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  • 04.343-Ago-2005 critério de aceitação solda

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    aldairlopes
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    04.343-Ago-2005 critério de aceitação solda

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    04.343-Ago-2005 critério de aceitação solda

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    4 visualizações8 páginas

    04.343-Ago-2005 critério de aceitação solda

    Enviado por

    aldairlopes
    04.343-Ago-2005 critério de aceitação solda

    Direitos autorais:

    © All Rights Reserved
    Baixe no formato PDF ou leia online no Scribd
    Sinalizar o conteúdo como inadequado
    de 8
    ICONTROLLED. (2005) (Continued) we Eilanaton offem KES indie Nef Hens (Definition) Glass Class 2 Casa]. Stal nates ory Ei Thin jmmia itn dram in No palation Bead WR £ = od width svidth cans the width 2.| 8 Toint flference _fiffeence 3 the postion of 2t/ 2 mm fom the Z|” ppiterenceotbeat joint. a: th WW 33 eight of bead ihn Tama Witkin mm in No ipalaion ead height 23 “ ight (eps) fi op) fens 33 Be it the position of 23/3¢ cue Omum from the gj eo joint. i a a in pisces Within Spiess Pin hoks oF onthe surface of et weld line of fer weld line of p2tam or more welded portion [sn fm in length fbal ot be lowed 7 : Trait—mnNo stipulation effective eg =| . Bee Pee |=s gt dimension z ae pe boar shall met leg = pe jength L indicated Re ae oper Dimensions of the 4 — ~ =i |» weld enforcement 4 SLOT O10 RELOFIROIS fReTOeIROD However, the | However, tie | However, te ing fx shall filing of x shall filing of x 30mm. fe .0mm. hall be 5.0mm 2|» ay Kees) 2 | 3 6 : ano #| 3 is | Eh Dimensions ofthe E | weld reinforcement i of [feos — iz aI — We : However, the | However, the | However, thefhat the concave : foiling etd shalt being of @shal being of degrades the a e1.0mm fe 1Smm. hall be 2.0mm fippearance juality (such as be dump vessel), ay nt be llowed.-Thea it Dimensions of the all be so noted concave pte DOCUMENTS (DOCUMENTS CONTROLARO CONTROLADC — 8 MAR 2007 14 man 7008 T 7 ENG® DE PRODUTO Established: August 1, 1991 Revised: August 31,2005 ONTROLLED (2005) 6. DRAWING INDICATION Conform to Table 4. Table 4 ‘Application Unitized lication ems =o Point of indication Example of indicati drawing Quality fAllparts Welding quality shall be indicated on an [WELDING QUALITY TO CONFORM per of left-hand portion in the ttle [TO KES 04.343, lum. f@sT [Required [The required class shall be indicated on APPEARANCE QUALITY OF WELD. .g|2}0l8552_ parts only fn upper or left-hand portion inthe title [TO CLASS 2. ON ALL CHECK ITEMS. lun. 8° Gass _| —— No inition aie naga ale = S| [Class 1 [Required |The required class shall be indicated at [CLASS 1 ON STRENGTH QUALITY 3] E[Class2 parts only fhe end of a leader line fromthe weld [CLASS 1 ON APPEARANCE QUALITY Ff required. [Glass 3_| = No indication in the drawing as a rule, = Remarks The actual class indication in part shall be determined after due consultation with the department involved. 7. INSPECTION AND TEST METHODS Conform to the following, (1) Internal quality inspection of welds Conforming to KES 86.501 (2) Radiograph test Conform to KES 86.503 (RADIOGRAPHIC TESTING METHODS OF STEEL WELDING), when a radiographic testis especially required. Crack inspection for the external quality of welds Conform tothe following. KES 86.505 (MAGNETIC PARTICLE TESTING METHODS) @) KES 86.504 (DYE PENETRANT TESTING METHODS) 4 Others The other standards forthe test methods of welds are as follows, which shall be used for checking the welding quality of prototypes, and analyzing problem goods, a required. KES 86.502 (DRILLING INSPECTION METHODS OF WELDING PENETRATION) KES 86.500 (DESTRUCTIVE INSPECTION FOR INTERNAL DEFECTS OF STEEL WELDED. PORTIONS) DOCUMENT« CONTR? oo 14 ano 2008, DOCUMENTO CONTROLADO 8 MAR 2007 ENG®° DE PRODUTO KOMATSU DO BRASIL LTDA oabinid: Ang, 991 KOMATSU Revised: August 31, 2005 Reference 1. Revised in 1988 DO} CONTROLADO 14 wat 2008 2. Revised in 1990 (90-037) 3. Revised in 1991 (90-269) 4. Revised in 1998. (95-299) 5. Items revised in 2000 The leg length to be increased by the gap of fillet welding has been revised. nd a note concemed with the gap limit for quality assurance bas been added in the remark column (00-159), Revised by ‘Tadashi Egawa, Hydraulic Excavator Development Group, Construction Equipment Technical Center 1, Technical Division 6. Items revised in 2002 ‘The contents and descriptions have been reviewed according to the current ‘weld technology (01-032). Revised by Liaison meeting of total welding quality masters 7. tems revised in 2005 (1) Inorder to prevent defects in the welding quality, notes on the effective throat depth have been. added to the column for the gap in fillet welding in Table 2 (05-014), (2) Regarding No. 11 “Shape of bead” in Table 3, the allowable width ofthe dimensions of the weld reinforcement in butt and comer welding has been revised according to the current weld technology (05-258). ‘The allowable width has been specified with reference to values of level B and level C in ISO. 5817:2003(Welding — Fusion-welded joints in steel nickel titanium and their alloys (beam welding excluded) ~ Quality levels for imperfections). 8.Revised by Tetsuo Toda, Inspection Section, Quality Assurance Department, Osaka Plant, Production Division Kanji Katada, Manufacturing Engineering Development Center, Production Division ‘Mitsuhiro Kuroki, Technology Group, Material Technical Center, Development Division 9. Keywords WELDING and QUALITY UMENTO DOCUMENTO CONTROLADO 8 Mar 2007 ENG® DE PRODUTO KOMATSU DO BRASIL LTDA Col oH ser SoTOToOON ABE TSENT KES QUALITY OF WELDS 343 w) (2005) 1. SCOPE This standard stipulates the quality of welds (heat-affected zones) as specified by KES 04.354 (STANDARD GROOVE DIMENSIONS AND FILLET LEG LENGTH OF WELDED JOINT). However, in the case of spot welding and pulse TIG welding, the quality shall conform to KES 04. 344. 4 (QUALITY OF SPOT WELDED AREA) and KES 04. 341, 2 (QUALITY OF PULSED TIG WELDING PORTION), respectively. Moreover, this standard is not necessarily used when there isa technical foundation, 2. QUALITY DIVISION The quality division of welds is as follows. 2.1 Quality before welding Quality (quality of base metal and tack weld, etc.) in dimensional accuracy controlled in weld processing. 2.2 Quality after welding To be divided into strength quality and appearance quality; the former specifies guality to guarantee reliability and durability, and the latter specifies quality which would affect the product value 3. QUALITY GRADE Conform to Table 1 Table 4 _Examples of applicable portions fo stipulation [Functionally more important weld line (including safety items) fWeld Hine important in strenggy [Weld line i tin strength eld fine other than in Class 1 and ‘onspicuous weld line on the cab, the machine cover, and the main fame, 1¢ am, the boom, the bucket, ec: of machine models requiring especially sood appearance quality for application, the approval of related de ‘Cualiy sion Quay before weld Strength quality of welds after welding, Appearance quality of welds ;ppearance quality, such asthe cab, the machine cover, the main frame, the sm, the boom and bucket eld line on the parts and portion of which the appearance Ts not especially tant 4. PRECAUTIONS FOR QUALITY CLASS ASSIGNMENT When assigning the quality Class, ay attention to the following items. 4.1 Dimensional accuracy influencing the quality before welding Conform to KES 04.052.4 (STANDARD GENERAL TOLERANCES FOR MACHINING DIMENSIONS) and KES 04.052.3 [GENERAL DIMENSION TOLERANCE (STEEL PLATE, WELDMENT)]. 4.2 Base metal quality influencing the quality after welding Conform to KES 04.052.75 [QUALITIES OF CASTING SURFACE (OF CAST STEEL PRODUCTS), KES 04.052.76 [QUALITY OF MACHINED SURFACE (CASTING)] and KES 07.011 (GENERAL SPECIFICATIONS OF THE STEEL MATERIAL), Qual ITO CONTROLADO 14 Ma 2008 SUPRIMENTOS KOMATSU 00 BRASIL LTDA DOCUMENTO CONTROLADO 8 MAR 2007 ENG? DE PRODUTO. KOMATSU DO BRASIL LTDA DOCUMENTO CONTROLADO 18 MAI 2012 * DE PROCESSOS gno ecas. [ett Ant KOMATSU CONTROLLED. (2005) 5. QUALITY The details of quality shall conform to Table 2. Table 2 Unit_mm os Dimen= Cos lnems} Drawings |Welding method] Dimensions | sional Remarks tolerance ned electrode | aco] a2 « elding WE mmi-automatic | 0

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