Service Manual

Model #: VIZIO VM60P HDTV10A

V, Inc 320A Kalmus Drive Costa Mesa, CA 92626 TEL : +714-668-0588 FAX :+714-668-9099

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Confidential

Table of Contents
CONTENTS Sections 1. Features 2. Specifications 3. On Screen Display 4. Factory Preset Timings 5. Pin Assignment 6. Main Board I/O Connections 7. Theory of Circuit Operation 8. Waveforms 9. Trouble Shooting 10. Block Diagram 11. Spare parts list 12. Complete Parts List 1-1 2-1 3-1 4-1 5-1 6-1 7-1 8-1 9-1 10-1 11-1 12-1 PAGE

Appendix 1. Main Board Circuit Diagram 2. Main Board PCB Layout 3. Assembly Explosion Drawing Block Diagram

VIZIO VM60P HDTV10A HDTV Service Manual

VINC
COPYRIGHT 2000 V, INC. ALL RIGHTS RESERVED.

Service Manual
VIZIO VM60P HDTV10A

IBM and IBM products are registered trademarks of International Business Machines Corporation. Macintosh and Power Macintosh are registered trademarks of Apple Computer, Inc. VINC and VINC products are registered trademarks of V, Inc. VESA, EDID, DPMS and DDC are registered trademarks of Video Electronics Standards Association (VESA). Energy Star is a registered trademark of the US Environmental Protection Agency (EPA). No part of this document may be copied, reproduced or transmitted by any means for any purpose without prior written permission from VINC.

FCC INFORMATION This equipment has been tested and found to comply with the limits of a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that the interference will not occur in a particular installation. If this equipment does cause unacceptable interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures -- reorient or relocate the receiving antenna; increase the separation between equipment and receiver; or connect the into an outlet on a circuit different from that to which the receiver is connected. FCC WARNING To assure continued FCC compliance, the user must use a grounded power supply cord and the provided shielded video interface cable with bonded ferrite cores. Also, any unauthorized changes or modifications to Amtrak products will void the users authority to operate this device. Thus VINC Will not be held responsible for the product and its safety. CE CERTIFICATION This device complies with the requirements of the EEC directive 89/336/EEC with regard to Electromagnetic compatibility. SAFETY CAUTION Use a power cable that is properly grounded. Always use the AC cords as follows USA (UL); Canada (CSA); Germany (VDE); Switzerland (SEV); Britain (BASEC/BS); Japan (Electric Appliance Control Act); or an AC cord that meets the local safety standards.

VIZIO VM60P HDTV10A HDTV Service Manual

Chapter 1
Wall-mountable

Features

New WIDE HD Plasma Panel:1366 x 768 (H x V) TruSurround XT sound system and DCDi by Faroujia video image High definition digital interface HDMI HDCP supportive Multiple-screen display (picture-on-picture/picture-in-picture) Selectable picture mode 3-language On Screen Display 2 S-video and Composite video inputs 2 Component video inputs 4 HDMI inputs Supporting DVI converted to HDMI Closed caption Copper metal front bezel

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Chapter 2
Item Display Pixels Display Cells Pixel Pitch Pixel Type Color Depth

Specification
Specification 1366 (H) x 768 (V) pixels 1319.6 (H) x 741.9 (V) cells 0.966 mm (H) X 0.966 mm (V) RGB Closed type 256 (R) x 256 (G) x 256 (B) colors 1319.6 mm (H) x 741.9 mm 0.5 (V) 1200 cd/m2 (Typical) Min.250 cd/m2 Min. 40 cd/m2 1 Full white Note

1. Optical Characteristics

Active Display Area Brightness (panel spec) w/Glass Filter

Contrast ratio (panel spec) Color Coordinates (typical)

7000:1 (Typical, dark room)

White (w/Glass Filter) x=0.2500.03, y=0.2700.03 White (wo/Glass Filter) x=0.2800.03, y=0.2900.03 80% White (w/glass filter) Warm (5400K) Standard (6500K) Cool (9300K) Viewing Angle Free

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2. INPUT SOURCE
RF Connector

RGB Connector a. Type: b. Frequency: c. Signal level: d. Impedance: e. Synchronization Analog H: 30-80KHz 0.7Vp-p 75 H/V separate sync: TTL H/V composite sync: Sync on Green TTL f. Video bandwidth: 135MHz 15-pin D-Sub, female V: 60-85Hz

g. Connector type:

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Pin 1 2 3 4 5 6 7 8

Pin Assignment Red video input Green video input Blue video input Ground Ground Red video ground Green video ground Blue video ground

Pin 9 10 11 12 13 14 15 +5V Ground

Pin Assignment

No connection (SDA) Horizontal sync (Composite sync) Vertical sync (SCL)

HDMI Connector a. Frequency: H: 15.734KHz H: 31KHz H: 45KHz H: 33KHz H: 67.5KHz b. Polarity: c. Type: Positive or Negative Type A V: 60Hz V: 60Hz V: 60Hz V: 60Hz V: 60Hz

d. Pin Assignment: Please see below

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Pin 19

Pin 1

Pin 2

Pin 1 3 5 7 9 11 13 15 17 19

Signal Assignment TMDS Data2+ TMDS Data2TMDS Data1 Shield TMDS Data0+ TMDS Data0TMDS Clock Shield CEC SCL EDID/CEC Ground Hot Plug Detect

Pin 2 4 6 8 10 12 14 16 18

Signal Assignment TMDS Data2 Shield TMDS Data1+ TMDS Data1TMDS Data0 Shield TMDS Clock+ TMDS ClockReserved (N.C. on device) SDA +5V Power

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RCA-type (Yellow) Composite Video Connector a. Frequency: H: 15.734KHz b. Signal level: 1Vp-p c. Impedance: 75 d. Connector type: S-Video Connector RCA jack V: 60Hz Sync (H+V): RCA jack (NTSC) 0.3V below Video (Y+C)

4 2

3 1

1, 2 = GND 3 = Luminance (Y) 4 = Chrominance(C)

a. Frequency: b. Signal level: c. Impedance:

H: 15.734KHz V: 60Hz Y: 1Vp-p 75 C: 0.286Vp-p

(NTSC)

d. Connector type: 4-pin mini DIN

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Y-Cb/Pb-Cr/Pr Component video signal a. Frequency: H: 15.734KHz V: 60Hz H: 31KHz H: 45KHz H: 33KHz H: 67.50KHz b. Signal level: 0.350Vp-p c. Impedance: 75 Y: 1Vp-p V: 60Hz V: 60Hz V: 60Hz V: 60Hz Pb: 0.350Vp-p (NTSC-480i) (NTSC-480p) (NTSC-720p) (NTSC-1080i) (NTSC-1080p) Pr:

d. Connector type: RCA jack PC audio in a. Signal level: b. Impedance: 1Vrms 47K mini jack

c. Connector type: 3.5 Video audio in a. Signal level: b. Impedance: c. Frequency Response: d. Connector type:

0.7Vrms 47K 20Hz-20KHz RCA L/R:

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3. INPUT CONNECTORS
Inputs Wording on I/Os the input OSD AV1 (1x Composite Video (1x RCA) + 1x S-Video (1x 6-Pin DIN)+ 1x Stereo AV1 (S-VIDEO)/AV1 Audio (RCA L/R) ) (VIDEO) AV2 (1x Composite Video (1x RCA) +1x S-Video (1x 6-Pin DIN) + 1x Stereo Audio AV2 (S-VIDEO)/AV2 (RCA L/R) ) (VIDEO) Component1 (1x Component (3x RCA, YPbPr Video) (1080p) + 1x Stereo Audio (RCA L/R) ) COMPONENT 1 Component2 (1x Component (3x RCA, YPbPr Video) (1080p) + 1x Stereo Audio (RCA L/R) ) COMPONENT 2 HDMI (4x HDMI + 1x Stereo Audio (RCA L/R) , HDCP & DVI support ) HDMI TV (Combo RF tuner, for internal NTSC/ATSC/QAM) VGA (1x Analog RGB (1x 15-Pin D-Sub) ) + 1x Stereo Mini Jack) ) Service interface 2x RJ11 (one for analog, one for DTV) DTV TV RGB RGB PC SERVICE 1 (GNSS & 8051) SERVICE 2 (MTK) Wording on the rear

AV1

AV2

COMPONENT 1

COMPONENT 2 HDMI DTV/TV - CABLE / ANTENNA

4. OUTPUT CONNECTORS
a. SPDIF Digital Audio Out (Optical) b. Audio output

5. POWER SUPPLY
Consumption: 650W MAX Power OFF: less than 3W

6. SPEAKER
Output 20W (max) X2

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7. ENVIRONMENT
Operating a. b. c. Temperature: 0~40 Relative humidity: 20%~80% RH Altitude: 0~6,560 ft

Non-operating a. b. c. Temperature: -20~60 Relative humidity: 10%~90% RH Altitude: 0~9,840 ft

8. DIMENSIONS

Display Module (A) Height Width Depth 877mm 1429mm 124mm

Display Module(A) + Audio Deflector (B) 907.1mm 1429mm 124mm

Display Module(A) + Audio Deflector (B) + Base (C) 904.1mm 1429mm 330mm

9. WEIGHT
a. Net 185 +/- 1.5 lbs 218 +/- 2.2 lbs
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b. Gross

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Chapter 3
Main unit button
Buttons Name 1

On Screen Display

2 MENU

3 CH+/

4 CH-/

5 VOL+/

6 VOL-/

7 INPUT

OSD Adjustment
Main OSD Tree
Mode Video Settings Picture Mode(Custom, Vivid, Movie, Game, Sport) Brightness(O~100) Contrast(O~100) Saturation(O 100) Hue(-50~50) Sharpness(O~24) Advanced Noise Reduction Motion(High, Medium, Low, OFF, Adaptive) Digital(O~64) Fleshtone (Off, Low,

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Mode Medium, High) Dynamic Contrast(0, 1, 2, 3, 4) Color Temp Warm Standard Cool Custom Red(0~100) Green(0 100)

Blue(0~100)

Auto Adjustment Image Position(-100~+100hor izontal, -31~+31vertical) Phase (0~100) Clocks / Line(0~100) ColorTemp Warm Standard Cool

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Mode User Red(0~100) Green(0 100)

Blue(0~100) Power saving(ON/OFF) Reset Audio Settings Bass(O~20) Treble(O~20) Balance(-10~10) SRSTSXT(On,Off) Auto Volume(On,Off) Audio Out(Fixed Volume Variable Volume) Speakers(On Off) Reset Parental Controls Parental Lock Enable (No, Yes) TV Rating TV Youth TV Youth 7

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Mode TV G TV PG TV 14 TV MA Movie Rating Movie G Movie PG Movie PG-13 Movie R Movie NC-17 Movie X Blocked Unrated(Yes,No) Change Password Please enter new password Please re-enter new password

Tuner Settings ATV ATV ATV ATV Cable/Air(Cable, Air) Scan Channel Skip MTS(Mono, Stereo, SAP)

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Mode DTV DTV Menu

Setup Language(English, Franais, Espaol) VIDEO Aspect Ratio(16:9, Zoom, 4:3, Panoramic) PC Aspect Ratio(16:9, 4:3) PIP PIP Mode(Off, Large PIP, Small PIP, POP) PIP Position(Top-Left, Top-Right, Bottom-Left, Bottom-Right) PIP Input AV/ATV Closed Caption Display(Off, CC1, CC2, CC3, CC4, TEXT1, TEXT2, TEXT3, TEXT4)

AV/ATV

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Mode PDP Image Cleaner

DTV Menu LEVEL 1 DTV Tuner Setup Time Zone Hawaii Eastern Time Indiana Central Time Mountain Time Arizona Pacific Time Alaska Cable/Air/Auto Cable Air Auto Scan
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LEVEL 2

LEVEL 3

LEVEL 4

LEVEL 5

LEVEL 1

LEVEL 2 Manual Scan

LEVEL 3

LEVEL 4

LEVEL 5

Scan Mode Add-on Mode Range Mode From Channel To Channel Channel Skip Digital Audio Out PCM OFF Dolby Digital

Closed Caption Analog Closed CC1~CC4 Caption OFF Service Digital Closed 1~Service Caption Digital Caption
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OFF

LEVEL 1

LEVEL 2 Style

LEVEL 3

LEVEL 4

LEVEL 5

As Broadcaster Custom Font Size Lagrge Small Medium Font Color Black White Green Blue Red Cyan Yellow Magenta Font Opacity Solid Translucent Transparent Background
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LEVEL 1

LEVEL 2

LEVEL 3

LEVEL 4 Color

LEVEL 5

Black White Green Blue Red Cyan Yellow Magenta Background Opacity Solid Translucent Transparent Window Color Black White Green Blue Red Cyan Yellow
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LEVEL 1

LEVEL 2

LEVEL 3

LEVEL 4

LEVEL 5 Magenta

Window Opacity Solid Translucent Transparent

* HDMI and Component 720p/1080i/1080p inputs do not support Panoramic.

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DTV Menu DTV Menu A.DTV Tuner Setup a.Time Zone 1.Hawall 2.Eastern Time 3.Indiana 4.Central Time 5.Mountain Time 6.Arizona 7.Pacific Time 8.Alaska b.Cable/Air/Auto c.Scan**** d.Manual Scan**** Scan mode Add-on Mode Range Mode From Channel To Channel e.Channel Skip f.Digital Audio Out
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DTV Menu 1.PCM 2.OFF 3.Dolby Digital B.Closed Caption a.Analog Closed Caption b.Digital Closed CAPTION c.Digital Closed Style 1.As Broadcaster 2.Custom (1)Font Size Large Small Medium (2)Font Color Black White Green Blue Red
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CC1~CC4

OFF

Service1~Servic e6 OFF

DTV Menu Cyan Yellow Magenta (3)Font Opacity Solid Translucent Transparent (4)Background Color Black White Green Blue Red Cyan Yellow Magenta (5)Background Opacity Solid Translucent Transparent (6)Window Color
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DTV Menu Black White Green Blue Red Cyan Yellow Magenta (7)Window Opacity Solid Translucent Transparent Parental control C. Password Channel Block

* HDMI and Component 720P/1080i inputs do not support Panoramic. **See below for detailed information regarding the PIP sources.

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SUB MAIN DTV TV AV1 AV2 Component 1 Component 2 RGB HDMI 1 HDMI 2

DT V

TV

AV1

AV2

Component 1

Component 2

RG B

HDMI 1

HDMI 2

Remark (1) (2) Indicates which inputs are available for PIP and POP modes. For AV1 and AV2, S-Video has priority. If a signal is connected to AV1 S-Video by itself or signals are connected to AV1 S-Video and AV1 Video simultaneously, then S-Video will be the only choice for AV1. If a signal is connected to AV1 Video only, then Video will be the only choice for AV1. The same input priority scheme applies to AV2. *** When Speakers off

**** Do Scan or Manual Scan function, it maybe spend several minutes is normal. It depends on channels and area.

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Chapter 10

Trouble shooting

PDP display nothing (Component/ AC on/ off default)

START

LED backlight is amber?

N0

YES

Check AC power cord

Check internal CN5 cable Pin 1 PDP_+5Vsb

YES

Check fuse open? F4 PDP_+5Vsb

NO YES

Panel power fail

LED backlight is white?

N0

Check internal CN3 cable Pin 1,2,3 +5V Pin 7,8 +12V Check internal CN5 cable Pin 3 PS_ON (high)

N0

Check fuse open? F1 +5V F3 +12V

N0

YES

YES

Fuse fail

Check U5.2 3.3V

YES

N0

U5 fail

Check U7.2 1.8V

N0

U7 fail

N0

Check U8.2 2.5V

U8 fail

Is picture on screen?

N0

Check internal CN5 cable Pin 2 VS_ON (high)

N0

YES

Press Menu or Info. Is there any OSD logo

YES

Check input source

YES

Check internal CN18 LVDS cable connect correctly between panel and M/B?

YES

NO

Check CN18 pin 21 (I2C_READY) is high?

Remove R97 Check U9 (FLI8668) pin AD14 is high?

NO

U9 FAIL

Block 1

PDP display nothing (Component1, 2 without Y signal)

Is YPbPr signal on?
N0

Check component (Y signal) C163,C170 Is there sync?

Yes

N0

Trace component from input to U9 circuit 1 Check R574, C391, R213 2 Check R581, C394, R234

Use GProbe connect from main to PC Does scaler detect the signal?

N0

U9 fail

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PDP display nothing (Component1, 2 without Pb signal)

Block1

Is YPbPr signal on ?

N0

Check component (Pb signal) C165,C171 Is there sync?

YES

N0

Trace component from input to U9 circuit 1 Check R575, C392, R217 2 Check R582, C395, R235

Use GProbe connect from main to PC Does scaler detect the signal?

N0

U9 fail

PDP display nothing (Component1, 2 without Pr signal)

Block1

I Is YPbPr signal on?

N0

Check component (Pr signal) C167,C172 Is there sync?

YES

N0

Trace component from input to U9 circuit 1 Check R576, C393, R226 2 Check R583, C396, R237

Use GProbe connect from main to PC Does scaler detect the signal?

N0

U9 fail

PDP display nothing (RGB)

Block1

Is RGB signal on?

N0

Check U17 H sync output V sync output

N0

pin 4, R198 pin 8, R202

Check U17 H sync input pin 1, R195 V sync input pin 5, R199

YES

Check U17 pin 14 +3.3V

No

YES

Check input source

U17 fail

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PDP display nothing (AV1<CVBS1> without screen)

Block1

Is composite signal on?

N0

Check internal cable? Connect (CN9) cable

YES

Check U18 pin 6 (CVBS1) is there signal?

No

Check Connect Board Check Q1 base is there signal? Check collector voltage +5V

No

Q1 fail

YES

Check: 1.C3 (signal AC coupled) 2.R1 3.R4 (75ohm impedance) Is there signal?

No

Check input source

PDP display nothing (AV2<CVBS2> without screen)

Block1

Is composite signal on?

N0

Check internal cable? Connect (CN9) cable

YES

Check U18 pin 4 (CVBS2) is there signal?

No

Check Connect Board Check Q2 base is there signal? Check collector voltage +5V

No

Q2 fail

YES

Check: 1.C7 (signal AC coupled) 2.R8 3.R9 (75ohm impedance) Is there signal?

No

Check input source

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PDP display nothing (AV1<S-Video1> without screen)

Block1

Is composite signal on?

N0

Check internal cable? Connect (CN9) cable

YES

Check U18 pin 5 (LUMA1) is there signal?

No

Check Connect Board Check Q3 base is there signal? Check collector voltage +5V

No

Q3 fail

YES

Check: 1.C12 (signal AC coupled) 2.R19 3.R21 (75ohm impedance) Is there signal?

No

Check input source

YES

Check U18 pin 11 (CHROMA1) is there signal?

No

Check Connect Board Check Q4 base is there signal? Check collector voltage +5V

No

Q4 fail

YES

Check: 1.C18 (signal AC coupled) 2.R18 3.R20 (75ohm impedance) Is there signal?

No

Check input source

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PDP display nothing (AV2<S-Video2> without screen)

Block1

Is composite signal on?

N0

Check internal cable? Connect (CN9) cable

YES

Check U18 pin 3 (LUMA2) is there signal?

No

Check Connect Board Check Q6 base is there signal? Check collector voltage +5V

No

Q6 fail

YES

Check: 1.C24 (signal AC coupled) 2.R25 3.R28 (75ohm impedance) Is there signal?

No

Check input source

YES

Check U18 pin 13 (CHROMA2) is there signal?

No

Check Connect Board Check Q5 base is there signal? Check collector voltage +5V

No

Q5 fail

YES

Check: 1.C20 (signal AC coupled) 2.R24 3.R27 (75ohm impedance) Is there signal?

No

Check input source

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PDP display nothing (HDMI1, 2, 3, 4)

Block1

Is HDMI signal on?

N0

Check input source

YES

Check I2C bus U34, U36, U37, U39 SCL pin 6 SDA pin 5

No

Check power U34, U36, U37, U39 5V pin 8

No

Check schottky diode 1.D30, D31 2.D33, D34 3.D36, D37 4.D39, D40
No

1.D30 or D31 fail 2.D33 or D34 fail 3.D36 or D37 fail 4.D39 or D40 fail Check U29(SiI9025) pin 103 V sync R366 H sync R367 Clock R368

Is picture on screen?

N0

high

No

Check +3.3VSB FB23, FB24, FB25, FB26, FB27 +1.8V_HDMI U6 pin 2

No

Check crystal Y2=28.322MHz

YES

Check Source Q28, Q31, Q34, Q37 high(3.3V)

No

Check Gata Q28, Q31, Q34, Q37 high(5V)

No

Q28 or Q31 or Q34 or Q37 fail

YES

Check U29 I2C bus CSDA pin 27 CSCL pin 28

No

I2C add.

R371

No

Check Block 2

YES

Check U29 all power

Yes

U29 fail

Is picture on screen?

N0

Check U29 RGB data bus B RP1, RP2 G RP3, RP4 R RP5, RP6

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Block 2
Start

HDMIs chip communicate with U42 (SM5964) is ok?

N0

Check U42 power pin 44, 35

Yes

Check crystal Y3=11.0592MHz

Yes

Check U42 UART TXD pin 13 RXD pin 11

No

Check U15 pin 16 +5V pin 10 output select=high

No

U15 fail

Yes

Check R86, R87

No

U9 fail

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PDP display nothing (TV, DTV)

Block1

Is picture on screen?

N0

Check internal CN20 FFC cable connect correctly between J1 (ATSC Board) and M/B?

Is TV, DTV signal on?

N0

If power off, U1-2 high U1-2 low ON Check pin 7,8 +12V_SW

N0

U1 fail

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