONNECT Assy (6 CH)
$M DVD Mecha Unit
2
19 Return the $M DVD Mecha Unit only to the body. 20 Connect the connectors which disconnecting from the
connectors as step 14 excepting CN6.
Remove the PRIMARY Assy.
21 Perform the wiring as follows, and perform the diagnosis.
DVD MAIN Assy Insulation sheet
$M DVD Mecha Unit
CN5104 CN8103
PRIMARY Assy
CONNECT Assy (6 CH)
AF Assy FU1 Put it on the stand.
The two FFC cable of $M DVD Mecha Unit interferes with Loading Tray when it is movable. Please fixes the FFC cable to AF Assy with the tape so as not to interfere.
Parts mounted side
90
XR-A9800D
DIAGNOSIS of AF and REAR AMP ASSYS 1

Remove a Bonnet (Eleven screws). and remove the $M Mecha DVD (5P). AF Assy Put the Insulation Sheet
2 2
2
2 2
2 REAR AMP Assy 3 The product operates even if $M DVD Mecha. is not connected.
Diagnosis
Rear Panel
3
FM/AM TUNER Module
Please be useless in this case and remove FM/AM TUNER Module.
91
XR-A9800D
$M DVD MECHA UNIT ADDITIONAL TO JOB

Mecha Base (Bottom View) Clamper Holder
Unhook 1
1 2
Unhook 1
1
CN9001 Front
Front
TRADE Assy
Front
2 3 4
Unhook 2
5 3
Mecha Base Clamper Holder
Rotary Tray
Loading Tray
92
XR-A9800D
Servo Base
Traverse Mechanism Assy-S
Unhook
1
Unhook
Unhook
Flexible Cable
4
Unhook 2 FFC Holder
Servo Base Flexible Cable
Float Rubber (Black)(Soft)
Float Rubber (Black)(Hard)
5
Unhook 1
Servo Base
93
XR-A9800D
Style the Flexible Cable and Float Rubber Position in the Traverse Mechanism Assy-S
Float Rubber (Black)(Soft)
Mark
Flexible Cable
Spindle Motor
Float Rubber (Black)(Hard)
Style the Flexible Cable in the $M MECHA DVD Assy and Preparation before Installing the Mecha Base
Connect a Flexible Cable
Pull out Flexible Cable from this hole.
Hook 4
Caution : Confirm that the part which a Flexible Cable touches this wall.
Caution : Grease here must not adheres to a flexible cable.
94
XR-A9800D
7.1.5 POWER ON SEQUENCE
Reset Start Start when pin 11 (XRESET) becomes "H". Initialization routine Microcomputer initialization
Distinction of the model and destination
Destinguish it by the input condition of pins 1 and 2.
(Refer to the schematic diagram.) DEMO mode permisshion Yes DEMO mode setting Standby setting No Judge whether it perform the demonstration by the backup data. The setting in shipping is demonstration ON.
Main loop process Power ON or DEMO ? No Standby
Yes : Power ON System power ON
Pin 87 (POWER) : "H"
DECK mechanism initialization
DVD controller rise up
Only at function is DVD. Pin 3 (DVD RESET) : "H"
Release the relay
Turn the speaker relay to ON after about four seconds after the power is turned ON. Pin 9, 10 (RELAY ON/OFF) : "H"
Release the mute
Release the system mute after about 4.1 seconds after the power is turned ON. Pin 88 (LINE MUTE) : "L" However, mute is not released at the following condition. When main volume is 0. When function is TAPE and DECK mechanism is stopped.
Note : The microcomputer enter the memory backup mode if the pulse is not inputted to pin 26 (AC) for about 60 msec. While the memory is backupped, all the process is not done. It is revert from the memory backup mode when there is rising edge () input at the pin 11 (XRESET).
95
XR-A9800D
DECK mechanism unit initialization DECK mecha initialization Motor 500msec ON
Does the Head Base fall down ? No
Yes Check the MODE 2 SW of DECK mecha .
Is the 10th time ? No Motor 150msec ON, DECK mecha solenoid 50msec ON.
Yes
Pin 75 (MOTOR) : "H" Pin 73 (SOL2) : "H"
Mechanism error
Initialization normality completion
Motor OFF DECK mecha solenoid OFF.
Pin 75 (MOTOR) : "L" Pin 73 (SOL2) : "L"
DECK mecha initialization Motor 500msec ON Pin 75 (MOTOR) : "H"
Does the Head Base fall down ? No
Yes Check the MODE 1 SW of DECK mecha .
Is the 10th time ? No Motor 150msec ON, DECK mecha solenoid 50msec ON.
Yes
Pin 75 (MOTOR) : "H" Pin 74 (SOL1) : "H"
Mechanism error
Initialization normality completion
Motor OFF DECK mecha solenoid OFF.
Pin 75 (MOTOR) : "L" Pin 74 (SOL1) : "L"
End
The key is not accepted in the mechanism error. Perform the retry at the next power ON.
96
XR-A9800D 7.2 PARTS

7.2.1 IC
PDC064A (DISPLAY ASSY : IC5501)

Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Pin Name
DSP CLK DSP DATAO XDVDRESET KYC STB XRDY1 REAR MUTE DSP DATAI TIMER LED RY ON/OFF REAR RY XRESET VOL JOG MORP JOG VSS CF1 CF2 VDD KEY1 KEY2 KEY3 MS ST/TUNE SPE-IN 3.3DETECT MODEL3 AC LT11 DIRDATAIN REMOCON G01 G02 G03 G04 G05 G06 G07 G08 G09 G10 G11 G12 G13 G14 G15 S01 VDD S02/D5597 S03/D5596 S04/D5595 S05/D5594
I/O
O O O O O O I O O O I I I I I I I I I I I I I I
Function
Clock output for DSP, CODEC and DIR controls Data output for DSP, CODEC and DIR controls Reset output of DVD microcomputer Strobe output of Keycon IC (M65847AFP) Communication ready output of DVD microcomputer Rear mute output Data input for DSP Timer LED output Relay ON/OFF Rear relay ON/OFF Volume JOG input Sound Morphing JOG input Ground
Power supply Key input 1 (A/D) Key input 2 (A/D) Key input 3 (A/D) Deck MS input Tuner STEREO/TUNE input Spectrum analyzer signal input DVD 3.3V detection input Model distinguish input 3 AC pulse interrupt input Communication latch input of DVD microcomputer DIR data input Remote control interrupt input
Grid output
O I/O I/O
Segment 1 output Power supply Segment 2 output Segment 3 output Segment 4 output Segment 5 output/Destination SW4 input
97
XR-A9800D
No.
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Pin Name
VFDP S06/D5593 S07/D5592 S08/D5591 S09/TH S10/H.P.DET S11 S12 S13 S14/ARF S15/ARR S16/MODE1 S17/MODE2 S18/HALF1 S19/HALF2 S20/CrO2_1 S21/CrO2_2 S22 S23 S24 DIR LOCK VDD SOL2 SOL1 MOTOR LED CE SUB CE MAIN CE CODEC CE DIR CE REEL1 REEL2 LSRSVOL CLFEVOL PLL CE EVOL CE POWER LINE MUTE VSS VDD EXP CLK EXP DATA EXP CE SCAN ON SSI(SSO) SSO(SSI) SSCK SYSDATA TXDATA SYSCLK
I/O
Function
Segment 6 output/Destination SW3 input Segment 7 output/Destination SW2 input Segment 8 output/Destination SW1 input Segment 9 output/Protection input Segment 10 output/Headphone insert/pull-out check input Segment 11 output Segment 12 output Segment 13 output Segment 14 output/DECK ARF SW input Segment 15 output/DECK ARR SW input Segment 16 output/DECK MODE SW1 input Segment 17 output/DECK MODE SW2 input Segment 18 output/DECK HALF SW1 input Segment 19 output/DECK HALF SW2 input Segment 20 output/DECK CrO2 SW1 input Segment 21 output/DECK CrO2 SW2 input Segment 22 output Segment 23 output Segment 24 output DIR lock detection Power supply DECK solenoid output 2 DECK solenoid output 1 DECK motor output Chip enable output of LED driver (pull-down) Chip enable output of YSS912C SUB DSP (pull-down) Chip enable output of YSS912C MAIN DSP (pull-down) Chip enable output of CODEC (pull-down) Chip enable output of DIR (pull-down) DECK reel pulse input 1 DECK reel pulse input 2 Rear volume data (pull-down) Center volume data (pull-down) Chip enable output of Tuner PLL Chip enable output of electronic volume IC Power output Line mute output Ground Power supply Clock output for EXP IC Data output for EXP IC Chip enable output of EXP IC (BU4094BCF) Outputs for SW reading Communication data output of DVD microcomputer (outputs at AMP side) Communication data input of DVD microcomputer (inputs at AMP side) Communication clock output of DVD microcomputer Data output of the Tuner PLL data/electronic volume IC Tuner data input Clock output of the Tuner PLL data/electronic volume IC
I/O
98
XR-A9800D
7.2.2 DISPLAY XAV3009 (DISPLAY ASSY :V5621)
FL Display Pin Assignment
53
Grid Assignment
1G 2G 3G 4G 5G Dp2 6G 7G Dp2 8G 9G 10G
11G
s
12G
a1 h g e r w d1 d2 p n j a2 k b m c Dp1
13G
a1 h g e r p n j a2 k
14G
15G
f t u
b m c Dp1 B1 B2 B3 B4 B5 B6 B24
Segment Designation
B6 B24 B5 B4 B3 B2 B1
d1
d2
(2G)
B10 B9 B8 B7 B14 B15 B16 B17 B18 B19 B24 B23 B22 B21 B20 B10 B11 B12 B13 S1 B14 B15 S2 B8 B9 B7 B1 B7 B2 B8 B3 B9 B4 B10 B5 B11 B6 B12 B13 B14 B15 S3 B1 B7 B1 B2 B8 B2 B3 B9 B3 B4 B10 B4 B5 B11 B5 B6 B12 B6 B19 B20
(3G to 9G)
B10 B9 B8 B7 B14 B15 B16 B17 B18 B13 B1 B14 B2 B15 B3 B16 B4 B17 B5 B18 B6 B21 S4 B13 B19 B7 B7 B1 B8 B8 B2 B9 B20 B21 B22 B23 B24 B9 B3 B10 B10 B4 B11 B11 B5 B12 B12 B6 B14 B15 S5 B13 B14 B15 S6
B11 B12
B11 B12
B13
B13
(1G, 10G to 15G)
99
XR-A9800D
Pin Connection
Pin No. 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 Connection F2 F2 F2 NP NP 1G 2G 3G 4G 5G 6G 7G 8G 9G 10G 11G 12G 13G 14G 15G P1 P2 P3 P4 P5 P6 P7 Pin No. 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Connection P8
P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 NX NX NX NX NP NP F1 1) F1, F2.......... Filament 2) NP................ No pin 3) NX................ No extend pin 4) DL................. Datum Line 5) 1G to 15G..... Grid 6) Field of vision is a minimum of 29 from the lower side.
F1 F1
NOTE
Anode Connection 1G 2G 3G,4G 5G P1 B24 a1 a1 P2 B23 a1 a2 a2 P3 B22 a2 h h P4 B21 h j j P5 B19 j k k k P6 B17 b b P7 B15 b f f f P8 B14 g g P9 B13 g m m P10 B6 m c c P11 B11 c e e P12 B10 e r r P13 B4 r p p P14 B9 p n n n P15 B8 d1 d1 P16 B2 d1 d2 d2 P17 B3 d2 P18 B12 dp1 dp1 dp1 dp2 P19 B18 P20 B20 P21 B16 s P22 B5 t P23 B1 u P24 B7 w
6G 7G 8G 9G 10G 11G
a1 a2 h j k b f g m c e r p n d1 a1 a2 h j k b f g m c e r p n d1 a1 a2 h j k b f g m c e r p n d1 a1 a2 h j k b f g m c e r p n d1 d2 B24 B23 B22 B21 B19 B17 B15 B14 B13 B6 B11 B10 B4 B9 B8 B2 B3 B12 B18 B20 B16 B5 B1 B7 S1 B5 B1 B7 B15 B14 B13 B6 B11 B10 B4 B9 B8 B2 B3 B12
12G
S2
13G
14G
S4
15G
(RIGHT)
S6 S3 B15 B14 B13 B6 B11 B10 B4 B9 B8 B2 B3 B12 B21 B19 B17 B15 B14 B13 B6 B11 B10 B4 B9 B8 B2 B3 B12 B18 B20 B16 B5 B1 B7 B5 B1 B7 S5 B5 B1 B7 B5 B1 B7 B15 B14 B13 B6 B11 B10 B4 B9 B8 B2 B3 B12 B15 B14 B13 B6 B11 B10 B4 B9 B8 B2 B3 B12
(LEFT)
d2 d2 d2 dp1 dp1 dp1 dp2
100
XR-A9800D
8. PANEL FACILITIES AND SPECIFICATIONS

8.1 PANEL FACILITIES
Front Panel Section
W2-2001
PHONES
DOLBY /DTS
VIDEO NR
DVD CD
auto synchro egiting system
full logic aut reverse stereo double cassette deck
101
XR-A9800D
5 6
8 9
31
W2-2001
10 30 29 28 11 27 26
DVD CD
PHONES
DOLBY /DTS
12 13 14 15
VIDEO NR
25 24 23 22 21 20 19 18 17 16
1 2
DISC-1/2/3 Press to select discs in the player directly. AUDIO MODE Press to switch between the preset audio settings (use the JOG dial for smooth adjustment). ZOOM SURROUND Press to switch between Zoom Surround modes (use the JOG dial for smooth adjustment). EQUALIZER Press to switch between the preset Equalizer settings (use the JOG dial for smooth adjustment). SET Use to enter timer and other settings made with the JOG dial. JOG dial Use to morph between sound settings and when setting the clock or timer. P.BASS (DEMO) Press to switch between P.Bass modes (use the JOG dial for smooth adjustment). DISPLAY MODE Use to switch the sound level display pattern. VISUAL MODE Press to switch between the preset visual settings (use the JOG dial for smooth adjustment).
10 VOLUME UP/DOWN Use to adjust the overall volume. 11 PHONES jack (Headphones) Plug in a pair of headphones to this jack. 12 MONO Press to listen to a stereo FM broadcast in mono (sound quality is usually improved). 13 TIMER / CLOCK ADJ Use to start setting the clock/timer. 14 Playback/tuning controls 7 ST. MEMORY When playing tapes or discs, press to stop a disc or tape currently playing. When in the tuner mode, press to change from manual tuning to the station presets. + Use for forward scanning and track skip when playing a disc. Use for forward music search and fast-forward when playing a tape. When listening to the radio, use to select a preset station, or tune manually to a station.
8 9
102
XR-A9800D
14 Use for reverse scanning and track skip when playing a disc. Use for reverse music search and rewind when playing a tape. When listening to the radio, use to select a preset station, or tune manually to a station. 26 Press to start playback of a disc or tape. When playing a disc, press to pause playback (press again to restart). When playing a tape, press to start playing the other side. 15 EJECT (tape II) Press to open the cassette door of deck II. 16 THEATER CONTROL Press to change the picture mode. There are three modes: Cinema, Animation, and Standard. 17 FREQ / STATION Press to switch between tuning and preset station modes. 18 MIC LEVEL Use to adjust the volume of the microphone relative to the backing track when singing karaoke. 19 VIDEO NR Press to switch on Video NR and improve the picture quality of Video CDs and DVDs. 20 MIC SUB Plug in a second microphone into this jack for karaoke. 21 MIC MAIN Plug in a microphone into this jack for karaoke. 22 2 NR* ON/OFF Press to switch Dolby Noise Reduction on/off for tape playback and recording. 23 DOLBY/DTS Press to switch Dolby Digital / Dolby Pro-Logic / DTS surround sound on/off.
24 EJECT (tape I) Press to open the cassette door of deck I. 25 Function select buttons DVD/CD Press to change the system function to DVD/CD. TUNER BAND Press to switch to tuner function and to switch between AM and FM. AUX Press to change the system function to auxiliary. TAPE I/II Press to switch the system function to tape and to switch between tape decks I and II. 26 ASES / COPY Press to start automatic CD/tape recording. 27 REC / STOP Press to start/stop tape recording. 28 TIMER indicator Lights when the timer has been set. 29 OPEN/CLOSE Press to open and close the disc tray. 30 DISC CHANGE Press to select the next disc in the player. 31 STANDBY/ON and standby indicator Press to switch the unit between standby and on. Indicator lights in standby. * Manufactured under licence from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.
103
XR-A9800D
Display Section
1 2 3 4 5 6 7 8 9 10
23
11 22 21 20 19 18 17 16 15 14 13 12
1 2 3
Character display Sleep indicator Lights when sleep timer has been set. Timer indicator Lights when either the record timer or the wake up timer has been set. LAST MEMO Lights when a bookmark was set for the DVD disc loaded. Tuned indicator Lights when the tuner is receiving a broadcast. Mono indicator Lights when the tuner is set to mono FM mode. Beat cut 2 indicator Lights when in beat cut 2 mode. DOLBY DIGITAL Lights when a Dolby Digital DVD disc is playing. CONDITION Lights when a DVD disc is loaded that has had preferences set for language, screen, etc.
13 Tape indicators 2 and 3 Indicates the current tape play/record direction. or Indicates the current tape deck, I or II. 14 2 NR Lights when Dolby Noise Reduction is switched on. 15 Karaoke indicators L R Indicates which channels of the karaoke track youre hearing. Lights when in the karaoke mode. 16 96kHz Lights when a DVD disc is playing that contains 96kHz audio. 17 STEREO Lights when the tuner is receiving a stereo FM broadcast in auto stereo mode. 18 REC Lights when recording to tape. 19 ASES Lights during automatic recording of a CD. 20 21 Highlights during program playback mode. 22 Highlights during random playback mode. 23 Sound morphing / sound level display / Highlights during repeat play mode.
5 6 7 8 9
10 DOLBY PRO LOGIC Lights when Dolby Pro Logic is switched on. 11 Disc play indicator Lights when a DVD/CD/Video CD is playing. 12 Disc indicator Lights when the system is in DVD/CD/Video CD mode.
104
XR-A9800D
Remote Control Unit

To learn about the function of a particular button, look up the name of the button in the following alphabetical list (buttons marked with symbols appear first).
e Use with the SHIFT button for reverse frameadvance and slow motion reverse playback of a DVD disc. E Use with the SHIFT button for frame advance and slow motion forward playback of a DVD or Video CD. 4 Use to skip back tracks/chapters on a disc or tape. When listening to the radio, use to change the station preset. Use to skip forward tracks/chapters on a disc or tape. When listening to the radio, use to change the station preset. >10 Use to select numbers over 10 (press this button, then input the number using the other number buttons). 10/0 Use as zero or 10 when entering numbers (for track numbers, station presets, TV channels, etc.). 19 Number buttons (for track numbers, station presets, TV channels, etc.). A A-B (SHIFT & 5) Press to mark the start and end points of a loop to repeat when playing discs. ANGLE (SHIFT & SETUP) Press to switch camera angle on DVD discs recorded with multiple camera angles. AUDIO Press to switch the audio language of DVD discs.
DISC
DISC
DISC
OPEN CLOSE
DISC CHANGE
VOLUME
AUDIO ANGLE
SETUP
SUBTITLE TV VOL
MUTE TV
TV CH ENTER TOP MEMU

MENU
TV CH
TV/VIDEO TV VOL SELECT RETURN
STEP/SLOW
PREVIOUS
NEXT
CONDITION LAST MEMO
SEARCH
FL DISPLAY
1
REPEAT
2
A-B
3
RANDOM DVD DISPLAY
4
MONO
5 8
TUNER/BAND
6
PBC
SLEEP PROGRAM
7
TAPE
9
AUX DVD/CD
DOLBY/DTS CH SELECT MORPHING AUDIO/VISUAL TEST TONE

KARAOKE
SHIFT
JOG
SYSTEM SETUP SYSTEM TV
Press to switch the system on or into standby. 253 Use to navigate the on-screen menus. 7 Press to stop a disc or tape currently playing. 26 Press to start playing a disc or tape, or pause one already playing. 1 Use to scan backward on a disc, or fast-rewind a tape. When listening to the radio, use for tuning to stations. Use to scan forward on a disc, or fast-forward a tape. When listening to the radio, use for tuning to stations.
AUDIO/VISUAL Press to switch between Audio Preset and Visual Preset sound modes. AUX Press to change the system function to auxiliary. C CH SELECT Use to select a speaker when adjusting channel levels. CLEAR Press to clear or cancel various operations. CONDITION (SHIFT & 1) Press to memorize the current DVD disc preferences.
105
XR-A9800D
D DISC-1/2/3 Use to select discs in the player directly. DISC CHANGE Press to select the next disc in the player. DOLBY/DTS Press to switch Dolby Digital / Dolby Pro-Logic / DTS surround sound on/off. DVD DISPLAY (SHIFT & >10) Press to display disc information on-screen. DVD/CD Press to change the system function to DVD/CD/ Video CD. E F ENTER Use to select items from on-screen menus.
R RANDOM (SHIFT & 6) Press to start random playback of tracks/discs loaded. REPEAT (SHIFT & 4) Use to select a repeat mode for discs. RETURN Press to leave a menu screen without making changes. During PBC playback at a Video CD, press to display the PBC menu. SEARCH (SHIFT & 3) Use to select the disc search mode (track, chapter, title or time). SELECT Press to start playing the selected track from a Video CD PBC menu. SETUP Press to display the DVD Setup menu for access to various sound, picture and language options. SHIFT Use to access secondary functions printed in red or orange on the remote control. SLEEP (SHIFT & 8) Press to set up the sleep timer. STEP/SLOW See e and E above. SUBTITLE Press to switch the subtitle language of DVD discs during playback. SYSTEM SETUP Press to display the menu for setting up surround sound. SYSTEM / TV switch When set to system the remote controls the system unit; when set to tv, the remote controls your TV. TAPE I/II Press to switch to the tape function and to switch between tape decks I and II. TEST TONE (SHIFT & CH SELECT) Press to output a test tone when adjusting channel levels. TOP MENU (SHIFT & MENU) Press to display the top menu of a DVD disc. TUNER/BAND Press to switch to the tuner, and use to switch between FM and AM bands.
FL DISPLAY (SHIFT & CLEAR) Press to switch the display mode. J JOG Use to morph between sound settings and when setting the clock or timer. K KARAOKE (SHIFT & MORPHING) Press to switch the karaoke mode. L LAST MEMO (SHIFT & 2) Press to memorize the current position on a DVD disc.
M MENU Press to display the disc menu of a DVD disc. MONO (SHIFT & 7) Press to listen to a stereo FM broadcast in mono (sound quality is usually improved). MORPHING Press to switch the sound morphing mode (adjust using the JOG buttons). MUTE Press to mute all sound from the speakers. Press again to restore the sound. N NEXT + Press to display the next menu screen on a PBC Video CD. O OPEN/CLOSE Press to open/close the disc tray. P PBC (SHIFT & 10/0) Press to switch Video CD playback control on or off. PREVIOUS Press to display the previous menu screen on a PBC Video CD. PROGRAM (SHIFT & 9) Press to start programming a playlist. T
106
XR-A9800D
TV Press to switch your TV on or into standby. TV CH + Press to change the TV channel. TV CH Press to change the TV channel. TV VOL + Press to turn up the TV volume. TV VOL Press to turn down the TV volume. TV/VIDEO Press to switch the TVs input between the built in TV tuner and an external video source. VOLUME +/ Use to adjust the overall volume level.
8.2 SPECIFICATIONS Amplifier Section

Continuous Power Output Stereo (XR-A9800D)
Continuous average power output of 70 watts* per channel, min., at 6 ohms, from 60 Hz to 15,000 Hz with no more than 5%** total harmonic distortion (front L/R).
* Measured pursuant to the Federal Trade Commissions Trade Regulation rule on Power Output Claims for Amplifiers.
Surround XR-A9800D, XR-VS500D (RMS) Front ........................................................... 100 W per channel (1 kHz, 10% T.H.D., 6 ) Center, Rear R, L ......................................... 33 W per channel (1 kHz, 10% T.H.D., 8 )
** Measured by Audio Spectrum Analyzer.
Disc section
Digital audio characteristics ................... DVD fs: 96 kHz, 24-bit Type .......... DVD system, Video CD system and Compact Disc digital audio system Frequency response .......................................... 4 Hz to 44 kHz S/N ratio .......................................................................... 95 dB Dynamic range ................................................................ 95 dB Total harmonic distortion ............................................. 0.005 % Wow and Flutter ..................................... Limit of measurement ................................... (0.001 % W.PEAK) or less (EIAJ)
Cassette deck section

Systems ............................................. 4 track, 2-channel stereo Heads ......................................... Recording/playback head 1 Playback head 1 Motor ......................................................... DC servo motor 1 Tape types ........... TYPE I (Normal)/TYPE II (HIGH/CrO2) tape
FM tuner section
FrequencyRange ................................... 87.5 MHz to 108 MHz Antenna input ................................................ 75 unbalanced
AM tuner section
FrequencyRange With 9 kHz step ............................... 531 kHz to 1,602 kHz With 10 kHz step ............................. 530 kHz to 1,700 kHz Antenna input ..................................................... Loop antenna
Miscellaneous
Power Requirements US and Canadian models .............................. AC 120 V, 60 Hz Australian models ...................................... AC 240 V, 50/60 Hz Power Consumption ....................................................... 170 W Power Consumption in Standby mode ............................... 1 W Dimensions ............................ 270 (W) x 320 (H) x 339 (D) mm ............................. 10 5/8 (W) x 12 5/8 (H) x 13 3/8 (D) in. Weight (without package) ......................... 10.2kg (22 lbs. 8oz.)
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XR-A9800D
Accessories
Operating instructions ............................................................ 1 Remote control unit ................................................................ 1 Size AA/R6P dry cell batteries ............................................... 2 FM antenna ............................................................................ 1 AM loop antenna .................................................................... 1 Power Cord ............................................................................. 1 Video Cord ............................................................................. 1 Warranty card ......................................................................... 1
Accessories
Remote Control Unit 1

(XZN3109)
DISC DISC DISC
OPEN CLOSE DISC CHANGE
FM Antenna 1
(ADH7004)
VOLUME
AUDIO ANGLE
SETUP
SUBTITLE TV VOL
MUTE TV
TV CH ENTER TOP MEMU

MENU
TV CH
TV/VIDEO TV VOL SELECT RETURN
AM Loop Antenna 1
(XTB3001)
STEP/SLOW
PREVIOUS
NEXT
CONDITION LAST MEMO
SEARCH
FL DISPLAY
1
REPEAT
2
A-B
3
RANDOM DVD DISPLAY
Specifications and design subject to possible modification without notice, due to improvements.
4
MONO
5 8
TUNER/BAND
6
PBC
SLEEP PROGRAM
7
TAPE
9
AUX DVD/CD
DOLBY/DTS CH SELECT MORPHING AUDIO/VISUAL TEST TONE

KARAOKE
SHIFT
JOG
SYSTEM SETUP SYSTEM TV
4
Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories. Confidential unpublished works. 1992-1997 Dolby Laboratories. All rights reserved. Manufactured under license from Digital Theater Systems, Inc. US Pat. No. 5,451,942 and other worldwide patents issues and pending. DTS and DTS Digital Surround are trademarks of Digital Theater Systems, Inc. 1996 Digital Theater Systems, Inc. All rights reserved.
AA/R6P Dry Cell Batteries 2
Power Cord 1
(ADG7022)
Video Cord 1
(VDE1034) (L=1.5m) Yellow
POWER-CORD CAUTION
Handle the power cord by the plug. Do not pull out the plug by tugging the cord and never touch the power cord when your hands are wet as this could cause a short circuit or electric shock. Do not place the unit, a piece of furniture, etc., on the power cord, or pinch the cord. Never make a knot in the cord or tie it with other cords. The power cords should be routed such that they are not likely to be stepped on. A damaged power cord can cause a fire or give you an electrical shock. Check the power cord once in a while. When you find it damaged, ask your nearest PIONEER authorized service center or your dealer for a replacement.
108
ORDER NO.
RRV2389
XR-A9800D
Type
KUCXJN
Model XR-A9800D
AC120V
Power Requirement
Region No.
1
Remarks
Model No.
XR-A9800D/KUCXJ
Order No.
RRV2329
Remarks
PIONEER CORPORATION

T ZZK SEPT. 2000 Printed in Japan
XR-A9800D

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. Reference Nos. indicate the pages and Nos. in the service manual for the base model.
CONTRAST TABLE
XR-A9800D/KUCXJN and KUCXJ are constructed the same except for the following :
PACKING SECTION Packing Case EXTERIOR SECTION SEC Holder Tray Cap Name Label FRONT PANEL SECTION JOG Knob FUNC Button L FUNC Button R FUNC Frame L FUNC Frame R DV ENT Button Display Panel Sub Panel DV Button L DV Button R XR-A9800D /KUCXJ XHD3144 XMR3032 XAK3157 Not used XAA3015 XAD3061 XAD3051 XAD3052 XAD3053 XAD3056 XAK3135 XAK3203 XAD3057 XAD3059 XR-A9800D /KUCXJN XHD3165 XMR3035 XAK3210 XAL3066 XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAD3085 XAK3206 XAK3209 XAD3086 XAD3088
Remarks
P3-11 P5-26 P5-38 NSP P7-19 P7-21 P7-22 P7-23 P7-24 P7-25 P7-26 P7-42 P7-50 P7-51
*1
*1 Stick Name Label on the Rear Panel.

Pioneer XR-VS500D XR-VS300D Chassis RRV2340

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Pioneer XR-VS500D XR-VS300D Chassis RRV2340

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ORDER NO.

STEREO DVD CASSETTE DECK RECEIVER

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

The voltage can be converted by the following method.

PIONEER CORPORATION 2000

LABEL CHECK (For DLXJ/NC Type)

Printed on the Rear Panel

2. CONTRAST OF MISCELLANEOUS PARTS

CONTRAST TABLE for XR-VS500D

P5- 1 P5- 4 P7- 1 P3- 1 P3- 5 P3-11 P3-12 P3-14

XRE3035 XRE3035 XRC3022 XRC3022

NSP NSP NSP P7-26 P7-33 P7-42

CONTRAST TABLE for XR-VS300D

NSP NSP NSP NSP NSP NSP NSP

P7-26 P7-33 P7-42 P7-50

CONTRAST OF $M MECHA. DVD

Symbol and Description

CONTRAST OF PCB ASSEMBLIES

Part No. XWZ3323

K F REAR AMP ASSY

Part No. XWZ3325

Part No. XWZ3332

Part No. XWZ3331

PCB PARTS LIST for XR-VS300D

G F CONNECT ASSY (2CH)

COILS AND FILTERS

(C) (C) (Y) (Y)

CONNECT ASSY (2 CH) (XWX3019)

: The power supply is shown with the marked box.

XR-VS500D, XR-VS300D 3.2 AF (2/3) ASSY

(F) (PB) (REC) (K) (MIC)

R3026 XR-VS500D : 8.2k XR-VS300D : 4.7k

(F) (F) (PB) (F)

R3010 XR-VS500D : 8.2k XR-VS300D : 4.7k

(OUT) (OUT) (PB)

2/3F AF ASSY (XR-VS500D : XWZ3322) (XR-VS300D : XWZ3316)

(MIC) (PB) (MIC) (K) (K)

XR-VS500D, XR-VS300D 3.3 AF (3/3) and SECONDARY ASSYS

3/3F AF ASSY (XR-VS500D : XWZ3322) (XR-VS300D : XWZ3316)

1/2 2/2 2/2

Q3351 XR-VS500D : IRFI9Z34G XR-VS300D : IRF9540A

IC3305, IC3306 XR-VS500D : AEK7019 XR-VS300D : AEK7021

Q3352 XR-VS500D : IRFIZ34G XR-VS300D : IRF540A

IC3301 XR-VS500D : STK407-070B XR-VS300D : STK407-090B

I 2/3F I 1/3 I 2/3F

: AUDIO (FRONT) SIGNAL ROUTE

(F) (F) (F) (F)

C33, C34 XR-VS500D : ACH7071 XR-VS300D : XCH3001

3.4 PRIMARY ASSY

POWER TRANSFORMER XR-VS500D : XTS3038 XR-VS300D : XTS3039

(XR-VS500D : XWZ3326) (XR-VS300D : XWZ3320)

XR-VS500D, XR-VS300D 3.5 DISPLAY and BLUE LED ASSYS

(MIC) (MIC) (MIC)

orange SLP6118C51H green SLP3118C51H

BLUE LED ASSY (XWZ3321)

D5619,D5620: red SLP9118C51H

G 4/4 CN8104 L F CN81

: The power supply is shown with the marked box.

: MIC SIGNAL ROUTE

To DECK MECHANISM UNIT

4. PCB CONNECTION DIAGRAM

4.1 CONNECT ASSY (2CH) for XR-VS300D

G F CONNECT ASSY (2CH)